EP3450646A1 - Board for a composite element - Google Patents
Board for a composite element Download PDFInfo
- Publication number
- EP3450646A1 EP3450646A1 EP18192422.6A EP18192422A EP3450646A1 EP 3450646 A1 EP3450646 A1 EP 3450646A1 EP 18192422 A EP18192422 A EP 18192422A EP 3450646 A1 EP3450646 A1 EP 3450646A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- board
- boards
- composite element
- projection
- recess
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 132
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 230000004888 barrier function Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 4
- 230000003993 interaction Effects 0.000 claims description 2
- 239000002023 wood Substances 0.000 description 22
- 230000008901 benefit Effects 0.000 description 6
- 239000003292 glue Substances 0.000 description 5
- 239000011810 insulating material Substances 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 239000004927 clay Substances 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000004578 natural building material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 235000010254 Jasminum officinale Nutrition 0.000 description 1
- 240000005385 Jasminum sambac Species 0.000 description 1
- 241000218652 Larix Species 0.000 description 1
- 235000005590 Larix decidua Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/12—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of solid wood
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/04—Walls having neither cavities between, nor in, the solid elements
- E04B2/06—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position
- E04B2/08—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/40—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of a number of smaller components rigidly or movably connected together, e.g. interlocking, hingedly connected of particular shape, e.g. not rectangular of variable shape or size, e.g. flexible or telescopic panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0232—Undercut connections, e.g. using undercut tongues and grooves
- E04B2002/0234—Angular dovetails
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0202—Details of connections
- E04B2002/0243—Separate connectors or inserts, e.g. pegs, pins or keys
- E04B2002/0247—Strips or bars
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0297—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements of which the width is less than the wall thickness
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2002/001—Mechanical features of panels
- E04C2002/004—Panels with profiled edges, e.g. stepped, serrated
Definitions
- the invention relates to a board for a composite element formed by a plurality of identical boards, wherein the board along a longitudinal direction has a cross-section, which has at least one recess and a first projection and a second projection.
- the invention relates to a use of a composite element with at least one such board.
- the invention relates to a method for producing such a composite element.
- the EP 2 821 191 A1 a panel element made of wood, which consists of at least two layers of parallel boards arranged side by side, wherein boards of two layers are connected to each other by dovetail joints.
- the dovetail connections are in this case along a longitudinal direction of a board by successive dovetail-shaped Recesses and projections formed, wherein recesses and projections are oriented transversely to the longitudinal direction.
- dovetail connections have the disadvantage that one contact surface per dovetail connection is small and boards can be moved transversely to the longitudinal direction, ie along a shorter side, for which reason various embodiments are disclosed in this document in which additional means for fixing, such as pins and other fasteners are provided.
- additional means for fixing such as pins and other fasteners are provided.
- a production of such a board is very expensive, since each board has a large number of milling edges.
- the WO 2005/003489 A1 discloses plates having a push-in male profile, whereby two plates are connected side by side. However, these plates do not allow a layered structure of a composite element formed therefrom, since such plates can only be connected side by side and not superimposed.
- the object of the invention is therefore to provide a board of the type mentioned, which is easy to manufacture and at the same time a solid, positive connection of several boards to a multi-layer composite element, such as a panel or beam allows.
- Another object of the invention is to provide a use for a composite element formed from such boards.
- the first object of the invention is achieved by a board of the type mentioned, which is designed such that the first projection of a first such board and the second projection of lying next to the first board second such board in the recess of a arranged on the adjacent boards third such board can be introduced, so that the first projection of the first board and the second projection of the second board are connected to the recess via at least one inner contact surface and the two adjacent boards via a common lateral contact surface, wherein the boards through the contact surfaces form-fitting manner with each other are connected.
- a board according to the invention can for example be designed so that only one recess is provided on an upper side and / or lower side of the board, which is bounded for example by projections.
- a very low production cost is achieved because a single recess per side sufficient to ensure a stable connection.
- three or more identical boards can be connected together in two or more layers, since each board has on the one hand a recess into which the projections can engage, and on the other hand each board has projections which can thus engage in the recess of another board, that two such projections find space in a recess.
- the board is designed such that a plurality of identical boards are positively connected, so that they are movable relative to each other only in the longitudinal direction. This ensures that the boards can indeed be pushed into each other to form the composite element, but in any other direction, ie up, down or to the side, are fixed, so the boards of a composite element thus formed stably hold together.
- a Angle between the lateral contact surface and an inner contact surface less than 180 °, preferably between 20 ° and 90 °, preferably between 40 ° and 85 °, for example between 70 ° and 80 °.
- the recess may be dovetail-shaped in a section perpendicular to the longitudinal direction or in a cross-section, so that a width of the recess increases with increasing depth, and the projections have corresponding cross-sections.
- the at least one recess and the projections extend over an entire length of the board.
- two or more boards can be pushed into each other on the front side and, secondly, the connection over the entire length of the board is stabilized on both sides of the recess by the projections and fixed against movement transversely to the longitudinal direction.
- first projection and the second projection arranged in an edge region of the board are, wherein the at least one recess is formed in a region between these projections.
- the board To ensure a firm and positive connection between a plurality of layers of corresponding boards arranged one above the other with simultaneously low production costs, it is expedient for the board to have at least two, in particular two or four, projections.
- a board for a two-layer composite element on an upper side have two projections.
- boards for an at least three-layer connecting element it is advantageous if boards have at least four projections, in each case two at the top or bottom, in order to allow a connection upwards and downwards. Due to a symmetry of an untreated board, it does not matter which side of the board is considered as the top or bottom.
- the board is designed so that in an arrangement of several identical boards, wherein a arranged next to a first board second board with the first board by a first board and second board arranged third board is positively connected, further contact surfaces between the projections of the first board and / or the second board on the one hand and the recess of the third board on the other hand are provided.
- contact surfaces between two projections of different boards and / or further contact surfaces between one, two or more projections and the recess may be provided.
- three interconnected boards may have, in addition to the inner contact surface and the lateral contact surface, another contact surface between the first protrusion of the first board and the second protrusion of the second board, with a plurality of boards gaining stability as the number of contact surfaces increases.
- a bung may be provided on a first side surface and a groove on a second side surface of the board. It can also be provided several spits and corresponding grooves, which are distributed arbitrarily on the first and second side surface. It is important that there is a corresponding groove on the other side surface for each bung. It should be noted that a bung is not a projection in the sense of the above description. Protrusions are used herein to connect superimposed, partially overlapping boards, while the bung is intended to connect adjacent, flush boards. Alternatively, grooves may be provided on both side surfaces of the board and a spring for connection of two side by side boards.
- first projection of the first board and the second projection of the second board arranged next to the first board engage in the recess of the third board.
- a composite element with particularly good mechanical properties results when the first projection of the first board and the second projection of the second board substantially completely fill the recess of the third board.
- An easily produced positive connection with which the boards are positively fixed relative to each other in any direction except the longitudinal direction can be achieved, for example, by boards with an approximately dovetailed recess and projections which, when two boards side by side, substantially completely fill the dovetailed recess ,
- a tongue and groove connection can be provided between adjacent boards.
- a particularly dense composite element is achieved, which can also be used as a vapor barrier.
- boards which close off the composite element on an upper side and / or lower side, at least one side without recesses and projections is formed.
- boards may be arranged on one outer side with projections and recesses and boards between the externally arranged boards with recesses and projections arranged on both the upper and lower sides, wherein projections and recesses of all boards usually have approximately corresponding dimensions respectively.
- an overlapping width of the boards corresponds to about half the board width.
- adjacent boards have a common contact surface.
- an asymmetric overlap may be provided.
- the overlap widths may for example correspond to 1 ⁇ 3 and 2/3 of the board width.
- the boards are connected by means of press fit.
- the interference fit is particularly advantageous, since thus a material connection and accordingly hazardous vapors or other volatile substances which are contained in an adhesive, can be avoided and at the same time a dense composite element with high strength is achieved.
- Particularly preferred insulation is provided. This can be arranged with advantage in cavities between the boards. Additionally or alternatively, an insulating layer may be provided. This is usually subsequently arranged on a composite element, preferably between two composite elements.
- the insulation or the insulating layer may comprise one or more different insulating materials. Such insulating materials may be, for example, a jasmine insulation, wood shavings and / or loam. It can be provided that a single insulating material or a combination of several insulating materials is used.
- a plurality of wood nails are provided for stabilization.
- the wooden nails are advantageously introduced perpendicular to the longitudinal direction in the composite element, in particular hit, so that several superposed boards are connected by them.
