EP3458636A1 - Continuous dyeing plant for warp threads comprising an oxidation apparatus having variable and recoverable capacity - Google Patents
Continuous dyeing plant for warp threads comprising an oxidation apparatus having variable and recoverable capacityInfo
- Publication number
- EP3458636A1 EP3458636A1 EP17735623.5A EP17735623A EP3458636A1 EP 3458636 A1 EP3458636 A1 EP 3458636A1 EP 17735623 A EP17735623 A EP 17735623A EP 3458636 A1 EP3458636 A1 EP 3458636A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- dyeing
- movable support
- support device
- plant
- return rollers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
- D06B19/0047—Fixing of chemicals, e.g. dyestuffs, on textile materials by air steam
- D06B19/0052—Fixing of chemicals, e.g. dyestuffs, on textile materials by air steam the textile material passing through a chamber
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
- D06B3/36—Drive control
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/35—Rollers for machines for treating textiles, e.g. dyeing, drying, sizing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
Definitions
- the present invention refers in general to a dyeing plant of threads and, in particular, to an oxidation apparatus applicable to continuous dyeing plants, in plane and with indigo dye, of warp threads for denim fabrics.
- the oxidation apparatus is
- Denim is produced by weaving a chain of warp threads, already dyed with indigo, with an unbleached weft thread. Both the threads are made of cotton.
- the plants that carry out this particular dyeing should be built respecting certain base parameters, relative to the immersion and oxidation times of the thread. This is to allow the thread to have optimal absorption of the dyeing bath and, after squeezing, a complete oxidation before entering the next tank, so as to be able to "rise", i.e. darken its colour tone.
- every manufacturer of dyeing plants applies different parameters from its competitors and therefore these parameters are highly variable.
- users require specific parameters to adapt the obtainable results to their particular requirements .
- the number of dyeing tanks varies from 6 to 8
- the immersion time of the thread in the dyeing bath varies from about 8 seconds to about 20 seconds
- the time for the oxidation of the thread itself, after squeezing varies from about 60 seconds to about 80 seconds. This means that the thread must remain exposed to air for about 60-80 seconds before being reimmersed in the next dyeing tank. This time of exposure to air is repeated for all of the tanks of the dyeing plant.
- the average dyeing speed can be considered variable from 25 to 40 metres per minute. Consequently, for every dyeing tank, the amount of thread immersed in the respective dyeing bath is on average equal to about 4-11 metres, whereas the amount of thread exposed to air between one dyeing tank and the next ranges from about 30 to 40 metres.
- the thread passed through just the dyeing tanks and the relative groups of oxidation cylinders can reach a substantial length.
- This amount of thread with the addition of smaller amounts due to the passing of the other parts of the dyeing plant (pre-treatment and final washing tanks of the thread, sizer to which the dyeing plant is connected, etc.), in reality reaches a total of about 500/600 metres, which contributes to making the plant itself more difficult to control.
- Oxidation intensifiers have had much greater success, but the number of dyeing plants that are equipped with them represents a negligible part of all operating dyeing plants and also newly produced ones, which mostly still adopt the classic groups of air cylinders as oxidation apparatuses. Oxidation intensifiers have allowed a reduction, not significant but partial, of the amount of thread exposed to air. This reduction of the amount of thread exposed to air is in any case obtained with the application of mechanical apparatuses that require not only a certain economic investment, but also a continuous energy cost and constant cleaning operations of the filters, as well as the necessary maintenance.
- document US 6355073 Bl which however does not illustrate an oxidation apparatus with variable and recoverable capacity, but rather a module for continuously dyeing warp chains with indigo and other dyes, commercially called "Reactor”.
- Document JP 3706689 B2 illustrates a device for the continuous application of a product on bands of fabric or threads. In practice, a pump feeds the product to a collector, which deposits such a product on a deflector which, in an alternate manner, transfers such a product on the bands.
- Document DE 4342313 Al illustrates an indigo dyeing module in an inert environment.
- Document CN 103938387 A finally concerns a conventional continuous indigo dyeing machine, in cords, with a vaporizer placed at the exit of the dyeing section.
- the purpose of the present invention is therefore to make a dyeing plant of threads, in particular an oxidation apparatus applicable to continuous indigo dyeing plants, which is capable of overcoming the aforementioned drawbacks of the prior art in an extremely simple, cost-effective and particularly rational and functional manner.
- a purpose of the present invention is to make an oxidation apparatus for continuous indigo dyeing plants that makes it possible to drastically reduce, both at the end of each batch of thread, i.e. before the stopping of the plant for the introduction of the new batch of thread, and at the start of a new batch of thread, the amount of thread exposed to oxidation in air.
