EP3481909A1 - Compositions of polyhydroxyalkanoates and polar polymers - Google Patents

Compositions of polyhydroxyalkanoates and polar polymers

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Publication number
EP3481909A1
EP3481909A1 EP17734774.7A EP17734774A EP3481909A1 EP 3481909 A1 EP3481909 A1 EP 3481909A1 EP 17734774 A EP17734774 A EP 17734774A EP 3481909 A1 EP3481909 A1 EP 3481909A1
Authority
EP
European Patent Office
Prior art keywords
composition
mcl
composition according
polyhydroxyalkanoate
compositions
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP17734774.7A
Other languages
German (de)
French (fr)
Inventor
Laura MARÍN PERALES
María Luisa RODRÍGUEZ BUEY
Rafael Polo Abad
Ana Isabel REAL GUERRERO
Mónica GARCÍA RUIZ
Luis Miguel MÉNDEZ LLATAS
José Miguel Martín Martínez
Juan LLORENS ESTEVE
Andrés Jesús YÁÑEZ PACIOS
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Repsol SA
Original Assignee
Repsol SA
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Filing date
Publication date
Application filed by Repsol SA filed Critical Repsol SA
Publication of EP3481909A1 publication Critical patent/EP3481909A1/en
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J129/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Adhesives based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Adhesives based on derivatives of such polymers
    • C09J129/02Homopolymers or copolymers of unsaturated alcohols
    • C09J129/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/04Polyesters derived from hydroxycarboxylic acids, e.g. lactones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L91/00Compositions of oils, fats or waxes; Compositions of derivatives thereof
    • C08L91/06Waxes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L93/00Compositions of natural resins; Compositions of derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L93/00Compositions of natural resins; Compositions of derivatives thereof
    • C08L93/04Rosin
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J131/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid, or of a haloformic acid; Adhesives based on derivatives of such polymers
    • C09J131/02Homopolymers or copolymers of esters of monocarboxylic acids
    • C09J131/04Homopolymers or copolymers of vinyl acetate

Definitions

  • the invention relates to biodegradable compositions of polar polymers containing polyhydroxyalkanoates, which provide improved pressure sensitive adhesives (PSA), hot melt adhesives and hot melt PSA compositions (HMPSA).
  • PSA pressure sensitive adhesives
  • HMPSA hot melt PSA compositions
  • the chemical industry is continuously searching for new polymers and polymer compositions with improved properties.
  • the field of adhesives is not an exception, and important efforts to develop new products with improved properties are currently carried out.
  • the interest is not limited to moderate the adhesion, but to improve the rheological properties, the stability or reducing their environmental impact.
  • WO 2004/076582 discloses a mixture of two polyhydroxyalkanoates (PHAs). Although no examples are given, it is generically indicated that one of the polymers can be 3-hydroxydodecanoate or 3- hydroxydodecenoate. Different mixtures are tested, all including polyhydroxybutyrate (PHB) in their structure. No mention of mixtures of PHAs with polar polymers is provided.
  • PHAs polyhydroxyalkanoates
  • WO 2004/076583 Al discloses a "moderately strong bond" for R-3-hydroxyoctanoate when applied between two Mylar polyester films. This document generically mentions the possibility of using additives, but does not provide any example or evidence. Examples 10-12 of D2 use polyhydroxyoctane neat, without mixing at all with other components.
  • WO 96/05264 Al discloses adhesive compositions comprising PHAs, for example, polyhydroxyoctanoate or polyhydroxynonanoate.
  • the compositions of D3 include a tackifier and have good tack properties, but do not disclose or suggests the possibility of mixing a PHA with polar polymer.
  • WO 02/10303 A2 discloses adhesive compositions comprising polycaprolactone and a tackifying agent specifically selected for compatibility thereof.
  • WO 2002/34857 discloses (met)acrylate-modified PHA in order to produce crosslinking, but no mixtures of PHAs with polar polymers or ethylene copolymers.
  • the polymers disclosed in WO 2002/34857 have a number average molecular weight that is under about 50,000 Da, typically from about 500 to about 8,000 Da are described.
  • PHA polyhydroxybutyrate
  • PHBV poly 3- hydroxybutyrate-co-3-hydroxyvalerate
  • WO 2004/101683 describes mixtures of PHAs and other polymers.
  • the PHAs can be co-polymers of a first hydroxyl ester C Cs monomer (formula I) and a second hydroxyl ester Ce-C-n monomer (formula (II)).
  • No adhesive compositions are discussed. On the contrary, stickiness is seen as a negative feature of the polymer (last paragraph of page 1).
  • WO 2013/162059 discloses a mixture of short chain PHA (e.g. PHB or PHBV) and a "polar functional group modified polyolefin based polymer".
  • PHA short chain PHA
  • polar functional group modified polyolefin based polymer The application provides specific examples for ethylene/methyl acrylate/glycidyl methacrylate copolymerized resin, although never in combination with PHA.
  • WO 2016/166292 claiming priority of April 17, 2015, and published October 20, 2016, refers to mixtures of mcl-PHAs with poly(alkylene carbonates).
  • US 5,169,889 discloses an adhesive blend comprising PHBV or PHB with an EVA polymer, including examples M and N (table 6) showing hot melt compositions comprising Biopol (PHBV) and 10% of Elvax 40 or Vinathene 90500 (EVA polymers, 40% and 50% vinyl content, respectively).
  • EVA polymers including examples M and N (table 6) showing hot melt compositions comprising Biopol (PHBV) and 10% of Elvax 40 or Vinathene 90500 (EVA polymers, 40% and 50% vinyl content, respectively).
  • a first embodiment of the invention is a composition, preferably an adhesive composition, comprising
  • component (i) includes medium-chain length polyhydroxyalkanoates and long-chain length polyhydroxyalkanoates. Said component (i) is also referred to as "mcl-PHA" in the present disclosure.
  • the compositions of the invention solve several problems of the current adhesives.
  • the mcl- PHA is a polymer of natural origin which can substitute some components of the hot melt and PSA (pressure sensitive adhesives). It is has been found that mcl-PHAs are surprisingly suited to replace other components of synthetic origin or which, being of natural origin, require further modifications in order to be used. Even further, the compositions of the invention do not require the use of cross- linkers in order to provide for sufficient cohesive strength. Thus, it is an embodiment of the invention to provide a composition comprising no crosslinkers. It is thus preferable that they are thermoplastic polar polymers. The compositions of the invention therefore reduce their carbon footprint.
  • compositions of the invention display improved tackiness and peel strength at very low temperatures. This could not been foreseen even by previous studies of adhesives including short chain PHAs (e.g. example M and N in the US 5,169,889).
  • compositions of the invention can be made into hot melt, PSA or HMPSA adhesives.
  • the present invention opens the door to a new family of biodegradable adhesive compositions having low temperature tackiness, peel strength and adhesion.
  • PSA pressure sensitive adhesives
  • HMPSA hot melt PSA compositions
  • a further aspect of the invention is the use of a polyhydroxyalkanoate as a tackifier in an adhesive composition wherein one of the monomers of said polyhydroxylalkanoate comprises 7 or more carbon atoms, and all monomers of said polyhydroxylalkanoate comprise 6 or more carbon atoms.
  • a further aspect of the invention is a method for the preparation of the compositions of the invention which comprises mixing of the polar polymer and the mcl-PHA at temperature which is sufficient to melt both components.
  • Polar polymers according to the present invention are considered those polymers which comprise carbon-heteroatom bonds, except poly(alkylene carbonates).
  • Polar polymers are typically considered those comprising at least a 5 molar % of carbon-heteroatom bonds (C-Het%), preferably 10 molar % of carbon-heteroatom bonds (C-Het%), preferably comprising at least 15 molar % of carbon-heteroatom bonds, more preferably at least 20 molar % of carbon-heteroatom bonds, with respect to the sum of carbon-carbon bonds and carbon-heteroatom bonds, except poly(alkylene carbonates).
  • compositions of the invention comprise typically polar polymers used in adhesive compositions, such as PSA, hot melt adhesive or HMPSA compositions.
  • PSA hot melt adhesive
  • HMPSA compositions typically polar polymers used in adhesive compositions.
  • typical polar polymers used in hot melt, PSA or HMPSA adhesives are copolymers of unsaturated hydrocarbon and an acrylate ester or acid, or copolymers of an unsaturated hydrocarbon and a vinyl saturated aliphatic ester or polyvinylalcohol (PVOH) or polyamides or polyesters or polyurethanes or vinyl ethers or polyolefins grafted with polar groups or mixtures thereof.
  • the unsaturated hydrocarbon monomer usually comprises a short chain, typically, ethylene, propylene or butylene, but unsaturated hydrocarbons with more carbons are possible. The most frequently used is ethylene.
  • copolymers of unsaturated hydrocarbon and a acrylate ester or acid available to the skilled person are copolymers of unsaturated hydrocarbons and acrylic acid or esters of (meth)acrylate (G- C22 alkyl esters, e.g. methylmethacrylate) or acrylonitrile.
  • Said acrylate ester or acid may have the following formula wherein i is hydrogen or a Ci-G. aliphatic saturated hydrocarbon, and R 2 is hydrogen of a G-Cs aliphatic saturated hydrocarbon.
  • Some exemplary acrylate esters or acids are methyl (meth)acrylate, ethyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, hexyl (meth)acrylate, 2-ethyl benzyl acrylate, lauryl acrylate, cetyl acrylate, stearyl acrylate, eicosyl acrylate, isodecyl acrylate, dodecyl (meth)acrylate, hydroxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, butyl (meth)acrylate or Trimethylolpropane triacrylate (TMPTA), benzyl acrylate, cyanoethyl acrylate, 2,2,2-trifluoroethyl (meth)acrylate.
  • TMPTA Trimethylolpropane triacrylate
  • Exemplary polymers of this class are thus ethylene methyl acrylate (EMA), ethylene methyl methacrylate (EMMA), ethylene butyl acrylate (EBA), ethylene acrylic acid (EEA).
  • EMA ethylene methyl acrylate
  • EMMA ethylene methyl methacrylate
  • EBA ethylene butyl acrylate
  • EAA ethylene acrylic acid
  • Examples of copolymers of an unsaturated hydrocarbon and a vinyl saturated aliphatic ester typically comprise a vinyl Ci-G. saturated aliphatic ester.
  • the most frequently used copolymer of an unsaturated hydrocarbon and a vinyl saturated aliphatic ester is ethylene-vinyl acetate (EVA) and ethylene n-butyl acrylate (EBA).
  • Polyamides are polymers having repeating units linked by an amide bond, typically an aliphatic or aromatic repeating unit. Examples of polyamides are nylons.
  • TPUs thermoplastic polyurethanes
  • chain extenders chain extenders
  • long-chain polyols chain extenders
  • the TPU is preferably based on a polyol (long-chain diol), an aliphatic diisocyanate and a chain extender.
  • TPUs are available in the market from different vendors, such as, for example, Irogran'" (Huntsman), EstaneTM (Lubrizol), DesmocollTM or Elasthane'” (DSM).
  • the polar polymer is typically selected from the group of copolymers of ethylene and vinyl acetate, copolymers of ethylene and a (met)acrylate, a thermoplastic polyurethane, PVOH and mixtures thereof.
  • compositions of the invention are especially suited for PSA and HMPSA compositions, especially PSA compositions, which typically reduce their tack at low temperatures.
  • PSA compositions which typically reduce their tack at low temperatures.
  • the PSAs based on the composition of the invention show excellent tack at low temperatures.
  • mcl-PHAs provide improved adhesive compositions when mixed with polar polymers.
  • mcl-PHAs are typically synthesized by a broad range of natural and genetically engineered bacteria as well as genetically engineered plant crops (Braunegg et al., 1998, J. Biotechnology 65: 127-161; Madison and Huisman, 1999, Microbiology and Molecular Biology Reviews, 63: 21-53; Poirier, 2002, Progress in Lipid Research 41: 131-155).
  • Useful microbial strains for producing mcl-PHAs include, but are not limited to Alcaligenes eutrophus (renamed as Ralstonia eutropha), Alcaligenes latus, Azotobacter, Aeromonas, Comamonas, Pseudomonas, and genetically engineered organisms including genetically engineered microbes such as Pseudomonas, Ralstonia and Escherichia coli.
  • the mcl-PHA used in the composition of the invention comprises one or more mcl-PHA, wherein each one is independently chosen from a mcl-PHA of formula (II) and stereoisomers thereof
  • n, m or k are each independently an integer
  • p and q are integers adding in each case between 3 and 40;
  • x and z are integers adding in each case between 4 and 40;
  • each of i and f1 ⁇ 2 is methyl.
  • the mcl-PHA of the invention can be a mixture of 2, 3, 4, 5, 6, 7, 8 or 9 mcl-PHAs, or even more. Even further, the mcl-PHA can be a mixture of polymers, each incorporating 2 or more, for example, 2, 3, 4, 5, 6, 7, 8 or 9, or more, monomers, wherein at least one of the monomers comprises 7 or more carbon atoms, and all monomers comprise 6 or more carbon atoms.
