EP3481909A1 - Compositions de polyhydroxyalcanoates et de polymères polaires - Google Patents
Compositions de polyhydroxyalcanoates et de polymères polairesInfo
- Publication number
- EP3481909A1 EP3481909A1 EP17734774.7A EP17734774A EP3481909A1 EP 3481909 A1 EP3481909 A1 EP 3481909A1 EP 17734774 A EP17734774 A EP 17734774A EP 3481909 A1 EP3481909 A1 EP 3481909A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composition
- mcl
- composition according
- polyhydroxyalkanoate
- compositions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J129/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Adhesives based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Adhesives based on derivatives of such polymers
- C09J129/02—Homopolymers or copolymers of unsaturated alcohols
- C09J129/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
- C08L91/06—Waxes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L93/00—Compositions of natural resins; Compositions of derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L93/00—Compositions of natural resins; Compositions of derivatives thereof
- C08L93/04—Rosin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J131/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Adhesives based on derivatives of such polymers
- C09J131/02—Homopolymers or copolymers of esters of monocarboxylic acids
- C09J131/04—Homopolymers or copolymers of vinyl acetate
Definitions
- the invention relates to biodegradable compositions of polar polymers containing polyhydroxyalkanoates, which provide improved pressure sensitive adhesives (PSA), hot melt adhesives and hot melt PSA compositions (HMPSA).
- PSA pressure sensitive adhesives
- HMPSA hot melt PSA compositions
- the chemical industry is continuously searching for new polymers and polymer compositions with improved properties.
- the field of adhesives is not an exception, and important efforts to develop new products with improved properties are currently carried out.
- the interest is not limited to moderate the adhesion, but to improve the rheological properties, the stability or reducing their environmental impact.
- WO 2004/076582 discloses a mixture of two polyhydroxyalkanoates (PHAs). Although no examples are given, it is generically indicated that one of the polymers can be 3-hydroxydodecanoate or 3- hydroxydodecenoate. Different mixtures are tested, all including polyhydroxybutyrate (PHB) in their structure. No mention of mixtures of PHAs with polar polymers is provided.
- PHAs polyhydroxyalkanoates
- WO 2004/076583 Al discloses a "moderately strong bond" for R-3-hydroxyoctanoate when applied between two Mylar polyester films. This document generically mentions the possibility of using additives, but does not provide any example or evidence. Examples 10-12 of D2 use polyhydroxyoctane neat, without mixing at all with other components.
- WO 96/05264 Al discloses adhesive compositions comprising PHAs, for example, polyhydroxyoctanoate or polyhydroxynonanoate.
- the compositions of D3 include a tackifier and have good tack properties, but do not disclose or suggests the possibility of mixing a PHA with polar polymer.
- WO 02/10303 A2 discloses adhesive compositions comprising polycaprolactone and a tackifying agent specifically selected for compatibility thereof.
- WO 2002/34857 discloses (met)acrylate-modified PHA in order to produce crosslinking, but no mixtures of PHAs with polar polymers or ethylene copolymers.
- the polymers disclosed in WO 2002/34857 have a number average molecular weight that is under about 50,000 Da, typically from about 500 to about 8,000 Da are described.
- PHA polyhydroxybutyrate
- PHBV poly 3- hydroxybutyrate-co-3-hydroxyvalerate
- WO 2004/101683 describes mixtures of PHAs and other polymers.
- the PHAs can be co-polymers of a first hydroxyl ester C Cs monomer (formula I) and a second hydroxyl ester Ce-C-n monomer (formula (II)).
- No adhesive compositions are discussed. On the contrary, stickiness is seen as a negative feature of the polymer (last paragraph of page 1).
- WO 2013/162059 discloses a mixture of short chain PHA (e.g. PHB or PHBV) and a "polar functional group modified polyolefin based polymer".
- PHA short chain PHA
- polar functional group modified polyolefin based polymer The application provides specific examples for ethylene/methyl acrylate/glycidyl methacrylate copolymerized resin, although never in combination with PHA.
- WO 2016/166292 claiming priority of April 17, 2015, and published October 20, 2016, refers to mixtures of mcl-PHAs with poly(alkylene carbonates).
- US 5,169,889 discloses an adhesive blend comprising PHBV or PHB with an EVA polymer, including examples M and N (table 6) showing hot melt compositions comprising Biopol (PHBV) and 10% of Elvax 40 or Vinathene 90500 (EVA polymers, 40% and 50% vinyl content, respectively).
- EVA polymers including examples M and N (table 6) showing hot melt compositions comprising Biopol (PHBV) and 10% of Elvax 40 or Vinathene 90500 (EVA polymers, 40% and 50% vinyl content, respectively).
- a first embodiment of the invention is a composition, preferably an adhesive composition, comprising
- component (i) includes medium-chain length polyhydroxyalkanoates and long-chain length polyhydroxyalkanoates. Said component (i) is also referred to as "mcl-PHA" in the present disclosure.
- the compositions of the invention solve several problems of the current adhesives.
- the mcl- PHA is a polymer of natural origin which can substitute some components of the hot melt and PSA (pressure sensitive adhesives). It is has been found that mcl-PHAs are surprisingly suited to replace other components of synthetic origin or which, being of natural origin, require further modifications in order to be used. Even further, the compositions of the invention do not require the use of cross- linkers in order to provide for sufficient cohesive strength. Thus, it is an embodiment of the invention to provide a composition comprising no crosslinkers. It is thus preferable that they are thermoplastic polar polymers. The compositions of the invention therefore reduce their carbon footprint.
- compositions of the invention display improved tackiness and peel strength at very low temperatures. This could not been foreseen even by previous studies of adhesives including short chain PHAs (e.g. example M and N in the US 5,169,889).
