EP3527400A1 - System for producing and processing a book-shaped identity, valuable or security document and method for the production thereof - Google Patents

Abstract

The invention relates to a system (150) for producing and processing a book-shaped identification, value or security document (100). The system (150) comprises: an acceptance device (250) for receiving the data card (106); a detection device (208); an attachment device (200); a passport page device (300); an adhesive device (400); a sewing device (500); a providing device (600) for providing the cover (102); an adhesive and folding device (700); an edge processing device (800); a finishing device (850), and one or more holding and transport devices (950, 952, 954, 1000) for the transport of the data card (106), the passport book block (104), the passport blank (128) and / or an identification card, Value or security document (100) between the devices. A first buffer store (902) is provided, which is production-connected on the buffer input side to the passport page device (300), the attachment device (200) and the adhesive device (400) and on the buffer output side to the sewing device (500) for decoupling a first production flow (904) from one second production flow (924). The invention also relates to a corresponding method for producing the identification, value or security document (100).

Description

The invention relates to a system for producing and processing a book-shaped card, value or security document. Moreover, the invention relates to a corresponding method.

Book-shaped identity, value or security documents, such as passports, include a cover and passbook book. The passbook block comprises a data card, a plurality of passport pages or visa pages, a flyleaf and a fake band, the data card having a tab connected to a data card along an edge. The tab of the data card, the passbook pages, the flyleaf and the fälzelband are sewn together with a seam. An inside of the cover is glued to an outside of the flyleaf. In addition, the cover and passbook block are glued together and folded. A constituent part of the identity, value or security document has an identification feature which determines the type of book-type identification, value or security document.

The system includes an acceptor for receiving the data card. In addition, a recognition device is provided, which is designed to detect the identification feature, which is preferably attached to the data card, and to create an individual bill of material for the passport, value or security document in dependence on the detected identification feature. In addition, an attachment device is provided for attachment the tab on the data card. This tab is to be considered as part of the data card. In addition, a passport page device is provided for separating and sorting the passport pages, which may contain personal and / or document-specific information or are designed, for example, as visa pages for receiving visa stamps. In order to attach the Fälzelband on the flyleaf, an adhesive device is provided. In addition, a sewing device is provided for connecting the passport pages, the flyleaf, the Fälzelbandes and the tab by means of the seam to the passbook block. The system also includes a delivery device for providing the cover, as well as an adhesive and folding device for connecting the flyleaf to the cover and for folding to a passport blank. To edit the passbook blank by trimming the outer edges of the passport blank, an edge processing device is provided. Furthermore, a finishing device with at least one unit for personalizing the identity card, value or security document is present, in which, for example, personal and / or document-specific data are stored in a memory area of a chip of the data card. In order to be able to transport the data card, the passbook block, the passbook blank and / or the identity, value or security document between the individual devices, one or more holding and transport devices are present.

• A) Empfang einer Datenkarte mittels einer Annahmevorrichtung,
• B) Erfassen eines Identifikationsmerkmals , welches vorzugsweise an der Datenkarte angebracht ist, mittels einer Erkennungsvorrichtung,
• D) Erstellen einer Stückliste für das Ausweis-, Wert- oder Sicherheitsdokument in Abhängigkeit von dem erfassten Identifikationsmerkmal,
• E) Anbringen einer Lasche an einem Rand der Datenkarte mittels einer Anbringungsvorrichtung zur Anbringung einer Lasche an der Datenkarte,
• F) Bereitstellen eines Vorsatzblattes und Anbringen eines Fälzelbandes am Vorsatzblatt mittels einer Klebevorrichtung zur Bereitstellung und Anbringung des Fälzelbandes,
• G) Zusammentragen und Sortieren von Passbuchseiten in Abhängigkeit von der Stückliste mittels einer Passbuchseitenvorrichtung zum Sammeln und Verbinden der Passbuchseiten,
• H) Bereitstellen eines mit einer Klebstoffschicht beschichteten Einbandes für das Ausweis-, Wert- oder Sicherheitsdokument mittels einer Bereitstellungsvorrichtung zur Bereitstellung des Einbandes,
• I) Verbinden der Passbuchseiten, des Vorsatzblattes, des Fälzelbandes sowie der Lasche zu einem Passbuchblock mittels einer Nähvorrichtung,
• J) Verbinden des Vorsatzblattes mit dem Einband zu einem Passbuchrohling und Falten des Passbuchrohlings mittels einer Klebe- und Faltvorrichtung,
• K) Randbearbeitung des Passbuchrohlings durch Erstellung der äußeren Form des Ausweis-, Wert- oder Sicherheitsdokuments mittels einer Randbearbeitungsvorrichtung, und
• L) Personalisieren und/oder Kontrollieren des Ausweis-, Wert- oder Sicherheitsdokuments mittels einer Endbearbeitungsvorrichtung.

A manufacturing method for producing a passport, value or security document with such a system comprises the following steps:

• A) receiving a data card by means of an acceptance device,
• B) detecting an identification feature, which is preferably attached to the data card, by means of a recognition device,
• D) creating a bill of materials for the passport, value or security document in dependence on the detected identification feature,
• E) attaching a tab to an edge of the data card by means of an attachment device for attaching a tab to the data card,
• F) providing a flyleaf and attaching a Fälzelbandes on the flyleaf by means of an adhesive device for providing and attaching the Fälzelbandes,
• G) collating and sorting passbook pages depending on the parts list by means of a passbook page device for collecting and connecting the passbook pages,
• H) providing a cover coated with an adhesive layer for the identity, value or security document by means of a provision device for providing the cover,
• I) connecting the passbook pages, the flyleaf, the Fälzelbandes and the tab to a passbook block by means of a sewing device,
• J) connecting the flyleaf to the cover to a passport blank and folding the passbook blank by means of an adhesive and folding device,
• K) edge processing of the passbook blank by creating the outer shape of the card, value or security document by means of an edge processing device, and
• L) Personalizing and / or controlling the identity, value or security document by means of a finishing device.

In the DE 10 2015 202 995 A1 a system according to the preamble of claim 1 is shown. In addition, a method according to the preamble of claim 15 is described therein. The system and the method have proven themselves very well. In this known system, a cycle time of about 30 to 40 seconds per badge, value, or security document can be achieved. However, it has been found that the cycle time, the lead time or the production time of the badge, value or security document delays in the event of a fault on a first device of the system, because then also subsequent or parallel, trouble-free producing devices of the system in their further production are impaired.

It is therefore the object of the present invention to provide a system and method for producing a badge, value or security document in which throughput or cycle time is improved.

The problem concerning the system is solved by a system with the feature set of claim 1. In particular, a first buffer storage is provided, which preferably belongs to a first portal system.

The first gantry system, in particular its first buffer store, is connected to the input side of the buffers or to the input side of the passport with the passbook side device, the attachment device and the gluing device. The first gantry system, in particular its first buffer storage, is connected to the sewing device at the buffer exit side or portal exit side in order to decouple a first production flow from a second production flow.

"Production-related" means a connection in the sense of a production flow, so that there does not necessarily have to be a physical connection. "Production links" therefore means that a transfer of the individual components of the identity, value or security document takes place between the individual devices and the portal system.

The system has the advantage that the first production flow, which preferably consists of a partial production flow of the passbook side device, a partial production flow of the attachment device and a partial production flow of the adhesive device, is decoupled from a second production flow by the first portal system and its first buffer store. Buffering selectively takes place prior to processing by a suturing device to flexibly produce the individual part-production flows in the passbook side apparatus, attachment apparatus, and gluing apparatus.

