EP3450597B1

EP3450597B1 - Device for regulating a fibre flock stream in a cleaner

Info

Publication number: EP3450597B1
Application number: EP18189872.7A
Authority: EP
Inventors: Tobias WOLFER; Roman ANGEHRN
Original assignee: Maschinenfabrik Rieter AG
Current assignee: Maschinenfabrik Rieter AG
Priority date: 2017-08-30
Filing date: 2018-08-21
Publication date: 2021-10-06
Anticipated expiration: 2038-08-21
Also published as: CH714101A1; EP3450597A1; CN109423714A; CN109423714B

Description

The invention relates to a cleaner for a spinning preparation system with a device for regulating a fiber flock stream and a method for regulating the fiber flock stream in the cleaner in a spinning preparation system.
Fiber processing machines such as intermediate storage devices, mixers and carding machines are used in spinning preparation systems, which serve to clean, mix and separate the fiber material into individual fibers and also to align the fibers in parallel. These machines have in common the fact that they have a flock feed. The fiber material to be processed is fed to the machines in the form of fiber flocks through a pneumatic conveyor. Cleaners used in a spinning preparation system are operated here in continuous operation. In doing so, the fiber flocks are sent to an inlet of the cleaner in a uniform fiber flock stream and transported through the cleaner with the help of a rotating cleaner roller. The fiber flock stream, consisting of the fiber flocks to be cleaned, is guided to the cleaner by the necessary conveyor air with pneumatic conveyance around the fiber flocks. Conveyor air is transported together with fiber flocks through the cleaner. After leaving the cleaner through an outlet, the fiber flock stream is transported by means of a fan to the next machine downstream in the spinning preparation system, for example, a mixer.
It is known from the prior art that regulators and controllers may be provided to ensure the most uniform possible volume flow of conveyor air and therefore the fiber flock stream. For example, CH 696 909 A5 discloses one such regulator. It is also known that secondary air openings may be provided at the start of pneumatic conveyance, namely at the outlet of the mixer in the present case, to ensure regulation of the downstream fan. However, constant operating conditions must be ensured in order to achieve a high quality and uniform cleaning in the cleaner. The operating conditions in the cleaner are influenced by the pneumatic feed and pneumatic discharge of the fiber flocks as well as the secondary air openings or exhaust air openings that are provided. The mixture of fiber flocks and conveyor air to be processed is also not homogenous because the fiber flocks may come in different sizes. Volume flow and pressure conditions in the cleaner also play a role.
US 5 224 243 A discloses a cleaning line with false air infeed valve for regulating air flow therein, a pressure sensor or feeler is arranged in the duct or duct means where the actual pressure is measured. By regulating the size of the opening, thereby adjusting the amount of air that is drawn into the duct, the acutal negative pressure value at the neighborhood of the pressure sensor is adjusted to the reference or set value, so there is realized a constant pneumatic conditions prevail for a predetermined production quantity and a constant cleaning of the textile material at the cleaning machines or the like.
US 5 143 485 A discloses a method of operating a pneumatic transport system in a process line of a spinning mill. The negative pressure in critical region of conveying duct can be measured by sensors and influenced by the relevant transport fans, adjustable flats, the leakage air openings and so on, which are controlled and adjusted by a computer according to the stored desired value, so that the pressure values in the critical regions are corrected and brought into the respectively predetermined desired ranges.
US 4 701 981 A discloses an installation for pneumatically feeding a plurality of carding machines arranged for simultaneous operation, the installation has a common transport conduit, which is connected to the carding machines, and a conveying fan contained for transporting the fiber flocks by air stream. A control apparatus processes the data of the air pressure, the air quantites, the air speed and the number of the operating cards and adjust the rpm of the conveying fan and/or the cross-sectional area of the conveyor duct, so as to vary the flow rate of the fiber material in the common transport conduit as a function of at least one operational parameter of the installation.
One disadvantage of the known prior art is that the result to be achieved by cleaning the fiber flocks in the cleaner is determined not only by the volume flow of conveyor air and the rotational speed of the cleaner roller but also by the behavior of the fiber flocks inside the cleaner. For example, at a high volume flow, the fiber flocks are driven through the cleaner by the conveyor air, and the desired interaction with the cleaner roller fails to occur. The fiber flocks are compressed and therefore the cleaning effect is inferior due to an elevated pressure in the inlet of the cleaner.
The object of the invention is thus to create a device for regulating the fiber flock stream in the cleaner, which will permit uniform cleaning of the fiber flocks in the cleaner, regardless of the pneumatic feed and pneumatic discharge of the fiber flocks.
This object is achieved by the features in the characterizing part of the independent claims.
To achieve this object, a novel device and a respective method for regulating a fiber flock stream in a cleaner in a spinning preparation system are proposed. The fiber flock stream is guided through a transport line to an inlet into the cleaner and through an outlet out of the cleaner, after passing through a cleaning chamber, such that the cleaner has an inlet connection for connecting the transport line. A static pressure measurement is provided in the fiber flock stream and in the transport line upstream from the inlet connection and the pressure measurement, and an exhaust air pipe connected to the transport line having a vent fan with a drive is provided in the inlet connection or in the transport line upstream from the inlet connection and the pressure measurement. A target value for the pressure is assigned to a predetermined operating state or a current operating state of the cleaner. Control of the drive for the exhaust air van is provided for regulating the target value for the pressure in the cleaner.
