EP3504028B1 - Roughing grinding tool - Google Patents

Roughing grinding tool Download PDF

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Publication number
EP3504028B1
EP3504028B1 EP16757009.2A EP16757009A EP3504028B1 EP 3504028 B1 EP3504028 B1 EP 3504028B1 EP 16757009 A EP16757009 A EP 16757009A EP 3504028 B1 EP3504028 B1 EP 3504028B1
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EP
European Patent Office
Prior art keywords
grinding
abrasive
grinding tool
roughing
circle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16757009.2A
Other languages
German (de)
French (fr)
Other versions
EP3504028A1 (en
Inventor
Vadim Schmied
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
August Rueggeberg GmbH and Co KG
Original Assignee
August Rueggeberg GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by August Rueggeberg GmbH and Co KG filed Critical August Rueggeberg GmbH and Co KG
Priority to PL16757009T priority Critical patent/PL3504028T3/en
Publication of EP3504028A1 publication Critical patent/EP3504028A1/en
Application granted granted Critical
Publication of EP3504028B1 publication Critical patent/EP3504028B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D7/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
    • B24D7/16Bushings; Mountings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D13/00Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
    • B24D13/02Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by their periphery
    • B24D13/08Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by their periphery comprising annular or circular sheets packed side by side
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/001Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as supporting member
    • B24D3/002Flexible supporting members, e.g. paper, woven, plastic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/20Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
    • B24D3/28Resins or natural or synthetic macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/16Bushings; Mountings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/007Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent between different parts of an abrasive tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D5/00Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
    • B24D5/02Wheels in one piece
    • B24D5/04Wheels in one piece with reinforcing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D9/00Wheels or drums supporting in exchangeable arrangement a layer of flexible abrasive material, e.g. sandpaper
    • B24D9/08Circular back-plates for carrying flexible material
    • B24D9/085Devices for mounting sheets on a backing plate