- the wood nails in a interior of a plurality of layers arranged composite element so that the wooden nails pierce outermost layers and thus the wooden nails are not visible from both an upper side and a lower side of the composite element.
- a further advantage results in a building with at least one composite element, wherein the at least one composite element is provided as wall panel, supporting element and / or vapor barrier. With sufficient thickness or a suitable coating, the composite element can also be used as a vapor barrier.
- the further object is achieved with the use of a composite element as a vapor barrier, wall panel and / or load-bearing element in and / or in a building.
- the procedural object is achieved in a method of the type mentioned, in which at least three boards according to the invention are provided, after which a first board and a second board are arranged side by side, after which a first projection of the first board and a second projection of the second board in a Recess of a third board are introduced so that the boards are positively fixed perpendicular to a longitudinal axis of the boards.
- the boards are made of dry lumber.
- any wood can be used for a composite element according to the invention, but it is favorable if the timber used has a bulk density of at least 500 kg / m 3 and / or a heat-vapor diffusion resistance of at least 10, in particular of at least 30.
- a timber and multi-layer solid wood panels can be used as a timber and multi-layer solid wood panels. By using such a wood, the function of the composite element is ensured as a vapor barrier.
- the composite element is moistened and / or will.
- the wood used in volume gains.
- the boards increase correspondingly, as a result of which contact pressure of the projections in the recesses increases, thus solidifying connecting points between the boards be so that a particularly firm and play-free connection or a press fit is achieved, which in turn ensures a high density of the composite element.
- the connection by means of a press fit is thus essentially unsolvable manually.
- moistening can take place actively, for example by steaming with steam, or passively by merely absorbing atmospheric moisture through the composite element.
- Fig. 1a shows a front view of a board 1 perpendicular to a longitudinal direction of the board 1 with a central recess 2, a first projection 3 and a second projection 4.
- the recess 2 and the two projections 3, 4, 11 are arranged on an upper side of the board 1, so that the board 1 has a substantially C-shaped cross-section.
- an inner contact surface 5 is provided, which in each case encloses an angle 7 with a lateral contact surface 6.
- at least one angle 7 lies in a range between 0 ° and 180 °.
- Fig. 1b shows one for illustration in Fig. 1a analogous design of the board 1, wherein two recesses 2 and four projections 3, 4, 11 are provided.
- the recesses 2 and the first projections 3, 4, 11 and the second projections 3, 4, 11 are respectively provided on the upper side and on an underside, so that the board 1 has a substantially H-shaped cross section.
- the top or bottom are here those pages to understand that correspond to the two longer sides in a cross section perpendicular to the longitudinal direction of the board 1.
- An alternating sequence of a projection 3, 4, 11 and a recess 2 represents a profile which can be arranged on one side of a board 1, that is, only on the top, or on both sides, ie both on the top and on the bottom ,
- a board 1 with such a one-sided profile on a top is in Fig. 1a and a board 1 with a two-sided profile both at the top and at the bottom is among others in Fig. 1b shown.
- Fig. 1c shows a two-layer composite element 8, comprising several identical boards 1 with one-sided profile, in which a first board 1 and a second board 1 are connected by a third board 1.
- the first projection 3 of the first board 1 and the second projection 4 of the second board 1 fills the recess 2 of the third board 1 completely.
- Fig. 1d shows a four-layer composite element 8, wherein middle layers are formed by boards 1 with double-sided profile.
- the lowermost or uppermost layer is formed in each case by boards 1 with a one-sided profile in order to ensure a substantially flat closure upwards or downwards.
- Fig. 1e shows an exploded view of a three-layer embodiment of the composite element 8, wherein the boards 1 are spaced in the vertical direction, that is perpendicular to the tops and bottoms of the boards 1 of the middle layer, in which tops and bottoms recesses 2 and projections 3, 4, 11 are arranged ,
- Fig. 2a shows a second embodiment of the board 1 with a single recess 2, which is bounded by the first projection 3 and the second projection 4.
- this board 1 on the side contact surfaces 6 on the one hand a bung 9 and on the other hand a groove 10.
- a lateral contact surface 6 is increased and a denser and more sustainable connection of several identical boards 1 allows.
- Fig. 2b shows a two-layer composite element 8, wherein a plurality of identical, one-sided profiled boards 1, each having bung 9 and groove 10 are connected.
- a first board 1 is in each case positively connected to a second board 1 arranged next to it by a third board 1 arranged on these boards 1, so that the boards 1 are fixed in a form-fitting manner in each direction, with the exception of the longitudinal direction of the boards 1.
- Fig. 2c and 2d each show multi-layer composite elements 8, wherein middle layers are formed by boards 1 with double-sided profile. It is thus a first one-sided profiled board 1 in a lowermost position with a next to this, identical second board 1 positively connected by a third board arranged on these 1, wherein the third board 1 is formed with two-sided profile.
- Figs. 2e and 2f show a three-dimensional representation of a two-layer or three-layer composite element 8.
- Fig. 3a shows a board 1 with double-sided profile, wherein on the lateral contact surfaces 6 a bung 9 and a groove 10 are formed.
- Fig. 3b shows a multilayer structure of the composite element 8, wherein the middle layers by boards 1 with double-sided profile and the outer layers, which the composite element 8 in Fig. 3b limit above and below, are formed by boards 1 with one-sided profile.
- each adjacent boards 1 are connected by a bung-groove connection.
- Fig. 3c shows a three-dimensional representation of such a composite element.
- Fig. 4a shows a further embodiment of a board 1, wherein two recesses 2, the first and the second projection 4 and a further projection 11 are provided.
- the recesses 2 and projections 3, 4, 11 are arranged on the upper side of the board 1.
- the recesses 2 are limited by the first projection 3 and the further projection 11 or by the further projection 11 and the second projection 4.
- the first projection 3 and the second projection 4 are, as in all other embodiments, arranged in an edge region of the board 1.
- Fig. 4b shows a variant with double-sided profile of in Fig. 4a
- a board 1 has four recesses 2 and six projections 3, 4, 11, wherein in each case two recesses 2 and three projections 3, 4, 11 are positioned on a top or bottom.
- Fig. 4c to 4e each show a two-, three- and four-layer structure of such a composite element 8.
- Fig. 5a shows a further embodiment of the board 1 with a single recess 2.
- the first projection 3 and the second projection 4 spaced from the lateral contact surfaces 6 of the board 1 are arranged.
- Fig. 5b shows the variant with double-sided profile of in Fig. 5a
- the recess 2 and the first and the second projection 4 are again twice, at each of the top and bottom, provided.
- the cavities 12 may be filled with a filling material, for example for thermal insulation.
- a filling material for example for thermal insulation.
- Fig. 6a and 6b In contrast to other embodiments, the inner contact surfaces 5 are parallel to each other, but, as in other embodiments, aligned against the lateral contact surfaces 6 inclined. In order to ensure a sufficient fixation, it is usually provided that an angle 7 between at least one of the two inner contact surfaces 5 and the lateral contact surface 6 is less than 180 °. In this definition, the angle 7, starting from the inner contact surface 5 following a circular line, is to be measured by the board 1, as shown in FIG Fig. 1a and Fig. 6a is indicated. At the in Fig.
- Fig. 6c and 6d each show a two-layer or three-layer structure of a composite element 8 from such boards.
- Fig. 7a shows the nesting of several boards 1.
- the first and the second board 1 are placed side by side, after which the first projection 3 of the first board 1 and the second projection 4 of the second board 1 are inserted into the recess 2 of the third board 1.
- the third board 1 relative to the first board 1 and the second board 1 in the arrow direction moves translationally, for example, moved or pulled until end-side board ends of the first board 1, the second board 1 and the third board 1 complete each other.
- Fig. 7b shows an alternative method in which the first and second boards 1 are moved relative to the third board 1.
- the boards 1 for such composite elements 8 may also be formed with any number of projections 3, 4, 11 and recesses 2, wherein features of all embodiments shown can be combined with each other as desired.
- Such formed composite elements 8 may be formed arbitrarily large area, since a width of such a composite element 8 is determined only by the number of adjacent boards 1 and their width. Furthermore, such a composite element 8 can be formed almost arbitrarily thick, since a thickness of such a composite element 8 is determined only by the number of layers and their thickness.
- a board 1 used for such a composite element 8 can then have a width of about 12 cm and a height of about 3 cm.
- Such composite elements 8 may, depending on their application, be designed as a beam, panel or the like.
