EP3571173A1 - Granular thermal insulation material and method for producing the same - Google Patents
Granular thermal insulation material and method for producing the sameInfo
- Publication number
- EP3571173A1 EP3571173A1 EP18700427.0A EP18700427A EP3571173A1 EP 3571173 A1 EP3571173 A1 EP 3571173A1 EP 18700427 A EP18700427 A EP 18700427A EP 3571173 A1 EP3571173 A1 EP 3571173A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- granules
- silica
- compression
- compressive stress
- kpa
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000012774 insulation material Substances 0.000 title abstract description 8
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 75
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 37
- 239000003605 opacifier Substances 0.000 claims abstract description 19
- 238000007906 compression Methods 0.000 claims abstract description 17
- 230000006835 compression Effects 0.000 claims abstract description 17
- 239000008187 granular material Substances 0.000 claims description 79
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 39
- 238000000034 method Methods 0.000 claims description 35
- 239000000203 mixture Substances 0.000 claims description 34
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 26
- 238000005259 measurement Methods 0.000 claims description 22
- 229910021529 ammonia Inorganic materials 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 9
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 6
- 238000009472 formulation Methods 0.000 claims description 5
- 230000001698 pyrogenic effect Effects 0.000 claims description 5
- 239000004890 Hydrophobing Agent Substances 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- GBMDVOWEEQVZKZ-UHFFFAOYSA-N methanol;hydrate Chemical compound O.OC GBMDVOWEEQVZKZ-UHFFFAOYSA-N 0.000 claims description 4
- 238000007669 thermal treatment Methods 0.000 claims description 4
- -1 zirconium silicates Chemical class 0.000 claims description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 239000006229 carbon black Substances 0.000 claims description 2
- 235000019241 carbon black Nutrition 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 2
- 235000013980 iron oxide Nutrition 0.000 claims description 2
- VBMVTYDPPZVILR-UHFFFAOYSA-N iron(2+);oxygen(2-) Chemical class [O-2].[Fe+2] VBMVTYDPPZVILR-UHFFFAOYSA-N 0.000 claims description 2
- YDZQQRWRVYGNER-UHFFFAOYSA-N iron;titanium;trihydrate Chemical compound O.O.O.[Ti].[Fe] YDZQQRWRVYGNER-UHFFFAOYSA-N 0.000 claims description 2
- AMWRITDGCCNYAT-UHFFFAOYSA-L manganese oxide Inorganic materials [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims description 2
- PPNAOCWZXJOHFK-UHFFFAOYSA-N manganese(2+);oxygen(2-) Chemical class [O-2].[Mn+2] PPNAOCWZXJOHFK-UHFFFAOYSA-N 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims 1
- 239000004408 titanium dioxide Substances 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 9
- 235000012239 silicon dioxide Nutrition 0.000 abstract description 8
- 239000002245 particle Substances 0.000 description 24
- 239000011230 binding agent Substances 0.000 description 14
- 230000002209 hydrophobic effect Effects 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 239000002904 solvent Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 238000002604 ultrasonography Methods 0.000 description 5
- 238000005194 fractionation Methods 0.000 description 4
- 239000011810 insulating material Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000005056 compaction Methods 0.000 description 3
- 238000001723 curing Methods 0.000 description 3
- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 238000009736 wetting Methods 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 229910002012 Aerosil® Inorganic materials 0.000 description 2
- 229910002018 Aerosil® 300 Inorganic materials 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 2
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 239000004964 aerogel Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 229910021485 fumed silica Inorganic materials 0.000 description 2
- 150000003961 organosilicon compounds Chemical class 0.000 description 2
- 239000011164 primary particle Substances 0.000 description 2
- 239000002210 silicon-based material Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- VXEGSRKPIUDPQT-UHFFFAOYSA-N 4-[4-(4-methoxyphenyl)piperazin-1-yl]aniline Chemical group C1=CC(OC)=CC=C1N1CCN(C=2C=CC(N)=CC=2)CC1 VXEGSRKPIUDPQT-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229920000084 Gum arabic Polymers 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 241000978776 Senegalia senegal Species 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000000205 acacia gum Substances 0.000 description 1
- 235000010489 acacia gum Nutrition 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910052925 anhydrite Inorganic materials 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- YLUIKWVQCKSMCF-UHFFFAOYSA-N calcium;magnesium;oxygen(2-) Chemical compound [O-2].[O-2].[Mg+2].[Ca+2] YLUIKWVQCKSMCF-UHFFFAOYSA-N 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006757 chemical reactions by type Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- LIKFHECYJZWXFJ-UHFFFAOYSA-N dimethyldichlorosilane Chemical compound C[Si](C)(Cl)Cl LIKFHECYJZWXFJ-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000012812 general test Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000003921 particle size analysis Methods 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910021426 porous silicon Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000005049 silicon tetrachloride Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000000527 sonication Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- 239000003232 water-soluble binding agent Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