- compositions of the invention can be made into hot melt, PSA or HMPSA adhesives.
- the present invention opens the door to a new family of biodegradable adhesive compositions having low temperature tackiness, peel strength and adhesion.
- PSA pressure sensitive adhesives
- HMPSA hot melt PSA compositions
- a further aspect of the invention is the use of a polyhydroxyalkanoate as a tackifier in an adhesive composition wherein one of the monomers of said polyhydroxylalkanoate comprises 7 or more carbon atoms, and all monomers of said polyhydroxylalkanoate comprise 6 or more carbon atoms.
- a further aspect of the invention is a method for the preparation of the compositions of the invention which comprises mixing of the polar polymer and the mcl-PHA at temperature which is sufficient to melt both components.
- Polar polymers according to the present invention are considered those polymers which comprise carbon-heteroatom bonds, except poly(alkylene carbonates).
- Polar polymers are typically considered those comprising at least a 5 molar % of carbon-heteroatom bonds (C-Het%), preferably 10 molar % of carbon-heteroatom bonds (C-Het%), preferably comprising at least 15 molar % of carbon-heteroatom bonds, more preferably at least 20 molar % of carbon-heteroatom bonds, with respect to the sum of carbon-carbon bonds and carbon-heteroatom bonds, except poly(alkylene carbonates).
- compositions of the invention comprise typically polar polymers used in adhesive compositions, such as PSA, hot melt adhesive or HMPSA compositions.
- PSA hot melt adhesive
- HMPSA compositions typically polar polymers used in adhesive compositions.
- typical polar polymers used in hot melt, PSA or HMPSA adhesives are copolymers of unsaturated hydrocarbon and an acrylate ester or acid, or copolymers of an unsaturated hydrocarbon and a vinyl saturated aliphatic ester or polyvinylalcohol (PVOH) or polyamides or polyesters or polyurethanes or vinyl ethers or polyolefins grafted with polar groups or mixtures thereof.
- the unsaturated hydrocarbon monomer usually comprises a short chain, typically, ethylene, propylene or butylene, but unsaturated hydrocarbons with more carbons are possible. The most frequently used is ethylene.
- copolymers of unsaturated hydrocarbon and a acrylate ester or acid available to the skilled person are copolymers of unsaturated hydrocarbons and acrylic acid or esters of (meth)acrylate (G- C22 alkyl esters, e.g. methylmethacrylate) or acrylonitrile.
- Said acrylate ester or acid may have the following formula wherein i is hydrogen or a Ci-G. aliphatic saturated hydrocarbon, and R 2 is hydrogen of a G-Cs aliphatic saturated hydrocarbon.
- Some exemplary acrylate esters or acids are methyl (meth)acrylate, ethyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, hexyl (meth)acrylate, 2-ethyl benzyl acrylate, lauryl acrylate, cetyl acrylate, stearyl acrylate, eicosyl acrylate, isodecyl acrylate, dodecyl (meth)acrylate, hydroxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, butyl (meth)acrylate or Trimethylolpropane triacrylate (TMPTA), benzyl acrylate, cyanoethyl acrylate, 2,2,2-trifluoroethyl (meth)acrylate.
- TMPTA Trimethylolpropane triacrylate
- Exemplary polymers of this class are thus ethylene methyl acrylate (EMA), ethylene methyl methacrylate (EMMA), ethylene butyl acrylate (EBA), ethylene acrylic acid (EEA).
- EMA ethylene methyl acrylate
- EMMA ethylene methyl methacrylate
- EBA ethylene butyl acrylate
- EAA ethylene acrylic acid
- Examples of copolymers of an unsaturated hydrocarbon and a vinyl saturated aliphatic ester typically comprise a vinyl Ci-G. saturated aliphatic ester.
- the most frequently used copolymer of an unsaturated hydrocarbon and a vinyl saturated aliphatic ester is ethylene-vinyl acetate (EVA) and ethylene n-butyl acrylate (EBA).
- Polyamides are polymers having repeating units linked by an amide bond, typically an aliphatic or aromatic repeating unit. Examples of polyamides are nylons.
- TPUs thermoplastic polyurethanes
- chain extenders chain extenders
- long-chain polyols chain extenders
- the TPU is preferably based on a polyol (long-chain diol), an aliphatic diisocyanate and a chain extender.
- TPUs are available in the market from different vendors, such as, for example, Irogran'" (Huntsman), EstaneTM (Lubrizol), DesmocollTM or Elasthane'” (DSM).
- the polar polymer is typically selected from the group of copolymers of ethylene and vinyl acetate, copolymers of ethylene and a (met)acrylate, a thermoplastic polyurethane, PVOH and mixtures thereof.
- compositions of the invention are especially suited for PSA and HMPSA compositions, especially PSA compositions, which typically reduce their tack at low temperatures.
- PSA compositions which typically reduce their tack at low temperatures.
- the PSAs based on the composition of the invention show excellent tack at low temperatures.
- mcl-PHAs provide improved adhesive compositions when mixed with polar polymers.
- mcl-PHAs are typically synthesized by a broad range of natural and genetically engineered bacteria as well as genetically engineered plant crops (Braunegg et al., 1998, J. Biotechnology 65: 127-161; Madison and Huisman, 1999, Microbiology and Molecular Biology Reviews, 63: 21-53; Poirier, 2002, Progress in Lipid Research 41: 131-155).
- Useful microbial strains for producing mcl-PHAs include, but are not limited to Alcaligenes eutrophus (renamed as Ralstonia eutropha), Alcaligenes latus, Azotobacter, Aeromonas, Comamonas, Pseudomonas, and genetically engineered organisms including genetically engineered microbes such as Pseudomonas, Ralstonia and Escherichia coli.