Definitions

  • the invention relates to a roughing-grinding tool according to the preamble of claim 1, in particular for operating hand-held angle grinders.
  • roughing refers to the lifting of material with a large chip volume.
  • Rough grinding tools should enable a high removal rate to achieve a short machining time and at the same time have a long service life.
  • a grinding wheel with a carrier plate and a plurality of grinding discs is known.
  • the carrier plate is stepped in such a way that several ring sections are formed, to each of which a grinding disc is attached.
  • the grinding discs form a multi-layer grinding disc package.
  • the grinding wheel package forms an essentially frustoconically stepped recess. This enables the grinding wheel to be placed on a workpiece surface at different angles and to work through the grinding wheel package as completely as possible until the carrier plate hits the workpiece surface and the grinding wheel is worn.
  • a flap disc which comprises a support disc with attached abrasive flaps.
  • the carrier disk is made of a fiber-reinforced matrix material with abrasive grains embedded in it.
  • the grinding wheel includes layers with abrasive grains and layers without abrasive grains.
  • the invention is based on the object of creating a robust roughing-grinding tool that is easy to manufacture and that has a high stock removal rate in conjunction with a long service life.
  • the support body is designed for rough grinding and comprises an abrasive grain.
  • the support body thus serves on the one hand to support the at least one grinding disc during rough grinding and on the other hand itself for rough grinding, whereby a high level of robustness and a long service life of the roughing-grinding tool are achieved.
  • the support body is designed in particular in such a way that it withstands the safety requirement "single-point side load" according to the German standard DIN EN 12413 "Safety requirements for abrasives made from bonded abrasives (May 2011 version).
  • the support body is also simple in design and easy to manufacture. By the choice of abrasive grain a high stock removal rate is achieved for the material to be processed.
  • the roughing-grinding tool is designed, for example, as a grinding wheel or a cup wheel.
  • the support body is preferably designed in the form of a disk and in particular has an offset.
  • the roughing and grinding tool is easy to manufacture and robust.
  • One as a rough grinding wheel The trained roughing-grinding tool can also be used universally.
  • the support body and / or the at least one grinding disc and / or at least one of the grinding discs preferably have an offset.
  • the roughing-grinding tool has one or more grinding discs which is or are arranged on the support body.
  • the grinding disc adjacent to the support body is attached to the support body by gluing and / or rivets and / or screws and / or stapling. If the roughing-grinding tool has several grinding discs, each additional grinding disc is attached to the grinding disc below by gluing and / or riveting and / or screws and / or stapling.
  • the bonding takes place by means of an adhesive layer, which preferably comprises a resin.
  • the at least one grinding disc is fastened in the connection area and is not fastened in the working area surrounding the connection area.
  • the roughing-grinding tool thus guarantees a high stock removal rate. If, for example, the roughing-grinding tool has several grinding discs, the grinding discs of a grinding disc pack are unconnected and unlaminated close to one another in the work area. Because the at least one grinding disc is not connected in the work area, it is removed in a simple manner from the grinding process after it has been worn out.
  • the at least one grinding disc is made from coated abrasives. An abrasive grain is thus arranged on a carrier layer or a base by means of a binding agent.
  • the working area of the at least one grinding wheel is designed to be essentially ring-shaped or disk-shaped.
  • the at least one grinding disc each has at least one grinding layer with oriented abrasive grain and / or non-oriented abrasive grain.
  • the abrasive grain is selected in particular from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and / or synthetic corundum.
  • the corundum is, for example, zirconium corundum and / or aluminum oxide (Al 2 O 3 ).
  • a roughing-grinding tool ensures a long service life.
  • the abrasive grain is bound by means of a binding agent and forms a grinding layer or a grinding area.
  • the binder is in particular a synthetic resin such as phenolic resin.
  • the grinding layer preferably has a thickness in the direction of an axis of the roughing-grinding tool which corresponds to a thickness of the support body. This means that the support body forms the grinding layer over its entire thickness.
  • the abrasive grain is selected in particular from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and / or synthetic corundum.
  • the corundum is, for example, zirconium corundum and / or aluminum oxide (Al 2 O 3 ).
  • the grinding layer or the grinding area is formed at least on an upper side and / or on an underside of the support body.
  • the abrasive grain of the support body is identical and / or different from an abrasive grain of the at least one grinding disc.
  • the grinding layers or the grinding areas of the Carrier bodies have an identical abrasive grain or different abrasive grain.
  • a roughing-grinding tool ensures a long service life.
  • the support body preferably has two support body reinforcements adjacent to the outer sides of the support body, that is to say adjacent to the upper side and the underside of the support body.
  • the at least one support body reinforcement is connected to the support body by means of a binding agent or a resin.
  • the outer support body reinforcements are impregnated with the binder or resin, for example.
  • the outer support body reinforcements are preferably designed as a fabric, in particular as a glass fabric or glass fiber fabric.
  • a roughing-grinding tool according to claim 4 ensures a long service life.
  • the support body preferably has an inner support body reinforcement which is embedded in the grinding layer or the grinding area.
  • the inner support body reinforcement is penetrated by the bonded abrasive grain.
  • a roughing-grinding tool according to claim 5 ensures a high level of robustness and a long service life.
  • the outer diameter of the carrier body preferably corresponds to the outer diameter of the grinding wheel.
  • a roughing-grinding tool has an extremely long service life.
  • the at least one grinding wheel in particular a grinding wheel package formed from a plurality of grinding wheels, is arranged between two support bodies which each include an abrasive grain for rough grinding.
  • the support bodies are constructed identically or differently.
  • the first support body is arranged on an upper side with the adjacent one connected to the first grinding wheel of a grinding wheel package, whereas the second support body is connected on an underside to the adjacent last grinding wheel of the grinding wheel package.
  • a roughing-grinding tool according to claim 7 ensures a high level of robustness and a long service life.
  • the grinding discs of the grinding disc pack are arranged in layers on top of one another.
  • a roughing-grinding tool ensures simple manufacture.
  • the grinding discs are arranged one above the other in a simple manner and adjacent grinding discs are connected to one another.
  • the connection takes place in particular by gluing.
  • Adjacent grinding discs are preferably connected to one another in an internal connecting area and are not connected to one another in a working area surrounding the connecting area.
  • the support body and the grinding wheel package are therefore easy to manufacture.
  • a roughing-grinding tool ensures simple manufacture.
  • the first grinding disc is attached directly to the support body, whereas the second grinding disc is attached exclusively to the first grinding disc.
  • the second grinding wheel is therefore not directly but only indirectly connected to the support body.
  • the connection is made in particular by gluing.
  • the grinding blanks preferably have an inner connecting area in which the first grinding blanks are connected to the support body and the second grinding blanks are connected to the first grinding blanks, and a working area surrounding the connecting area in which the grinding blanks are not connected.
  • a roughing-grinding tool ensures a high stock removal rate.
  • the directed abrasive grain results in a high level of aggressiveness and a high removal rate. In particular, this enables the roughing-grinding tool to be used flat.
  • the abrasive grain is preferably made of diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and / or synthetic corundum.
  • the corundum is, for example, zirconium corundum and / or aluminum oxide (Al 2 O 3 ).
  • a roughing-grinding tool ensures a high level of robustness.
  • the grinding wheel reinforcement achieves a high level of strength against tearing of the respective grinding wheel.
  • the grinding wheel reinforcement is attached to the at least one grinding wheel in at least one work area.
  • the grinding wheel reinforcement is preferably attached to the at least one grinding wheel over the entire surface, that is to say in a work area and a connection area.
  • the grinding wheel reinforcement is in particular attached to a rear side of the at least one grinding wheel.
  • the grinding wheel reinforcement is preferably attached to the back of the grinding wheel by means of a binding agent, for example phenolic resin.
  • a grinding wheel reinforcement is attached to each of the grinding discs.
  • the grinding wheel reinforcement is connected, for example, to the rear or underside of the grinding wheel by means of a resin.
  • a resin Preferably, all grinding discs are connected to an associated grinding disc reinforcement. If necessary, only individual grinding discs can be connected to a grinding disc reinforcement.
  • a grinding wheel reinforcement is preferably attached to a rear side or underside of the at least one grinding wheel and / or embedded in a grinding layer of the at least one grinding wheel.
  • the binding agent, in particular the resin, for fastening the grinding wheel reinforcement also serves, in particular, to attach the grinding disc to the support body or to the grinding disc lying underneath.
  • a roughing-grinding tool ensures simple manufacture.
  • the at least one grinding disc is made from coated abrasives.
  • the backing forms a carrier layer for the abrasive grain placed on it.
  • the carrier layer is designed in particular as paper, volcanic fiber, fleece and / or as a carrier textile, such as, for example, as a woven fabric and / or scrim.
  • the abrasive grain is arranged in a directional and / or non-directional manner on the carrier layer.
  • the abrasive grain is bonded to the backing layer by means of a binder.
  • a cover layer or cover bond can be arranged on the abrasive grain.
  • the carrier textile preferably comprises polyester fibers, cotton fibers and / or glass fibers and is in particular a polyester-cotton mixture.
  • the roughing and grinding tool thus guarantees easy production and a long service life.
  • the carrier textile is in particular a carrier fabric with at least one thread in a warp and a weft direction.
  • the carrier textile is preferably designed as a polyester and cotton blend.
  • a roughing-grinding tool ensures a long service life.
  • the at least one grinding wheel is stiffened with a filling resin, so that a cyclical deflection of the at least one grinding wheel is reduced when a workpiece is being machined. Due to a pronounced cyclical deflection, the abrasive grain is torn from the base before the abrasive grain is worn out and has reached its material removal potential. In addition, the abrasive layer is weakened by torn abrasive grains, since neighboring abrasive grains can no longer support each other. The stiffening creates a pronounced cyclic deflection prevented.
  • the stiffening takes place by subsequently adding a filling resin to the grinding discs, which are formed from abrasive on a backing, and then curing the filling resin.
  • the filling resin is selected, for example, from the group consisting of thermosets, elastomers, synthetic resins and / or thermoplastics and combinations thereof.
  • the filling resin is preferably a thermoset, such as phenolic resin.
  • the grinding discs are provided or soaked with the filling resin in a simple manner after they have been connected to the support body or to a grinding disc lying underneath.
  • the at least one grinding wheel is preferably immersed in a bath with filling resin.
  • a roughing-grinding tool according to claim 14 ensures a high level of robustness and a long service life.
  • the at least one support body reinforcement and / or the respective grinding wheel reinforcement is preferably a fabric, in particular a glass fiber fabric.
  • a roughing-grinding tool ensures a long service life.
  • the at least one grinding layer of the respective grinding wheel comprises an abrasive grain.
  • Each grinding disc can have a grinding layer on an underside facing the carrier body and / or an upper side facing away from the carrier body. All grinding discs preferably have a grinding layer on the respective top side and / or the respective bottom side.
  • the grinding layers of the respective grinding wheel are formed from an identical abrasive grain or different abrasive grain.
  • the grinding layers of different grinding discs are formed from identical abrasive grain and / or from different abrasive grain.
  • a roughing-grinding tool 1 is a roughing-grinding wheel and has a disk-shaped or plate-shaped support body 2 and a grinding wheel package 3.
  • the support body 2 and the grinding wheel package 3 form a through opening 5 for fastening a tool drive concentrically to a common axis M.
  • the support body 2 forms an annular crank 6.
  • a flat working area 7 is arranged radially outside the crank 6, whereas a connection area 8 and a clamping area 9 are arranged radially inside the crank 6.
  • the roughing grinding wheel can be made flat.
  • the grinding wheel package 3 has a number N of grinding wheels S and associated grinding wheel reinforcements A, where the following applies to the number N: 1 N 9, in particular 2 N 8, and in particular 3 N 7.
  • N 1 N 9, in particular 2 N 8, and in particular 3 N 7.
  • a grinding wheel package 3 with four grinding wheels and four associated grinding wheel armatures is shown by way of example, the grinding wheel being designated in detail with S 1 to S 4 and the associated grinding wheel armoring with A 1 to A 4 .
  • the respective grinding wheel reinforcement A 1 to A 4 is attached to a rear side 10 of the respective associated grinding wheel S 1 to S 4 . Fastening takes place, for example, over the entire surface by means of a binding agent such as a phenolic resin.
  • the respective grinding wheel reinforcement A 1 to A 4 is provided at least in the working area 7 of the respective grinding wheel S 1 to S 4 and is attached to the rear 10 over the entire surface.
  • the respective grinding wheel reinforcement A 1 to A 4 is, for example, a fabric made of glass fibers and / or a fabric made of jute fibers.
  • the first grinding wheel S 1 with the associated first grinding wheel reinforcement A 1 is fastened in the connecting area 8 to the support body 2. Fastening takes place in particular by gluing.
  • a circumferential adhesive layer 4 is applied in the connection area 8 near the crank 6, by means of which the first grinding blank S 1 including the associated grinding blank reinforcement A 1 is glued.
  • the adhesive layer 4 is formed in particular by the binding agent or resin with which the grinding wheel reinforcement A 1 is attached to the grinding wheel S 1 .
  • the second grinding wheel S 2 including the associated second grinding wheel armoring A 2 is attached to the first grinding wheel S 1 in the connecting area 8. Fastening takes place in particular by gluing.
  • a circumferential adhesive layer 4 is applied in a corresponding manner in the connection area 8 near the crank 6, by means of which the gluing takes place.
  • the bonding of the grinding wheel S 2 to the grinding wheel S 1 underneath is carried out in particular with the binding agent or resin, which is also used to attach the grinding wheel reinforcement A 2 to the grinding wheel S 2 .
  • the third grinding wheel S 3 with the associated third grinding wheel armoring A 3 is attached to the second grinding wheel S 2 and the fourth grinding wheel S 4 with the associated fourth grinding wheel armoring A 4 is attached to the third grinding wheel S 3 .
  • the first grinding wheel S 1 with the associated grinding wheel armoring A 1 is thus attached to the support body 2, whereas the other grinding wheels S 2 to S 4 with the associated grinding wheel armoring A 2 to A 4 are attached to the grinding wheel S 1 to S below 3 are attached.
  • the grinding discs S 2 to S 4 with the associated grinding disc reinforcements A 2 to A 4 are therefore not attached directly to the support body 2.
  • the grinding discs S 1 to S 4 with the associated grinding disc reinforcements A 1 to A 4 are unsecured or unconnected and lie close to one another without a lamination.
  • the support body 2 has a support body outer diameter D T and the grinding discs S 1 to S 4 with the associated grinding disc armatures A 1 to A 4 have a grinding disc outer diameter Ds, where preferably: 0.1 ⁇ D S D T 1.2 ⁇ D S , in particular 0.5 ⁇ D S D T 1.1 ⁇ D S , and in particular 0.8 ⁇ D S D T D S.
  • D T ⁇ D S.
  • the grinding discs S 1 to S 4 are made of abrasive on a backing.
  • the grinding discs S 1 to S 4 comprise a backing layer 11 to which a directional abrasive grain 13 is bound by means of a binding agent 12.
  • a cover layer 14 is formed on the directed abrasive grain 13.
  • the carrier layer 11 forms the rear side 10 for fastening the respective grinding wheel reinforcement A 1 to A 4 .
  • the binding agent 12 with the abrasive grain 13 and the cover layer 14 forms a respective grinding layer 17 of the grinding discs S 1 to S 4 .
  • the grinding layer 17 is arranged on an upper side of the respective grinding disc S 1 to S 4 facing away from the support body 2. Alternatively or additionally, the grinding layer 17 can be arranged on an underside facing the support body 2.
  • a grinding layer 17 is preferably arranged on an upper side and on a lower side, so that working on both sides is made possible.
  • the carrier layer 11 is designed, for example, as paper, vulcanized fiber, fleece and / or as a carrier textile.
  • a carrier textile preferably comprises polyester fibers, cotton fibers and / or glass fibers.
  • the carrier layer 11 is designed in particular as a polyester-cotton blend fabric.
  • the binder 12 is, for example, a synthetic resin, in particular phenolic resin.
  • the directed abrasive grain 13 is, for example, a diamond abrasive grain.
  • the abrasive grain 13 is selected in particular from diamond, cubic boron nitride (CBN), silicon carbide (SiC), and natural corundum and / or synthetic corundum.
  • the corundum is, for example, zirconium corundum and / or aluminum oxide (Al 2 O 3 ).
  • the support body 2 is designed for rough grinding. It comprises an abrasive grain 16 bound by means of a binding agent 15 and support body reinforcements 18 and 19.
  • the abrasive grain 16 is selected, for example, from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and / or synthetic corundum.
  • the corundum is, for example, zirconium corundum and / or aluminum oxide (Al 2 O 3 ).
  • the outer support body reinforcements 18 are arranged adjacent to an upper side 20 facing the first grinding disc S 1 and an underside 21 facing away from the grinding disc S 1 , whereas the inner support body reinforcement 19 is embedded in the support body 2 and from the binding agent 15 and the abrasive grain 16 is interspersed.
  • the support body 2 has a support body thickness d T in the direction of the axis M, with which the support body 2 forms a rough grinding layer or grinding layer 22.
  • the support body reinforcements 18, 19 are preferably designed as a fabric.
  • the fabric includes in particular glass fibers and / or jute fibers.
  • the roughing-grinding tool 1 embodied as a roughing-grinding wheel has a second support body 23, so that the grinding wheel package 3 is arranged between the first support body 2 and the second support body 23.
  • the second support body 23 is designed identically to the first support body 2.
  • the second support body 23 is oriented in the same way as the first support body 2 and is fastened in the connection area 8 to the last grinding blank S 4. Fastening takes place in particular by gluing.
  • the grinding discs S 1 to S 4 have a filling resin 24 impregnated, which stiffens the grinding discs S 1 to S 4 after hardening.
  • the filling resin 24 is thus additionally introduced into the grinding discs S 1 to S 4, which are formed from grinding media on a support.
  • the roughing-grinding tool 1 is impregnated with the filler resin 24, for example after the grinding discs S 1 to S 4 have been attached, preferably by immersion in a bath of filler resin 24.
  • the filler resin 24 is, for example, a synthetic resin, preferably phenolic resin.
  • the filling resin 24 soaks in particular the carrier layer 11 and stiffens the threads contained therein.
  • FIG. 5 a third embodiment is described, which can also be combined with the first two embodiments.
  • the grinding discs S 1 to S 4 each form two grinding layers 17 so that the respective grinding disc reinforcement A 1 to A 4 is embedded in the associated grinding disc S 1 to S 4.
  • One of the grinding layers 17 faces the support body 2 or 23, whereas the other grinding layer 17 faces away from the support body 2 or 23.
  • This means that the grinding layers 17 are formed on an upper side and on a lower side of the respective grinding disc S 1 to S 4 . This enables both sides to work with the roughing-grinding tool 1.
  • the support body 2 or the support bodies 2, 23 serve according to the invention to support the grinding wheel pack 3 and at the same time themselves for rough grinding.
  • the directed abrasive grain 13 achieves a high removal rate and a high level of aggressiveness, so that the roughing-grinding tool 1 can be used with the advantages according to the invention in particular even at flat angles of attack.
  • the supporting body 2 or the supporting bodies 2, 23 themselves have the properties of a roughing-grinding tool, in particular a roughing-grinding wheel.
  • the roughing-grinding tool 1 is designed, for example, as a roughing-grinding wheel or as a roughing-grinding cup. If necessary, an additional paper separating layer can be provided between a grinding wheel reinforcement and one of the neighboring grinding wheels.

