EP3587341B1 - Filling station and method for filling a product in a container - Google Patents
Filling station and method for filling a product in a container Download PDFInfo
- Publication number
- EP3587341B1 EP3587341B1 EP19183234.4A EP19183234A EP3587341B1 EP 3587341 B1 EP3587341 B1 EP 3587341B1 EP 19183234 A EP19183234 A EP 19183234A EP 3587341 B1 EP3587341 B1 EP 3587341B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filling
- valve
- pressure regulating
- operating cylinder
- actuating fluid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000034 method Methods 0.000 title claims description 10
- 230000001105 regulatory effect Effects 0.000 claims description 64
- 239000012530 fluid Substances 0.000 claims description 34
- 235000015067 sauces Nutrition 0.000 claims description 8
- 230000003139 buffering effect Effects 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 12
- 230000033228 biological regulation Effects 0.000 description 4
- 239000012528 membrane Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 210000000056 organ Anatomy 0.000 description 3
- 230000001419 dependent effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 230000009969 flowable effect Effects 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 235000021168 barbecue Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 235000008960 ketchup Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C3/2637—Filling-heads; Means for engaging filling-heads with bottle necks comprising a liquid valve opened by relative movement between the container and the filling head
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/001—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves
- B65B39/004—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers with flow cut-off means, e.g. valves moving linearly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/20—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups
- B67C3/206—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus with provision for metering the liquids to be introduced, e.g. when adding syrups using arrangements of cylinders and pistons
Definitions
- the present invention relates to a filling element for filling a filling product into a container, preferably for filling sauces into bottles, and a corresponding method.
- the pneumatic cylinders are usually always opened and closed at the same speed at constant working air pressures.
- the shut-off device may close slowly, for example with a forward-closing valve, and a slow changeover from fast to slow filling, for example with a diaphragm valve in a product line, can be advantageous for low-viscosity products in order to avoid excessive acceleration of the filling product during the switching process.
- fast (forward) closing can be beneficial in the case of highly viscous filling products in order to optimize the product jet tearing off at the outlet of the filling elements.
- the filling elements described are equipped with fixed supply air or exhaust air throttles to control the pneumatic cylinders, when filling a range of products with widely varying rheological properties on a filling machine, for example filling products with widely differing viscosities, filling products with and without solid components and / or particles, Newtonian as well as non-Newtonian fluids, filamentous filling products and / or filling products with rheological yield point result in an increased conversion effort for the respective adaptation.
- the supply air and / or exhaust air panels must be exchanged.
- a fast closing speed of the shut-off valves has a positive effect.
- the closing speed is too low, the filling product may stick to the outlets of the shut-off valves when closing, build up, drip off in an uncontrolled manner and thus contaminate the containers to be filled at critical points or pull threads that can also contaminate the containers.
- filling products with a rheological yield point must also be accelerated at the end of filling in order to allow the filling jet to be completely immersed in the filling level, since on the other hand, product cones can form on the surface of the filling goods, which may protrude beyond the container mouth and thus the container mouth and closure can pollute.
- the filling product to be retained can also be sucked in too quickly by increasing the cross-section and volume represented by the membrane valves too quickly, which increases the risk of being sucked in Air yields. If air has been sucked in, the filling tube can run empty, which has a negative effect in that the container is overfilled or soiled by dripping product. Depending on the rheological properties of the media to be filled in combination with the cross-sections of the filling pipe, it makes sense to adapt the switching speed of the pneumatic functional units used.
- the JP H10 59491 A describes a filling valve that is opened and closed by operating an air cylinder. Further devices for filling containers with a filling product go from the DE 10 2014 117 831 A1 , FR 2 791 033 A1 , U.S. 5,287,997 A and U.S. 5,137,187 A emerged.
- a filling element for filling a filling product into a container, preferably for filling sauce into bottles, with the features of claim 1.
- a filling member for filling a filling product into a container preferably for filling sauces into bottles, comprising a valve for influencing a filling product flow and a working cylinder switchable via an actuating fluid for specifying the switching positions of the valve.
- a pressure regulating device is provided, via which the actuating fluid can be discharged from the working cylinder in a controlled manner.
- the pressure regulation device has a buffer store for buffering actuating fluid.
- the actuating fluid can be discharged from the working cylinder in a regulated manner via a pressure regulating device, different filling products can be filled with the same filling element, whereby the filling products can have widely differing rheological properties, e.g. strongly differing viscosities, content of solid constituents and / or particles, as well as Newtons 'cal and non-Newtonian fluids, thread-pulling products and products with rheological yield point, without having to make mechanical changes to the filling element or having to convert the filling element, for example in the form of replacing orifices or a valve cone.
- rheological properties e.g. strongly differing viscosities, content of solid constituents and / or particles, as well as Newtons 'cal and non-Newtonian fluids, thread-pulling products and products with rheological yield point
- the switching speed, and therefore the opening and closing speed, of the valve can be adapted or optimized to the respective product properties without mechanical intervention, for example an exchange of exhaust air throttles become.
- Low-viscosity filling products are preferably filled with a slow closing speed of the valve and / or high-viscosity filling products are filled with a fast closing speed.
- a switching speed, preferably an opening speed and / or a closing speed, of the valve is preferably individually controllable / regulatable by the pressure regulating device.
- the switching speed of the valve can be specified by means of a corresponding counterpressure setting in the pressure regulating device and adapted accordingly. The higher the setting of the back pressure in the pressure regulating device, the slower the resulting switching speed.
- actuating fluid is understood to mean a fluid which is supplied to the working cylinder for actuating a piston of the working cylinder on at least one side of the working cylinder with respect to the piston, which divides the interior of the working cylinder into two chambers and which thereby acts on the piston.
- the working fluid is preferably gaseous, particularly preferably a gas, a gas mixture, compressed air, or liquid, particularly preferably a hydraulic fluid, preferably a hydraulic oil.
- the pressure in the pressure regulating device can be changed in relation to the switching position or in relation to a position of a piston of the working cylinder, and is therefore adaptable or adjustable.
- the switching speed can thus be adjusted along the path of the piston in the working cylinder.
- the working cylinder is designed to be single-acting and the chamber of the working cylinder opposite the compressed air side is spring-loaded, a change in the pressure on the pressure side by the pressure regulating device can act on a spring force acting on the piston, which increases with increasing travel of the piston in the working cylinder the decreasing compression of the spring is reduced, compensated.
- the supply of actuating fluid supplied to the working cylinder takes place in an unthrottled manner.
- the speed is controlled and / or regulated solely via the pressure regulating device when the actuating fluid is discharged.
- a filling member designed in this way accordingly has a simple and at the same time robust structure.
- the pressure can be regulated particularly precisely if, according to a further preferred embodiment, the pressure regulating device has a regulating valve, preferably a proportional regulating valve.
- the buffer store is preferably arranged between the working cylinder and the control valve.
- the pressure regulating device can have an OR valve or a shuttle valve.
- the working cylinder is pressurized, to guide the inflowing actuating fluid past those parts of the pressure regulating device which regulate the residual pressure of the actuating fluid when the actuating fluid is discharged.
- a separate channel can thus be provided for supplying the actuating fluid.
- a further channel can be provided, via which the residual pressure can be regulated during discharge.
- the two channels can alternately be connected to the working cylinder or a connecting line to one side of the working cylinder through the OR valve.
- the working cylinder is designed as a pneumatic cylinder, the actuating fluid preferably being compressed air.
- the filling element can be used in common filling systems, which are usually operated with compressed air, without major changes to the filling system being necessary.
- the working cylinder is a single-acting working cylinder, preferably a single-acting pneumatic cylinder.
- the working cylinder is preferably designed to close compressed air and open by spring force, or to open compressed air and close by spring force.
- the working cylinder is designed as a double-acting working cylinder, preferably as a double-acting pneumatic cylinder, it is possible to let the pressure regulating device exert an influence on both chambers of the working cylinder.
- at least one pressure regulating device can be connected to the working cylinder in such a way that a pressure regulating device is connected to one of the two chambers of the cylinder when actuating fluid, preferably compressed air, is to or will be discharged from this.
- actuating fluid preferably compressed air
- exhaust air and compressed air control can alternate on both sides, so that the switching speed can be individually adjusted in both switching directions.
- the back pressure provided can be different for both switching directions, which results in different switching speeds.
- the supply can in each case be unthrottled. There is consequently no need to provide throttle orifices on the feed side either.