- figure 1 is a side elevational view of a generic continuous indigo dyeing plant, provided with a plurality of dyeing/squeezing groups, on which it is possible to mount an oxidation apparatus having variable and recoverable capacity according to the present invention
- figure 2 is a schematic view of a part of a generic dyeing plant, provided with three dyeing/squeezing groups, between which an oxidation apparatus having fixed capacity according to the prior art is arranged;
- figure 3 is a schematic view of a part of a generic dyeing plant, provided with three dyeing/squeezing groups, between which an oxidation apparatus having variable and recoverable capacity according to the present invention is arranged, shown in the position of maximum capacity;
- figure 4 is a schematic view of a part of a generic dyeing plant, provided with three dyeing/squeezing groups, between which an oxidation apparatus having variable and recoverable capacity according to the present invention is arranged, shown in the position of minimum capacity;
- figure 5 is a perspective view of a particular embodiment of the oxidation apparatus having variable and recoverable capacity according to the present invention, shown in the position of maximum capacity;
- figure 6 is a perspective view of the oxidation apparatus having variable and recoverable capacity of figure 5, shown in the position of minimum capacity.
- a generic continuous dyeing plant for threads is shown, wholly indicated with reference numeral 10.
- the plant 10 is a plant configured to operate according to the open width dyeing system.
- the plant 10 comprises a plurality of dyeing/squeezing groups 12 arranged in line, each of which is provided with a respective impregnation or dyeing tank 14A, 14B, 14C in which a warp thread 100, which advances from left to right with reference to the representation of the plant of figure 1, is immersed in a dyeing bath containing a dyeing substance.
- the dyeing bath can, for example, consist of an alkaline solution of indigo dye.
- the warp thread 100 arrives in each tank 14A, 14B, 14C passing over a respective guide roller 16 and then immerses in the tank 14A, 14B, 14C itself winding onto a plurality of return rollers 18.
- the warp thread 100 undergoes a squeezing passing between a pair of squeezing cylinders 40 that constitute the so-called squeezing padder.
- the oxidation of the warp thread 100 is carried out in the area of the dyeing plant 10 arranged between the pair of squeezing cylinders 40 at the exit of a first tank 14A and the guide roller 16 associated with the next tank 14B.
- the oxidation of the warp thread 100 is thus carried out by a suitable oxidation apparatus 20 that comprises a plurality of return rollers 22A, 22B configured to arrange the warp thread 100, which is in continuous movement, on a plurality of vertical planes parallel to one another (see figures 2-4), so as to increase the surface thereof exposed to air.
- Conventional oxidation apparatuses 20 consist of a support frame 24 on which the return rollers 22A, 22B are rotatably mounted.
- the support frame 24 is normally placed downstream of the dyeing/squeezing groups 12 and consists of a laterally, downwardly and upwardly open structure to allow the oxidation of the dyeing substance by means of the contact of the dyed warp thread 100 with the maximum possible amount of air.
- the support frame 24 thus comprises at least one upper strut 26 and at least one lower strut 28 on which a plurality of upper return rollers 22A and a plurality of lower return rollers 22B are respectively mounted.
- the conventional oxidation apparatus 20 has a fixed capacity or, in other words, the amount of thread 100 exposed to air between two contiguous tanks 14A, 14B, 14C is constant.
- the oxidation apparatus 20 also comprises a support frame 24 placed downstream of the dyeing/squeezing groups 12 and consisting of a laterally, downwardly and upwardly open structure to allow the oxidation of the dyeing substance by means of the contact of the dyed warp thread 100 with the maximum possible amount of air.
- the support frame 24 again consists of at least one upper strut 26 and at least one lower strut 28.
- On the upper strut 26 a plurality of upper return rollers 22A are mounted, whereas at least one part of the lower return rollers 22B is rotatably mounted on at least one respective movable support device 30A, 30B, 30C.
- each support device 30A, 30B, 30C is movable in the vertical direction between a first operating position (figure 3), in which such a movable support device 30A, 30B, 30C is arranged close to the lower strut 28 of the support frame 24 to keep the lower return rollers 22B at a maximum predefined distance from the corresponding upper return rollers 22A, and a second operating position (figure 4), in which such a movable support device 30A, 30B, 30C is arranged close to the upper strut 26 of the support frame 24 to keep the lower return rollers 22B at a minimum predefined distance from the corresponding upper return rollers 22A.
- the oxidation apparatus 20 is provided with a plurality of movable support devices 30A, 30B, 30C that operate from movable platforms for at least one part of the lower return rollers 22B.