Description

Die Erfindung betrifft ein Schrupp-Schleifwerkzeug gemäß dem Oberbegriff des Anspruchs 1, insbesondere zum Betrieb von handgeführten Winkelschleifmaschinen.The invention relates to a roughing-grinding tool according to the preamble of claim 1, in particular for operating hand-held angle grinders.

Das Schruppen bezeichnet bei spanenden Fertigungsverfahren das Abheben von Werkstoff mit großem Spanvolumen. Schrupp-Schleifwerkzeuge sollen zur Erzielung einer kurzen Bearbeitungszeit eine hohe Abtragsleistung ermöglichen und zugleich eine lange Standzeit haben.In machining processes, roughing refers to the lifting of material with a large chip volume. Rough grinding tools should enable a high removal rate to achieve a short machining time and at the same time have a long service life.

Aus der EP 3 015 222 A1 ist eine Schleifscheibe mit einem Trägerteller und einer Mehrzahl von Schleifronden bekannt. Der Trägerteller ist derart gestuft, dass mehrere Ringabschnitte ausgebildet sind, an denen jeweils eine Schleifronde befestigt ist. Die Schleifronden bilden auf diese Weise ein mehrlagiges Schleifrondenpaket aus. Das Schleifrondenpaket bildet eine im Wesentlichen kegelstumpfförmig abgestufte Ausnehmung aus. Hierdurch wird ein Ansetzen der Schleifscheibe an eine Werkstückoberfläche in unterschiedlichen Anstellwinkeln und ein weitestgehend vollständiges Abarbeiten des Schleifrondenpakets ermöglicht, bis der Trägerteller auf die Werkstückoberfläche trifft und die Schleifscheibe verschlissen ist.From the EP 3 015 222 A1 a grinding wheel with a carrier plate and a plurality of grinding discs is known. The carrier plate is stepped in such a way that several ring sections are formed, to each of which a grinding disc is attached. In this way, the grinding discs form a multi-layer grinding disc package. The grinding wheel package forms an essentially frustoconically stepped recess. This enables the grinding wheel to be placed on a workpiece surface at different angles and to work through the grinding wheel package as completely as possible until the carrier plate hits the workpiece surface and the grinding wheel is worn.

Aus der EP 2 433 748 A2 , welche die Basis für den Oberbegriff des unabhängigen Anspruchs bildet, ist eine Fächerschleifscheibe bekannt, die eine Tragscheibe mit daran befestigten Schleiflamellen umfasst. Die Tragscheibe ist aus einem faserverstärkten Matrixmaterial mit darin eingebetteten Schleifkörnern hergestellt.From the EP 2 433 748 A2 , which forms the basis for the preamble of the independent claim, a flap disc is known which comprises a support disc with attached abrasive flaps. The carrier disk is made of a fiber-reinforced matrix material with abrasive grains embedded in it.

Aus der WO 2007/101 957 A2 ist eine Schleifscheibe zum Entgraten und Trennen bekannt. Die Schleifscheibe umfasst Schichten mit Schleifkörnern und Schichten ohne Schleifkörner.From the WO 2007/101 957 A2 a grinding wheel for deburring and cutting is known. The grinding wheel includes layers with abrasive grains and layers without abrasive grains.

Aus der DE 10 2013 212 666 A1 ist ein Verfahren zur Herstellung eines Schleifmittels bekannt.From the DE 10 2013 212 666 A1 a method of making an abrasive is known.

Der Erfindung liegt die Aufgabe zugrunde, ein einfach herstellbares und robustes Schrupp-Schleifwerkzeug zu schaffen, das eine hohe Abtragsleistung in Verbindung mit einer langen Standzeit aufweist.The invention is based on the object of creating a robust roughing-grinding tool that is easy to manufacture and that has a high stock removal rate in conjunction with a long service life.

Diese Aufgabe wird durch ein Schrupp-Schleifwerkzeug mit den Merkmalen des Anspruches 1 gelöst. Erfindungsgemäß ist der Tragkörper zum Schruppschleifen ausgebildet und umfasst ein Schleifkorn. Der Tragkörper dient somit einerseits zum Abstützen der mindestens einen Schleifronde beim Schruppschleifen und andererseits selbst zum Schruppschleifen, wodurch eine hohe Robustheit und eine lange Standzeit des Schrupp-Schleifwerkzeugs erzielt werden. Der Tragkörper ist insbesondere derart ausgebildet, dass dieser die Sicherheitsanforderung "Einpunktseitenlast" gemäß der deutschen Norm DIN EN 12413 "Sicherheitsanforderungen für Schleifkörper aus gebundenem Schleifmittel (Fassung Mai 2011) standhält. Der Tragkörper ist zudem einfach ausgebildet und einfach herstellbar. Durch die Wahl des Schleifkorns wird für den zu bearbeitenden Werkstoff eine hohe Abtragsleistung erzielt.This object is achieved by a roughing-grinding tool with the features of claim 1. According to the invention, the support body is designed for rough grinding and comprises an abrasive grain. The support body thus serves on the one hand to support the at least one grinding disc during rough grinding and on the other hand itself for rough grinding, whereby a high level of robustness and a long service life of the roughing-grinding tool are achieved. The support body is designed in particular in such a way that it withstands the safety requirement "single-point side load" according to the German standard DIN EN 12413 "Safety requirements for abrasives made from bonded abrasives (May 2011 version). The support body is also simple in design and easy to manufacture. By the choice of abrasive grain a high stock removal rate is achieved for the material to be processed.

Das Schrupp-Schleifwerkzeug ist beispielsweise als Schleifscheibe oder als Schleiftopf ausgebildet. Der Tragkörper ist vorzugsweise scheibenförmig ausgebildet und weist insbesondere eine Kröpfung auf. Das Schrupp-Schleifwerkzeug ist einfach herstellbar und robust. Ein als Schrupp-Schleifscheibe ausgebildetes Schrupp-Schleifwerkzeug ist zudem universell einsetzbar. Der Tragkörper und/oder die mindestens eine Schleifronde und/oder mindestens eine der Schleifronden weisen vorzugsweise eine Kröpfung auf.The roughing-grinding tool is designed, for example, as a grinding wheel or a cup wheel. The support body is preferably designed in the form of a disk and in particular has an offset. The roughing and grinding tool is easy to manufacture and robust. One as a rough grinding wheel The trained roughing-grinding tool can also be used universally. The support body and / or the at least one grinding disc and / or at least one of the grinding discs preferably have an offset.

Das Schrupp-Schleifwerkzeug weist eine oder mehrere Schleifronden auf, die an dem Tragkörper angeordnet ist bzw. angeordnet sind. Die dem Tragkörper benachbarte Schleifronde ist durch Verkleben und/oder Nieten und/oder Schrauben und/oder Heften an dem Tragkörper befestigt. Weist das Schrupp-Schleifwerkzeug mehrere Schleifronden auf, so ist jede weitere Schleifronde an der darunterliegenden Schleifronde durch Verkleben und/oder Nieten und/oder Schrauben und/oder Heften befestigt. Das Verkleben erfolgt mittels einer Klebstoffschicht, die vorzugweise ein Harz umfasst.The roughing-grinding tool has one or more grinding discs which is or are arranged on the support body. The grinding disc adjacent to the support body is attached to the support body by gluing and / or rivets and / or screws and / or stapling. If the roughing-grinding tool has several grinding discs, each additional grinding disc is attached to the grinding disc below by gluing and / or riveting and / or screws and / or stapling. The bonding takes place by means of an adhesive layer, which preferably comprises a resin.

