EP3453958B1 - Trägerelement für beleuchtungsvorrichtungen, entsprechende vorrichtung und verfahren - Google Patents
Trägerelement für beleuchtungsvorrichtungen, entsprechende vorrichtung und verfahren Download PDFInfo
- Publication number
- EP3453958B1 EP3453958B1 EP18184141.2A EP18184141A EP3453958B1 EP 3453958 B1 EP3453958 B1 EP 3453958B1 EP 18184141 A EP18184141 A EP 18184141A EP 3453958 B1 EP3453958 B1 EP 3453958B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- light radiation
- pairs
- elongated body
- lighting device
- heat exchange
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title description 2
- 230000005855 radiation Effects 0.000 claims description 42
- 230000015572 biosynthetic process Effects 0.000 claims description 10
- 238000005755 formation reaction Methods 0.000 claims description 10
- 239000004020 conductor Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 210000004883 areola Anatomy 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/147—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device
- F21S41/148—Light emitting diodes [LED] the main emission direction of the LED being angled to the optical axis of the illuminating device the main emission direction of the LED being perpendicular to the optical axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/14—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source characterised by the type of light source
- F21S41/141—Light emitting diodes [LED]
- F21S41/151—Light emitting diodes [LED] arranged in one or more lines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/10—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by the light source
- F21S41/19—Attachment of light sources or lamp holders
- F21S41/192—Details of lamp holders, terminals or connectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
- F21S45/40—Cooling of lighting devices
- F21S45/47—Passive cooling, e.g. using fins, thermal conductive elements or openings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2107/00—Light sources with three-dimensionally disposed light-generating elements
- F21Y2107/50—Light sources with three-dimensionally disposed light-generating elements on planar substrates or supports, but arranged in different planes or with differing orientation, e.g. on plate-shaped supports with steps on which light-generating elements are mounted
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2107/00—Light sources with three-dimensionally disposed light-generating elements
- F21Y2107/60—Light sources with three-dimensionally disposed light-generating elements on stacked substrates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the description refers to lighting devices.
- One or more embodiments may refer to lighting devices using electrically-powered light radiation sources, for example solid-state light radiation sources such as LED sources.
- a solution currently in use envisages mounting the light radiation source(s) on a support board substantially similar to a Printed Circuit Board (PCB), with the heat transmitted coming from said board towards a heat-sink.
- PCB Printed Circuit Board
- a reduced contact area between the board and the heat-sink can, therefore, result in an unsatisfactory level of heat dissipation.
- Document WO 2012/147032 A1 discloses an LED lamp having a first and a second LED assembly.
- Each LED assembly comprises at least one LED element with an LED chip and a carrier with a flat surface for carrying the LED chip.
- the LED chip emits light with a main optical direction.
- the first and second LED assemblies are mounted relative to each other so that at least a first LED element from the first LED assembly and a second LED element from the second LED assembly enclose a rotating angle between their respective flat surfaces with respect to an axis of rotation, so as to involve light angle between the first and second main optical directions.
- the axis of rotation is parallel to a plane of a flat carrier surface of at least one LED element.
- the first and second LED assemblies are arranged offset from each other parallel to the axis of rotation.
- Document JP 2013 069860 A discloses exposure equipment using an LED light source device and including an LED unit in which LEDs are arranged on side faces of a support member and a reflection part 12 constituted by reflectors.
- the reflectors are not formed integrally, and are attached individually to and along the side faces having the LEDs arranged thereon.
- One or more embodiments aim to contribute to the production of lighting devices in which the dissipation of the heat produced by the light radiation sources during operation is facilitated.
- this object can be achieved thanks to a lighting device having the characteristics referred to in claim 1 that follows.
- the reference 10 indicates - as a whole - a lighting device that can use electrically-powered light radiation sources.
- solid state light radiation sources such as, for example, LED sources.
- the lighting device 10 exemplified in Figure 1 is substantially similar to an HB4-type "bulb" usable, for example, in the automotive sector.
- a casing 12 can be identified, shaped (according to the application and use requirements, for example, according to the assembly requirements) and capable of comprising heat conductive material, such as a thermally-conductive plastic material or a light metal material.
