CN103938387B - A kind of open width shape continuous dyeing arranges production method and the padding mangles thereof of knitted cloth - Google Patents
A kind of open width shape continuous dyeing arranges production method and the padding mangles thereof of knitted cloth Download PDFInfo
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- CN103938387B CN103938387B CN201410170364.4A CN201410170364A CN103938387B CN 103938387 B CN103938387 B CN 103938387B CN 201410170364 A CN201410170364 A CN 201410170364A CN 103938387 B CN103938387 B CN 103938387B
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Abstract
The invention discloses the production method that a kind of open width shape continuous dyeing arranges knitted cloth, process before the method comprises dyeing or dyeing before boil drift pre-treatment, also comprise knitted cloth carry out quilting laminating, open width shape continous mode list groove or multiple-grooved pad dyeing with shield and be separated the steps such as shield, the present invention also discloses a kind of padding mangles arranging the production of knitted cloth for the continuous dyeing of open width shape.The open width shape continuous dyeing utilizing production method of the present invention to achieve knitted cloth arranges, and not only increases the quality of dyeing, but also improves output.
Description
Technical field
The present invention relates to the production method that a kind of open width shape continuous dyeing arranges knitted cloth, belong to the technical field that knitted cloth dyeing arranges.
Background technology
Knitted cloth directly to laterally all there is certain elastic force, the knitting lycra cloth containing spandex is more remarkable, corresponding colouring method and be wovenly furnished with obvious difference.The yarn-dyed fabric of weaving cotton cloth after the common class of knitted cloth can be divided into first yarn dyeing and first knit the piece dyeing knitted cloth of openpore rope form cylinder dye again; And directly both can produce by the method that above-mentioned two kinds of available knitted cloths of method of knitted cloth are difficult to the open width long vehicle pad dyeing of applying to inelastic woven fabric.Style after dyeing, knitting stained clot-h can be divided into again COLOR FASTNESS higher, dye after cloth without wash water layer dye effect common knitting painting cloth (as reactive dyeing cloth) and dyeing after be furnished with washing layer dye effect this two large class of knitted denim (as indigo, sulfur dyeing cloth), wherein knitted denim is as a kind of newer category, Color due to product has special layer dye effect, more washes the feature of more straight character, in addition the stereovision dyeed is very abundant, thus deeply pursues by market; Its main mode of production is that sheet yarn is changed into cheese again with the form of rope form or sheet, then on knitting machine, completes weaving of cloth with color cheese by yarn after yarn dyeing at present, but because its resultant yarn feature is difficult to guarantee that the color of every root yarn/each length is consistent, cause the quality of knitted jean (look is knitted) cloth extremely undesirable, cause this product to have city without the reality of good goods; Also there is indivedual enterprise to adopt the mode of rope dyeing to imitate cowboy openpore knitted cloth in exploitation at present and contaminate the production that method carries out knitted denim, but the abundant not good and product colour too dullness (mostly being blue or black-and-blue) of the layer dye due to dyeing, also makes this technique not occupy larger occupation rate of market.Knitting stained clot-h needs no washing layer to contaminate effect after no matter contaminating, owing to once directly there is serious crimping and laterally crispatura to cause continuing dyeing production at once in the elastic structure feature of knitted cloth to stretched senior general, current present situation is all difficult to realize not only can open width shape continous mode, but also continuous knot dyeing without the need to carrying out open width under the mode of zero tension force (directly to direction, i.e. the direction of advance of cloth dyeing) to knitted cloth.If can realize the open width continuous knot dyeing of this knitted cloth in addition, this production method can be applied in the pre-treatment of knitted fabric and the Final finishing of knitting painting cloth too; Dyeing can be applied in, the open width shape production method of pre-treatment and Final finishing can be applied in again become the Innovation Demand that knitting dyeing thirsts for very much.
Summary of the invention
First technical problem to be solved by this invention is to provide a kind of and produces in enormous quantities and the higher open width shape continuous dyeing of quality arranges the production method of knitted cloth.
Second technical problem to be solved by this invention is to provide a kind of padding mangles arranging the production of knitted cloth for the continuous dyeing of open width shape.
