EP3538745B1 - Method for assembly and disassembly of turbine components using a crane which is mounted to the turbine casing via an adapter, adapter and system for the method - Google Patents
Method for assembly and disassembly of turbine components using a crane which is mounted to the turbine casing via an adapter, adapter and system for the method Download PDFInfo
- Publication number
- EP3538745B1 EP3538745B1 EP18702064.9A EP18702064A EP3538745B1 EP 3538745 B1 EP3538745 B1 EP 3538745B1 EP 18702064 A EP18702064 A EP 18702064A EP 3538745 B1 EP3538745 B1 EP 3538745B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- crane
- adapter
- casing
- turbine
- base plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 18
- 238000009434 installation Methods 0.000 claims description 9
- 230000000087 stabilizing effect Effects 0.000 claims description 3
- 238000005553 drilling Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/28—Supporting or mounting arrangements, e.g. for turbine casing
- F01D25/285—Temporary support structures, e.g. for testing, assembling, installing, repairing; Assembly methods using such structures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/60—Assembly methods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/60—Assembly methods
- F05D2230/68—Assembly methods using auxiliary equipment for lifting or holding
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/70—Disassembly methods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/30—Retaining components in desired mutual position
- F05D2260/31—Retaining bolts or nuts
Definitions
- the invention relates to a method for assembling and / or disassembling components of a turbine having a turbine housing.
- the invention also relates to an adapter and a system for use in this method.
- the invention relates to the use of an adapter.
- a manual assembly or disassembly is problematic due to the weight and the unfavorable working position.
- a fitter would have to climb into the outlet casing when the rotor is in the 12 o'clock position, manually dismantle the blades and then hand them over to a colleague so that he can transport the blades away.
- the EP 2 535 530 A2 discloses a system and a method for assembling components of a turbine, in which a crane is attached to the turbine housing, and at least one element of an engine housing is brought into its installation position with the aid of the crane.
- the crane has a tower and a boom permanently connected to it.
- the EP 3 023 606 A1 relates to a crane system for a gas turbine which has a manhole with a fastening section on its outer housing.
- the crane system comprises a crane with a column and a boom arm articulated therewith.
- the crane is connected to the fastening section by means of a flange connection via a counter-fastening section provided at the end of the column.
- the EP 2 543 868 A2 discloses a maintenance device for a turbine in order to remove at least one component of the turbine which is to be dismantled from its installation position.
- the maintenance device comprises a lifting device with a beam, one end of which is fastened to the upper region of the outer flange of the turbine with a cylindrical fastening bolt and the other end of which is supported by two adjustable supports.
- EP 2 900 615 A1 a device for installing and removing a component of a turbine comprising a rail system on which at least one runner is provided, which can be displaced along a predetermined displacement axis.
- An adjustable load arm which is designed to form a detachable connection with the relevant component, is attached to the rotor.
- the object of the present invention is to enable simple and secure assembly and / or disassembly of turbine components.
- the basic idea of the present invention is to attach a crane to a turbine housing directly or indirectly, then preferably via an adapter, and to transport turbine components for their assembly or disassembly to an installation position on the turbine or from a supported by the crane to transport such away.
- Fastening the crane to the turbine housing according to the invention offers the advantage that the crane can be arranged particularly close to the assembly or disassembly position.
- heavy counterweights at the foot of the crane can be dispensed with, since the turbine itself is the required counterweight, which is also sufficient for the transport of comparatively heavy components.
- the crane used according to the invention is preferably a mobile crane which, due to its dimensions and weight, among other things, can be transported with little effort to a required location on a turbine if required.
- the crane is one which has a tower and a boom attached to the tower in an articulated manner, which has proven to be particularly suitable. If this type of crane is used, the free end of the tower is preferably attached to the turbine housing. With the boom of the crane, different installation positions of turbine components can then be reached flexibly.
- the height of the tower is expediently chosen so that the boom can reach over the rotor of the turbine.
- the crane is fastened to the lower housing half in the area of the parting line, in particular in the open state of a turbine housing, which is divided into two parts by a parting joint that preferably runs at least substantially horizontally.
- the crane is fastened to the turbine housing using at least one through-hole that is present in the turbine housing, in particular in the lower housing half in the area of the parting line. If one or more bores that are already present in the housing are used, it is not necessary to adapt the housing to carry out the method according to the invention and the effort is therefore particularly low.
- those through-holes can be used for fastening the crane through which the joint bolts for the housing closure extend when the housing is closed.
- the crane or an adapter connected to the crane has a cylindrical fastening bolt, the outer contour of which is adapted to the inner contour of a through-hole present in the turbine housing, in particular in the lower housing half in the area of the parting line, and the fastening bolt for fastening of the crane is inserted into the through hole and preferably fixed by means of at least one screw.
- a fastening bolt has proven to be particularly suitable for temporarily and stably fastening a crane in a simple manner using a bore present in the housing, in particular in the area of the parting line of the lower housing half.
- the fastening bolt and thus the crane can be fixed to the housing in the axial direction by means of the at least one screw.
- a crane which has a tower and a boom articulated to the tower.
- a cylindrical fastening bolt is provided on the free end of the tower or on an adapter fastened to the free end of the tower.
- the fastening bolt is preferably designed and arranged on the tower or adapter to be connected or connected to the tower, that the longitudinal axis of the fastening bolt and the longitudinal axis of the tower run at least substantially parallel or lie on top of one another.
- the crane is furthermore preferably fastened to the housing in such a way that its tower is oriented at least substantially perpendicularly.
- a work platform can be temporarily provided, which at least one fitter can step onto in order to carry out assembly and / or disassembly work.
- a further embodiment of the method according to the invention is characterized in that a working platform is attached to the housing, preferably at a distance of less than one meter from the crane, which a user can step on for the assembly and / or disassembly process.
- the work platform is also preferably mounted on the lower half of a two-part turbine housing, in particular in the area of the parting line.
- the invention also relates to an adapter according to claim 4.
- the adapter according to the invention has a side which is adapted for fastening to the turbine housing and a side which is adapted for fastening to the crane.
- the adapter offers the great advantage that a particularly mobile crane, which per se is not specially designed for fastening according to the invention to the turbine housing, can be connected to the housing in a simple manner.
- the base plate can be removed from a mobile crane that has a tower, at the free end of which a base plate is screwed for a secure stand, for which through-holes and / or threaded bores are provided in the tower, and an adapter according to the invention can be used which Has through and / or threaded bores which correspond to those in the crane tower to be attached to the free end of the tower.
- the adapter according to the invention comprises a crane-side base plate defining the crane-side stop surface and a housing-side base plate defining the housing-side stop surface, which are connected to one another.
- the base plate on the crane side and on the housing side extend in particular at least substantially parallel to one another.
- the means for fastening to the housing preferably comprise a cylindrical fastening bolt protruding from the base plate on the housing side.
- the fastening bolt is adapted to a through-hole which is already present in a turbine housing, in particular the lower housing half in the area of the parting line, so that in the assembled state, when the crane is fastened to the housing via this, it sits positively in the hole.
- the outer diameter of the fastening bolt of the adapter corresponds to the inner diameter of a through hole in the housing and preferably the length of the fastening bolt of the adapter corresponds to at least the axial extent of the bore.
- the fastening bolt is furthermore preferably adapted to a through-hole through which the joint bolts extend in the closed state of the turbine housing, and thus preferably corresponds in shape to that of the joint bolts.
- the means that the adapter according to the invention has for fastening to the crane preferably include through and / or threaded bores provided in the crane-side base plate, which in particular lead to through and / or threaded bores that are provided in the crane, preferably a tower of the crane, correspond.
