EP3682163A1 - Light guide-based deadfront for display, related methods and vehicle interior systems - Google Patents
Light guide-based deadfront for display, related methods and vehicle interior systemsInfo
- Publication number
- EP3682163A1 EP3682163A1 EP18782260.6A EP18782260A EP3682163A1 EP 3682163 A1 EP3682163 A1 EP 3682163A1 EP 18782260 A EP18782260 A EP 18782260A EP 3682163 A1 EP3682163 A1 EP 3682163A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- glass
- light
- mol
- deadfront
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/0035—Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/004—Scattering dots or dot-like elements, e.g. microbeads, scattering particles, nanoparticles
- G02B6/0043—Scattering dots or dot-like elements, e.g. microbeads, scattering particles, nanoparticles provided on the surface of the light guide
-
- B60K35/60—
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/0058—Means for improving the coupling-out of light from the light guide varying in density, size, shape or depth along the light guide
- G02B6/006—Means for improving the coupling-out of light from the light guide varying in density, size, shape or depth along the light guide to produce indicia, symbols, texts or the like
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F1/00—Details not covered by groups G06F3/00 - G06F13/00 and G06F21/00
- G06F1/16—Constructional details or arrangements
- G06F1/1601—Constructional details related to the housing of computer displays, e.g. of CRT monitors, of flat displays
- G06F1/1607—Arrangements to support accessories mechanically attached to the display housing
- G06F1/1609—Arrangements to support accessories mechanically attached to the display housing to support filters or lenses
-
- B60K2360/1523—
-
- B60K2360/28—
-
- B60K2360/336—
-
- B60K2360/688—
-
- B60K2360/693—
-
- B60K2360/92—
-
- B60K35/22—
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F21/00—Mobile visual advertising
- G09F21/04—Mobile visual advertising by land vehicles
- G09F21/049—Mobile visual advertising by land vehicles giving information to passengers inside the vehicles
Definitions
- FIG. 1 is a perspective view of a vehicle interior with vehicle interior systems utilizing a deadfront article according to one or more of the embodiments discussed herein.
- FIG. 4 is a side cross-sectional view of a deadfront article for a display utilizing a light guide, according to an exemplary embodiment.
- FIG. 8 shows a curved glass deadfront article shaped to conform to a curved display frame, according to an exemplary embodiment.
- FIG. 9 shows a process for cold forming a glass deadfront article to a curved shape, according to an exemplary embodiment.
- FIG. 10 shows a process for forming a curved glass deadfront article utilizing a curved glass layer, according to an exemplary embodiment.
- vehicle interior systems may include a variety of different curved surfaces that are designed to be transparent, such as curved display surfaces, and the present disclosure provides articles and methods for forming these curved surfaces from a glass material.
- Forming curved vehicle surfaces from a glass material may provide a number of advantages compared to the typical curved plastic panels that are conventionally found in vehicle interiors.
- glass is typically considered to provide enhanced functionality and user experience for many curved cover material applications, such as display applications and touch screen applications, compared to plastic cover materials.
- Deadfront article 500 for a display is shown according to an exemplary embodiment.
- Deadfront article 500 includes a cover layer or structure, shown as cover glass stack 502, a light guide layer, shown as glass light guide layer 504, a reflector 506 and a light extraction layer 508.
- cover glass stack 502 includes an outer surface 510, an inner surface 512, a glass layer 514 and an ink layer 516.
- first layer 518 may be formed to provide a desired pattern or appearance to the display incorporating deadfront article 500 while also eliminating the visibility of various display components while the light source is inactive.
- first layer 518 is formed, colored, applied, etc. in a manner that provides a desired appearance to the display incorporating deadfront article 500.
- glass light guide layer 504 is a sheet of glass material having inner and outer major surfaces, and in the embodiment shown in FIG. 4, light extraction layer 508 is located on the outer major surface of light guide layer 504.
- Light extraction layer 508 is printed or applied to the surface of light guide layer 504 in a pattern corresponding to one or more display graphics, such as graphics 530, 532 and 534 in FIG. 5.
- the ink material of light extraction layer 508 is a white ink material having an average thickness in a range of 0.05 ⁇ to 500 ⁇ .