  • Each mcl-PHA is typically one that comprises beta-substituted monomers, wherein x or p are 1, preferably wherein x and p are 1.
  • One or more mcl-PHAs may however comprise a gamma-substituted monomer wherein x or p are 2.
  • p and q can be integers adding in each case between 3 and 40, and x and z are integers adding in each case between 5 and 40.
  • p and q can also be integers adding in each case between 4 and 40, and x and z are integers adding in each case between 4 and 20. Even further, p and q can be integers adding in each case between 3 and 18; and x and z are integers adding in each case between 5 and 16.
  • x can be 1 for every n or m and z can be in each case selected from the group consisting of 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 and 25, preferably in each case selected from the group consisting of 8, 9, 10, 11, 12, 13, 14, 15, 16, 17 and 18.
  • x and p are 1 for every n and m, and each of p and z is independently selected from the group consisting of 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 and 25.
  • n, m and k determine the size and molecular weight of the mcl-PHA and their value is not critical for the present invention, and can each independently be comprised between 1 and 10,000 as long as k is at least 1 and the sum of n and m is at least 1 (e.g. 10-8,000), typically between 25 and 1,000, for example between 30 and 900 or between 50 and 800, more typically between 100 and 700.
  • the mcl-PHA used in the composition of the invention can be one of formula (III), which includes stereoisomers thereof
  • c is in each case 1, 2 or 3;
  • a is in each case 1, 2 or 3;
  • b and d are in each case integers independently selected from 3 to 24;
  • each of i and F1 ⁇ 2 is independently methyl.
  • the mcl-PHA comprises two alpha-substituted monomers, i.e. a mcl-PHA wherein a and c are both 1.
  • the mcl-PHA used in the invention is preferable a mixture of different mcl-PHAs.
  • "said polyhydroxyalkanoate” or "a polyhydroxyalkanoate” or “one polyhydroxyalkanoate” or the similar terms refer to a mixture of mcl-PHAs wherein at least one, preferably all of them, comprise one monomer having 7 or more carbon atoms, and all monomers comprise 6 or more carbon atoms. It is preferred that the said mcl-PHA polymer mixture comprises between 2 and 15, preferably between 3 and 12 different monomers wherein one of the monomers comprises 7 or more carbon atoms, and all monomers of said comprise 6 or more carbon atoms. Many different combinations are possible within the inventive concept of the present disclosure, and only a few are listed below as non-limiting possibilities.
  • An example of such mcl-PHA polymer mixture comprises between 0.1 wt% and 99 wt% of 3- hydroxyhexanoate, and between 0.1 wt% and 99 wt% of 3-hydroxyoctanoate.
  • a further example of such mcl-PHA polymer mixture comprises between 0.1 wt% and 99 wt% of 3- hydroxyhexanoate, and between 0.1 wt% and 99 wt% of 3-hydroxydodecanoate.
  • a further example of such mcl-PHA polymer mixture comprises between 0.1 wt% and 99 wt% of 3- hydroxyhexanoate, and between 0.1 wt% and 99 wt% of 3-hydroxytetradecanoate.
  • Another possible mixture is a for example between 1 wt% and 10 wt% of 3-hydroxyhexanoate, between 10 wt% and 50 wt% of 3-hydroxyoctanoate, between 10 wt% and 50 wt% of 3- hydroxydecanoate, between 5 wt% and 30 wt% of 3-hydroxydodecanoate, between 0.5 wt% and 20 wt% of 3-hydroxytetradecanoate and between 0.1 wt% and 20 wt% of 3-hydroxyhexadecanoate.
  • a further example of such mcl-PHA polymer mixture comprises between 0 wt% and 99 wt% of 3- hydroxyhexanoate, and at least one of between 0.1 wt% and 99 wt% of 3-hydroxyoctanoate, between 0.1 wt% and 99 wt% of 3-hydroxydecanoate, between 0.1 wt% and 99 wt% of 3-hydroxydodecanoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecanoate, between 0.1 wt% and 99 wt% of 3- hydroxyhexadecanoate, between 0.1 wt% and 99 wt% of 3-hydroxyoctadecanoate, between 0.1 wt% and 99 wt% of 3-hydroxyicosanoate, between 0.1 wt% and 99 wt% of 3-hydroxydocosanoate, between 0.1 wt% and 99 wt% of hydroxytetracosanoate,
  • a further example of such mcl-PHA polymer mixture comprising monomer units including carbon- carbon double bonds comprises between 0.1 wt% and 99 wt% of 3-hydroxyhexanoate, and at least one of between 0.1 wt% and 99 wt% of 3-hydroxyoctanoate, between 0.1 wt% and 99 wt% of 3- hydroxydecanoate, between 0.1 wt% and 99 wt% of 3-hydroxydodecanoate, between 0.1 wt% and 99 wt% of 3-hydroxydodecenoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecanoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecenoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecenoate, between 0.1 wt% and 99 wt% of 3- hydroxyhexadecanoate, between 0.1 wt% and 99 wt
  • All monomers of the mcl-PHAs used in the compositions of the invention comprise 6 or more carbon atoms, preferably between 6 and 40 carbon atoms.
  • all monomers of the mcl-PHAs used in the compositions of the invention comprise between 6 and 36 carbon atoms, preferably between 8 and 34 carbon atoms.
  • One of the monomers of the mcl-PHAs used in the compositions of the invention comprises 7 or more carbon atoms, and all monomers of said mcl-PHA comprise 6 or more carbon atoms, preferably between 6 and 40 carbon atoms, more preferably between 6 and 36 carbon atoms, more preferably between 6 and 28 carbon atoms.
  • the polyester backbone of mcl-PHAs used in the compositions of the invention includes an aliphatic pending group, usually in beta position (poly-3-hydroxy), with respect to the carbonyl unit.
  • the polymers used in the composition of the invention can have a variety of molecular weights and molecular weight distributions, which is not critical to achieving the purposes of the invention.
  • the polymers typically have a number averaged molecular weight over 300 Da, for example between 300 and 10 7 Da, and in a preferred embodiment between 10 3 and 10 4 Daltons.
  • the mcl-PHAs used in the mixtures of the invention have a number averaged molecular weight equal to or above 50,000 Da, preferable above 50,000 Da, for example, between 50,000 and 500,000 Da or between 50,000 and 440,000 Da or between 55,000 and 300,000 Da, for example, between 60,000 and 200,000 Da. Further typical number averaged molecular weights of the mcl-PHAs used in the mixtures of the invention is comprised between 60,000 and 200,000 Da, for example between 60,000 and 150,000 Da.
  • Mn Number averaged molecular weights (Mn) and polydispersity indices (Mw/Mn) were determined against PS standards by gel-permeation chromatography (GPC) using a Bruker 3800 equipped with a deflection Rl detector. Tetrahydrofuran or Chloroform at 1 mL/min flow rate was used as eluent at room temperature.
  • At least one of the mcl-PHAs used in the composition of the invention is of formula (II), or a stereoisomer thereof, wherein k is an integer comprised between 50 and 50,000. According to a further embodiment, n and m is an integer independently comprised between 10 and 8,000.
  • the mcl-PHAs used in the compositions of the invention can be either homopolymers or co-polymers, for example, copolymers of a 3-hydroxyalkanoate.
  • Such mcl-PHAs can also comprise homopolymers wherein said mcl-PHA comprises an homopolymer of hydroxyalkanoate, for example comprising more than 8 carbon atoms, or more than 12 carbon atoms, or more than 16 carbon atoms, for example, between 8 and 40 carbon atoms or between 8 and 36 carbon atoms or between 9 and 30 carbon atoms.
  • a mcl-PHA is formed by enzymatic polymerization of one or more monomer units inside a living cell.
  • Examples of monomer units that can make the mcl-PHAs used in the compositions of the invention include 3-hydroxyhexanoate, 3-hydroxyheptanoate, 3-hydroxyoctanoate, 3- hydroxynonanoate, 3-hydroxydecanoate, 3-hydroxyundecanoate, 3-hydroxydodecanoate, 3- hydroxytridecanoate, 3-hydroxytetradecanoate, 3-hydroxypentadecanoate, 3- hydroxyhexadecanoate, 3-hydroxyheptadecanoate, 3-hydroxyoctadecanoate, 3- hydroxynonadecanoate, 3-hydroxyicosanoate, 3-hydroxyhenicosanoate, 3-hydroxydocosanoate, 3- hydroxytricosanoate, 3-hydroxytetracosanoate, 3-hydroxypentacosanoate, 3-hydroxyhexacosanoate.
  • the mcl-PHA can be a co-polymer of two or more, for example 2 or 3, of said monomers.
  • the mcl-PHA can be a co-polymer of poly-3-hydroxyhexanoate, e.g. poly(3-hydroxyhexanoate-co-3- hydroxyoctanoate) (PHOHHx).
  • Examples of such mcl-PHA can be poly(3-hydroxyhexanoate-co-3- hydroxynonanoate) (PHNHHx), poly(3-hydroxyoctanoate) (PHO), poly(3-hydroxydecanoate) (PHD), or mixtures thereof.
  • the mcl-PHA can be an homopolymer of one of said monomers, for example, poly-3- hydroxyheptanoate, poly-3-hydroxyoctanoate, poly-3-hydroxynonanoate, poly-3-hydroxydecanoate, poly-3-hydroxyundecanoate, poly-3-hydroxydodecanoate, poly-3-hydroxytridecanoate, poly-3- hydroxytetradecanoate, poly-3-hydroxypentadecanoate, poly-3-hydroxyhexadecanoate, poly-3- hydroxyheptadecanoate, poly-3-hydroxyoctadecanoate, poly-3-hydroxynonadecanoate, poly-3- hydroxyicosanoate, poly-3-hydroxyhenicosanoate, poly-3-hydroxydocosanoate, poly-3- hydroxytricosanoate, poly-3-hydroxytetracosanoate, poly-3-hydroxypentacosanoate, poly-3- hydroxyhexacos
  • the mcl-PHA of the invention comprises monomer units with carbon-carbon double bonds, e.g. 3-hydroxyocteneate, 3-hydroxydeceneate, 3-hydroxydodecenoate, 3- hydroxytetradecenoate, 3-hydroxydhexadecenoate, 3-hydroxyoctadecenoate, 3-hydroxyicosenoate, or mixtures thereof. Proportions of mcl-PHA and polar polymer
  • the mcl-PHA is a surprisingly good substitute of tackifying agents.
  • the compositions of the invention thus encompass a wide range of mcl-PHA loads, depending on whether they are used as the only tackifying agent or in combination with further tackifying agents.
  • the amount of mcl-PHA in the composition can be at least 1 wt% with respect to the total weight of the composition, or between 1% and 60 wt%, preferably between 5% and 55 wt%, preferably between 5% and 50 wt%, preferably between 8% and 40 wt% with respect to the total weight of the composition.
  • the amounts of mcl-PHA can be between 10% and 50 wt% with respect to the total weight of the composition, when no further tackifying agent is added.
  • the amount of mcl-PHA can be as low as 1%, for example between 5% and 30 wt% with respect to the total weight of the composition, when combined with further tackifying agents.
  • the amount of polar polymer in the composition can be adjusted. Typical loads of polar polymer are more than 20 wt% with respect to the total weight of the composition, for example, between 35% and 70 wt% with respect to the total weight of the composition.
  • the amounts of the polar polymer can be adjusted by the skilled person to achieve required specifications.
  • typical PSA compositions may comprise polar polymer in amounts between 35% and 80 wt%, or between 45% and 65 wt%, or between 35% to 70 wt%, or between 50% and 70 wt%, or between 52% and 62 wt%, with respect to the total weight of the composition, the vinyl content being typically comprised between 10% and 60%, for example between 20% and 50%.
  • polar polymers are typically loaded in hot melt compositions in amounts between 35% and 70 wt% or between 40% and 70 wt% or 35% and 55 wt% with respect to the total weight of the composition, the vinyl content being typically comprised between 5% and 40%, e.g. between 10% and 40%.
  • polar polymers are typically loaded in hot melt pressure sensitive adhesive compositions in amounts between 40% and 50 wt% between 35% and 55 wt% with respect to the total weight of the composition, the vinyl content being typically comprised between 5% and 60% or between 5% and 40%, e.g. between 10% and 40%. Any of the proportions of mcl-PHA and polar polymer can be combined to make new ranges of components of compositions of the invention.
  • the present invention includes mixtures of enantiomers or diastereoisomers, as well as enantiomerically pure compounds thereof.
  • the present invention encompasses all possible isomers of a polar polymer or a mcl- PHA, "isomer" meaning species having atoms bonded in the same order but with different spatial distribution, for example, the present invention includes cis- and trans-isomers, E- and Z- isomers, R- and S- enantiomers, diastereomers, racemic mixtures thereof, or stereochemical ⁇ enriched mixtures.
  • tacticity which in the present application takes its normal meaning, and refers to the stereoregularity of the orientation of the pending groups with respect to the polymer's backbone.