- a particularly cylindrical securing element projecting from the base plate on the housing side is provided according to the invention be.
- This preferably has a smaller diameter and / or a smaller length than the cylindrical fastening bolt.
- the securing element can in particular be designed and arranged in such a way that, when the adapter is installed, it engages in a recess, preferably a further through hole, present in the turbine housing, in particular the lower housing half in the area of the parting line.
- the securing element is particularly preferably designed in such a way that, in the assembled state, it is seated with a positive fit in the recess, in particular a further through hole in the housing.
- the shape and dimension of the fastening bolt as well as the shape, dimension and position of the securing element on the base plate are to be adapted to the design of the respective turbine housing, in particular to through bores provided in the turbine housing, preferably in the area of the parting line. If a crane is to be fastened according to the invention to a turbine housing by means of adapters on differently configured turbine housings, a specially adapted adapter with a suitable fastening bolt and in particular a securing element can be provided for each housing type.
- a threaded bore for receiving a clamping screw is provided in the fastening bolt, in particular in its end face, the longitudinal axis of the threaded bore and the longitudinal axis of the fastening bolt preferably being oriented at least substantially parallel to one another.
- the fastening bolt can be fixed in the axial direction in the assembled state by means of a screw screwed into the threaded hole. If the head of a screw used has a smaller diameter than the through hole, a washer can also continue to be used in a manner known per se.
- the adapter according to the invention is characterized in that the base plate on the crane side and the base plate on the housing side are connected via a tubular connecting element.
- the base plate on the housing side is then preferably fastened to one end face of the tubular connecting element and the base plate on the crane side is preferably fastened to the other end face.
- the two base plates can also be connected to one another via stabilizing webs.
- the tubular connecting element can for example be designed as a round or square tube.
- at least one recess is also provided in the housing-side base plate, which preferably extends to the edge thereof.
- the position and size of the recesses is to be adapted to the specific nature of the turbine housing to which the crane is to be attached, in particular to the number, size and position of non-removable elements.
- the invention also relates to a system according to claim 8.
- the crane of the system according to the invention comprises, in particular, a tower and a boom connected to the tower in an articulated manner, the boom preferably having several, in particular three, boom segments connected to one another in an articulated manner.
- the system according to the invention comprises a receptacle for a turbine component provided on the crane, in particular on a boom of the crane.
- the receptacle can be designed, for example, as a gripper or the like in order to be able to grip a turbine component to be assembled or disassembled.
- the receptacle, in particular the gripper can be adapted to the turbine components to be assembled and / or disassembled.
- a receptacle for example a gripper
- the shape and / or dimensions of which is adapted to the shape and / or dimensions of the blades.
- the gripper is then preferably designed in such a way that it can be used to clamp a turbine component over the inlet and outlet edges. Since the attachment point is preferably located above the center of gravity, a C-hook is used as a receptacle in a particularly preferred embodiment.
- the Figure 1 shows a perspective view of a section of a turbine 1.
- the turbine 1 comprises in a manner known per se a rotor and a two-part turbine housing, of which in FIG Figure 1 only the lower housing half 3 can be seen because the upper housing half is removed.
- the rotor blades 4 are to be dismantled from the rotor of the turbine 1, which is done in the illustrated embodiment while performing an embodiment of the method according to the invention.
- a mobile crane 5 was attached to the turbine housing in a first step.
- the Figure 1 shows the crane 5 in the state already attached to the housing.
- the mobile crane 5 comprises a tower 6 and an articulated boom 7 attached to the tower.
- the boom 7 is divided into three segments 8, which are in turn articulated to one another, for greater flexibility with regard to the deflection.
- a rope 9 is attached, the other end of which is connected to a receptacle for a turbine blade 4, which is given by a gripper that is only indicated schematically in the figures and that is a C-hook in the present case .
- the crane 5, specifically that in FIG Figure 1 downwardly facing free end of the tower 6 of the crane 5 has been attached to the lower housing half 3 in the area of the horizontally extending parting line 11 of the turbine housing.
- the tower 6 of the crane 5 is not connected directly to the lower housing half 3, but via an adapter 12 according to the invention.
- FIGS Figures 4 to 9 An enlarged view of the adapter 12 connecting the tower 6 of the crane 5 to the lower housing half 3 of the turbine 1 can be seen in FIG Figure 2 can be removed. Further enlarged representations in different views and sectional representations of the adapter 12 can be found in FIGS Figures 4 to 9 emerged.
- the adapter 12 has a crane-side stop surface 13 that faces the crane 5 during its assembly and a housing-side stop surface 14 that faces the lower housing half 3 of the turbine 1 during its assembly Housing-side base plate 16 defining stop surface 14.
- Crane-side base plate 15 is characterized by a square shape and housing-side base plate 16 by a round shape.
- the housing-side base plate 16 is at the illustrated embodiment formed by two superposed partial plates, which, as from the Figures 6 and 8th shown, are connected to one another by means of screws 23.
- two recesses 17 are provided which extend to the edge of the base plate 16. This creates space for non-removable elements that can or are present on the lower housing half 3 in the area of the parting line 11. For example, there may be heads of mounted screws or the free ends of mounted threaded rods and / or nuts, which for reasons of stability may not be dismantled.
- the two base plates 15, 16 are connected via a tubular connecting element 18, on one end of which the housing-side base plate 16 is attached and on the other end of which the crane-side base plate 15 is attached, and via four stabilizing webs 19, which are oriented along the diagonals through the square crane-side base plate 15 are connected to each other.
- the tubular connecting element 18 is distinguished, as in FIG Figure 4 recognizable by a square cross-section.
- the two base plates 15, 16 also extend at least substantially parallel to one another.
- the adapter 12 has, on the one hand, means for fastening to the lower housing half 3, which in the present case comprise a cylindrical fastening bolt 20 protruding from the housing-side base plate 16, and also on the other hand, means for fastening to the crane 5, which in the present case comprise four threaded bores 21 provided in the base plate 15 on the crane side.
- the four threaded holes 21 are, like also the Figure 4 removable, arranged in the four corners of the base plate 15 on the crane side.
- Your drilling pattern corresponds to that of four through-holes which are provided on the tower 6 of the crane 5, specifically in a base plate of the crane 5 provided at the free end of the tower 6 (cf. Figure 2 ).
- the means of the adapter 12 for fastening to the crane 5 furthermore comprise four screws 23, which each extend through a through hole in the base plate and are screwed into a corresponding threaded hole 21 in the crane-side base plate 15. In this way the adapter 12 is connected to the tower 6 of the crane 5 in a stable releasable manner.
- the attachment of the adapter 12 to the lower housing half 3 is in the illustrated embodiment via the particular Figure 4 achieved removable cylindrical fastening bolt 20, which protrudes from the housing-side base plate 16, specifically from that side of the latter which defines the housing-side stop surface 14.
- the outer contour of the fastening bolt 20 is adapted to the inner contour of a through-hole in the lower housing half 3 in the area of the parting line 11, through which the parting joint bolts for connecting the two housing halves extend when the turbine housing is closed.
- the means of the adapter 12 for fastening to the housing include, in addition to the cylindrical fastening bolt 20, one in the fastening bolt 20, specifically in its free end face 24, which is in the Figures 4 , 6th , 7th and 9 pointing downwards, provided threaded hole 21, a screw 23 and a washer 25 (cf. Figure 9 ).
- the longitudinal axis of the threaded hole 21 and the longitudinal axis of the fastening bolt 20 lie on top of one another.
- the adapter 12 furthermore comprises a cylindrical securing element 26 protruding from the base plate 16 on the housing side, which, as in particular in FIG Figure 4 recognizable, has a smaller diameter and a smaller length than the cylindrical fastening bolt 20.