- Fig. 8 shows an example of such, formed as a supporting beam composite element.
- the composite element in addition to boards according to the invention, of course, also have other elements, such as end edge boards here, in order to achieve a smooth termination of the support on lateral surfaces.
- a board 1 which has a substantially X-shaped cross-section.
- this board 1 has at least one cutout 14, in particular a plurality of cutouts 14, on.
- the cutout 14 may be formed, for example, as an additional recess in the recess 2.
- cutouts 14 can be arranged laterally on the board 1.
- the side of the board 1 means here that the cutouts 14 are arranged along a broad side of the board 1.
- cutouts 14 can also be provided on the projections 3, 4, 11. Recesses 14 are substantially milled depressions in the board 1.
- the cutouts 14 can be realized differently, for example, cut, sanded, planed or grated.
- a board 1 with a cutout 14 is shown in order to achieve a spacing of the projections 3, 4, 11 to the lateral contact surfaces 6 of the board 1.
- Alternatively to the side of the board 1 arranged cutouts 14 can, in particular analogous to those in Fig. 2a and Fig. 3a shown boards 1, groove 10 and 9 bung be provided. Groove 10 and 9 bung are preferably arranged laterally.
- such a board 1 with cutouts 14 is formed on one side.
- the recess 2 for connecting a plurality of boards 1 only provided on one side.
- individual features of all embodiments can be combined as desired.
- the board 1 usually has a longitudinal axis and a transverse axis.
- the transverse axis is in Fig. 9 shown in dashed lines.
- the longitudinal axis runs perpendicular to the image surface.
- the board 1 is circumferentially bounded by the longitudinal axis of the top, the broad side, the bottom and another broadside, these sides each extend along the longitudinal axis.
- Circumferentially surrounding the transverse axis the board 1 is bounded by the upper side, an end face, the underside and another end face.
- Fig. 1a, Fig. 1b . Fig. 2a . Fig. 3a . Fig. 4a, Fig. 4b . Fig. 5a, Fig. 5b . Fig. 6a, Fig. 6b and Fig. 9 In each case a board 1 is shown in a plan view of the front page.
- Fig. 10 is a composite element 8, such as a ceiling element, a roof element, a wall element or a floor element, shown, which is formed of a plurality of boards 1.
- An uppermost layer and a lowermost layer are formed here by boards 1, as in Fig. 2a are shown.
- Such a board 1 is connected to the top or bottom of the recess 2 with above or below arranged boards 1. Laterally, this board 1 is connected via a groove 10 and a bung 9 with an adjacent board 1.
- several further layers are preferably arranged. Whereby several layers can be provided which comprise boards 1 which have cutouts 14. In the illustrated embodiment, four layers of boards 1 with cutouts 14 are shown.
- any number of layers, in particular one, two, three or five layers of such boards 1 can be provided.
- a plurality of cavities 12 is provided.
- Such cavities 12 are also exemplary in FIG Fig. 5a to Fig. 5e shown.
- These cavities 12 can serve as footfall sound insulation or ensure a smooth appearance when walking over such a ceiling and / or floor element.
- further layers of boards 1 can be provided, which preferably have a substantially H-shaped cross-section.
- Such boards 1 are for example in Fig. 1b shown.
- Embodiment two layers of such boards 1 are shown. However, any number of layers, in particular one, three, four or five layers of such boards 1 may be provided. Since these boards 1, which are formed in particular without cutouts 14, do not provide cavities 12, a stability of the composite element 8 is increased with these.
- a wall element comprising a first composite element 8, wherein two layers are preferably formed by boards 1 with groove 10 and 9 bung and between these two layers a plurality of layers of H-shaped boards 1 are arranged.
- the H-shaped boards 1 may optionally have groove 10 and 9 bung.
- a further composite element 8 is shown, which is preferably formed of two layers comprising boards 1 with groove 10 and 9 bung.
- the first composite element 8 and the second composite element 8 are connected by struts 15 or beams.
- an insulating layer 16 is arranged, which may comprise, for example, an insulating wool, wood shavings, loam and / or other insulating materials, in particular a mixture of wood shavings and loam.
- a cladding 17, for example made of wood, in particular made of larch wood, is provided, which is fixed to the second composite element 8.
- the lining 17 is arranged at a distance from the second composite element 8, so that a ventilation space 18 is provided.
- a plaster covering or another panel 17 may be provided.
- Fig. 11b is a variant of in Fig. 11a shown, wherein the second composite element 8 by an alternative element, for example, a different composite element 8 or one or more arbitrary boards 1, panels, plates or the like, is replaced.
- the second composite element 8 may be formed as desired, optionally analogously to the first composite element 8.
- the first and the second composite element 8 may be the same or different.
- both composite elements 8 can have any number of layers.
- a wall element comprising a composite element 8 which is substantially constructed as shown in FIG Fig. 10 is shown.
- a composite element 8 which is substantially constructed as shown in FIG Fig. 10 is shown.
- the boards 1 with cutouts 14 are preferably formed as X-shaped boards 1.
- the panel 17 is mounted, which is preferably spaced from the outer layer, to provide a ventilation space 18.
- FIG. 12b and Fig. 12c is disposed between the outer layer and the lining 17 an insulating layer 16 and a second composite element 8, as shown in FIG Fig. 11a is shown.
- a second composite element 8 is shown in FIG Fig. 11a.
- Fig. 12b is the second composite element 8 analogous to Fig. 11a
- in Fig. 12c is the second composite element 8 analogous to Fig. 11b educated.
- boards 1 may be provided, in which the recess 2 arranged on both sides and additionally groove 10 and 9 bung are provided.
- Such boards 1 are for example in Fig. 3a shown.
- the recess 2 may be formed at different depths on the two sides. In this case, this can serve to ensure a stable connection of the boards 1 with the struts 15.
- the boards 1 are preferably made thicker than the remaining boards. 1
- Such composite elements 8 are particularly preferably used in house construction as a wall panel, paneling, beams or vapor barrier. However, the field of application is not limited to these examples.
- a further embodiment of the composite element 8 is shown, wherein a plurality of layers are connected via wood nails 19.
- the wood nails 19 are inserted centrally into the boards 1 of the outer layers.
- the wood nails 19 are introduced so that, if necessary, groove 10 and bung 9 of these boards 1 remain untouched.
- This illustration is to be considered as an example only.
- such wood nails 19 may be provided in all embodiments of the composite element 8 in order to stabilize this or to increase a rigidity of the composite element 8.
- a length of the wood nails 19 is greater than half the thickness or thickness of the composite element 8.
- the wood nails 19 are driven or hammered on both sides in the composite element 8.
- a diameter of the wooden nails 19 can be chosen arbitrarily.
- the wooden nails 19 have a diameter of about 3 mm to 6 mm, more preferably from about 5 mm to 5.5 mm.
- the wooden nails 19 differ from the in Fig. 13 illustrated embodiment is arranged only in an interior of the composite element 8, so that they are not visible from the top or from the bottom of the composite element 8 and thus do not affect the visual appearance.
- a building such as a wooden house can be produced in a simple manner without the use of glue or the like.
- the composite elements 8 designed according to the invention can be used as load-bearing elements or as a vapor barrier. Thus, a sustainable and at the same time cost-effective production of a wooden house is made possible.
- the composite elements 8 in the interior of the building visible, for example, unpainted, remain to provide on the inside a visual composite element, a visual composite or a wall with a wood look.
- the composite element 8 can, for example, with building boards, for example, with clay building boards, clad and / or plastered with the natural building material, such as clay. Particularly preferably, the composite element 8 is covered with clay building boards, which are then plastered with clay.
- the composite elements 8 can also be disposed of after use in a simple manner, for example by burning, without thereby polluting substances are released.
- a board 1 according to the invention and a composite element 8 according to the invention a completely ecological and at the same time inexpensive construction is achieved.