  • isotactic polymers all the substituents are located on the same side of the polymer's backbone.
  • a 100% isotactic macromolecule consists of 100% meso diads.
  • syndiotactic polymers the substituents have alternating positions along the polymer's backbone.
  • a 100% syndiotactic polymer consists 100% of racemo diads.
  • the present invention encompasses both, isotactic and syndiotactic polymers, as well as intermediate situations between both, i.e. atactic polymers.
  • An embodiment of the present invention includes a polar polymer which is isotactic or syndiotactic or atactic.
  • composition of the invention can be mixed following ordinary processes in the art such as those described in Encyclopedia of Polymer Science and Engineering, 2nd Ed., vol. 14, Polymer Blends chapter, page 9, 1988. Procedures well known to the skilled person are combining solutions of the composition components, by roller mixing or by compounding in an extruder or kneader and alike.
  • the mcl-PHA and the polar polymer are mixed, preferably in a high sheer mixer, at temperatures sufficient to melt the polymers, for example ranging from 20°C to 250°C, typically between 100°C and 200°C.
  • Most compositions of the invention are mixed at a temperature comprised between 140°C and 190°C.
  • Other additives in the formulation can be added before or after mixing mcl-PHAs and polar polymers
  • compositions of the invention can act directly as Pressure sensitive adhesives (PSA), such as hot melt or hotmelt pressure sensitive adhesive, or can be formulated with further additives.
  • PSA Pressure sensitive adhesives
  • the adhesive of the invention can be detached again from the substrate surfaces.
  • the pressure sensitive adhesives of the invention are used to reversibly bond two substrates or adherends.
  • the hot melt and HMPSA adhesives of the invention may be used to bond a broad spectrum of different solid substrates. These substrates may be flexible or, alternatively, rigid.
  • one of the substrates to be bonded is thin and flexible, in the form more particularly of films, multi-layer films, paper, aluminum, or multilayer constructions from paper, aluminium and polymer films.
  • the pressure sensitive and hotmelt pressure sensitive adhesives according to the invention can be used to bond substrates such as glass, metal, ceramic, wood, coated or uncoated paper, paperboard packaging and plastics, such as, for example, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyamide (PA), polypropylene (PP) and polyethylene (PE), polyvinyl chloride (PVC) and polystyrene (PS).
  • PET polyethylene terephthalate
  • PEN polyethylene naphthalate
  • PA polyamide
  • PP polypropylene
  • PE polyethylene
  • PVC polyvinyl chloride
  • PS polystyrene
  • Thin flexible substrates such as films, multi-layer films or paper can then be glued to such solid substrates.
  • the adhesive composition of the invention is preferably used to bond plastic substrates, particularly substrates made of polyethylene, polypropylene, polystyrene, polyvinyl chloride, polyethylene terephthalate, polyamide, polyethylene naphthalate or cellophane.
  • the adhesive of the invention is used for reversible bonding of two flexible, two rigid or one flexible and one rigid substrates.
  • the invention further provides the bonded, preferably reversibly bonded, substrates comprising the hot melt adhesive of the invention.
  • the adhesive of the invention is used in the manufacture of packaging or parts of packaging such as lids, trays, containers, pouches, flow packs or blisters for food, pharmaceuticals, cosmetics as well as industrial applications. More particularly, the adhesive of the invention is used in the manufacture of resealable packaging or parts of resealable packaging for food products.
  • the invention is also directed to the packaging or parts of packaging, such as lids, trays, containers, bags, pouches, flow packs or blisters, comprising the adhesive of the invention.
  • composition can be an adhesive composition comprising
  • a polyhydroxyalkanoate wherein one of the monomers of said polyhydroxylalkanoate comprises 7 or more carbon atoms, and all monomers of said polyhydroxylalkanoate comprise 6 or more carbon atoms, preferably at least 1 wt% of said polyhydroxyalkanoate with respect to the total weight of the composition;
  • compositions of the invention may display tack, for example above 5, or above 10 or above 20 KPa at 0°C as measured according to EN-14510:2005, or even at temperatures below 0°C.
  • tack for example above 5, or above 10 or above 20 KPa at 0°C as measured according to EN-14510:2005, or even at temperatures below 0°C.
  • the compositions of the invention can be made into hot melt adhesives or PSA or HMPSA having tackiness at surprisingly low temperatures.
  • the tack in all cases in the present application was measured according EN 14510:2005 wherein (see example 3 for details):
  • thermocouple placed in contact with the sample
  • Hot melt and H PSA compositions typically use waxes, and any which is compatible with the rest of the components of the mixture can be used in the present invention.
  • the wax is added to the mixture in a amounts between 1 wt% and 40 wt% with respect to the total weight of the composition, for example between 5 wt% and 30 wt%, preferably between 10 wt% and 25 wt%.
  • waxes are paraffin waxes, microcrystalline waxes, Fischer- Tropsch synthetic waxes, and polyolefin (i.e. polyethylene, polypropylene, copolymers) waxes.
  • types of waxes that may be used include natural waxes, partially synthetic waxes and fully synthetic waxes.
  • Natural waxes are formed through biochemical processes and are mineral or products of animal or plant metabolism. Partially synthetic waxes are formed by chemically reacting natural waxes.
  • Fully synthetic waxes are prepared by polymerizing low molar mass starting materials such as carbon, methane, ethane or propane. The two main groups of fully synthetic waxes are the Fischer- Tropsch waxes and polyolefin waxes such as polyethylene wax, polypropylene wax and copolymers thereof (see for example, Ullmann's Encyclopedia of Industrial Chemistry).
  • the mcl-PHA can be used as a tackifying agent, concretely as a tackifying agent in a PSA or hot melt composition.
  • the adhesive compositions of the invention may however comprise further tackifying agents in addition to the mcl-PHA.
  • the composition of the invention may comprise (i) between 10 and 95 wt%, e.g.
  • a polar polymer for example, of a copolymer of an unsaturated hydrocarbon and an (meth)acrylate ester or acid, or copolymer of unsaturated hydrocarbon and a vinyl saturated aliphatic ester, or a polyester, or a polyvinylacetate, or a thermoplastic polyurethane or mixtures thereof; and between 5 wt% and 80 wt% of a mcl-PHA; and comprises no tackifier.
  • a polar polymer for example, of a copolymer of an unsaturated hydrocarbon and an (meth)acrylate ester or acid, or copolymer of unsaturated hydrocarbon and a vinyl saturated aliphatic ester, or a polyester, or a polyvinylacetate, or a thermoplastic polyurethane or mixtures thereof; and between 5 wt% and 80 wt% of a mcl-PHA; and comprises no tackifier.
  • the composition of the invention does comprise a further tackifying agent.
  • the further tackifying agent can be present in amounts up to 50 wt%, for example of 10-40 wt% or 15- 35 wt% with respect to the total weight of the composition. These amounts can be reduced in the compositions of the invention, which may comprise between 0 and 40 wt% with respect to the total weight of the composition, for example between 0.1 and 30 wt% with respect to the total weight of the composition.
  • the composition of the invention may comprise (i) between 20 and 70 wt%, e.g.
  • tackifier or "tackifying agent” or “tackifying resin” is recognized in the art and includes those substances that provide tack to adhesive compositions.
  • the tackifying agent is typically a resin and can be, but is not limited to, rosin resins, hydrocarbon resins, terpene resins and derivatives thereof.
  • the tackifying resin can be selected from rosin resins (also called colophony resins), rosin ester resins, fully or partly hydrogenated rosin resins, disproportionated rosin resins, fully or partly hydrogenated rosin ester resins, disproportionated rosin ester resins; aromatic, aliphatic or cycloaliphatic hydrocarbon resins, derivatives thereof, and fully or partly hydrogenated aromatic, aliphatic or cycloaliphatic hydrocarbon resins; terpene resins, terpene polymers and copolymers, phenol-modified terpene resins and hydrogenated derivatives thereof.
  • the tackifying resin is a hydrocarbon resin or a derivative thereof.
  • it is selected from aromatic, aliphatic or cycloaliphatic hydrocarbon resins, derivatives thereof, and fully or partly hydrogenated aromatic, aliphatic or cycloaliphatic hydrocarbon resins.
  • the adhesive composition comprises as further tackifying only a rosin resin or a derivative thereof, such as a fully or partly hydrogenated rosin resin, disproportionated rosin resin, a rosin ester resin, a fully or partly hydrogenated rosin ester resin or a disproportionated rosin ester resin.
  • a rosin ester resin or a derivative thereof such as a fully or partly hydrogenated rosin ester resin or a disproportionated rosin ester resin.
  • a hydrogenated rosin ester resin such as a glycerol ester of hydrogenated rosin.
  • compositions of the invention may further comprise other additives frequently used in the preparation of PSA adhesives compositions.
  • the adhesive composition of the invention can comprise one or more further additives.
  • the composition of the invention comprises 0 to 5 wt% of one or more further additives, based on the total weight of the composition. In a particular embodiment, it comprises 0.01 to 5 wt% of one or more further additives, preferably 0.01 to 3 wt. %, more preferably 0.05 to 2 wt. %, even more preferably 0.05 to 0.5 wt. %.
  • Typical additives of hot melt or PSA adhesives are well known in the art.
  • antioxidants such as sterically hindered phenols, phosphites, thioethers or thioesters
  • stabilizers antislipping agents such as amide derivatives
  • colorants such as titanium dioxide
  • fillers such as talc, clay, silica and calcium carbonate.
  • composition of the invention can optionally include plasticizers (e.g., benzoates such as 1,4- cyclohexanedimethanol dibenzoate, glyceryl tribenzoate, or pentaerythritol tetrabenzoate, phthalates, paraffin oils, polyisobutylene, chlorinated paraffins, etc.).
  • plasticizers e.g., benzoates such as 1,4- cyclohexanedimethanol dibenzoate, glyceryl tribenzoate, or pentaerythritol tetrabenzoate, phthalates, paraffin oils, polyisobutylene, chlorinated paraffins, etc.
  • Suitable adhesives can be obtained with the compositions of the invention without the need of plasticizers.
  • the composition of the invention does not comprise plasticizers.
  • composition of the invention does not require a plasticizer or a further tackifying agent, and the skilled person can decide not to use it if required.
  • the composition of the invention may comprise 0.1 to 5 wt.% of at least one plasticizer, based on the total weight of the composition.
  • the composition of the invention may comprise from 0.5 to 5 wt. %, for example from 1 to 5 wt. %, of at least one plasticizer.
  • plasticizers available to the skilled person.
  • Some examples are medicinal white oils, mineral oils, vegetal or animal oils; a Iky I esters of aliphatic or aromatic carboxylic acids, such as adipates, sebacates, phthalates, citrates, benzoates, mellitates and aromatic sulphonates; alcohols, glycols or polyols, including polyether polyols and polyester polyols; and mixtures thereof.
  • a frequently used plasticizer appropriate in the present invention is an oil.
  • it is selected from medicinal white oils (also called paraffin oils), mineral oils, vegetal oils and animal oils.
  • the at least one plasticizer is a medicinal white oil, preferably a saturated mineral hydrocarbon, more preferably a saturated mineral hydrocarbon with a number molecular weight of 200 to 800 g/mol, even more preferably 500 g/mol.
  • said plasticizer can be selected from alcohols, glycols and polyols.
  • compositions of the invention can also comprise as an optional additive 0.005 to 5 wt% of at least one antioxidant, based on the total weight of the adhesive composition, for example, 0.01 to 5 wt% of at least one antioxidant, preferably 0.01 to 3 wt%, more preferably 0.05 to 2 wt%, even more preferably 0.05 to 0.5 wt%.
  • Said antioxidant can be selected from sterically hindered phenols, phosphites and mixtures thereof. Preferably, it is a mixture of a sterically hindered phenol and a phosphite.
  • Sterically hindered phenols are well known to the skilled person in the art and refer to phenolic compounds which contain sterically bulky radicals, such as tert-butyl, in close proximity to the phenolic hydroxyl group thereof. In particular, they may be characterized by phenolic compounds substituted with tert-butyl groups in at least one of the ortho positions relative to the phenolic hydroxyl group. Hindered phenols frequently used have tert-butyl groups in both ortho-positions with respect to the hydroxyl group.
  • hindered phenols include pentaerythritol tetrakis(3- (3,5-di-tert-butyl-4-hydroxyphenyl)propionate), l,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4- hydroxybenzyl) benzene, n-octadecyl-3(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 4,4'- rnethylenebis(4-rnethyl-6-tert-butylphenol), 4,4'-thiobis(6-tert-butyl-o-cresol), 6-(4- hydroxyphenoxy)-2,4-bis(n-ocytlthio)-l,3,5-triazine, 2,4, 6- tris(4-hydroxy-3,5-di-tertbutyl- phenoxy)- 1,3,5-triazine, di-n-oct
  • Phosphites are preferably aromatically substituted phosphites, preferably substituted or unsubstituted triphenyl phosphites. Examples of these phosphites include triphenyl phosphite, trisnonylphenyl phosphite, and tris (2,4-di-tert butylphenyl)-phosphite.