Die mindestens eine Schleifronde ist in dem Verbindungsbereich befestigt und in dem den Verbindungsbereich umgebenden Arbeitsbereich unbefestigt. Das Schrupp-Schleifwerkzeug gewährleistet somit eine hohe Abtragsleistung. Weist das Schrupp-Schleifwerkzeug beispielsweise mehrere Schleifronden auf, so liegen die Schleifronden eines Schleifrondenpakets im Arbeitsbereich unverbunden und unkaschiert dicht aufeinander. Dadurch, dass die mindestens eine Schleifronde in dem Arbeitsbereich unverbunden ist, wird diese, nachdem sie verschlissen ist, in einfacher Weise aus dem Schleifprozess entfernt. Die mindestens eine Schleifronde ist aus Schleifmittel auf Unterlage hergestellt. Ein Schleifkorn ist somit mittels eines Bindemittels auf einer Trägerschicht bzw. einer Unterlage angeordnet. Nach dem Verschleiß des Schleifkorns wird im Schleifprozess ein gezielter Verschleiß der Trägerschicht bzw. der Unterlage im Arbeitsbereich erzielt, so dass eine darunterliegende Schleifronde oder der Tragkörper in einfacher und schneller Weise in Eingriff mit dem zu bearbeitenden Werkstück kommt. Hierdurch werden eine hohe Abtragsleistung und eine hohe Aggressivität des Schrupp-Schleifwerkzeugs erzielt. Der Arbeitsbereich der mindestens einen Schleifronde ist im Wesentlichen ringförmig bzw. scheibenförmig ausgebildet.The at least one grinding disc is fastened in the connection area and is not fastened in the working area surrounding the connection area. The roughing-grinding tool thus guarantees a high stock removal rate. If, for example, the roughing-grinding tool has several grinding discs, the grinding discs of a grinding disc pack are unconnected and unlaminated close to one another in the work area. Because the at least one grinding disc is not connected in the work area, it is removed in a simple manner from the grinding process after it has been worn out. The at least one grinding disc is made from coated abrasives. An abrasive grain is thus arranged on a carrier layer or a base by means of a binding agent. After the abrasive grain has worn out, targeted wear of the carrier layer or the base in the work area is achieved in the grinding process, so that an underlying grinding disc or the carrier body is in comes into engagement with the workpiece to be machined in a simple and quick manner. This results in a high stock removal rate and a high level of aggressiveness in the roughing and grinding tool. The working area of the at least one grinding wheel is designed to be essentially ring-shaped or disk-shaped.

Die mindestens eine Schleifronde weist jeweils mindestens eine Schleifschicht mit gerichtetem Schleifkorn und/oder ungerichtetem Schleifkorn auf. Das Schleifkorn ist insbesondere ausgewählt aus Diamant, kubischem Bornitrid (CBN), Siliziumcarbid (SiC), natürlichem Korund und/oder synthetischem Korund. Der Korund ist beispielsweise Zirkonkorund und/oder Aluminiumoxid (Al2O3).The at least one grinding disc each has at least one grinding layer with oriented abrasive grain and / or non-oriented abrasive grain. The abrasive grain is selected in particular from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and / or synthetic corundum. The corundum is, for example, zirconium corundum and / or aluminum oxide (Al 2 O 3 ).

Ein Schrupp-Schleifwerkzeug nach Anspruch 2 gewährleistet eine lange Standzeit. Das Schleifkorn ist mittels eines Bindemittels gebunden und bildet eine Schleifschicht bzw. einen Schleifbereich aus. Das Bindemittel ist insbesondere ein Kunstharz, wie beispielsweise Phenolharz. Vorzugsweise weist die Schleifschicht in Richtung einer Achse des Schrupp-Schleifwerkzeugs eine Dicke auf, die einer Dicke des Tragkörpers entspricht. Das bedeutet, dass der Tragkörper über seine gesamte Dicke die Schleifschicht ausbildet. Das Schleifkorn ist insbesondere ausgewählt aus Diamant, kubischem Bornitrid (CBN), Siliziumcarbid (SiC), natürlichem Korund und/oder synthetischem Korund. Der Korund ist beispielsweise Zirkonkorund und/oder Aluminiumoxid (Al2O3). Die Schleifschicht bzw. der Schleifbereich ist zumindest an einer Oberseite und/oder an einer Unterseite des Tragkörpers ausgebildet. Das Schleifkorn des Tragkörpers ist identisch und/oder unterschiedlich zu einem Schleifkorn der mindestens einen Schleifronde. Die Schleifschichten bzw. die Schleifbereiche des Tragkörpers weisen ein identisches Schleifkorn oder unterschiedliches Schleifkorn auf.A roughing-grinding tool according to claim 2 ensures a long service life. The abrasive grain is bound by means of a binding agent and forms a grinding layer or a grinding area. The binder is in particular a synthetic resin such as phenolic resin. The grinding layer preferably has a thickness in the direction of an axis of the roughing-grinding tool which corresponds to a thickness of the support body. This means that the support body forms the grinding layer over its entire thickness. The abrasive grain is selected in particular from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and / or synthetic corundum. The corundum is, for example, zirconium corundum and / or aluminum oxide (Al 2 O 3 ). The grinding layer or the grinding area is formed at least on an upper side and / or on an underside of the support body. The abrasive grain of the support body is identical and / or different from an abrasive grain of the at least one grinding disc. The grinding layers or the grinding areas of the Carrier bodies have an identical abrasive grain or different abrasive grain.

Ein Schrupp-Schleifwerkzeug nach Anspruch 3 gewährleistet eine lange Standzeit. Vorzugsweise weist der Tragkörper zwei Tragkörper-Armierungen benachbart zu den Außenseiten des Tragkörpers, also benachbart zu der Oberseite und der Unterseite des Tragkörpers, auf. Die mindestens eine Tragkörper-Armierung ist mittels eines Bindemittels bzw. eines Harzes mit dem Tragkörper verbunden. Die äußeren Tragkörper-Armierungen sind beispielsweise mit dem Bindemittel bzw. Harz getränkt. Die äußeren Tragkörper-Armierungen sind vorzugsweise als Gewebe, insbesondere als Glasgewebe bzw. Glasfasergewebe, ausgebildet.A roughing-grinding tool according to claim 3 ensures a long service life. The support body preferably has two support body reinforcements adjacent to the outer sides of the support body, that is to say adjacent to the upper side and the underside of the support body. The at least one support body reinforcement is connected to the support body by means of a binding agent or a resin. The outer support body reinforcements are impregnated with the binder or resin, for example. The outer support body reinforcements are preferably designed as a fabric, in particular as a glass fabric or glass fiber fabric.

Ein Schrupp-Schleifwerkzeug nach Anspruch 4 gewährleistet eine lange Standzeit. Vorzugsweise weist der Tragkörper eine innere Tragkörper-Armierung auf, die in die Schleifschicht bzw. den Schleifbereich eingebettet ist. Die innere Tragkörper-Armierung ist von dem gebundenen Schleifkorn durchsetzt.A roughing-grinding tool according to claim 4 ensures a long service life. The support body preferably has an inner support body reinforcement which is embedded in the grinding layer or the grinding area. The inner support body reinforcement is penetrated by the bonded abrasive grain.

Ein Schrupp-Schleifwerkzeug nach Anspruch 5 gewährleistet eine hohe Robustheit und eine lange Standzeit. Vorzugsweise entspricht der Tragkörper-Außendurchmesser dem Schleifronden-Außendurchmesser.A roughing-grinding tool according to claim 5 ensures a high level of robustness and a long service life. The outer diameter of the carrier body preferably corresponds to the outer diameter of the grinding wheel.

Ein Schrupp-Schleifwerkzeug nach Anspruch 6 weist eine äußerst lange Standzeit auf. Die mindestens eine Schleifronde, insbesondere ein aus mehreren Schleifronden gebildetes Schleifrondenpaket, ist zwischen zwei Tragkörpern angeordnet, die zum Schruppschleifen jeweils ein Schleifkorn umfassen. Die Tragkörper sind identisch oder unterschiedlich aufgebaut. Der erste Tragkörper ist an einer Oberseite mit der benachbart angeordneten ersten Schleifronde eines Schleifrondenpakets verbunden, wohingegen der zweite Tragkörper an einer Unterseite mit der benachbart angeordneten letzten Schleifronde des Schleifrondenpakets verbunden ist.A roughing-grinding tool according to claim 6 has an extremely long service life. The at least one grinding wheel, in particular a grinding wheel package formed from a plurality of grinding wheels, is arranged between two support bodies which each include an abrasive grain for rough grinding. The support bodies are constructed identically or differently. The first support body is arranged on an upper side with the adjacent one connected to the first grinding wheel of a grinding wheel package, whereas the second support body is connected on an underside to the adjacent last grinding wheel of the grinding wheel package.

Ein Schrupp-Schleifwerkzeug nach Anspruch 7 gewährleistet eine hohe Robustheit und eine lange Standzeit. Die Schleifronden des Schleifrondenpakets sind schichtförmig übereinander angeordnet.A roughing-grinding tool according to claim 7 ensures a high level of robustness and a long service life. The grinding discs of the grinding disc pack are arranged in layers on top of one another.

Ein Schrupp-Schleifwerkzeug nach Anspruch 8 gewährleistet eine einfache Herstellung. Die Schleifronden werden in einfacher Weise übereinander angeordnet und benachbarte Schleifronden miteinander verbunden. Das Verbinden erfolgt insbesondere durch Verkleben. Vorzugsweise sind benachbarte Schleifronden in einem innenliegenden Verbindungsbereich miteinander verbunden und in einem den Verbindungsbereich umgebenden Arbeitsbereich unverbunden. Der Tragkörper und das Schleifrondenpaket sind somit einfach herstellbar.A roughing-grinding tool according to claim 8 ensures simple manufacture. The grinding discs are arranged one above the other in a simple manner and adjacent grinding discs are connected to one another. The connection takes place in particular by gluing. Adjacent grinding discs are preferably connected to one another in an internal connecting area and are not connected to one another in a working area surrounding the connecting area. The support body and the grinding wheel package are therefore easy to manufacture.