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Abstract
Die Erfindung betrifft ein Brett (1) für ein durch mehrere idente Bretter (1) gebildetes Verbundelement (8), wobei das Brett (1) entlang einer Längsrichtung einen Querschnitt aufweist, welcher zumindest eine Ausnehmung (2) sowie einen ersten Vorsprung (3) und einen zweiten Vorsprung (4) aufweist. Um ein dichtes und hochfestes Verbundelement (8) aus mehreren identen Brettern (1) herstellen zu können, ist erfindungsgemäß vorgesehen, dass das Brett (1) derart ausgebildet ist, dass der erste Vorsprung (3) eines ersten solchen Brettes (1) und der zweite Vorsprung (4) eines neben dem ersten Brett (1) liegenden zweiten solchen Brettes (1) in die Ausnehmung (2) eines auf den nebeneinanderliegenden Brettern (1) angeordneten dritten solchen Brettes (1) einbringbar sind, sodass der erste Vorsprung (3) des ersten Brettes (1) und der zweite Vorsprung (4) des zweiten Brettes (1) mit der Ausnehmung (2) über jeweils zumindest eine innere Kontaktfläche (5) und die zwei nebeneinanderliegenden Bretter (1) über eine gemeinsame seitliche Kontaktfläche (6) verbunden sind, wobei das erste Brett (1), das zweite Brett (1) und das dritte Brett (1) durch die Kontaktflächen (5, 6) formschlüssig miteinander verbunden sind. Weiter betrifft die Erfindung eine Verwendung eines derartigen Verbundelementes (8). Darüber hinaus betrifft die Erfindung ein Verfahren zur Herstellung eines Verbundelementes (8).The invention relates to a board (1) for a composite element (8) formed by a plurality of identical boards (1), the board (1) having a cross section along a longitudinal direction, which has at least one recess (2) and a first projection (3). and a second projection (4). In order to produce a dense and high-strength composite element (8) of several identical boards (1), the invention provides that the board (1) is designed such that the first projection (3) of a first such board (1) and the second projection (4) of a next to the first board (1) lying second such board (1) in the recess (2) on the adjacent boards (1) arranged third such board (1) can be introduced, so that the first projection (3 ) of the first board (1) and the second projection (4) of the second board (1) with the recess (2) via at least one inner contact surface (5) and the two adjacent boards (1) via a common lateral contact surface (6 ), wherein the first board (1), the second board (1) and the third board (1) by the contact surfaces (5, 6) are positively connected to each other. Furthermore, the invention relates to a use of such a composite element (8). Moreover, the invention relates to a method for producing a composite element (8).
Description
Die Erfindung betrifft ein Brett für ein durch mehrere idente Bretter gebildetes Verbundelement, wobei das Brett entlang einer Längsrichtung einen Querschnitt aufweist, welcher zumindest eine Ausnehmung sowie einen ersten Vorsprung und einen zweiten Vorsprung aufweist.The invention relates to a board for a composite element formed by a plurality of identical boards, wherein the board along a longitudinal direction has a cross-section, which has at least one recess and a first projection and a second projection.
Weiter betrifft die Erfindung eine Verwendung eines Verbundelementes mit zumindest einem derartigen Brett.Furthermore, the invention relates to a use of a composite element with at least one such board.
Schließlich betrifft die Erfindung ein Verfahren zur Herstellung eines solchen Verbundelementes.Finally, the invention relates to a method for producing such a composite element.
Bei Herstellung eines Gebäudes unter Verwendung von Holz, insbesondere bei der Herstellung von Holzhäusern, werden in der Regel Bretter und Verbundelemente der eingangs genannten Art eingesetzt, um eine Tragfähigkeit und Dichtheit des Hauses zu erreichen. Aus dem Stand der Technik sind hierzu diverse Bretter, insbesondere Holzbretter, für Verbundelemente und solche Bretter umfassende Verbundelemente bekannt. Bei Herstellung eines Holzhauses eingesetzte Verbundelemente aus Holz weisen in der Regel durch Leim verbundene Bretter auf. Ein solcher Holzleim gibt auch noch nach Fertigstellung des Hauses chemische Bestandteile ab, die teilweise gesundheitsschädlich sind. Dies wird als Nachteil bei ansonsten sehr ökologisch und nachhaltig herstellbaren Holzhäusern angesehen.When manufacturing a building using wood, especially in the manufacture of wooden houses, usually boards and composite elements of the type mentioned are used to achieve a load capacity and tightness of the house. For this purpose, various boards, in particular wooden boards, composite elements comprising composite elements and such boards are known from the prior art. Wooden composite elements used to make a wooden house usually have boards connected by glue. Such a wood glue gives off even after completion of the house chemical ingredients that are partially harmful to health. This is considered a disadvantage in otherwise very ecologically and sustainably produced wooden houses.
Aus dem Stand der Technik sind zwar auch Bretter für Verbundelemente bekannt geworden, welche eine leimfreie Verbindung mehrerer identer Bretter ermöglichen. Allerdings weisen derartige Bretter bzw. Verbundelemente weitere Nachteile auf.Although boards for composite elements have become known from the prior art, which allow a glue-free connection of several identical boards. However, such boards or composite elements have further disadvantages.
Beispielsweise offenbart die
Derartig ausgebildete Schwalbenschwanzverbindungen weisen allerdings den Nachteil auf, dass eine Kontaktfläche pro Schwalbenschwanzverbindung klein ist und Bretter quer zur Längsrichtung, also entlang einer kürzeren Seite, bewegt werden können, weshalb in diesem Dokument verschiedene Ausführungsformen offenbart sind, bei welchen zusätzliche Mittel zur Fixierung, wie Stifte und andere Verbindungselemente, vorgesehen sind. Darüber hinaus ist eine Produktion eines derartigen Brettes sehr aufwendig, da jedes Brett eine große Zahl von Fräskanten aufweist.However, such dovetail connections have the disadvantage that one contact surface per dovetail connection is small and boards can be moved transversely to the longitudinal direction, ie along a shorter side, for which reason various embodiments are disclosed in this document in which additional means for fixing, such as pins and other fasteners are provided. In addition, a production of such a board is very expensive, since each board has a large number of milling edges.
Die
Es besteht daher ein Bedarf an einfach aufgebauten Verbundelementen, insbesondere Paneelen, welche tragende und/oder dichtende Funktionen insbesondere bei Herstellung eines Gebäudes übernehmen können und frei von Klebstoffen, insbesondere frei von Leim, ausgebildet sein können.There is therefore a need for simply constructed composite elements, in particular panels, which can assume supporting and / or sealing functions, in particular in the manufacture of a building, and can be formed free of adhesives, in particular free of glue.
Aufgabe der Erfindung ist es daher, ein Brett der eingangs genannten Art anzugeben, welches einfach herstellbar ist und gleichzeitig eine feste, formschlüssige Verbindung mehrerer Bretter zu einem mehrschichtigen Verbundelement, wie beispielsweise zu einem Paneel oder Balken, ermöglicht.The object of the invention is therefore to provide a board of the type mentioned, which is easy to manufacture and at the same time a solid, positive connection of several boards to a multi-layer composite element, such as a panel or beam allows.
Ein weiteres Ziel der Erfindung ist es, eine Verwendung für ein aus solchen Brettern gebildetes Verbundelement anzugeben.Another object of the invention is to provide a use for a composite element formed from such boards.
Schließlich ist es Aufgabe der Erfindung, ein Verfahren der eingangs genannten Art anzugeben, mit welchem ein besonders einfach aufgebautes Verbundelement herstellbar ist.Finally, it is an object of the invention to provide a method of the type mentioned, with which a particularly simple composite element can be produced.
Die erste Aufgabe der Erfindung wird durch ein Brett der eingangs genannten Art gelöst, welches derart ausgebildet ist, dass der erste Vorsprung eines ersten solchen Brettes und der zweite Vorsprung eines neben dem ersten Brett liegenden zweiten solchen Brettes in die Ausnehmung eines auf den nebeneinanderliegenden Brettern angeordneten dritten solchen Brettes einbringbar sind, sodass der erste Vorsprung des ersten Brettes und der zweite Vorsprung des zweiten Brettes mit der Ausnehmung über jeweils zumindest eine innere Kontaktfläche und die zwei nebeneinanderliegenden Bretter über eine gemeinsame seitliche Kontaktfläche verbunden sind, wobei die Bretter durch die Kontaktflächen formschlüssig miteinander verbunden sind.The first object of the invention is achieved by a board of the type mentioned, which is designed such that the first projection of a first such board and the second projection of lying next to the first board second such board in the recess of a arranged on the adjacent boards third such board can be introduced, so that the first projection of the first board and the second projection of the second board are connected to the recess via at least one inner contact surface and the two adjacent boards via a common lateral contact surface, wherein the boards through the contact surfaces form-fitting manner with each other are connected.