- the securing element 26 is designed and arranged in such a way that, in the assembled state of the adapter 12, it is inserted into a recess present in the lower housing half 3 in the area of the joint 11, in this case further Through hole engages.
- the securing element 26 is designed in such a way that, in the assembled state, it is seated with a positive fit in the further through hole.
- the securing element 26, as in FIG Figure 7 recognizable inserted into an opening provided in the housing-side base plate 16 and has a head area of larger diameter for axial fixation.
- the fastening bolt 20 was inserted into the through-hole in the area of the parting line 11 from the top thereof, and the screw 23 with a washer 25 on it was inserted into the threaded hole 21 from the underside of the through-hole screwed into the fastening bolt 20.
- a working platform 27 has been attached to the turbine housing, specifically the lower housing half 3 in the area of the parting line 11, which a fitter can enter to carry out blade dismantling work and the crane 5 via a not shown in the figures provided on the crane 5 Control unit.
- a rotor blade 4 To dismantle a rotor blade 4, it is first brought into the 12 o'clock position by positioning the rotor of the turbine 1 accordingly. A blade 4 in this position can Figure 1 can be removed. The boom 7 of the crane 5 is then brought into position by a fitter standing on the work platform 27 in such a way that the free end of the boom 7 is at least approximately above the moving blade 4 to be removed, as shown in FIG Figure 1 is shown. The rotor blade 4 is gripped by means of the gripper attached to the rope 9 and brought out of the installation position.
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Description
Die Erfindung betrifft ein Verfahren zur Montage und/oder Demontage von Komponenten einer ein Turbinengehäuse aufweisenden Turbine. Darüber hinaus betrifft die Erfindung einen Adapter und ein System zur Verwendung in diesem Verfahren. Schließlich betrifft die Erfindung die Verwendung eines Adapters.The invention relates to a method for assembling and / or disassembling components of a turbine having a turbine housing. The invention also relates to an adapter and a system for use in this method. Finally, the invention relates to the use of an adapter.
Im Rahmen der Montage und/oder Demontage von Turbinenkomponenten, bei denen es sich beispielsweise um die Schaufeln der Turbine handeln kann, besteht die Problematik, dass die Bauteile mitunter ein nicht unbeachtliches Gewicht haben und in einer ungünstigen Arbeitsposition montiert beziehungsweise demontiert werden müssen. Bei einigen Turbinentypen ist es beispielsweise erforderlich, dass die Demontage der Laufschaufeln in 12-Uhr-Position des Läufers erfolgt. Das Gewicht der Laufschaufeln liegt dabei mitunter im Bereich von über 40, beispielsweise zwischen 46 und 48 kg.In the context of the assembly and / or disassembly of turbine components, which can be the blades of the turbine, for example, there is the problem that the components sometimes have a not inconsiderable weight and have to be assembled or disassembled in an unfavorable working position. In the case of some types of turbines, for example, it is necessary for the blades to be dismantled with the rotor in the 12 o'clock position. The weight of the rotor blades is sometimes in the range of over 40, for example between 46 and 48 kg.
Eine händische Montage bzw. Demontage ist aufgrund des Gewichtes und der ungünstigen Arbeitsposition problematisch. Ein Monteur müsste bei 12-Uhr-Position des Läufers in das Austrittsgehäuse klettern, dort die Laufschaufeln händisch demontieren und anschließend einem Kollegen übergeben, damit dieser die Schaufeln abtransportieren kann.A manual assembly or disassembly is problematic due to the weight and the unfavorable working position. A fitter would have to climb into the outlet casing when the rotor is in the 12 o'clock position, manually dismantle the blades and then hand them over to a colleague so that he can transport the blades away.
Die
Die
Die
Schließlich zeigt die
Ausgehend hiervon besteht die Aufgabe der vorliegenden Erfindung darin, eine einfache und sichere Montage und/oder Demontage von Komponenten von Turbinen zu ermöglichen.Based on this, the object of the present invention is to enable simple and secure assembly and / or disassembly of turbine components.
Diese Aufgabe wird gelöst durch ein Verfahren gemäß Anspruch 1.This object is achieved by a method according to claim 1.
Der Grundgedanke der vorliegenden Erfindung besteht mit anderen Worten darin, einen Kran an einem Turbinengehäuse direkt oder indirekt, dann bevorzugt über einen Adapter, zu befestigen und unterstützt durch den Kran Turbinenkomponenten für deren Montage beziehungsweise Demontage zu einer Einbauposition an der Turbine zu transportieren beziehungsweise aus einer solchen abzutransportieren.In other words, the basic idea of the present invention is to attach a crane to a turbine housing directly or indirectly, then preferably via an adapter, and to transport turbine components for their assembly or disassembly to an installation position on the turbine or from a supported by the crane to transport such away.
Die erfindungsgemäße Befestigung des Krans an dem Turbinengehäuse bietet dabei zum einen den Vorteil, dass der Kran besonders nah an der Montage- bzw. Demontageposition angeordnet werden kann. Darüber hinaus kann auf schwere Gegengewichte am Fuße des Krans verzichtet werden, da die Turbine selber das erforderliche Gegengewicht darstellt, welches auch für den Transport vergleichsweise schwerer Komponenten ausreicht.Fastening the crane to the turbine housing according to the invention offers the advantage that the crane can be arranged particularly close to the assembly or disassembly position. In addition, heavy counterweights at the foot of the crane can be dispensed with, since the turbine itself is the required counterweight, which is also sufficient for the transport of comparatively heavy components.
Bei dem erfindungsgemäß zum Einsatz kommenden Kran handelt es sich bevorzugt um einen mobilen Kran, der sich u.a. aufgrund seiner Abmessungen und seines Gewichtes mit geringem Aufwand bei Bedarf an einen erforderlichen Einsatzort an einer Turbine transportieren lässt.The crane used according to the invention is preferably a mobile crane which, due to its dimensions and weight, among other things, can be transported with little effort to a required location on a turbine if required.
Bei dem Kran handelt es sich um einen solchen, der einen Turm und einen gelenkig an dem Turm befestigten Ausleger aufweist, was sich als besonders geeignet erwiesen hat. Kommt dieser Krantyp zum Einsatz, wird bevorzugt das freie Ende des Turms an dem Turbinengehäuse befestigt. Mit dem Ausleger des Krans können dann flexibel unterschiedliche Einbaupositionen von Turbinenkomponenten erreicht werden. Die Höhe des Turms ist zweckmäßiger Weise derart gewählt, dass der Ausleger den Rotor der Turbine übergreifen kann.The crane is one which has a tower and a boom attached to the tower in an articulated manner, which has proven to be particularly suitable. If this type of crane is used, the free end of the tower is preferably attached to the turbine housing. With the boom of the crane, different installation positions of turbine components can then be reached flexibly. The height of the tower is expediently chosen so that the boom can reach over the rotor of the turbine.
Der Kran wird insbesondere im geöffneten Zustand eines Turbinengehäuses, welches durch eine bevorzugt zumindest im Wesentlichen horizontal verlaufende Teilfuge zweigeteilt ist, an der unteren Gehäusehälfte im Bereich der Teilfuge befestigt.The crane is fastened to the lower housing half in the area of the parting line, in particular in the open state of a turbine housing, which is divided into two parts by a parting joint that preferably runs at least substantially horizontally.
