EP3464654B1 - Device and method for sensing a conveying rate of a liquid material - Google Patents
Device and method for sensing a conveying rate of a liquid material Download PDFInfo
- Publication number
- EP3464654B1 EP3464654B1 EP17723696.5A EP17723696A EP3464654B1 EP 3464654 B1 EP3464654 B1 EP 3464654B1 EP 17723696 A EP17723696 A EP 17723696A EP 3464654 B1 EP3464654 B1 EP 3464654B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- vessel
- liquid material
- starting
- starting vessel
- feed channel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C5/527—Charging of the electric furnace
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/4673—Measuring and sampling devices
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/50—Tilting mechanisms for converters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/18—Arrangements of devices for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Tank furnaces
- F27B3/10—Details, accessories, or equipment peculiar to hearth-type furnaces
- F27B3/28—Arrangement of controlling, monitoring, alarm or the like devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/0035—Devices for monitoring the weight of quantities added to the charge
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/14—Charging or discharging liquid or molten material
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/4673—Measuring and sampling devices
- C21C2005/468—Means for determining the weight of the converter
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
- C21C2005/5288—Measuring or sampling devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
- F27D2003/125—Charging cars, lift trolleys
- F27D2003/127—Charging cars, lift trolleys for carrying pots
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0028—Regulation
- F27D2019/0059—Regulation involving the control of the conveyor movement, e.g. speed or sequences
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0028—Regulation
- F27D2019/0075—Regulation of the charge quantity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/0028—Devices for monitoring the level of the melt
Definitions
- the invention relates to a device for detecting a delivery rate with which a liquid material is poured from a pivotable outlet vessel into a metallurgical target vessel, and a corresponding method.
- a system for measuring and controlling the loading of a furnace with melted material and scrap and a corresponding method are known.
- an automatic device for the management of the feed with melted material or scrap depending on the energy supplied to the bath and a device for measuring the supplied melted material assigned to the automatic management device are provided, for this purpose also a device for weighing the furnace and its contents and possibly other on the same burdening components is provided.
- a continuous control of the furnace weight two different measuring methods are possible, namely on the one hand a method based on the liquid metal level for indirect control of the furnace weight, and on the other hand a direct method with which the weight of the system can be determined appropriate sensors is determined.
- the indirect measurement method is based on a geometrical measurement of the liquid metal level inside the furnace, this data being able to be converted into volume data, which then allows knowledge of the specific density of the liquid metal to be used to draw a conclusion about the weight of the liquid metal taken up inside the furnace.
- the indirect measurement method is only carried out when the furnace is filled with the liquid metal in order to determine the level of the liquid metal within the furnace, as explained. If an erosion effect occurs on the inner lining of the furnace as a result of an interaction with the liquid metal, the inner volume of the furnace can change, as a result of which great inaccuracies disadvantageously arise for the indirect measurement method.
- the invention is based on the task of detecting the delivery rate for a liquid material with which the liquid material is poured into a metallurgical target vessel with simple and robust means and on the basis of this also to set or regulate precisely.
- a device is used to detect a conveying rate with which a liquid material in the form of pig iron is filled from a pivotable outlet vessel into a metallurgical target vessel, and comprises means for determining an amount of liquid material which is filled into the outlet vessel, and means for sensing an amount of liquid material discharged by pivoting the exit vessel toward the destination vessel.
- An addition channel which is made of refractory material, is provided between the outlet vessel and the destination vessel.
- the means for detecting a quantity of liquid material which is omitted by pivoting the exit vessel in the direction of the destination vessel include at least one measuring loop which is integrated into a wall material of the addition channel.
- An addition channel made of refractory material is arranged between the exit vessel and the destination vessel, so that when the exit vessel is pivoted in the direction of the destination vessel, the liquid material first emerges from the exit vessel into the addition channel and then passes from the addition channel into the destination vessel.
- a fill level is determined with which the addition channel is filled with the liquid material when the outlet vessel is tilted in the direction of the destination vessel and the liquid material emerges from the outlet vessel into the addition channel.
- At least one measuring loop is provided in the material of the addition channel, which adjoins an inner circumferential surface of the addition channel, a fill level of the liquid material within the addition channel being determined by the measuring loop by inducing electrical fields in the measuring loop through an interaction with the pig iron.
- the invention is based on the essential finding that the amount of liquid material which is released by pivoting the starting vessel in the direction of the target vessel can be detected by suitable means.
- this amount of liquid material is the rate at which the liquid material is poured into the target metallurgical vessel in the form of pig iron.
- this delivery rate is recorded at least in that a fill level of the pig iron, which flows through the addition channel in the direction of the target vessel, is determined by means of the induced electric fields and a conclusion about the delivery rate of the pig iron is possible from this.
- the delivery rate for the liquid material can also be recorded volumetrically, for example by means of scanner devices or the like suitable for this purpose. Knowing a predetermined specific density of the liquid material is then a conversion of the detected Volume of the liquid material in an appropriate weight possible.
- the amount of liquid material which is discharged from the outlet vessel in the direction of the target vessel is recorded directly gravimetrically, for example by a weighing device or the like, which can be in the form of a weight measuring cell.
- the liquid materials can generally be liquid substances, e.g. around pig iron, slag or the like, which can have a high temperature and possibly a low viscosity.
- the liquid material can either be poured directly into the target vessel when the starting vessel is pivoted.
- aids between the starting vessel and the target vessel e.g. an addition channel, wherein the liquid material is first discharged into this addition channel when the starting vessel is pivoted in the direction of the destination vessel, in order to then be filled into the metallurgical destination vessel through this addition channel.
- the addition channel opens directly into the metallurgical vessel, or that additional aids, e.g. a conveyor trough or the like are connected, through which a transport of the liquid material into the target vessel is ensured.
- the means by which the amount of liquid material in the outlet vessel is determined include a first scanner device.
- a scanner device makes it possible to scan the exit vessel and its geometry, namely both when the exit vessel is still empty and when the liquid material is filled into the exit vessel. Scanning the exit vessel in the empty state is particularly advantageous for determining a possible receiving volume of the exit vessel, because this enables a precise condition of an inner wall of the exit vessel to be determined or determined.
- the output vessel is a Casting ladle acts
- the inner wall usually has a brick lining, which can be subject to erosive wear due to contact with hot molten metal.
- the output vessel is first scanned in an empty state by the first scanner device, ie if it does not contain any liquid material is. In this way, a conclusion can be drawn about a respectively up-to-date possible receiving volume of the starting vessel.
- At least one weighing device can be provided with which the weight of the exit vessel is determined, namely while the exit vessel is tilted in the direction of the destination vessel in order to fill the liquid material into the destination vessel.
- a weighing device can be integrated in a depositing stand, on which the exit vessel can be positioned, or in a crane, on which the exit vessel can be attached.
- the means with which the amount of liquid material discharged by pivoting the exit vessel in the direction of the target vessel can have a position measuring device or a position measuring device. This makes it possible to determine a tilting movement with which the output vessel is pivoted in the direction of the target vessel, namely with regard to both a tilting angle and a tilting speed for the output vessel.
- the above-mentioned first scanner device can be arranged and designed in such a way that it can be used to determine a fill level with which the liquid material is filled inside the outlet vessel. It is optional it is possible that such a scanner device also detects a change in the filling level within the exit vessel while the exit vessel is pivoted in the direction of the destination vessel and the liquid material emerges from the exit vessel.
- a second scanner device can be provided, which is aligned with the addition channel arranged between the exit vessel and the destination vessel.
- the addition channel is scanned by means of the second scanner device in order to determine a fill level of the liquid material therein, while the outlet vessel is pivoted in the direction of the destination vessel and the liquid material thereby flows into the addition channel.
- the geometry of the addition channel and its inclination in the direction of the target vessel are known.
- a tilting speed for the exit vessel is selected or adjusted in step (ii) in such a way that the delivery rate at which the liquid material emerges from the exit vessel in the direction of the target vessel is essentially constant. This makes it possible for the liquid material to be filled into the metallurgical target vessel at a predetermined delivery rate.