Ein Schrupp-Schleifwerkzeug nach Anspruch 9 gewährleistet eine einfache Herstellung. Die erste Schleifronde ist unmittelbar an dem Tragkörper befestigt, wohingegen die zweite Schleifronde ausschließlich an der ersten Schleifronde befestigt ist. Die zweite Schleifronde ist somit nicht unmittelbar, sondern lediglich mittelbar mit dem Tragkörper verbunden. Das Verbinden erfolgt insbesondere durch Verkleben. Vorzugsweise weisen die Schleifronden einen innenliegenden Verbindungsbereich auf, in dem die erste Schleifronde mit dem Tragkörper und die zweite Schleifronde mit der ersten Schleifronde verbunden ist, und einen den Verbindungsbereich umgebenden Arbeitsbereich, in dem die Schleifronden unverbunden sind.A roughing-grinding tool according to claim 9 ensures simple manufacture. The first grinding disc is attached directly to the support body, whereas the second grinding disc is attached exclusively to the first grinding disc. The second grinding wheel is therefore not directly but only indirectly connected to the support body. The connection is made in particular by gluing. The grinding blanks preferably have an inner connecting area in which the first grinding blanks are connected to the support body and the second grinding blanks are connected to the first grinding blanks, and a working area surrounding the connecting area in which the grinding blanks are not connected.

Ein Schrupp-Schleifwerkzeug nach Anspruch 10 gewährleistet eine hohe Abtragsleistung. Durch das gerichtete Schleifkorn wird eine hohe Aggressivität und eine hohe Abtragsleistung erzielt. Dies ermöglicht insbesondere einen flachen Einsatz des Schrupp-Schleifwerkzeugs. Das Schleifkorn ist vorzugsweise aus Diamant, kubischem Bornitrid (CBN), Siliziumcarbid (SiC), natürlichem Korund und/oder synthetischem Korund. Der Korund ist beispielsweise Zirkonkorund und/oder Aluminiumoxid (Al2O3).A roughing-grinding tool according to claim 10 ensures a high stock removal rate. The directed abrasive grain results in a high level of aggressiveness and a high removal rate. In particular, this enables the roughing-grinding tool to be used flat. The abrasive grain is preferably made of diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and / or synthetic corundum. The corundum is, for example, zirconium corundum and / or aluminum oxide (Al 2 O 3 ).

Ein Schrupp-Schleifwerkzeug nach Anspruch 11 gewährleistet eine hohe Robustheit. Durch die Schleifronden-Armierung wird eine hohe Festigkeit gegenüber einem Einreißen der jeweiligen Schleifronde erzielt. Die Schleifronden-Armierung ist zumindest in einem Arbeitsbereich an der mindestens einen Schleifronde befestigt. Vorzugsweise ist die Schleifronden-Armierung vollflächig, also in einem Arbeitsbereich und einem Verbindungsbereich an der mindestens einen Schleifronde befestigt. Die Schleifronden-Armierung ist insbesondere an einer Rückseite der mindestens einen Schleifronde befestigt. Vorzugsweise wird die Schleifronden-Armierung mittels eines Bindemittels, beispielsweise Phenolharz, an der Rückseite der Schleifronde befestigt. Insbesondere ist an jeder der Schleifronden eine Schleifronden-Armierung befestigt. Die Schleifronden-Armierung ist beispielsweise an der Rückseite bzw. Unterseite der Schleifronde mittels eines Harzes verbunden. Vorzugsweise sind alle Schleifronden mit einer zugehörigen Schleifronden-Armierung verbunden. Bei Bedarf können nur einzelne Schleifronden mit einer Schleifronden-Armierung verbunden sein. Vorzugsweise ist eine Schleifronden-Armierung an einer Rückseite bzw. Unterseite der mindestens einen Schleifronde befestigt und/oder in eine Schleifschicht der mindestens einen Schleifronde eingebettet. Das Bindemittel, insbesondere das Harz, zur Befestigung der Schleifronden-Armierung dient insbesondere auch zur Befestigung der Schleifronde an dem Tragkörper bzw. an der darunterliegenden Schleifronde.A roughing-grinding tool according to claim 11 ensures a high level of robustness. The grinding wheel reinforcement achieves a high level of strength against tearing of the respective grinding wheel. The grinding wheel reinforcement is attached to the at least one grinding wheel in at least one work area. The grinding wheel reinforcement is preferably attached to the at least one grinding wheel over the entire surface, that is to say in a work area and a connection area. The grinding wheel reinforcement is in particular attached to a rear side of the at least one grinding wheel. The grinding wheel reinforcement is preferably attached to the back of the grinding wheel by means of a binding agent, for example phenolic resin. In particular, a grinding wheel reinforcement is attached to each of the grinding discs. The grinding wheel reinforcement is connected, for example, to the rear or underside of the grinding wheel by means of a resin. Preferably, all grinding discs are connected to an associated grinding disc reinforcement. If necessary, only individual grinding discs can be connected to a grinding disc reinforcement. A grinding wheel reinforcement is preferably attached to a rear side or underside of the at least one grinding wheel and / or embedded in a grinding layer of the at least one grinding wheel. The binding agent, in particular the resin, for fastening the grinding wheel reinforcement also serves, in particular, to attach the grinding disc to the support body or to the grinding disc lying underneath.

Ein Schrupp-Schleifwerkzeug nach Anspruch 12 gewährleistet eine einfache Herstellung. Die mindestens eine Schleifronde ist aus Schleifmittel auf Unterlage hergestellt. Die Unterlage bildet eine Trägerschicht für das darauf angeordnete Schleifkorn. Die Trägerschicht ist insbesondere als Papier-, Vulkanfieber, Vlies und/oder als Trägertextil, wie beispielsweise als Gewebe und/oder Gelege, ausgebildet. Das Schleifkorn ist gerichtet und/oder ungerichtet auf der Trägerschicht angeordnet. Das Schleifkorn ist mittels eines Bindemittels an der Trägerschicht gebunden. Zusätzlich kann auf dem Schleifkorn eine Deckschicht bzw. Deckbindung angeordnet sein. Das Trägertextil umfasst vorzugsweise Polyesterfasern, Baumwollfasern und/oder Glasfasern und ist insbesondere ein Polyester-Baumwoll-Gemisch. Das Schrupp-Schleifwerkzeug gewährleistet somit eine einfache Herstellung und eine lange Standzeit. Das Trägertextil ist insbesondere ein Trägergewebe mit mindestens einem Faden in einer Kett- und einer Schussrichtung. Vorzugsweise ist das Trägertextil als Polyester- und Baumwoll-Mischgewebe ausgebildet.A roughing-grinding tool according to claim 12 ensures simple manufacture. The at least one grinding disc is made from coated abrasives. The backing forms a carrier layer for the abrasive grain placed on it. The carrier layer is designed in particular as paper, volcanic fiber, fleece and / or as a carrier textile, such as, for example, as a woven fabric and / or scrim. The abrasive grain is arranged in a directional and / or non-directional manner on the carrier layer. The abrasive grain is bonded to the backing layer by means of a binder. In addition, a cover layer or cover bond can be arranged on the abrasive grain. The carrier textile preferably comprises polyester fibers, cotton fibers and / or glass fibers and is in particular a polyester-cotton mixture. The roughing and grinding tool thus guarantees easy production and a long service life. The carrier textile is in particular a carrier fabric with at least one thread in a warp and a weft direction. The carrier textile is preferably designed as a polyester and cotton blend.

Ein Schrupp-Schleifwerkzeug nach Anspruch 13 gewährleistet eine lange Standzeit. Die mindestens eine Schleifronde ist mit einem Füllharz versteift, so dass eine zyklische Auslenkung der mindestens einen Schleifronde bei der Bearbeitung eines Werkstücks reduziert wird. Durch eine ausgeprägte zyklische Auslenkung wird das Schleifkorn aus der Unterlage gerissen, bevor das Schleifkorn verschlissen ist und sein Materialabtragspotenzial erreicht hat. Zudem wird durch herausgerissene Schleifkörner die Schleifmittelschicht geschwächt, da benachbarte Schleifkörner sich nicht mehr gegenseitig stützen können. Durch das Versteifen wird eine ausgeprägte zyklische Auslenkung verhindert. Das Versteifen erfolgt durch ein nachträgliches Versehen der aus Schleifmittel auf Unterlage ausgebildeten Schleifronden mit einem Füllharz und anschließendes Aushärten des Füllharzes. Das Füllharz ist beispielsweise ausgewählt aus der Gruppe Duroplaste, Elastomer, Kunstharze und/oder Thermoplaste und Kombinationen davon. Vorzugsweise ist das Füllharz ein Duroplast, wie beispielsweise Phenolharz. Die Schleifronden werden in einfacher Weise mit dem Füllharz versehen bzw. getränkt, nachdem diese mit dem Tragkörper oder einer darunterliegenden Schleifronde verbunden wurden. Vorzugsweise wird die mindestens eine Schleifronde in ein Bad mit Füllharz eingetaucht.A roughing-grinding tool according to claim 13 ensures a long service life. The at least one grinding wheel is stiffened with a filling resin, so that a cyclical deflection of the at least one grinding wheel is reduced when a workpiece is being machined. Due to a pronounced cyclical deflection, the abrasive grain is torn from the base before the abrasive grain is worn out and has reached its material removal potential. In addition, the abrasive layer is weakened by torn abrasive grains, since neighboring abrasive grains can no longer support each other. The stiffening creates a pronounced cyclic deflection prevented. The stiffening takes place by subsequently adding a filling resin to the grinding discs, which are formed from abrasive on a backing, and then curing the filling resin. The filling resin is selected, for example, from the group consisting of thermosets, elastomers, synthetic resins and / or thermoplastics and combinations thereof. The filling resin is preferably a thermoset, such as phenolic resin. The grinding discs are provided or soaked with the filling resin in a simple manner after they have been connected to the support body or to a grinding disc lying underneath. The at least one grinding wheel is preferably immersed in a bath with filling resin.

Ein Schrupp-Schleifwerkzeug nach Anspruch 14 gewährleistet eine hohe Robustheit und eine lange Standzeit. Vorzugsweise ist die mindestens eine Tragkörper-Armierung und/oder die jeweilige Schleifronden-Armierung ein Gewebe, insbesondere ein Glasfasergewebe.A roughing-grinding tool according to claim 14 ensures a high level of robustness and a long service life. The at least one support body reinforcement and / or the respective grinding wheel reinforcement is preferably a fabric, in particular a glass fiber fabric.