Bei dem erfindungsgemäßen Verfahren wird der Kran unter Verwendung wenigstens einer in dem Turbinengehäuse, insbesondere in der unteren Gehäusehälfte im Bereich der Teilfuge vorhandenen Durchgangsbohrung an dem Turbinengehäuse befestigt. Werden eine oder mehrere ohnehin in dem Gehäuse vorhandene Bohrungen verwendet, ist eine Anpassung des Gehäuses für die Durchführung des erfindungsgemäßen Verfahrens nicht erforderlich und der Aufwand somit besonders gering. Insbesondere können diejenigen Durchgangsbohrungen für die Befestigung des Krans herangezogen werden, durch welche sich im geschlossenen Zustand des Gehäuses die Teilfugenbolzen für den Gehäuseverschluss erstrecken.In the method according to the invention, the crane is fastened to the turbine housing using at least one through-hole that is present in the turbine housing, in particular in the lower housing half in the area of the parting line. If one or more bores that are already present in the housing are used, it is not necessary to adapt the housing to carry out the method according to the invention and the effort is therefore particularly low. In particular, those through-holes can be used for fastening the crane through which the joint bolts for the housing closure extend when the housing is closed.
Des Weiteren ist erfindungsgemäß vorgesehen, dass der Kran oder ein mit dem Kran verbundener Adapter einen zylinderförmigen Befestigungsbolzen aufweist, dessen Außenkontur an die Innenkontur einer in dem Turbinengehäuse, insbesondere in der unteren Gehäusehälfte im Bereich der Teilfuge vorhandenen Durchgangsbohrung angepasst ist, und der Befestigungsbolzen zur Befestigung des Krans in die Durchgangsbohrung eingesetzt und bevorzugt mittels wenigstens einer Schraube fixiert wird. Ein Befestigungsbolzen hat sich als besonders geeignet erwiesen, um einen Kran auf einfache Weise unter Nutzung einer in dem Gehäuse, insbesondere im Bereich der Teilfuge der unteren Gehäusehälfte vorhandenen Bohrung vorübergehend stabil zu befestigen. Mittels der wenigstens einen Schraube kann der Befestigungsbolzen und somit der Kran in axialer Richtung an dem Gehäuse fixiert werden.Furthermore, it is provided according to the invention that the crane or an adapter connected to the crane has a cylindrical fastening bolt, the outer contour of which is adapted to the inner contour of a through-hole present in the turbine housing, in particular in the lower housing half in the area of the parting line, and the fastening bolt for fastening of the crane is inserted into the through hole and preferably fixed by means of at least one screw. A fastening bolt has proven to be particularly suitable for temporarily and stably fastening a crane in a simple manner using a bore present in the housing, in particular in the area of the parting line of the lower housing half. The fastening bolt and thus the crane can be fixed to the housing in the axial direction by means of the at least one screw.
Erfindungsgemäß ist weiterhin vorgesehen, dass ein Kran verwendet wird, der einen Turm und einen an dem Turm gelenkig befestigten Ausleger aufweist. Dann ist insbesondere ein zylinderförmiger Befestigungsbolzen an dem freien Ende des Turms oder an einem an dem freien Ende des Turms befestigter Adapter vorgesehen. Der Befestigungsbolzen ist bevorzugt derart ausgestaltet und an dem Turm bzw. mit dem Turm zu verbindendenden oder verbundenen Adapter angeordnet, dass die Längsachse des Befestigungsbolzens und die Längsachse des Turms zumindest im Wesentlichen parallel verlaufen bzw. aufeinander liegen.According to the invention it is further provided that a crane is used which has a tower and a boom articulated to the tower. Then, in particular, a cylindrical fastening bolt is provided on the free end of the tower or on an adapter fastened to the free end of the tower. The fastening bolt is preferably designed and arranged on the tower or adapter to be connected or connected to the tower, that the longitudinal axis of the fastening bolt and the longitudinal axis of the tower run at least substantially parallel or lie on top of one another.
Der Kran wird ferner bevorzugt derart an dem Gehäuse befestigt, dass sein Turm zumindest im Wesentlichen senkrecht orientiert ist.The crane is furthermore preferably fastened to the housing in such a way that its tower is oriented at least substantially perpendicularly.
Zusätzlich zu dem Kran kann eine Arbeitsplattform vorrübergehend vorgesehen werden, welche wenigstens ein Monteur betreten kann, um Montage- und/oder Demontagearbeiten durchzuführen. So zeichnet sich eine weitere Ausführungsform des erfindungsgemäßen Verfahrens dadurch aus, dass eine Arbeitsplattform an dem Gehäuse, bevorzugt in einem Abstand von weniger als einem Meter zu dem Kran befestigt wird, welche von ein Benutzer für den Montage- und/oder Demontagevorgang betreten werden kann. Die Arbeitsplattform wird analog zu dem Kran ebenfalls bevorzugt an der unteren Hälfte eines zweiteiligen Turbinengehäuses, insbesondere im Bereich der Teilfuge, montiert.In addition to the crane, a work platform can be temporarily provided, which at least one fitter can step onto in order to carry out assembly and / or disassembly work. A further embodiment of the method according to the invention is characterized in that a working platform is attached to the housing, preferably at a distance of less than one meter from the crane, which a user can step on for the assembly and / or disassembly process. Analogously to the crane, the work platform is also preferably mounted on the lower half of a two-part turbine housing, in particular in the area of the parting line.
Ein weiterer Gegenstand der Erfindung ist ein Adapter gemäß Anspruch 4.The invention also relates to an adapter according to
Der erfindungsgemäße Adapter weist eine Seite auf, die zur Befestigung an dem Turbinengehäuse angepasst ist und eine Seite, die zur Befestigung an dem Kran angepasst ist.The adapter according to the invention has a side which is adapted for fastening to the turbine housing and a side which is adapted for fastening to the crane.
Der Adapter bietet den großen Vorteil, dass ein insbesondere mobiler Kran, der an sich nicht speziell für die erfindungsgemäße Befestigung an dem Turbinengehäuse ausgestaltet ist, auf einfache Weise mit dem Gehäuse verbunden werden kann. Beispielsweise kann von einem mobilen Kran, der einen Turm aufweist, an dessen freiem Ende für den sicheren Stand eine Bodenplatte festgeschraubt ist, wofür Durchgangs- und/oder Gewindebohrungen in dem Turm vorgesehen sind, die Bodenplatte abgenommen werden uns es kann ein erfindungsgemäßen Adapter, der Durchgangs- und/oder Gewindebohrungen aufweist, die zu denjenigen in dem Kranturm korrespondieren, an dem freien Ende des Turms befestigt werden.The adapter offers the great advantage that a particularly mobile crane, which per se is not specially designed for fastening according to the invention to the turbine housing, can be connected to the housing in a simple manner. For example, the base plate can be removed from a mobile crane that has a tower, at the free end of which a base plate is screwed for a secure stand, for which through-holes and / or threaded bores are provided in the tower, and an adapter according to the invention can be used which Has through and / or threaded bores which correspond to those in the crane tower to be attached to the free end of the tower.
Ein weiterer großer Vorteil der Verwendung eines Adapters liegt darin, dass ein Kran an unterschiedlich ausgestalteten Turbinengehäusen zum Einsatz kommen kann, wobei lediglich für jedes Gehäuseart ein zugehöriger Adapter zur Verfügung stehen muss, der zur Befestigung an dem jeweiligen Gehäuse ausgebildet ist.Another great advantage of using an adapter is that a crane can be used on turbine housings of different designs, with an associated adapter only being available for each type of housing must, which is designed for attachment to the respective housing.