  • the composition of the invention may comprise 0.05 to 0.5 wt% of at least one antioxidant selected from sterically hindered phenols, aromatically substituted phosphites and mixtures thereof.
  • the antioxidant is a mixture of a sterically hindered phenol and an aromatically substituted phosphite, e.g. a mixture of pentaerythritol tetrakis (3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate) and tris (2,4-di-tert-butylphenyl)-phosphite.
  • Further additives that can be included in the compositions of the invention can be selected from the following:
  • fillers for reducing cost, adding bulk, improving cohesive strength (forming filler-matrix composite material with good interfacial properties) and altering properties e.g., calcium carbonate, barium sulfate, talc, silica, carbon black, clays (e.g., kaolin);
  • UV stabilizers which protect the material against degradation by ultraviolet radiation
  • ferromagnetic particles ferromagnetic particles, hygroscopic water-retaining materials, or other materials which can yield a composition which can be activated by microwave heating; and/or
  • EVA Ethylene vinyl acetate, VA: 18 wt% (6.68 molar%)
  • IF 150 g/lOmin ( 190°C, 2.16 Kg)
  • ISO 1133 EVA: Ethylene vinyl acetate, VA: 28 wt% (11.25 molar%)
  • IF 400 g/lOmin ( 190"C, 2.16 Kg)
  • ISO 1133 EVA: Ethylene vinyl acetate, VA: 33 wt% (13.83 molar%)
  • I F 15 g/10 min ( 190°C, 2.16 Kg)
  • I F 55 g/10 min ( 190°C, 2.16 kg)
  • IF 150 g/lOmin ( 190°C
  • Ibercer 3080 microcristalline paraffin wax
  • Piccolyte C115 polyterpene resin
  • IrganoxTM 1010 Pentaerythritol tetrakis (3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate)
  • Example 1 mcl-PHAs
  • the biocatalyst used for the production of medium chain length polyhydroxyalkanoates was Pseudomonas putida KT2440.
  • the fermentations were performed in a 5-liters fermenter Braun Biostat B in two steps: a) 25 hours batch step followed by b) 33 hours pulse fed-batch step.
  • the bacteria were grown in 250 mL of Inoculum medium (Table 1) until reaching O Deoonm of 1.0. Two hundred mL of this culture were added to the fermenter already containing 2 L of production medium (Table 1).
  • Free fatty acids were obtained by saponification of the raw material with KOH pH 10.0 at 65°C under constant stirring at 200 rpm. The mix was acidified with HCI (37% w/v) until pH 5.0. The organic fraction contained the FFA was removed, and kept for using during the fermentation. The proportion of FFA:glycerin was 91:9. Fatty acid Content in %
  • Linoleic acid (C18:2n6) 12.0 ⁇ 0.2
  • NaOH was used to keep pH at 7.0.
  • the feed is automatic to keep exponential growth measured as consume of O2.
  • the cells are recovered by centrifugation at 8,000 g 10 minutes at 4°C and dried at 65°C until the dry weight remains constant.
  • PHA is extracted using chloroform as solvent in a Soxhlet system: 30-40 grams of dry biomass using 300 mL of solvent in a 250 mL-Soxhlet during 8 hours.
  • PHA-chloroform mixture is added to 10 volumes of cold methanol (4°C) which precipitates the polymer.
  • mcl-PHA is recovered by centrifugation at 10,000 g 15 minutes. The pellet is washed with 1 volume of cold methanol and dried at room temperature using vacuum.
  • the exemplary mcl-PHAs tested had the composition indicated in Table 4.
  • Each polar polymer and mcl-PHA were used in the proportions indicated in each case (Table 5 and Table 6). They were mixed at a time and temperature sufficient to obtain a homogeneous mixture, typically at 170°C and 100 rpm for 20 minutes. All compositions contain 0.5 wt% of Irganox'" 1010.
  • Blend 24 has a 39.75 wt% content of 3-PHB
  • Blend 25 has a 19.875 wt% content of 3-PHB
  • tack For the measurement of tack, a ⁇ . ⁇ 2 ⁇ Texture Analyzer (Stable Microsystems, Surrey, England) was used. Each sample was placed in a thermally insulated chamber covered with aluminum, wherein temperature can be controlled by an external thermocouple. Measurement of tackiness (also referred to as tack) was performed at the temperatures indicated below in Table 3, the temperature being determined by a thermocouple placed in contact with the sample.
  • Samples were prepared by depositing about 2 g of the obtained mixture on a steel plate (7x7x0.01 cm) which was heated at 180 9 C and then allowed to cool on a smooth surface to give a homogeneous film thickness.
  • a cylindrical stainless steel probe (3 mm diameter) with smooth flat end was used to measure the force necessary to separate it from the adhesive surface.
  • the testing experimental conditions were the following:
  • compositions of the invention provide a comparable tack at room temperature. See the second column providing the temperature showing the maximum tack (Temperature of Maximum Tack) and the first column showing the tack at said temperature (Maximum Tack).
  • compositions of the invention were tested at temperatures below room temperature. As it can be seen in column "Temperature at which the Low Temperature Tack has been Measured", these temperature ranges from -15 to 0"C. To their surprise, the compositions maintained a significant tack even at temperatures below 0°C. While, for example, comparative composition EV-PHB lost tack at 0"C, composition No. 17, wherein Piccolyte C115 had been entirely substituted with mcl-PHA 19, still displayed a significant tack at the same temperature. Even at -5°C, a temperature at which commercial PSA compositions lose their tack, the composition of the invention No. 19 still displayed a significant tack. Even in some cases, such as composition of the invention PSA7P, the temperature of maximum tack is below room temperature, which is a remarkable behavior in a PSA composition.
  • weight percentage is 100 times the relation in weight (e.g. in grams or kilograms) between the component specified and the total weight of the composition in the same units.

Abstract

The present invention is directed to a polymer composition comprising a medium chain length polyhydroxyalkanoate (mcl-PHA) and a polar polymer (e.g. co-polymers of ethylene and vinyl acetate). The invention further includes adhesives based on the composition and manufacturing methods thereof.

Description

COMPOSITIONS OF POLYHYDROXYALKANOATES AND POLAR POLYMERS FIELD OF THE INVENTION
The invention relates to biodegradable compositions of polar polymers containing polyhydroxyalkanoates, which provide improved pressure sensitive adhesives (PSA), hot melt adhesives and hot melt PSA compositions (HMPSA).
BACKGROUND OF THE INVENTION
The chemical industry is continuously searching for new polymers and polymer compositions with improved properties. The field of adhesives is not an exception, and important efforts to develop new products with improved properties are currently carried out. The interest is not limited to moderate the adhesion, but to improve the rheological properties, the stability or reducing their environmental impact.
WO 2004/076582 discloses a mixture of two polyhydroxyalkanoates (PHAs). Although no examples are given, it is generically indicated that one of the polymers can be 3-hydroxydodecanoate or 3- hydroxydodecenoate. Different mixtures are tested, all including polyhydroxybutyrate (PHB) in their structure. No mention of mixtures of PHAs with polar polymers is provided.
WO 2004/076583 Al discloses a "moderately strong bond" for R-3-hydroxyoctanoate when applied between two Mylar polyester films. This document generically mentions the possibility of using additives, but does not provide any example or evidence. Examples 10-12 of D2 use polyhydroxyoctane neat, without mixing at all with other components.
WO 96/05264 Al discloses adhesive compositions comprising PHAs, for example, polyhydroxyoctanoate or polyhydroxynonanoate. The compositions of D3 include a tackifier and have good tack properties, but do not disclose or suggests the possibility of mixing a PHA with polar polymer. WO 02/10303 A2 discloses adhesive compositions comprising polycaprolactone and a tackifying agent specifically selected for compatibility thereof.
WO 2002/34857 discloses (met)acrylate-modified PHA in order to produce crosslinking, but no mixtures of PHAs with polar polymers or ethylene copolymers. The polymers disclosed in WO 2002/34857 have a number average molecular weight that is under about 50,000 Da, typically from about 500 to about 8,000 Da are described.
WO 1995/02649 mentions the use of PHA (short chain, e.g. polyhydroxybutyrate (PHB) or poly 3- hydroxybutyrate-co-3-hydroxyvalerate (PHBV)) as an adhesive between layers; however, poor adhesion at low temperature is shown.
WO 2004/101683 describes mixtures of PHAs and other polymers. The PHAs can be co-polymers of a first hydroxyl ester C Cs monomer (formula I) and a second hydroxyl ester Ce-C-n monomer (formula (II)). No adhesive compositions are discussed. On the contrary, stickiness is seen as a negative feature of the polymer (last paragraph of page 1).
WO 2013/162059 discloses a mixture of short chain PHA (e.g. PHB or PHBV) and a "polar functional group modified polyolefin based polymer". The application provides specific examples for ethylene/methyl acrylate/glycidyl methacrylate copolymerized resin, although never in combination with PHA.
WO 2016/166292, claiming priority of April 17, 2015, and published October 20, 2016, refers to mixtures of mcl-PHAs with poly(alkylene carbonates).
US 5,169,889 discloses an adhesive blend comprising PHBV or PHB with an EVA polymer, including examples M and N (table 6) showing hot melt compositions comprising Biopol (PHBV) and 10% of Elvax 40 or Vinathene 90500 (EVA polymers, 40% and 50% vinyl content, respectively).
SUMMARY OF THE INVENTION The present invention provides compositions of PHAs and polar polymers with improved properties. Thus, a first embodiment of the invention is a composition, preferably an adhesive composition, comprising
(i) a polyhydroxyalkanoate wherein one of the monomers of said polyhydroxylalkanoate comprises 7 or more carbon atoms, and all monomers of said polyhydroxylalkanoate comprise 6 or more carbon atoms;
(ii) more than 10 wt% with respect to the total weight of the composition of at least one polar polymer; and
(iii) optionally further components to complete the 100 wt% of the composition.
Thus, component (i) includes medium-chain length polyhydroxyalkanoates and long-chain length polyhydroxyalkanoates. Said component (i) is also referred to as "mcl-PHA" in the present disclosure.
The compositions of the invention solve several problems of the current adhesives. Firstly, the mcl- PHA is a polymer of natural origin which can substitute some components of the hot melt and PSA (pressure sensitive adhesives). It is has been found that mcl-PHAs are surprisingly suited to replace other components of synthetic origin or which, being of natural origin, require further modifications in order to be used. Even further, the compositions of the invention do not require the use of cross- linkers in order to provide for sufficient cohesive strength. Thus, it is an embodiment of the invention to provide a composition comprising no crosslinkers. It is thus preferable that they are thermoplastic polar polymers. The compositions of the invention therefore reduce their carbon footprint. Even more surprisingly is the finding that the compositions of the invention display improved tackiness and peel strength at very low temperatures. This could not been foreseen even by previous studies of adhesives including short chain PHAs (e.g. example M and N in the US 5,169,889).
Thus, the compositions of the invention can be made into hot melt, PSA or HMPSA adhesives.
The present invention opens the door to a new family of biodegradable adhesive compositions having low temperature tackiness, peel strength and adhesion.
Further aspects of the invention are accordingly pressure sensitive adhesives (PSA), hot melt adhesives or hot melt PSA compositions (HMPSA) comprising the compositions of the invention.
A further aspect of the invention is the use of a polyhydroxyalkanoate as a tackifier in an adhesive composition wherein one of the monomers of said polyhydroxylalkanoate comprises 7 or more carbon atoms, and all monomers of said polyhydroxylalkanoate comprise 6 or more carbon atoms.
A further aspect of the invention is a method for the preparation of the compositions of the invention which comprises mixing of the polar polymer and the mcl-PHA at temperature which is sufficient to melt both components.