- a decrease in the fill level of the liquid material within the outlet vessel, which decrease occurs when the liquid material emerges from the outlet vessel is suitably compensated for in order to achieve a desired delivery rate.
- the device according to the present invention can either be provided as original equipment in a furnace, for example for steel production, or can also be retrofitted.
- the essential components of the device according to the invention are formed from the means for determining an amount of liquid material which is filled in the outlet vessel and from the means for detecting an amount of liquid material which is discharged by pivoting the outlet vessel in the direction of this destination vessel .
- the starting vessel and the target vessel itself are not necessarily part of the device according to the invention.
- Fig. 1 shows in a side view, simplified and partially cut away, a part of a furnace, which is used, for example, for steel production, and an associated ladle, which is arranged pivotably in the direction of the furnace.
- the invention can be used in such an oven, as explained in detail below.
- the object of the present invention is based on the fact that a conveying rate is thereby recorded, with which a liquid material is poured from a pivotable outlet vessel into a metallurgical target vessel.
- a pivoting exit vessel always as a ladle
- a metallurgical destination vessel always as Furnace referred to, without being limited to such components or elements.
- the Fig. 2-4 illustrate a first embodiment of a device 1 according to the invention, and show a ladle 4 of Fig. 1 in different operating positions in relation to an oven 6, to which the ladle 4 is assigned.
- the ladle 4 can be pivoted in the direction of the furnace 6.
- the ladle 4 is in a starting position ( Fig. 2 ), in an intermediate position ( Fig. 3 ) and in an end position ( Fig. 4 ) shown.
- Starting from the starting position according to Fig. 2 serves to pivot the ladle 4 in the direction of the furnace 6 for the purpose that a liquid material, for example liquid pig iron, is discharged from the ladle 4 in the direction of the furnace 6 and is preferably filled into the furnace 6 at a predetermined delivery rate.
- a liquid material for example liquid pig iron
- a ladle 7 Adjacent to the oven 6 is a ladle 7 which has a pair of holding arms 8 which can be pivoted about a horizontal axis A. Sack grooves 8s ( Fig. 2 ) educated. On opposite sides of the ladle there are guide pins 4z ( Fig. 2 ) appropriate. It is thus possible to hang the ladle 4 between the holding arms 8 by hanging the guide pins 4z in the blind grooves 8s of the two holding arms 8.
- the ladle placement stand 7 has at least one hydraulic cylinder 10 which is articulated on one of the two holding arms 8.
- a separate hydraulic cylinder 10 is expediently assigned to each of the two holding arms 8, which cannot be seen in the side views of the drawing.
- the ladle 4 is pivoted about the axis A into different operating positions because the position of the ladle 4 after it is suspended between the holding arms 8, is fixed relative to the holding arms 8 and does not change.
- An addition channel 12 is arranged between the ladle placing stand 7 and the furnace 6, the course of which is inclined downwards in the direction of the furnace 6. Following the addition channel 12, a conveyor channel 13 is provided which leads into the oven 6.
- the addition channel 12 is by means of an articulated lever 14 ( Fig. 3 ) articulated to a frame construction of the ladle placing stand 7, the inclination of the addition channel 12 in the direction of the furnace 6 being variable by adjusting the articulated lever 14, preferably by means of a motor.
- liquid material is poured into the ladle 4, and then the ladle 4 starting from its starting position ( Fig. 2 ) is pivoted about the axis A by actuation of the hydraulic cylinder 10 and is thus tilted in the direction of the furnace 6, for example into the intermediate position according to FIG Fig. 3 , then the liquid material emerges from an opening 5 of the ladle 4 into the addition channel 12.
- Fig. 3 is a fill level, with which the addition channel 12 is filled by the liquid material 2, symbolized by a dashed line 16.
- the liquid material 2 flows from the addition channel 12 into the feed channel 13 connected to it, and then enters the furnace 6.
- the fill level 16, which results for the liquid material 2 within the addition channel 12 is determined by the tilting angle of the ladle 4, and possibly adjusted by the angle of inclination of the addition channel 12.
- Fig. 4 the ladle 4 is pivoted into its end position, namely by a corresponding actuation of the hydraulic cylinder 10 and a resulting movement of the holding arms 8. In this end position it is ensured that the liquid material 2 essentially flows out of the ladle 2 and into the furnace as intended 6 is filled.
- a fill level 16 with which the towing channel 12 is filled by the liquid material 2 symbolized by a dashed line.
- the ladle 4 in the representation of Fig. 1 is also pivoted into its end position.
- the device 1 comprises means 18 for determining an amount of liquid material which is filled in the outlet vessel in the form of the ladle 4.
- These means 18 include, for example, a first scanner device 20 ( Fig. 2 ), with which the ladle 4 can be scanned when it is filled with the liquid material 2.
- a first scanner device 20 Fig. 2
- Fig. 5 shows a greatly simplified cross-sectional view of the ladle 4.
- the ladle 4 is scanned by means of the first scanner device 20 when liquid material 2 is poured into the ladle 4.
- the ladle 4 is scanned in an empty state by means of the first scanner device 20.
- This amount can be calculated as a volume, based on a predetermined specific density of the liquid Material so that the weight of the liquid material within the ladle 4 can be determined.
- the device 1 further comprises means 24 for detecting a quantity of liquid material which is discharged when the ladle 4 is pivoted in the direction of the furnace 6.
- the means 24 can comprise a sensor 26 for measuring the distance, which is provided on the hydraulic cylinder 10. By means of this sensor 26 it is possible to determine an exact position of the holding arms 8, and thus also of the ladle 4 suspended therein. Based on this, it is possible to measure a tilting movement of the ladle 4, namely both with regard to a tilting angle and a tilting speed relative to the furnace 6.
- the ladle 4 Before processing a batch of liquid material 2, for example in the form of pig iron, the ladle 4 is first scanned in the empty state by means of the scanner device 20 in order to exactly determine the inner volume of the ladle 4. Then the liquid material 2 is poured into the ladle 4, the filling level for the liquid material 2 inside the ladle then being determined by means of the scanner device 20. Then the ladle 4, based on its starting position Fig. 2 , tilted about the axis A in the direction of the furnace 6, and thereby reaches an intermediate position ( Fig. 3 ) in their final position ( Fig. 4 ). As already explained, the liquid material 2 flows from the opening 5 of the ladle 4 into the addition channel 12 and then enters the furnace 6.
- the speed at which the ladle 4 is tilted about the axis A in the direction of the furnace 6 taking into account the filling level or the filling weight of the liquid material which is accommodated in the ladle 4, calculated in advance, and appropriately set by driving the hydraulic cylinder 10.
- the means 24 can also include a first weighing device 22, which can be provided as an alternative or in addition to the scanner device 20.
- the first weighing device 22 is integrated in the ladle placing stand 7 and enables the weight of the ladle 4 suspended in the holding arms 8 to be determined, namely both in its starting position and during pivoting about the axis A. Taking into account the change in weight of the ladle 4, which results when they are pivoted about the axis A as a result of the liquid material 2 escaping, the amount of liquid material which is filled into the furnace 6, ie the funding rate can be determined mathematically.
- the first weighing device 22 By means of the first weighing device 22, it is also possible to determine the weight of the liquid material 2 which is poured into the ladle 4 when it changes in its starting position Fig. 2 located. This is done in a simple manner by measuring the weight of the ladle 4 in the empty state and then in the filled state together with the liquid material 2. In this respect, the first weighing device 22 also forms part of the means 18.
- the means 24 can comprise a second scanner device 28, with which the fill level 16 for the liquid material 2 within the addition channel 12 is determined.
- Fig. 7 shows a simplified cross-sectional view of the addition channel 12, and clarifies that the second scanner device 28 is positioned, for example, above the addition channel 12 in order to scan the addition channel 12 and thereby fill level 16 for the liquid Capture material 2.
- the means 24, in addition or as an alternative to the second scanner device 28, comprise a second weighing device 30, which in the illustration of FIG Fig. 7 is only shown symbolically very simplified.