- a particularly robust and easy-to-interconnect filling element can be implemented in that the double-acting working cylinder has two connections, each of the connections being connectable to a separate drain guide having a pressure regulating device, or the two connections, preferably via a valve, particularly preferably a 5- 2-way switching valve, are alternately connectable to a common drainage guide having the pressure regulating device.
- the valve is designed as a filling valve for providing and for interrupting a flow of filling product from the filling element.
- a filling product from the filling element can be provided to a container to be filled, controlled / regulated and interrupted.
- the valve is designed as a diaphragm valve or throttle valve for setting a passage cross section of a filling product line of the filling element.
- the residual pressure set by the pressure regulating device is changed in relation to the position of the piston in the working cylinder along its longitudinal axis, so that, for example, near the end switching positions, the differential pressure between the pressure supply side and the side from which actuating fluid is discharged via the pressure regulating device , is low, and a higher pressure difference is set between these end positions and the piston moves correspondingly faster.
- a type of "stop damping" can also be provided for the end positions.
- a method for controlling a filling element for filling a filling product into a container comprising the steps of subjecting a first chamber of a working cylinder of a valve of the filling element to an actuating fluid to achieve a first switching position of the valve, and of discharging the actuating fluid via a pressure regulating device for reaching a second switching position of the valve.
- a switching speed of the valve can preferably be individually controlled / regulated by setting a pressure by the pressure regulating device.
- a filling element 1 for filling a filling product into a container with a valve 2 for influencing a filling product flow of the filling product flowing into the container, preferably for filling sauce into bottles, is shown schematically.
- the filling element 1 has a working cylinder 20 by means of which the valve 2 can be switched.
- the working cylinder 20 can be switched via an actuating fluid, in the present case in the form of compressed air.
- the working cylinder 20 has a piston 21 which divides an interior of the working cylinder 20 into a first chamber 23 and a second chamber 24.
- the working cylinder 20 is designed as a double-acting pneumatic cylinder.
- the working cylinder 20 can also be designed as a single-acting and / or as a single-acting or double-acting hydraulic cylinder.
- valve 2 is designed as a shut-off free-jet valve.
- valve 2 can also have a different shape and be designed, for example, as a diaphragm valve or throttle valve for varying the flow of filling product.
- the switching positions of the valve 2 can be specified via the switching position of the working cylinder 20.
- the piston 21 is connected via a piston rod 22 to a valve cone 25 of the valve 2, which is movable in the longitudinal direction of the valve 2 via the movement of the piston 21.
- the valve cone 25 In a closed switching position of the valve 2, the valve cone 25 is in contact with a valve seat 26.
- the valve cone 25 is lifted out of the valve seat 26 by a movement of the piston 21, so that a corresponding passage cross-section or annular gap between the valve cone 25 and valve seat 26 arises through which the filling product can flow.
- the flow of filling product can be controlled accordingly.
- Figure 2 shows schematically a circuit diagram of a filling element 1 according to a first embodiment.
- the filling member has a valve 2 with a working cylinder 20 accordingly Figure 1 on.
- Both chambers 23, 24 of the double-acting working cylinder 20 are each supplied with compressed air from a compressed air supply 4 via a 3/2-way valve 5.
- the compressed air supply 4 branches in parallel to the two 3/2-way valves 5.
- One of the 3/2-way valves 5 leads via a connecting line 27 to the first chamber 23 of the working cylinder 20.
- the other of the two 3/2-way valves 5 leads via an OR valve 30 into a connecting line 28 to the second chamber 24 of the double-acting working cylinder 20th
- the OR valve 30 is in the present case in the form of a quick exhaust valve based on a normal OR valve, which is combined with a ventilation function for venting into the environment.
- the connecting line 28 is also connected to a pressure regulating device 3 via the OR valve 30.
- This has a buffer 32 and a proportional control valve 31.
- the pressure regulating device 3 is designed such that the actuating fluid can be discharged from the working cylinder 20 in such a way that a switching speed, in this case a closing speed, of the valve 2 can be individually controlled / regulated by setting a (counter) pressure by the pressure regulating device 3.
- the switching valves 5 are shown switched in such a way that the second chamber 24 is supplied with compressed air, for example at a pressure of 6 bar, and the first chamber 23 is connected directly to the environment via an exhaust air 7, so that the air from the second chamber 23 can therefore be drained essentially unthrottled.
- the piston 21 lies on the first side in the direction of the first chamber 23 and therefore the valve 2 is in a first switching position, which in the present case corresponds to an open position of the valve 2.
- the switching valves 5 are each brought into their other switching position so that the first chamber 23 is then supplied unthrottled with compressed air, for example again with a pressure of 6 bar , and the second chamber 24 is connected via the OR valve 30 of the pressure regulating device 3 to the buffer 32 and then in series with the proportional control valve 31.
- the pressure in the supply line 28 and thus in the second chamber 24 is kept at a predetermined level, for example a pressure of 4 bar, via the proportional control valve 31.
- the buffer 32 is used to support the pressure control.
- the switching speed at which the piston 21 and thus the valve cone 25 moves is controlled by setting the residual pressure or the remaining back pressure in the second chamber 24 by the pressure control device 3, the first chamber 23, which in this switching position is the closing stroke side acts, compressed air unthrottled via a 3/2-way valve 5 is supplied.
- FIG 3 a circuit diagram of a filling element 1 according to a second embodiment is shown schematically.
- the filling element 1 in turn has a valve 2 accordingly Figure 1 on.
- a 5/2-way valve 6 supplies both chambers 23, 24 of the double-acting working cylinder 20, whereby when the valve 2 is closed, the exhaust air of the second chamber 24 is in turn fed into a pressure control device 3, comprising a proportional control valve 31 and a buffer 32 , pressure-controlled duct is discharged.
- the closing speed will be like to Figure 2 described by the counter pressure set by means of the pressure regulating device 3 individually set and controlled / regulated, whereas the control and the exhaust air routing of the first chamber 23 and the application of compressed air to the chamber side 24 to open the valve 2 are not throttled via the 5/2-way valve 6 are implemented.
- FIG. 4 shows schematically a circuit diagram of a filling element 1 according to a third embodiment.
- both the first chamber 23 and the second chamber 24 are each connected to their own pressure regulating device 3, as they are specifically with regard to FIG Figure 2 for the second chamber 24 is described.
- exhaust air from both chambers 23, 24 of the double-acting working cylinder 20 is made possible via a pressure-regulated exhaust air duct each provided via a proportional control valve 31 of the respective pressure control device 3, each with a buffer 32, with the control air for both chambers 23, 24 each via a 3/2-way valve 5 is supplied and the exhaust air is discharged via an OR valve 30 each into a pressure-controlled channel provided via the respective pressure control device 3.
- this design allows individual control of the valve piston speed on the opening side as well as on the closing side.
- the residual pressure when the pressure is removed from the first chamber 23 and the residual pressure when the pressure is removed from the second chamber 24 can be specified independently of one another.
- the control / regulation effort is therefore very low in this embodiment.
- individual opening and closing speeds can be provided.
- Figure 5 shows schematically a circuit diagram of a filling element 1 according to a fourth embodiment, in which the exhaust air from both chambers 23, 24 is also carried out via a separate pressure regulating device 3 each, but both chambers 23, 24 are supplied with compressed air via a common 5/2-way valve 6 and a common compressed air supply 4 which, depending on the switching position of the 5/2-way valve, is connected to either the first chamber 23 or the second chamber 24, takes place.
- Figure 6 shows schematically a circuit diagram of a filling element 1 according to a fifth embodiment.
- the filling element 1 essentially has the structure of the filling element according to the first embodiment, such as Figure 1 describe on.
- the working cylinder 20 in the fifth embodiment is designed as a single-acting working cylinder 20, the first chamber 23 having a spring 8 and being spring-actuated accordingly.
- the working cylinder 20 and correspondingly the valve 2 are therefore designed to open compressed air and to close by spring force.
- the value set by the proportional control valve 31 is dependent on a position of the piston 21 in the working cylinder 20. Since the spring force of the spring 8 on the piston 21 becomes weaker as the distance between the piston 21 and the first chamber 23 increases, the residual pressure in of the second chamber 24 is regulated down accordingly via the pressure regulating device 3, so that the piston 21 moves into the closed position at a substantially constant speed.