- the mcl-PHA used in the composition of the invention comprises one or more mcl-PHA, wherein each one is independently chosen from a mcl-PHA of formula (II) and stereoisomers thereof
- n, m or k are each independently an integer
- p and q are integers adding in each case between 3 and 40;
- x and z are integers adding in each case between 4 and 40;
- each of i and f1 ⁇ 2 is methyl.
- the mcl-PHA of the invention can be a mixture of 2, 3, 4, 5, 6, 7, 8 or 9 mcl-PHAs, or even more. Even further, the mcl-PHA can be a mixture of polymers, each incorporating 2 or more, for example, 2, 3, 4, 5, 6, 7, 8 or 9, or more, monomers, wherein at least one of the monomers comprises 7 or more carbon atoms, and all monomers comprise 6 or more carbon atoms.
- Each mcl-PHA is typically one that comprises beta-substituted monomers, wherein x or p are 1, preferably wherein x and p are 1.
- One or more mcl-PHAs may however comprise a gamma-substituted monomer wherein x or p are 2.
- p and q can be integers adding in each case between 3 and 40, and x and z are integers adding in each case between 5 and 40.
- p and q can also be integers adding in each case between 4 and 40, and x and z are integers adding in each case between 4 and 20. Even further, p and q can be integers adding in each case between 3 and 18; and x and z are integers adding in each case between 5 and 16.
- x can be 1 for every n or m and z can be in each case selected from the group consisting of 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 and 25, preferably in each case selected from the group consisting of 8, 9, 10, 11, 12, 13, 14, 15, 16, 17 and 18.
- x and p are 1 for every n and m, and each of p and z is independently selected from the group consisting of 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 and 25.
- n, m and k determine the size and molecular weight of the mcl-PHA and their value is not critical for the present invention, and can each independently be comprised between 1 and 10,000 as long as k is at least 1 and the sum of n and m is at least 1 (e.g. 10-8,000), typically between 25 and 1,000, for example between 30 and 900 or between 50 and 800, more typically between 100 and 700.
- the mcl-PHA used in the composition of the invention can be one of formula (III), which includes stereoisomers thereof
- c is in each case 1, 2 or 3;
- a is in each case 1, 2 or 3;
- b and d are in each case integers independently selected from 3 to 24;
- each of i and F1 ⁇ 2 is independently methyl.
- the mcl-PHA comprises two alpha-substituted monomers, i.e. a mcl-PHA wherein a and c are both 1.
- the mcl-PHA used in the invention is preferable a mixture of different mcl-PHAs.
- "said polyhydroxyalkanoate” or "a polyhydroxyalkanoate” or “one polyhydroxyalkanoate” or the similar terms refer to a mixture of mcl-PHAs wherein at least one, preferably all of them, comprise one monomer having 7 or more carbon atoms, and all monomers comprise 6 or more carbon atoms. It is preferred that the said mcl-PHA polymer mixture comprises between 2 and 15, preferably between 3 and 12 different monomers wherein one of the monomers comprises 7 or more carbon atoms, and all monomers of said comprise 6 or more carbon atoms. Many different combinations are possible within the inventive concept of the present disclosure, and only a few are listed below as non-limiting possibilities.
- An example of such mcl-PHA polymer mixture comprises between 0.1 wt% and 99 wt% of 3- hydroxyhexanoate, and between 0.1 wt% and 99 wt% of 3-hydroxyoctanoate.
- a further example of such mcl-PHA polymer mixture comprises between 0.1 wt% and 99 wt% of 3- hydroxyhexanoate, and between 0.1 wt% and 99 wt% of 3-hydroxydodecanoate.
- a further example of such mcl-PHA polymer mixture comprises between 0.1 wt% and 99 wt% of 3- hydroxyhexanoate, and between 0.1 wt% and 99 wt% of 3-hydroxytetradecanoate.
- Another possible mixture is a for example between 1 wt% and 10 wt% of 3-hydroxyhexanoate, between 10 wt% and 50 wt% of 3-hydroxyoctanoate, between 10 wt% and 50 wt% of 3- hydroxydecanoate, between 5 wt% and 30 wt% of 3-hydroxydodecanoate, between 0.5 wt% and 20 wt% of 3-hydroxytetradecanoate and between 0.1 wt% and 20 wt% of 3-hydroxyhexadecanoate.
- a further example of such mcl-PHA polymer mixture comprises between 0 wt% and 99 wt% of 3- hydroxyhexanoate, and at least one of between 0.1 wt% and 99 wt% of 3-hydroxyoctanoate, between 0.1 wt% and 99 wt% of 3-hydroxydecanoate, between 0.1 wt% and 99 wt% of 3-hydroxydodecanoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecanoate, between 0.1 wt% and 99 wt% of 3- hydroxyhexadecanoate, between 0.1 wt% and 99 wt% of 3-hydroxyoctadecanoate, between 0.1 wt% and 99 wt% of 3-hydroxyicosanoate, between 0.1 wt% and 99 wt% of 3-hydroxydocosanoate, between 0.1 wt% and 99 wt% of hydroxytetracosanoate,
- a further example of such mcl-PHA polymer mixture comprising monomer units including carbon- carbon double bonds comprises between 0.1 wt% and 99 wt% of 3-hydroxyhexanoate, and at least one of between 0.1 wt% and 99 wt% of 3-hydroxyoctanoate, between 0.1 wt% and 99 wt% of 3- hydroxydecanoate, between 0.1 wt% and 99 wt% of 3-hydroxydodecanoate, between 0.1 wt% and 99 wt% of 3-hydroxydodecenoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecanoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecenoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecenoate, between 0.1 wt% and 99 wt% of 3- hydroxyhexadecanoate, between 0.1 wt% and 99 wt
- All monomers of the mcl-PHAs used in the compositions of the invention comprise 6 or more carbon atoms, preferably between 6 and 40 carbon atoms.