- the weight in the addition channel 12 can be determined continuously by means of the second weighing device 30 if the liquid material 2 emerges from the ladle 4 into the addition channel 12 while the ladle 4 is pivoting about the axis A.
- the means 24, in addition or alternatively to the second scanner device 28 or to the second weighing device 30, comprise measuring loops 32 which are made into the refractory (FF) material from which the addition channel 12 is made , are embedded (cf. Fig. 7 ). If liquid material in the form of pig iron flows through the addition channel 12, electrical fields are induced in the measuring loops 32, by means of which the fill level 16 which is established for the pig iron within the addition channel 12 can be determined.
- FF refractory
- the ladle 4 hangs on a crane 34.
- a crane 34 This is simplified in a side view of Fig. 8 shown that part of a furnace 6 according Fig. 1 shows.
- the ladle 4 can be tilted in a controlled manner or pivoted in the direction of the furnace 6, in the same way as in FIG Fig. 3 and Fig. 4 shown and explained, so that as a result the liquid material 2 is poured from the ladle 4 through the addition channel 12 into the furnace 6.
- a third weighing device 36 can be integrated into the crane 34, by means of which a change in weight is determined for the ladle 4 when it is pivoted in the direction of the furnace 6 and liquid material 2 emerges from the ladle 4.
- the measured change in weight for the ladle 4 is, in the same way as for the measurement with the first weighing device 22, a measure of the delivery rate in the form of a mass flow with which the liquid material 2 is filled into the furnace 6.
- the scanner device 28 the weighing devices 22, 30, 36 and the measuring loops 32 explained above can be used alternatively or cumulatively in order to determine the conveying rate at which the liquid material 2 is filled into the oven 6.
- these elements are used cumulatively, improved accuracy with regard to detection and adjustment of the conveying rate for the liquid material 2 is ensured.
- the device 1 also comprises a controller 3, which, for example in Fig. 2 is only symbolically indicated for the purpose of simplification. All of the above-mentioned scanner devices, weighing devices and distance measuring sockets or sensors are connected to the controller 3 via data lines (not shown) so that their signals can be processed in the controller 3. On the basis of this, a suitable control or regulation of the hydraulic cylinder 10 for setting a desired tilting speed for the ladle 4 is then possible because the hydraulic cylinder 10 is also connected to the controller 3. As a result, a predetermined delivery rate can be achieved with which the liquid material 2 is filled into the furnace 6.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Furnace Charging Or Discharging (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Description
Die Erfindung betrifft eine Vorrichtung zum Erfassen einer Förderrate, mit der ein flüssiges Material aus einem verschwenkbaren Ausgangsgefäß in ein metallurgisches Zielgefäß eingefüllt wird, und ein entsprechendes Verfahren.The invention relates to a device for detecting a delivery rate with which a liquid material is poured from a pivotable outlet vessel into a metallurgical target vessel, and a corresponding method.
Nach dem Stand der Technik ist es auf dem Gebiet einer kontinuierlichen Stahlerzeugung bekannt, einen Ofen fortwährend mit einer Metallbeladung zu beschicken. Zu diesem Zweck sind ein Verfahren und eine Vorrichtung beispielsweise aus
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Entsprechend liegt der Erfindung die Aufgabe zugrunde, die Förderrate für ein flüssiges Material, mit der das flüssige Material in ein metallurgisches Zielgefäß eingefüllt wird, mit einfachen und robusten Mitteln zu erfassen und auf Grundlage dessen auch genau einzustellen bzw. zu regeln.Accordingly, the invention is based on the task of detecting the delivery rate for a liquid material with which the liquid material is poured into a metallurgical target vessel with simple and robust means and on the basis of this also to set or regulate precisely.
Die obige Aufgabe wird durch eine Vorrichtung mit den im Anspruch 1 angegebenen Merkmalen und durch ein Verfahren gemäß Anspruch 10 gelöst. Vorteilhafte Weiterbildungen der Erfindung sind in den abhängigen Ansprüchen definiert.The above object is achieved by a device with the features specified in
Eine Vorrichtung nach der vorliegenden Erfindung dient zum Erfassen einer Förderrate, mit der ein flüssiges Material in Form von Roheisen aus einem verschwenkbaren Ausgangsgefäß in ein metallurgisches Zielgefäß eingefüllt wird, und umfasst Mittel zum Bestimmen einer Menge an flüssigem Material, das in dem Ausgangsgefäß eingefüllt ist, und Mittel zum Erfassen einer Menge an flüssigem Material, das durch ein Verschwenken des Ausgangsgefäßes in Richtung des Zielgefäßes ausgelassen wird. Zwischen dem Ausgangsgefäß und dem Zielgefäß ist eine Zugaberinne vorgesehen, die aus feuerfestem Material hergestellt ist. Die Mittel zum Erfassen einer Menge an flüssigem Material, das durch ein Verschwenken des Ausgangsgefäßes in Richtung des Zielgefäßes ausgelassen wird, umfassen zumindest eine Messschleife, die in ein Wandmaterial der Zugaberinne integriert ist.A device according to the present invention is used to detect a conveying rate with which a liquid material in the form of pig iron is filled from a pivotable outlet vessel into a metallurgical target vessel, and comprises means for determining an amount of liquid material which is filled into the outlet vessel, and means for sensing an amount of liquid material discharged by pivoting the exit vessel toward the destination vessel. An addition channel, which is made of refractory material, is provided between the outlet vessel and the destination vessel. The means for detecting a quantity of liquid material which is omitted by pivoting the exit vessel in the direction of the destination vessel include at least one measuring loop which is integrated into a wall material of the addition channel.
Ein Verfahren nach der vorliegenden Erfindung dient zum Erfassen einer Förderrate eines flüssigen Materials, mit der das flüssige Material aus einem verschwenkbaren Ausgangsgefäß in ein metallurgisches Zielgefäß eingefüllt wird, und ist durch folgende Schritte gekennzeichnet:
- (i) Bestimmen einer Menge an flüssigem Material, das in dem Ausgangsgefäß enthalten bzw. eingefüllt ist, und
- (ii) Erfassen der Menge an flüssigem Material, das durch ein Verschwenken des Ausgangsgefäßes in Richtung des Zielgefäßes ausgelassen wird.
- (i) determining an amount of liquid material contained in the exit vessel and
- (ii) Detecting the amount of liquid material that is discharged by pivoting the exit vessel towards the destination vessel.
Zwischen dem Ausgangsgefäß und dem Zielgefäß ist eine aus feuerfestem Material bestehende Zugaberinne angeordnet, so dass bei einem Verschwenken des Ausgangsgefäßes in Richtung des Zielgefäßes das flüssige Material aus dem Ausgangsgefäßzunächst in die Zugaberinne austritt und anschließend von der Zugaberinne in das Zielgefäß gelangt. In Schritt (ii) wird eine Füllhöhe bestimmt, mit der die Zugaberinne von dem flüssigen Material gefüllt wird, wenn das Ausgangsgefäß in Richtung des Zielgefäßes gekippt wird und dabei das flüssige Material aus dem Ausgangsgefäß in die Zugaberinne austritt. In dem Material der Zugaberinne, welches an eine Innenumfangsfläche der Zugaberinne angrenzt, ist zumindest eine Messschleife vorgesehen, wobei eine Füllhöhe des flüssigen Materials innerhalb der Zugaberinne durch die Messschleife bestimmt wird, indem in der Messschleife durch eine Wechselwirkung mit dem Roheisen elektrische Felder induziert werden.An addition channel made of refractory material is arranged between the exit vessel and the destination vessel, so that when the exit vessel is pivoted in the direction of the destination vessel, the liquid material first emerges from the exit vessel into the addition channel and then passes from the addition channel into the destination vessel. In step (ii), a fill level is determined with which the addition channel is filled with the liquid material when the outlet vessel is tilted in the direction of the destination vessel and the liquid material emerges from the outlet vessel into the addition channel. At least one measuring loop is provided in the material of the addition channel, which adjoins an inner circumferential surface of the addition channel, a fill level of the liquid material within the addition channel being determined by the measuring loop by inducing electrical fields in the measuring loop through an interaction with the pig iron.