- Figure 7 shows schematically a circuit diagram of a filling element according to a sixth embodiment, which essentially corresponds to the fifth embodiment, but the working cylinder is designed to close by spring force and closed by compressed air. Accordingly, in the sixth embodiment, an opening switching speed can be set individually via the pressure regulating device 3.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Basic Packing Technique (AREA)
- Fluid-Pressure Circuits (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Description
Die vorliegende Erfindung betrifft ein Füllorgan zum Abfüllen eines Füllprodukts in einen Behälter, bevorzugt zum Abfüllen von Soßen in Flaschen, sowie ein entsprechendes Verfahren.The present invention relates to a filling element for filling a filling product into a container, preferably for filling sauces into bottles, and a corresponding method.
Es ist bekannt, zur Abfüllung von Füllprodukten, beispielsweise von Getränken oder fließfähigen Lebensmitteln wie beispielsweise Suppen oder Soßen, insbesondere Grillsoßen oder Ketchup, Rundlauffüller mit pneumatisch betätigten Füllorganen zu verwenden.It is known to use rotary fillers with pneumatically operated filling elements to fill filling products, for example beverages or flowable foods such as soups or sauces, in particular barbecue sauces or ketchup.
Es ist bekannt, zum Öffnen und Schließen der Füllorgane einfach wirkende Pneumatikzylinder vorzusehen, welche etwa druckluftschließend und federkraftöffnend ausgebildet sind - oder auch umgekehrt. In solchen Füllorganen können unter anderem in den Zuleitungen zwischen einem Produkttank und den eigentlichen Füllventilen, welche beispielsweise als Absperrventile oder auch Membranventile mit fester Drosselbohrung im Ventilsitz ausgebildet sein können, Regelventile vorgesehen sein, die durch geeignetes Auf- und Zuschalten den Zuleitungsquerschnitt so verändern, dass ein anwendungsgerechtes Schnell- oder Langsamfüllen bei geöffnetem Füllventil möglich ist. Membranventile können ebenfalls eingesetzt werden, um bei Füllorganen mit einem Füllrohr-Auslauf durch Volumenarbeit, mithin partieller Vergrößerung des Füllrohrquerschnitts oder des Querschnitts in der Produktleitung vor dem Füllrohr durch Schalten zum Beispiel des Membranventils in die geeignete Richtung, Produktreste und Tropfen am Austritt des Füllrohrs zurückzuhalten, oder in das Füllrohr zurück zu saugen, was die Qualität der Abfüllung hinsichtlich des Vermeidens einer Verschmutzung der zu füllenden Behälter erhöht.It is known to provide single-acting pneumatic cylinders for opening and closing the filling elements, which cylinders are designed to close compressed air and open by spring force - or vice versa. In such filling organs, among other things, in the supply lines between a product tank and the actual filling valves, which can be designed as shut-off valves or also diaphragm valves with a fixed throttle bore in the valve seat, control valves can be provided that change the supply line cross-section by appropriately opening and closing an application-specific fast or slow filling is possible with the filling valve open. Membrane valves can also be used in the case of filling elements with a filling tube outlet by means of volume work, i.e. partial enlargement of the filling tube cross-section or the cross-section in the product line in front of the filling tube, e.g. by switching the membrane valve in the appropriate direction, to hold back product residues and drops at the outlet of the filling tube , or to suck back into the filling pipe, which increases the quality of the filling in terms of avoiding contamination of the container to be filled.
Die Pneumatikzylinder werden üblicher Weise bei konstanten Arbeitsluftdrücken jeweils immer mit gleicher Geschwindigkeit geöffnet und geschlossen. Je nach den rheologischen Eigenschaften der abzufüllenden fließfähigen Füllprodukte kann ein langsames Schließen des Absperrorgans, etwa bei einem vorwärtsschließenden Ventil, und ein langsames Umschalten von Schnell- auf Langsamfüllung, etwa bei einem Membranventil in einer Produktleitung, bei niedrigviskosen Produkten vorteilhaft sein, um ein zu starkes Beschleunigen des Füllprodukts während des Schaltvorgangs zu vermeiden. Andererseits kann ein schnelles (Vorwärts-)Schließen bei hochviskosen Füllprodukten günstig sein, um ein Abreißen des Produktstrahls am Auslauf der Füllorgane zu optimieren. Zur anwendungsabhängigen Anpassung der Öffnungs- oder Schließgeschwindigkeit von Absperrventilen oder anderen über einen pneumatischen Arbeitszylinder angesteuerten Funktionseinheiten im Füllorgan werden deshalb in der Regel feste Zuluft- und/oder Abluftblenden in den Zuleitungen und Abluftführungen eingebaut, um die Zuluft bzw. die Abluft zu dem Arbeitszylinder derart zu drosseln, dass die Öffnungs- bzw. Schließgeschwindigkeit anwendungsfallspezifisch eingestellt werden kann. Damit wird eine für individuelle Anwendungsfälle hinreichende Ansteuerdynamik der pneumatischen Komponenten in den Füllorganen erreicht, z.B. für eine abzufüllende Produktgruppe mit annähernd identischen rheologischen Eigenschaften.The pneumatic cylinders are usually always opened and closed at the same speed at constant working air pressures. Depending on the rheological properties of the flowable filling products to be filled, the shut-off device may close slowly, for example with a forward-closing valve, and a slow changeover from fast to slow filling, for example with a diaphragm valve in a product line, can be advantageous for low-viscosity products in order to avoid excessive acceleration of the filling product during the switching process. On the other hand, fast (forward) closing can be beneficial in the case of highly viscous filling products in order to optimize the product jet tearing off at the outlet of the filling elements. For application-dependent adjustment of the opening or closing speed of shut-off valves or other functional units in the filling element controlled by a pneumatic working cylinder, fixed supply air and / or exhaust air screens are therefore usually installed in the supply lines and exhaust air ducts in order to convey the supply air or the exhaust air to the working cylinder to throttle so that the opening or closing speed can be adjusted to suit the application. In this way, sufficient control dynamics of the pneumatic components in the filling elements are achieved for individual applications, for example for a product group to be filled with approximately identical rheological properties.
Da die beschriebenen Füllorgane mit festen Zuluft- bzw. Abluftdrosseln zur Steuerung der Pneumatikzylinder ausgestattet sind, können bei Abfüllung eines Produktspektrums mit stark variierenden rheologischen Eigenschaften auf einer Füllmaschine, etwa Füllprodukte mit stark abweichenden Viskositäten, Füllprodukte mit und ohne feste Bestandteile und/oder Partikel, Newton'sche sowie nicht-Newton'sche Fluide, Fäden ziehende Füllprodukte, und/oder Füllprodukte mit rheologischer Fließgrenze einen erhöhten Umrüstaufwand zur jeweiligen Anpassung nach sich ziehen. Insbesondere müssen zum Umrüsten von einer Produktgruppe auf eine andere Produktgruppe die Zuluft- und/oder Abluftblenden getauscht werden.Since the filling elements described are equipped with fixed supply air or exhaust air throttles to control the pneumatic cylinders, when filling a range of products with widely varying rheological properties on a filling machine, for example filling products with widely differing viscosities, filling products with and without solid components and / or particles, Newtonian as well as non-Newtonian fluids, filamentous filling products and / or filling products with rheological yield point result in an increased conversion effort for the respective adaptation. In particular, in order to convert from one product group to another, the supply air and / or exhaust air panels must be exchanged.
Bei niedrigviskosen Füllprodukten wirkt sich beispielsweise ein zu schnelles Schließen des Pneumatikzylinders zum Umschalten von Schnellfüllen auf Langsamfüllen und ein zu schnelles Schließen der Kegel der Absperrventile negativ aus. Durch den Schließimpuls wird das niederviskose Füllprodukt stark beschleunigt, wodurch es am Austritt des Absperrventils zum Oszillieren des Füllstrahls kommen kann. Da die vorwärts schließenden Ventilkegel der Absperrventile das Füllprodukt über die eigentliche Austrittsgeschwindigkeit des Füllstrahls hinaus beschleunigen, wird der Strahl gestaucht und verdickt sich oder gerät ebenfalls ins Oszillieren. Bei den häufig engen Mündungsquerschnitten der zu füllenden Behälter können diese Erscheinungen dazu führen, dass der Füllstrahl nicht mehr richtig in die Behältermündung treffen kann, Produktverlust, verschmutzte Behälteraußenseiten und Mündungen bzw. Gewinde, starkes Schäumen oder sogar Überschäumen aus den Behältern, sowie Produktspritzer aus den Behältern heraus sind mögliche Folgen.In the case of low-viscosity filling products, for example, closing the pneumatic cylinder too quickly to switch from fast filling to slow filling and closing the cones of the shut-off valves too quickly have a negative effect. The low-viscosity filling product is greatly accelerated by the closing pulse, which can cause the filling jet to oscillate at the exit of the shut-off valve. Since the forward closing valve cones of the shut-off valves accelerate the filling product beyond the actual exit speed of the filling jet, the jet is compressed and thickened or it also starts to oscillate. With the often narrow mouth cross-sections of the containers to be filled, these phenomena can lead to the filling jet no longer being able to hit the container mouth properly, product loss, dirty outside of the container and mouths or threads, strong Foaming or even foaming over from the containers, as well as product splashes out of the containers, are possible consequences.