- Each movable platform 30A, 30B, 30C suitably guided and tensioned, can rise and fall inside the support frame 24 of the oxidation apparatus 20, thus making it possible to vary the capacity of use of the oxidation apparatus 20 itself and drastically reduce, in the change of batch step of the warp thread 100 (stopping/restarting of the dyeing plant 10), the amount of thread 100 contained in the dyeing plant 10 to avoided discarding it.
- each movable support device 30A, 30B, 30C of the oxidation apparatus 20 can be moved vertically along a plurality of linear guide uprights 32, integral at the bottom to a pair of lower struts 28, parallel to one another, of the support frame 24 and integral at the top to a pair of upper struts 26, parallel to one another and to the lower struts 28, of such a support frame 24.
- the upper struts 26 and the lower struts 28 of the support frame 24, together with the linear guide uprights 32 of each movable support device 30A, 30B, 30C, constitute the perimeter of a parallelepiped-shaped cage that supports the upper return rollers 22A and the lower return rollers 22B.
- Each movable support device 30A, 30B, 30C of the oxidation apparatus 20 can also be provided with upper struts 26 separate from the corresponding upper struts 26 of the movable support devices 30A, 30B, 30C contiguous to it, so as to make the entire oxidation apparatus 20 modular.
- the linear guide uprights 32 of each movable support device 30A, 30B, 30C can be made integral to the lower struts 28 by means of reversible fixing means 46, like for example bolts .
- Each movable support device 30A, 30B, 30C of the oxidation apparatus 20 can be provided with at least one movement means 34, operatively associated with the support frame 24 of the oxidation apparatus 20 and with the electronic control unit 50 of the dyeing plant 10.
- a single movement means 34 or a plurality of movement means 34 can be provided, operatively associated on one side with the support frame 24 of the oxidation apparatus 20 and on the other side, by means of corresponding movement transmission means (not shown but consisting for example of belts, chains or transmission shafts), with a plurality of movable support devices 30A, 30B, 30C that are separate from one another.
- Each movement means 34 can without distinction be of the pneumatic, hydraulic, electric or mechanical type, or it can consist of a combination of such systems.
- the movement means 34 is of the pneumatic type and consists of a pneumatic actuator cylinder 36, integral to a fixed portion of the support frame 24, the stem 38 of which is integral to a respective movable support device 30A, 30B, 30C by means of the interposition of a guide rod 42.
- the oxidation apparatus 20 makes it possible to vary the amount of thread 100 exposed to air for oxidation with a process that has the following steps.
- all of the movable support devices 30A, 30B, 30C of the dyeing plant 10 are normally placed at the bottom, in other words in their first operating position of figure 3, on the respective support frame 24.
- the warp thread 100 in a per se known way, is tensioned according to requirements by weights, by one or more pneumatic pistons or other. In this first operating position of the movable support devices 30A, 30B, 30C there is the maximum amount of thread 100 exposed to air for oxidation.
- a position transducer 48 it is also possible to place one or more movable support devices 30A, 30B, 30C at a predefined intermediate height between the lower struts 28 and the upper struts 26 of the support frame 24.
- This intermediate height can be set and/or modified automatically and/or manually to increase or reduce the amount of thread 100 passed through the dyeing plant 10, adapting it to possible production requirements.
- the warp thread 100 that feeds the dyeing plant 10 is practically all passed through, with the exception of the few metres of reserve that are necessary to tie it to that of the new batch of thread.
- all of the traction motors of the warp thread 100 from the driving calandar up to the squeezing cylinders 40 of the first dyeing tank 14A stop, leaving in operation all of the remaining motors of the part of dyeing plant 10 placed downstream of such a first dyeing tank 14A.
- the lifting of the first movable support device 30A continues until the respective second operating position of figure 4 is reached, in other words until the maximum limit of the upper end-stroke with reference to the upper struts 26 of the support frame 24 is reached.
- the electronic control unit 50 of the dyeing plant 10 is operatively connected to at least one sensor 52 provided on each movable support device 30A, 30B, 30C. Consequently, once it has been identified through the sensor 52 that the maximum limit of the upper end-stroke has been reached by the first movable support device 30A, the electronic control unit 50 stops the actuation motors of the squeezing cylinders 40 of the second dyeing tank 14B.
- the electronic control unit of the dyeing plant 10 is configured to identify that the maximum limit of the lower end-stroke (with reference to the lower struts 28 of the support frame 24) has been reached by the various movable support devices 30A, 30B, 30C, so as to start in sequence the actuation motors of the dyeing/squeezing groups 12.
- the oxidation apparatus 20 having variable and recoverable capacity according to the present invention can be inserted in any conventional indigo dyeing plant.
- a variable number of movable support devices 30A, 30B, 30C can also be provided according to requirements.
- the oxidation apparatus applicable to the continuous indigo dyeing plants of the present invention thus conceived can in any case undergo numerous modifications and variants, all of which are covered by the same inventive concept; moreover, all of the details can be replaced by technically equivalent elements.