Ein Schrupp-Schleifwerkzeug nach Anspruch 15 gewährleistet eine lange Standzeit. Die mindestens eine Schleifschicht der jeweiligen Schleifronde umfasst ein Schleifkorn. Jede Schleifronde kann eine Schleifschicht an einer dem Tragkörper zugewandten Unterseite und/oder einer dem Tragkörper abgewandten Oberseite aufweisen. Vorzugweise weisen alle Schleifronden eine Schleifschicht an der jeweiligen Oberseite und/oder der jeweiligen Unterseite auf. Die Schleifschichten der jeweiligen Schleifronde sind aus einem identischen Schleifkorn oder unterschiedlichem Schleifkorn ausgebildet. Ferner sind die Schleifschichten unterschiedlicher Schleifronden aus identischem Schleifkorn und/oder aus unterschiedlichem Schleifkorn ausgebildet.A roughing-grinding tool according to claim 15 ensures a long service life. The at least one grinding layer of the respective grinding wheel comprises an abrasive grain. Each grinding disc can have a grinding layer on an underside facing the carrier body and / or an upper side facing away from the carrier body. All grinding discs preferably have a grinding layer on the respective top side and / or the respective bottom side. The grinding layers of the respective grinding wheel are formed from an identical abrasive grain or different abrasive grain. Furthermore, the grinding layers of different grinding discs are formed from identical abrasive grain and / or from different abrasive grain.

Weitere Merkmale, Vorteile und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung mehrerer Ausführungsbeispiele. Es zeigen:

Fig. 1
eine schematische Schnittansicht eines Schrupp-Schleifwerkzeugs gemäß einem ersten Ausführungsbeispiel,
Fig. 2
eine Explosionsdarstellung des Schrupp-Schleifwerkzeugs in Fig. 1 zur Veranschaulichung des Aufbaus,
Fig. 3
eine vergrößerte Schnittansicht eines Tragkörpers sowie einer ersten Schleifronde und einer zugehörigen ersten SchleifrondenArmierung des Schrupp-Schleifwerkzeugs in Fig. 1,
Fig. 4
eine schematische Schnittansicht eines Schrupp-Schleifwerkzeugs gemäß einem zweiten Ausführungsbeispiel, und
Fig. 5
eine vergrößerte Schnittansicht eines Tragkörpers sowie einer ersten Schleifronde und einer zugehörigen ersten SchleifrondenArmierung des Schrupp-Schleifwerkzeugs in Fig. 1 bzw. 4.
Further features, advantages and details of the invention emerge from the following description of several exemplary embodiments. Show it:
Fig. 1
a schematic sectional view of a roughing-grinding tool according to a first embodiment,
Fig. 2
an exploded view of the roughing and grinding tool in Fig. 1 to illustrate the structure,
Fig. 3
an enlarged sectional view of a support body and a first grinding disc and an associated first grinding disc armor of the roughing-grinding tool in FIG Fig. 1 ,
Fig. 4
a schematic sectional view of a roughing-grinding tool according to a second embodiment, and
Fig. 5
an enlarged sectional view of a support body and a first grinding disc and an associated first grinding disc armor of the roughing-grinding tool in FIG Fig. 1 or 4.

Nachfolgend ist anhand der Fig. 1 bis 3 ein erstes Ausführungsbeispiel beschrieben. Ein Schrupp-Schleifwerkzeug 1 ist als Schrupp-Schleifscheibe ausgebildet und weist einen scheibenförmigen bzw. tellerförmigen Tragkörper 2 und ein Schleifrondenpaket 3 auf. Der Tragkörper 2 und das Schleifrondenpaket 3 bilden konzentrisch zu einer gemeinsamen Achse M eine Durchgangsöffnung 5 zum Befestigen eines Werkzeugantriebs aus. Der Tragkörper 2 bildet eine ringförmige Kröpfung 6 aus. Ein ebener Arbeitsbereich 7 ist radial außerhalb der Kröpfung 6 angeordnet, wohingegen radial innerhalb der Kröpfung 6 ein Verbindungsbereich 8 und ein Einspannbereich 9 angeordnet sind. Alternativ kann die Schrupp-Schleifscheibe eben ausgebildet sein.The following is based on the Figs. 1 to 3 a first embodiment described. A roughing-grinding tool 1 is a roughing-grinding wheel and has a disk-shaped or plate-shaped support body 2 and a grinding wheel package 3. The support body 2 and the grinding wheel package 3 form a through opening 5 for fastening a tool drive concentrically to a common axis M. The support body 2 forms an annular crank 6. A flat working area 7 is arranged radially outside the crank 6, whereas a connection area 8 and a clamping area 9 are arranged radially inside the crank 6. Alternatively, the roughing grinding wheel can be made flat.

Das Schleifrondenpaket 3 weist eine Anzahl N von Schleifronden S und zugehörigen Schleifronden-Armierungen A auf, wobei für die Anzahl N gilt: 1 ≤ N ≤ 9, insbesondere 2 ≤ N ≤ 8, und insbesondere 3 ≤ N ≤ 7. In Fig. 2 ist beispielhaft ein Schleifrondenpaket 3 mit vier Schleifronden und vier zugehörigen Schleifronden-Armierungen dargestellt, wobei die Schleifronden im Einzelnen mit S1 bis S4 und die zugehörigen Schleifronden-Armierungen mit A1 bis A4 bezeichnet sind. Die jeweilige Schleifronden-Armierung A1 bis A4 ist an einer Rückseite 10 der jeweils zugehörigen Schleifronde S1 bis S4 befestigt. Das Befestigen erfolgt beispielsweise vollflächig mittels eines Bindemittels, wie beispielsweise einem Phenolharz. Die jeweilige Schleifronden-Armierung A1 bis A4 ist zumindest im Arbeitsbereich 7 der jeweiligen Schleifronde S1 bis S4 vorgesehen und vollflächig an der Rückseite 10 befestigt. Die jeweilige Schleifronden-Armierung A1 bis A4 ist beispielsweise ein Gewebe aus Glasfasern und/oder ein Gewebe aus Jutefasern.The grinding wheel package 3 has a number N of grinding wheels S and associated grinding wheel reinforcements A, where the following applies to the number N: 1 N 9, in particular 2 N 8, and in particular 3 N 7. In Fig. 2 a grinding wheel package 3 with four grinding wheels and four associated grinding wheel armatures is shown by way of example, the grinding wheel being designated in detail with S 1 to S 4 and the associated grinding wheel armoring with A 1 to A 4 . The respective grinding wheel reinforcement A 1 to A 4 is attached to a rear side 10 of the respective associated grinding wheel S 1 to S 4 . Fastening takes place, for example, over the entire surface by means of a binding agent such as a phenolic resin. The respective grinding wheel reinforcement A 1 to A 4 is provided at least in the working area 7 of the respective grinding wheel S 1 to S 4 and is attached to the rear 10 over the entire surface. The respective grinding wheel reinforcement A 1 to A 4 is, for example, a fabric made of glass fibers and / or a fabric made of jute fibers.

Die erste Schleifronde S1 mit der zugehörigen ersten Schleifronden-Armierung A1 ist in dem Verbindungsbereich 8 an dem Tragkörper 2 befestigt. Das Befestigen erfolgt insbesondere durch Verkleben. Beispielsweise ist im Verbindungsbereich 8 nahe der Kröpfung 6 eine umlaufende Klebstoffschicht 4 aufgebracht, mittels der eine Verklebung der ersten Schleifronde S1 einschließlich der zugehörigen Schleifronden-Armierung A1 erfolgt. Die Klebstoffschicht 4 wird insbesondere durch das Bindemittel bzw. Harz ausgebildet, mit dem die Schleifronden-Armierung A1 an der Schleifronde S1 befestigt ist. Die zweite Schleifronde S2 einschließlich der zugehörigen zweiten Schleifronden-Armierung A2 ist in dem Verbindungsbereich 8 an der ersten Schleifronde S1 befestigt. Das Befestigen erfolgt insbesondere durch Verklebung. Beispielsweise ist in entsprechender Weise in dem Verbindungsbereich 8 nahe der Kröpfung 6 eine umlaufende Klebstoffschicht 4 aufgebracht, mittels der das Verkleben erfolgt. Das Verkleben der Schleifronde S2 mit der darunterliegenden Schleifronde S1 erfolgt insbesondere mit dem Bindemittel bzw. Harz, das auch zur Befestigung der Schleifronden-Armierung A2 an der Schleifronde S2 dient. In entsprechender Weise ist die dritte Schleifronde S3 mit der zugehörigen dritten Schleifronden-Armierung A3 an der zweiten Schleifronde S2 befestigt und die vierte Schleifronde S4 mit der zugehörigen vierten Schleifronden-Armierung A4 an der dritten Schleifronde S3 befestigt. Die erste Schleifronde S1 mit der zugehörigen Schleifronden-Armierung A1 ist somit an dem Tragkörper 2 befestigt, wohingegen die weiteren Schleifronden S2 bis S4 mit den zugehörigen Schleifronden-Armierungen A2 bis A4 an der jeweils darunterliegenden Schleifronde S1 bis S3 befestigt sind. Die Schleifronden S2 bis S4 mit den zugehörigen Schleifronden-Armierungen A2 bis A4 sind somit nicht unmittelbar an dem Tragkörper 2 befestigt. In dem Arbeitsbereich 7 sind die Schleifronden S1 bis S4 mit den zugehörigen Schleifronden-Armierungen A1 bis A4 unbefestigt bzw. unverbunden und liegen unkaschiert dicht aufeinander.The first grinding wheel S 1 with the associated first grinding wheel reinforcement A 1 is fastened in the connecting area 8 to the support body 2. Fastening takes place in particular by gluing. For example a circumferential adhesive layer 4 is applied in the connection area 8 near the crank 6, by means of which the first grinding blank S 1 including the associated grinding blank reinforcement A 1 is glued. The adhesive layer 4 is formed in particular by the binding agent or resin with which the grinding wheel reinforcement A 1 is attached to the grinding wheel S 1 . The second grinding wheel S 2 including the associated second grinding wheel armoring A 2 is attached to the first grinding wheel S 1 in the connecting area 8. Fastening takes place in particular by gluing. For example, a circumferential adhesive layer 4 is applied in a corresponding manner in the connection area 8 near the crank 6, by means of which the gluing takes place. The bonding of the grinding wheel S 2 to the grinding wheel S 1 underneath is carried out in particular with the binding agent or resin, which is also used to attach the grinding wheel reinforcement A 2 to the grinding wheel S 2 . In a corresponding manner, the third grinding wheel S 3 with the associated third grinding wheel armoring A 3 is attached to the second grinding wheel S 2 and the fourth grinding wheel S 4 with the associated fourth grinding wheel armoring A 4 is attached to the third grinding wheel S 3 . The first grinding wheel S 1 with the associated grinding wheel armoring A 1 is thus attached to the support body 2, whereas the other grinding wheels S 2 to S 4 with the associated grinding wheel armoring A 2 to A 4 are attached to the grinding wheel S 1 to S below 3 are attached. The grinding discs S 2 to S 4 with the associated grinding disc reinforcements A 2 to A 4 are therefore not attached directly to the support body 2. In the work area 7, the grinding discs S 1 to S 4 with the associated grinding disc reinforcements A 1 to A 4 are unsecured or unconnected and lie close to one another without a lamination.