Bei hochviskosen Füllprodukten hingegen, die zum Anhaften oder Fädenziehen neigen oder eine rheologische Fließgrenze aufweisen, wirkt sich eine schnelle Schließgeschwindigkeit der Absperrventile positiv aus. Bei zu geringer Schließgeschwindigkeit hingegen kann es dazu kommen, dass beim Schließen Füllprodukt an den Ausläufen der Absperrventile haften bleibt, sich aufbaut, unkontrolliert abtropft und somit die zu füllenden Behälter an kritischen Stellen verschmutzt oder Fäden zieht, die ebenfalls die Behälter verschmutzen können. Füllprodukte mit rheologischer Fließgrenze müssen bei der Freistrahlabfüllung außerdem bei Füllende stark beschleunigt werden, um den Füllstrahl komplett in den Füllspiegel eintauchen zu lassen, da sich andererseits Produktkegel auf der Füllgut-Oberfläche bilden können, welche unter Umständen über die Behältermündung hinausragen und somit Behältermündung und Verschluss beschmutzen können.In the case of highly viscous filling products, on the other hand, which have a tendency to stick or thread or have a rheological yield point, a fast closing speed of the shut-off valves has a positive effect. On the other hand, if the closing speed is too low, the filling product may stick to the outlets of the shut-off valves when closing, build up, drip off in an uncontrolled manner and thus contaminate the containers to be filled at critical points or pull threads that can also contaminate the containers. In free-jet filling, filling products with a rheological yield point must also be accelerated at the end of filling in order to allow the filling jet to be completely immersed in the filling level, since on the other hand, product cones can form on the surface of the filling goods, which may protrude beyond the container mouth and thus the container mouth and closure can pollute.
Beim Einsatz von mit einem pneumatischen Arbeitszylinder betätigten Funktionseinheiten, z.B. Membranventilen in Füllorganen mit Füllrohr-Auslauf zur Tropfenrückhaltung, kann durch zu schnelles Vergrößern des durch die Membranventile dargestellten Querschnitts und Volumens ferner das rückzuhaltende Füllprodukt zu schnell angesaugt werden, woraus sich die Gefahr des Einsaugens von Luft ergibt. Falls Luft eingesaugt wurde, kann das Füllrohr aber leerlaufen, wodurch ein negativer Effekt entsteht, insofern als dass Behälter überfüllt oder durch abtropfendes Produkt verschmutzt werden. Je nach rheologischen Eigenschaften der zu füllenden Medien in Kombination mit den Querschnitten des Füllrohrs ist die Anpassung der Schaltgeschwidigkeit der eingesetzten pneumatischen Funktionseinheiten sinnvoll.If functional units operated by a pneumatic working cylinder are used, e.g. membrane valves in filling organs with a filling pipe outlet for droplet retention, the filling product to be retained can also be sucked in too quickly by increasing the cross-section and volume represented by the membrane valves too quickly, which increases the risk of being sucked in Air yields. If air has been sucked in, the filling tube can run empty, which has a negative effect in that the container is overfilled or soiled by dripping product. Depending on the rheological properties of the media to be filled in combination with the cross-sections of the filling pipe, it makes sense to adapt the switching speed of the pneumatic functional units used.
Für die Abfüllung eines breiten Produktspektrums ist eine Kompromiss-Auslegung von Zuluft- bzw. Abluftdrosseln für die Absperrventile der Füllorgane sowie der anderen eingesetzten pneumatischen Funktionseinheiten nur schwer zu realisieren. Meist resultiert daraus für die stark unterschiedlichen Füllprodukte eine signifikante Verschlechterung der Abfüllung für jedes der Produkte. Um ein weitgefächertes Produktspektrum optimal abfüllen zu können, ist bei der bestehenden Füllorgan- und Ansteuertechnik nur das zeit- und arbeitsintensive Austauschen von Zuluft- oder Abluftdrosseln möglich, um für Füllprodukte mit unterschiedlichen rheologischen Eigenschaften die jeweilige optimale Ansteuerdynamik der Ventile beziehungsweise pneumatischen Funktionseinheiten darzustellen.For the filling of a wide range of products, a compromise design of supply air and exhaust air throttles for the shut-off valves of the filling elements and the other pneumatic functional units used is difficult to achieve. For the widely differing filling products, this usually results in a significant deterioration in the filling process for each of the products. In order to be able to optimally fill a wide range of products, with the existing filling element and control technology, only the time-consuming and labor-intensive replacement of supply air or exhaust air throttles is possible in order to display the respective optimal control dynamics of the valves or pneumatic functional units for filling products with different rheological properties.
Die
Ausgehend von dem bekannten Stand der Technik ist es eine Aufgabe der vorliegenden Erfindung, ein verbessertes Füllorgan zum Abfüllen eines Füllprodukts in einen Behälter, bevorzugt zum Abfüllen von Soßen in Flaschen, sowie ein entsprechendes Verfahren bereitzustellen.Starting from the known prior art, it is an object of the present invention to provide an improved filling element for filling a filling product into a container, preferably for filling sauces into bottles, and a corresponding method.
Die Aufgabe wird durch ein Füllorgan zum Abfüllen eines Füllprodukts in einen Behälter, bevorzugt zum Abfüllen von Soße in Flaschen mit den Merkmalen des Anspruchs 1 gelöst. Vorteilhafte Weiterbildungen ergeben sich aus den Unteransprüchen, der vorliegenden Beschreibung sowie den beigefügten Figuren.The object is achieved by a filling element for filling a filling product into a container, preferably for filling sauce into bottles, with the features of
Entsprechend wird ein Füllorgan zum Abfüllen eines Füllprodukts in einen Behälter, bevorzugt zum Abfüllen von Soßen in Flaschen vorgeschlagen, umfassend ein Ventil zum Beeinflussen eines Füllproduktstroms, und einen über ein Betätigungsfluid schaltbaren Arbeitszylinder zum Vorgeben der Schaltstellungen des Ventils. Erfindungsgemäß ist eine Druckregelungsvorrichtung vorgesehen, über die das Betätigungsfluid aus dem Arbeitszylinder geregelt abführbar ist.Accordingly, a filling member for filling a filling product into a container, preferably for filling sauces into bottles, is proposed, comprising a valve for influencing a filling product flow and a working cylinder switchable via an actuating fluid for specifying the switching positions of the valve. According to the invention, a pressure regulating device is provided, via which the actuating fluid can be discharged from the working cylinder in a controlled manner.
Um die Druckregelung durch die Druckregelungsvorrichtung zu unterstützen, weist die Druckregelungsvorrichtung einen Pufferspeicher zum Puffern von Betätigungsfluid auf.In order to support the pressure regulation by the pressure regulation device, the pressure regulation device has a buffer store for buffering actuating fluid.
Dadurch, dass das Betätigungsfluid über eine Druckregelungsvorrichtung geregelt aus dem Arbeitszylinder abführbar ist, können verschiedene Füllprodukte mit demselben Füllorgan abgefüllt werden, wobei die Füllprodukte stark abweichende rheologische Eigenschaften aufweisen können, etwa stark abweichende Viskositäten, Gehalt an festen Bestandteilen und/oder Partikeln, sowie Newton'sche und nicht-Newton'sche Fluide, Fäden ziehende Produkt und Produkte mit rheologischer Fließgrenze, ohne dabei mechanische Änderungen an dem Füllorgan vornehmen zu müssen beziehungsweise das Füllorgan umrüsten zu müssen, beispielsweise in Form von Auswechseln von Blenden oder einem Ventilkegel.Because the actuating fluid can be discharged from the working cylinder in a regulated manner via a pressure regulating device, different filling products can be filled with the same filling element, whereby the filling products can have widely differing rheological properties, e.g. strongly differing viscosities, content of solid constituents and / or particles, as well as Newtons 'cal and non-Newtonian fluids, thread-pulling products and products with rheological yield point, without having to make mechanical changes to the filling element or having to convert the filling element, for example in the form of replacing orifices or a valve cone.