Der erfindungsgemäße Adapter umfasst eine die kranseitige Anschlagfläche definierende kranseitige Grundplatte und eine die gehäuseseitige Anschlagfläche definierende gehäuseseitige Grundplatte, die miteinander verbunden sind. Die kranseitige und gehäuseseitige Grundplatte erstrecken sich insbesondere zumindest im Wesentlichen parallel zueinander.The adapter according to the invention comprises a crane-side base plate defining the crane-side stop surface and a housing-side base plate defining the housing-side stop surface, which are connected to one another. The base plate on the crane side and on the housing side extend in particular at least substantially parallel to one another.
Die Mittel zur Befestigung an dem Gehäuse umfassen bevorzugt einen von der gehäuseseitigen Grundplatte abragenden zylinderförmigen Befestigungsbolzen. Der Befestigungsbolzens ist in bevorzugter Ausgestaltung an eine in einem Turbinengehäuse, insbesondere der unteren Gehäusehälfte im Bereich der Teilfuge ohnehin vorhandene Durchgangsbohrung angepasst, so dass er im montierten Zustand, wenn der Kran über diesen an dem Gehäuse befestigt ist, formschlüssig in der Bohrung sitzt. Insbesondere entspricht der Außendurchmesser des Befestigungsbolzens des Adapters dem Innendurchmesser einer Durchgangsbohrung in dem Gehäuse und bevorzugt die Länge des Befestigungsbolzens des Adapters zumindest der axialen Ausdehnung der Bohrung. Der Befestigungsbolzen ist weiterhin bevorzugt an eine Durchgangsbohrung angepasst, durch welche sich im geschlossenen Zustand des Turbinengehäuses die Teilfugenbolzen erstrecken, entspricht in seiner Form also bevorzugt derjenigen der Teilfugenbolzen.The means for fastening to the housing preferably comprise a cylindrical fastening bolt protruding from the base plate on the housing side. In a preferred embodiment, the fastening bolt is adapted to a through-hole which is already present in a turbine housing, in particular the lower housing half in the area of the parting line, so that in the assembled state, when the crane is fastened to the housing via this, it sits positively in the hole. In particular, the outer diameter of the fastening bolt of the adapter corresponds to the inner diameter of a through hole in the housing and preferably the length of the fastening bolt of the adapter corresponds to at least the axial extent of the bore. The fastening bolt is furthermore preferably adapted to a through-hole through which the joint bolts extend in the closed state of the turbine housing, and thus preferably corresponds in shape to that of the joint bolts.
Die Mittel, die der erfindungsgemäße Adapter zur Befestigung an dem Kran aufweist umfassen bevorzugt in der kranseitigen Grundplatte vorgesehene Durchgangs- und/oder Gewindebohrungen, die insbesondere zu Durchgangs- und/oder Gewindebohrungen, die in dem Kran, bevorzugt einem Turm des Krans vorgesehen sind, korrespondieren.The means that the adapter according to the invention has for fastening to the crane preferably include through and / or threaded bores provided in the crane-side base plate, which in particular lead to through and / or threaded bores that are provided in the crane, preferably a tower of the crane, correspond.
Für die Drehsicherung des Adapters im montierten Zustand ist erfindungsgemäß ein von der gehäuseseitigen Grundplatte abragendes insbesondere zylinderförmiges Sicherungselement vorgesehen sein. Dieses weist bevorzugt einen geringeren Durchmesser und/oder eine geringere Länge auf als der zylinderförmige Befestigungsbolzen. Das Sicherungselement kann insbesondere derart ausgebildet und angeordnet sein, dass es im montierten Zustand des Adapters in eine in dem Turbinengehäuse, insbesondere der unteren Gehäusehälfte im Bereich der Teilfuge vorhandene Aussparung, bevorzugt weitere Durchgangsbohrung, eingreift. Besonders bevorzugt ist das Sicherungselement derart ausgebildet, dass es im montierten Zustand formschlüssig in der Aussparung, insbesondere weiteren Durchgangsbohrung in dem Gehäuse sitzt.In order to secure the adapter against rotation in the assembled state, a particularly cylindrical securing element projecting from the base plate on the housing side is provided according to the invention be. This preferably has a smaller diameter and / or a smaller length than the cylindrical fastening bolt. The securing element can in particular be designed and arranged in such a way that, when the adapter is installed, it engages in a recess, preferably a further through hole, present in the turbine housing, in particular the lower housing half in the area of the parting line. The securing element is particularly preferably designed in such a way that, in the assembled state, it is seated with a positive fit in the recess, in particular a further through hole in the housing.
Die Form und Dimension des Befestigungsbolzens sowie die Form, Dimension und Position des Sicherungselementes an der Grundplatte sind an die Ausgestaltung des jeweiligen Turbinengehäuses, insbesondere an in dem Turbinengehäuse bevorzugt im Bereich der Teilfuge vorgesehene Durchgangsbohrungen, anzupassen. Soll die erfindungsgemäße Befestigung eines Krans an einem Turbinengehäuse mittels Adapter an unterschiedlich ausgestalteten Turbinengehäusen erfolgen, kann insbesondere für jeden Gehäusetyp ein speziell angepasster Adapter mit passendem Befestigungsbolzen und insbesondere Sicherungselement bereitgestellt werden.The shape and dimension of the fastening bolt as well as the shape, dimension and position of the securing element on the base plate are to be adapted to the design of the respective turbine housing, in particular to through bores provided in the turbine housing, preferably in the area of the parting line. If a crane is to be fastened according to the invention to a turbine housing by means of adapters on differently configured turbine housings, a specially adapted adapter with a suitable fastening bolt and in particular a securing element can be provided for each housing type.
In dem Befestigungsbolzen, insbesondere in dessen Stirnseite ist in weiterer vorteilhafter Ausgestaltung eine Gewindebohrung zur Aufnahme einer Spannschraube vorgesehen, wobei bevorzugt die Längsachse der Gewindebohrung und die Längsachse des Befestigungsbolzens zumindest im Wesentlichen parallel zueinander orientiert sind. Mittels einer in die Gewindebohrung eingeschraubten Schraube kann der Befestigungsbolzen im montierten Zustand in axialer Richtung fixiert werden. Weist der Kopf einer zum Einsatz kommenden Schraube einen geringeren Durchmesser auf als die Durchgangsbohrung kann auch in an sich bekannter Weise weiterhin eine Unterlegscheibe zum Einsatz kommen.In a further advantageous embodiment, a threaded bore for receiving a clamping screw is provided in the fastening bolt, in particular in its end face, the longitudinal axis of the threaded bore and the longitudinal axis of the fastening bolt preferably being oriented at least substantially parallel to one another. The fastening bolt can be fixed in the axial direction in the assembled state by means of a screw screwed into the threaded hole. If the head of a screw used has a smaller diameter than the through hole, a washer can also continue to be used in a manner known per se.