- all monomers of the mcl-PHAs used in the compositions of the invention comprise between 6 and 36 carbon atoms, preferably between 8 and 34 carbon atoms.
- One of the monomers of the mcl-PHAs used in the compositions of the invention comprises 7 or more carbon atoms, and all monomers of said mcl-PHA comprise 6 or more carbon atoms, preferably between 6 and 40 carbon atoms, more preferably between 6 and 36 carbon atoms, more preferably between 6 and 28 carbon atoms.
- the polyester backbone of mcl-PHAs used in the compositions of the invention includes an aliphatic pending group, usually in beta position (poly-3-hydroxy), with respect to the carbonyl unit.
- the polymers used in the composition of the invention can have a variety of molecular weights and molecular weight distributions, which is not critical to achieving the purposes of the invention.
- the polymers typically have a number averaged molecular weight over 300 Da, for example between 300 and 10 7 Da, and in a preferred embodiment between 10 3 and 10 4 Daltons.
- the mcl-PHAs used in the mixtures of the invention have a number averaged molecular weight equal to or above 50,000 Da, preferable above 50,000 Da, for example, between 50,000 and 500,000 Da or between 50,000 and 440,000 Da or between 55,000 and 300,000 Da, for example, between 60,000 and 200,000 Da. Further typical number averaged molecular weights of the mcl-PHAs used in the mixtures of the invention is comprised between 60,000 and 200,000 Da, for example between 60,000 and 150,000 Da.
- Mn Number averaged molecular weights (Mn) and polydispersity indices (Mw/Mn) were determined against PS standards by gel-permeation chromatography (GPC) using a Bruker 3800 equipped with a deflection Rl detector. Tetrahydrofuran or Chloroform at 1 mL/min flow rate was used as eluent at room temperature.
- At least one of the mcl-PHAs used in the composition of the invention is of formula (II), or a stereoisomer thereof, wherein k is an integer comprised between 50 and 50,000. According to a further embodiment, n and m is an integer independently comprised between 10 and 8,000.
- the mcl-PHAs used in the compositions of the invention can be either homopolymers or co-polymers, for example, copolymers of a 3-hydroxyalkanoate.
- Such mcl-PHAs can also comprise homopolymers wherein said mcl-PHA comprises an homopolymer of hydroxyalkanoate, for example comprising more than 8 carbon atoms, or more than 12 carbon atoms, or more than 16 carbon atoms, for example, between 8 and 40 carbon atoms or between 8 and 36 carbon atoms or between 9 and 30 carbon atoms.
- a mcl-PHA is formed by enzymatic polymerization of one or more monomer units inside a living cell.
- Examples of monomer units that can make the mcl-PHAs used in the compositions of the invention include 3-hydroxyhexanoate, 3-hydroxyheptanoate, 3-hydroxyoctanoate, 3- hydroxynonanoate, 3-hydroxydecanoate, 3-hydroxyundecanoate, 3-hydroxydodecanoate, 3- hydroxytridecanoate, 3-hydroxytetradecanoate, 3-hydroxypentadecanoate, 3- hydroxyhexadecanoate, 3-hydroxyheptadecanoate, 3-hydroxyoctadecanoate, 3- hydroxynonadecanoate, 3-hydroxyicosanoate, 3-hydroxyhenicosanoate, 3-hydroxydocosanoate, 3- hydroxytricosanoate, 3-hydroxytetracosanoate, 3-hydroxypentacosanoate, 3-hydroxyhexacosanoate.
- the mcl-PHA can be a co-polymer of two or more, for example 2 or 3, of said monomers.
- the mcl-PHA can be a co-polymer of poly-3-hydroxyhexanoate, e.g. poly(3-hydroxyhexanoate-co-3- hydroxyoctanoate) (PHOHHx).
- Examples of such mcl-PHA can be poly(3-hydroxyhexanoate-co-3- hydroxynonanoate) (PHNHHx), poly(3-hydroxyoctanoate) (PHO), poly(3-hydroxydecanoate) (PHD), or mixtures thereof.
- the mcl-PHA can be an homopolymer of one of said monomers, for example, poly-3- hydroxyheptanoate, poly-3-hydroxyoctanoate, poly-3-hydroxynonanoate, poly-3-hydroxydecanoate, poly-3-hydroxyundecanoate, poly-3-hydroxydodecanoate, poly-3-hydroxytridecanoate, poly-3- hydroxytetradecanoate, poly-3-hydroxypentadecanoate, poly-3-hydroxyhexadecanoate, poly-3- hydroxyheptadecanoate, poly-3-hydroxyoctadecanoate, poly-3-hydroxynonadecanoate, poly-3- hydroxyicosanoate, poly-3-hydroxyhenicosanoate, poly-3-hydroxydocosanoate, poly-3- hydroxytricosanoate, poly-3-hydroxytetracosanoate, poly-3-hydroxypentacosanoate, poly-3- hydroxyhexacos
- the mcl-PHA of the invention comprises monomer units with carbon-carbon double bonds, e.g. 3-hydroxyocteneate, 3-hydroxydeceneate, 3-hydroxydodecenoate, 3- hydroxytetradecenoate, 3-hydroxydhexadecenoate, 3-hydroxyoctadecenoate, 3-hydroxyicosenoate, or mixtures thereof. Proportions of mcl-PHA and polar polymer
- the mcl-PHA is a surprisingly good substitute of tackifying agents.
- the compositions of the invention thus encompass a wide range of mcl-PHA loads, depending on whether they are used as the only tackifying agent or in combination with further tackifying agents.