- the light extraction patterns of light extraction layer 508 are made of a white ink that has a reflectance that is substantially the same as the reflectance of the reflector 506.
- light extraction layer 508 may be visible or non- visible to the eye.
- each of the different spatially distinct light guide regions to be illuminated with a distinct color, allowing a wider range of information to be conveyed via display 550.
- the opacity of the white ink was higher than a threshold, the light extraction patterns were visible even when the backlight was off.
- the opacity of the white ink was lower than a threshold, the light extraction patterns were invisible when the backlight was off.
- the threshold of the acceptable opacity varies with the transmission of the cover stack 502.
- the threshold of the acceptable opacity of the white ink of light extraction layer 508 was about 10%.
- the threshold of the acceptable opacity of the white ink of light extraction layer 508 was about 75%.
- Outer glass layer 2010 includes a width (W) defined as a first maximum dimension of one of the first or second major surfaces orthogonal to the thickness (t), and outer glass layer 2010 also includes a length (L) defined as a second maximum dimension of one of the first or second surfaces orthogonal to both the thickness and the width.
- W width
- L length
- the dimensions discussed herein are average dimensions.
- deadfront structure 2000 allows for formation of deadfront structure 2000 to conform to a wide variety of curved shapes that frame 2110 may have.
- frame 2110 has a support surface 2130 that has a curved shape
- deadfront structure 2000 is shaped to match the curved shape of support surface 2130.
- deadfront structure 2000 may be shaped into a wide variety of shapes to conform to a desired frame shape of a display assembly 2100, which in turn may be shaped to fit the shape of a portion of a vehicle interior system, as discussed herein.
- the adhesive material may be applied in a variety ways.
- the adhesive is applied using an applicator gun and made uniform using a roller or a draw down die.
- the adhesives discussed herein are structural adhesives.
- the structural adhesives may include an adhesive selected from one or more of the categories: (a) Toughened Epoxy (Masterbond EP21TDCHT-LO, 3M Scotch Weld Epoxy DP460 Off-white); (b) Flexible Epoxy (Masterbond EP21TDC-2LO, 3M Scotch Weld Epoxy 2216 B/A Gray); (c) Acrylic (LORD Adhesive 410/Accelerator 19 w/ LORD AP 134 primer, LORD Adhesive 852/LORD Accelerator 25GB, Loctite HF8000, Loctite AA4800); (d) Urethanes (3M Scotch Weld Urethane DP640 Brown); and (e) Silicones (Dow Corning 995).
- the glass composition optionally comprises P2O5 (e.g., about 0.01 mol% or greater). In one or more embodiments, the glass composition comprises a non-zero amount of P2O5 up to and including 2 mol%, 1.5 mol%, 1 mol%, or 0.5 mol%. In one or more embodiments, the glass composition is substantially free of P2O5.
- the glass composition includes a total amount of R2O in a range from about 8 mol% to about 20 mol%, from about 8 mol% to about 18 mol%, from about 8 mol% to about 16 mol%, from about 8 mol% to about 14 mol%, from about 8 mol% to about 12 mol%, from about 9 mol% to about 20 mol%, from about 10 mol% to about 20 mol%, from about 11 mol% to about 20 mol%, from about 12 mol% to about 20 mol%, from about 13 mol% to about 20 mol%, from about 10 mol% to about 14 mol%, or from 1 1 mol% to about 13 mol%, and all ranges and sub-ranges therebetween.
- the amount of Na20 in the composition may be greater than the amount of L12O. In some instances, the amount of Na20 may be greater than the combined amount of L12O and K2O. In one or more alternative embodiments, the amount of L12O in the composition may be greater than the amount of Na20 or the combined amount of Na 2 0 and K 2 0.
- the glass composition comprises ZrC in an amount equal to or less than about 0.2 mol%, less than about 0.18 mol%, less than about 0.16 mol%, less than about 0.15 mol%, less than about 0.14 mol%, less than about 0.12 mol%.