The present invention solves the technical scheme that first technical problem adopt: a kind of open width shape continuous dyeing arranges the production method of knitted cloth, comprise the process before dyeing or dyeing before boil drift pre-treatment, also comprise following treatment step: step 1: knitted cloth and shield are carried out quilting laminating, the material of described shield is different from the material of knitted cloth, described shield can be breathed freely with permeable, described shield straight to Chang Shuai≤20% of elastic force Shen, yarn used during quilting is water soluble vinylon PVA material, its water solution temperature is higher than boiling dye liquor in drift pre-treatment and dyeing course and the maximum temperature of water liquid before dyeing, step 2: open width shape continous mode list groove or multiple-grooved pad dyeing, step 3: be separated shield, by quilting adhesive fabric lustful for dye in open width high-temperature boiling cloth machine higher than before dyeing boiling the maximum temperature of dye liquor in drift pre-treatment and dyeing course and water liquid under wash, knitted cloth is thoroughly separated with shield.
As the improvement of technique scheme, described shield carries out punching with machinery or chemical method, and the height in described hole is between 0.05 ~ 10mm, and wide is 1 ~ 200mm.Described shield is through waterproof or refuse water treatment.The flower pattern of quilting is strip or grid or rhombus or little Hua.The needle gage of quilting is 4 ~ 20 pins/cm.Quilting pin used is 7 ~ No. 24 pins.
The present invention solves the technical scheme that second technical problem adopt: a kind of padding mangles arranging the production of knitted cloth for the continuous dyeing of open width shape, by entering arrangment, soak the pad dyeing device, oxidation and rinsing trough device, drying unit and the plaiting apparatus that roll more more and form, the described pad dyeing device rolled that soaks comprises two or more pad dyeing assembly more more, and described pad dyeing assembly comprises oxidation frame and evenness calender.
As the improvement of technique scheme, soak the pad dyeing device rolled after described entering arrangment before, be also provided with pre-immersion trough more more.Described pad dyeing assembly also comprises steaming box.
The invention has the beneficial effects as follows: the open width shape continuous dyeing that production method of the present invention achieves knitted cloth arranges, and not only increases the quality of dyeing, and can also carry out the production of high speed mass, improves output.Production method of the present invention can also be suitable for the Final finishing after the process before dyeing and dyeing.
Accompanying drawing explanation
Fig. 1 is the structural representation of padding mangles of the present invention.
Detailed description of the invention
Below by drawings and Examples, the present invention is further described.
Now add black for 32s cotton textiles knitting Buran cowboy indigo plant of trying to stop people from fighting each other specific embodiment of the present invention be described:
First, half bleaching process equipment of knitted cloth application routine of being tried to stop people from fighting each other by 32s cotton textiles completes the pretreatment procedure of knitted cloth, product Asparagines synthetase is within 180cm, to meet the requirement of rear processing apparatus door width, textile the straight of knitted cloth of trying to stop people from fighting each other of 32s is 35% to elastic force percentage elongation, and transverse elasticity percentage elongation is 40%.
Then, choose shield, such as select a kind of pure terylene latitude stretch fabric, its directly to elastic force percentage elongation be 3%, transverse elasticity percentage elongation is 30%, and its transverse elasticity percentage elongation and 32s cotton textiles try to stop people from fighting each other knitted cloth relatively, first by this cloth perforating press, select mold shape to be that two " mould of one ' font carrys out hole punch; the width in hole is 4mm, is highly 2mm.
Then, strip flower pattern knitted cloth and shield are entirely entered cloth respectively, selecting common 1cm wide, pin select No. 16 pins, water-soluble PVA polyvinyl line selection 40s/2 thickness, knitted cloth and shield are fit together by quilting with traditional quilting machines.Also grid or rhombus or little Hua flower pattern can be selected.