- the amount of mcl-PHA in the composition can be at least 1 wt% with respect to the total weight of the composition, or between 1% and 60 wt%, preferably between 5% and 55 wt%, preferably between 5% and 50 wt%, preferably between 8% and 40 wt% with respect to the total weight of the composition.
- the amounts of mcl-PHA can be between 10% and 50 wt% with respect to the total weight of the composition, when no further tackifying agent is added.
- the amount of mcl-PHA can be as low as 1%, for example between 5% and 30 wt% with respect to the total weight of the composition, when combined with further tackifying agents.
- the amount of polar polymer in the composition can be adjusted. Typical loads of polar polymer are more than 20 wt% with respect to the total weight of the composition, for example, between 35% and 70 wt% with respect to the total weight of the composition.
- the amounts of the polar polymer can be adjusted by the skilled person to achieve required specifications.
- typical PSA compositions may comprise polar polymer in amounts between 35% and 80 wt%, or between 45% and 65 wt%, or between 35% to 70 wt%, or between 50% and 70 wt%, or between 52% and 62 wt%, with respect to the total weight of the composition, the vinyl content being typically comprised between 10% and 60%, for example between 20% and 50%.
- polar polymers are typically loaded in hot melt compositions in amounts between 35% and 70 wt% or between 40% and 70 wt% or 35% and 55 wt% with respect to the total weight of the composition, the vinyl content being typically comprised between 5% and 40%, e.g. between 10% and 40%.
- polar polymers are typically loaded in hot melt pressure sensitive adhesive compositions in amounts between 40% and 50 wt% between 35% and 55 wt% with respect to the total weight of the composition, the vinyl content being typically comprised between 5% and 60% or between 5% and 40%, e.g. between 10% and 40%. Any of the proportions of mcl-PHA and polar polymer can be combined to make new ranges of components of compositions of the invention.
- the present invention includes mixtures of enantiomers or diastereoisomers, as well as enantiomerically pure compounds thereof.
- the present invention encompasses all possible isomers of a polar polymer or a mcl- PHA, "isomer" meaning species having atoms bonded in the same order but with different spatial distribution, for example, the present invention includes cis- and trans-isomers, E- and Z- isomers, R- and S- enantiomers, diastereomers, racemic mixtures thereof, or stereochemical ⁇ enriched mixtures.
- tacticity which in the present application takes its normal meaning, and refers to the stereoregularity of the orientation of the pending groups with respect to the polymer's backbone.
- isotactic polymers all the substituents are located on the same side of the polymer's backbone.
- a 100% isotactic macromolecule consists of 100% meso diads.
- syndiotactic polymers the substituents have alternating positions along the polymer's backbone.
- a 100% syndiotactic polymer consists 100% of racemo diads.
- the present invention encompasses both, isotactic and syndiotactic polymers, as well as intermediate situations between both, i.e. atactic polymers.
- An embodiment of the present invention includes a polar polymer which is isotactic or syndiotactic or atactic.
- composition of the invention can be mixed following ordinary processes in the art such as those described in Encyclopedia of Polymer Science and Engineering, 2nd Ed., vol. 14, Polymer Blends chapter, page 9, 1988. Procedures well known to the skilled person are combining solutions of the composition components, by roller mixing or by compounding in an extruder or kneader and alike.
- the mcl-PHA and the polar polymer are mixed, preferably in a high sheer mixer, at temperatures sufficient to melt the polymers, for example ranging from 20°C to 250°C, typically between 100°C and 200°C.
- Most compositions of the invention are mixed at a temperature comprised between 140°C and 190°C.
- Other additives in the formulation can be added before or after mixing mcl-PHAs and polar polymers
- compositions of the invention can act directly as Pressure sensitive adhesives (PSA), such as hot melt or hotmelt pressure sensitive adhesive, or can be formulated with further additives.
- PSA Pressure sensitive adhesives
- the adhesive of the invention can be detached again from the substrate surfaces.
- the pressure sensitive adhesives of the invention are used to reversibly bond two substrates or adherends.
- the hot melt and HMPSA adhesives of the invention may be used to bond a broad spectrum of different solid substrates. These substrates may be flexible or, alternatively, rigid.
- one of the substrates to be bonded is thin and flexible, in the form more particularly of films, multi-layer films, paper, aluminum, or multilayer constructions from paper, aluminium and polymer films.
- the pressure sensitive and hotmelt pressure sensitive adhesives according to the invention can be used to bond substrates such as glass, metal, ceramic, wood, coated or uncoated paper, paperboard packaging and plastics, such as, for example, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyamide (PA), polypropylene (PP) and polyethylene (PE), polyvinyl chloride (PVC) and polystyrene (PS).
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PA polyamide
- PP polypropylene
- PE polyethylene
- PVC polyvinyl chloride
- PS polystyrene
- Thin flexible substrates such as films, multi-layer films or paper can then be glued to such solid substrates.
- the adhesive composition of the invention is preferably used to bond plastic substrates, particularly substrates made of polyethylene, polypropylene, polystyrene, polyvinyl chloride, polyethylene terephthalate, polyamide, polyethylene naphthalate or cellophane.
- the adhesive of the invention is used for reversible bonding of two flexible, two rigid or one flexible and one rigid substrates.
- the invention further provides the bonded, preferably reversibly bonded, substrates comprising the hot melt adhesive of the invention.
- the adhesive of the invention is used in the manufacture of packaging or parts of packaging such as lids, trays, containers, pouches, flow packs or blisters for food, pharmaceuticals, cosmetics as well as industrial applications. More particularly, the adhesive of the invention is used in the manufacture of resealable packaging or parts of resealable packaging for food products.
- the invention is also directed to the packaging or parts of packaging, such as lids, trays, containers, bags, pouches, flow packs or blisters, comprising the adhesive of the invention.