Der Erfindung liegt die wesentliche Erkenntnis zugrunde, dass durch geeignete Mittel die Menge an flüssigem Material, welches durch ein Verschwenken des Ausgangsgefäßes in Richtung des Zielgefäßes ausgelassen wird, erfasst werden kann. Anders ausgedrückt, handelt es sich bei dieser Menge an flüssigem Material um die Förderrate, mit der das flüssige Material in Form von Roheisen in das metallurgische Zielgefäß eingefüllt wird. Diese Förderrate wird erfindungsgemäß zumindest dadurch erfasst, dass mittels der induzierten elektrischen Felder eine Füllhöhe des Roheisen, das durch die Zugaberinne in Richtung des Zielgefäßes strömt, bestimmt wird und hieraus ein Rückschluss auf die Förderrate des Roheisens möglich ist.The invention is based on the essential finding that the amount of liquid material which is released by pivoting the starting vessel in the direction of the target vessel can be detected by suitable means. In other words, this amount of liquid material is the rate at which the liquid material is poured into the target metallurgical vessel in the form of pig iron. According to the invention, this delivery rate is recorded at least in that a fill level of the pig iron, which flows through the addition channel in the direction of the target vessel, is determined by means of the induced electric fields and a conclusion about the delivery rate of the pig iron is possible from this.
In vorteilhafter Weiterbildung der Erfindung kann die Förderrate für das flüssige Material auch volumetrisch erfasst werden, z.B. durch hierzu geeignete Scannereinrichtungen oder dergleichen. In Kenntnis einer vorbestimmten spezifischen Dichte des flüssigen Materials ist dann eine Umrechnung der erfassten Volumenmenge des flüssigen Materials in ein entsprechendes Gewicht möglich. Alternativ hierzu kann auch vorgesehen sein, dass die Menge an flüssigem Material, welches aus dem Ausgangsgefäß in Richtung des Zielgefäßes ausgelassen wird, direkt gravimetrisch erfasst wird, z.B. durch eine Wiegevorrichtung oder dergleichen, die in Form einer Gewichts-Messzelle ausgebildet sein kann.In an advantageous development of the invention, the delivery rate for the liquid material can also be recorded volumetrically, for example by means of scanner devices or the like suitable for this purpose. Knowing a predetermined specific density of the liquid material is then a conversion of the detected Volume of the liquid material in an appropriate weight possible. As an alternative to this, it can also be provided that the amount of liquid material which is discharged from the outlet vessel in the direction of the target vessel is recorded directly gravimetrically, for example by a weighing device or the like, which can be in the form of a weight measuring cell.
Bei den flüssigen Materialien, deren Förderrate mittels einer Vorrichtung bzw. einem Verfahren gemäß der vorliegenden Erfindung erfasst wird, kann es sich allgemein um flüssige Stoffe handeln, z.B. um Roheisen, Schlacken oder dergleichen, die eine hohe Temperatur und ggf. eine niedrige Viskosität aufweisen können.The liquid materials, the conveying rate of which is recorded by means of a device or a method according to the present invention, can generally be liquid substances, e.g. around pig iron, slag or the like, which can have a high temperature and possibly a low viscosity.
Das flüssige Material kann bei einem Verschwenken des Ausgangsgefäßes entweder direkt in das Zielgefäß eingefüllt werden. Alternativ hierzu ist es möglich, zwischen dem Ausgangsgefäß und dem Zielgefäß Hilfsmittel anzuordnen, z.B. eine Zugaberinne, wobei das flüssige Material bei einem Verschwenken des Ausgangsgefäßes in Richtung des Zielgefäßes zunächst in diese Zugaberinne ausgelassen wird, um durch diese Zugaberinne dann in das metallurgische Zielgefäß eingefüllt zu werden. Hierbei ist es möglich, dass entweder die Zugaberinne direkt in das metallurgische Gefäß mündet, oder das an die Zugaberinne weitere Hilfsmittel, z.B. eine Förderrinne oder dergleichen, angeschlossen sind, durch die ein Transport des flüssigen Materials hinein in das Zielgefäß gewährleistet ist.The liquid material can either be poured directly into the target vessel when the starting vessel is pivoted. Alternatively, it is possible to arrange aids between the starting vessel and the target vessel, e.g. an addition channel, wherein the liquid material is first discharged into this addition channel when the starting vessel is pivoted in the direction of the destination vessel, in order to then be filled into the metallurgical destination vessel through this addition channel. It is possible that either the addition channel opens directly into the metallurgical vessel, or that additional aids, e.g. a conveyor trough or the like are connected, through which a transport of the liquid material into the target vessel is ensured.
In vorteilhafter Weiterbildung der Erfindung umfassen die Mittel, durch die die Menge an flüssigem Material in dem Ausgangsgefäß bestimmt wird, eine erste Scannereinrichtung. Mittels einer solchen Scannereinrichtung ist es möglich, das Ausgangsgefäß und dessen Geometrie zu scannen, nämlich sowohl wenn das Ausgangsgefäß noch leer ist, als auch wenn das flüssige Material in das Ausgangsgefäß eingefüllt ist. Das Scannen des Ausgangsgefäßes im leeren Zustand ist insbesondere zur Bestimmung eines möglichen Aufnahmevolumens des Ausgangsgefäßes von Vorteil, weil hierdurch ein genauer Zustand einer Innenwandung des Ausgangsgefäßes ermittelt bzw. bestimmt werden kann. Dies ist insbesondere dann von Vorteil, wenn es sich bei dem Ausgangsgefäß um eine Gießpfanne handelt, deren Innenwandung in der Regel eine Ausmauerung aufweist, die durch den Kontakt mit heißer Metallschmelze einer erosiven Abnutzung unterworfen sein kann. Im Sinne der vorliegenden Erfindung ist es zweckmäßig, wenn vor Verarbeitung einer neuen Charge an flüssigem Material, im Rahmen des Schritts (i) des erfindungsgemäßen Verfahrens, das Ausgangsgefäß zunächst im leeren Zustand durch die erste Scannereinrichtung gescannt wird, d.h. wenn darin kein flüssiges Material enthalten ist. Hierdurch ist ein Rückschluss auf ein jeweils zeitaktuelles mögliches Aufnahmevolumen des Ausgangsgefäßes gewährleistet.In an advantageous development of the invention, the means by which the amount of liquid material in the outlet vessel is determined include a first scanner device. Such a scanner device makes it possible to scan the exit vessel and its geometry, namely both when the exit vessel is still empty and when the liquid material is filled into the exit vessel. Scanning the exit vessel in the empty state is particularly advantageous for determining a possible receiving volume of the exit vessel, because this enables a precise condition of an inner wall of the exit vessel to be determined or determined. This is particularly advantageous if the output vessel is a Casting ladle acts, the inner wall usually has a brick lining, which can be subject to erosive wear due to contact with hot molten metal. In the sense of the present invention, it is expedient if, before processing a new batch of liquid material, in the course of step (i) of the method according to the invention, the output vessel is first scanned in an empty state by the first scanner device, ie if it does not contain any liquid material is. In this way, a conclusion can be drawn about a respectively up-to-date possible receiving volume of the starting vessel.
In vorteilhafter Weiterbildung der Erfindung kann zumindest eine Wiegevorrichtung vorgesehen sein, mit der das Gewicht des Ausgangsgefäßes bestimmt wird, nämlich während das Ausgangsgefäß in Richtung des Zielgefäßes gekippt wird, um das flüssige Material in das Zielgefäß einzufüllen. Eine solche Wiegevorrichtung kann in einen Absetzstand, auf dem das Ausgangsgefäß positioniert werden kann, oder in einem Kran, an dem das Ausgangsgefäß anbringbar ist, integriert sein. Durch eine solche Wiegevorrichtung ist es somit möglich, auf Grundlage der festgestellten Gewichtsänderung des Ausgangsgefäßes, wenn dieses in Richtung des Zielgefäßes verschwenkt wird und dabei das flüssige Material in Richtung des Zielgefäßes austritt, einen Rückschluss auf die Förderrate zu gewinnen, mit der das flüssige Material in das metallurgische Zielgefäß eingefüllt wird.In an advantageous further development of the invention, at least one weighing device can be provided with which the weight of the exit vessel is determined, namely while the exit vessel is tilted in the direction of the destination vessel in order to fill the liquid material into the destination vessel. Such a weighing device can be integrated in a depositing stand, on which the exit vessel can be positioned, or in a crane, on which the exit vessel can be attached. With such a weighing device, it is thus possible, based on the determined change in weight of the initial vessel, when this is pivoted in the direction of the target vessel and the liquid material escapes in the direction of the target vessel, to draw a conclusion on the conveying rate with which the liquid material in the target metallurgical vessel is filled.