Der erfindungsgemäße Adapter zeichnet sich gemäß einer weiteren Ausführungsform dadurch aus, dass die kranseitige und die gehäuseseitige Grundplatte über ein rohrförmiges Verbindungselement verbunden sind. Dann ist bevorzugt an der einen Stirnseite des rohrförmigen Verbindungselementes die gehäuseseitige Grundplatte und an der anderen Stirnseite bevorzugt die kranseitigen Grundplatte befestigt. Alternativ oder zusätzlich zu dem rohrförmigen Verbindungselement können die beiden Grundplatten auch über Stabilisierungsstege miteinander verbunden sein. Das rohrförmige Verbindungselement kann beispielsweise als Rund- oder Vierkantrohr ausgebildet sein. In Weiterbildung des Adapters ist ferner wenigstens eine Ausnehmung in der gehäuseseitigen Grundplatte vorgesehen, die sich bevorzugt bis zu deren Rand erstreckt. An einem Turbinengehäuse, insbesondere im Bereich der Teilfuge der unteren Hälfte eines geöffneten Turbinengehäuses können Elemente, beispielsweise Köpfe von montierten Schrauben bzw. die Enden von montierten Gewindestangen und/oder Muttern vorhanden sein, die den vorhandenen Platz für die erfindungsgemäße Befestigung des Krans einschränken aus Stabilitätsgründen jedoch nicht demontiert werden können.According to a further embodiment, the adapter according to the invention is characterized in that the base plate on the crane side and the base plate on the housing side are connected via a tubular connecting element. The base plate on the housing side is then preferably fastened to one end face of the tubular connecting element and the base plate on the crane side is preferably fastened to the other end face. As an alternative or in addition to the tubular connecting element, the two base plates can also be connected to one another via stabilizing webs. The tubular connecting element can for example be designed as a round or square tube. In a further development of the adapter, at least one recess is also provided in the housing-side base plate, which preferably extends to the edge thereof. On a turbine housing, especially in the area of the parting line of the lower half of an open turbine housing, elements, for example the heads of mounted screws or the ends of mounted threaded rods and / or nuts, may be present, which restrict the space available for fastening the crane according to the invention for reasons of stability however, cannot be dismantled.
Durch Verwendung eines Adapters mit einer Grundplatte mit Ausnehmungen an geeigneter Stelle kann dieser Problematik begegnet und eine zuverlässige vorübergehende Fixierung des Krans - auch bei eingeschränktem Platz - erreicht werden. Die Position und Größe der Ausnehmungen ist an die konkrete Beschaffenheit des Turbinengehäuses, an welchem der Kran zu befestigen ist, insbesondere an die Anzahl, Größe und Position nicht entfernbarer Elemente anzupassen.By using an adapter with a base plate with recesses at a suitable point, this problem can be countered and a reliable temporary fixing of the crane can be achieved - even when space is limited. The position and size of the recesses is to be adapted to the specific nature of the turbine housing to which the crane is to be attached, in particular to the number, size and position of non-removable elements.
Ein weiterer Gegenstand der Erfindung ist ein System nach Anspruch 8.The invention also relates to a system according to
Der Kran des erfindungsgemäßen Systems umfasst insbesondere einen Turm und einen gelenkig mit dem Turm verbundenen Ausleger, wobei der Ausleger bevorzugt mehrere, insbesondere drei gelenkig miteinander verbundene Auslegersegmente aufweist. Weiterhin umfasst das erfindungsgemäße System in vorteilhafter Ausgestaltung eine an dem Kran, insbesondere an einem Ausleger des Krans vorgesehene Aufnahme für eine Turbinenkomponente. Die Aufnahme kann beispielsweise als Greifer oder dergleichen ausgebildet sein, um eine zu montierende bzw. zu demontierende Turbinenkomponente greifen zu können. Die Aufnahme, insbesondere der Greifer kann in Weiterbildung an die zu montierenden und/oder zu demontierenden Turbinenkomponenten angepasst sein. Sind beispielsweise Turbinenschaufeln einzusetzen bzw. auszubauen kommt bevorzugt eine Aufnahme, beispielsweise ein Greifer zum Einsatz, der in seiner Form und/oder Dimensionierung an die Form und/oder Dimensionierung Schaufeln angepasst ist. Der Greifer ist dann bevorzugt derart ausgebildet, dass mit diesem eine Turbinenkomponente über die Eintritts- und Austrittskante spannbar ist. Da sich der Anschlagpunkt bevorzugt über dem Schwerpunkt befindet, kommt in besonders bevorzugter Ausgestaltung ein C-Haken als Aufnahme zum Einsatz.The crane of the system according to the invention comprises, in particular, a tower and a boom connected to the tower in an articulated manner, the boom preferably having several, in particular three, boom segments connected to one another in an articulated manner. Furthermore, in an advantageous embodiment, the system according to the invention comprises a receptacle for a turbine component provided on the crane, in particular on a boom of the crane. The receptacle can be designed, for example, as a gripper or the like in order to be able to grip a turbine component to be assembled or disassembled. In a further development, the receptacle, in particular the gripper, can be adapted to the turbine components to be assembled and / or disassembled. If, for example, turbine blades are to be used or removed, a receptacle, for example a gripper, is preferably used, the shape and / or dimensions of which is adapted to the shape and / or dimensions of the blades. The gripper is then preferably designed in such a way that it can be used to clamp a turbine component over the inlet and outlet edges. Since the attachment point is preferably located above the center of gravity, a C-hook is used as a receptacle in a particularly preferred embodiment.
Weitere Merkmale und Vorteile der vorliegenden Erfindung werden anhand der nachfolgenden Beschreibung von Ausführungsformen der vorliegenden Erfindung unter Bezugnahme auf die beiliegende Zeichnung deutlich. Darin ist
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Figur 1 eine schematische perspektivische Ansicht eines Abschnitts einer Turbine, an deren Gehäuse erfindungsgemäß ein Kran mittels eines Adapters gefestigt ist; -
Figur 2 eine vergrößerte Darstellung des inFigur 1 dargestellten Adapters; -
eine vergrößerte Darstellung eines Ausschnitts ausFigur 3Figur 1 ; -
eine Ansicht des Adapters aus denFigur 4Figuren 1 und3 von schräg unten; -
eine Ansicht des Adapters aus denFigur 5Figuren 1 und3 von unten; -
einen Schnitt entlang der Linie VI-VI inFigur 6 ;Figur 5 -
einen Schnitt entlang der Linie VII-VII inFigur 7 ;Figur 5 -
eine vergrößerte Darstellung des Ausschnitts A ausFigur 8Figur 6 ; und -
eine vergrößerte Darstellung des AusschnittsFigur 9B aus Figur 6 .
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Figure 1 a schematic perspective view of a section of a turbine, on the housing of which a crane is fastened according to the invention by means of an adapter; -
Figure 2 an enlarged view of the inFigure 1 illustrated adapter; -
Figure 3 an enlarged view of a sectionFigure 1 ; -
Figure 4 a view of the adapter from theFigures 1 and3 from diagonally below; -
Figure 5 a view of the adapter from theFigures 1 and3 from underneath; -
Figure 6 a section along the line VI-VI inFigure 5 ; -
Figure 7 a section along the line VII-VII inFigure 5 ; -
Figure 8 an enlarged view of section A.Figure 6 ; and -
Figure 9 an enlarged view of section B.Figure 6 .