Ein mit der Erfindung erzielter Vorteil ist insbesondere darin zu sehen, dass mit einem entsprechenden Brett ein Verbundelement mit hoher Festigkeit und Dichtheit auf einfache Weise bereitgestellt werden kann. Ein erfindungsgemäßes Brett kann beispielsweise so ausgebildet sein, dass an einer Oberseite und/oder Unterseite des Brettes jeweils lediglich eine Ausnehmung vorgesehen ist, welche beispielsweise von Vorsprüngen begrenzt ist. Dadurch ist ein sehr geringer Produktionsaufwand erreicht, da eine einzige Ausnehmung pro Seite ausreicht, um eine stabile Verbindung zu gewährleisten. Darüber hinaus können drei oder mehr idente Bretter in zwei oder mehr Schichten miteinander verbunden sein, da jedes Brett einerseits eine Ausnehmung aufweist, in welche die Vorsprünge eingreifen können, und andererseits jedes Brett Vorsprünge aufweist, welche so in die Ausnehmung eines weiteren Brettes eingreifen können, dass zwei solche Vorsprünge Platz in einer Ausnehmung finden. Somit werden zwei Vorsprünge von jeweils zwei unterschiedlichen Brettern durch die Ausnehmung eines dritten Brettes zusammengehalten bzw. die Bretter zusammengepresst, wodurch sich eine formschlüssige Stabilisierung ergibt. Wenngleich eine einzige Ausnehmung pro Seite grundsätzlich ausreichend ist, können natürlich weitere Ausnehmungen und Vorsprünge vorgesehen sein.An advantage achieved with the invention is to be seen in particular in that with a corresponding board a composite element with high strength and tightness can be provided in a simple manner. A board according to the invention can for example be designed so that only one recess is provided on an upper side and / or lower side of the board, which is bounded for example by projections. As a result, a very low production cost is achieved because a single recess per side sufficient to ensure a stable connection. In addition, three or more identical boards can be connected together in two or more layers, since each board has on the one hand a recess into which the projections can engage, and on the other hand each board has projections which can thus engage in the recess of another board, that two such projections find space in a recess. Thus, two projections of two different boards are held together by the recess of a third board or the boards pressed together, resulting in a positive stabilization. Although a single recess per side is basically sufficient, of course, more recesses and projections may be provided.
Es ist weiter vorteilhaft, dass das Brett derart ausgebildet ist, dass mehrere idente Bretter formschlüssig verbindbar sind, sodass diese nur in Längsrichtung relativ zueinander bewegbar sind. Dadurch ist gewährleistet, dass die Bretter zwar ineinander geschoben werden können, um das Verbundelement auszubilden, allerdings in jede andere Richtung, also nach oben, nach unten oder zur Seite, fixiert sind, weshalb die Bretter eines so gebildeten Verbundelementes stabil zusammenhalten. Üblicherweise beträgt hierzu ein Winkel zwischen der seitlichen Kontaktfläche und einer inneren Kontaktfläche weniger als 180°, bevorzugt zwischen 20° und 90°, vorzugsweise zwischen 40° und 85°, beispielsweise zwischen 70° und 80°. Beispielsweise kann die Ausnehmung in einem Schnitt senkrecht zur Längsrichtung bzw. in einem Querschnitt schwalbenschwanzförmig ausgebildet sein, sodass eine Breite der Ausnehmung mit zunehmender Tiefe zunimmt, und die Vorsprünge korrespondierende Querschnitte aufweisen.It is further advantageous that the board is designed such that a plurality of identical boards are positively connected, so that they are movable relative to each other only in the longitudinal direction. This ensures that the boards can indeed be pushed into each other to form the composite element, but in any other direction, ie up, down or to the side, are fixed, so the boards of a composite element thus formed stably hold together. Usually this is a Angle between the lateral contact surface and an inner contact surface less than 180 °, preferably between 20 ° and 90 °, preferably between 40 ° and 85 °, for example between 70 ° and 80 °. For example, the recess may be dovetail-shaped in a section perpendicular to the longitudinal direction or in a cross-section, so that a width of the recess increases with increasing depth, and the projections have corresponding cross-sections.
Darüber hinaus ist es günstig, wenn sich die zumindest eine Ausnehmung und die Vorsprünge über eine Gesamtlänge des Brettes erstrecken. Dadurch können zum einen zwei oder mehrere Bretter stirnseitig ineinander geschoben werden und zum anderen ist die Verbindung über die Gesamtlänge des Brettes an beiden Seiten der Ausnehmung durch die Vorsprünge stabilisiert und gegen eine Bewegung quer zur Längsrichtung fixiert.Moreover, it is favorable if the at least one recess and the projections extend over an entire length of the board. As a result, on the one hand, two or more boards can be pushed into each other on the front side and, secondly, the connection over the entire length of the board is stabilized on both sides of the recess by the projections and fixed against movement transversely to the longitudinal direction.
Um eine möglichst einfache Konstruktion mit wenigen bzw. möglichst kleinen Hohlräumen im resultierenden Verbundelement zu ermöglichen, sodass ein dichtes, leimfrei herstellbares Verbundelement auf besonders einfache Weise herstellbar ist, ist es zweckmäßig, wenn der erste Vorsprung und der zweite Vorsprung in einem Randbereich des Brettes angeordnet sind, wobei die zumindest eine Ausnehmung in einem Bereich zwischen diesen Vorsprüngen ausgebildet ist.In order to allow the simplest possible design with few or as small as possible cavities in the resulting composite element, so that a dense, glue-free manufacturable composite element can be produced in a particularly simple manner, it is expedient if the first projection and the second projection arranged in an edge region of the board are, wherein the at least one recess is formed in a region between these projections.
Zur Gewährleistung einer festen und formschlüssigen Verbindung zwischen mehreren übereinander angeordneten Schichten entsprechender Bretter bei gleichzeitig geringem Produktionsaufwand, ist es günstig, wenn das Brett zumindest zwei, insbesondere zwei oder vier, Vorsprünge aufweist. Hierbei kann ein Brett für ein zweischichtiges Verbundelement an einer Oberseite zwei Vorsprünge aufweisen. Für ein zumindest dreischichtiges Verbindungselement ist es vorteilhaft, wenn Bretter zumindest vier Vorsprünge, jeweils zwei an Ober- bzw. Unterseite, aufweisen, um eine Verbindung nach oben hin und nach unten hin zu ermöglichen. Aufgrund einer Symmetrie eines unbehandelten Brettes ist es unerheblich, welche Seite des Brettes hierbei als Ober- bzw. Unterseite betrachtet wird.To ensure a firm and positive connection between a plurality of layers of corresponding boards arranged one above the other with simultaneously low production costs, it is expedient for the board to have at least two, in particular two or four, projections. Here, a board for a two-layer composite element on an upper side have two projections. For an at least three-layer connecting element, it is advantageous if boards have at least four projections, in each case two at the top or bottom, in order to allow a connection upwards and downwards. Due to a symmetry of an untreated board, it does not matter which side of the board is considered as the top or bottom.
Es kann weiter vorteilhaft sein, wenn das Brett derart ausgebildet ist, dass bei einer Anordnung mehrerer identer Bretter, wobei ein neben einem ersten Brett angeordnetes zweites Brett mit dem ersten Brett durch ein auf erstem Brett und zweitem Brett angeordnetes drittes Brett formschlüssig verbunden ist, weitere Kontaktflächen zwischen den Vorsprüngen des ersten Brettes und/oder des zweiten Brettes einerseits und der Ausnehmung des dritten Brettes andererseits vorgesehen sind. Insbesondere können Kontaktflächen zwischen zwei Vorsprüngen unterschiedlicher Bretter und/oder weitere Kontaktflächen zwischen einem, zwei oder mehreren Vorsprüngen und der Ausnehmung vorgesehen sein. Drei miteinander verbundene Bretter können beispielsweise, zusätzlich zur inneren Kontaktfläche und zur seitlichen Kontaktfläche eine weitere Kontaktfläche zwischen dem ersten Vorsprung des ersten Brettes und dem zweiten Vorsprung des zweiten Brettes aufweisen, wobei eine Verbindung mehrerer Bretter mit zunehmender Zahl von Kontaktflächen an Stabilität gewinnt.It may also be advantageous if the board is designed so that in an arrangement of several identical boards, wherein a arranged next to a first board second board with the first board by a first board and second board arranged third board is positively connected, further contact surfaces between the projections of the first board and / or the second board on the one hand and the recess of the third board on the other hand are provided. In particular, contact surfaces between two projections of different boards and / or further contact surfaces between one, two or more projections and the recess may be provided. For example, three interconnected boards may have, in addition to the inner contact surface and the lateral contact surface, another contact surface between the first protrusion of the first board and the second protrusion of the second board, with a plurality of boards gaining stability as the number of contact surfaces increases.