- the materials used, as well as the shapes and sizes, can be whatever according to the technical requirements.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITUA2016A003460A ITUA20163460A1 (en) | 2016-05-16 | 2016-05-16 | CONTINUOUS DYEING PLANT WITH INDACO FOR ORDER CHAINS AND ITS OXIDATION SYSTEM WITH VARIABLE AND RECOVERABLE CAPACITY. |
| PCT/IB2017/052845 WO2017199154A1 (en) | 2016-05-16 | 2017-05-15 | Continuous dyeing plant for warp threads comprising an oxidation apparatus having variable and recoverable capacity |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3458636A1 true EP3458636A1 (en) | 2019-03-27 |
| EP3458636B1 EP3458636B1 (en) | 2020-08-12 |
Family
ID=56894185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP17735623.5A Active EP3458636B1 (en) | 2016-05-16 | 2017-05-15 | Continuous dyeing plant for warp threads comprising an oxidation apparatus having variable and recoverable capacity |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20190093270A1 (en) |
| EP (1) | EP3458636B1 (en) |
| JP (1) | JP6966472B2 (en) |
| KR (1) | KR102251499B1 (en) |
| CN (1) | CN109072523B (en) |
| ES (1) | ES2829629T3 (en) |
| IT (1) | ITUA20163460A1 (en) |
| WO (1) | WO2017199154A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114622364B (en) * | 2022-03-25 | 2024-03-26 | 嘉兴斯威德绒面超纤有限公司 | Even oxidation system of vulcanization dyeing |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4342313C2 (en) * | 1993-12-11 | 1997-04-03 | Sucker Mueller Hacoba Gmbh | Method and device for applying indigo dye |
| DE19613954A1 (en) * | 1996-04-06 | 1997-10-09 | Gullshield Ltd | Process for the continuous dyeing of warp yarn and device for carrying out the process |
| JP3706689B2 (en) * | 1996-07-30 | 2005-10-12 | 坂本デニム株式会社 | Dyeing equipment |
| JP2002281136A (en) * | 2001-03-22 | 2002-09-27 | Shigeru Kuroda | Portable telephone set having earphone with microphone |
| CN101107393A (en) * | 2005-04-04 | 2008-01-16 | 蒙提贝罗有限公司 | Dyeing equipment control method for manufacturing denim fabric |
| CN2832846Y (en) * | 2005-08-17 | 2006-11-01 | 江苏省纺织研究所有限公司 | Apparatus for producing short-process waterproof gauze |
| CN201183344Y (en) * | 2008-01-30 | 2009-01-21 | 江苏闳业机械有限公司 | Mechanism by which storage cloth machine movable roller can be lowered beneath fixed roll |
| CN103938387B (en) * | 2014-04-25 | 2016-04-06 | 何炽斌 | A kind of open width shape continuous dyeing arranges production method and the padding mangles thereof of knitted cloth |
| CN104532501A (en) * | 2014-12-30 | 2015-04-22 | 区有辉 | Yarn coating continuous coloring and sizing production equipment |
| CN105463730A (en) * | 2016-01-09 | 2016-04-06 | 海宁牛仔织造有限公司 | Indigo blue jean, dyeing machine special for indigo blue jean and dyeing method |
-
2016
- 2016-05-16 IT ITUA2016A003460A patent/ITUA20163460A1/en unknown
-
2017
- 2017-05-15 CN CN201780025584.XA patent/CN109072523B/en active Active
- 2017-05-15 EP EP17735623.5A patent/EP3458636B1/en active Active
- 2017-05-15 ES ES17735623T patent/ES2829629T3/en active Active
- 2017-05-15 WO PCT/IB2017/052845 patent/WO2017199154A1/en not_active Ceased
- 2017-05-15 US US16/087,709 patent/US20190093270A1/en not_active Abandoned
- 2017-05-15 JP JP2018555591A patent/JP6966472B2/en active Active
- 2017-05-15 KR KR1020187036011A patent/KR102251499B1/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| KR102251499B1 (en) | 2021-05-14 |
| WO2017199154A1 (en) | 2017-11-23 |
| JP2019516870A (en) | 2019-06-20 |
| ITUA20163460A1 (en) | 2017-11-16 |
| ES2829629T3 (en) | 2021-06-01 |
| US20190093270A1 (en) | 2019-03-28 |
| CN109072523A (en) | 2018-12-21 |
| KR20190008310A (en) | 2019-01-23 |
| JP6966472B2 (en) | 2021-11-17 |
| EP3458636B1 (en) | 2020-08-12 |
| CN109072523B (en) | 2021-01-19 |
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