- composition can be an adhesive composition comprising
- a polyhydroxyalkanoate wherein one of the monomers of said polyhydroxylalkanoate comprises 7 or more carbon atoms, and all monomers of said polyhydroxylalkanoate comprise 6 or more carbon atoms, preferably at least 1 wt% of said polyhydroxyalkanoate with respect to the total weight of the composition;
- compositions of the invention may display tack, for example above 5, or above 10 or above 20 KPa at 0°C as measured according to EN-14510:2005, or even at temperatures below 0°C.
- tack for example above 5, or above 10 or above 20 KPa at 0°C as measured according to EN-14510:2005, or even at temperatures below 0°C.
- the compositions of the invention can be made into hot melt adhesives or PSA or HMPSA having tackiness at surprisingly low temperatures.
- the tack in all cases in the present application was measured according EN 14510:2005 wherein (see example 3 for details):
- thermocouple placed in contact with the sample
- Hot melt and H PSA compositions typically use waxes, and any which is compatible with the rest of the components of the mixture can be used in the present invention.
- the wax is added to the mixture in a amounts between 1 wt% and 40 wt% with respect to the total weight of the composition, for example between 5 wt% and 30 wt%, preferably between 10 wt% and 25 wt%.
- waxes are paraffin waxes, microcrystalline waxes, Fischer- Tropsch synthetic waxes, and polyolefin (i.e. polyethylene, polypropylene, copolymers) waxes.
- types of waxes that may be used include natural waxes, partially synthetic waxes and fully synthetic waxes.
- Natural waxes are formed through biochemical processes and are mineral or products of animal or plant metabolism. Partially synthetic waxes are formed by chemically reacting natural waxes.
- Fully synthetic waxes are prepared by polymerizing low molar mass starting materials such as carbon, methane, ethane or propane. The two main groups of fully synthetic waxes are the Fischer- Tropsch waxes and polyolefin waxes such as polyethylene wax, polypropylene wax and copolymers thereof (see for example, Ullmann's Encyclopedia of Industrial Chemistry).
- the mcl-PHA can be used as a tackifying agent, concretely as a tackifying agent in a PSA or hot melt composition.
- the adhesive compositions of the invention may however comprise further tackifying agents in addition to the mcl-PHA.
- the composition of the invention may comprise (i) between 10 and 95 wt%, e.g.
- a polar polymer for example, of a copolymer of an unsaturated hydrocarbon and an (meth)acrylate ester or acid, or copolymer of unsaturated hydrocarbon and a vinyl saturated aliphatic ester, or a polyester, or a polyvinylacetate, or a thermoplastic polyurethane or mixtures thereof; and between 5 wt% and 80 wt% of a mcl-PHA; and comprises no tackifier.
- a polar polymer for example, of a copolymer of an unsaturated hydrocarbon and an (meth)acrylate ester or acid, or copolymer of unsaturated hydrocarbon and a vinyl saturated aliphatic ester, or a polyester, or a polyvinylacetate, or a thermoplastic polyurethane or mixtures thereof; and between 5 wt% and 80 wt% of a mcl-PHA; and comprises no tackifier.
- the composition of the invention does comprise a further tackifying agent.
- the further tackifying agent can be present in amounts up to 50 wt%, for example of 10-40 wt% or 15- 35 wt% with respect to the total weight of the composition. These amounts can be reduced in the compositions of the invention, which may comprise between 0 and 40 wt% with respect to the total weight of the composition, for example between 0.1 and 30 wt% with respect to the total weight of the composition.
- the composition of the invention may comprise (i) between 20 and 70 wt%, e.g.
- tackifier or "tackifying agent” or “tackifying resin” is recognized in the art and includes those substances that provide tack to adhesive compositions.
- the tackifying agent is typically a resin and can be, but is not limited to, rosin resins, hydrocarbon resins, terpene resins and derivatives thereof.
- the tackifying resin can be selected from rosin resins (also called colophony resins), rosin ester resins, fully or partly hydrogenated rosin resins, disproportionated rosin resins, fully or partly hydrogenated rosin ester resins, disproportionated rosin ester resins; aromatic, aliphatic or cycloaliphatic hydrocarbon resins, derivatives thereof, and fully or partly hydrogenated aromatic, aliphatic or cycloaliphatic hydrocarbon resins; terpene resins, terpene polymers and copolymers, phenol-modified terpene resins and hydrogenated derivatives thereof.
- the tackifying resin is a hydrocarbon resin or a derivative thereof.
- it is selected from aromatic, aliphatic or cycloaliphatic hydrocarbon resins, derivatives thereof, and fully or partly hydrogenated aromatic, aliphatic or cycloaliphatic hydrocarbon resins.
- the adhesive composition comprises as further tackifying only a rosin resin or a derivative thereof, such as a fully or partly hydrogenated rosin resin, disproportionated rosin resin, a rosin ester resin, a fully or partly hydrogenated rosin ester resin or a disproportionated rosin ester resin.
- a rosin ester resin or a derivative thereof such as a fully or partly hydrogenated rosin ester resin or a disproportionated rosin ester resin.
- a hydrogenated rosin ester resin such as a glycerol ester of hydrogenated rosin.
- compositions of the invention may further comprise other additives frequently used in the preparation of PSA adhesives compositions.
- the adhesive composition of the invention can comprise one or more further additives.
- the composition of the invention comprises 0 to 5 wt% of one or more further additives, based on the total weight of the composition. In a particular embodiment, it comprises 0.01 to 5 wt% of one or more further additives, preferably 0.01 to 3 wt. %, more preferably 0.05 to 2 wt. %, even more preferably 0.05 to 0.5 wt. %.
- Typical additives of hot melt or PSA adhesives are well known in the art.