The passbook page device can process or produce a stack of passport pages and store it in the first buffer store. At the same time, the attachment device can attach the tab to the data card and also feed it to the first buffer store. Also at the same time, the gluing device can attach the Fälzelband on the flyleaf and feed the first buffer storage. In the buffer storage a plurality of Passbuchseitenstapeln, a plurality of data cards with tab and a plurality of attachment sheets are stored with Fälzelband, which can be further processed in the downstream in the manufacturing process sewing device - thus in the second production flow; and even if a fault should occur within the first production flow.

In order to be able to further reduce the cycle time for the production of the badge, value or security document, it has proved to be advantageous if a second buffer store is provided, which preferably belongs to a second gantry system. The second buffer storage is connected to the buffer input side or portal input side with the gluing and folding device and buffer output side or portal output side with the edge processing device production connected for decoupling the second production flow of a third production flow. The bindings (ie the passbook blanks) connected to the passbook block by means of the gluing and folding device are thereby fed to the second buffer store before they enter the third production flow. If a disturbance therefore occurs at the sewing device or at the supply device for the binding, then the following edge processing device and / or the subsequent finishing device can continue to work in the third production flow until the second buffer bearing is empty. As a result, therefore, a decoupling is created, which reduces the cycle time for the production of the card, value or security document.

Alternatively or additionally, the system includes a third buffer bearing for decoupling a process of providing the cover and a process of merging the cover with the passbook block. Thus, it is also ensured here that the lamination of the cover is not affected by a fault in one of the other production flows. Laminated bindings are then stored in the third buffer storage before they are collected with the passbook block and / or glued.

It is also advantageous if the passport page device comprises a cutter for cutting a signature to individual uses. In addition, the passport page device then includes a printing device for printing at least one of the singularized uses and a collating device for collating the printed benefit with one or more non-printed uses into a stack Passbook pages or to provide the collected stack of passbook pages. This also avoids disruption of the system because the passbook page device can now print smaller sheets in a controlled manner. In addition, a much smaller footprint for the production of passport pages is necessary. In addition, a more accurate alignment can be achieved by the previous exact cut on crop marks the benefits for printing. Also, when handling the sheet, it no longer happens that this curls and if necessary stripes on the printhead of the printing device, which had usually led to stripes in the printed image passport pages.

A corrugation of the printed sheet can also be prevented by the fact that the cutting device of the passport side device has a transport device comprising one or more conveyor belt pairs of magnetized or magnetizable against conveyor belts, and that at least temporarily a transport gap is present between the conveyor belts for pulling the sheet by means of the conveyor belts. The conveyor belts can clamp and transport a sheet between them by the mutual magnetic attraction.

A particularly compact cutting device and thus compact passport book side apparatus is characterized in that a plurality of the conveyor belt pairs is present, which are aligned with each other such that one or more gap gaps and one or more row spaces arise. In these gap gaps and / or the row clearances is one or more rotationally driven roller blade and / or one or more slidably guided blades of the cutting device are arranged. These are configured to tailor the signatures in a longitudinal direction and in a transverse direction to individual uses.

In order to achieve the lowest possible cycle time even when printing the individual to be printed benefits, it has proven to be useful when the printing device of the passport page device a transport device with a plurality of movably arranged on a closed rail track receivers for isolated recording of the benefit to be printed and when the printing device comprises a first printing unit for printing the printing to be printed on at least a first page of benefits. The load receivers can be controlled separately from each other, and also be adjusted at different speeds along the railroad. As a result, it is thus possible for the user receptacle in the area of the printing unit to be moved at a lower (or even higher) speed along the rail track than is the case outside this area. In addition, one of the load receivers can also stand still and receive a printable benefit, while a second load receiver is adjusted along the railroad track and feeds an already printed use back to a (first) intermediate gathering station.

In this context, it has also proven to be useful if the printing device comprises a turning unit. Thus, the first printing unit can print the value to be printed on a first page of benefits and the Nutzaufnehmer then be adjusted with the printed on the first page benefits utility for turning unit. This applies the benefit to be printed. Subsequently, the user can re-feed the turned to be printed benefits of the first printing unit, where it is also printed on its second page of benefits. In order to further accelerate this process, it has proven to be expedient if the printing device comprises a second printing unit downstream, in particular the turning unit, in order to print the benefit on its second use side.

It has proved to be advantageous if the passbook side device comprises a decoupling unit for decoupling the cutting of the printed sheet by the cutting device from the printing of the benefits by the printing device. Even in the event of failure of one of the printing units of the printing device can - slowed down - continue to be produced. The printing device is thus decoupled in itself.

In order to maintain the second production flow in the event of a malfunction in the gluing and folding device, it has been found preferable to provide a redundant folded lamination system comprising a first and a second Adhesive and folding device comprises. In this case, the adhesive and folding device can continue to produce, which is not subject to interference.

In order to additionally shorten the second production flow, it has proved to be advantageous if the sewing device has a redundancy. The suturing device then has a first sewing unit and a second sewing unit configured to connect the passbook pages, the flyleaf, the tucking tape and the tab to the passbook block by means of the seam.

It is useful if the edge processing device is assigned a decoupling unit. In this case, the decoupling unit can be formed as a rotary table. This decoupling unit can also represent a feeder.

Moreover, it is possible that the finishing device has a, preferably optical, unit for quality control of the data card and / or a printed image of components of the identity, value or security document, that the finishing device comprises a unit for mounting a, preferably by means of a laser, Having perforation, and that the finisher has a unit which is configured to write personal and / or document-specific information in a provided in the identity, value or security document chip with a memory area and perform a, preferably optical, quality control of the perforation. This makes it possible to achieve a forward-looking process flow during finishing or personalization, which does not have to go backwards.

During transport of the book-shaped identity card, value or security document, it may happen that it unfolds, or that an assignment of the document to a specific person or to a specific authority or company fails. In addition, to avoid interference from the unfolding of the book, it has been found to be useful if the finisher has a label applicator for attaching a label to or at an edge of the badge, value, or security document other than the spine. Thus, the ID card, value or security document can be kept closed by means of the label and optionally additionally personalized with a pressure or an embossing provided for this purpose in a personal and / or document-specific manner.

The object relating to the method is achieved by a method having the feature set of claim 15. Further advantageous embodiments are given below. In particular, the known method is modified such that during or after the detection of the identification feature attaching the tab on the edge of the data card by means of the attachment device (step E)), providing the flyleaf with the Fälzelband means of an adhesive device (step F)) or the Gathering and sorting the passbook pages (step G)) depending on the parts list by the passport page device when detecting the identification feature of a subsequent card, value or security document is started, even if one of the two remaining steps E), F) or G) of previous pass, value or security document has not been completed. Thus, it is possible that the individual devices continue to produce independently, even if a malfunction should occur on one of the devices.

In this context, it has proven to be useful if during the attachment of a tab on the edge of the data card (step E)) already received another data card of a subsequent identity card, value or security document by means of the acceptor and detects their identification feature by means of the recognition device with another bill of material being created for the following badge, value or security document. This parts list is preferably supplied or transmitted electronically, in particular with respect to devices, to all devices of the system.

It is advantageous if after the production of the data card with tab (step E)) and / or after the production of the flyleaf with Fälzelband (step F)) and / or after the preparation of the collated passbook pages (step G)) this a first Buffer bearing, which preferably belongs to a first portal system, are fed, which is production connected to the buffer output side or portal output side with the sewing device. hereby For example, a first production flow can be decoupled from a second flow of production so that disruptions or delays in adding a raw material to the partial production flows of the first production flow do not result in delays in the second production flow.