Um eine zusätzliche Stabilität zu gewährleisten, können ein Spund an einer ersten Seitenfläche und eine Nut an einer zweiten Seitenfläche des Brettes vorgesehen sein. Es können auch mehrere Spünde und korrespondierende Nuten vorgesehen sein, welche beliebig auf die erste und zweite Seitenfläche verteilt sind. Hierbei ist es wichtig, dass für jeden Spund eine korrespondierende Nut an der jeweils anderen Seitenfläche vorhanden ist. Hierzu ist anzumerken, dass ein Spund keinen Vorsprung im Sinne der vorstehenden Beschreibung darstellt. Vorsprünge dienen hierin zur Verbindung übereinanderliegender, sich teilweise überlappender Bretter, während der Spund zur Verbindung nebeneinanderliegender, fluchtender Bretter vorgesehen ist. Alternativ dazu können Nuten an beiden Seitenflächen des Brettes und eine Feder zur Verbindung zweier nebeneinanderliegender Bretter vorgesehen sein.To ensure additional stability, a bung may be provided on a first side surface and a groove on a second side surface of the board. It can also be provided several spits and corresponding grooves, which are distributed arbitrarily on the first and second side surface. It is important that there is a corresponding groove on the other side surface for each bung. It should be noted that a bung is not a projection in the sense of the above description. Protrusions are used herein to connect superimposed, partially overlapping boards, while the bung is intended to connect adjacent, flush boards. Alternatively, grooves may be provided on both side surfaces of the board and a spring for connection of two side by side boards.
Bei einem Verbundelement mit mehreren Brettern, welches insbesondere schichtförmig aufgebaut ist, ist es günstig, wenn zumindest drei Bretter erfindungsgemäß ausgebildet sind, wobei ein erstes Brett und ein zweites Brett nebeneinanderliegend angeordnet und durch ein drittes Brett formschlüssig verbunden sind. Somit ist eine klebstofffreie, insbesondere leimfreie Verbindung ermöglicht, mit welcher gleichzeitig eine hohe Festigkeit und Dichtheit erreicht werden.In a composite element with several boards, which is constructed in particular layered, it is advantageous if at least three boards are formed according to the invention, wherein a first board and a second board are arranged side by side and positively connected by a third board. Thus, an adhesive-free, in particular glue-free connection is made possible, with which at the same time a high strength and tightness can be achieved.
Es ist weiter vorteilhaft, wenn bei einem solchen Verbundelement der erste Vorsprung des ersten Brettes und der zweite Vorsprung des neben dem ersten Brett angeordneten zweiten Brettes in die Ausnehmung des dritten Brettes eingreifen. Durch dieses Eingreifen ist ein Formschluss in zumindest eine Raumrichtung gewährleistet.It is also advantageous if, in such a composite element, the first projection of the first board and the second projection of the second board arranged next to the first board engage in the recess of the third board. By this intervention, a form fit is ensured in at least one spatial direction.
Ein weiterer Vorteil ergibt sich, wenn die Bretter durch ein Zusammenwirken von Ausnehmungen und Vorsprüngen senkrecht zur Längsrichtung der Bretter fixiert sind. Durch eine derartige Ausbildung ist ein Formschluss in eine weitere Raumrichtung gewährleistet.Another advantage arises when the boards are fixed by an interaction of recesses and projections perpendicular to the longitudinal direction of the boards. Such a design ensures positive locking in a further spatial direction.
Ein Verbundelement mit besonders guten mechanischen Eigenschaften ergibt sich, wenn der erste Vorsprung des ersten Brettes und der zweite Vorsprung des zweiten Brettes die Ausnehmung des dritten Brettes im Wesentlichen vollständig ausfüllen.A composite element with particularly good mechanical properties results when the first projection of the first board and the second projection of the second board substantially completely fill the recess of the third board.
Eine einfach herstellbare formschlüssige Verbindung, mit welchen die Bretter in jeder Richtung mit Ausnahme der Längsrichtung formschlüssig relativ zueinander fixiert sind, kann beispielsweise durch Bretter mit einer etwa schwalbenschwanzförmigen Ausnehmung und Vorsprüngen erreicht werden, welche bei Anordnung zweier Bretter nebeneinander die schwalbenschwanzförmige Ausnehmung im Wesentlichen vollständig ausfüllen.An easily produced positive connection with which the boards are positively fixed relative to each other in any direction except the longitudinal direction can be achieved, for example, by boards with an approximately dovetailed recess and projections which, when two boards side by side, substantially completely fill the dovetailed recess ,
Darüber hinaus kann es günstig sein, wenn nebeneinanderliegende Bretter über eine Nut-Spund-Verbindung verbunden sind. Alternativ dazu kann zwischen nebeneinanderliegenden Brettern eine Nut-Feder-Verbindung vorgesehen sein. Dadurch wird ein besonders dichtes Verbundelement erreicht, welches auch als Dampfbremse einsetzbar ist.In addition, it may be beneficial if adjacent boards are connected via a tongue-and-groove connection. Alternatively, a tongue and groove connection can be provided between adjacent boards. As a result, a particularly dense composite element is achieved, which can also be used as a vapor barrier.
Um ein Verbundelement mit einer im Wesentlichen glatten bzw. ebenen Oberfläche bereitzustellen, ist es zweckmäßig, wenn bei Brettern, welche das Verbundelement an einer Oberseite und/oder Unterseite abschließen, zumindest eine Seite ohne Ausnehmungen und Vorsprünge ausgebildet ist. Somit können beispielsweise bei einem mehrschichtigen Verbundelement Bretter an einer Außenseite nur einseitig mit Vorsprüngen und Ausnehmungen und zwischen den außenseitig angeordneten Brettern Bretter mit sowohl an Ober- als auch an Unterseite angeordneten Ausnehmungen und Vorsprüngen angeordnet sein, wobei Vorsprünge und Ausnehmungen sämtlicher Bretter üblicherweise etwa korrespondierende Abmessungen aufweisen.In order to provide a composite element with a substantially smooth or even surface, it is expedient if, in the case of boards which close off the composite element on an upper side and / or lower side, at least one side without recesses and projections is formed. Thus, for example, in the case of a multilayer composite element, boards may be arranged on one outer side with projections and recesses and boards between the externally arranged boards with recesses and projections arranged on both the upper and lower sides, wherein projections and recesses of all boards usually have approximately corresponding dimensions respectively.
Es ist weiter günstig, wenn eine Überlappungsbreite der Bretter etwa einer halben Brettbreite entspricht. Dadurch kann beispielsweise eine Ausnehmung mittig im Brett angeordnet und somit das Brett symmetrisch ausgebildet sein. Darüber hinaus ist gewährleistet, dass nebeneinanderliegende Bretter eine gemeinsame Kontaktfläche aufweisen. Alternativ dazu kann eine asymmetrische Überlappung vorgesehen sein. Um eine Dichtheit sowie eine Kontaktfläche zwischen nebeneinanderliegenden Brettern zu gewährleisten, ist es allerdings wichtig, dass bei einer Verbindung dreier Bretter, bei welcher ein erstes Brett neben einem zweiten Brett angeordnet ist und erstes Brett mit zweitem Brett durch ein auf diesen Brettern angeordnetes drittes Brett formschlüssig verbunden sind, die Summe der Überlappungsbreiten des ersten Brettes mit dem dritten Brett und des zweiten Brettes mit dem dritten Brett die gesamte Brettbreite des dritten Brettes ergeben. Hierzu können die Überlappungsbreiten beispielsweise ⅓ und 2/3 der Brettbreite entsprechen.It is also favorable if an overlapping width of the boards corresponds to about half the board width. As a result, for example, a recess in the middle of the board arranged and thus be formed symmetrically the board. In addition, it is ensured that adjacent boards have a common contact surface. Alternatively, an asymmetric overlap may be provided. In order to ensure a tightness and a contact surface between adjacent boards, however, it is important that when connecting three boards, in which a first board next to a second board is arranged and first board with a second board by a third board arranged on these boards form-fitting the sum of the overlapping widths of the first board with the third board and the second board with the third board make up the entire board width of the third board. For this, the overlap widths may for example correspond to ⅓ and 2/3 of the board width.