- the glass composition comprises Sn02 in a range from about 0.01 mol% to about 0.2 mol%, from about 0.01 mol% to about 0.18 mol%, from about 0.01 mol% to about 0.16 mol%, from about 0.01 mol% to about 0.15 mol%, from about 0.01 mol% to about 0.14 mol%, from about 0.01 mol% to about 0.12 mol%, or from about 0.01 mol% to about 0.10 mol%, and all ranges and sub-ranges therebetween.
- the glass composition includes Fe expressed as Fe2(3 ⁇ 4, wherein Fe is present in an amount up to (and including) about 1 mol%.
- the glass composition comprises Fe2C"3 in a range from about 0.01 mol% to about 0.2 mol%, from about 0.01 mol% to about 0.18 mol%, from about 0.01 mol% to about 0.16 mol%, from about 0.01 mol% to about 0.15 mol%, from about 0.01 mol% to about 0.14 mol%, from about 0.01 mol% to about 0.12 mol%, or from about 0.01 mol% to about 0.10 mol%, and all ranges and sub -ranges therebetween.
- outer glass layer 2010 or other glass layer of any of the deadfront article embodiments discussed herein may be formed from a strengthened glass sheet or article.
- the glass articles used to form the layer(s) of the deadfront structures discussed herein may be strengthened to include compressive stress that extends from a surface to a depth of compression (DOC). The compressive stress regions are balanced by a central portion exhibiting a tensile stress. At the DOC, the stress crosses from a positive (compressive) stress to a negative (tensile) stress.
- the glass article may be strengthened thermally by heating the glass to a temperature above the glass transition point and then rapidly quenching.
- the glass articles used to form the layer(s) of the deadfront structures discussed herein may be chemically strengthening by ion exchange.
- ions at or near the surface of the glass article are replaced by - or exchanged with - larger ions having the same valence or oxidation state.
- ions in the surface layer of the article and the larger ions are monovalent alkali metal cations, such as Li + , Na + , + , Rb + , and Cs + .
- monovalent cations in the surface layer may be replaced with monovalent cations other than alkali metal cations, such as Ag + or the like.
- the monovalent ions (or cations) exchanged into the glass article generate a stress.
- Exemplary molten bath composition may include nitrates, sulfates, and chlorides of the larger alkali metal ion.
- Typical nitrates include KNO3, NaNCte, L1NO3, NaS04 and combinations thereof.
- the temperature of the molten salt bath typically is in a range from about 380°C up to about 450°C, while immersion times range from about 15 minutes up to about 100 hours depending on the glass thickness, bath temperature and glass (or monovalent ion) diffusivity. However, temperatures and immersion times different from those described above may also be used.
- Ion exchange conditions can be tailored to provide a "spike" or to increase the slope of the stress profile at or near the surface of the resulting glass layer(s) of a deadfront structure.
- the spike may result in a greater surface CS value.
- This spike can be achieved by single bath or multiple baths, with the bath(s) having a single composition or mixed composition, due to the unique properties of the glass compositions used in the glass layer(s) of a deadfront structure described herein.
- CS is measured using those means known in the art, such as by surface stress meter (FSM) using commercially available instruments such as the FSM-6000, manufactured by Orihara Industrial Co., Ltd. (Japan).
- FSM surface stress meter
- FSM-6000 manufactured by Orihara Industrial Co., Ltd. (Japan).
- SOC stress optical coefficient
- fiber and four point bend methods both of which are described in ASTM standard C770-98 (2013), entitled "Standard Test Method for Measurement of Glass Stress-Optical
- the glass articles used to form the layer(s) of the deadfront structures maybe strengthened to exhibit a DOC that is described a fraction of the thickness t of the glass article (as described herein).
- a DOC that is described a fraction of the thickness t of the glass article (as described herein).
- the glass articles used to form the layer(s) of the deadfront structures may have a CS (which may be found at the surface or a depth within the glass article) of about 200 MPa or greater, 300 MPa or greater, 400 MPa or greater, about 500 MPa or greater, about 600 MPa or greater, about 700 MPa or greater, about 800 MPa or greater, about 900 MPa or greater, about 930 MPa or greater, about 1000 MPa or greater, or about 1050 MPa or greater.