- the casing 12 can be made in such a way as to have heat-sink characteristics.
- the casing 12 can be provided with a tabbed portion, indicated by 120, which can be exposed to an aeriform ventilation flow, which is spontaneous or possibly forced (for example, due to the presence of a fan).
- Figure 1 presents the casing 12 of the device 10 cross-sectioned in an approximately median plane so as to highlight the presence of a support member body 100 that extends along a longitudinal axis X10 on which electrically-powered light radiation sources are mounted.
- the body 100 comprises an end portion (distal), protruding from the casing 12, of an elongated structure 14, at least roughly similar to a sort of bar or rod inserted into the casing 12.
- the light radiation sources that can be mounted on the body 100 may comprise solid-state light radiation sources, such as, for example, LED sources.
- These light radiation sources (hereinafter, for brevity, referred to as LED sources) are indicated with pairs of numerical references 161a, 161b; 162a, 162b, etc. so as to highlight the possible arrangement in pairs of mutually opposed sources in a transverse direction with respect to the axis X10, with the pairs arranged in a staggered manner, along the direction identified by the axis X10, both in the longitudinal direction and in the angular direction, according to a solution roughly comparable to that of road signs mounted on a pole.
- the body 100 (here exemplified as constituting the distal end portion of the structure 14) has respective mounting surfaces for the light radiation sources 161a, 161b; 162a, 162b, etc. with these surfaces defined by pairs of enlarged portions e.g. 141, 141b; 142a, 142b, etc. also being mutually opposed in a direction transverse to the axis X10, with the pairs arranged in a staggered manner along the direction identified by the axis X10.
- the enlarged portions corresponding to the surfaces 141, 141b; 142a, 142b, etc. comprise support boards or plates comparable to printed circuit boards (PCB) which, in addition to allowing the assembly and electrical connection of the light radiation sources 161a, 161b; 162a, 162b, are capable of defining heat exchange surfaces between the light radiation sources mounted thereon and the support member body 100 (and, therefore, the structure 14 of which, in the example considered here, has the body 100 as the distal end).
- PCB printed circuit boards
- one of the boards can act as a "master" board, which is connected to the electric power supply lines (possibly control lines) of the sources 161a, 161b, 162a, 162b, indicated as a whole by 18 in Figure 2 . All this while the other boards, for example, those indicated with 141b, 142a and 142b are capable of acting as "slave” boards, able to receive the electric power supply signals (and possibly control signals) by means of additional electrically-conductive formations, not visible in the figures.
- boards such as 141a and 14ab may comprise, in addition to the portion (e.g., enlarged) for mounting a respective light radiation source, a portion that extends on the body 100 (structure 14) so as to be able to increase the heat exchange surface.
- One or more embodiments allow the overall dimensions of the lighting device 10 to be maintained (capable of being subject to regulations, such as, for example, ECE/SAE standards), improving the characteristics of heat exchange and, therefore, dissipation of the heat generated by the light radiation sources during operation.
- the heat dissipation characteristics can be improved by using the solution exemplified in Figure 3 .
- Figure 3 illustrates one of the light radiation sources (by way of example, the one indicated by 161a, mounted on the board 141a), which is provided, in a manner known per se, with a thermal areola or pad 1610.
- the pad 1610 can be placed in a heat exchange relationship with the body 100 (structure 14) using a so-called thermally-conductive "path" 1410 (in practice a bar of electrically conductive material) provided (also here in a manner known per se) in such a way as to extend across the board 141a.
- a so-called thermally-conductive "path” 1410 in practice a bar of electrically conductive material provided (also here in a manner known per se) in such a way as to extend across the board 141a.
- the heat exchange path between the pad 1610 and the body 100 (structure 14) comprises, in addition to the path 1410, thermally-conductive masses 1410a, 1410b interposed respectively:
- thermally-conductive masses 1410a, 1410b may comprise e.g. layers (in practice "drops") of welding material, for example, thermally-conductive welding paste.
- One or more embodiments as exemplified herein envisage the presence of two pairs of heat exchange surfaces, namely the boards 141a, 141b and the boards 142a, 142b, on which two respective pairs of light radiation sources are mounted, i.e. LEDs 161a, 161b and LEDs 162a, 162b.