Der Tragkörper 2 weist einen Tragkörper-Außendurchmesser DT und die Schleifronden S1 bis S4 mit den zugehörigen Schleifronden-Armierungen A1 bis A4 einen Schleifronden-Außendurchmesser Ds auf, wobei vorzugsweise gilt: 0,1·DS ≤ DT ≤ 1,2·DS, insbesondere 0,5·DS ≤ DT ≤ 1,1·DS, und insbesondere 0,8·DS ≤ DT ≤ DS. In dem Ausführungsbeispiel gemäß Fig. 2 gilt beispielhaft: DT ≈ DS.The support body 2 has a support body outer diameter D T and the grinding discs S 1 to S 4 with the associated grinding disc armatures A 1 to A 4 have a grinding disc outer diameter Ds, where preferably: 0.1 · D S D T 1.2 · D S , in particular 0.5 · D S D T 1.1 · D S , and in particular 0.8 · D S D T D S. In the embodiment according to Fig. 2 The following applies as an example: D T ≈ D S.

Die Schleifronden S1 bis S4 sind aus Schleifmittel auf Unterlagen ausgebildet. Die Schleifronden S1 bis S4 umfassen eine Trägerschicht 11, an der mittels eines Bindemittels 12 ein gerichtetes Schleifkorn 13 gebunden ist. Auf dem gerichteten Schleifkorn 13 ist eine Deckschicht 14 ausgebildet. Die Trägerschicht 11 bildet die Rückseite 10 zur Befestigung der jeweiligen Schleifronden-Armierung A1 bis A4 aus. Das Bindemittel 12 mit dem Schleifkorn 13 und der Deckschicht 14 bildet eine jeweilige Schleifschicht 17 der Schleifronden S1 bis S4 aus. Die Schleifschicht 17 ist an einer dem Tragkörper 2 abgewandten Oberseite der jeweiligen Schleifronde S1 bis S4 angeordnet. Alternativ oder zusätzlich kann die Schleifschicht 17 an einer dem Tragkörper 2 zugewandten Unterseite angeordnet sein. Vorzugsweise ist eine Schleifschicht 17 an einer Oberseite und an einer Unterseite angeordnet, sodass ein beidseitiges Arbeiten ermöglicht wird.The grinding discs S 1 to S 4 are made of abrasive on a backing. The grinding discs S 1 to S 4 comprise a backing layer 11 to which a directional abrasive grain 13 is bound by means of a binding agent 12. A cover layer 14 is formed on the directed abrasive grain 13. The carrier layer 11 forms the rear side 10 for fastening the respective grinding wheel reinforcement A 1 to A 4 . The binding agent 12 with the abrasive grain 13 and the cover layer 14 forms a respective grinding layer 17 of the grinding discs S 1 to S 4 . The grinding layer 17 is arranged on an upper side of the respective grinding disc S 1 to S 4 facing away from the support body 2. Alternatively or additionally, the grinding layer 17 can be arranged on an underside facing the support body 2. A grinding layer 17 is preferably arranged on an upper side and on a lower side, so that working on both sides is made possible.

Die Trägerschicht 11 ist beispielsweise als Papier, Vulkanfiber, Vlies und/oder als Trägertextil ausgebildet. Vorzugsweise umfasst ein Trägertextil Polyesterfasern, Baumwollfasern und/oder Glasfasern. Die Trägerschicht 11 ist insbesondere als Polyester-Baumwoll-Mischgewebe ausgebildet. Das Bindemittel 12 ist beispielsweise ein Kunstharz, insbesondere Phenolharz. Das gerichtete Schleifkorn 13 ist beispielsweise ein Diamant-Schleifkorn. Das Schleifkorn 13 ist insbesondere ausgewählt aus Diamant, kubischem Bornitrid (CBN), Siliziumcarbid (SiC), natürlichem Korund und/oder synthetischem Korund. Der Korund ist beispielsweise Zirkonkorund und/oder Aluminiumoxid (Al2O3).The carrier layer 11 is designed, for example, as paper, vulcanized fiber, fleece and / or as a carrier textile. A carrier textile preferably comprises polyester fibers, cotton fibers and / or glass fibers. The carrier layer 11 is designed in particular as a polyester-cotton blend fabric. The binder 12 is, for example, a synthetic resin, in particular phenolic resin. The directed abrasive grain 13 is, for example, a diamond abrasive grain. The abrasive grain 13 is selected in particular from diamond, cubic boron nitride (CBN), silicon carbide (SiC), and natural corundum and / or synthetic corundum. The corundum is, for example, zirconium corundum and / or aluminum oxide (Al 2 O 3 ).

Der Tragkörper 2 ist zum Schruppschleifen ausgebildet. Er umfasst ein mittels eines Bindemittels 15 gebundenes Schleifkorn 16 sowie Tragkörper-Armierungen 18 und 19. Das Schleifkorn 16 ist beispielsweise ausgewählt aus Diamant, kubischem Bornitrid (CBN), Siliziumcarbid (SiC), natürlichem Korund und/oder synthetischem Korund. Der Korund ist beispielsweise Zirkonkorund und/oder Aluminiumoxid (Al2O3). Die äußeren Tragkörper-Armierungen 18 sind benachbart zu einer der ersten Schleifronde S1 zugewandten Oberseite 20 und einer der Schleifronde S1 abgewandten Unterseite 21 angeordnet, wohingegen die innere Tragkörper-Armierung 19 in den Tragkörper 2 eingebettet und von dem Bindemittel 15 und dem Schleifkorn 16 durchsetzt ist. Der Tragkörper 2 weist in Richtung der Achse M eine Tragkörper-Dicke dT auf, mit der der Tragkörper 2 eine Schrupp-Schleifschicht bzw. Schleifschicht 22 ausbildet. Die Tragkörper-Armierungen 18, 19 sind vorzugsweise als Gewebe ausgebildet. Das Gewebe umfasst insbesondere Glasfasern und/oder Jutefasern.The support body 2 is designed for rough grinding. It comprises an abrasive grain 16 bound by means of a binding agent 15 and support body reinforcements 18 and 19. The abrasive grain 16 is selected, for example, from diamond, cubic boron nitride (CBN), silicon carbide (SiC), natural corundum and / or synthetic corundum. The corundum is, for example, zirconium corundum and / or aluminum oxide (Al 2 O 3 ). The outer support body reinforcements 18 are arranged adjacent to an upper side 20 facing the first grinding disc S 1 and an underside 21 facing away from the grinding disc S 1 , whereas the inner support body reinforcement 19 is embedded in the support body 2 and from the binding agent 15 and the abrasive grain 16 is interspersed. The support body 2 has a support body thickness d T in the direction of the axis M, with which the support body 2 forms a rough grinding layer or grinding layer 22. The support body reinforcements 18, 19 are preferably designed as a fabric. The fabric includes in particular glass fibers and / or jute fibers.

Nachfolgend ist anhand der Fig. 4 ein zweites Ausführungsbeispiel der Erfindung beschrieben. Im Unterschied zu dem ersten Ausführungsbeispiel weist das als Schrupp-Schleifscheibe ausgebildete Schrupp-Schleifwerkzeug 1 einen zweiten Tragkörper 23 auf, so dass das Schleifrondenpaket 3 zwischen dem ersten Tragkörper 2 und dem zweiten Tragkörper 23 angeordnet ist. Der zweite Tragkörper 23 ist identisch zu dem ersten Tragkörper 2 ausgebildet. Der zweite Tragkörper 23 ist in gleicher Weise wie der erste Tragkörper 2 orientiert und im Verbindungsbereich 8 an der letzten Schleifronde S4 befestigt. Das Befestigen erfolgt insbesondere durch Verkleben. Zudem sind die Schleifronden S1 bis S4 mit einem Füllharz 24 getränkt, das nach dem Aushärten die Schleifronden S1 bis S4 versteift. Das Füllharz 24 ist somit zusätzlich in die aus Schleifmittel auf Unterlage ausgebildeten Schleifronden S1 bis S4 eingebracht. Hierzu ist das Schrupp-Schleifwerkzeug 1 beispielsweise nach dem Befestigen der Schleifronden S1 bis S4 mit dem Füllharz 24 getränkt, vorzugsweise durch Eintauchen in ein Bad aus Füllharz 24. Das Füllharz 24 ist beispielsweise ein Kunstharz, vorzugsweise Phenolharz. Das Füllharz 24 tränkt insbesondere die Trägerschicht 11 und versteift darin enthaltene Fäden. Hinsichtlich des weiteren Aufbaus wird auf die Beschreibung des ersten Ausführungsbeispiels verwiesen.The following is based on the Fig. 4 a second embodiment of the invention described. In contrast to the first exemplary embodiment, the roughing-grinding tool 1 embodied as a roughing-grinding wheel has a second support body 23, so that the grinding wheel package 3 is arranged between the first support body 2 and the second support body 23. The second support body 23 is designed identically to the first support body 2. The second support body 23 is oriented in the same way as the first support body 2 and is fastened in the connection area 8 to the last grinding blank S 4. Fastening takes place in particular by gluing. In addition, the grinding discs S 1 to S 4 have a filling resin 24 impregnated, which stiffens the grinding discs S 1 to S 4 after hardening. The filling resin 24 is thus additionally introduced into the grinding discs S 1 to S 4, which are formed from grinding media on a support. For this purpose, the roughing-grinding tool 1 is impregnated with the filler resin 24, for example after the grinding discs S 1 to S 4 have been attached, preferably by immersion in a bath of filler resin 24. The filler resin 24 is, for example, a synthetic resin, preferably phenolic resin. The filling resin 24 soaks in particular the carrier layer 11 and stiffens the threads contained therein. With regard to the further structure, reference is made to the description of the first exemplary embodiment.