Mit anderen Worten kann die Schaltgeschwindigkeit, mithin die Öffnungs- und Schließgeschwindigkeit, des Ventils ohne mechanische Eingriffe, beispielsweise einem Austausch von Abluftdrosseln, an die jeweiligen Produkteigenschaften angepasst beziehungsweise optimiert werden. Dadurch wird auf einer Füllmaschine ermöglicht, Füllprodukte verschiedenster rheologischer Eigenschaften über dasselbe Füllorgan mit auf das jeweilige Füllprodukt angepassten Parametern abzufüllen. Bevorzugt werden niedrigviskose Füllprodukte mit langsamer Schließgeschwindigkeit des Ventils und/oder hochviskose Füllprodukte mit schneller Schließgeschwindigkeit abgefüllt.In other words, the switching speed, and therefore the opening and closing speed, of the valve can be adapted or optimized to the respective product properties without mechanical intervention, for example an exchange of exhaust air throttles become. This makes it possible on a filling machine to fill filling products with a wide variety of rheological properties via the same filling element with parameters adapted to the respective filling product. Low-viscosity filling products are preferably filled with a slow closing speed of the valve and / or high-viscosity filling products are filled with a fast closing speed.
Bevorzugt ist eine Schaltgeschwindigkeit, bevorzugt eine Öffnungsgeschwindigkeit und/oder eine Schließgeschwindigkeit, des Ventils durch die Druckregelungsvorrichtung individuell steuerbar/regelbar.A switching speed, preferably an opening speed and / or a closing speed, of the valve is preferably individually controllable / regulatable by the pressure regulating device.
Die Schaltgeschwindigkeit des Ventils kann mittels einer entsprechenden Gegendruckeinstellung in der Druckregelvorrichtung vorgegeben und entsprechend angepasst werden. Je höher die Einstellung des Gegendrucks in der Druckregelvorrichtung, desto langsamer ist die resultierende Schaltgeschwidigkeit.The switching speed of the valve can be specified by means of a corresponding counterpressure setting in the pressure regulating device and adapted accordingly. The higher the setting of the back pressure in the pressure regulating device, the slower the resulting switching speed.
Unter Betätigungsfluid wird vorliegend ein Fluid verstanden, welches dem Arbeitszylinder zum Betätigen eines Kolbens des Arbeitszylinders auf zumindest einer Seite des Arbeitszylinders mit Bezug auf den Kolben, welcher den Innenraum des Arbeitszylinders in zwei Kammern unterteilt, zugeführt wird und welches dadurch auf den Kolben wirkt. Bevorzugt ist das Arbeitsfluid gasförmig, besonders bevorzugt ein Gas, ein Gasgemisch, Druckluft, oder flüssig, besonders bevorzugt eine Hydraulikflüssigkeit, bevorzugt ein Hydrauliköl.In the present case, actuating fluid is understood to mean a fluid which is supplied to the working cylinder for actuating a piston of the working cylinder on at least one side of the working cylinder with respect to the piston, which divides the interior of the working cylinder into two chambers and which thereby acts on the piston. The working fluid is preferably gaseous, particularly preferably a gas, a gas mixture, compressed air, or liquid, particularly preferably a hydraulic fluid, preferably a hydraulic oil.
In einer bevorzugten weiteren Ausführungsform ist der Druck in der Druckregelvorrichtung in Bezug auf die Schaltstellung beziehungsweise in Bezug auf eine Position eines Kolbens des Arbeitszylinders veränderbar, mithin anpassbar beziehungsweise einstellbar. So kann die Schaltgeschwindigkeit entlang des Wegs des Kolbens in dem Arbeitszylinder eingestellt werden. Insbesondere, wenn der Arbeitszylinder einfachwirkend ausgebildet ist und die der Druckluftseite gegenüberliegende Kammer des Arbeitszylinders federbeaufschlagt ist, kann durch eine Änderung des Drucks auf der Druckseite durch die Druckregelungsvorrichtung auf eine auf den Kolben wirkende Federkraft, welche sich mit zunehmendem Weg des Kolbens in dem Arbeitszylinder entsprechend der geringer werdenden Stauchung der Feder verringert, ausgeglichen werden.In a preferred further embodiment, the pressure in the pressure regulating device can be changed in relation to the switching position or in relation to a position of a piston of the working cylinder, and is therefore adaptable or adjustable. The switching speed can thus be adjusted along the path of the piston in the working cylinder. In particular, if the working cylinder is designed to be single-acting and the chamber of the working cylinder opposite the compressed air side is spring-loaded, a change in the pressure on the pressure side by the pressure regulating device can act on a spring force acting on the piston, which increases with increasing travel of the piston in the working cylinder the decreasing compression of the spring is reduced, compensated.
Gemäß einer weiteren bevorzugten Ausführungsform erfolgt eine Zufuhr von zu dem Arbeitszylinder zugeführten Betätigungsfluid ungedrosselt. Dadurch erfolgt eine Geschwindigkeitssteuerung und/oder-regelung einzig über die Druckregelungsvorrichtung bei der Abfuhr von Betätigungsfluid. Ein derart ausgebildetes Füllorgan weist entsprechend einen einfachen und gleichzeitig robusten Aufbau auf.According to a further preferred embodiment, the supply of actuating fluid supplied to the working cylinder takes place in an unthrottled manner. As a result, the speed is controlled and / or regulated solely via the pressure regulating device when the actuating fluid is discharged. A filling member designed in this way accordingly has a simple and at the same time robust structure.
Eine Regelung des Drucks kann besonders präzise erfolgen, wenn die Druckregelungsvorrichtung gemäß einer weiteren bevorzugten Ausführungsform ein Regelventil, bevorzugt ein ProportionalRegelventil, aufweist.The pressure can be regulated particularly precisely if, according to a further preferred embodiment, the pressure regulating device has a regulating valve, preferably a proportional regulating valve.
Der Pufferspeicher ist bevorzugt zwischen dem Arbeitszylinder und dem Regelventil angeordnet.The buffer store is preferably arranged between the working cylinder and the control valve.
In einer weiteren bevorzugen Ausführungsform kann die Druckregelungsvorrichtung ein Oder-Ventil beziehungsweise ein Wechselventil aufweisen. Dadurch ist es möglich, zuströmendes Betätigungsfluid beim Druckbeaufschlagen des Arbeitszylinders an denjenigen Teilen der Druckregelungsvorrichtung vorbeizuführen, welche den Residualdruck des Betätigungsfluids beim Abführen des Betätigungsfluids regeln. Damit kann zum Zuführen des Betätigungsfluids ein eigener Kanal bereitgestellt werden. Zum Abführen des Betätigungsfluids kann ein weiterer Kanal bereitgestellt werden, über welchen der Residualdruck beim Abführen regelbar ist. Die beiden Kanäle können dabei durch das Oder-Ventil abwechselnd mit dem Arbeitszylinder beziehungsweise einer Verbindungsleitung zu einer Seite des Arbeitszylinders verbunden werden.Gemäß einer besonders bevorzugten Ausführungsform ist der Arbeitszylinder als Pneumatikzylinder ausgebildet, wobei das Betätigungsfluid bevorzugt Druckluft ist. Dadurch kann das Füllorgan in gängigen Abfüllanlagen eingesetzt werden, welche in der Regel mit Druckluft betrieben werden, ohne dass große Änderungen an der Abfüllanlage notwendig sind.In a further preferred embodiment, the pressure regulating device can have an OR valve or a shuttle valve. As a result, it is possible, when the working cylinder is pressurized, to guide the inflowing actuating fluid past those parts of the pressure regulating device which regulate the residual pressure of the actuating fluid when the actuating fluid is discharged. A separate channel can thus be provided for supplying the actuating fluid. To discharge the actuating fluid, a further channel can be provided, via which the residual pressure can be regulated during discharge. The two channels can alternately be connected to the working cylinder or a connecting line to one side of the working cylinder through the OR valve. According to a particularly preferred embodiment, the working cylinder is designed as a pneumatic cylinder, the actuating fluid preferably being compressed air. As a result, the filling element can be used in common filling systems, which are usually operated with compressed air, without major changes to the filling system being necessary.
Ein besonders einfacher Aufbau des Füllorgans kann erzielt werden, wenn der Arbeitszylinder gemäß einer weiteren bevorzugten Ausführungsform ein einfachwirkender Arbeitszylinder, bevorzugt ein einfachwirkender Pneumatikzylinder, ist. Bevorzugt ist der Arbeitszylinder druckluftschließend und federkraftöffnend oder druckluftöffnend und federkraftschließend ausgebildet.A particularly simple construction of the filling element can be achieved if the working cylinder according to a further preferred embodiment is a single-acting working cylinder, preferably a single-acting pneumatic cylinder. The working cylinder is preferably designed to close compressed air and open by spring force, or to open compressed air and close by spring force.