- One or more embodiments may envisage a greater number of pairs of heat exchange surfaces/light radiation sources, for example, three or more pairs of heat exchange surfaces and a corresponding number of light radiation sources.
- one or more embodiments as exemplified herein enable (without negatively affecting the overall dimensions of the lighting device 10) the provision of a lighting device with good optical characteristics, e.g. at the intensity/uniformity level of the distribution of the light radiation emitted by the sources 161a, 161b; 162a, 162b in a radial direction starting from the axis X10.
- This effect can be further developed, preserving the assembly modes exemplified here and the heat dissipation characteristics associated therewith, by increasing the number of light radiation source pairs.
- crossing refers to the directions and takes into account the fact that the various pairs of surfaces (141a, 141b; 142a, 142b, etc.) and sources (161a, 161b; 162a, 162b, etc.) can be distributed along the body 100 so as to be offset from each other both longitudinally and angularly with respect to the axis X10.
- a support member for lighting devices may comprise an elongated thermally-conductive body (e.g., 100) extending in a longitudinal direction (e.g., X10) with a plurality of pairs (e.g., 141a, 141b; 142a, 142b) of heat exchange surfaces for mounting light radiation sources (e.g., 161a, 161b; 162a, 162b), sources that may not be part of the embodiment per se), with the surfaces of each pair being mutually opposed transversely with respect to the longitudinal direction of the elongated body and the pairs of the plurality of pairs being offset from each other in the longitudinal direction of the elongated body.
- a support member for lighting devices may comprise an elongated thermally-conductive body (e.g., 100) extending in a longitudinal direction (e.g., X10) with a plurality of pairs (e.g., 141a, 141b; 142a, 142b) of heat exchange surfaces for mounting light radiation sources (e.g
- One or more embodiments may comprise (at least two) pairs of heat exchange surfaces mutually opposed along a first direction and a second direction, respectively, the first direction and the second direction mutually crossing and transverse to the longitudinal direction of the elongated body.
- the pairs of the plurality of pairs (for example, 141a, 141b; 142a, 142b) can be angularly offset from each other (for example by 90°, so as to be perpendicular to each other).
- the heat exchange surfaces may comprise enlarged portions of the elongated body (e.g., in the form of boards applied thereto).
- One or more embodiments may comprise respective mounting boards of light radiation sources at the heat exchange surfaces.
- One or more embodiments may comprise a bar-like formation (e.g., 14) of thermally-conductive material having the elongated body as an end portion.
- One or more embodiments may comprise a heat-dissipative casing (e.g., 12) (see for example the tabbing 120) with the bar-like formation inserted into the casing with the elongated body carrying the plurality of pairs of heat exchange surfaces protruding from the casing.
- a heat-dissipative casing e.g., 12
- the bar-like formation inserted into the casing with the elongated body carrying the plurality of pairs of heat exchange surfaces protruding from the casing.
- a lighting device may comprise:
- the light radiation sources can be configured to project light radiation radially away from the longitudinal direction of the elongated body.
- the light radiation sources may comprise LED sources.