In Figur 5 ist ein drittes Ausführungsbeispiel beschrieben, welches auch mit den ersten beiden Ausführungsformen kombinierbar ist. Die Schleifronden S1 bis S4 bilden dabei jeweils zwei Schleifschichten 17 aus, sodass die jeweilige Schleifronden-Armierung A1 bis A4 in die zugehörige Schleifronde S1 bis S4 eingebettet ist. Eine der Schleifschichten 17 ist dem Tragkörper 2 bzw. 23 zugewandt, wohingegen die andere Schleifschicht 17 dem Tragkörper 2 bzw. 23 abgewandt ist. Dies bedeutet, dass die Schleifschichten 17 an einer Oberseite und an einer Unterseite der jeweiligen Schleifronde S1 bis S4 ausgebildet sind. Dies ermöglicht ein beidseitiges Arbeiten mit dem Schrupp-Schleifwerkzeug 1. Hinsichtlich des weiteren Aufbaus wird auf das erste Ausführungsbeispiel verwiesen.In Figure 5 a third embodiment is described, which can also be combined with the first two embodiments. The grinding discs S 1 to S 4 each form two grinding layers 17 so that the respective grinding disc reinforcement A 1 to A 4 is embedded in the associated grinding disc S 1 to S 4. One of the grinding layers 17 faces the support body 2 or 23, whereas the other grinding layer 17 faces away from the support body 2 or 23. This means that the grinding layers 17 are formed on an upper side and on a lower side of the respective grinding disc S 1 to S 4 . This enables both sides to work with the roughing-grinding tool 1. With regard to the further structure, reference is made to the first exemplary embodiment.

Der Tragkörper 2 bzw. die Tragkörper 2, 23 dienen erfindungsgemäß zum Abstützen des Schleifrondenpakets 3 und zugleich selbst zum Schruppschleifen. Dadurch, dass die Schleifronden S1 bis S4 mit den zugehörigen Schleifronden-Armierungen A1 bis A4 in dem Arbeitsbereich 7 unverbunden sind und unkaschiert dicht aufeinanderliegen, wird ein gezielter Verschleiß ermöglicht, so dass im Schleifprozess fortwährend unverschlissenes Schleifkorn 13 in Schleifeingriff kommt. Durch das gerichtete Schleifkorn 13 wird eine hohe Abtragsleistung und eine hohe Aggressivität erzielt, so dass das Schrupp-Schleifwerkzeug 1 insbesondere auch bei flachen Anstellwinkeln mit den erfindungsgemäßen Vorteilen einsetzbar ist. Der Tragkörper 2 bzw. die Tragkörper 2, 23 haben selbst die Eigenschaften eines Schrupp-Schleifwerkzeugs, insbesondere einer Schrupp-Schleifscheibe. Das Schrupp-Schleifwerkzeug 1 ist beispielsweise als Schrupp-Schleifscheibe oder als Schrupp-Schleiftopf ausgebildet. Zwischen einer Schleifronden-Armierung und einer der benachbarten Schleifronden kann bei Bedarf eine zusätzliche Papiertrennschicht vorgesehen sein.The support body 2 or the support bodies 2, 23 serve according to the invention to support the grinding wheel pack 3 and at the same time themselves for rough grinding. The fact that the grinding discs S 1 to S 4 with the associated grinding disc reinforcements A 1 to A 4 are not connected in the work area 7 and lie close to one another without a lamination, a targeted wear is made possible, so that in the grinding process continuously unworn Abrasive grain 13 comes into grinding engagement. The directed abrasive grain 13 achieves a high removal rate and a high level of aggressiveness, so that the roughing-grinding tool 1 can be used with the advantages according to the invention in particular even at flat angles of attack. The supporting body 2 or the supporting bodies 2, 23 themselves have the properties of a roughing-grinding tool, in particular a roughing-grinding wheel. The roughing-grinding tool 1 is designed, for example, as a roughing-grinding wheel or as a roughing-grinding cup. If necessary, an additional paper separating layer can be provided between a grinding wheel reinforcement and one of the neighboring grinding wheels.

Claims (15)

  1. A roughing grinding tool having
    - a supporting body (2, 23), whereas the supporting body (2, 23) comprises an abrasive grain (16) for roughing grinding, and
    - a trough-opening (5) for fastening a tool drive,
    characterized by at least one abrasive circle (S1 to S4), whereas the at least one abrasive circle (S1 to S4) forms a joining region (8) and a working region (7) surrounding the joining region (8), and the at least one abrasive circle (S1 to S4) is fastened in the joining region (8) and is unfastened in the working region (7).
  2. The roughing grinding tool as claimed in claim 1, characterized in that the supporting body (2, 23) forms an abrasive region (22) that comprises the abrasive grain (16) bonded by means of a bonding agent (15).
  3. The roughing grinding tool as claimed in claim 1 or 2, characterized in that the supporting body (2, 23) comprises at least one supporting-body reinforcement (18), which is arranged in particular next to a top side (20) and/or underside (21) of the supporting body (2, 23).
  4. The roughing grinding tool as claimed in claim 3, characterized in that at least one supporting-body reinforcement (19) is embedded in the abrasive region (22).
  5. The roughing grinding tool as claimed in one of claims 1 to 4, characterized
    in that the supporting body (2, 23) has a supporting-body outside diameter DT and the at least one abrasive circle (S1 to S4) has an abrasive circle outside diameter DS, wherein: 0.1·DS ≤ DT ≤ 1.2·DS, in particular 0.5·DS ≤ DT ≤ 1.1·DS, and in particular 0.8·DS ≤ DT ≤ DS.
  6. The roughing grinding tool as claimed in one of claims 1 to 5, characterized
    in that the at least one abrasive circle (S1 to S4) is arranged between a first supporting body (2) and a second supporting body (23).
  7. The roughing grinding tool as claimed in one of claims 1 to 6, characterized
    in that, for a number N of the at least one abrasive circle (S1 to S4): 1 ≤ N ≤ 9, in particular 2 ≤ N ≤ 8, and in particular 3 ≤ N ≤ 7.
  8. The roughing grinding tool as claimed in one of claims 1 to 7, characterized
    in that a plurality of abrasive circles (S1 to S4) are arranged one on top of another, wherein a first abrasive circle (S1) is fastened to the supporting body (2) and each further abrasive circle (S2 to S4) is fastened to an underlying abrasive circle (S1 to S3).
  9. The roughing grinding tool as claimed in one of claims 1 to 8, characterized
    in that a first abrasive circle (S1) is fastened to the supporting body (2) and a second abrasive circle (S2) is fastened to the first abrasive circle (S1).
  10. The roughing grinding tool as claimed in one of claims 1 to 9, characterized
    in that the at least one abrasive circle (S1 to S4) has an oriented abrasive grain (13).
  11. The roughing grinding tool as claimed in one of claims 1 to 10, characterized
    in that an abrasive circle reinforcement (A1 to A4) is fastened to at least part of the surface of the at least one abrasive circle (S1 to S4).
  12. The roughing grinding tool as claimed in one of claims 1 to 11, characterized
    in that the at least one abrasive circle (S1 to S4) comprises a backing layer (11) with abrasive grain (13) arranged thereon, wherein the backing layer (11) is configured in particular as paper, vulcanized fiber, nonwoven and/or backing textile.
  13. The roughing grinding tool as claimed in one of claims 1 to 12, characterized
    in that the at least one abrasive circle (S1 to S4) is stiffened with a filling resin (24).
  14. The roughing grinding tool as claimed in one of claims 3 to 13, characterized
    in that the at least one supporting-body reinforcement (18, 19) and/or the abrasive circle reinforcement (A1 to A4) comprises glass fibers and/or jute fibers.
  15. The roughing grinding tool as claimed in one of claims 1 to 14, characterized
    in that the at least one abrasive circle (S1 to S4) forms in each case at least one abrasive layer (17), which is arranged in particular on a top side and/or on an underside of the at least one abrasive circle (S1 to S4).
EP16757009.2A 2016-08-23 2016-08-23 Roughing grinding tool Active EP3504028B1 (en)

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CN (1) CN109689300B (en)
AU (1) AU2016421095B2 (en)
BR (1) BR112019002968B1 (en)
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ES2865162T3 (en) 2021-10-15
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BR112019002968A2 (en) 2019-05-14
EP3504028A1 (en) 2019-07-03
US20210245329A2 (en) 2021-08-12
CN109689300B (en) 2022-04-29
BR112019002968B1 (en) 2021-09-21
CN109689300A (en) 2019-04-26
US20190224814A1 (en) 2019-07-25
TWI749040B (en) 2021-12-11
WO2018036616A1 (en) 2018-03-01
MX2019002076A (en) 2019-05-15
TW201806695A (en) 2018-03-01
AU2016421095A1 (en) 2019-03-07
RU2721972C1 (en) 2020-05-25

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