Die
Von dem Rotor der Turbine 1 sind die Laufschaufeln 4 zu demontieren, was bei dem dargestellten Ausführungsbeispiel unter Durchführung einer Ausführungsform des erfindungsgemäßen Verfahrens geschieht.The
Hierzu wurde in einem ersten Schritt ein mobiler Kran 5 an dem Turbinengehäuse befestigt. Die
Der mobile Kran 5 umfasst einen Turm 6 und einen gelenkig an dem Turm befestigten Ausleger 7. Der Ausleger 7 ist für eine größere Flexibilität hinsichtlich der Auslenkung in drei Segmente 8 unterteilt, die wiederum gelenkig miteinander verbunden sind. Am freien Ende des Auslegers 7 ist ein Seil 9 befestigt, dessen anderes Ende mit einer Aufnahme für eine Turbinenschaufel 4 verbunden ist, die vorliegend durch einen in den Figuren nur schematisch angedeuteten Greifer gegeben ist, bei dem es sich vorliegend um einen C-Haken handelt.The
Im Rahmen des dargestellten Ausführungsbeispiels des erfindungsgemäßen Verfahrens ist der Kran 5, konkret das in der
Der Turm 6 des Krans 5 ist dabei nicht direkt mit der unteren Gehäusehälfte 3 verbunden, sondern über einen erfindungsgemäßen Adapter 12.The
Eine vergrößerte Darstellung des den Turm 6 des Krans 5 mit der unteren Gehäusehälfte 3 der Turbine 1 verbindenden Adapters 12 kann der
Der Adapter 12 weist eine bei seiner Montage dem Kran 5 zuzuwendenden kranseitige Anschlagfläche 13 und eine bei seiner Montage der unteren Gehäusehälfte 3 der Turbine 1 zuzuwendende gehäuseseitige Anschlagfläche 14. Konkret umfasst der Adapter 12 eine die kranseitige Anschlagfläche 13 definierende kranseitigen Grundplatte 15 und eine die gehäuseseitige Anschlagfläche 14 definierende gehäuseseitige Grundplatte 16. Die kranseitige Grundplatte 15 zeichnet sich durch eine quadratische und die gehäuseseitige Grundplatte 16 durch eine runde Form aus. Die gehäuseseitige Grundplatte 16 wird bei dem dargestellten Ausführungsbeispiel durch zwei aufeinanderliegende Teilplatten gebildet, die, wie aus den
In der runden gehäuseseitigen Grundplatte 16 sind zwei Ausnehmungen 17 vorgesehen, die sich bis zum Rand der Grundplatte 16 erstrecken. Über diese wird Platz für nicht entfernbare Elemente geschaffen, die an der unteren Gehäusehälfte 3 im Bereich der Teilfuge 11 vorhanden sein können bzw. sind. Beispielsweise können Köpfe von montierten Schrauben bzw. die freien Enden von montierten Gewindestangen und/oder Muttern vorhanden sein, die aus Stabilitätsgründen nicht demontiert werden dürfen.In the
Die beiden Grundplatten 15, 16 sind über ein rohrförmiges Verbindungselement 18, an dessen einer Stirnseite die gehäuseseitige Grundplatte 16 und an dessen anderer Stirnseite die kranseitigen Grundplatte 15 befestigt ist, und über vier Stabilisierungsstege 19, die entlang den Diagonalen durch die viereckige kranseitige Grundplatte 15 orientiert sind, miteinander verbunden. Das rohrförmige Verbindungselement 18 zeichnet sich, wie in der
Die beiden Grundplatten 15, 16 erstrecken sich ferner zumindest im Wesentlichen parallel zueinander.The two
Damit der Kran 5 über den Adapter 12 an der unteren Gehäusehälfte 3 der Turbine 1 befestigt werden kann, weist der Adapter 12 einerseits Mittel zur Befestigung an der unteren Gehäusehälfte 3 auf, die vorliegend einen von der gehäuseseitigen Grundplatte 16 abragenden zylinderförmigen Befestigungsbolzen 20 umfassen, sowie andererseits Mittel zur Befestigung an dem Kran 5, die vorliegend vier in der kranseitigen Grundplatte 15 vorgesehene Gewindebohrungen 21 umfassen.So that the
Die vier Gewindebohrungen 21 sind, wie ebenfalls der
Die Befestigung des Adapters 12 an der unteren Gehäusehälfte 3 wird bei dem dargestellten Ausführungsbeispiel über den insbesondere
In den
Die Mittel des Adapters 12 zur Befestigung an dem Gehäuse umfassen neben dem zylinderförmigen Befestigungsbolzen 20 eine in dem Befestigungsbolzen 20, konkret in dessen freier Stirnseite 24, die in den
Der Adapter 12 umfasst weiterhin zur Drehsicherung im montierten Zustand ein von der gehäuseseitigen Grundplatte 16 abragendes zylinderförmiges Sicherungselement 26, welches, wie insbesondere in der
Für die Befestigung des Adapters 12 an der unteren Gehäusehälfte 3 wurde der Befestigungsbolzen 20 in die im Bereich der Teilfuge 11 vorhandene Durchgangsbohrung von deren Oberseite her eingesteckt und es wurde die Schraube 23 mit darauf liegender Unterlegscheibe 25 von der Unterseite der Durchgangsbohrung her in die Gewindebohrung 21 in dem Befestigungsbolzen 20 eingeschraubt.To fasten the
Soll der Kran 5 an einem Turbinengehäuse befestigt werden, welches sich durch Durchgangsbohrungen anderer Dimensionen und/oder Positionen, also durch ein anderes Bohrmuster im Bereich der Teilfuge auszeichnet, kann einfach ein anderer Adapter bereitgestellt werden, dessen Befestigungsbolzen und Sicherheitselement derart ausgebildet und angeordnet sind, dass sie zu dem anderen Bohrmuster passen.If the
Der auf die vorstehend beschriebene Weise über den Adapter 12 an der unteren Gehäusehälfte 3 befestigte Kran 5 kommt, wie vorstehend angemerkt, im Rahmen der Demontage der Laufschaufeln 4 zum Einsatz.The
Zusätzlich zu dem Kran 5 ist, wie in der
Für die Demontage einer Laufschaufel 4 wird diese zunächst durch entsprechende Positionierung des Läufers der Turbine 1 in 12-Uhr-Position gebracht. Eine Laufschaufel 4 in dieser Position kann der
Nachdem insbesondere sämtliche Laufschaufeln 4 auf diese Weise entfernt wurden können weitere Arbeiten mit Hilfe des Krans 5 durchgeführt werden, die sowohl den Aus- als auch den Einbau von Schaufeln oder auch anderen Komponenten der Turbine 1 einschließen können und, wenn der Kran 5 nicht mehr benötigt wird, kann dieser wieder von der unteren gehäusehälfte 3 entfernt werden, indem die in den zylinderförmigen Befestigungszylinder 21 eingeschraubte Schraube 23 herausgedreht und der Kran 5 angehoben und somit der Befestigungsbolzen 20 aus der Durchgangsbohrung in der unteren Gehäusehälfte 3 entfernt wird.After all the
Unter Durchführung des erfindungsgemäßen Verfahrens bzw. die erfindungsgemäße Verwendung eines vorübergehend an der unteren Gehäusehälfte 3 befestigten Krans 5 wird ein besonders sicheres Handling von Turbinenkomponenten und somit eine besonders hohe Arbeitssicherheit möglich.By carrying out the method according to the invention or the use according to the invention of a
Obwohl die Erfindung im Detail durch das bevorzugte Ausführungsbeispiel näher illustriert und beschrieben wurde, so ist die Erfindung nicht durch die offenbarten Beispiele eingeschränkt und andere Variationen können vom Fachmann hieraus abgeleitet werden, ohne den Schutzumfang der Erfindung zu verlassen.Although the invention has been illustrated and described in more detail by the preferred exemplary embodiment, the invention is not restricted by the disclosed examples and other variations can be derived therefrom by the person skilled in the art without departing from the scope of protection of the invention.
Claims (9)
- Method for mounting and/or removing components (4) of a turbine (1) having a turbine casing, in the case of which- a crane (5) is fastened on the turbine casing, and- at least one component (4) which is to be mounted is fitted in its installation position with the aid of the crane (5) and/or at least one component (4) which is to be removed is removed from its installation position with the aid of the crane (5), wherein the at least one component which is to be mounted and/or removed is, in particular, a turbine blade (4),- wherein the crane (5), or an adapter (12) connected to the crane (5), has a cylindrical fastening bolt (20),of which the outer contour is adapted to the inner contour of a through-passage bore which is present in the turbine casing, in particular in the lower casing half (3), in the region of the joint (11), and, for the purpose of fastening the crane (5), the fastening bolt (20) is inserted into the through-passage bore and fixed, preferably by means of at least one screw (23), wherein the crane (5) has a tower (6) and a jib (7), which is fastened on the tower (6) in an articulated manner.