- antioxidants such as sterically hindered phenols, phosphites, thioethers or thioesters
- stabilizers antislipping agents such as amide derivatives
- colorants such as titanium dioxide
- fillers such as talc, clay, silica and calcium carbonate.
- composition of the invention can optionally include plasticizers (e.g., benzoates such as 1,4- cyclohexanedimethanol dibenzoate, glyceryl tribenzoate, or pentaerythritol tetrabenzoate, phthalates, paraffin oils, polyisobutylene, chlorinated paraffins, etc.).
- plasticizers e.g., benzoates such as 1,4- cyclohexanedimethanol dibenzoate, glyceryl tribenzoate, or pentaerythritol tetrabenzoate, phthalates, paraffin oils, polyisobutylene, chlorinated paraffins, etc.
- Suitable adhesives can be obtained with the compositions of the invention without the need of plasticizers.
- the composition of the invention does not comprise plasticizers.
- composition of the invention does not require a plasticizer or a further tackifying agent, and the skilled person can decide not to use it if required.
- the composition of the invention may comprise 0.1 to 5 wt.% of at least one plasticizer, based on the total weight of the composition.
- the composition of the invention may comprise from 0.5 to 5 wt. %, for example from 1 to 5 wt. %, of at least one plasticizer.
- plasticizers available to the skilled person.
- Some examples are medicinal white oils, mineral oils, vegetal or animal oils; a Iky I esters of aliphatic or aromatic carboxylic acids, such as adipates, sebacates, phthalates, citrates, benzoates, mellitates and aromatic sulphonates; alcohols, glycols or polyols, including polyether polyols and polyester polyols; and mixtures thereof.
- a frequently used plasticizer appropriate in the present invention is an oil.
- it is selected from medicinal white oils (also called paraffin oils), mineral oils, vegetal oils and animal oils.
- the at least one plasticizer is a medicinal white oil, preferably a saturated mineral hydrocarbon, more preferably a saturated mineral hydrocarbon with a number molecular weight of 200 to 800 g/mol, even more preferably 500 g/mol.
- said plasticizer can be selected from alcohols, glycols and polyols.
- compositions of the invention can also comprise as an optional additive 0.005 to 5 wt% of at least one antioxidant, based on the total weight of the adhesive composition, for example, 0.01 to 5 wt% of at least one antioxidant, preferably 0.01 to 3 wt%, more preferably 0.05 to 2 wt%, even more preferably 0.05 to 0.5 wt%.
- Said antioxidant can be selected from sterically hindered phenols, phosphites and mixtures thereof. Preferably, it is a mixture of a sterically hindered phenol and a phosphite.
- Sterically hindered phenols are well known to the skilled person in the art and refer to phenolic compounds which contain sterically bulky radicals, such as tert-butyl, in close proximity to the phenolic hydroxyl group thereof. In particular, they may be characterized by phenolic compounds substituted with tert-butyl groups in at least one of the ortho positions relative to the phenolic hydroxyl group. Hindered phenols frequently used have tert-butyl groups in both ortho-positions with respect to the hydroxyl group.
- hindered phenols include pentaerythritol tetrakis(3- (3,5-di-tert-butyl-4-hydroxyphenyl)propionate), l,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4- hydroxybenzyl) benzene, n-octadecyl-3(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 4,4'- rnethylenebis(4-rnethyl-6-tert-butylphenol), 4,4'-thiobis(6-tert-butyl-o-cresol), 6-(4- hydroxyphenoxy)-2,4-bis(n-ocytlthio)-l,3,5-triazine, 2,4, 6- tris(4-hydroxy-3,5-di-tertbutyl- phenoxy)- 1,3,5-triazine, di-n-oct
- Phosphites are preferably aromatically substituted phosphites, preferably substituted or unsubstituted triphenyl phosphites. Examples of these phosphites include triphenyl phosphite, trisnonylphenyl phosphite, and tris (2,4-di-tert butylphenyl)-phosphite.
- the composition of the invention may comprise 0.05 to 0.5 wt% of at least one antioxidant selected from sterically hindered phenols, aromatically substituted phosphites and mixtures thereof.
- the antioxidant is a mixture of a sterically hindered phenol and an aromatically substituted phosphite, e.g. a mixture of pentaerythritol tetrakis (3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate) and tris (2,4-di-tert-butylphenyl)-phosphite.
- Further additives that can be included in the compositions of the invention can be selected from the following:
- fillers for reducing cost, adding bulk, improving cohesive strength (forming filler-matrix composite material with good interfacial properties) and altering properties e.g., calcium carbonate, barium sulfate, talc, silica, carbon black, clays (e.g., kaolin);
- UV stabilizers which protect the material against degradation by ultraviolet radiation
- ferromagnetic particles ferromagnetic particles, hygroscopic water-retaining materials, or other materials which can yield a composition which can be activated by microwave heating; and/or
- EVA Ethylene vinyl acetate, VA: 18 wt% (6.68 molar%)
- IF 150 g/lOmin ( 190°C, 2.16 Kg)
- ISO 1133 EVA: Ethylene vinyl acetate, VA: 28 wt% (11.25 molar%)
- IF 400 g/lOmin ( 190"C, 2.16 Kg)
- ISO 1133 EVA: Ethylene vinyl acetate, VA: 33 wt% (13.83 molar%)
- I F 15 g/10 min ( 190°C, 2.16 Kg)
- I F 55 g/10 min ( 190°C, 2.16 kg)
- IF 150 g/lOmin ( 190°C
- Ibercer 3080 microcristalline paraffin wax
- Piccolyte C115 polyterpene resin
- IrganoxTM 1010 Pentaerythritol tetrakis (3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate)
- Example 1 mcl-PHAs
- the biocatalyst used for the production of medium chain length polyhydroxyalkanoates was Pseudomonas putida KT2440.