In this context, it is also advantageous if the passbook blank after its production is fed to a second buffer store, which preferably belongs to a second gantry system, which is connected to the peripheral processing device on the buffer exit side or portal exit side. As a result, the second production flow can be decoupled from a third production flow, which leads to a lower throughput or cycle time.

To reduce the cycle time of the production of the card, value, or security document, it has proven to be useful if the covers after applying an adhesive layer (step H)), that is, after laminating the covers, a third buffer storage are supplied.

A further reduction in the cycle time or lead time for the creation of the badge, value or security document can be achieved if the first buffer store and / or the second buffer store and / or the third buffer store are in normal operation of the system at a fill level of between 40 and 60 percent of a total capacity of the respective buffer storage is maintained. Preferably, the respective buffer storage is maintained at a level of 50 percent, whereby the buffer provided by the buffer storage always acts in two directions. This means that in the event of a malfunction occurring in front of the buffer store, the subsequent production process can be operated from the fill level between 40 and 60 percent and thus maintained. In the event of a disruption occurring in the production process after the buffer storage, the production process upstream of the buffer storage can continue to be maintained and thus "continue to produce" the respective buffer storage. Under "normal operation of the system" is thus to be understood as an operation of the system in which all devices work or produce trouble-free.

It has proven to be particularly preferred if, within the scope of step L), an optical quality control of the data card and / or a print image of components of the identity, value or security document is carried out by means of a unit of the finishing device, if subsequently a perforation into the or in components of the badge, value or security document by means of a unit of the finishing device, and then thereafter quality control of the perforation is performed by means of a unit of the finishing device, wherein the badge, value or security document by means of the holding and transport device along a turnaround-free trajectory between the units is moved. This makes it possible to realize a forward-looking production process for the finishing, which does not have to make any regression.

Fig. 1

eine perspektivische Ansicht eines buchartigen Ausweis-, Wert-, oder Sicherheitsdokuments,

Fig. 2a-2f)

Verfahrensschritte zur Herstellung des buchartigen Ausweis-, Wert-oder Sicherheitsdokuments aus Figur 1,

Fig. 3a

ein System zur Herstellung und Bearbeitung eines buchförmigen Ausweis-, Wert-, oder Sicherheitsdokuments,

Fig. 3b

das System aus Figur 3a mit eingezeichneten Produktionsflüssen,

Fig. 4

eine Passbuchseitenvorrichtung des Systems aus Figur 3,

Fig. 5

einen Ausschnitt einer Transporteinrichtung der Passbuchseitenvorrichtung aus Figur 4,

Fig. 6

einen weiteren Ausschnitt der Transporteinrichtung der Passbuchseitenvorrichtung aus Figur 4,

Fig. 7

eine Schneideinrichtung der Passbuchseitenvorrichtung aus Figur 4,

Fig. 8

eine Detailansicht der Schneideinrichtung aus Figur 7,

Fig. 9

eine weitere Detailansicht der Schneideinrichtung aus Figur 7,

Fig. 10

die Druckeinrichtung der Passbuchseitenvorrichtung aus Figur 4,

Fig. 11

eine Klebevorrichtung des Systems aus Figur 3a,

Fig. 12

eine Anbringungsvorrichtung des Systems aus Figur 3a,

Fig. 13

eine Bereitstellungsvorrichtung des Systems aus Figur 3a,

Fig. 14

eine Klebe- und Faltvorrichtung des Systems aus Figur 3a,

Fig. 15

eine Randbearbeitungsvorrichtung des Systems aus Figur 3a,

Fig. 16

eine Halte-und Transportvorrichtung des Systems aus Figur 3a, und

Fig. 17

einen Etikettenapplikator des Systems aus Figur 3a.

In the following the invention will be explained in more detail in an embodiment shown in the drawing; show it:

Fig. 1

a perspective view of a book-type identity card, value or security document,

Fig. 2a-2f)

Procedural steps for producing the book-type card, value or security document FIG. 1 .

Fig. 3a

a system for producing and processing a book-shaped identity, value or security document,

Fig. 3b

the system off FIG. 3a with marked production flows,

Fig. 4

a passbook page device of the system FIG. 3 .

Fig. 5

a section of a transport device of the passport book page device FIG. 4 .

Fig. 6

another section of the transport device of the passport page device FIG. 4 .

Fig. 7

a cutting device of the passport page device FIG. 4 .

Fig. 8

a detailed view of the cutting device FIG. 7 .

Fig. 9

a further detail view of the cutting device FIG. 7 .

Fig. 10

the printing device of the passport book page device FIG. 4 .

Fig. 11

an adhesive device of the system FIG. 3a .

Fig. 12

an attachment device of the system FIG. 3a .

Fig. 13

a provisioning device of the system FIG. 3a .

Fig. 14

an adhesive and folding device of the system FIG. 3a .

Fig. 15

an edge processing device of the system FIG. 3a .

Fig. 16

a holding and transporting system of the system FIG. 3a , and

Fig. 17

a label applicator of the system FIG. 3a ,

In FIG. 1 a book-shaped badge, value or security document 100 is shown. The identification, value or security document 100 is, for example, an identification document, in particular a passport or identity card. The passport, value or security document 100 has a cover 102 and a passbook block 104 held in the cover 102. The passbook block 104 consists of a data card 106, several passbook pages 108, a flyleaf 110 and a folding tape 112, which are connected to one another by a seam 114.

The data card 106 is a plastic or paper-based card on which personal and / or document-specific information is applied. For example For example, the data card 106 may include a passport picture 116 and a user's personal information 118. The information 118 is preferably applied to the data card 106 in a machine-readable form. The data card 106 also has a machine-readable identification feature that uniquely identifies the data card 106 during the manufacturing process of the badge, value or security document 100. The data card 106 also has a chip in which personal and / or document-specific information can be stored. In particular, the chip has a secure memory area for storing the personal and / or document-specific information. Furthermore, the data card 106 may have visible and / or invisible security features that prevent counterfeiting of the data card 106.

On the data card 106 is a, in particular flexible, tab 120 is provided, which is made of an endless belt 220. The endless belt 220 is made of a fabric that is coated and / or sheathed with a flexible plastic material. The tab 120 is positively and / or materially attached to the data card 106 and thus part of the data card 106. On the tab 120 further security features can be provided.

The passbook pages 108 are each cut from a signature 304, preferably a paper sheet, and folded along its centerline 122. The passbook pages 108 may be printed, for example with further personal and / or document-specific information, page numbers or other information. In the case of the German passport, these personal and / or document-specific data and information will be printed or applied on the first or the first passport pages 108 under numbers 11 to 14. The passbook pages 108 may further be prepared for receipt of stamps, such as visa stamps. Preferably, the passport pages 108 also contain security features that prevent counterfeit passport pages 108. The security features can for example be printed, incorporated into the passbook pages 108 or incorporated into this. For example, the passbook pages 108 include a perforation, with the perforation being tapered by the passbook pages 108, preferably.

The flyleaf 110 forms the outer end of the passbook block 104. With an outer side 124 of the flyleaf 110 of the passbook block 104 is glued to an inner side 126 of the cover 102.

The Fälzelband 112 serves as a reinforcement of the seam area and is glued to the outside 124 of the attachment sheet 110 before sewing the passbook block 104.

The production of the identification, value or security document 100 will be described below with reference to FIG FIGS. 2a to 2f to be discribed.

In a first method step, the data card 106 is provided and the tab 120 is attached to the data card ( FIG. 2a ). In this case, the tab 120 is connected in an overlapping region 121 with positive and / or material fit to the data card 106 and cut to the desired length.