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- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
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- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/02—Agglomerated materials, e.g. artificial aggregates
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/02—Agglomerated materials, e.g. artificial aggregates
- C04B18/027—Lightweight materials
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- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/04—Heat treatment
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- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- C04B30/00—Compositions for artificial stone, not containing binders
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62645—Thermal treatment of powders or mixtures thereof other than sintering
- C04B35/6268—Thermal treatment of powders or mixtures thereof other than sintering characterised by the applied pressure or type of atmosphere, e.g. in vacuum, hydrogen or a specific oxygen pressure
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62695—Granulation or pelletising
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/4505—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements characterised by the method of application
- C04B41/455—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements characterised by the method of application the coating or impregnating process including a chemical conversion or reaction
- C04B41/4556—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements characterised by the method of application the coating or impregnating process including a chemical conversion or reaction coating or impregnating with a product reacting with the substrate, e.g. generating a metal coating by surface reduction of a ceramic substrate
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
- C04B41/49—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes
- C04B41/4905—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon
- C04B41/4922—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon applied to the substrate as monomers, i.e. as organosilanes RnSiX4-n, e.g. alkyltrialkoxysilane, dialkyldialkoxysilane
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Definitions
- the present invention relates to a granular material having improved mechanical stability, and to processes for its production and use
- silica-based insulating materials are usually the so-called aerogels, as well as precipitated or pyrogenic produced
- Silica used Further information on these silica types can be found in Ullmann's Encyclopedia of Industrial Chemistry, chapter "Silica” published online on 15.04.2008, DOI: 10.1002 / 14356007.a23_583.pub3.
- WO 2006/097668 A1 discloses a granular thermal insulation material comprising hydrophobic fumed silica and a clouding agent which is prepared by mixing a hydrophobic silica with clouding agent and the subsequent densification into granules having a size of 0.25 to 2.5 mm. Such products are characterized by a relatively high tamped density of 250 to 450 g / L.
- EP2910724A1 discloses a frame filled with heat-insulating material, comprising a mixture of hydrophobized pyrogenically prepared silica having an average diameter of 1 to 100 ⁇ m and a clouding agent
- EP 0725037 A1 describes granules having an average grain diameter of 10 to 120 ⁇ m based on hydrophobic pyrogenically produced silicon dioxide for use as a catalyst support. Such granules have a tamped density of 260 to 570 g / L and are obtained by spray-drying a silica-containing aqueous Dispersion, tempering at temperatures of 150 to 1 100 ° C and subsequent hydrophobing made with organosilicon compounds.
- European Application 16181905.7 discloses the preparation of a heat-insulating material comprising hydrophobic silicas and opacifiers by treating a precipitated powdered silica with a silane, mixing with a hydrophilic pyrogenic silica and subsequent thermal treatment at 40-200 ° C. The resulting powdered mixture can be heated before thermal
- Treatment can be optionally compressed to a granulate with a tamped density of 100-400 g / L.
- DE 2903487 A1 discloses a process for producing powdery hydrophobic silicon dioxides by the treatment of hydrophilic silicas with
- US 006099749 A discloses a process for producing finely divided compacted compositions comprising hydrophilic silicas which have been treated with ammonia before compacting.
- silica-based powdery and granular thermal insulation materials ensure sufficient thermal insulation, they have a relatively high density and / or are not optimized with regard to mechanical stability.
- the object of the present invention was to provide a hydrophobic thermal insulation material in a simple and practical form, which has very good mechanical stability and Abriebeigenschaften with low densities and thus low cost.