In vorteilhafter Weiterbildung der Erfindung können die Mittel, mit denen die Menge an durch ein Verschwenken des Ausgangsgefäßes in Richtung des Zielgefäßes ausgelassenen flüssigem Material erfasst wird, eine Wegmesserfassung bzw. eine Positionsmesseinrichtung aufweisen. Hierdurch ist es möglich, eine Kippbewegung, mit der das Ausgangsgefäß in Richtung des Zielgefäßes verschwenkt wird, zu bestimmen, nämlich hinsichtlich sowohl eines Kippwinkels als auch einer Kippgeschwindigkeit für das Ausgangsgefäß.In an advantageous further development of the invention, the means with which the amount of liquid material discharged by pivoting the exit vessel in the direction of the target vessel can have a position measuring device or a position measuring device. This makes it possible to determine a tilting movement with which the output vessel is pivoted in the direction of the target vessel, namely with regard to both a tilting angle and a tilting speed for the output vessel.
Die vorstehend genannte erste Scannereinrichtung kann dergestalt angeordnet und ausgebildet sein, dass hiermit eine Füllhöhe bestimmt werden kann, mit der das flüssige Material innerhalb des Ausgangsgefäßes eingefüllt ist. Optional ist es möglich, dass mit einer solchen Scannereinrichtung auch eine Veränderung der Füllhöhe innerhalb des Ausgangsgefäßes erfasst wird, während das Ausgangsgefäß in Richtung des Zielgefäßes verschwenkt wird und dabei das flüssige Material aus dem Ausgangsgefäß austritt.The above-mentioned first scanner device can be arranged and designed in such a way that it can be used to determine a fill level with which the liquid material is filled inside the outlet vessel. It is optional it is possible that such a scanner device also detects a change in the filling level within the exit vessel while the exit vessel is pivoted in the direction of the destination vessel and the liquid material emerges from the exit vessel.
Ergänzend und/oder alternativ kann nach einer vorteilhaften Weiterbildung der Erfindung eine zweite Scannereinrichtung vorgesehen sein, die auf die zwischen dem Ausgangsgefäß und dem Zielgefäß angeordneten Zugaberinne ausgerichtet ist. Mittels der zweiten Scannereinrichtung wird die Zugaberinne gescannt, um darin eine Füllhöhe des flüssigen Materials zu bestimmen, während das Ausgangsgefäß in Richtung des Zielgefäßes verschwenkt wird und dadurch das flüssige Material in die Zugaberinne einströmt. In diesem Zusammenhang darf darauf hingewiesen werden, dass die Geometrie der Zugaberinne und deren Neigung in Richtung des Zielgefäßes bekannt sind. Auf Grundlage dessen ist es möglich, mit einer durch die zumindest eine Messschleife und/oder durch die Scannereinrichtung bestimmten Füllhöhe des flüssigen Materials innerhalb der Zugaberinne einen Rückschluss auf das Volumen bzw. die Förderrate des flüssigen Materials zu gewinnen, mit dem bzw. der das flüssige Material in das Zielgefäß eingefüllt wird.In addition and / or alternatively, according to an advantageous development of the invention, a second scanner device can be provided, which is aligned with the addition channel arranged between the exit vessel and the destination vessel. The addition channel is scanned by means of the second scanner device in order to determine a fill level of the liquid material therein, while the outlet vessel is pivoted in the direction of the destination vessel and the liquid material thereby flows into the addition channel. In this context, it should be noted that the geometry of the addition channel and its inclination in the direction of the target vessel are known. On the basis of this, it is possible, with a filling level of the liquid material within the addition channel determined by the at least one measuring loop and / or by the scanner device, to draw a conclusion about the volume or the conveying rate of the liquid material with which the liquid material Material is filled into the target vessel.
In vorteilhafter Weiterbildung der Erfindung wird eine Kippgeschwindigkeit für das Ausgangsgefäß im Schritt (ii) derart gewählt bzw. geregelt eingestellt, dass die Förderrate, mit der das flüssige Material aus dem Ausgangsgefäß in Richtung des Zielgefäßes austritt, im Wesentlichen konstant ist. Hierdurch ist es möglich, dass das flüssige Material in das metallurgische Zielgefäß mit einer vorbestimmten Förderrate eingefüllt wird. Durch die Ausregelung der Kippgeschwindigkeit des Ausgangsgefäßes wird eine Abnahme der Füllhöhe des flüssigen Materials innerhalb des Ausgangsgefäßes, welche Abnahme beim Austreten des flüssigen Materials aus dem Ausgangsgefäß auftritt, geeignet kompensiert, zwecks Erzielung einer gewünschten Förderrate.In an advantageous development of the invention, a tilting speed for the exit vessel is selected or adjusted in step (ii) in such a way that the delivery rate at which the liquid material emerges from the exit vessel in the direction of the target vessel is essentially constant. This makes it possible for the liquid material to be filled into the metallurgical target vessel at a predetermined delivery rate. By regulating the tilting speed of the outlet vessel, a decrease in the fill level of the liquid material within the outlet vessel, which decrease occurs when the liquid material emerges from the outlet vessel, is suitably compensated for in order to achieve a desired delivery rate.
Es darf darauf hingewiesen werden, dass die Vorrichtung nach der vorliegenden Erfindung bei einem Ofen u.a. zur Stahlerzeugung entweder als Erstausrüstung vorgesehen sein kann, oder auch nachgerüstet werden kann. Jedenfalls werden die wesentlichen Bestandteile der erfindungsgemäßen Vorrichtung aus den Mitteln zum Bestimmen einer Menge an flüssigem Material, das in dem Ausgangsgefäß eingefüllt ist, und aus den Mitteln zum Erfassen einer Menge an flüssigem Material, das durch ein Verschwenken des Ausgangsgefäßes in Richtung dies Zielgefäßes ausgelassen wird, gebildet. Demgegenüber sind das Ausgangsgefäß und das Zielgefäß selber nicht unbedingt Bestandteil der erfindungsgemäßen Vorrichtung.It should be pointed out that the device according to the present invention can either be provided as original equipment in a furnace, for example for steel production, or can also be retrofitted. Anyway the essential components of the device according to the invention are formed from the means for determining an amount of liquid material which is filled in the outlet vessel and from the means for detecting an amount of liquid material which is discharged by pivoting the outlet vessel in the direction of this destination vessel . In contrast, the starting vessel and the target vessel itself are not necessarily part of the device according to the invention.
Nachstehend sind bevorzugte Ausführungsformen der Erfindung anhand einer schematisch vereinfachten Zeichnung im Detail beschrieben.Preferred embodiments of the invention are described in detail below with reference to a schematically simplified drawing.
Es zeigen:
- Fig. 1
- eine vereinfachte Seitenansicht, teilweise freigeschnitten, eines metallurgischen Ofens und einer verschwenkbaren Gießpfanne, die dem Ofen zugeordnet ist,
- Fig. 2-4
- jeweils Seitenansichten der Gießpfanne von
Fig. 1 in verschiedenen Schwenkpositionen in Bezug auf den metallurgischen Ofen, zur Veranschaulichung einer Ausführungsform der Erfindung, - Fig. 5
- stark vereinfachte Querschnittsansichten einer Gießpfanne, wenn darin (a) ein flüssiges Material eingefüllt ist, und (b) wenn die Gießpfanne leer ist,
- Fig. 6
- eine Seitenansicht einer Gießpfanne, zur Veranschaulichung einer weiteren Ausführungsform der Erfindung,
- Fig. 7
- eine vereinfachte Querschnittsansicht einer Zugaberinne, die zu dem Ofen von
Fig. 1 führt, - Fig. 8
- eine vereinfachte Seitenansicht einer Gießpfanne, zur Veranschaulichung einer weiteren Ausführungsform der Erfindung.