- CS which may be found at the surface or a depth within the glass article
- Aspect (5) of this disclosure pertains to the deadfront article of Aspect (3), wherein the transmissivity of light through the cover structure is about 90% and the opacity of the ink material of the light extraction layer is about 10%.
- Aspect (7) of this disclosure pertains to the deadfront article of Aspect (3), wherein the transmissivity of light through the cover structure is about 30% and the opacity of the ink material of the light extraction layer is about 75%.
- Aspect (9) of this disclosure pertains to the deadfront article of any one of Aspects (1) through (8), wherein the cover structure has a light transmittance level less than 50% such that when a light source of the display is inactive the first layer of light transmitting ink or pigment is visible from outside of the cover structure and blocks the visibility of the light extraction layer from outside of the cover structure.
- Aspect (10) of this disclosure pertains to the deadfront article of any one of Aspects (1 ) through (9), wherein the first layer of light transmitting ink or pigment comprises any one of a wood-grain design, a leather-grain design, a fabric design, a brushed metal design, a graphic design, and a logo.
- Aspect (27) of this disclosure pertains to the vehicle interior system of Aspects (25) or (26), wherein the glass light guide layer comprises: an inner major surface; an outer major surface; and an edge surface extending between outer perimeters of the inner major surface and the outer major surface; wherein the first light source is optically coupled to the edge surface of the glass light guide layer.
- Aspect (29) of this disclosure pertains to the vehicle interior system of any one of Aspects (25) through (28), further comprising a plurality of additional light sources optically coupled to the glass light guide layer, each of the plurality of additional light sources having a distinct color, wherein the glass light guide layer is configured to display each of the distinct colors at a spatially distinct region of the cover glass layer.
- Aspect (30) of this disclosure pertains to the vehicle interior system of any one of Aspects (25) through (29), wherein the cover glass layer comprises a first layer of light transmitting ink or pigment located between the cover glass layer and the glass light guide layer.
- Aspect (35) of this disclosure pertains to the vehicle interior system of any one of Aspects (25) through (34), further comprising a reflector positioned such that the glass light guide layer is located between the reflector and the cover glass layer;
- Aspect (41) of this disclosure pertains to the method of any one of Aspects (36) through (40), further comprising a reflector positioned such that the light guide layer is located between the reflector and the glass layer;
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP23159167.8A EP4215808A1 (en) | 2017-09-13 | 2018-09-12 | Light guide-based deadfront for display, and related methods and vehicle interior systems |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201762557987P | 2017-09-13 | 2017-09-13 | |
PCT/US2018/050562 WO2019055453A1 (en) | 2017-09-13 | 2018-09-12 | Light guide-based deadfront for display, related methods and vehicle interior systems |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP23159167.8A Division EP4215808A1 (en) | 2017-09-13 | 2018-09-12 | Light guide-based deadfront for display, and related methods and vehicle interior systems |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3682163A1 true EP3682163A1 (en) | 2020-07-22 |
EP3682163B1 EP3682163B1 (en) | 2023-03-01 |
Family
ID=63722781
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP23159167.8A Pending EP4215808A1 (en) | 2017-09-13 | 2018-09-12 | Light guide-based deadfront for display, and related methods and vehicle interior systems |
EP18782260.6A Active EP3682163B1 (en) | 2017-09-13 | 2018-09-12 | Light guide-based deadfront for display and vehicle interior systems |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP23159167.8A Pending EP4215808A1 (en) | 2017-09-13 | 2018-09-12 | Light guide-based deadfront for display, and related methods and vehicle interior systems |
Country Status (7)
Country | Link |
---|---|
US (2) | US11772491B2 (en) |
EP (2) | EP4215808A1 (en) |
JP (1) | JP7160908B2 (en) |
KR (1) | KR102605346B1 (en) |
CN (2) | CN115881006A (en) |
TW (2) | TW202340816A (en) |
WO (1) | WO2019055453A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102550771B1 (en) * | 2018-09-13 | 2023-07-04 | 삼성전자주식회사 | Electronic device including injection molded form, and injection molding structure |
WO2020223036A1 (en) * | 2019-04-29 | 2020-11-05 | Corning Incorporated | Display with underlying decorative layer |
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WO2019055453A1 (en) | 2019-03-21 |
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