DESCRIPTION OF THE INVENTION Polar Polymers
Polar polymers according to the present invention are considered those polymers which comprise carbon-heteroatom bonds, except poly(alkylene carbonates). Polar polymers are typically considered those comprising at least a 5 molar % of carbon-heteroatom bonds (C-Het%), preferably 10 molar % of carbon-heteroatom bonds (C-Het%), preferably comprising at least 15 molar % of carbon-heteroatom bonds, more preferably at least 20 molar % of carbon-heteroatom bonds, with respect to the sum of carbon-carbon bonds and carbon-heteroatom bonds, except poly(alkylene carbonates). The molar % of carbon-heteroatom bonds (C-Het%) is measured by counting in the monomer unit the number of carbon-heteroatom bonds versus the sum of carbon-heteroatom bonds and carbon-carbon bonds, according to the following formula C-Het (%)= 100 x [C-Het/(C-Het + C-C)]. Double and triple bonds count one. For example, for a (meth)acrylate acid the monomeric unit is (-CH2-C(CH3)(C(=0)OH)-). The number of carbon-carbon bonds is 4, and the number of carbon-heteroatom bonds is 2. C-Het% is in this case 100 x (2/(4+2)= 33.3%. The compositions of the invention comprise typically polar polymers used in adhesive compositions, such as PSA, hot melt adhesive or HMPSA compositions. These polymers frequently used in the adhesive industry, are understood in the polymer field as polymers comprising polar groups, such as, for example, those consisting of the group selected from hydroxyl (C-OH), ketone (C(=0)), aldehyde (C(=0)H), ester (C(=0)-0-C), acid (C(=0)OH), ether (C-O-C), amine (C-Nh or C-N(H)-C or C-N(C)-C) or , amide (C(=0)NH2 or C(=0)N(H)-C or C(=0)N(C)-C), nitrile (C-CN), urea(C-N-C(=0)-N), isocyanate (C- NCO), thiol (C-SH) and mixtures thereof, but not including carbonates. For example, typical polar polymers used in hot melt, PSA or HMPSA adhesives are copolymers of unsaturated hydrocarbon and an acrylate ester or acid, or copolymers of an unsaturated hydrocarbon and a vinyl saturated aliphatic ester or polyvinylalcohol (PVOH) or polyamides or polyesters or polyurethanes or vinyl ethers or polyolefins grafted with polar groups or mixtures thereof. The unsaturated hydrocarbon monomer usually comprises a short chain, typically, ethylene, propylene or butylene, but unsaturated hydrocarbons with more carbons are possible. The most frequently used is ethylene.
Examples of copolymers of unsaturated hydrocarbon and a acrylate ester or acid available to the skilled person are copolymers of unsaturated hydrocarbons and acrylic acid or esters of (meth)acrylate (G- C22 alkyl esters, e.g. methylmethacrylate) or acrylonitrile. Said acrylate ester or acid may have the following formula wherein i is hydrogen or a Ci-G. aliphatic saturated hydrocarbon, and R2 is hydrogen of a G-Cs aliphatic saturated hydrocarbon. Some exemplary acrylate esters or acids are methyl (meth)acrylate, ethyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, hexyl (meth)acrylate, 2-ethyl benzyl acrylate, lauryl acrylate, cetyl acrylate, stearyl acrylate, eicosyl acrylate, isodecyl acrylate, dodecyl (meth)acrylate, hydroxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, butyl (meth)acrylate or Trimethylolpropane triacrylate (TMPTA), benzyl acrylate, cyanoethyl acrylate, 2,2,2-trifluoroethyl (meth)acrylate. Exemplary polymers of this class are thus ethylene methyl acrylate (EMA), ethylene methyl methacrylate (EMMA), ethylene butyl acrylate (EBA), ethylene acrylic acid (EEA). Examples of copolymers of an unsaturated hydrocarbon and a vinyl saturated aliphatic ester typically comprise a vinyl Ci-G. saturated aliphatic ester. The most frequently used copolymer of an unsaturated hydrocarbon and a vinyl saturated aliphatic ester is ethylene-vinyl acetate (EVA) and ethylene n-butyl acrylate (EBA).
Polyamides are polymers having repeating units linked by an amide bond, typically an aliphatic or aromatic repeating unit. Examples of polyamides are nylons.
Another further class of polar polymers that can be used in the compositions of the invention is polyurethanes, preferably thermoplastic polyurethanes (TPUs). TPUs are block copolymers formed by reacting diisocyanates, short-chain diols (chain extenders) and long-chain polyols. Many different types exist depending on the specific composition and functionality of each of the three components. Thus, for example, the TPU is preferably based on a polyol (long-chain diol), an aliphatic diisocyanate and a chain extender. Many TPUs are available in the market from different vendors, such as, for example, Irogran'" (Huntsman), Estane™ (Lubrizol), Desmocoll™ or Elasthane'" (DSM). The polar polymer is typically selected from the group of copolymers of ethylene and vinyl acetate, copolymers of ethylene and a (met)acrylate, a thermoplastic polyurethane, PVOH and mixtures thereof.
The compositions of the invention are especially suited for PSA and HMPSA compositions, especially PSA compositions, which typically reduce their tack at low temperatures. Surprisingly, the PSAs based on the composition of the invention show excellent tack at low temperatures. medium-chain length Polyhydroxyalkanoates (mcl-PHAs)
PHB or PHBHV have been used in adhesive mixtures in the past (US 5,169,889). The inventors have discovered that mcl-PHAs provide improved adhesive compositions when mixed with polar polymers. mcl-PHAs are typically synthesized by a broad range of natural and genetically engineered bacteria as well as genetically engineered plant crops (Braunegg et al., 1998, J. Biotechnology 65: 127-161; Madison and Huisman, 1999, Microbiology and Molecular Biology Reviews, 63: 21-53; Poirier, 2002, Progress in Lipid Research 41: 131-155). Useful microbial strains for producing mcl-PHAs, include, but are not limited to Alcaligenes eutrophus (renamed as Ralstonia eutropha), Alcaligenes latus, Azotobacter, Aeromonas, Comamonas, Pseudomonas, and genetically engineered organisms including genetically engineered microbes such as Pseudomonas, Ralstonia and Escherichia coli. For example, the mcl-PHA used in the composition of the invention comprises one or more mcl-PHA, wherein each one is independently chosen from a mcl-PHA of formula (II) and stereoisomers thereof
(ID
wherein
n, m or k are each independently an integer;
p and q are integers adding in each case between 3 and 40;
x and z are integers adding in each case between 4 and 40; and
each of i and f½ is methyl. The mcl-PHA of the invention can be a mixture of 2, 3, 4, 5, 6, 7, 8 or 9 mcl-PHAs, or even more. Even further, the mcl-PHA can be a mixture of polymers, each incorporating 2 or more, for example, 2, 3, 4, 5, 6, 7, 8 or 9, or more, monomers, wherein at least one of the monomers comprises 7 or more carbon atoms, and all monomers comprise 6 or more carbon atoms. Each mcl-PHA is typically one that comprises beta-substituted monomers, wherein x or p are 1, preferably wherein x and p are 1. One or more mcl-PHAs may however comprise a gamma-substituted monomer wherein x or p are 2. p and q can be integers adding in each case between 3 and 40, and x and z are integers adding in each case between 5 and 40. p and q can also be integers adding in each case between 4 and 40, and x and z are integers adding in each case between 4 and 20. Even further, p and q can be integers adding in each case between 3 and 18; and x and z are integers adding in each case between 5 and 16. Also, x can be 1 for every n or m and z can be in each case selected from the group consisting of 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 and 25, preferably in each case selected from the group consisting of 8, 9, 10, 11, 12, 13, 14, 15, 16, 17 and 18. According to another example, x and p are 1 for every n and m, and each of p and z is independently selected from the group consisting of 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 and 25. The integers n, m and k determine the size and molecular weight of the mcl-PHA and their value is not critical for the present invention, and can each independently be comprised between 1 and 10,000 as long as k is at least 1 and the sum of n and m is at least 1 (e.g. 10-8,000), typically between 25 and 1,000, for example between 30 and 900 or between 50 and 800, more typically between 100 and 700.
The mcl-PHA used in the composition of the invention can be one of formula (III), which includes stereoisomers thereof
(Ml)
wherein e, f or g are each independently and integer;
c is in each case 1, 2 or 3;
a is in each case 1, 2 or 3;
b and d are in each case integers independently selected from 3 to 24; and
each of i and F½ is independently methyl.
For example, the mcl-PHA comprises two alpha-substituted monomers, i.e. a mcl-PHA wherein a and c are both 1.
The mcl-PHA used in the invention is preferable a mixture of different mcl-PHAs. Thus, in the present disclosure, it can be understood that "said polyhydroxyalkanoate" or "a polyhydroxyalkanoate" or "one polyhydroxyalkanoate" or the similar terms, refer to a mixture of mcl-PHAs wherein at least one, preferably all of them, comprise one monomer having 7 or more carbon atoms, and all monomers comprise 6 or more carbon atoms. It is preferred that the said mcl-PHA polymer mixture comprises between 2 and 15, preferably between 3 and 12 different monomers wherein one of the monomers comprises 7 or more carbon atoms, and all monomers of said comprise 6 or more carbon atoms. Many different combinations are possible within the inventive concept of the present disclosure, and only a few are listed below as non-limiting possibilities.
An example of such mcl-PHA polymer mixture comprises between 0.1 wt% and 99 wt% of 3- hydroxyhexanoate, and between 0.1 wt% and 99 wt% of 3-hydroxyoctanoate.
A further example of such mcl-PHA polymer mixture comprises between 0.1 wt% and 99 wt% of 3- hydroxyhexanoate, and between 0.1 wt% and 99 wt% of 3-hydroxydodecanoate. A further example of such mcl-PHA polymer mixture comprises between 0.1 wt% and 99 wt% of 3- hydroxyhexanoate, and between 0.1 wt% and 99 wt% of 3-hydroxytetradecanoate.
Many other combinations are also possible, for example between 0.1 wt% and 50 wt% of 3- hydroxyhexanoate, between 0.1 wt% and 50 wt% of 3-hydroxyoctanoate, between 0.1 wt% and 50 wt% of 3-hydroxydecanoate, between 0.1 wt% and 50 wt% of 3-hydroxydodecanoate, between 0.1 wt% and 50 wt% of 3-hydroxytetradecanoate and between 0.1 wt% and 50 wt% of 3- hydroxyhexadecanoate.
Another possible mixture is a for example between 1 wt% and 10 wt% of 3-hydroxyhexanoate, between 10 wt% and 50 wt% of 3-hydroxyoctanoate, between 10 wt% and 50 wt% of 3- hydroxydecanoate, between 5 wt% and 30 wt% of 3-hydroxydodecanoate, between 0.5 wt% and 20 wt% of 3-hydroxytetradecanoate and between 0.1 wt% and 20 wt% of 3-hydroxyhexadecanoate.
A further example of such mcl-PHA polymer mixture comprises between 0 wt% and 99 wt% of 3- hydroxyhexanoate, and at least one of between 0.1 wt% and 99 wt% of 3-hydroxyoctanoate, between 0.1 wt% and 99 wt% of 3-hydroxydecanoate, between 0.1 wt% and 99 wt% of 3-hydroxydodecanoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecanoate, between 0.1 wt% and 99 wt% of 3- hydroxyhexadecanoate, between 0.1 wt% and 99 wt% of 3-hydroxyoctadecanoate, between 0.1 wt% and 99 wt% of 3-hydroxyicosanoate, between 0.1 wt% and 99 wt% of 3-hydroxydocosanoate, between 0.1 wt% and 99 wt% of hydroxytetracosanoate, between 0.1 wt% and 99 wt% of 3- hydroxyhexacosanoate. A further example of such mcl-PHA polymer mixture comprising monomer units including carbon- carbon double bonds, comprises between 0.1 wt% and 99 wt% of 3-hydroxyhexanoate, and at least one of between 0.1 wt% and 99 wt% of 3-hydroxyoctanoate, between 0.1 wt% and 99 wt% of 3- hydroxydecanoate, between 0.1 wt% and 99 wt% of 3-hydroxydodecanoate, between 0.1 wt% and 99 wt% of 3-hydroxydodecenoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecanoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecenoate, between 0.1 wt% and 99 wt% of 3- hydroxyhexadecanoate, between 0.1 wt% and 99 wt% of 3-hydroxyoctadecanoate, between 0.1 wt% and 99 wt% of 3-hydroxyicosanoate, between 0.1 wt% and 99 wt% of 3-hydroxydocosanoate, between 0.1 wt% and 99 wt% of hydroxytetracosanoate, and between 0.1 wt% and 99 wt% of 3- hydroxyhexacosanoate. All monomers of the mcl-PHAs used in the compositions of the invention comprise 6 or more carbon atoms, preferably between 6 and 40 carbon atoms. For example, all monomers of the mcl-PHAs used in the compositions of the invention comprise between 6 and 36 carbon atoms, preferably between 8 and 34 carbon atoms. One of the monomers of the mcl-PHAs used in the compositions of the invention comprises 7 or more carbon atoms, and all monomers of said mcl-PHA comprise 6 or more carbon atoms, preferably between 6 and 40 carbon atoms, more preferably between 6 and 36 carbon atoms, more preferably between 6 and 28 carbon atoms.
Thus, the polyester backbone of mcl-PHAs used in the compositions of the invention includes an aliphatic pending group, usually in beta position (poly-3-hydroxy), with respect to the carbonyl unit. The polymers used in the composition of the invention can have a variety of molecular weights and molecular weight distributions, which is not critical to achieving the purposes of the invention. The polymers typically have a number averaged molecular weight over 300 Da, for example between 300 and 107 Da, and in a preferred embodiment between 103 and 104 Daltons. In a typical embodiment, the mcl-PHAs used in the mixtures of the invention have a number averaged molecular weight equal to or above 50,000 Da, preferable above 50,000 Da, for example, between 50,000 and 500,000 Da or between 50,000 and 440,000 Da or between 55,000 and 300,000 Da, for example, between 60,000 and 200,000 Da. Further typical number averaged molecular weights of the mcl-PHAs used in the mixtures of the invention is comprised between 60,000 and 200,000 Da, for example between 60,000 and 150,000 Da. Number averaged molecular weights (Mn) and polydispersity indices (Mw/Mn) were determined against PS standards by gel-permeation chromatography (GPC) using a Bruker 3800 equipped with a deflection Rl detector. Tetrahydrofuran or Chloroform at 1 mL/min flow rate was used as eluent at room temperature.