Again then, carry out the continuous dyeing of open width shape and arrange, select the Novel multi-layer dyed padding mangles shown in Fig. 1 to carry out the blue dyeing adding black of cowboy to knitting Compound Fabric, comprise and enter preimpregnation groove 2(the 1st road after entering arrangment 1) middle preimpregnation; Then through evenness calender 3, the oxidation frame 4 in the 2nd road, then through the 3rd road to the evenness calender 3 in the 7th road and oxidation frame 4, amount to 6 roads dyeing and oxidation make knitted cloth complete the indigo navy blue upper dye of cowboy; Evenness calender 3 again through the 8th road and steaming box 5 make knitted cloth complete the upper dye of sulfuration black; Then oxidation and rinsing bowl (6,7,8,9,10) is carried out; Drying cylinder drying unit 11 is finally utilized to carry out drying and carrying out cropping by plaiting apparatus 12.
Finally, select open width high-temperature boiling cloth machine that the quilting adhesive fabric after dye lechery is carried out washing 60 minutes in the temperature of 100 DEG C, be thoroughly separated with shield by knitting painting cloth, after separation, knitting painting cloth dewatered drying is packaged into finished product; Can Reusability again after shield dewatered drying tentering.
As shown in Figure 1, of the present invention for the continuous dyeing of open width shape arrange knitted cloth production padding mangles by entering arrangment 1, soak more roll more pad dyeing device (3,4,5), be oxidized and rinsing trough device (6,7,8,9,10), drying unit 11 and plaiting apparatus 12 form, also be provided with pre-immersion trough 2 soak the pad dyeing device rolled after entering arrangment 1 before, pre-immersion trough 2 carries out cloth cover and to prewet pre-preg more more.The pad dyeing device that many leachings are rolled more comprises the pad dyeing assembly of 2 ~ N.1 road or 2 ~ N road pad dyeing assembly is selected according to coloration requirements, and selecting of every one pad dyeing assembly also can carry out Combination Design according to technological requirement: comprise and only select evenness calender 3 and oxidation frame 4, or not only selected evenness calender 3 and oxidation frame 4 but also selected steaming box 5, or only select evenness calender 3 and or steaming box 5; Or only select steaming box 5; Simultaneously the combination of evenness calender 3, oxidation frame 4, steaming box 5 is selected can identically also can not identically to meet the technological requirement of deficiency between the 2nd road or N road, by the different production process of wearing cloth path and realizing above-mentioned multi-layer flat web contaminates after technological process makes.
Claims (6)
1. the continuous dyeing of open width shape arranges the production method of knitted cloth, comprises boiling drift pre-treatment before dyeing, it is characterized in that, also comprises following treatment step:
Step 1: knitted cloth and shield are carried out quilting laminating, the material of described shield is different from the material of knitted cloth, described shield can be breathed freely with permeable, described shield straight to Chang Shuai≤20% of elastic force Shen, yarn used during quilting is water soluble vinylon PVA material, and its water solution temperature is higher than boiling dye liquor in drift pre-treatment and dyeing course and the maximum temperature of water liquid before dyeing;
Step 2: open width shape continous mode list groove or multiple-grooved pad dyeing;
Step 3: be separated shield, by quilting adhesive fabric lustful for dye in open width high-temperature boiling cloth machine higher than before dyeing boiling the maximum temperature of dye liquor in drift pre-treatment and dyeing course and water liquid under wash, knitted cloth is thoroughly separated with shield.
2. a kind of open width shape continuous dyeing according to claim 1 arranges the production method of knitted cloth, it is characterized in that, described shield carries out punching with machinery or chemical method, and the height in described hole is between 0.05 ~ 10mm, and wide is 1 ~ 200mm.
3. a kind of open width shape continuous dyeing according to claim 1 arranges the production method of knitted cloth, and it is characterized in that, described shield is through waterproof or refuse water treatment.
4. a kind of open width shape continuous dyeing according to claim 1 arranges the production method of knitted cloth, it is characterized in that, the flower pattern of quilting is strip or grid or rhombus or little Hua.
5. a kind of open width shape continuous dyeing according to claim 1 arranges the production method of knitted cloth, and it is characterized in that, the needle gage of quilting is 4 ~ 20 pins/cm.