- a method for producing lighting devices may comprise:
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Claims (7)
- Beleuchtungsvorrichtung, beinhaltend:- tragendes Element beinhaltend einen thermisch leitfähigen länglichen Körper (100), der sich entlang einer longitudinalen Richtung (X10) mit einer Vielzahl von Paaren (141a, 141b; 142a, 142b) von Wärmeaustausch-Oberflächen zum Montieren von Lichtstrahlungsquellen (161a, 161b; 162a, 162b) erstreckt, wobei die Oberflächen in jedem Paar (141a, 141b; 142a, 142b) sich relativ zu der longitudinalen Richtung (X10) des länglichen Körpers (100) einander transversal gegenüberstehen, wobei die Paare aus der Vielzahl von Paaren (141a, 141b; 142a, 142b) in der longitudinalen Richtung (X10) des länglichen Körpers gestaffelt sind, wobei das tragende Element jeweilige Lichtstrahlungsquellen-Montageplatten (141a, 141b; 142a, 142b) an den Wärmeaustauschoberflächen beinhaltet, und- eine Vielzahl von Paaren von elektrisch angetriebenen Lichtstrahlungsquellen (161a, 161b; 162a, 162b), die an der Vielzahl von Paaren (141a, 141b; 142a, 142b) von Wärmeaustausch-Oberflächen angeordnet ist,
gekennzeichnet dadurch, dass- die Lichtstrahlungsquellen (161a, 161b; 162a, 162b) Wärmepads (1610) beinhalten, die den jeweiligen Montageplatten (141a, 141b; 142a, 142b) zugewandt sind, und- die Montageplatten (141a, 141b; 142a, 142b) elektrisch leitfähige Formationen (1410) beinhalten, die sich durch diese erstrecken, wobei die elektrisch leitfähigen Formationen (1410a, 1410b) thermisch mit den Wärmepads (1610) und dem länglichen Körper (100) gekoppelt (1410a, 1410b) sind. - Beleuchtungsvorrichtung nach Anspruch 1, beinhaltend Paare (141a, 141b; 142a, 142b) von Wärmeaustausch-Oberflächen, die sich entlang einer ersten Richtung und einer zweiten Richtung jeweils einander gegenüberstehen, wobei die erste Richtung und die zweite Richtung einander kreuzen und transversal zu der longitudinalen Richtung (X10) und dem länglichen Körper (100) sind.
- Beleuchtungsvorrichtung nach Anspruch 1 oder Anspruch 2, wobei die Wärmeaustausch-Oberflächen (141a, 141b; 142a, 142b) vergrößerte Abschnitte des länglichen Körpers (100) beinhalten.
- Beleuchtungsvorrichtung nach einem der vorhergehenden Ansprüche, beinhaltend eine Stab-ähnliche Formation (14) auf dem thermisch leitfähigen Material, das den länglichen Körper (100) als einen Endabschnitt aufweist.
- Beleuchtungsvorrichtung nach Anspruch 4, beinhaltend ein wärmeableitendes (120) Gehäuse (12) mit der Stab-ähnlichen Formation (14), die in das Gehäuse (12) eingeführt ist, wobei der längliche Körper (100) die Vielzahl von Paaren (141a, 141b; 142a, 142b) der Wärmeaustausch-Oberflächen trägt, die von dem Gehäuse (12) hervorstehen.
- Beleuchtungsvorrichtung (10) nach Anspruch 1, wobei die Lichtstrahlungsquellen (161a, 161b; 162a, 162b) konfiguriert sind, um Lichtstrahlung radial von der longitudinalen Richtung (X10) des länglichen Körpers (100) zu projizieren.
- Beleuchtungsvorrichtung (10) nach einem der vorhergehenden Ansprüche, wobei die Lichtstrahlungsquellen LED Quellen (161a, 161b; 162a, 162b) beinhalten.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT201700101726 | 2017-09-12 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3453958A1 EP3453958A1 (de) | 2019-03-13 |
EP3453958B1 true EP3453958B1 (de) | 2020-05-20 |
Family
ID=61006119
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18184141.2A Active EP3453958B1 (de) | 2017-09-12 | 2018-07-18 | Trägerelement für beleuchtungsvorrichtungen, entsprechende vorrichtung und verfahren |
Country Status (1)
Country | Link |
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EP (1) | EP3453958B1 (de) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5750297B2 (ja) * | 2011-04-19 | 2015-07-15 | 日本メクトロン株式会社 | 基板組立体および照明装置 |
WO2012147032A1 (en) * | 2011-04-29 | 2012-11-01 | Koninklijke Philips Electronics N.V. | Led lighting device with improved light distribution |
JP2013069860A (ja) * | 2011-09-22 | 2013-04-18 | Orc Manufacturing Co Ltd | Led光源装置および露光装置 |
JP6522622B2 (ja) * | 2013-12-17 | 2019-05-29 | ルミレッズ ホールディング ベーフェー | ローアンドハイビームledランプ |
CN105972461A (zh) * | 2016-06-30 | 2016-09-28 | 浙江生辉照明有限公司 | 一种led光源模组及led灯 |
-
2018
- 2018-07-18 EP EP18184141.2A patent/EP3453958B1/de active Active
Non-Patent Citations (1)
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EP3453958A1 (de) | 2019-03-13 |
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