Preferably, at least one of the mcl-PHAs used in the composition of the invention is of formula (II), or a stereoisomer thereof, wherein k is an integer comprised between 50 and 50,000. According to a further embodiment, n and m is an integer independently comprised between 10 and 8,000.
The mcl-PHAs used in the compositions of the invention can be either homopolymers or co-polymers, for example, copolymers of a 3-hydroxyalkanoate. Such mcl-PHAs can also comprise homopolymers wherein said mcl-PHA comprises an homopolymer of hydroxyalkanoate, for example comprising more than 8 carbon atoms, or more than 12 carbon atoms, or more than 16 carbon atoms, for example, between 8 and 40 carbon atoms or between 8 and 36 carbon atoms or between 9 and 30 carbon atoms. In general, a mcl-PHA is formed by enzymatic polymerization of one or more monomer units inside a living cell. Examples of monomer units that can make the mcl-PHAs used in the compositions of the invention include 3-hydroxyhexanoate, 3-hydroxyheptanoate, 3-hydroxyoctanoate, 3- hydroxynonanoate, 3-hydroxydecanoate, 3-hydroxyundecanoate, 3-hydroxydodecanoate, 3- hydroxytridecanoate, 3-hydroxytetradecanoate, 3-hydroxypentadecanoate, 3- hydroxyhexadecanoate, 3-hydroxyheptadecanoate, 3-hydroxyoctadecanoate, 3- hydroxynonadecanoate, 3-hydroxyicosanoate, 3-hydroxyhenicosanoate, 3-hydroxydocosanoate, 3- hydroxytricosanoate, 3-hydroxytetracosanoate, 3-hydroxypentacosanoate, 3-hydroxyhexacosanoate. The mcl-PHA can be a co-polymer of two or more, for example 2 or 3, of said monomers. For example, the mcl-PHA can be a co-polymer of poly-3-hydroxyhexanoate, e.g. poly(3-hydroxyhexanoate-co-3- hydroxyoctanoate) (PHOHHx). Examples of such mcl-PHA can be poly(3-hydroxyhexanoate-co-3- hydroxynonanoate) (PHNHHx), poly(3-hydroxyoctanoate) (PHO), poly(3-hydroxydecanoate) (PHD), or mixtures thereof.
Alternatively, the mcl-PHA can be an homopolymer of one of said monomers, for example, poly-3- hydroxyheptanoate, poly-3-hydroxyoctanoate, poly-3-hydroxynonanoate, poly-3-hydroxydecanoate, poly-3-hydroxyundecanoate, poly-3-hydroxydodecanoate, poly-3-hydroxytridecanoate, poly-3- hydroxytetradecanoate, poly-3-hydroxypentadecanoate, poly-3-hydroxyhexadecanoate, poly-3- hydroxyheptadecanoate, poly-3-hydroxyoctadecanoate, poly-3-hydroxynonadecanoate, poly-3- hydroxyicosanoate, poly-3-hydroxyhenicosanoate, poly-3-hydroxydocosanoate, poly-3- hydroxytricosanoate, poly-3-hydroxytetracosanoate, poly-3-hydroxypentacosanoate, poly-3- hydroxyhexacosanoate. The present invention also includes compositions comprising two or more, e.g. two three or four, mcl-PHAs.
It is also possible that the mcl-PHA of the invention comprises monomer units with carbon-carbon double bonds, e.g. 3-hydroxyocteneate, 3-hydroxydeceneate, 3-hydroxydodecenoate, 3- hydroxytetradecenoate, 3-hydroxydhexadecenoate, 3-hydroxyoctadecenoate, 3-hydroxyicosenoate, or mixtures thereof. Proportions of mcl-PHA and polar polymer
The inventors have found that the mcl-PHA is a surprisingly good substitute of tackifying agents. The compositions of the invention thus encompass a wide range of mcl-PHA loads, depending on whether they are used as the only tackifying agent or in combination with further tackifying agents. For example, the amount of mcl-PHA in the composition can be at least 1 wt% with respect to the total weight of the composition, or between 1% and 60 wt%, preferably between 5% and 55 wt%, preferably between 5% and 50 wt%, preferably between 8% and 40 wt% with respect to the total weight of the composition. For example, the amounts of mcl-PHA can be between 10% and 50 wt% with respect to the total weight of the composition, when no further tackifying agent is added. Alternatively, the amount of mcl-PHA can be as low as 1%, for example between 5% and 30 wt% with respect to the total weight of the composition, when combined with further tackifying agents. Also the amount of polar polymer in the composition can be adjusted. Typical loads of polar polymer are more than 20 wt% with respect to the total weight of the composition, for example, between 35% and 70 wt% with respect to the total weight of the composition. Depending on whether the composition is formulated into a PSA or a hot melt or a H MPSA, the amounts of the polar polymer can be adjusted by the skilled person to achieve required specifications. For example, typical PSA compositions may comprise polar polymer in amounts between 35% and 80 wt%, or between 45% and 65 wt%, or between 35% to 70 wt%, or between 50% and 70 wt%, or between 52% and 62 wt%, with respect to the total weight of the composition, the vinyl content being typically comprised between 10% and 60%, for example between 20% and 50%. On the other hand, polar polymers are typically loaded in hot melt compositions in amounts between 35% and 70 wt% or between 40% and 70 wt% or 35% and 55 wt% with respect to the total weight of the composition, the vinyl content being typically comprised between 5% and 40%, e.g. between 10% and 40%. Furthermore, polar polymers are typically loaded in hot melt pressure sensitive adhesive compositions in amounts between 40% and 50 wt% between 35% and 55 wt% with respect to the total weight of the composition, the vinyl content being typically comprised between 5% and 60% or between 5% and 40%, e.g. between 10% and 40%. Any of the proportions of mcl-PHA and polar polymer can be combined to make new ranges of components of compositions of the invention.
When the polar polymer or the mcl-PHA includes one or more chiral centers, the present invention includes mixtures of enantiomers or diastereoisomers, as well as enantiomerically pure compounds thereof. Thus, the present invention encompasses all possible isomers of a polar polymer or a mcl- PHA, "isomer" meaning species having atoms bonded in the same order but with different spatial distribution, for example, the present invention includes cis- and trans-isomers, E- and Z- isomers, R- and S- enantiomers, diastereomers, racemic mixtures thereof, or stereochemical^ enriched mixtures.
When a polymer is made of monomers including pending groups, the later can arrange in space in different orientations with respect to each other, a property known as "tacticity", which in the present application takes its normal meaning, and refers to the stereoregularity of the orientation of the pending groups with respect to the polymer's backbone. In isotactic polymers all the substituents are located on the same side of the polymer's backbone. A 100% isotactic macromolecule consists of 100% meso diads. In syndiotactic polymers the substituents have alternating positions along the polymer's backbone. A 100% syndiotactic polymer consists 100% of racemo diads. Thus, the present invention encompasses both, isotactic and syndiotactic polymers, as well as intermediate situations between both, i.e. atactic polymers. An embodiment of the present invention includes a polar polymer which is isotactic or syndiotactic or atactic.
The components of the composition of the invention can be mixed following ordinary processes in the art such as those described in Encyclopedia of Polymer Science and Engineering, 2nd Ed., vol. 14, Polymer Blends chapter, page 9, 1988. Procedures well known to the skilled person are combining solutions of the composition components, by roller mixing or by compounding in an extruder or kneader and alike. In one embodiment, the mcl-PHA and the polar polymer are mixed, preferably in a high sheer mixer, at temperatures sufficient to melt the polymers, for example ranging from 20°C to 250°C, typically between 100°C and 200°C. Most compositions of the invention are mixed at a temperature comprised between 140°C and 190°C. Other additives in the formulation can be added before or after mixing mcl-PHAs and polar polymers
Adhesives
The compositions of the invention can act directly as Pressure sensitive adhesives (PSA), such as hot melt or hotmelt pressure sensitive adhesive, or can be formulated with further additives. The adhesive of the invention can be detached again from the substrate surfaces. Preferably, the pressure sensitive adhesives of the invention are used to reversibly bond two substrates or adherends. The hot melt and HMPSA adhesives of the invention may be used to bond a broad spectrum of different solid substrates. These substrates may be flexible or, alternatively, rigid. Preferably, one of the substrates to be bonded is thin and flexible, in the form more particularly of films, multi-layer films, paper, aluminum, or multilayer constructions from paper, aluminium and polymer films. The pressure sensitive and hotmelt pressure sensitive adhesives according to the invention can be used to bond substrates such as glass, metal, ceramic, wood, coated or uncoated paper, paperboard packaging and plastics, such as, for example, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyamide (PA), polypropylene (PP) and polyethylene (PE), polyvinyl chloride (PVC) and polystyrene (PS). Thin flexible substrates such as films, multi-layer films or paper can then be glued to such solid substrates.
The adhesive composition of the invention is preferably used to bond plastic substrates, particularly substrates made of polyethylene, polypropylene, polystyrene, polyvinyl chloride, polyethylene terephthalate, polyamide, polyethylene naphthalate or cellophane. In a particular embodiment, the adhesive of the invention is used for reversible bonding of two flexible, two rigid or one flexible and one rigid substrates. The invention further provides the bonded, preferably reversibly bonded, substrates comprising the hot melt adhesive of the invention.
For example, the adhesive of the invention is used in the manufacture of packaging or parts of packaging such as lids, trays, containers, pouches, flow packs or blisters for food, pharmaceuticals, cosmetics as well as industrial applications. More particularly, the adhesive of the invention is used in the manufacture of resealable packaging or parts of resealable packaging for food products. The invention is also directed to the packaging or parts of packaging, such as lids, trays, containers, bags, pouches, flow packs or blisters, comprising the adhesive of the invention.
The above allows for many combinations depending on the properties required for each case, which can be adjusted by the skilled following the general principles herein described. For example, the composition can be an adhesive composition comprising
(i) a polyhydroxyalkanoate wherein one of the monomers of said polyhydroxylalkanoate comprises 7 or more carbon atoms, and all monomers of said polyhydroxylalkanoate comprise 6 or more carbon atoms, preferably at least 1 wt% of said polyhydroxyalkanoate with respect to the total weight of the composition;
(ii) more than 10 wt% with respect to the total weight of the composition of at least one of a copolymer of ethylene and vinyl acetate, a thermoplastic polyurethane, PVOH or a copolymer of ethylene and a (met)acrylate; and
(iii) optionally further components to complete the 100 wt% of the composition.
The compositions of the invention may display tack, for example above 5, or above 10 or above 20 KPa at 0°C as measured according to EN-14510:2005, or even at temperatures below 0°C. Thus, the compositions of the invention can be made into hot melt adhesives or PSA or HMPSA having tackiness at surprisingly low temperatures. The tack in all cases in the present application was measured according EN 14510:2005 wherein (see example 3 for details):
(a) 2 g of the sample were placed on a steel plate (7x7x0.01 cm) which was heated at 180?C and then allowed to cool on a smooth surface to give a homogeneous film thickness; (b) the sample was then introduced in a ΤΑ.ΧΤ2Ϊ Texture Analyzer (Stable Microsystems, Surrey, England) fitted with a thermally insulated chamber covered with aluminum, wherein temperature was controlled by an external thermocouple;
(c) the temperature was adjusted to the desired temperature of measurement and determined by a thermocouple placed in contact with the sample; and
(d) a cylindrical stainless steel rod or probe (3 mm diameter) with smooth flat end was used to measure the force necessary to separate it from the adhesive surface, the testing experimental conditions being the following:
- approach speed of the cylindrical probe to the sample: 0.1 mm/s - force applied to the sample: 5 N
- time of application of the force: 1 s
- separation speed (pulling rate) of the cylindrical probe from the sample: 1 mm/s Additives
The skilled person can choose among a wide variety of additives known in the art, for example, from Encyclopedia of Polymer Science and Engineering, 2nd Ed., vol. 14, p. 327-410, 1988 or other reference information. Hot melt and H PSA compositions typically use waxes, and any which is compatible with the rest of the components of the mixture can be used in the present invention. The wax is added to the mixture in a amounts between 1 wt% and 40 wt% with respect to the total weight of the composition, for example between 5 wt% and 30 wt%, preferably between 10 wt% and 25 wt%. By way of example, the most popularly used waxes are paraffin waxes, microcrystalline waxes, Fischer- Tropsch synthetic waxes, and polyolefin (i.e. polyethylene, polypropylene, copolymers) waxes. Examples of types of waxes that may be used include natural waxes, partially synthetic waxes and fully synthetic waxes. Natural waxes are formed through biochemical processes and are mineral or products of animal or plant metabolism. Partially synthetic waxes are formed by chemically reacting natural waxes. Fully synthetic waxes are prepared by polymerizing low molar mass starting materials such as carbon, methane, ethane or propane. The two main groups of fully synthetic waxes are the Fischer- Tropsch waxes and polyolefin waxes such as polyethylene wax, polypropylene wax and copolymers thereof (see for example, Ullmann's Encyclopedia of Industrial Chemistry).