Um eine feste und insbesondere leimfreie bzw. klebstofffreie Verbindung zu gewährleisten, ist es günstig, wenn die Bretter mittels Presspassung verbunden sind. Die Presspassung ist besonders vorteilhaft, da somit ein Stoffschluss und dementsprechend gesundheitsgefährdende Dämpfe oder andere flüchtige Stoffe, welche in einem Klebstoff enthalten sind, vermieden werden können und gleichzeitig ein dichtes Verbundelement mit hoher Festigkeit erreicht wird.In order to ensure a firm and in particular glue-free or adhesive-free connection, it is advantageous if the boards are connected by means of press fit. The interference fit is particularly advantageous, since thus a material connection and accordingly hazardous vapors or other volatile substances which are contained in an adhesive, can be avoided and at the same time a dense composite element with high strength is achieved.
Besonders bevorzugt ist eine Dämmung vorgesehen. Diese kann mit Vorteil in Hohlräumen zwischen den Brettern angeordnet sein. Zusätzlich oder alternativ dazu kann eine Dämmschicht vorgesehen sein. Diese ist üblicherweise anschließend an ein Verbundelement, bevorzugt zwischen zwei Verbundelementen, angeordnet. Die Dämmung bzw. die Dämmschicht kann ein oder mehrere unterschiedliche Dämmmaterialien umfassen. Derartige Dämmmaterialien können beispielsweise eine Jasmindämmung, Hobelspäne und/oder Lehm sein. Es kann vorgesehen sein, dass ein einziges Dämmmaterial oder eine Kombination aus mehreren Dämmmaterialien eingesetzt ist.Particularly preferred insulation is provided. This can be arranged with advantage in cavities between the boards. Additionally or alternatively, an insulating layer may be provided. This is usually subsequently arranged on a composite element, preferably between two composite elements. The insulation or the insulating layer may comprise one or more different insulating materials. Such insulating materials may be, for example, a jasmine insulation, wood shavings and / or loam. It can be provided that a single insulating material or a combination of several insulating materials is used.
Um eine erhöhte Steifigkeit des Verbundelementes zu erreichen, kann vorgesehen sein, dass mehrere Holznägel zur Stabilisierung vorgesehen sind. Die Holznägel sind mit Vorteil senkrecht zur Längsrichtung in das Verbundelement eingebracht, insbesondere eingeschlagen, sodass mehrere übereinander liegende Bretter durch diese verbunden sind. Bevorzugt sind die Holznägel in einem Inneren eines mehrere Schichten aufweisenden Verbundelementes angeordnet, sodass die Holznägel äußerste Schichten nicht durchstoßen und die Holznägel somit sowohl von einer Oberseite als auch von einer Unterseite des Verbundelementes aus nicht ersichtlich sind.In order to achieve an increased rigidity of the composite element, it can be provided that a plurality of wood nails are provided for stabilization. The wooden nails are advantageously introduced perpendicular to the longitudinal direction in the composite element, in particular hit, so that several superposed boards are connected by them. Preferably, the wood nails in a interior of a plurality of layers arranged composite element so that the wooden nails pierce outermost layers and thus the wooden nails are not visible from both an upper side and a lower side of the composite element.
Ein weiterer Vorteil ergibt sich bei einem Gebäude mit zumindest einem Verbundelement, wobei das zumindest eine Verbundelement als Wandpaneel, tragendes Element und/oder Dampfbremse vorgesehen ist. Bei ausreichender Dicke bzw. einer geeigneten Beschichtung kann das Verbundelement ebenso als Dampfsperre eingesetzt werden.A further advantage results in a building with at least one composite element, wherein the at least one composite element is provided as wall panel, supporting element and / or vapor barrier. With sufficient thickness or a suitable coating, the composite element can also be used as a vapor barrier.
Das weitere Ziel wird mit der Verwendung eines Verbundelementes als Dampfbremse, Wandpaneel und/oder tragendes Element bei und/oder in einem Gebäude erreicht. Ein Vorteil ergibt sich insbesondere daraus, dass ein solches Verbundelement eine erhöhte Gesundheits- und Umweltverträglichkeit aufweist.The further object is achieved with the use of a composite element as a vapor barrier, wall panel and / or load-bearing element in and / or in a building. An advantage arises in particular from the fact that such a composite element has increased health and environmental compatibility.
Das verfahrensmäßige Ziel wird bei einem Verfahren der eingangs genannten Art erreicht, bei welchem zumindest drei erfindungsgemäße Bretter bereitgestellt werden, wonach ein erstes Brett und ein zweites Brett nebeneinanderliegend angeordnet werden, wonach ein erster Vorsprung des ersten Brettes und ein zweiter Vorsprung des zweiten Brettes in eine Ausnehmung eines dritten Brettes eingebracht werden, sodass die Bretter senkrecht zu einer Längsachse der Bretter formschlüssig fixiert sind.The procedural object is achieved in a method of the type mentioned, in which at least three boards according to the invention are provided, after which a first board and a second board are arranged side by side, after which a first projection of the first board and a second projection of the second board in a Recess of a third board are introduced so that the boards are positively fixed perpendicular to a longitudinal axis of the boards.
Es ist weiter vorteilhaft, wenn die Bretter aus trockenem Bauholz gebildet werden. Für ein erfindungsgemäßes Verbundelement kann grundsätzlich ein beliebiges Holz verwendet werden, allerdings ist es günstig, wenn das verwendete Bauholz eine Rohdichte von zumindest 500 kg/m3 und/oder einen Wärmedampfdiffusionswiderstand von zumindest 10, insbesondere von zumindest 30, aufweist. Darüber hinaus können als Bauholz auch mehrschichtige Massivholzplatten eingesetzt werden. Durch die Verwendung eines derartigen Holzes wird die Funktion des Verbundelementes als Dampfbremse gewährleistet.It is also advantageous if the boards are made of dry lumber. In principle, any wood can be used for a composite element according to the invention, but it is favorable if the timber used has a bulk density of at least 500 kg / m 3 and / or a heat-vapor diffusion resistance of at least 10, in particular of at least 30. In addition, as a timber and multi-layer solid wood panels can be used. By using such a wood, the function of the composite element is ensured as a vapor barrier.
Es ist weiter günstig, wenn das Verbundelement angefeuchtet ist und/oder wird. Dadurch gewinnt das verwendete Holz an Volumen. Durch diese Volumenzunahme vergrößern sich die Bretter entsprechend, wodurch eine Kontaktpressung der Vorsprünge in den Ausnehmungen zunimmt und somit Verbindungsstellen zwischen den Brettern verfestigt werden, sodass eine besonders feste und spielfreie Verbindung bzw. eine Presspassung erreicht wird, wodurch wiederum eine hohe Dichtheit des Verbundelementes gewährleistet ist. Die Verbindung mittels Presspassung wird somit im Wesentlichen manuell unlösbar. Ein Anfeuchten kann einerseits aktiv, beispielsweise durch Bedampfen mit Wasserdampf, oder passiv durch die bloße Aufnahme von Luftfeuchtigkeit durch das Verbundelement erfolgen.It is also advantageous if the composite element is moistened and / or will. As a result, the wood used in volume gains. As a result of this increase in volume, the boards increase correspondingly, as a result of which contact pressure of the projections in the recesses increases, thus solidifying connecting points between the boards be so that a particularly firm and play-free connection or a press fit is achieved, which in turn ensures a high density of the composite element. The connection by means of a press fit is thus essentially unsolvable manually. On the one hand, moistening can take place actively, for example by steaming with steam, or passively by merely absorbing atmospheric moisture through the composite element.
Weitere Merkmale, Vorteile und Wirkungen ergeben sich aus den nachfolgend dargestellten Ausführungsbeispielen. In den Zeichnungen, auf welche dabei Bezug genommen wird, zeigen:
-
Fig. 1a bis 1e eine erste Ausführungsform; -
Fig. 2a bis 2f eine zweite Ausführungsform; -
Fig. 3a bis 3d eine dritte Ausführungsform; -
Fig. 4a bis 4e eine vierte Ausführungsform; -
Fig. 5a bis 5e eine fünfte Ausführungsform; -
Fig. 6a bis 6d eine sechste Ausführungsform; -
Fig. 7a und 7b zwei Varianten zum Verbinden dreier Bretter; -
Fig. 8 ein als Balken ausgebildetes erfindungsgemäßes Verbundelement; -
Fig. 9 eine siebte Ausführungsform; -
Fig. 10 ein Decken- oder Bodenelement; -
Fig. 11a bis 11b Wandelemente mit einer Dämmschicht; -
Fig. 12a bis 12c Wandelemente mit eingeschlossenen Hohlräumen; -
Fig. 13 ein Verbundelement mit Holznägeln.