Wenn der Arbeitszylinder als doppeltwirkender Arbeitszylinder, bevorzugt als doppeltwirkender Pneumatikzylinder, ausgebildet ist, ist es möglich, die Druckregelungsvorrichtung auf beide Kammern des Arbeitszylinders Einfluss ausüben zu lassen. Mit andern Worten kann mindestens eine Druckregelungsvorrichtung derart mit dem Arbeitszylinder verschaltet werden, dass eine Druckregelungsvorrichtung jeweils dann mit einer der beiden Kammern des Zylinders verbunden ist, wenn aus dieser Betätigungsfluid, bevorzugt Druckluft, abgeführt werden soll beziehungsweise wird. Dadurch kann beidseitig alternierend eine Abluft-Druckluftregelung erfolgen, so dass die Schaltgeschwindigkeit in beide Schaltrichtungen individuell einstellbar ist. Der bereitgestellte Gegendruck kann für beide Schaltrichtungen unterschiedlich sein, was in unterschiedlichen Schaltgeschwindigkeiten resultiert. In die jeweils andere Kammer, welche alternierend entsprechend nicht mit einer Druckregelungsvorrichtung verbunden ist und auf welcher dem Arbeitszylinder entsprechend unter Druck, welcher höher ist als der durch die Druckregelungsvorrichtung vorgegebene Druck, stehendes Betätigungsfluid zugeführt wird, kann die Zufuhr jeweils ungedrosselt erfolgen. Es müssen folglich auch auf der Zufuhrseite keine Drosselblenden vorgesehen werden.If the working cylinder is designed as a double-acting working cylinder, preferably as a double-acting pneumatic cylinder, it is possible to let the pressure regulating device exert an influence on both chambers of the working cylinder. In other words, at least one pressure regulating device can be connected to the working cylinder in such a way that a pressure regulating device is connected to one of the two chambers of the cylinder when actuating fluid, preferably compressed air, is to or will be discharged from this. As a result, exhaust air and compressed air control can alternate on both sides, so that the switching speed can be individually adjusted in both switching directions. The back pressure provided can be different for both switching directions, which results in different switching speeds. In the other chamber, which alternates is accordingly not connected to a pressure control device and on which the working cylinder is supplied with operating fluid under pressure which is higher than the pressure specified by the pressure control device, the supply can in each case be unthrottled. There is consequently no need to provide throttle orifices on the feed side either.
Ein besonders robustes und einfach zu verschaltendes Füllorgan kann realisiert werden, indem der doppeltwirkende Arbeitszylinder zwei Anschlüsse aufweist, wobei jeder der Anschlüsse mit einer separaten, eine Druckregelungsvorrichtung aufweisenden Ablaufführung verbindbar ist, oder die beiden Anschlüsse, bevorzugt über ein Ventil, besonders bevorzugt ein 5-2-Wege-Schaltventil, abwechselnd mit einer gemeinsamen, die Druckregelungsvorrichtung aufweisenden Ablaufführung verbindbar sind.A particularly robust and easy-to-interconnect filling element can be implemented in that the double-acting working cylinder has two connections, each of the connections being connectable to a separate drain guide having a pressure regulating device, or the two connections, preferably via a valve, particularly preferably a 5- 2-way switching valve, are alternately connectable to a common drainage guide having the pressure regulating device.
Gemäß einer weiteren bevorzugten Ausführungsform ist das Ventil als Füllventil zur Bereitstellung und zum Unterbrechen eines Füllproduktstroms aus dem Füllorgan ausgebildet. Dadurch kann ein Füllprodukt aus dem Füllorgan an einen zu befüllenden Behälter bereitgestellt, gesteuert/geregelt und unterbrochen werden.According to a further preferred embodiment, the valve is designed as a filling valve for providing and for interrupting a flow of filling product from the filling element. As a result, a filling product from the filling element can be provided to a container to be filled, controlled / regulated and interrupted.
Gemäß einer weiteren bevorzugten Ausführungsform ist das Ventil als Membranventil oder Drosselventil zum Einstellen eines Durchlassquerschnitts einer Füllproduktleitung des Füllorgans ausgebildet. Dadurch kann ein Volumenstrom von Füllprodukt im Füllorgan gesteuert/geregelt werden.According to a further preferred embodiment, the valve is designed as a diaphragm valve or throttle valve for setting a passage cross section of a filling product line of the filling element. As a result, a volume flow of filling product in the filling element can be controlled / regulated.
In einer weiteren bevorzugten Ausführungsform wird der durch die Druckregelungsvorrichtung eingestellte Residualdruck bezogen auf die Position des Kolbens im Arbeitszylinder entlang dessen Längsachse verändert, so dass beispielsweise nahe der End-Schaltstellungen der Differenzdruck zwischen der Druckzufuhrseite und der Seite, aus welcher Betätigungsfluid über die Druckregelungsvorrichtung abgeführt wird, gering ist, und zwischen diesen Endlagen ein höherer Druckunterschied eingestellt wird und sich der Kolben entsprechend schneller bewegt. Auf diese Weise kann beispielsweise auch eine Art "Anschlagsdämpfung" für die Endlagen bereitgestellt werden.In a further preferred embodiment, the residual pressure set by the pressure regulating device is changed in relation to the position of the piston in the working cylinder along its longitudinal axis, so that, for example, near the end switching positions, the differential pressure between the pressure supply side and the side from which actuating fluid is discharged via the pressure regulating device , is low, and a higher pressure difference is set between these end positions and the piston moves correspondingly faster. In this way, for example, a type of "stop damping" can also be provided for the end positions.
Die oben gestellte Aufgabe wird weiterhin durch ein Verfahren zum Steuern/Regeln eines Füllorgans zum Abfüllen eines Füllprodukts in einen Behälter mit den Merkmalen des Anspruchs 11 gelöst. Vorteilhafte Weiterbildungen des Verfahrens ergeben sich aus der vorliegenden Beschreibung, den Unteransprüchen und den Figuren.The object set above is also achieved by a method for controlling / regulating a filling element for filling a filling product into a container with the features of claim 11. Advantageous developments of the method emerge from the present description, the subclaims and the figures.
Entsprechend wird ein Verfahren zum Steuern/Regeln eines Füllorgans zum Abfüllen eines Füllprodukts in einen Behälter vorgeschlagen, umfassend die Schritte des Beaufschlagens einer ersten Kammer eines Arbeitszylinders eines Ventils des Füllorgans mit einem Betätigungsfluid zum Erreichen einer ersten Schaltstellung des Ventils, und des Abführens des Betätigungsfluids über eine Druckregelungsvorrichtung zum Erreichen einer zweiten Schaltstellung des Ventils.Accordingly, a method for controlling a filling element for filling a filling product into a container is proposed, comprising the steps of subjecting a first chamber of a working cylinder of a valve of the filling element to an actuating fluid to achieve a first switching position of the valve, and of discharging the actuating fluid via a pressure regulating device for reaching a second switching position of the valve.
Bevorzugt kann eine Schaltgeschwindigkeit des Ventils durch eine Einstellung eines Drucks durch die Druckregelungsvorrichtung individuell gesteuert/geregelt werden.A switching speed of the valve can preferably be individually controlled / regulated by setting a pressure by the pressure regulating device.
Durch das Verfahren werden die hinsichtlich des Füllorgans beschriebenen Vorteile und Wirkungen analog erzielt.The advantages and effects described with regard to the filling element are achieved analogously by the method.
Bevorzugte weitere Ausführungsformen der Erfindung werden durch die nachfolgende Beschreibung der Figuren näher erläutert. Dabei zeigen:
Figur 1- schematisch ein Ventil mitsamt Arbeitszylinder eines Füllorgans;
Figur 2- schematisch einen Schaltplan eines Füllorgans gemäß einer ersten Ausführungsform;
Figur 3- schematisch einen Schaltplan eines Füllorgans gemäß einer zweiten Ausführungsform;
Figur 4- schematisch einen Schaltplan eines Füllorgans gemäß einer dritten Ausführungsform;
Figur 5- schematisch einen Schaltplan eines Füllorgans gemäß einer vierten Ausführungsform;
Figur 6- schematisch einen Schaltplan eines Füllorgans gemäß einer fünften Ausführungsform; und
Figur 7- schematisch einen Schaltplan eines Füllorgans gemäß einer sechsten Ausführungsform.