One of the main advantages of the invention is the fact that the mcl-PHA can be used as a tackifying agent, concretely as a tackifying agent in a PSA or hot melt composition. The adhesive compositions of the invention may however comprise further tackifying agents in addition to the mcl-PHA. For example, the composition of the invention may comprise (i) between 10 and 95 wt%, e.g. 15-60 wt%, of a polar polymer, for example, of a copolymer of an unsaturated hydrocarbon and an (meth)acrylate ester or acid, or copolymer of unsaturated hydrocarbon and a vinyl saturated aliphatic ester, or a polyester, or a polyvinylacetate, or a thermoplastic polyurethane or mixtures thereof; and between 5 wt% and 80 wt% of a mcl-PHA; and comprises no tackifier.
Alternatively, the composition of the invention does comprise a further tackifying agent. For example, the further tackifying agent can be present in amounts up to 50 wt%, for example of 10-40 wt% or 15- 35 wt% with respect to the total weight of the composition. These amounts can be reduced in the compositions of the invention, which may comprise between 0 and 40 wt% with respect to the total weight of the composition, for example between 0.1 and 30 wt% with respect to the total weight of the composition. For example, the composition of the invention may comprise (i) between 20 and 70 wt%, e.g. 30-65 wt%, of a copolymer of an unsaturated hydrocarbon and an acrylate ester or acid, or a copolymer of an unsaturated aliphatic hydrocarbon and a vinyl aliphatic ester, or a polyester, or a polyvinylacetate, or a thermoplastic polyurethane or mixtures thereof; and between 5 wt% and 40 wt% of a mcl-PHA; and (iii) between 10 wt% and 50 wt%, preferably between 10 wt% and 40 wt%, of a further tackifying agent.
The term "tackifier" or "tackifying agent" or "tackifying resin" is recognized in the art and includes those substances that provide tack to adhesive compositions. The tackifying agent is typically a resin and can be, but is not limited to, rosin resins, hydrocarbon resins, terpene resins and derivatives thereof.
The tackifying resin can be selected from rosin resins (also called colophony resins), rosin ester resins, fully or partly hydrogenated rosin resins, disproportionated rosin resins, fully or partly hydrogenated rosin ester resins, disproportionated rosin ester resins; aromatic, aliphatic or cycloaliphatic hydrocarbon resins, derivatives thereof, and fully or partly hydrogenated aromatic, aliphatic or cycloaliphatic hydrocarbon resins; terpene resins, terpene polymers and copolymers, phenol-modified terpene resins and hydrogenated derivatives thereof. For example, the tackifying resin is a hydrocarbon resin or a derivative thereof. Preferably, it is selected from aromatic, aliphatic or cycloaliphatic hydrocarbon resins, derivatives thereof, and fully or partly hydrogenated aromatic, aliphatic or cycloaliphatic hydrocarbon resins.
Although the skilled person can adjust the amount of said further tackifying agent, typically, the adhesive composition comprises as further tackifying only a rosin resin or a derivative thereof, such as a fully or partly hydrogenated rosin resin, disproportionated rosin resin, a rosin ester resin, a fully or partly hydrogenated rosin ester resin or a disproportionated rosin ester resin. Preferably, only a rosin ester resin or a derivative thereof, such as a fully or partly hydrogenated rosin ester resin or a disproportionated rosin ester resin. More preferably, only a hydrogenated rosin ester resin, such as a glycerol ester of hydrogenated rosin.
The compositions of the invention may further comprise other additives frequently used in the preparation of PSA adhesives compositions. The adhesive composition of the invention can comprise one or more further additives. Preferably, the composition of the invention comprises 0 to 5 wt% of one or more further additives, based on the total weight of the composition. In a particular embodiment, it comprises 0.01 to 5 wt% of one or more further additives, preferably 0.01 to 3 wt. %, more preferably 0.05 to 2 wt. %, even more preferably 0.05 to 0.5 wt. %. Typical additives of hot melt or PSA adhesives are well known in the art. Examples of these additives include antioxidants, such as sterically hindered phenols, phosphites, thioethers or thioesters; stabilizers antislipping agents, such as amide derivatives; colorants, such as titanium dioxide; fillers, such as talc, clay, silica and calcium carbonate.
The composition of the invention can optionally include plasticizers (e.g., benzoates such as 1,4- cyclohexanedimethanol dibenzoate, glyceryl tribenzoate, or pentaerythritol tetrabenzoate, phthalates, paraffin oils, polyisobutylene, chlorinated paraffins, etc.). Suitable adhesives can be obtained with the compositions of the invention without the need of plasticizers. In a particular embodiment, the composition of the invention does not comprise plasticizers.
The composition of the invention does not require a plasticizer or a further tackifying agent, and the skilled person can decide not to use it if required.
However, depending on the final properties required, the composition of the invention may comprise 0.1 to 5 wt.% of at least one plasticizer, based on the total weight of the composition. Alternatively, the composition of the invention may comprise from 0.5 to 5 wt. %, for example from 1 to 5 wt. %, of at least one plasticizer. There are many plasticizers available to the skilled person. Some examples are medicinal white oils, mineral oils, vegetal or animal oils; a Iky I esters of aliphatic or aromatic carboxylic acids, such as adipates, sebacates, phthalates, citrates, benzoates, mellitates and aromatic sulphonates; alcohols, glycols or polyols, including polyether polyols and polyester polyols; and mixtures thereof. A frequently used plasticizer appropriate in the present invention is an oil. Preferably, it is selected from medicinal white oils (also called paraffin oils), mineral oils, vegetal oils and animal oils.
Preferably, the at least one plasticizer is a medicinal white oil, preferably a saturated mineral hydrocarbon, more preferably a saturated mineral hydrocarbon with a number molecular weight of 200 to 800 g/mol, even more preferably 500 g/mol. However said plasticizer can be selected from alcohols, glycols and polyols.
The compositions of the invention can also comprise as an optional additive 0.005 to 5 wt% of at least one antioxidant, based on the total weight of the adhesive composition, for example, 0.01 to 5 wt% of at least one antioxidant, preferably 0.01 to 3 wt%, more preferably 0.05 to 2 wt%, even more preferably 0.05 to 0.5 wt%. Said antioxidant can be selected from sterically hindered phenols, phosphites and mixtures thereof. Preferably, it is a mixture of a sterically hindered phenol and a phosphite. Sterically hindered phenols are well known to the skilled person in the art and refer to phenolic compounds which contain sterically bulky radicals, such as tert-butyl, in close proximity to the phenolic hydroxyl group thereof. In particular, they may be characterized by phenolic compounds substituted with tert-butyl groups in at least one of the ortho positions relative to the phenolic hydroxyl group. Hindered phenols frequently used have tert-butyl groups in both ortho-positions with respect to the hydroxyl group. Representative hindered phenols include pentaerythritol tetrakis(3- (3,5-di-tert-butyl-4-hydroxyphenyl)propionate), l,3,5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-4- hydroxybenzyl) benzene, n-octadecyl-3(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 4,4'- rnethylenebis(4-rnethyl-6-tert-butylphenol), 4,4'-thiobis(6-tert-butyl-o-cresol), 6-(4- hydroxyphenoxy)-2,4-bis(n-ocytlthio)-l,3,5-triazine, 2,4, 6- tris(4-hydroxy-3,5-di-tertbutyl- phenoxy)- 1,3,5-triazine, di-n-octadecyl-3,5-di-tert-butyl-4-hydroxybenzylphosphonate, 2-(n-octylthio)ethyl-3,5- di-tert-butyl-4-hydroxybenzoate, and sorbitol hexa-(3,3,5-di-tert-butyl-4-hydroxy-phenyl) propionate.
Phosphites are preferably aromatically substituted phosphites, preferably substituted or unsubstituted triphenyl phosphites. Examples of these phosphites include triphenyl phosphite, trisnonylphenyl phosphite, and tris (2,4-di-tert butylphenyl)-phosphite.
For example, the composition of the invention may comprise 0.05 to 0.5 wt% of at least one antioxidant selected from sterically hindered phenols, aromatically substituted phosphites and mixtures thereof. Preferably, the antioxidant is a mixture of a sterically hindered phenol and an aromatically substituted phosphite, e.g. a mixture of pentaerythritol tetrakis (3-(3,5-di-tert-butyl-4- hydroxyphenyl)propionate) and tris (2,4-di-tert-butylphenyl)-phosphite. Further additives that can be included in the compositions of the invention can be selected from the following:
Stabilizers;
fillers for reducing cost, adding bulk, improving cohesive strength (forming filler-matrix composite material with good interfacial properties) and altering properties; e.g., calcium carbonate, barium sulfate, talc, silica, carbon black, clays (e.g., kaolin);
UV stabilizers which protect the material against degradation by ultraviolet radiation;
pigments and dyes;
biocides for hindering bacterial growth;
flame retardants;
antistatic agents:
ferromagnetic particles, hygroscopic water-retaining materials, or other materials which can yield a composition which can be activated by microwave heating; and/or
electrically conductive particles which can yield conductive hot-melt formulations.
The following examples provide illustrate specific embodiments of the application for further reference, and should not be taken in any case as limitative of the scope of the invention.
EXAMPLES
Glossary of terms EVA: Ethylene vinyl acetate, VA: 18 wt% (6.68 molar%) IF: 150 g/lOmin ( 190°C, 2.16 Kg) ISO 1133 EVA: Ethylene vinyl acetate, VA: 28 wt% (11.25 molar%) IF: 400 g/lOmin ( 190"C, 2.16 Kg) ISO 1133 EVA: Ethylene vinyl acetate, VA: 33 wt% (13.83 molar%), I F: 15 g/10 min ( 190°C, 2.16 Kg) ISO 1133 EVA: Ethylene vinyl acetate, VA: 40 wt% (17.85 molar%), I F : 55 g/10 min ( 190°C, 2.16 kg) ISO 1133 EBA: ethylene n-butyl acrylate, % pp BA: 27 wt% (7.49 molar%), IF =150 g/lOmin ( 190°C, 2.16 Kg) ISO 1133
EBA: ethylene n-butyl acrylate, % pp BA: 33 (9.73 molar%), IF= 150 g/10min( 190°C, 2.16 Kg) ISO 1133 Foralyn 90: hydrogenated rosin ester resin
Ibercer 3080: microcristalline paraffin wax
Piccolyte C115: polyterpene resin
Irganox™ 1010: Pentaerythritol tetrakis (3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate) Example 1: mcl-PHAs
Different mcl-PHAs were prepared following the general procedure described below.
The biocatalyst used for the production of medium chain length polyhydroxyalkanoates (mcl-PHA) was Pseudomonas putida KT2440. The fermentations were performed in a 5-liters fermenter Braun Biostat B in two steps: a) 25 hours batch step followed by b) 33 hours pulse fed-batch step.
The bacteria were grown in 250 mL of Inoculum medium (Table 1) until reaching O Deoonm of 1.0. Two hundred mL of this culture were added to the fermenter already containing 2 L of production medium (Table 1).
Table 1. Media Composition
Table 2. Composition of trace elements solution
Free fatty acids (FFA) were obtained by saponification of the raw material with KOH pH 10.0 at 65°C under constant stirring at 200 rpm. The mix was acidified with HCI (37% w/v) until pH 5.0. The organic fraction contained the FFA was removed, and kept for using during the fermentation. The proportion of FFA:glycerin was 91:9. Fatty acid Content in %
Palmitic acid (C16:0) 25.5 ± 0.6
Stearic acid (C18:0) 15.1 ± 0.5
Oleic acid (C18:ln9) 43.2 ± 0.1
Linoleic acid (C18:2n6) 12.0 ± 0.2
Table 3. Composition of the free fatty acids (FFA)
Conditions of culture:
• Batch step (25 hours):
30°C, stirring speed: 300-800 rpm, automatic adjusted to keep %pC>2 constant and bubbling air at 1 vvm (gas volume per medium volume per minute). pH 7.0 was kept constant using FhSC /NF OH during the first 8 h, and later NaOH was used.
• Fed-batch (33 hours):
NaOH was used to keep pH at 7.0.
At the beginning of this step 6.5 mL of 1.0M MgS04-7H20 was added.
The feed is automatic to keep exponential growth measured as consume of O2.
Extraction and purification of mcl-PHA
The cells are recovered by centrifugation at 8,000 g 10 minutes at 4°C and dried at 65°C until the dry weight remains constant.
PHA is extracted using chloroform as solvent in a Soxhlet system: 30-40 grams of dry biomass using 300 mL of solvent in a 250 mL-Soxhlet during 8 hours.