- This object was achieved by providing a granulate containing hydrophobized silicon dioxide and at least one IR opacifier, a tamped density of up to 250 g / L and a compressive stress according to DIN EN 826: 2013 at 50% compression of 150 to 300 kPa or greater than 300 kPa has, wherein the compressive stress measurement on a bed with square area, having edge length 200 mm and 20 mm dump height, solved.
- the term "granules" in the present invention is understood to mean a granular, readily pourable, free-flowing solid.
- Tamping densities of various powdery or coarse-grained granular materials can be determined according to DIN ISO 787-1 1: 1995 "General test methods for pigments and fillers - Part 1 1: Determination of tamping volume and tamped density. The filling density of a bed after shaking and pounding is measured.
- the granules according to the invention have a tamped density of up to 250 g / L, preferably from 50 to 250 g / L, preferably from 100 to 240 g / L, particularly preferably from 130 to 230 g / L.
- Mechanical strength of the granules of the invention can be measured by measuring the compressive stress in the packing of such materials. Such a compressive stress measurement is based on DIN EN 826: 2013 "Thermal insulation products for construction - Determination of the
- this standard specifies the compressive stress of plates at 10% compression, which is less optimal for bulk materials due to an inherently too large roughness on the bed surface than for the plates, this roughness would be the measurement inaccuracy of too small upsets, For this reason, in the present application the compressive stress measurement was carried out at 50% compression according to DIN EN 826: 2013, wherein the compressive stress measurement takes place on a bed with a square surface with edge length 200 mm and bed height 20 mm. The lateral boundary was realized with a soft foam which keeps the sample in position during the preparation.
- a compressive force at 50% compression which can be converted into a compressive stress over the surface of the sample, is measured:
- Compression ⁇ is defined here as the ratio of the reduction in thickness of the test specimen (in the present case, bed consisting of the granules according to the invention) to its initial thickness, measured in the loading direction.
- the granules according to the invention have a compressive stress according to DIN EN 826: 2013 at 50% compression of 150 to 300 kPa, preferably 170 to 300 kPa, more preferably 200 to 300 kPa, most preferably 250 to 300 kPa, wherein the compressive stress measurement on a bed with square area, having edge length 200 mm and
- a numerical mean particle size of the granules according to the invention can be determined according to IS013320: 2009 by laser diffraction particle size analysis.
- the average value d.sub.so which represents which particle size does not exceed 50% of all particles, is defined as a numerical average particle size.
- the granulate according to the invention may have a d.sub.50 value of greater than 10 .mu.m, is preferably from 20 to 4000 .mu.m, preferably from 50 to 3500 .mu.m, more preferably from 100 to 3000 .mu.m, very particularly preferably from 150 to 2500 .mu.m.
- the granules of the present invention preferably contains only the particles having a size of at most 6000 ⁇ m, preferably from 50 to 5000 ⁇ m, particularly preferably from 200 to 4000 ⁇ m determined by dynamic image analysis according to ISO 13322-2: 2006. Most preferably, the granules of the invention are free of particles which are smaller than 200 ⁇ .
- the granules according to the invention may have a BET surface area of greater than 20 m 2 / g, preferably from 30 to 500 m 2 / g, more preferably from 50 to 400 m 2 / g, most preferably from 70 to 350 m 2 / g.
- the specific surface area also called BET surface area, is determined according to DIN 9277: 2014 by nitrogen adsorption using the Brunauer-Emmett-Teller method.
- the granules according to the invention contain hydrophobized silica.
- hydrophobic refers to the particles having a low affinity for polar media such as water, whereas the hydrophilic particles have a high affinity for polar media such as water.
- the hydrophobicity of the hydrophobic materials also called hydrophobicity
- the degree of hydrophobicity of a hydrophobic silica can be determined, inter alia, by its methanol wettability, as described in more detail, for example, in WO201 1/076518 A1, pages 5-6, in pure water , a hydrophobic silica separates completely from the water and floats on the water
- the granules according to the invention have a methanol wettability of greater than 5, preferably from 10 to 80, preferably from 15 to 70, more preferably from 20 to 65, most preferably from 25 to 60 wt .-% methanol content in a methanol-water mixture ,
- the granules according to the invention contain at least one IR opacifier.