- Fig. 1
- a simplified side view, partially cut away, of a metallurgical furnace and a pivotable ladle, which is assigned to the furnace,
- Fig. 2-4
- side views of the ladle from
Fig. 1 in different pivot positions with respect to the metallurgical furnace, to illustrate an embodiment of the invention, - Fig. 5
- greatly simplified cross-sectional views of a ladle when (a) a liquid material is filled in, and (b) when the ladle is empty,
- Fig. 6
- 3 shows a side view of a ladle, to illustrate a further embodiment of the invention,
- Fig. 7
- a simplified cross-sectional view of an addition channel leading to the furnace of
Fig. 1 leads, - Fig. 8
- a simplified side view of a ladle, to illustrate a further embodiment of the invention.
Der Gegenstand der vorliegenden Erfindung stellt darauf ab, dass hiermit eine Förderrate erfasst wird, mit der ein flüssiges Material aus einem verschwenkbaren Ausgangsgefäß in ein metallurgisches Zielgefäß eingefüllt wird. Zur Erläuterung der Erfindung werden unter Bezugnahme auf
Die
Angrenzend an den Ofen 6 ist ein Pfannenabsetzstand 7 positioniert, der ein Paar Haltearme 8 aufweist, die um eine horizontale Achse A verschwenkbar sind. An einem freien Ende der Haltearme 8 sind jeweils Sacknuten 8s (
Der Pfannenabsetzstand 7 weist zumindest einen Hydraulikzylinder 10 auf, der an einem der beiden Haltearme 8 angelenkt ist. Zweckmäßigerweise ist jedem der beiden Haltearme 8 ein separater Hydraulikzylinder 10 zugeordnet, was in den Seitenansichten der Zeichnung nicht zu erkennen ist. Durch eine Betätigung des bzw. der Hydraulikzylinder(s) 10 ist es möglich, die Haltearme 8 zu verschwenken. Hierbei erfolgt gleichzeitig ein Verschwenken der Gießpfanne 4 um die Achse A in verschiedene Betriebspositionen, weil die Position der Gießpfanne 4, nachdem sie zwischen den Haltearmen 8 eingehängt ist, relativ zu den Haltearmen 8 festgelegt ist und sich nicht verändert.The ladle placement stand 7 has at least one
Zwischen dem Pfannenabsetzstand 7 und dem Ofen 6 ist eine Zugaberinne 12 angeordnet, deren Verlauf in Richtung des Ofens 6 nach unten geneigt ist. Im Anschluss an die Zugaberinne 12 ist eine Förderrinne 13 vorgesehen, die bis hinein bis in den Ofen 6 führt. Die Zugaberinne 12 ist mittels eines Gelenkhebels 14 (
Falls flüssiges Material in die Gießpfanne 4 eingefüllt ist, und anschließend die Gießpfanne 4 ausgehend von ihrer Ausgangsposition (
In
Die Vorrichtung 1 umfasst Mittel 18, um eine Menge an flüssigem Material, das in dem Ausgangsgefäß in Form der Gießpfanne 4 eingefüllt ist, zu bestimmen.The
Diese Mittel 18 umfassen z.B. eine erste Scannereinrichtung 20 (
In Kenntnis eines exakten Innenvolumens der Gießpfanne 4, das wie erläutert durch ein Scannen der leeren Gießpfanne 4 bestimmt wird, kann anschließend durch ein Scannen der Füllhöhe, mit der die Gießpfanne 4 mit flüssigen Material 2 gefüllt ist, ein Rückschluss auf die in die Gießpfanne 4 eingefüllte Menge an flüssigem Material gezogen werden. Diese Menge kann als Volumen berechnet werden, wobei anhand einer vorbestimmten spezifischen Dichte des flüssigen Materials damit auch das Gewicht des flüssigen Materials innerhalb der Gießpfanne 4 bestimmbar ist.Knowing an exact inner volume of the
Die Vorrichtung 1 umfasst weiters Mittel 24, um eine Menge an flüssigen Material, das bei einem Verschwenken der Gießpfanne 4 in Richtung Ofens 6 ausgelassen wird, zu erfassen.The
Die Mittel 24 können einen Sensor 26 zur Wegmesserfassung umfassen, der an dem Hydraulikzylinder 10 vorgesehen ist. Mittels dieses Sensors 26 ist es möglich, eine genaue Position der Haltearme 8, und damit auch der darin eingehängten Gießpfanne 4 zu bestimmen. Auf Grundlage dessen ist es möglich, eine Kippbewegung der Gießpfanne 4 zu messen, nämlich sowohl hinsichtlich eines Kippwinkels als auch einer Kippgeschwindigkeit relativ zu dem Ofen 6.The means 24 can comprise a
Die Erfindung funktioniert nun wie folgt:
Vor der Verarbeitung einer Charge an flüssigem Material 2, z.B. in Form von Roheisen, wird die Gießpfanne 4 zunächst im leeren Zustand mittels der Scannereinrichtung 20 gescannt, um das Innenvolumen der Gießpfanne 4 exakt zu bestimmen. Anschließend wird das flüssige Material 2 in die Gießpfanne 4 eingefüllt, wobei mittels der Scannereinrichtung 20 dann die Füllhöhe für das flüssige Material 2 innerhalb der Gießpfanne bestimmt wird. Sodann wird die Gießpfanne 4, ausgehend von ihrer Ausgangsposition gemäß
Before processing a batch of
Weitere Ausführungsformen der Erfindung werden nachstehend unter Bezugnahme auf die Darstellung gemäß
Die Mittel 24 können auch eine erste Wiegeeinrichtung 22 umfassen, die alternativ oder ergänzend zur Scannereinrichtung 20 vorgesehen sein kann. Die erste Wiegeeinrichtung 22 ist in den Pfannenabsetzstand 7 integriert, und ermöglicht eine Bestimmung des Gewichts der in die Haltearme 8 eingehängten Gießpfanne 4, nämlich sowohl in deren Ausgangsposition, als auch während des Verschwenkens um die Achse A. Unter Berücksichtigung der Gewichtsänderung der Gießpfanne 4, die sich bei deren Verschwenken um die Achse A in Folge eines Austritts des flüssigen Materials 2 ergibt, kann die Menge an flüssigem Material, die in den Ofen 6 eingefüllt wird, d.h. die Förderrate rechnerisch bestimmt werden.The means 24 can also include a first weighing device 22, which can be provided as an alternative or in addition to the
Mittels der ersten Wiegeeinrichtung 22 ist es auch möglich, das Gewicht des flüssigen Materials 2 zu bestimmen, das in der Gießpfanne 4 eingefüllt ist, wenn diese sich in ihrer Ausgangsstellung gemäß
Nach einer weiteren Ausführungsform der Erfindung können die Mittel 24 eine zweite Scannereinrichtung 28 umfassen, mit der die Füllhöhe 16 für das flüssige Material 2 innerhalb der Zugaberinne 12 bestimmt wird.
Nach einer weiteren Ausführungsform der Erfindung kann vorgesehen sein, dass die Mittel 24, ergänzend oder alternativ zur zweiten Scannereinrichtung 28, eine zweite Wiegeeinrichtung 30 umfassen, die in der Darstellung von
Nach einer weiteren Ausführungsform der Erfindung kann vorgesehen sein, dass die Mittel 24, ergänzend oder alternativ zur zweiten Scannereinrichtung 28 bzw. zur zweiten Wiegeeinrichtung 30, Messchleifen 32 umfassen, die in das Feuerfest (FF-) Material, aus dem die Zugaberinne 12 hergestellt ist, eingebettet sind (vgl.