Subsequently, the Fälzelband 112 is applied to the seam area of the flyleaf 110 and the passbook block 104 consisting of the passport pages 108, the data card 106 and the flyleaf 110 compiled ( FIG. 2b ). The data card 106 is inserted into the passbook block 104 in such a way that the tab 120 is arranged in the seam area.

Subsequently, the passbook block 104 is sewn with a seam 114 along the centerline 122 of the passbook pages 108 ( Figure 2c ).

After or at the same time as stitching the passbook block 104, the cover 102 is provided. The inside 126 of the cover 102 is glued to the outside 124 of the flyleaf 110 and folded the passbook blank 128 thus formed ( Figures 2d and 2e ).

Subsequently, the free edges of the passbook blank 128 are processed and thus the passbook blank 128 is cut to the final format of the passport, value or security document 100 (FIG. FIG. 2f ). As free edges are the the edges of the book and adjacent to the spine edge of passport blank 128 and the identity, value or security document 100 viewed.

Subsequently, further security features, for example a perforation, can be applied to the passbook pages 108 or introduced into them. After the identification, value or security document 100 has been produced, further processing in the form of quality control and personalization of the chip of the data card 106 usually takes place.

The production of such identification, value or security document 100 takes place in a in FIGS. 3a and 3b schematically illustrated system 150.

This system 150 is disposed in a system housing 156. It includes an attachment device 200 for attaching the tab 120 of the data card 106, a passport page device 300 for producing the passport pages 108, an adhesive device 400 for providing and attaching the Fälzelbandes 112 on the flyleaf 110, and a sewing device 500 for connecting the passport pages 108, the flyleaf 110th Furthermore, the system 150 includes a delivery device 600 for providing the cover 102 provided with an adhesive layer 612. In addition, an adhesive and folding device 700 is provided which is configured to pass the passbook block 104 with the cover 102 to fold and then to glue. In addition, the system 150 includes an edge processing apparatus 800, a finishing apparatus 850, and a plurality of holding and transporting apparatuses 950, 952, 954, 1000 for transporting the data card 106, passbook block 104, passbook blank 128, and / or a passport, value, or security document 100 on. The holding and transport devices 950, 952, 954, 1000 are thus designed to transport the identification, value or security document 100 or components thereof, preferably singly.

In the present case, the holding and transport device 950, the holding and transport device 952 and the holding and transport device 954 are each as formed a linear movable handling. These handlings have the advantage over multi-axis robots that they can be moved much faster between the corresponding acceptance or transfer positions of the individual devices of the system 150.

In addition, an acceptance device 250 for the data card 106 is provided, which in the embodiment shown here is part of the attachment device 200. The acceptance device 250 can receive the data card 106 individually or in blocks and supply it to the further production device.

Furthermore, a controller 152 is provided, which is coupled to the devices 200, 250, 300, 400, 500, 600, 700, 800, 850, the label applicator 860 and the holding and transport devices 950, 952, 954, 1000 or in a communication connection is. The controller 152 is preferably designed such that it can track the position of the data card 106 or the components of the data card 106 associated identity, value or security document 100. Thus, the controller 152 may communicate the identification feature or a bill of materials associated with the identifier to the respective devices of the system 150.

According to the invention, the system 150 has a first portal system 900, which comprises a first buffer store 902. The portal system 900 is on the input side with the passbook pages 108 providing passport page device 300, the data card 106 with tab 120 providing attaching device 200 and the attachment sheet 110 with the Fälzelband 112 providing adhesive device 400 production connected. The first gantry system 900 with its first buffer storage 902 is connected to the portal exit side with the stitching device 500 sewing the passbook block 104.

This is based on FIG. 3b clarified in more detail. Therein a first production flow 904 can be seen, which leads to the first portal system 900 or to its first buffer store 902. The first production flow 904 is subdivided into a partial production flow 906, in which the passbook pages 108 or the visa sheets are manufactured and these are then supplied to the first buffer storage 902. Furthermore, the first production flow 904 is subdivided into a partial production flow 908, in which the fold strip 112 is attached to the attachment leaf 110 and these are then fed to the first buffer store 902. Finally, the first production flow 904 also disassembles into the partial production flow 910 where the tab 120 of a data card 106 is attached to a tabless data card 106 and then fed to the first buffer stocker 902.

This first buffer store 902 decouples the first production flow 904 with its partial production flows 906, 908, 910 from a second production flow 924 following the first buffer store 902.

The second production flow 924 comprises a partial production flow 926, in which the passbook pages 108, the attachment sheet 110 with the folding strip 112, and the data card 106 are sewn together to the passbook block 104 by means of the sewing device 500. Furthermore, the second production flow 924 comprises a partial production flow 930, which comprises the production and provision of the cover 102 with an adhesive layer 612 and the feeding to a third buffer store 934. The second production flow 924 also includes in its sub-production flow 930 the merging of the passbook block 104 with one of the covers 102 from the third buffer store 934 at a merge site 730. In the partial production flow 932 of the second production flow 924, the cover 102 and passbook block 104 merged therewith are replaced by the Adhesive and folding device 700 folded and then glued before the passport blank 128 thus formed is supplied to the second buffer stock 922.

In the illustrated embodiment of the system 150, the second buffer storage 922 is part of a second portal system 920. The second portal system 920 with its second buffer store 922 is production-connected on the input side to the gluing and folding device 700, so that the passbook blank 128 provided by the gluing and folding device 700 This second buffer store 922 can also be supplied as part of the second production flow 924. The second portal system 920 is portal exit side with the edge processing device 800 connected in production, whereby the second production flow 924 is decoupled from a third production flow 944. After a three-side trimming of the passbook blank 128, the identification, value or security document 100 is transferred to the holding and transport device 1000 by means of the holding and transport device 954, which is preferably formed as a linear handling. The holding and transporting apparatus 1000 is configured to supply the identification, value or security document 1000 to the units 858, 852, 854, 856, 860, 890 of the finishing apparatus 850. In this case, the finishing takes place within the system 150 along the non-regression-free third production flow 944. After passing through the third production flow 944, the finished and optionally labeled identification, value or security document 100 is present.

With the illustrated system 150, it is also possible that the cover 102 provided with the adhesive layer 612 is supplied via a transfer station 630 to a third buffer store 934, in order to bring about a decoupling within the second production flow 924 here as well. In addition, the edge processing device 800 is assigned a decoupling unit 816, preferably in the form of a rotary indexing table, in order to bring about a decoupling within the third production flow 944.

Hereinafter, the individual devices of the system 150 are described in more detail:
First, let's look at the FIGS. 4 to 10 the passport page device 300 is described. she is in FIG. 4 schematically illustrated and includes at least one magazine 302, in which one or more sheets 304 are provided. Based on FIG. 3a It can be seen that this magazine 302 is redundantly duplicated, wherein also a different number, thus also three, four or more magazines 302 may be present. The passport page device 300 comprises a transfer device 306 in the form of a sheet feeder for the occasional removal of the printed sheets 304 from the magazine 302. This sheet feeder is configured to feed the printing sheet 304 of a transport device 360 of the cutting device 308. The cutter 308 is configured to cut the signature 304 onto individual pads 310, 312 before a transfer device 314 separates the printable use 310 from the non-printable use 312 and feeds it to a print station 316 to a printing device 322. The non-printing benefits 312 are supplied by means of the transfer device 314 to a second intermediate collection station 352 and are collected by means of an intermediate collating device 394 to form a stack of non-printing benefits 312. The printable use 310 is supplied to the printing device 322 by means of a transport device 392 of at least one first printing unit 324, before the then printed use 310 is transferred to a first intermediate collating station 350.