- Such an IR opacifier reduces the infrared transmission of a thermal barrier material and thus minimizes the heat transfer by radiation.
- the IR opacifier is selected from the group consisting of silicon carbide, titania, zirconia, ilmenite, iron titanates, iron oxides, zirconium silicates, manganese oxides, graphites, carbon blacks, and mixtures thereof.
- the particle size of the opacifier is usually between 0.1 to 25 ⁇ .
- the granules of the present invention may contain from 30 to 95, preferably from 40 to 90, particularly preferably from 50 to 85,% by weight of the silicon dioxide and from 5 to 50, preferably from 10 to 40, particularly preferably from 15 to 30, parts by weight. Contain% of opacifier.
- the granules of the present invention are excellent
- Thermal insulation properties and can be used for thermal insulation.
- the thermal conductivity of the granules according to the invention can be measured according to the method with the disk device and the heat flow meter device according to EN 12667: 2001.
- the mean measuring temperature is 10 ° C and the
- the thermal conductivity of the granulate according to the invention as a bed is preferably less than 50 mW / (m * K), preferably from 10 to 45, more preferably from 15 to 40, most preferably from 20 to 35 mW / (m * K).
- the granules according to the invention contain silicon dioxide. This silica may include one or more commonly known types of silicas such as the so-called aerogels, xerogels, perlites, precipitated silicas, fumed silicas.
- the granules according to the invention preferably contain one or more pyrogenic silicas.
- Pyrogenic silicas are produced by means of flame hydrolysis or flame oxidation.
- hydrolyzable or oxidizable starting materials are generally oxidized or hydrolyzed in a hydrogen-oxygen flame.
- Starting materials for pyrogenic processes can be used organic and inorganic substances. Particularly suitable is silicon tetrachloride.
- the hydrophilic silica thus obtained is amorphous. Fumed silicas are usually present in aggregated form. By “aggregated” is meant that so-called
- Primary particles which initially arise in the genesis, combine firmly in the further course of the reaction to form a three-dimensional network.
- the primary particles are largely free of pores and have free on their surface
- the granules according to the invention are characterized by a particularly high stability at a low tamped density. This can be shown, for example, by means of the particle size decrease of a suspension of the investigated granules under defined ultrasound application in isopropanol, as is explained in greater detail in the description of the exemplary embodiments. This test shows that the granules according to the invention have a particularly high stability at a low tamped density. This can be shown, for example, by means of the particle size decrease of a suspension of the investigated granules under defined ultrasound application in isopropanol, as is explained in greater detail in the description of the exemplary embodiments. This test shows that the granules according to the invention have a
- the granules according to the invention can be used for thermal insulation.
- the granules of the invention may be used in heat-insulating mixtures and / or formulations.
- the corresponding heat-insulating mixtures and / or formulations may contain at least one solvent and / or binder and / or one filler.
- the solvent may be selected from the group consisting of water, alcohols, aliphatic and aromatic hydrocarbons, ethers, esters, aldehydes, ketones and mixtures thereof.
- water, methanol, ethanol, propanol, butanol, pentane, hexane, benzene, toluene, xylene, diethyl ether, methyl tert-butyl ether, ethyl acetate, acetone can be used.
- the binder may contain organic or inorganic substances. The binder preferably contains reactive organic substances.
- Organic binders may, for example, be selected from the group consisting of (meth) acrylates, alkyd resins, epoxy resins, gum arabic, casein, vegetable oils, polyurethanes, silicone resins, wax, cellulosic glue.
- reactive organic substances may, for example, by polymerization, crosslinking reaction or another chemical reaction type for curing the heat-insulating formulation used and / or the heat-insulating mixture.
- the heat-insulating formulation and / or the heat-insulating mixture may be inorganic curable
- Inorganic also referred to as mineral binders have essentially the same as the organic binder task to combine aggregates together. Furthermore, inorganic binders are used in
- Non-hydraulic binders are water-soluble binders such as white limestone, dolomitic lime, gypsum and anhydrite, which harden only in the air.
- Hydraulic binders are binders that harden in the air and under water and are insoluble in water after curing. These include hydraulic limestones, cements, plaster and masonry binders.