- the fermentations were performed in a 5-liters fermenter Braun Biostat B in two steps: a) 25 hours batch step followed by b) 33 hours pulse fed-batch step.
- the bacteria were grown in 250 mL of Inoculum medium (Table 1) until reaching O Deoonm of 1.0. Two hundred mL of this culture were added to the fermenter already containing 2 L of production medium (Table 1).
- Free fatty acids were obtained by saponification of the raw material with KOH pH 10.0 at 65°C under constant stirring at 200 rpm. The mix was acidified with HCI (37% w/v) until pH 5.0. The organic fraction contained the FFA was removed, and kept for using during the fermentation. The proportion of FFA:glycerin was 91:9. Fatty acid Content in %
- Linoleic acid (C18:2n6) 12.0 ⁇ 0.2
- NaOH was used to keep pH at 7.0.
- the feed is automatic to keep exponential growth measured as consume of O2.
- the cells are recovered by centrifugation at 8,000 g 10 minutes at 4°C and dried at 65°C until the dry weight remains constant.
- PHA is extracted using chloroform as solvent in a Soxhlet system: 30-40 grams of dry biomass using 300 mL of solvent in a 250 mL-Soxhlet during 8 hours.
- PHA-chloroform mixture is added to 10 volumes of cold methanol (4°C) which precipitates the polymer.
- mcl-PHA is recovered by centrifugation at 10,000 g 15 minutes. The pellet is washed with 1 volume of cold methanol and dried at room temperature using vacuum.
- the exemplary mcl-PHAs tested had the composition indicated in Table 4.
- Each polar polymer and mcl-PHA were used in the proportions indicated in each case (Table 5 and Table 6). They were mixed at a time and temperature sufficient to obtain a homogeneous mixture, typically at 170°C and 100 rpm for 20 minutes. All compositions contain 0.5 wt% of Irganox'" 1010.
- Blend 24 has a 39.75 wt% content of 3-PHB
- Blend 25 has a 19.875 wt% content of 3-PHB
- tack For the measurement of tack, a ⁇ . ⁇ 2 ⁇ Texture Analyzer (Stable Microsystems, Surrey, England) was used. Each sample was placed in a thermally insulated chamber covered with aluminum, wherein temperature can be controlled by an external thermocouple. Measurement of tackiness (also referred to as tack) was performed at the temperatures indicated below in Table 3, the temperature being determined by a thermocouple placed in contact with the sample.
- Samples were prepared by depositing about 2 g of the obtained mixture on a steel plate (7x7x0.01 cm) which was heated at 180 9 C and then allowed to cool on a smooth surface to give a homogeneous film thickness.
- a cylindrical stainless steel probe (3 mm diameter) with smooth flat end was used to measure the force necessary to separate it from the adhesive surface.
- the testing experimental conditions were the following:
- compositions of the invention provide a comparable tack at room temperature. See the second column providing the temperature showing the maximum tack (Temperature of Maximum Tack) and the first column showing the tack at said temperature (Maximum Tack).
- compositions of the invention were tested at temperatures below room temperature. As it can be seen in column "Temperature at which the Low Temperature Tack has been Measured", these temperature ranges from -15 to 0"C. To their surprise, the compositions maintained a significant tack even at temperatures below 0°C. While, for example, comparative composition EV-PHB lost tack at 0"C, composition No. 17, wherein Piccolyte C115 had been entirely substituted with mcl-PHA 19, still displayed a significant tack at the same temperature. Even at -5°C, a temperature at which commercial PSA compositions lose their tack, the composition of the invention No. 19 still displayed a significant tack. Even in some cases, such as composition of the invention PSA7P, the temperature of maximum tack is below room temperature, which is a remarkable behavior in a PSA composition.
- weight percentage is 100 times the relation in weight (e.g. in grams or kilograms) between the component specified and the total weight of the composition in the same units.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
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EP16382323 | 2016-07-07 | ||
PCT/EP2017/066990 WO2018007548A1 (fr) | 2016-07-07 | 2017-07-06 | Compositions de polyhydroxyalcanoates et de polymères polaires |
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US5169889A (en) | 1992-01-27 | 1992-12-08 | National Starch And Chemical Investment Holding Corporation | Poly hydroxybutyrate/hydroxyvalerate based hot melt adhesive |
GB9314577D0 (en) | 1993-07-14 | 1993-08-25 | Zeneca Ltd | Adhesion process |
AU700073B2 (en) | 1994-08-12 | 1998-12-17 | Minnesota Mining And Manufacturing Company | Poly(beta -hydroxyorganoate) pressure sensitive adhesive compositions |
JP2002053835A (ja) | 2000-07-31 | 2002-02-19 | Three M Innovative Properties Co | ガラス用接着剤、及びガラス接着用物品 |
US7094840B2 (en) | 2000-10-27 | 2006-08-22 | Metabolix, Inc. | Compositions comprising low molecular weight polyhydroxyalkanoates and methods employing same |
ATE518932T1 (de) | 2003-02-21 | 2011-08-15 | Metabolix Inc | Pha-mischungen |
US7098292B2 (en) | 2003-05-08 | 2006-08-29 | The Procter & Gamble Company | Molded or extruded articles comprising polyhydroxyalkanoate copolymer and an environmentally degradable thermoplastic polymer |
JP5883344B2 (ja) | 2012-04-26 | 2016-03-15 | ヘンケルジャパン株式会社 | ホットメルト接着剤 |
JP2018513256A (ja) | 2015-04-17 | 2018-05-24 | レプソル,ソシエダッド アノニマ | ポリアルキレンカーボネートおよびポリヒドロキシアルカノエートのブレンド |
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