- Figure 1
- schematically a valve together with the working cylinder of a filling element;
- Figure 2
- schematically a circuit diagram of a filling element according to a first embodiment;
- Figure 3
- schematically a circuit diagram of a filling element according to a second embodiment;
- Figure 4
- schematically a circuit diagram of a filling element according to a third embodiment;
- Figure 5
- schematically a circuit diagram of a filling element according to a fourth embodiment;
- Figure 6
- schematically a circuit diagram of a filling element according to a fifth embodiment; and
- Figure 7
- schematically a circuit diagram of a filling element according to a sixth embodiment.
Im Folgenden werden bevorzugte Ausführungsbeispiele anhand der Figuren beschrieben. Dabei werden gleiche, ähnliche oder gleichwirkende Elemente in den unterschiedlichen Figuren mit identischen Bezugszeichen versehen, und auf eine wiederholte Beschreibung dieser Elemente wird teilweise verzichtet, um Redundanzen zu vermeiden.Preferred exemplary embodiments are described below with reference to the figures. Identical, similar or identically acting elements are provided with identical reference symbols in the different figures, and a repeated description of these elements is in some cases dispensed with in order to avoid redundancies.
In
Das Füllorgan 1 weist einen Arbeitszylinder 20 auf, mittels dessen das Ventil 2 geschaltet werden kann. Der Arbeitszylinder 20 ist über ein Betätigungsfluid, vorliegend in Form von Druckluft, schaltbar. Hierzu weist der Arbeitszylinder 20 einen Kolben 21 auf, welcher einen Innenraum des Arbeitszylinders 20 in eine erste Kammer 23 und in eine zweite Kammer 24 unterteilt. Der Arbeitszylinder 20 ist vorliegend als doppeltwirkender Pneumatikzylinder ausgebildet. Alternativ kann der Arbeitszylinder 20 auch einfachwirkend und/oder als einfachwirkender oder doppeltwirkender Hydraulikzylinder ausgebildet sein.The filling
Das Ventil 2 ist vorliegend als Absperr-Freistrahlventil ausgeführt. Alternativ kann das Ventil 2 auch eine andere Form aufweisen und beispielsweise als Membranventil oder Drosselventil zur Variation des Füllproduktstroms ausgebildet sein.In the present case, the
Die Schaltstellungen des Ventils 2 sind über die Schaltstellung des Arbeitszylinders 20 vorgebbar. Hierzu ist der Kolben 21 über eine Kolbenstange 22 mit einem Ventilkegel 25 des Ventils 2 verbunden, welcher in Längsrichtung des Ventils 2 über die Bewegung des Kolbens 21 beweglich ist. In einer geschlossenen Schaltstellung des Ventils 2 ist der Ventilkegel 25 in Kontakt mit einem Ventilsitz 26. Zum Öffnen wird der Ventilkegel 25 durch eine Bewegung des Kolbens 21 aus dem Ventilsitz 26 heraus gehoben, so dass ein entsprechender Durchlassquerschnitt beziehungsweise Ringspalt zwischen Ventilkegel 25 und Ventilsitz 26 entsteht, durch welchen hindurch das Füllprodukt strömen kann. Durch das Absenken des Ventilkegels 25 in den Ventilsitz 26 hinein und durch das Anheben aus diesem heraus kann entsprechend der Füllproduktstrom gesteuert werden.The switching positions of the
Beide Kammern 23, 24 des doppeltwirkenden Arbeitszylinders 20 werden jeweils über ein 3/2-Wegeventil 5 mit Druckluft aus einer Druckluftversorgung 4 versorgt. Hierzu zweigt sich die Druckluftversorgung 4 parallel auf die beiden 3/2-Wegeventile 5 auf. Eines der 3/2-Wegeventile 5 führt dabei über eine Verbindungsleitung 27 zur ersten Kammer 23 des Arbeitszylinders 20. Das andere der beiden 3/2-Wegeventile 5 führt über ein Oder-Ventil 30 in eine Verbindungsleitung 28 zur zweiten Kammer 24 des doppeltwirkenden Arbeitszylinders 20.Both
Das Oder-Ventil 30 ist vorliegend in Form eines Schnellentlüftungsventils auf Basis eines normalen Oder-Ventils ausgebildet, , das mit einer Entlüftungsfunktion zur Entlüftung in die Umgebung kombiniert ist.The OR
Über das Oder-Ventil 30 ist die Verbindungsleitung 28 ferner mit einer Druckregelungsvorrichtung 3 verbunden. Diese weist einen Puffer 32 und ein Proportional-Regelventil 31 auf. Die Druckregelungsvorrichtung 3 ist so ausgebildet, dass das Betätigungsfluid aus dem Arbeitszylinder 20 abführbar ist, derart, dass eine Schaltgeschwindigkeit, vorliegend eine Schließgeschwindigkeit, des Ventils 2 durch eine Einstellung eines (Gegen-) Drucks durch die Druckregelungsvorrichtung 3 individuell steuerbar/regelbar ist.The connecting
In
Um den Arbeitszylinder 20 und damit auch das Ventil 2 in die andere Schaltstellung zu bringen, werden die Schaltventile 5 jeweils in deren andere Schaltstellung gebracht, so dass dann die erste Kammer 23 ungedrosselt mit Druckluft, beispielsweise wiederum mit einem Druck von 6 bar, versorgt wird, und die zweite Kammer 24 über das Oder-Ventil 30 der Druckregelvorrichtung 3 mit dem Puffer 32 und seriell daran anschließend mit dem Proportional-Regelventil 31 verbunden ist.In order to bring the working
Der Druck in der Versorgungsleitung 28 und damit in der zweiten Kammer 24 wird über das Proportionalregelventil 31 auf einem vorgegebenen Niveau, beispielsweise einem Druck von 4 bar, gehalten. Der Puffer 32 dient zur Unterstützung der Druckregelung.The pressure in the
Die Steuerung der Schaltgeschwindigkeit, mit welcher sich der Kolben 21 und damit der Ventilkegel 25 bewegt, findet durch Einstellen des Residualdrucks beziehungsweise des verbleibenden Gegendrucks in der zweiten Kammer 24 durch die Druckregelungsvorrichtung 3 statt, wobei der ersten Kammer 23, welche in dieser Schaltstellung als Schließhubseite wirkt, Druckluft ungedrosselt über das eine 3/2-Wegeventil 5 zugeführt wird.The switching speed at which the
Die Abluft aus der zweiten Kammer 24, welche demgemäß der Öffnungshubseite des doppeltwirkenden Arbeitszylinders 20 entspricht, wird folglich in den druckgeregelten Gegendruckkanal über die Druckregelungsvorrichtung 3 abgeführt. Je höher der durch die Druckregelungsvorrichtung 3 eingestellte Gegendruck und folglich je geringer die Druckdifferenz zwischen der ersten Kammer 23 und der zweiten Kamer 24, desto geringer ist die Schaltgeschwindigkeit, hier die Schließgeschwindigkeit, des Arbeitszylinders 20, und damit auch die Schließgeschwindigkeit des Ventils 2.The exhaust air from the
Um den Arbeitszylinder 20 und somit das Ventil 2 wieder in die in
In
In dieser zweiten Ausführungsform versorgt ein 5/2-Wegeventil 6 beide Kammern 23, 24 des doppeltwirkenden Arbeitszylinders 20, wobei beim Schließen des Ventils 2 die Abluft der zweiten Kammer 24 wiederum in einen mittels einer Druckregelungsvorrichtung 3, umfassend ein Proportionalregelventil 31 und einen Puffer 32, druckgeregelten Kanal abgeführt wird. Die Schließgeschwindigkeit wird wie zu
Bei dieser dritten Ausführungsform wird eine Abluftführung beider Kammern 23, 24 des doppeltwirkenden Arbeitszylinders 20 über je einen über je ein Proportionalregelventil 31 der jeweiligen Druckregelungsvorrichtung 3 bereitgestellten druckgeregelten Abluftkanal mit je einem Puffer 32 ermöglicht, wobei die Steuerluft für beide Kammern 23, 24 jeweils über je ein 3/2-Wegeventil 5 zugeführt und die Abluft über je ein Oder-Ventil 30 in je einen über die jeweilige Druckregelungsvorrichtung 3 bereitgestellten druckgeregelten Kanal abgeführt wird. Diese Ausführung erlaubt in Abhängigkeit der für jeden Rückluftkanal eingestellten Gegendrücke sowohl öffnungsseitig als auch schließseitig eine individuelle Regelung der Ventilkolbengeschwindigkeit.In this third embodiment, exhaust air from both
Da zwei Druckregelungsvorrichtungen 3 vorgesehen sind, können der Residualdruck beim Abführen des Drucks aus der ersten Kammer 23 und der Residualdruck beim Abführen des Drucks aus der zweiten Kammer 24 unabhängig voneinander vorgegeben werden. Mithin ist bei dieser Ausführungsform der Steuerungs-/Regelungsaufwand sehr gering. Es können dennoch individuelle Öffnungs- und Schließgeschwindigkeiten vorgesehen werden.Since two