The stack of unprintable benefits 312 at the second intermediate collation location 352 and the one or more printed benefits 310 at the first intermediate collation location 350 are collated by a collator 390 at a collation location 348 into a finished stack of passbook pages 108.

In FIG. 5 a portion of the conveyor 360 of the cutter 308 is shown. The transport device 360 comprises one or more conveyor belt pairs 362 with magnetopolized or magnetizable conveyor belts 356, 358. Between the two conveyor belts 356, 358 there is at least temporarily a transport gap 364 in which a print sheet 304 can be introduced in a transport direction 318. That in the FIG. 5 shown upper first conveyor belt 356 is wound around a motor driven or driven drive wheel 354 and a follower wheel 366. The illustrated in the figure lower second conveyor belt 358 is also wound around a driven or driven drive wheel 354 and a follower wheel 366. The conveyor belts 356, 358 are preferably designed as a toothed belt, which is mounted on the drive wheel 354 formed as a pinion and / or gear 366 formed as a pinion. Instead of the wheels 354, 366 is also the use of rollers or the like into consideration. To form the conveyor belts 356, 358 as endless belts, it is also possible to use any other type of deflection, as far as it is just guaranteed that the conveyor belts 356, 358 can be driven in opposite directions (clockwise / counterclockwise). Is the print sheet 304 between the two Conveyor belts 356, 358 brought, so between the two bands a mutually attractive magnetic force is applied. As a result, the cross section of the transport gap 364 is reduced and the signature 304 is clamped between the bands. If the drive wheels 354 are now driven in opposite directions, the printed sheet 304 is transported in a pulling manner along the transport direction 318.

As it turned out FIG. 6 results, the conveyor belt pair 362 is introduced into a plate configuration. Thus, the upper first conveyor belt 356 is placed in a top plate 368 and the lower second conveyor belt 358 in a lower plate 370. Also between the top plate 368 and the bottom plate 370 remains the transport nip 364, through which the printing sheet 304 can be transported.

In FIG. 7 It can be seen that a plurality of the conveyor belt pairs 362 in the top plate 368 and the lower plate 370 is introduced. The conveyor belt pairs 362 are aligned with each other such that a plurality of column gaps 372 and a plurality of row spaces 374 are formed. For this purpose, therefore, the conveyor belt pairs 362 are themselves arranged in rows and columns. In the column gaps 372 and / or in the row intermediate spaces 374, a plurality of rotationally drivable roller blades 384 are provided in the present case, which cut a printed sheet 304 along the transport direction 318. In addition, in one of the gap spaces 372, a knife 378 is guided in a knife guide 376 to cut the signature 304 in a direction oriented perpendicular to the direction of transport 318. This allows for one or more longitudinal cuts and one or more cross sections of the print sheet 304 to individual uses 310, 312.

In FIG. 8 a schematic view of the guided in the knife guide 376 knife 378 is shown, which can be divided into an upper blade 380 and a lower blade 382.

In FIG. 9 a detail of a roller blade 384 is shown, which can be divided into an upper roller blade 386 and a lower roller blade 188.

In FIG. 10 For example, the printer 322 of the passport page device 300 is shown in greater detail. It includes an on-site 316 at which the utility 310 to be printed is provided. It also includes a first intermediate gathering location 350 at which the one or more printed uses 310 are intermediately stored or intermediately merged before being merged with the unprinted benefits 312 into a stack of passbook pages 108. The printing device 322 comprises a transport device 392, on which a plurality of load receivers 320, which are movably arranged on a closed rail track 346, are mounted for the individual picking up of the use 310 to be printed. The Nutzaufnehmer 320 are designed as suction pads and can be controlled individually. The individual controllability of the user receivers 320 makes it possible to decouple within the passbook page device 300. The user receiver 320 picks up the print substrate 310 at the andienplatz 316 and moves it along the railroad track 346 to a first printing unit 324 in order to print the printable use 310 on a first page of use. In the present case, the first printing unit 324 comprises a total of four printing modules 330, 332, 334, 336, which can form a common print head. Each print module 330, 332, 334, 336 includes a standalone nozzle and may apply a predetermined color to the print substrate 310 on its first page of use. Typically, these colors are cyan, magenta, yellow and black (CMYK), but also special colors or coatings such as paints or the like can be applied. After printing on the first page of benefits, the user receiver 320 is moved to a turning unit 326, the gripping unit 338 of which is configured to turn the utility 310 to be printed. This gripping unit 338 may be configured like a gripper finger, which can grasp and turn the utility 310 laterally. After turning the utility 310, it is moved by the use receiver 320 to a second printing unit 328, where it is printed by means of the three printing modules 340, 342, 344 on its second benefit side. In both printing units 334, 328, the use of any number of printing modules 330, 332, 334, 336, 340, 342, 344 is possible. After printing on the second page of benefits, the now printed value 310 is written to the first one by means of the user receiver 320 Zwischenzusammenammentragplatz 350 filed before it is then collected by the gathering device 390 with the non-printed use 112 to a stack of passport pages 108. The collated stack of passbook pages 108 is then fed to the first buffer store 902, for example by means of the holding and transport device 950 or by means of a transfer device of the first portal system 900 ( FIGS. 3a and 3b ).

In FIG. 11 the glueing device 400 is shown in more detail, with which the Fälzelband 112 is attached to the flyleaf 110. The adhesive device comprises a support 406, on which an endpaper 110 is placed, which was preferably removed by means of a transfer device a magazine 412. The adhesive device 400 also has a delivery device 402 for the selvedge belt 112, which is mounted on a roller 414. This roller 414 is rotatable by means of a drive 416, so that the selvedge belt 112 can be unwound from the roller 414. The folding belt 112 is rolled up on the roller 414 as an endless belt. Preferably, a plurality of such rollers 414 are present, so that they can be changed during operation, if on a roll 414 no endless belt should be present. The unfolded from the roll 414 Fälzelband 112 is also supplied by means of a feeder 408 of the pad 406 and thereby placed on the flyleaf 110. In order to separate the folding belt 112, a cutting device 404 is provided, which divides the endless belt into individual sections. By means of a heating device 410, an adhesive layer provided on the falting belt 112 is heated to an activation temperature at which it develops adhesive properties. In this case, the folded sheet 112 placed on the end sheet 110 adheres to the end sheet 110. In order to be able to allocate the respective end leaf 110 to a corresponding data card 106, the adhesive device 400 likewise has a recognition device 208, which can be arranged on the end leaf 110 before and / or after the assembly for the actual attachment of the falting strip 112. The adhesive device 400 of the system 150 shown has a redundant structure, so that its components are provided several times, in particular twice. By means of the holding and transport device 950, the finished attachment leaf 110 can then be supplied with the folding belt 112 to the first portal system 900, in particular the first buffer storage 902 ( FIGS. 3a and 3b ). In the present case, the Passing the flyleaf 110 with the Fälzelband 112 performed by a portal handling and replaced over known systems, a pivoting device that could pivot in a collision area of a robot.