6. a kind of open width shape continuous dyeing according to claim 1 arranges the production method of knitted cloth, it is characterized in that, quilting pin used is 7 ~ No. 24 pins.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410170364.4A CN103938387B (en) | 2014-04-25 | 2014-04-25 | A kind of open width shape continuous dyeing arranges production method and the padding mangles thereof of knitted cloth |
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| CN201410170364.4A CN103938387B (en) | 2014-04-25 | 2014-04-25 | A kind of open width shape continuous dyeing arranges production method and the padding mangles thereof of knitted cloth |
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| CN103938387B true CN103938387B (en) | 2016-04-06 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104790151B (en) * | 2015-04-01 | 2017-01-18 | 江阴市恒亮纺织有限公司 | Continuous color knitted jean fabric pad dyeing process |
| CN105463730A (en) * | 2016-01-09 | 2016-04-06 | 海宁牛仔织造有限公司 | Indigo blue jean, dyeing machine special for indigo blue jean and dyeing method |
| CN105442224A (en) * | 2016-01-09 | 2016-03-30 | 海宁牛仔织造有限公司 | Indigo-blue jean dyeing machine |
| ITUA20163460A1 (en) * | 2016-05-16 | 2017-11-16 | Mayer Textilmaschf | CONTINUOUS DYEING PLANT WITH INDACO FOR ORDER CHAINS AND ITS OXIDATION SYSTEM WITH VARIABLE AND RECOVERABLE CAPACITY. |
| ITUA20163921A1 (en) | 2016-05-30 | 2017-11-30 | Mayer Textilmaschf | MULTIFUNCTIONAL EQUIPMENT FOR THE CONTINUOUS DYEING OF FABRIC CHAINS FOR FABRICS. |
| CN106676793A (en) * | 2016-11-29 | 2017-05-17 | 江苏川徽科技有限公司 | Continuous open-width cloth boiling system |
| CN107021368B (en) * | 2017-05-23 | 2019-08-23 | 李祥锋 | Polyethylene shield reuse means |
| CN108265432A (en) * | 2018-04-17 | 2018-07-10 | 中原工学院 | A kind of continuous indigo dyeing machines of open width and its colouring method |
| CN110644167B (en) * | 2019-09-12 | 2022-10-14 | 青岛大学 | Salt-free continuous pad dyeing process for cellulose fiber knitted fabric |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4285694A (en) * | 1978-12-26 | 1981-08-25 | Nittobo Itamikako Co., Ltd. | Cold padding batch dyeing process for tubular knitted fabrics |
| CN1786320A (en) * | 2005-12-12 | 2006-06-14 | 常熟市精诚化工有限公司 | Pretreatment technology of cotton knitted fabric cold rolling stack |
| CN101818422A (en) * | 2010-05-28 | 2010-09-01 | 蔡宗义 | Cold pad-batch dyeing device for open-width knitted fabrics |
| CN101962889A (en) * | 2010-09-14 | 2011-02-02 | 江苏吴氏纺织科技有限公司 | Knitted fabric pad dyeing process |
| CN102605582A (en) * | 2012-01-13 | 2012-07-25 | 海宁八方布业有限公司 | Multifunctional denim warp dyeing machine |
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2014
- 2014-04-25 CN CN201410170364.4A patent/CN103938387B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4285694A (en) * | 1978-12-26 | 1981-08-25 | Nittobo Itamikako Co., Ltd. | Cold padding batch dyeing process for tubular knitted fabrics |
| CN1786320A (en) * | 2005-12-12 | 2006-06-14 | 常熟市精诚化工有限公司 | Pretreatment technology of cotton knitted fabric cold rolling stack |
| CN101818422A (en) * | 2010-05-28 | 2010-09-01 | 蔡宗义 | Cold pad-batch dyeing device for open-width knitted fabrics |
| CN101962889A (en) * | 2010-09-14 | 2011-02-02 | 江苏吴氏纺织科技有限公司 | Knitted fabric pad dyeing process |
| CN102605582A (en) * | 2012-01-13 | 2012-07-25 | 海宁八方布业有限公司 | Multifunctional denim warp dyeing machine |
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