-
Fig. 1a to 1e a first embodiment; -
Fig. 2a to 2f a second embodiment; -
Fig. 3a to 3d a third embodiment; -
Fig. 4a to 4e a fourth embodiment; -
Fig. 5a to 5e a fifth embodiment; -
Fig. 6a to 6d a sixth embodiment; -
Fig. 7a and 7b two variants for connecting three boards; -
Fig. 8 a composite element according to the invention designed as a beam; -
Fig. 9 a seventh embodiment; -
Fig. 10 a ceiling or floor element; -
Fig. 11a to 11b Wall elements with an insulating layer; -
Fig. 12a to 12c Wall elements with enclosed cavities; -
Fig. 13 a composite element with wooden nails.
Eine abwechselnde Abfolge von einem Vorsprung 3, 4, 11 und einer Ausnehmung 2 stellt ein Profil dar, welches einseitig an einem Brett 1, also bloß an der Oberseite, oder beidseitig, also sowohl an der Oberseite als auch an der Unterseite, angeordnet sein kann. Ein Brett 1 mit einem solchen einseitigen Profil an einer Oberseite ist in
Die Bretter 1 für solche Verbundelemente 8 können überdies mit einer beliebigen Anzahl von Vorsprüngen 3, 4, 11 und Ausnehmungen 2 ausgebildet sein, wobei Merkmale sämtlicher gezeigter Ausführungsformen beliebig miteinander kombiniert werden können. Derartig gebildete Verbundelemente 8 können beliebig großflächig ausgebildet sein, da eine Breite eines solchen Verbundelementes 8 lediglich von der Zahl der nebeneinanderliegenden Bretter 1 und deren Breite bestimmt wird. Ferner kann ein solches Verbundelement 8 nahezu beliebig dick ausgebildet sein, da eine Dicke eines solchen Verbundelementes 8 lediglich von der Anzahl der Schichten und deren Dicke bestimmt wird. Für eine Anwendung eines Verbundelementes 8 bei Herstellung eines Gebäudes betragen eine Länge der Verbundelemente 8 beispielsweise etwa 2 m und eine Breite der Verbundelemente 8 beispielsweise etwa 60 cm. Ein für ein solches Verbundelement 8 eingesetztes Brett 1 kann dann eine Breite von etwa 12 cm und eine Höhe von etwa 3 cm aufweisen. Solche Verbundelemente 8 können, abhängig von deren Einsatzgebiet, als Balken, Paneel oder dergleichen ausgebildet sein.The
In
Das Brett 1 weist in der Regel eine Längsachse und eine Querachse auf. Die Querachse ist in
In
Ausführungsform sind zwei Schichten aus solchen Brettern 1 gezeigt. Allerdings können beliebig viele Schichten, insbesondere eine, drei, vier oder fünf Schichten aus solchen Brettern 1 vorgesehen sein. Da diese Bretter 1, welche insbesondere ohne Ausfräsungen 14 ausgebildet sind, keine Hohlräume 12 bereitstellen, wird mit diesen eine Stabilität des Verbundelementes 8 erhöht.Embodiment, two layers of
In
In
In
In
Um die Streben 15 mit dem Verbundelement 8 zu verbinden, können Bretter 1 vorgesehen sein, bei welchen die Ausnehmung 2 beidseitig angeordnet und zusätzlich Nut 10 und Spund 9 vorgesehen sind. Derartige Bretter 1 sind beispielsweise in
Besonders bevorzugt werden solche Verbundelemente 8 beim Hausbau als Wandpaneel, Vertäfelung, Balken oder Dampfbremse eingesetzt. Das Einsatzgebiet ist allerdings nicht auf diese Beispiele beschränkt.Such
In
Mit einem erfindungsgemäß ausgebildeten Brett 1 sowie einem aus mehreren solchen Brettern 1 gebildeten Verbundelementen 8 bzw. Paneelen kann ein Gebäude wie ein Holzhaus auf einfache Weise ohne Verwendung von Leim oder dergleichen hergestellt werden. Die erfindungsgemäß ausgebildeten Verbundelemente 8 können dabei als tragende Elemente oder als Dampfbremse eingesetzt sein. Somit wird ein nachhaltiges und gleichzeitig kostengünstiges Herstellen eines Holzhauses ermöglicht. Darüber hinaus können die Verbundelemente 8 im Innenbereich des Gebäudes sichtbar, beispielsweise unverputzt, bleiben, um innenseitig ein Sichtverbundelement, einen Sichtverbund bzw. eine Wand mit einer Holzoptik bereitzustellen. Alternativ kann das Verbundelement 8, vorzugsweise mit einem natürlichen Baustoff verkleidet und/oder verputzt werden. Das Verbundelement 8 kann beispielsweisemit Bauplatten, beispielsweise mit Lehmbauplatten, verkleidet und/oder mit dem natürlichen Baustoff, beispielsweise mit Lehm, verputzt werden. Besonders bevorzugt wird das Verbundelement 8 mit Lehmbauplatten verkleidet, welche anschließend mit Lehm verputzt werden.With a
Da kein Leim oder dergleichen eingesetzt werden muss, können die Verbundelemente 8 nach einer Nutzung auch auf einfache Weise entsorgt werden, beispielsweise durch verbrennen, ohne dass dabei umweltbelastende Stoffe freigesetzt werden. Es wird somit bei Einsatz eines erfindungsgemäßen Brettes 1 sowie eines erfindungsgemäßen Verbundelementes 8 eine vollkommen ökologische und gleichzeitig kostengünstige Bauweise erreicht.Since no glue or the like must be used, the
Claims (15)
Vorsprünge (3, 4, 11) ausgebildet ist.Composite element (8) according to one of claims 5 to 8, characterized in that in boards (1), which close the composite element (8) on an upper side and / or underside, at least one side without recesses (2) and
Projections (3, 4, 11) is formed.
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Cited By (2)
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WO2021009330A1 (en) * | 2019-07-16 | 2021-01-21 | James Hardie Technology Limited | Methods of reducing fiber cement waste and fiber cement articles produced therefrom |
EP4450731A1 (en) * | 2023-04-20 | 2024-10-23 | SUREnergy GmbH | Inner module of a wooden wall and wooden wall |
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AT524103B1 (en) * | 2020-07-24 | 2022-12-15 | Schmidt Michael | element for a compound element |
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US2104307A (en) * | 1935-11-04 | 1938-01-04 | Theodore H Miller | Method of forming end grain flooring |
FR981417A (en) * | 1943-04-05 | 1951-05-25 | Pargefin Sa | Construction process using standardized elements assembled and product obtained |
WO2010020829A1 (en) * | 2005-01-20 | 2010-02-25 | Riviere Jim | Assembly of solid elements |
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FR1004226A (en) * | 1947-03-21 | 1952-03-27 | construction elements and construction method | |
US2884780A (en) * | 1953-09-22 | 1959-05-05 | Ramirez Tomas Chavez | Wall of interlocked blocks |
DE8708908U1 (en) * | 1987-06-27 | 1987-08-20 | Zirec Zieringer GmbH & Co Recycling, 6140 Bensheim | Separating device or protective device for traffic areas |
SI1639215T1 (en) | 2003-07-02 | 2011-11-30 | Interglarion Ltd | Panels comprising interlocking snap-in profiles |
PL2821191T3 (en) | 2013-07-02 | 2016-03-31 | Gerhard Weissteiner | Wooden panel element |
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2017
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Publication number | Priority date | Publication date | Assignee | Title |
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US2104307A (en) * | 1935-11-04 | 1938-01-04 | Theodore H Miller | Method of forming end grain flooring |
FR981417A (en) * | 1943-04-05 | 1951-05-25 | Pargefin Sa | Construction process using standardized elements assembled and product obtained |
WO2010020829A1 (en) * | 2005-01-20 | 2010-02-25 | Riviere Jim | Assembly of solid elements |
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WO2021009330A1 (en) * | 2019-07-16 | 2021-01-21 | James Hardie Technology Limited | Methods of reducing fiber cement waste and fiber cement articles produced therefrom |
EP4450731A1 (en) * | 2023-04-20 | 2024-10-23 | SUREnergy GmbH | Inner module of a wooden wall and wooden wall |
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EP3998387A1 (en) | 2022-05-18 |
EP3998387B1 (en) | 2023-10-25 |
EP3450646B1 (en) | 2022-02-16 |
EP3998387C0 (en) | 2023-10-25 |
AT520388A1 (en) | 2019-03-15 |
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