In FIG. 12 For example, the attachment device 200 for attaching the tab 120 to the card of the data card 106 is shown in more detail. A data card 106 received by the acceptor 250 is read out by the recognizer 208, and its identification feature is detected. The attachment device 200 comprises a delivery unit 204 for providing the tab 120, a processing unit 206 for attaching the tab 120 to the tabless data card 106 and a holding and transport device 224 for transporting the data card 106. Again, by means of the providing unit 204, an endless belt 220 in FIG a magazine 228 for the endless belt 220. With a cutter 222, the endless belt 220 can be divided into individual tabs 120. If the endless belt 220 is completely unwound from a first roller 230, the endless belt 220 of a second roller 230 is automatically tracked and connected to the end of the endless belt 220 of the first roller 230, so that there is no interruption of the production cycle. The processing unit 206 has a receptacle for the tabless data card 106. A controller can then control a holding and transport device 224 such that the data card 106 can be placed in the desired position in the receptacle. The processing unit 206 further comprises means 216 for the positive and / or material-locking connection of the tab 102 with the tabless data card 106 in an overlapping region 121. The means 216 are formed by a sonotrode through which the tab 120 is ultrasonically welded to the tabless data card 106. The delivery unit 204 also has a feeder 218 for the endless belt 220 for the tab 120, a cutter 222 for cutting the endless belt 220, and a gripper 226 for the endless belt 120. Again, the magazine of the delivery unit 204 can be provided with a drive be able to handle the role 230 actively. If the tab 120 has been attached to the data card 106, then this is supplied by means of the holding and transport device 950 the first portal system 900 and its first buffer stock 902 ( FIGS. 3a and 3b ).

In FIG. 13 The delivery device 600 for providing the cover 102 is shown in fragmentary form. This delivery device 600 may apply an adhesive layer 612 to a cover 102 provided from a magazine. As it turned out FIG. 3a As a result, a plurality of magazines for the adhesive-less cover 102 and a plurality of magazines 618 for a support film 610 for an adhesive layer 612 may be present. The provisioning device 600 has an adhesive unit with a flat support 606, over which a carrier film 610 provided with an adhesive layer 612 is guided in a transport direction 608. This carrier film 610 is guided over a front edge 614 seen in the transporting direction 618 and a rear edge 616 of the support 606, which preferably have rounded edges. The width of the support 606 substantially corresponds to the width of the support film 610 and / or the adhesive layer 612, the length of the support 606 substantially corresponding to the length of the adhesive layer 612 required for the identification, value or security document 100. Below the support 606, the magazine 618 is provided for the carrier film 610 with the adhesive layer 612 applied thereon. Again, the carrier film 610 is wound on a roller 620, which is rotatably mounted in the magazine 618. Again, a drive may be provided for the rotary drive of the roller 620. Furthermore, a second roller 622 is provided for winding up the empty carrier film 610, which may also have a drive. The carrier foil 610 is guided from the first roller 620 via the support 606 to the second roller 622. By means of a heater 626, the adhesive layer 612 can be heated on the carrier film 610 to an activation temperature at which it develops adhesive properties. The heater 626 is preferably disposed below or provided on the support 606. In addition, a cutting device 628 is provided on a trailing edge 616 in the transport direction 608, which can cut through the adhesive layer 612, wherein the carrier film 610 is preferably not severed. In order to form a redundant device here as well, two transport devices 624, each with a carrier foil 610, are preferably provided. Alternatively, the entire assembly of transport means 624, support 606 and heater 626 may be duplicated be so that also here a redundant provisioning device 600 may be present. On the heated to the activation temperature adhesive layer 612, a kleichtichtloser cover 102, preferably recorded by means of a holding and transport device, not shown, and placed on the adhesive layer 612, wherein the adhesive layer 612 adheres to the inside 126 of the cover 102. Subsequently, the cover 102 is lifted off the carrier film 610, the adhesive layer 612 being detached from the carrier film 610. The thus coated cover 102 is then conveyed by means of the holding and transport device 952 to a transfer station 630 or directly into a third buffer store 934 (FIG. FIGS. 3a and 3b ).

By means of the sewing device 500, the stack of passport pages 108, the flyleaf 110 with the Fälzelband 112 and the tab 120 of the data card 106 with the seam 114 to a passbook block 104 sewn. The sewing device 500 is associated with one or more vibrators 506, which aligns the components to be sewn of the identity, value or security document 100 to each other. The vibrating device 506 can also be arranged outside the actual sewing device 500. In order to create a redundant and thus fail-safe device here as well, the sewing device 500 has a first sewing unit 502 and a second sewing unit 504. Each sewing unit 502, 504 includes its own magazine containing a thread provided on a roll, which can be fed to the respective sewing unit 502, 504 by means of a feeder. By means of the holding and transport device 952, the stitched passbook block 104 can be transferred to a merging station 730 for merging the passbook block 104 with the cover 102 having an adhesive layer 612 ( FIGS. 3a and 3b ). With a transfer unit 632, the passbook block 104 can be transferred to the cover 102 of an adhesive and folding device 700 following in the production flow.

This adhesive and folding device 700 is in FIG. 14 shown closer. This comprises a folding unit 704, in which the unaddressed passbook blank 128 is first moved into a holding device 716 and fixed with a jaw 718 and a punch 720, such that a book half protrudes from the holding device 716. A second punch 722 is moved transversely to an insertion direction 710, whereby the unverklebte Passbuchrohling 128 is folded centrally, thus at a folded edge 728 in the region of the center line 122 of the passbook pages 108. After the second punch 722 has been withdrawn, the first punch 720 with the passbook blank 128 held thereon in the insertion direction 710 is moved into a gap 714 between rollers 708, whereby the cover 102 comes into contact with the rollers 708. In a further movement of the punch 720 in the direction of insertion 710, the two book halves of passport blank 128 are folded relative to each other by the rollers 708 and pressed laterally against the punch 720. After folding the passbook blank 128 of the punch 720 is withdrawn and the folded passport blank 128 moves through the rollers 708, thus between the pairs of rollers 712 in a non-illustrated fixed position. In this fixed position or in a fixing unit, not shown, the adhesive layer 612 is heated to a curing temperature by means of a heater 726. By the heating and the subsequent cooling, the adhesive layer 612 cross-links and cures so that the cover 102 and the passbook block 104 are bonded together are connected. After curing and crosslinking of the adhesive layer 612, the passbook blank 128 can be removed from the fixing unit and further processed. In the present case, however, the passbook blank 128 is first supplied to the second portal system 920, in particular its second buffer store 922, for decoupling the second production flow 924 from the third production flow 944 (FIG. FIGS. 3a and 3b ).

In FIG. 15 the edge processing device 800 is shown. A passbook blank 128 removed from the second buffer store 922 can be trimmed on three sides with this edge processing device 800. The edge processing device 800 comprises a holding device 802 for fixing the passbook blank 128, wherein the passbook blank 128 is fixed in such a way that the free edges of the passbook blank 128 remain free. As free edges, the edges adjacent to the spine as well as the edge of the passport blank 128 or the identity, value or security document 100 opposite the spine are considered. The holding device 802 is presently formed by two opposing gripping elements 804, 806, which can clamp the passbook blank 128. The gripping elements 804, 806 are designed such that when gripping the passport blank 128, the free edges for an editing remain free. In order to bring about a reliable trimming, an alignment device 810 is furthermore provided in order to place the passbook blank 128 in the holding device 802 in a defined orientation. With an edge processing device 808, the free edges of passport blank 128 are processed; thus circumcised. This edge processing device 808 in the present case comprises a milling unit 812, which is controlled by means of a controller 814. The controller 814 is in this case communication-connected to the holding device 802, the alignment device 810 and the edge processing device 808. After the three-page trimming of the passbook blank 128, a passport, value or security document 100 is produced. This can now be subjected to further processing steps or else fed to a third portal system 940 before it is handed over to the finishing device 850 (FIG. FIGS. 3a and 3b ).