- a further subject of the present invention is a process (A) for producing a granulate containing hydrophobized silicon dioxide and at least one
- IR opacifier comprising the following steps:
- step b) compression of the mixture obtained in step a) into a granulate
- step b) thermal treatment of the granules produced in step b) at a temperature of 200 to 1200 ° C;
- step d) hydrophobing of the thermally treated granules from step c) with a hydrophobing agent.
- Another subject matter of the invention is a further process (B) for producing a granulate containing hydrophobized silica and at least one IR opacifier, comprising the following steps:
- step b) compression of the mixture obtained in step a) into a granulate
- step c) treatment of the granules produced in step b) with ammonia; d) hydrophobing of the ammonia-treated granules from step c) with a hydrophobing agent.
- Steps a) and b) of the processes (A) and (B) according to the invention can be carried out as individual, separate stages or alternatively combined in one process step.
- Compaction of the mixture obtained in step a) to give granules according to step b) of process (A) or of process (B) can be carried out by venting or compaction.
- Thermal treatment of the granules prepared in step b) in process (A) can at temperatures from 200 to 1500 ° C, preferably from 400 to 1400, preferably from 500 to 1200, more preferably from 600 to 1 100, most preferably from 800 to 1 100 ° C are performed.
- step c) of the process (B) according to the invention the treatment of the granules produced in step b) with ammonia, preferably with gaseous ammonia takes place.
- the period of time in which step c) of the process (B) according to the invention is carried out depends inter alia on the composition of the heat-insulating molded body and its thickness. In general, the time period is 10 minutes to 100 hours, preferably 0.5 to 20 hours. Preferred temperatures are in the range from 0 to 200 ° C., more preferably from 20 to 100 ° C.
- ammonia can be introduced into the chamber provided for this purpose with the granules to be treated.
- the only requirement placed on the chamber is that it can maintain the pressures and temperatures required in the process according to the invention.
- steam may be added to the previously prepared granules, preferably at a relative vapor pressure of 50 to 95%.
- the hydrophobizing agent used in step d) of process (A) or (B) may contain a silicon-containing compound, which is preferably selected from the group consisting of halosilanes, alkoxysilanes, silazanes or siloxanes.
- Such a silicon-containing compound is particularly preferably a liquid compound having at least one alkyl group and a boiling point of less than 200 ° C. It is preferably selected from the group consisting of CH 3 SiCl 3 , (CH 3 ) 2 SiCl 2 , (CH 3 ) 3 SiCl, C 2 H 5 SiCl 3 , (C 2 H 5 ) 2 SiCl 2 , (C 2 H 5 ) 3 SiCl, C 3 H 8 SiCl 3 , CH 3 Si (OCH 3 ) 3 , (CH 3 ) 2 Si (OCH 3 ) 2 , (CH 3 ) 3 SiOCH 3 , C 2 H 5 Si (OCH 3 ) 3 , (C 2 H 5 ) 2 Si (OCH 3 ) 2 , (C 2 H 5 ) 3 SiOCH 3 , C 8 Hi 5 Si (OC 2 H 5 ) 3 , C 8 Hi 5 Si (OCH 3 ) 3 , (H 3 C) 3 SiNHSi (CH 3) 3, and
- step b) and / or c) and / or d separation of fractions of the granules of different size from one another can take place such that only one or more fractions having certain particle sizes are separated and further be used.
- Tamping density of the product was adjusted by the contact pressure, the roller speed and the applied negative pressure.
- the compacted granules were first fed to an oscillating sieve mill with a mesh size of 3150 ⁇ m (manufacturer
- the desired fractionation of the particle fractions for example, from 200 to 1 190 ⁇ or from 1 190 to 3150 ⁇ .
- a vibrating sieve from Sweco, Model LS18S was used.
- the mixture of AEROSIL ® 300 silicon carbide was previously prepared with a compressor roll Grenzebach (Vacupress VP 160/220) compacted.
- Tamped density of the resulting granules was adjusted by the contact pressure, the roller speed and the applied negative pressure.
- the applied vacuum was less than 300 mbar, absolute.
- the rolling speed was 5 rpm and the pressing pressure was 2000 N.
- the subsequent thermal curing took place in a chamber furnace XR 310 from Schröder Industrieöfen GmbH. For this purpose, several layers were treated with a bed of up to 5 cm in height with a temperature program. The temperature ramp was 300 K / h up to the target temperature of 950 ° C, the holding time was 3 hours, then the cooling (without active cooling) of the samples was carried out until removal.