Auf Grundlage der Füllhöhe 16 für das flüssige Material 2 innerhalb der Zugaberinne 12, welche Füllhöhe 16 durch die zweite Scannereinrichtung 28 und/oder durch die Messchleifen 32 erfasst wird, ist dann ein Rückschluss auf die Menge bzw. Förderrate möglich, mit der das flüssige Material 2 die Zugaberinne 12 durchströmt und anschließend in den Ofen 6 eingefüllt wird.On the basis of the
Nach einer weiteren Ausführungsform der Erfindung kann vorgesehen sein, dass die Gießpfanne 4 an einem Kran 34 hängt. Dies ist vereinfacht in einer Seitenansicht von
In den Kran 34 kann eine dritte Wiegeeinrichtung 36 integriert sein, mittels der eine Gewichtsänderung für die Gießpfanne 4 bestimmt wird, wenn diese in Richtung des Ofens 6 verschwenkt wird und dabei flüssiges Material 2 aus der Gießpfanne 4 austritt. Die gemessene Gewichtsänderung für die Gießpfanne 4 ist, in gleicher Weise wie bei der Messung mit der ersten Wiegeeinrichtung 22, ein Maß für die Förderrate in Form eines Massenstroms, mit dem das flüssige Material 2 in den Ofen 6 eingefüllt wird.A third weighing
In Bezug auf die Mittel 24 darf darauf hingewiesen werden, dass die vorstehend erläuterte Scannereinrichtung 28, die Wiegeeinrichtungen 22, 30, 36 und die Messschleifen 32 alternativ oder kumulativ eingesetzt werden können, um im Ergebnis die Förderrate zu bestimmen, mit der das flüssige Material 2 in den Ofen 6 eingefüllt wird. Bei einem kumulativen Einsatz dieser Elemente ist eine verbesserte Genauigkeit in Bezug auf eine Erfassung und Einstellung der Förderrate für das flüssige Material 2 gewährleistet.With regard to the
In Bezug auf die Zeichnung darf darauf hingewiesen werden, dass die darin gezeigten Scannereinrichtungen 20, 28 stark vereinfacht und nur symbolisch dargestellt sind.With regard to the drawing, it should be pointed out that the
Für alle der obigen Ausführungsformen der Erfindung darf schließlich darauf hingewiesen werden, dass die Vorrichtung 1 auch eine Steuerung 3 umfasst, die z.B. in
- 11
- Vorrichtungcontraption
- 22nd
- Flüssiges MaterialLiquid material
- 33rd
- Steuerungcontrol
- 44th
- Gießpfanne / AusgangsgefäßLadle / exit vessel
- 4z4z
- FührungszapfenGuide pin
- 55
- Öffnung (der Gießpfanne)Opening (the ladle)
- 66
- Ofen / metallurgisches ZielgefäßFurnace / metallurgical target
- 77
- PfannenabsetzstandPan deposit stand
- 8s8s
- SacknutenSack grooves
- 88th
- HaltearmeHolding arms
- 1313
- FörderrinneConveyor trough
- 1010th
- HydraulikzylinderHydraulic cylinder
- 1212th
- ZugaberinneEncore channel
- 1414
- GelenkhebelArticulated lever
- 1616
- FüllhöheLevel
- 1818th
- Mittel zum Bestimmen einer Menge an flüssigem MaterialMeans for determining an amount of liquid material
- 2020th
- Erste ScannereinrichtungFirst scanner facility
- 2222
- Erste WiegeeinrichtungFirst weighing device
- 2424th
- Mittel zum Erfassen der Menge an flüssigem MaterialMeans for detecting the amount of liquid material
- 2626
- Sensor, zur WegmesserfassungSensor, for odometer reading
- 2828
- Zweite ScannereinrichtungSecond scanner device
- 3030th
- Zweite WiegeeinrichtungSecond weighing device
- 3232
- MessschleifeMeasuring loop
- 3434
- Krancrane
- 3636
- Dritte WiegeeinrichtungThird weighing device
- AA
- (Horizontale) Achse(Horizontal) axis
- FFFF
- Feuerfestes Material (für die Zugaberinne 12)Refractory material (for the addition channel 12)
Claims (18)
- Device (1) for detecting a conveying rate at which a liquid material in the form of pig iron (2) is filled from a pivotable starting vessel (4) into a metallurgical target vessel (6), comprising
means (18) for determining an amount of liquid material (2) which is filled into the starting vessel (4) and
means (24) for detecting an amount of liquid material (2) which is let out by pivotation of the starting vessel (4) in the direction of the target vessel (6),
characterised in that
provided between the starting vessel (4) and the target vessel (6) is a feed channel (12) made of refractory material (FF) and
the means (24) for detecting an amount of liquid material (2) which is let out by pivotation of the starting vessel (4) in the direction of the target vessel (6) comprise at least one measurement loop (32) for determination of the filling height by induced electrical fields, the loop being integrated in a wall material (FF) of the feed channel (12). - Device (1) according to claim 1, characterised in that the means (18) by which the amount of liquid material (2) in the starting vessel (4) comprise a first scanner device (20), wherein the starting vessel (4) and the geometry thereof can be scanned by the first scanner device (20) not only when the starting vessel (4) is empty, but also when the liquid material (2) is filled thereinto.
- Device (1) according to claim 1 or 2, characterised in that the means (18) and/or the means (24) comprise at least one weighing device (22, 36) by which the weight of the starting vessel (4) is determinable whilst the starting vessel (4) is tipped in the direction of the target vessel (6) so as to fill the liquid material (2) into the target vessel (6).
- Device (1) according to claim 3, characterised in that the weighing device (22) is integrated in a deposit stand (7) on which the starting vessel (4) is positionable.
- Device (1) according to claim 3 or 4, characterised in that the weighing device (36) is integrated in a crane (34) to which the starting vessel (4) can be attached.
- Device (1) according to any one of claims 1 to 5, characterised in that the means (24) which the amount of liquid material (2) let out by pivotation of the starting vessel (4) in direction of the target vessel (6) is detected comprise a travel measuring detection means (26) by which a tipping movement, by which the starting vessel (4) is pivoted in the direction of the target vessel (6), is determinable.
- Device (1) according to claim 6, characterised in that not only a tipping angle, but also a tipping speed, with which or at which the starting vessel (4) is pivoted in the direction of the target vessel (6), are determinable by the travel measuring detection means (26).
- Device (1) according to any one of claims 1 to 6, characterised in that the means (24) for detection of a quantity of liquid material (2), which is let out by pivotation of the starting vessel (4) in the direction of the target vessel (6), comprises a second scanner device (28) by which a feed channel (12) arranged between the starting vessel (4) and the target vessel (6) is scannable so as to thereby determine a filling height (16) to which the feed channel (12) is filled by the liquid material (2).
- Device (1) according to any one of claims 1 to 7, characterised in that the means (24) for detecting a quantity of liquid material (2), which is let out by pivotation of the starting vessel (4) in the direction of the target vessel (6), comprise a second weighing device (30) by which the weight of a feed channel (12) arranged between the starting vessel (4) and the target vessel (6) can be continuously measured.
- Method for detecting a conveying rate of a liquid material (2) in the form of pig iron, with which the liquid material (2) is filled from a pivotable starting vessel (4) into a metallurgical target vessel (6), characterised by the steps:(i) determining an amount of liquid material (2) present in the starting vessel (4), and(ii) detecting the quantity of liquid material (2) let out by pivotation of the starting vessel (4) in the direction of the target vessel (6),characterised in that,
a feel channel (12) is arranged between the starting vessel (4) and the target vessel (6) so that when the starting vessel (4) is pivoted in the direction of the target vessel (6) the liquid material (2) initially issues from the starting vessel (4) into the feed channel (12) and subsequently passes from the feed channel (12) into the target vessel (6), wherein the feed channel (12) consists of refractory material,
in step (ii) a filling height is determined to which the feed channel (12) is filled by the liquid material (2) when the starting vessel (4) is tipped in the direction of the target vessel (6) and in that case the liquid material (2) issues from the starting vessel (4) into the feed channel (12), and
at least one measuring loop (32) is provided in the refractory material (FF) of the feed channel (12), which adjoins an inner circumferential surface of the feed channel (12), wherein a filling height (16) of the liquid material (2) within the feed channel (12) is determined by the measuring loop (32) in that electrical fields are induced in the measuring loop (32) by interaction with the pig iron. - Method according to claim 10, characterised in that in the step (i) the geometry of the starting vessel (4) when no liquid material (2) is present therein and subsequently a filling height of the liquid material (2) when this is filled into the starting vessel (4) are detected and in that in step (ii) a tipping speed of the starting vessel (4) at which the starting vessel (4) is pivoted in the direction of the target vessel (6) is detected, wherein the liquid material (2) issues from the starting vessel (4) in the direction of the target vessel (6).