PHA-chloroform mixture is added to 10 volumes of cold methanol (4°C) which precipitates the polymer. mcl-PHA is recovered by centrifugation at 10,000 g 15 minutes. The pellet is washed with 1 volume of cold methanol and dried at room temperature using vacuum.
The exemplary mcl-PHAs tested had the composition indicated in Table 4.
PHA-9 PHA-15 PHA-19 PHA-24
Mw (Da) 77,556 96,747 88,866 68,359
Mn ( Da) 44,141 53,471 54,108 38,014 z 125,060 155,892 136,037 10,942
PD 1.73 1.81 1.64 1.79
3- hydroxyhexanoate 2.6 4.69 3.59 2.86
3- hydroxyoctanoate 19 26.91 26.19 25.95
3-hydroxydecanoate 31.5 28.93 33.39 34.94
3-hydroxydodecanoate 24 17.5 17.36 19.57
3-hydroxydodecenoate 0.7 3.3 1.8 1.45 3-hydroxytetradecanoate 11.8 5.18 4.4 4.36
3-hydroxytetradecenoate 8 12.51 11.3 10.22
3-hydroxyhexadecanoate 1.3 0.5 0.6 0
Tg ( lF) 2C -44 -50 -52 -49
Tg (2F) (2C) -48 -50 -52 -49
Table 4
Example 2: General procedure in bulk reactor
Each polar polymer and mcl-PHA were used in the proportions indicated in each case (Table 5 and Table 6). They were mixed at a time and temperature sufficient to obtain a homogeneous mixture, typically at 170°C and 100 rpm for 20 minutes. All compositions contain 0.5 wt% of Irganox'" 1010.
Iberce
Foralyn Piccolyte mcl- mcl- mcl- mcl-
Comp. No. EVA Vinyl r
90 C115 PHA 9 PHA 15 PHA PHA 24
(Type) wt% Wt% 3080 wt% wt% wt% wt% 19 wt%
wt% wt%
HOTMELT
2 (Hotmelt) 49.75 18 29.75 20
4 (Hotmelt) 49.75 18 29.75 20
6 (Hotmelt)
39.75 18 39.75 20
COMP.
7 (Hotmelt) 39.75 18 29.875 9.875 20
PSA
11 (PSA)
59.75 40 39.75
COMP.
12 (PSA) 59.75 40 39.75
13 (PSA) 59.75 40 39.75
14 (PSA)
59.75 33 39.75
COMP.
15 59.74 40 39.75
16(PSA) 59.75 40 29.875 9.875
17(PSA) 59.75 40 19.875 19.875
18 COMP. 59.75 40 39.75
19 (PSA) 59.75 40 39.75
20 (PSA) 59.75 40 29.875 9.875
21(PSA) 59.75 40 19.875 19.875
22 (PSA) 59.75 33 39.875
22 (PSA) 59.75 33 19.875 19.875
23 (PSA) 59.75 27 19.875 19.875
24 EVA-
59.75 40
PHB COMP.*
25 EVA-
PHB-
59.75 40 19.875
Piccolyte
COMP.**
30
0 39.75 59.75
COMP.
31
0 39.75 59.75
COMP.
* Blend 24 has a 39.75 wt% content of 3-PHB
** Blend 25 has a 19.875 wt% content of 3-PHB
Table 5. EVA compositions of hot melts, PSAs and HMPSAs based on EVA
Example 3: Measurement of tack
For the measurement of tack, a ΤΑ.ΧΤ2Ϊ Texture Analyzer (Stable Microsystems, Surrey, England) was used. Each sample was placed in a thermally insulated chamber covered with aluminum, wherein temperature can be controlled by an external thermocouple. Measurement of tackiness (also referred to as tack) was performed at the temperatures indicated below in Table 3, the temperature being determined by a thermocouple placed in contact with the sample.
Samples were prepared by depositing about 2 g of the obtained mixture on a steel plate (7x7x0.01 cm) which was heated at 1809C and then allowed to cool on a smooth surface to give a homogeneous film thickness.
A cylindrical stainless steel probe (3 mm diameter) with smooth flat end was used to measure the force necessary to separate it from the adhesive surface. The testing experimental conditions were the following:
- approach speed of the cylindrical probe to the sample: 0.1 mm/s
- force applied to the sample: 5 N - time of application of the force: 1 s
- separation speed (pulling rate) of the cylindrical probe from the sample: 1
The results of the hot melt compositions tested are summarized in Table 7.
Table 7 The results of the PSA compositions tested are summarized in Table 8.
Measurements of Maximum Measurements of tack at low tack temperatures
Sample Maximum Temperature of Low Temperature at
Tack (KPa) Maximum Tack Temperature which the Low PSA (°C) Tack (KPa) Temperature Tack has been Measured (°C)
18 610 50 0 -20 to 45
COMPARATIVE
21 1,174 20 200 -5
20 943 35 200 -15
19 400 10 200 0
Post-it 20 25 0 -20 to 17 commercial ref
COMPARATIVE
11 493 40 0 -20 to 17
COMPARATIVE
12 142 25 30 0
13 319 25 150 0
14 117 25 39 0
16 464 25 200 0
17 973 25 850 0
22 200 20 50 0
26 500 50 0 -20 to 40
COMPARATIVE
28 300 30 100 -5
29 200 20 40 0
27 200 15 120 -5
PHB 0 -20 to 80 0 -20 to 80 COMPARATIVE
24 EV-PHB 508 65 0 -20 to 55
COMPARATIVE
25 EV-PHB- 456 50 0 -20 to 40
Piccolyte
COMPARATIVE
Table 8
It should be noted that the compositions of the invention provide a comparable tack at room temperature. See the second column providing the temperature showing the maximum tack (Temperature of Maximum Tack) and the first column showing the tack at said temperature (Maximum Tack).
More importantly, the inventors tested the tack of the compositions of the invention at temperatures below room temperature. As it can be seen in column "Temperature at which the Low Temperature Tack has been Measured", these temperature ranges from -15 to 0"C. To their surprise, the compositions maintained a significant tack even at temperatures below 0°C. While, for example, comparative composition EV-PHB lost tack at 0"C, composition No. 17, wherein Piccolyte C115 had been entirely substituted with mcl-PHA 19, still displayed a significant tack at the same temperature. Even at -5°C, a temperature at which commercial PSA compositions lose their tack, the composition of the invention No. 19 still displayed a significant tack. Even in some cases, such as composition of the invention PSA7P, the temperature of maximum tack is below room temperature, which is a remarkable behavior in a PSA composition.
Example 4: peel strength at low temperature
Following the methods described in example 3, peel strength was measured at low temperature (below room temperature, from -20°C to 15°C) and room temperature. The results are shown in table 9:
Sample Peel Strength Peel Strength
(N/m) (N/m)
Room temperature Low temperature
18 1,670 0
COMPARATIVE
20 720 2,320
21 680 2,005
22 650 1,980
23 500 1,750
30 60 500 COMPARATIVE
31
75 620
COMPARATIVE
The use of singular noun or pronoun when used with the term "comprising" in the claims and/or specification means "one", and also includes "one or more", "at least one", and "one or more than one". Throughout this application, the term "about" used to identify any values shown or appeared herein may be varied or deviated. The variation or deviation may be caused by errors of devices and methods used to determine a variety of values.
The terms "comprise", "have", and "include" are open-ended linking verbs. One or more forms of these verbs such as "comprise", "which comprise", "have", "which have", "include", "which include" are also open-ended. For example, any methods, which "comprise", "have", or "include" one or more steps, are not limited to possess only the one or those more steps, but also cover all unidentified steps.
Throughout the present invention weight percentage ("wt%") is 100 times the relation in weight (e.g. in grams or kilograms) between the component specified and the total weight of the composition in the same units.

Claims

A composition comprising
(i) a polyhydroxyalkanoate wherein one of the monomers of said polyhydroxyalkanoate comprises 7 or more carbon atoms, and all monomers of said polyhydroxyalkanoate comprise 6 or more carbon atoms;
(ii) more than 10 wt% with respect to the total weight of the composition of at least one polar polymer; and
(iii) optionally further components to complete the 100 wt% of the composition. An adhesive composition according to claim 1 comprising
(i) a polyhydroxyalkanoate wherein one of the monomers of said polyhydroxylalkanoate comprises 7 or more carbon atoms, and all monomers of said polyhydroxylalkanoate comprise 6 or more carbon atoms;
(ii) more than 10 wt% with respect to the total weight of the composition of at least one of a copolymer of ethylene and vinyl acetate, a thermoplastic polyurethane, PVOH or a copolymer of ethylene and a (met)acrylate; and
(iii) optionally further components to complete the 100 wt% of the composition.
The composition according to the any of the previous claims wherein any monomer of the polyhydroxyalkanoate comprising 6 carbon atoms, is a 3-hydroxyalkanoate.
The composition according to the any of the previous claims wherein said polar polymer is selected from the group of copolymers of ethylene and vinyl acetate, copolymers of ethylene and a (met)acrylate, a thermoplastic polyurethane, PVOH and mixtures thereof.
The composition according to the any of the previous claims comprising more than 20 wt% of the polar polymer with respect to the total weight of the composition.
The composition according to the any of the previous claims comprising 35% to 70 wt% of the polar polymer with respect to the total weight of the composition.
The composition according to the any of the previous claims comprising between 1 wt% and 60 wt% of the polyhydroxyalkanoate with respect to the total weight of the composition.
8. The composition according to the previous claims which is a PSA adhesive.
9. The composition according to claim 8 comprising 40% to 70 wt% of the polar polymer with respect to the total weight of the composition.
10. The composition according to claim 9 wherein the vinyl content in the polar polymer is 10% to 60%.
11. The composition according to claims 1 to 5 which is a hot melt adhesive.
12. The composition according to claim 11 comprising 35% to 70 wt% of the polar polymer with respect to the total weight of the composition.
13. The composition according to claim 12 wherein the vinyl content in the polar polymer is 5% to 40%.
14. The composition according to the any of the previous claims wherein said polyhydroxyalkanoate comprises an homopolymer of polyhydroxyalkanoate.
15. The composition according to any of claims 1 to 13 wherein said polyhydroxyalkanoate is a mixture comprising the following monomers: between 0.1 wt% and 99 wt% of 3- hydroxyhexanoate, and at least one of between 0.1 wt% and 99 wt% of 3-hydroxyoctanoate, between 0.1 wt% and 99 wt% of 3-hydroxydecanoate, between 0.1 wt% and 99 wt% of 3- hydroxydodecanoate, between 0.1 wt% and 99 wt% of 3-hydroxytetradecanoate, between 0.1 wt% and 99 wt% of 3-hydroxyhexadecanoate, between 0.1 wt% and 99 wt% of 3- hydroxyoctadecanoate, between 0.1 wt% and 99 wt% of 3-hydroxyicosanoate, between 0.1 wt% and 99 wt% of 3-hydroxydocosanoate, between 0.1 wt% and 99 wt% of hydroxytetracosanoate, between 0.1 wt% and 99 wt% of 3-hydroxyhexacosanoate.
16. The composition according to any of the previous claims, wherein said polyhydroxyalkanoate is present in at least 1 wt% with respect to the total weight of the composition.
17. The composition according to any of the previous claims not having a crosslinker.
18. Use as a tackifying agent in an adhesive composition of a polyhydroxyalkanoate wherein one of the monomers of said polyhydroxylalkanoate comprises 7 or more carbon atoms, and all monomers of said polyhydroxylalkanoate comprise 6 or more carbon atoms.
EP17734774.7A 2016-07-07 2017-07-06 Compositions of polyhydroxyalkanoates and polar polymers Withdrawn EP3481909A1 (en)

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US5169889A (en) 1992-01-27 1992-12-08 National Starch And Chemical Investment Holding Corporation Poly hydroxybutyrate/hydroxyvalerate based hot melt adhesive
GB9314577D0 (en) 1993-07-14 1993-08-25 Zeneca Ltd Adhesion process
BR9508583A (en) 1994-08-12 1998-07-14 Minnesota Mining & Mfg Pressure sensitive adhesive composition of pressure sensitive adhesive article and process of adhering two substrates
JP2002053835A (en) 2000-07-31 2002-02-19 Three M Innovative Properties Co Adhesive for glass and article for glass adhesion
ES2362405T3 (en) 2000-10-27 2011-07-04 Metabolix, Inc. COMPOSITIONS THAT INCLUDE POLYHYDROXIALCANOATS AND REACTIVE MONOMERS.
ATE377060T1 (en) 2003-02-21 2007-11-15 Metabolix Inc PHA ADHESIVES
US7098292B2 (en) 2003-05-08 2006-08-29 The Procter & Gamble Company Molded or extruded articles comprising polyhydroxyalkanoate copolymer and an environmentally degradable thermoplastic polymer
JP5883344B2 (en) 2012-04-26 2016-03-15 ヘンケルジャパン株式会社 Hot melt adhesive
CN110494494A (en) 2015-04-17 2019-11-22 雷普索尔有限公司 Polyalkylene carbonate and polyhydroxyalkanoateblend blend

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