Im Gegensatz zur ersten Ausführungsform ist der Arbeitszylinder 20 bei der fünften Ausführungsform als einfachwirkender Arbeitszylinder 20 ausgebildet, wobei die erste Kammer 23 eine Feder 8 aufweist und entsprechend federkraftbetätigt ist. Der Arbeitszylinder 20 und entsprechend das Ventil 2 sind mithin druckluftöffnend und federkraftschließend ausgebildet. Nach dem Beaufschlagen der zweiten Kammer 24 mit Betätigungsfluid wird letzteres, nachdem das 3/2-Wegeventil 5 in die in
Vorliegend ist der durch das Proportional-Regelventil 31 eingestellte Wert abhängig von einer Position des Kolbens 21 im Arbeitszylinder 20. Da die Federkraft der Feder 8 auf den Kolben 21 mit zunehmenden Abstand des Kolbens 21 von der ersten Kammer 23 schwächer wird, wird der Residualdruck in der zweiten Kammer 24 über die Druckregelungsvorrichtung 3 entsprechend herabgeregelt, so dass der Kolben 21 sich mit im Wesentlichen konstanter Geschwindigkeit in die Schließstellung bewegt.In the present case, the value set by the
- 11
- FüllorganFilling organ
- 22
- VentilValve
- 2020th
- ArbeitszylinderWorking cylinder
- 2121
- Kolbenpiston
- 2222nd
- KolbenstangePiston rod
- 2323
- Erste KammerFirst chamber
- 2424
- Zweite KammerSecond chamber
- 2525th
- VentilkegelValve cone
- 2626th
- VentilsitzValve seat
- 2727
- VerbindungsleitungConnecting line
- 2828
- VerbindungsleitungConnecting line
- 33
- DruckregelungsvorrichtungPressure regulating device
- 3030th
- Oder-VentilOR valve
- 3131
- Proportional-RegelventilProportional control valve
- 3232
- Pufferbuffer
- 44th
- DruckluftzufuhrCompressed air supply
- 55
- 3/2-Wegeventil3/2-way valve
- 66th
- 5/2-Wegeventil5/2-way valve
- 77th
- AbluftleitungExhaust duct
- 88th
- Federfeather
Claims (12)
- Filling device (1) for filling a filling product into a container, preferably for filling of sauces into bottles, comprising a valve (2) for affecting a filling product flow, and an operating cylinder (20) switchable via an actuating fluid for specifying the switching positions of the valve (2), wherein
a pressure regulating device (3) is provided via which the actuating fluid can be discharged from the operating cylinder (20) in a regulated manner,
characterised in that
the pressure regulating device (3) has a buffer store (32) for buffering of actuating fluid. - Filling device (1) according to claim 1, characterised in that a switching speed, preferably an opening speed and/or a closing speed, of the valve (2) can be individually controlled/regulated by the pressure regulating device (3).
- Filling device (1) according to claim 1 or 2, characterised in that a supply of actuating fluid supplied to the operating cylinder (20) occurs without throttling.
- Filling device (1) according to anyone of the preceding claims, characterised in that the pressure regulating device (3) has a regulating valve, preferably a proportional regulating valve (31).
- Filling device (1) according to anyone of the preceding claims, characterised in that the buffer store (32) is arranged between the operating cylinder (20) and the regulating valve.
- Filling device (1) according to any one of the preceding claims, characterised in that the operating cylinder (20) is configured as a pneumatic cylinder, the actuating fluid preferably being compressed air.
- Filling device (1) according to any one of the preceding claims, characterised in that the operating cylinder (20) is a single-acting operating cylinder (20), preferably a single-acting pneumatic cylinder.
- Filling device (1) according to anyone of the preceding claims, characterised in that the operating cylinder (20) is a double-acting operating cylinder (20), preferably a double-acting pneumatic cylinder.
- Filling device (1) according to claim 8, characterised in that the double-acting operating cylinder (20) has two connections, wherein each of the connections can be connected to a separate outlet guide having a pressure regulating device (3), or the two connections can be connected, preferably via a valve, most preferably a 5-2-way switching valve (6), alternately to a common outlet guide having the pressure regulating device (3).
- Filling device (1) according to anyone of the preceding claims, characterised in that the valve (2) is configured as a filling valve for providing and interrupting a filling product flow from the filling device (1), or in that the valve (2) is configured as a diaphragm valve or throttle valve for adjusting a passage cross-section of a filling product line of the filling device (1).
- Method for controlling/regulating a filling device (1) for filling a filling product into a container, comprising the following steps:- applying an actuating fluid to a first chamber (23) of an operating cylinder (20) of a valve (2) of the filling device (1) to achieve a first switching position of the valve (2); and- discharging the actuating fluid via a pressure regulating device (3) to achieve a second switching position of the valve (2), wherein the pressure regulating device (3) has a buffer store (32) for buffering of actuating fluid.
- Method according to claim 11, characterised in that a switching speed of the valve (2) is individually controlled/regulated by setting a pressure through the pressure regulating device (3).
Priority Applications (1)
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SI201930058T SI3587341T1 (en) | 2018-06-28 | 2019-06-28 | Filling station and method for filling a product in a container |
Applications Claiming Priority (1)
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DE102018115608.1A DE102018115608A1 (en) | 2018-06-28 | 2018-06-28 | Filling device and method for filling a filling product into a container |
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EP3587341A1 EP3587341A1 (en) | 2020-01-01 |
EP3587341B1 true EP3587341B1 (en) | 2021-04-14 |
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EP19183234.4A Active EP3587341B1 (en) | 2018-06-28 | 2019-06-28 | Filling station and method for filling a product in a container |
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EP (1) | EP3587341B1 (en) |
JP (1) | JP7365149B2 (en) |
CN (1) | CN110655025B (en) |
DE (1) | DE102018115608A1 (en) |
SI (1) | SI3587341T1 (en) |
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WO2022234472A1 (en) * | 2021-05-04 | 2022-11-10 | Filkraft Pty Ltd | Rotary piston filler arrangement |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5137187A (en) * | 1991-02-20 | 1992-08-11 | H.G. Kalish | Anti-spray fluid dispensing nozzle |
JPH0577891A (en) * | 1991-09-11 | 1993-03-30 | Japan Tobacco Inc | Preventing mechanism for dripping of liquid in filling machine for liquid |
US5287997A (en) * | 1992-10-13 | 1994-02-22 | Tetra Laval Holdings & Finance Sa | Carton filling system |
JPH06286703A (en) * | 1993-03-29 | 1994-10-11 | Osaka Kiko Co Ltd | Filling device for liquid |
JP3750215B2 (en) * | 1996-08-23 | 2006-03-01 | 澁谷工業株式会社 | Filling equipment |
FR2791033B1 (en) * | 1999-03-17 | 2001-04-27 | Pierre Guillon | CONTAINER FILLING SYSTEM |
JP4250450B2 (en) | 2002-05-10 | 2009-04-08 | 日清フーズ株式会社 | Filling and packaging apparatus and filling and packaging method |
DE102010007152B4 (en) * | 2010-02-05 | 2017-03-30 | Hoerbiger Automatisierungstechnik Holding Gmbh | Fluid operated actuator on a valve |
CN202302200U (en) * | 2011-08-15 | 2012-07-04 | 博思特能源装备(天津)股份有限公司 | Electric/pneumatic controller used for fuel gas pressure control system |
DE102014117831A1 (en) * | 2014-12-04 | 2016-06-09 | Krones Ag | Device for filling a container with a filling product |
-
2018
- 2018-06-28 DE DE102018115608.1A patent/DE102018115608A1/en active Pending
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2019
- 2019-06-21 JP JP2019115424A patent/JP7365149B2/en active Active
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CN110655025A (en) | 2020-01-07 |
JP2020023356A (en) | 2020-02-13 |
EP3587341A1 (en) | 2020-01-01 |
CN110655025B (en) | 2021-09-24 |
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SI3587341T1 (en) | 2021-08-31 |
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