- Method according to Claim 1,
characterized in that
it is in the open state of a turbine casing divided in two by a joint (11) that the crane (5) is fastened on the lower casing half (3), in the region of the joint (11). - Method according to Claim 1,
characterized in that
the crane (5) is fastened on the casing such that its tower (6) is oriented at least essentially vertically. - Adapter (12) for use in the method according to one of the preceding claims,
which has a crane-side attachment surface (13), which is to be directed toward the crane (5) when the adapter is mounted, and a housing-side attachment surface (14), which is to be directed toward the casing of the turbine (1) when the adapter is mounted, and also means for fastening on the crane (5) and means for fastening on the casing,
comprising a crane-side base plate (15), which defines the crane-side attachment surface (13), and a casing-side base plate (16), which defines the casing-side attachment surface (14), said base plates being connected to one another and extending preferably at least essentially parallel to one another,
wherein the means for fastening on the casing comprise a cylindrical fastening bolt (20), which projects from the casing-side base plate (16), and/or the means for fastening on the crane (5) comprise through-passage and/or threaded bores (21), which are provided in the crane-side base plate (15) and correspond, in particular, to through-passage and/or threaded bores which are provided in the crane (5), preferably in a tower (6) of the crane (5),
characterized in that,
in order to prevent rotation of the adapter (12) in the mounted state, provision is made of an in particular cylindrical securing element (26), which projects from the casing-side base plate (16) and has preferably a smaller diameter, and/or a shorter length, than the cylindrical fastening bolt (20). - Adapter (12) according to Claim 4,
characterized in that
in the fastening bolt (20), in particular in the end side (24) of the fastening bolt (20), provision is made of a threaded bore (21) for accommodating a tensioning screw (23), wherein preferably the longitudinal axis of the threaded bore (21) and the longitudinal axis of the fastening bolt (20) are oriented at least essentially parallel to one another. - Adapter (12) according to Claim 5,
characterized in that
the crane-side and the casing-side base plates (15, 16) are connected to one another via a tubular connecting element (18), which has preferably the casing-side base plate (16) fastened on its one end side and has preferably the crane-side base plate (15) fastened on its other end side, and/or via stabilizing crosspieces (19). - Adapter (12) according to one of Claims 5 and 6,
characterized in that
at least one recess (17) is provided in the casing-side base plate (16), said recess extending preferably as far as the periphery of said base plate. - System for use in the method according to one of Claims 1 to 3,
comprising an adapter (12) for fastening the crane (5) on a turbine casing according to one of Claims 4 to 7 and also comprising a crane (5). - System according to Claim 8,
characterized in that
the crane (5) has a tower (6) and a jib (7), which is connected to the tower (6) in an articulated manner, wherein in particular the jib (7) has a plurality of, preferably three, jib segments (8) connected to one another in an articulated manner.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102017200367.7A DE102017200367A1 (en) | 2017-01-11 | 2017-01-11 | A method of assembling and / or disassembling components of a turbine housing turbine, adapter and system for use in the method and use of an adapter |
PCT/EP2018/050323 WO2018130479A1 (en) | 2017-01-11 | 2018-01-08 | Method for mounting and/or dismantling components of a turbine having a turbine casing, adapter and system for use in the method as well as use of an adapter |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3538745A1 EP3538745A1 (en) | 2019-09-18 |
EP3538745B1 true EP3538745B1 (en) | 2021-02-24 |
Family
ID=61094397
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18702064.9A Active EP3538745B1 (en) | 2017-01-11 | 2018-01-08 | Method for assembly and disassembly of turbine components using a crane which is mounted to the turbine casing via an adapter, adapter and system for the method |
Country Status (6)
Country | Link |
---|---|
US (1) | US11359514B2 (en) |
EP (1) | EP3538745B1 (en) |
KR (1) | KR102319059B1 (en) |
CN (1) | CN110168201B (en) |
DE (1) | DE102017200367A1 (en) |
WO (1) | WO2018130479A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017200367A1 (en) | 2017-01-11 | 2018-07-12 | Siemens Aktiengesellschaft | A method of assembling and / or disassembling components of a turbine housing turbine, adapter and system for use in the method and use of an adapter |
FR3076236B1 (en) * | 2017-12-28 | 2019-12-06 | Safran Aircraft Engines | TOOL FOR DISASSEMBLING AN ANNULAR PART OF A TURBOMACHINE, METHOD FOR DISASSEMBLY AND ASSEMBLY THEREOF |
CN113431703B (en) * | 2021-06-30 | 2022-07-12 | 中国航发动力股份有限公司 | Composite assembly method of multilayer assembly structure |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR940000027Y1 (en) * | 1992-02-17 | 1994-01-05 | 하복진 | Mobile crane |
GB2306155B (en) | 1995-10-11 | 1997-11-19 | Toshiba Kk | Apparatus and method for disassembling and assembling gas turbine combuster |
CN2274185Y (en) | 1996-04-02 | 1998-02-11 | 湖南专用汽车制造厂 | Small vehicle-carry-on crane |
JP4245361B2 (en) | 2003-01-24 | 2009-03-25 | Ihi建機株式会社 | Self-propelled tower crane |
US8677591B2 (en) * | 2008-04-28 | 2014-03-25 | General Electric Company | Methods and system for disassembling a machine |
US8757962B2 (en) * | 2011-06-16 | 2014-06-24 | General Electric Company | System and method for adjusting a shroud block in a casing |
US8814512B2 (en) | 2011-07-05 | 2014-08-26 | United Technologies Corporation | Fan disk apparatus and method |
JP6082285B2 (en) * | 2013-03-14 | 2017-02-15 | 三菱日立パワーシステムズ株式会社 | Method for removing / attaching stator blade ring, and auxiliary support device for stator blade segment used in this method |
EP2990615A1 (en) | 2014-08-26 | 2016-03-02 | Siemens Aktiengesellschaft | Device with load arm for the mounting and removal of a component of a gas turbine |
EP3023606A1 (en) * | 2014-11-18 | 2016-05-25 | Siemens Aktiengesellschaft | Gas turbine with a lifting device |
CN204454285U (en) | 2015-03-17 | 2015-07-08 | 温州瓯科科技有限公司 | A kind of firm pedestal of tower crane |
CN104929237B (en) | 2015-06-16 | 2016-12-21 | 广东生太修复科技有限公司 | A kind of effluent sewerage processing means |
DE102017200367A1 (en) | 2017-01-11 | 2018-07-12 | Siemens Aktiengesellschaft | A method of assembling and / or disassembling components of a turbine housing turbine, adapter and system for use in the method and use of an adapter |
-
2017
- 2017-01-11 DE DE102017200367.7A patent/DE102017200367A1/en not_active Withdrawn
-
2018
- 2018-01-08 CN CN201880006485.1A patent/CN110168201B/en active Active
- 2018-01-08 EP EP18702064.9A patent/EP3538745B1/en active Active
- 2018-01-08 KR KR1020197023201A patent/KR102319059B1/en active IP Right Grant
- 2018-01-08 WO PCT/EP2018/050323 patent/WO2018130479A1/en unknown
- 2018-01-08 US US16/476,606 patent/US11359514B2/en active Active
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
US20190360361A1 (en) | 2019-11-28 |
WO2018130479A1 (en) | 2018-07-19 |
US11359514B2 (en) | 2022-06-14 |
CN110168201A (en) | 2019-08-23 |
EP3538745A1 (en) | 2019-09-18 |
CN110168201B (en) | 2022-01-25 |
DE102017200367A1 (en) | 2018-07-12 |
KR102319059B1 (en) | 2021-11-01 |
KR20190098264A (en) | 2019-08-21 |
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