In order to be able to process the identification, value or security document 100 in the finishing device 850, a holding and transport device 1000 is presently provided. This holding and transporting device 1000 is in FIG. 16 shown in more detail and to be understood essentially as a circular transport system. It is, in particular vertically adjustable along guide rails, arranged within the system housing 156. It preferably comprises two or more guide units 1002, on each of which a holding receptacle 1006 for holding the identification, value or security document 100 is arranged. The two guide units 1002 are (vertically) independently adjustable, wherein the holding recordings rotationally, in particular on a circular path by means of a respective drive 1014 can be adjusted. Each holding receptacle 1006 has a first holding surface 1028 for holding a first passbook half and a second holding surface 1030 for holding a second passbook half. In this case, locking means 1034 are provided, wherein locking lever 1036 can be used for fixing the first Passbuchhälfte and clamping elements 1038 for fixing the second passport booklet use.

By means of this holding and transporting device 1000, the identification, value or security document 100 can be processed for processing with respect to a (scrolling) unit 858 to page through its pages before it is fed to a card checking and control unit 852 ( FIGS. 3a and 3b ). After being checked by the unit 852, the identification, value or security document 100 can also be positioned with the holding and transport device 1000 such that a (laser) perforation can be attached by means of a (laser perforation) unit 854. Subsequently, the badge, value or security document 100 can also be fed to a (write) unit 856 for writing the chip, in particular for describing its memory area of the data card 106. This is preferably an RFID chip that is described with a corresponding RFID writing method. An advantageous further development of the writing unit 856 comprises a further control device for quality control of the previously attached perforation. The finishing process thus complies with a forward-looking production process that is not subject to any regression.

Additionally, the holding and transporting apparatus 1000 may also position a (now closed) ID card, security, or security document 100 against a label applicator 860 to allow a label 864 to be attached thereto. In FIG. 17 For example, such a label applicator 860 is shown disposed adjacent to a label magazine 862 that provides labels 864. To save space, the label magazine 862 is disposed at an angle with respect to the longitudinal axis of the label applicator 860 adjacent thereto. The label applicator 860 includes a holding device 866 for holding and providing a label 864, and a receiving device 868 having a receiving gap 870. The holding device 866 shows at least one, in the present case a plurality of suction openings 872, which can be connected with a connection 874 to a vacuum device. With these suction openings 872, a label 864 with its side facing away from the adhesive surface can be held on the face side and extending over the receiving gap 870 on the holding device 866. If a document is now introduced into the receiving gap 870, then the label 864 at least partially wraps around this document, with rollers 876 assisting during the insertion or insertion process. In the present case, the identification, value or security document 100 can be pressed against a stop surface 879, which forms part of a restoring device 878 is. This return device 878 further comprises at least one, in the present case exactly two return springs 880, so that a document pressed into the receiving gap 870 can be pushed out of the receiving gap 870 again by the return device 878. In order to remove the label 864 from the label magazine 862, a pivoting device 882 is provided. It pivots when applying a pressure at one of the terminals 884. The holding device 866 then picks up the label 864 from the label magazine 862 by applying a negative pressure at the port 874 and at the suction openings 872. Subsequently, it is pivoted back by means of the pivoting device 882, preferably until it lies on a common axis with a badge, value or security document 100 held by means of a holding receptacle 1006. Subsequently, the holding device 866 is linearly adjusted with the receiving device 868 by means of a linear adjustment device 886 by applying a pressure at one of the connections 888. In the linear adjustment, the holding device 866 with the label 864 held thereon is moved toward the holding receptacle 1006 such that the identification, value or security document 100 contained therein is pressed into the receiving gap 870 of the label applicator 860. The label 864 is applied to the document. Subsequently, the ruler adjustment device 886 is adjusted in the opposite direction to release the now labeled identification, value or security document 100 again. The restoring force 878 ensures that the ID card, value or security document 100 is not pulled out of the holding receptacle 1006 when the label applicator 860 is reset by means of the linear adjustment device 886.

Subsequently, the tagged, value or security document 100 can be handed over to the output device 890 (FIG. FIGS. 3a and 3b ).

LIST OF REFERENCE NUMBERS

100

Identity, value or security document

102

cover

104

Pass book block

106

data card

108

Pass book pages

110

endpaper

112

Fälzelband

114

seam

116

passport photo

118

Data or information

120

flap

121

overlap area

122

center line

124

Outside of the flyleaf

126

Inside of the cover

128

Passport book blank

150

System for the production and processing of a book-shaped identity, value or security document

152

control

154

Storage

156

system Cabinets

200

Attachment device (attaching the tab of the data card)

204

Providing unit

206

processing unit

208

recognizer

216

Means for connecting the tab and the data card

218

feeding

220

endless belt

222

cutter

224

Holding and transport device

226

gripper

228

Magazine for endless belt

230

Roll for endless tape

234

Means for sealing the edges of the tab

250

acceptor

300

Pass book device

302

magazine

304

sheet

306

Transfer device (sheet feeder)

308

cutter

310

to be printed (passbook page)

312

unprintable benefit (passbook page)

314

Transfer device

316

Andi place

318

transport direction

320

Nutzenaufnehmer

322

print Setup

324

first printing unit

326

turning unit

328

second printing unit

330

print module

332

print module

334

print module

336

print module

338

gripper unit

340

print module

342

print module

344

print module

346

rail track

348

Gathering place

350

first intermediate gathering station (to be printed)

352

second intermediate gathering station (non-printable use)

354

drive wheel

356

first conveyor belt

358

second conveyor belt

360

transport means

362

Conveyor belt pair

364

transport gap

366

wheel

368

top plate

370

lower plate

372

Gutter

374

Row spacing

376

knife guide

378

knife

380

upper blade

382

lower blade

384

roller blades

386

Upper roller blades

388

Under roller blades

390

Collator

392

transport means

394

Intermediate collection device (unprinted benefits)

400

Adhesive device (provision and attachment of the Fälzelbandes)

402

Providing device

404

cutter

406

edition

408

feeding

410

heater

412

magazine

414

role

416

drive

500

Sewing device for connecting the passbook pages, the flyleaf, the Fälzelbandes and the tab

502

first sewing device

504

second sewing device

506

vibrating

600

Provisioning device (providing the cover)

604

magazine

606

edition

608

transport direction

610

support film

612

adhesive layer

614

front edge

616

rear edge

618

magazine

620

role

622

second role

624

transport means

626

heater

628

cutter

630

Transfer station

632

Transfer unit

700

Adhesive and folding device

704

folding unit

708

roll

710

insertion direction

712

pairs of rollers

714

gap

716

holder

718

to bake

720

Stamp (vertical stamp)

722

second stamp (horizontal stamp)

726

heater

728

fold

730

Merge station (merging passbook block and cover)

800

Curling device

804

gripping element

802

holder

806

gripping element

808

Edge processing device

810

Alignment device (detection device)

812

milling unit

814

control

816

decoupling unit

850

finisher

852

Unit of finishing device (quality control of data card and / or printed image)

854

Unit of Finishing Device (Attaching a Laser Perforation)

856

Unit of Finishing Device (Describing and / or Quality Control of Laser Perforation)

858

Unit of finisher (leaf unit)

860

label applicator

862

label magazine

864

label

866

holder

868

recording device

870

receiving gap

872

suction

874

connection

876

role

878

Reset device

879

stop surface

880

Return spring

882

Pivot means

884

connection

886

Linear adjustment facility

888

connection

890

output device

900

first portal system

902

first buffer storage

904

first production flow

906

Partial production flow (of the first production flow)

908

Partial production flow (of the first production flow)

910

Partial production flow (of the first production flow)

920

second portal system

922

second buffer storage

924

second production flow

926

Partial production flow (of the second production flow)