- Method according to claim 10 or 11, characterised in that the feed channel (12) is scanned so as to determine the filling height (16) of the liquid material (2) within the feed channel (12).
- Method according to any one of claims 10 to 12, characterised in that in step (ii) the weight of the feed channel (12) is continuously measured whilst the starting vessel (4) is tipped in the direction of the target vessel (6) and in that case the liquid material (2) issues from the starting vessel (4) into the feed channel (12).
- Method according to any one of claims 10 to 13, characterised in that in step (ii) the weight of the starting vessel (4) is measured continuously.
- Method according to claim 14, characterised in that the starting vessel (4) whilst the liquid material (2) is filled into the metallurgical target vessel (6) is positioned in a deposit stand (7) equipped with at least one weighing device (22).
- Method according to any one of claims 10 to 15, characterised in that the tipping speed for the starting vessel (4) in step (ii) is so selected that the conveying rate at which the liquid material (2) issues from the starting vessel (4) in the direction of the target vessel (6) is substantially constant.
- Method according to any one of claims 10 to 16, which is carried out with a device (1) according to any one of claims 1 to 9.
- Method for setting a predetermined conveying rate at which a liquid material (2) is filled from a starting vessel (4) into a metallurgical target vessel (6), wherein a method according to any one of claims 10 to 17 is carried out in order to detect the conveying rate of the liquid material (2) at which it is filled into the target vessel (6), wherein the tipping speed for the starting vessel (4) in step (ii) is adjusted to be regulated in such a way that a predetermined conveying rate for the liquid material (2), at which it is filled into the target vessel (6), is set.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016209238.3A DE102016209238A1 (en) | 2016-05-27 | 2016-05-27 | Apparatus and method for detecting a delivery rate of a liquid material |
PCT/EP2017/061665 WO2017202639A1 (en) | 2016-05-27 | 2017-05-16 | Device and method for sensing a conveying rate of a liquid material |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3464654A1 EP3464654A1 (en) | 2019-04-10 |
EP3464654B1 true EP3464654B1 (en) | 2020-04-22 |
Family
ID=58709481
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17723696.5A Active EP3464654B1 (en) | 2016-05-27 | 2017-05-16 | Device and method for sensing a conveying rate of a liquid material |
Country Status (5)
Country | Link |
---|---|
US (1) | US11149323B2 (en) |
EP (1) | EP3464654B1 (en) |
CN (1) | CN109804090B (en) |
DE (1) | DE102016209238A1 (en) |
WO (1) | WO2017202639A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018209222A1 (en) * | 2018-06-11 | 2019-12-12 | Sms Group Gmbh | Apparatus comprising a metallurgical vessel |
EP3992310A1 (en) * | 2020-11-03 | 2022-05-04 | Primetals Technologies Austria GmbH | Method and device for the pouring of metal melt from a metallurgical container |
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US1374750A (en) * | 1920-03-23 | 1921-04-12 | James R Mcwane | Method of pouring metal in the formation of cast-iron pipes |
US4135915A (en) * | 1973-12-12 | 1979-01-23 | Gec Mechanical Handling Limited | Kinetic energy monitor |
DE2430835C3 (en) * | 1974-06-27 | 1978-08-03 | Alfelder Maschinen Und Modell-Fabrik Kuenkel, Wagner & Co Kg, 3220 Alfeld | Device for casting cast workpieces |
JPS55145B2 (en) * | 1975-10-29 | 1980-01-05 | ||
US4191885A (en) * | 1978-12-12 | 1980-03-04 | Hylsa, S.A. | Method for determining weight of molten metal in situ |
CH629130A5 (en) * | 1979-06-07 | 1982-04-15 | Mezger Ed Maschinenfabrik & Ei | AUTOMATICALLY CONTROLLED CASTING INSTALLATION. |
JPS57201812A (en) * | 1981-06-05 | 1982-12-10 | Hitachi Zosen Corp | Flow rate measuring device for molten slag |
DE3532763A1 (en) * | 1984-09-15 | 1986-03-27 | Gebr. Wöhr GmbH und Co KG, 7080 Aalen | Method and apparatus for the automatic pouring of molten metal |
DE3535935A1 (en) * | 1985-10-04 | 1987-04-16 | Mannesmann Ag | Holding device for casting ladles |
NO300745B1 (en) * | 1995-05-02 | 1997-07-14 | Ind Informasjonsteknologi As | Method for determining the amount of liquid metal in casting furnaces |
US6004504A (en) | 1998-03-12 | 1999-12-21 | Techint Compagnia Tecnica Internazionale | Method and apparatus for controlling bath level and measurement of bath characteristics |
DE10217953C1 (en) * | 2002-04-22 | 2003-04-24 | Drm Druckgus Gmbh | Continuous weighing instrumentation determining molten metal delivery, supports casting channel permitting vertical motion and signaling a measurement unit |
ITMI20050626A1 (en) | 2005-04-13 | 2006-10-14 | Technit Compagnia Tecnica Inte | APPARATUS FOR MEASURING AND MONITORING THE FEEDING OF CHARGING OR SCRAPPING MATERIAL AT A OVEN AND ITS PROCEDURE |
CN2850768Y (en) * | 2005-11-25 | 2006-12-27 | 上海斯特克连铸设备有限公司 | Intermedial ladle car |
AT504079B1 (en) | 2006-09-13 | 2008-09-15 | Siemens Vai Metals Tech Gmbh | METHOD FOR EXTRACTING MELT FROM A TILTABLE METALLURGICAL VESSEL AND APPARATUS FOR CARRYING OUT THE METHOD |
JP4315395B2 (en) * | 2007-04-27 | 2009-08-19 | 新東工業株式会社 | Automatic pouring control method, servo motor control system for automatic pouring device, and storage medium storing tilt control program for ladle |
US7770628B2 (en) * | 2007-10-04 | 2010-08-10 | Griffin Pipe Products Company, Inc. | Control of casting machine |
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JP5116722B2 (en) * | 2009-04-28 | 2013-01-09 | 新東工業株式会社 | Ladle tilting automatic pouring method, ladle tilt control system, and storage medium storing ladle tilt control program |
CN201436302U (en) * | 2009-07-20 | 2010-04-07 | 宝山钢铁股份有限公司 | Feeding device for ladle furnace |
DE102009052778A1 (en) * | 2009-11-11 | 2011-05-12 | Sms Siemag Ag | Determination of the bath level in metallurgical vessels |
US9618265B2 (en) * | 2014-10-29 | 2017-04-11 | Nupro Corporation | Method for tapping a steel making furnace |
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2016
- 2016-05-27 DE DE102016209238.3A patent/DE102016209238A1/en not_active Withdrawn
-
2017
- 2017-05-16 EP EP17723696.5A patent/EP3464654B1/en active Active
- 2017-05-16 WO PCT/EP2017/061665 patent/WO2017202639A1/en active Search and Examination
- 2017-05-16 US US16/304,334 patent/US11149323B2/en active Active
- 2017-05-16 CN CN201780046331.0A patent/CN109804090B/en active Active
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
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WO2017202639A1 (en) | 2017-11-30 |
US20190136334A1 (en) | 2019-05-09 |
CN109804090A (en) | 2019-05-24 |
DE102016209238A1 (en) | 2017-11-30 |
US11149323B2 (en) | 2021-10-19 |
EP3464654A1 (en) | 2019-04-10 |
CN109804090B (en) | 2021-09-21 |
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