- HMDS hexamethyldisilazane
- the thermally cured granules were first fed to an oscillating sieve mill with a mesh size of 3150 ⁇ m
- the ultrasound measurements were carried out with the Retsch Horiba LA-950 Laser Particle Size Analyzer from Horiba. Measuring method: Mie scattering theory, measuring range: 0.5 to 5000 [Ji m. A similar method is described in WO 2014001088 A1. The samples were pretreated prior to measurement by manually sieving particles larger than 2500 ⁇ so as not to clog the analyzer's gap. In each case 1 g (depends on the
- Figure 1 shows the decrease in the dso quotient (dimensionless plotted on the y-axis) during the sonication time (in seconds plotted on the x-axis).
- the individual measurement series are identified as follows:
- Comparable particle size fractions show that the granules of Examples 1 and 2 according to the invention have a better mechanical stability than the products of Comparative Examples 1 and 4 with less than 260 g / l tamped density.
- the granules according to the invention show a comparable or even better mechanical stability than the materials from Comparative Examples 2 and 3 with tamping densities higher than 350 g / l. Accordingly, the
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Abstract
Description
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PCT/EP2018/051142 WO2018134275A1 (en) | 2017-01-18 | 2018-01-18 | Granular thermal insulation material and method for producing the same |
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CN106830878B (en) | 2017-01-18 | 2018-04-06 | 加新科技(深圳)有限公司 | A kind of super-hydrophobicity sial zirconium composite material and preparation method thereof |
WO2018146137A1 (en) | 2017-02-09 | 2018-08-16 | Evonik Degussa Gmbh | Method for producing a thermally insulating layer |
US20190382952A1 (en) | 2017-02-09 | 2019-12-19 | Evonik Degussa Gmbh | Method for producing a thermally insulating layer |
EP3403818A1 (en) | 2017-05-15 | 2018-11-21 | Evonik Degussa GmbH | Heat insulating moulded body comprising a porous substrate |
WO2018210605A1 (en) | 2017-05-17 | 2018-11-22 | Evonik Degussa Gmbh | Core-hydrophobic thermal insulation sheet having hardened surface |
DE102017209782A1 (en) | 2017-06-09 | 2018-12-13 | Evonik Degussa Gmbh | Process for thermal insulation of an evacuable container |
CN107814552B (en) | 2017-11-21 | 2020-10-16 | 金光虎 | Silicon dioxide heat insulation composite material and preparation method thereof |
WO2019170264A1 (en) | 2018-03-05 | 2019-09-12 | Evonik Degussa Gmbh | Method for producing an aerogel material |
EP3597615A1 (en) | 2018-07-17 | 2020-01-22 | Evonik Operations GmbH | Granular mixed oxide material and thermal insulating composition on its basis |
EP3823939A1 (en) | 2018-07-17 | 2021-05-26 | Evonik Operations GmbH | Thermal insulating composition based on fumed silica granulates, processes for its preparation and uses thereof |
US11987528B2 (en) | 2018-07-18 | 2024-05-21 | Kingspan Insulation Limited | Process for hydrophobizing shaped insulation-material bodies based on silica at ambient pressure |
-
2018
- 2018-01-18 RU RU2019125106A patent/RU2759942C2/en active
- 2018-01-18 EP EP18700427.0A patent/EP3571173A1/en active Pending
- 2018-01-18 JP JP2019559396A patent/JP7050810B2/en active Active
- 2018-01-18 CN CN201880019116.6A patent/CN110446692A/en active Pending
- 2018-01-18 WO PCT/EP2018/051142 patent/WO2018134275A1/en unknown
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US20200031720A1 (en) | 2020-01-30 |
RU2759942C2 (en) | 2021-11-18 |
MX2019008516A (en) | 2019-09-18 |
JP2020506867A (en) | 2020-03-05 |
WO2018134275A1 (en) | 2018-07-26 |
RU2019125106A (en) | 2021-02-19 |
JP7050810B2 (en) | 2022-04-08 |
CN110446692A (en) | 2019-11-12 |
RU2019125106A3 (en) | 2021-04-26 |
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