928

Partial production flow (of the second production flow)

930

Partial production flow (of the second production flow)

932

Partial production flow (of the second production flow)

934

third buffer storage

944

third production flow

950

Holding and transport device (robot / handling)

952

Holding and transport device (robot / handling)

954

Holding and transport device (robot / handling)

1000

Holding and transporting device (e.g., circular transport system)

1002

guide units

1006

holding receptacle

1014

drive

1028

first holding surface

1030

second holding surface

1034

locking

1036

Locking lever (for the first passport half)

1038

Clamping elements (for second passbook half)

Claims (15)

A system (150) for making and processing a book-shaped identification, value or security document (100) comprising a cover (102) and a passbook block (104),
wherein the passbook block (104) comprises a data card (106), a plurality of passport pages (108), a flyleaf (110) and a folding tape (112),
wherein the data card (106) has a tab (120) connected to the data card (106) along an edge,
wherein the data card (106) with the tab (120), the passbook pages (108), the flyleaf (110) and the folding tape (112) are sewn together with a seam (114),
wherein the cover (102) is adhesively bonded to an inner side (126) with an outer side (124) of the flyleaf (110),
wherein the cover (102) and the passbook block (104) are folded and glued together,
wherein a constituent part of the identification, value or security document (100) has an identification feature which determines the type of the book-shaped identification, value or security document (100),
where provided are: an acceptance device (250) for receiving the data card (106), a recognition device (208) configured to capture the identification feature and to create an individual bill of material for the passport, value or security document (100) in dependence on the detected identification feature, an attachment device (200) for attaching the tab (120) to the data card (106), a passbook page device (300) for singulating and sorting the passbook pages (108), - An adhesive device (400) for providing and attaching the Fälzelbandes (112) on the flyleaf (110), a sewing device (500) for connecting the passport pages (108), the flyleaf (110), the folding strip (112) and the flap (120) by means of the seam (114) to the passbook block (104), a provisioning device (600) for providing the cover (102), - An adhesive and folding device (700) for connecting the flyleaf (110) with the cover (102) and for folding to a passbook blank (128), an edge processing device (800) for the passbook blank (128), which is designed to trim outer edges of the passbook blank (128), a finishing device (850) having at least one unit (854, 856) for personalizing the identity card, value or security document (100), and - one or more holding and transport devices (950, 952, 954 1000) for transporting the data card (106), the passbook block (104), the passbook blank (128) and / or a passport, value or security document (100) between the devices, characterized in that
a first buffer store (902) is provided, the buffer input side with the passport book page device (300), the attachment device (200) and the gluing device (400) and the output side connected to the sewing device (500) for decoupling a first production flow (904) from a second Production flow (924). System (150) according to claim 1, characterized in that a second buffer bearing (922) is provided, the buffer input side with the gluing and folding device (700) and the output side of the buffer processing device (800) is connected to the production of decoupling a second production flow (924) from a third production flow (944). System (150) according to claim 1 or 2, characterized in that a third buffer bearing (934) is provided for decoupling a process providing the cover (102) and a process of merging the cover (102) with the passbook block (104). The system (150) according to any one of claims 1 to 3, characterized in that the passport page apparatus (300) comprises a cutter (308) for cutting a signature (304) onto individual sheets (310, 312), a printer (322) for printing at least one of the singulated utilities (310) and collating means (390) for collating the printed utility (310) with one or more of the unprinted ones (312) into a stack of passbook pages (108) or to provide the collated stack of passbook pages (108 ) having. System (150) according to claim 4, characterized in that the cutting device (308) of the passbook side device (300) comprises a transport device (360) which comprises one or more conveyor belt pairs (362) on opposite polarity magnetized or magnetizable conveyor belts (356, 358), and that between the conveyor belts (356, 358) at least temporarily a transport gap (364) is provided for pulling the sheet (308) by means of the conveyor belts (356, 358). A system (150) according to claim 5, characterized in that there is a plurality of conveyor belt pairs (362) aligned with each other to form one or more column spaces (372) and one or more row spaces (374) in which one or more a plurality of rotatably driven roller blades (384) and / or one or more slidably guided blades (378) of the cutter (308) are arranged for cutting the signature (304) onto the individual utilities (310, 312). The system (150) according to any one of claims 4 to 6, characterized in that the printing device (322) of the passbook page device (300) has a transport device (392) with a plurality of on a closed Rail track (346) movably arranged Nutzaufnehmer (320) for occasionally receiving the to-be-printed benefit (310), and that the printing device (322) comprises a first printing unit (324) for printing the to-be-printed benefit (310) on at least a first benefit side , The system (150) according to claim 7, characterized in that the printing means (322) of the passport page device (300) comprises a turning unit (326) for turning the benefit (310) provided by the use receiver (320) and a second printing unit (328) for printing the Benefit (310) on a second benefit page. A system (150) according to any one of claims 1 to 8, characterized in that the passport page device (300) comprises a decoupling unit for decoupling the cutting of the signature (304) by the cutter (308) from printing the utility (310) by the printing device (30). 322). System (150) according to one of claims 1 to 9, characterized in that a redundant Falzlaminationssystem with a first and a second adhesive and folding device (700) is provided. The system (150) according to any one of claims 1 to 10, characterized in that the sewing device (500) comprises a first sewing unit (502) and a second sewing unit (504). System (150) according to one of claims 1 to 11, characterized in that the edge processing device (800) is associated with a decoupling unit (816). System (150) according to one of claims 1 to 12, characterized in that the finishing device (850) has a unit (852) for quality control of the data card (106) and / or a printed image of components of the identification, value or security document (100 ) in that the finishing device (850) has a unit (854) for attaching a perforation, and in that the finishing device (850) has a unit (856) which is designed to store personal and / or document-specific information in an identification card, Value or security document (100) provided chip with a memory area to write and perform a quality control of the perforation. The system (150) according to any one of claims 1 to 13, characterized in that the finishing device (850) comprises a label applicator (860) for attaching a label (864) to or at an edge of the badge, denomination or card edge Security document (100). A method of making a badge, value or security document (100) having a system (150) according to any one of the preceding claims, comprising the steps of: A) receiving a data card (106) by means of an acceptance device (250), B) detecting an identification feature by means of a recognition device (208), D) creating a bill of materials for the passport, value or security document (100) in dependence on the detected identification feature, E) attaching a tab (120) to an edge of the data card (106) by means of an attachment device (200) for attaching a tab (120) to the data card (106), F) providing a flyleaf (110) and attaching a folding tape (112) to the flyleaf (110) by means of an adhesive device (400) for providing and attaching the welting tape (112), G) Gathering and sorting passbook pages (108) depending on the parts list by means of a Passport page device (300) for collecting and connecting the passport pages (108), H) providing a cover (102) for the identification, value or security document (100) coated with an adhesive layer (612) by means of a provision device (600) for providing the cover (102), I) connecting the passport pages (108), the flyleaf (110), the folding strip (112) and the flap (120) to a passbook block (104) by means of a sewing device (500), J) connecting the flyleaf (110) to the cover (102) to a passport blank (128) and folding the passbook blank (128) by means of an adhesive and folding device (700), K) edge processing of the passport blank (128) by creating the outer shape of the identity card, value or security document (100) by means of a margining device (800), and L) personalizing and / or controlling the badge, value or security document (100) by means of a finishing device (850), characterized in that
the step E) and / or the step F) and / or the step G) when detecting the identification feature of a subsequent card, value or security document (100) is started, even if one of the remaining two steps E), F) or G) of the previous badge, value or security document (100) has not yet been completed.

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