Because of its heterogeneous composition, the influence of the fiber flock stream on operating conditions, in particular the pressure conditions in the cleaner, can be minimized by using this device.
The static pressure in the fiber flock stream is measured and regulated with the help of the exhaust air fan. In doing so, a static pressure measurement may be carried out in the inlet connection of the cleaner or in the transport line upstream from the inlet connection. Since the static pressure is measured and the flow-dependent dynamic pressure is disregarded, the pressure measurement may take place at a readily accessible location, independently of the flow conditions prevailing at that location inside the transport line or the inlet connection. Alternatively, the pressure measurement may also be provided in the cleaning chamber of the cleaner. The cleaning chamber refers to the area of the cleaner, through which the fiber flock stream is guided between the inlet and the outlet. The measured static pressure is conveyed as an actual value of the pressure to a controller. The actual value is compared by the controller with the predetermined target value, and a control signal is output to the drive of the exhaust air fan according to the defined difference. The exhaust air fan supports the separation of fiber flocks and transport air in the inlet region of the cleaner, which contributes toward maintaining a relationship that is ideal for the desired operation between the transport air and the quantity of fiber flocks contained in the transport air in the cleaner. The connection of the exhaust air pipe to the transport line is provided upstream from the inlet connection into the cleaner and upstream from the pressure measurement, as seen in the direction of flow of the fiber flock stream. The tie-in of the exhaust air pipe to the transport line is equipped with a corresponding system for retaining the fiber flocks in the transport line. Gratings, screens, filter cloths or other devices known from the prior art may be used there.
A drop in pressure caused by an additional control of the volume stream of conveyor air in the transport system thus has no influence on a pressure zero point or the volume flow in the cleaner. A pressure zero point is established between two fans. This pressure zero point migrates // travels as a function of the operating points of the fans between these fans and the transport path when there is no regulation of the pressure. In the cleaner the same conditions always prevail due to the pressure regulation and any shift in the pressure zero point into the cleaner is suppressed. Influences of a filter house which is usually tied into the exhaust air and transport system can also be compensated. Therefore the inefficient open transfers which are mounted behind each machine in the prior art are omitted in a cleaner. A controlled pressure difference between the inlet and outlet of the cleaner is ensured.
The static pressure measurement is advantageously arranged in the inlet connection of the cleaner, which therefore yields stable conditions. Suitable pressure measurements are known from the prior art such as spring pressure pickups, piezoresistive or piezoelectric pressure sensors or both capacitive and inductive pressure sensors. Due to the arrangement of the pressure pickup in the inlet connection of the cleaner, the influences from transport of the fiber flocks in the transport line or in the cleaner are minimized.
It is also advantageous if the prevailing operating state can be determined by the controller from the fiber flock stream. This function can be taken over from measurement results in the upstream components of the spinning preparation system, such as the bale opener or the transport line, for example. It is also conceivable for a measurement to be performed on the conveyor air steam or the quantities of fiber flocks in the transport air stream. Based on these parameters, the cleaner is adjusted (rotational speed, grating alignment, etc.) and the desired cleaning of the fiber flocks is achieved at a certain pressure. However, the reverse path is also conceivable, so that the cleaner is adjusted manually to a certain production and the operating state results from this and is used to determine the target value for the pressure.
It is also advantageous if the operating state that is predetermined and therefore the target value for the pressure can be set manually on the controller. Therefore, empirical values can be input or an operation can be carried out at an altered pressure without changing other parameters.
It is particularly advantageous if the regulation is adjusted so that the static pressure in the cleaner is constant. In doing so, fluctuations in the set target value are not taken into account in comparison with regulation based on varying operating parameters, and stable operation is made possible. As an alternative, minor fluctuations in the pressure regulation can be prevented through appropriate damping of the control or selective consideration of changes in target value.
The exhaust air fan is preferably connected to an exhaust air system of the spinning preparation system. Spinning mills are usually equipped with a central exhaust air system, which filters the exhaust air before discharging it to the outside or feeding it back into the system.
A method for regulating a fiber flock stream in a cleaner in a spinning preparation system is also proposed, wherein the fiber flock stream is conveyed through a transport line to an inlet into the cleaner, and after passing through a cleaning chamber, is discharged from the cleaner through an outlet, wherein the cleaner has an inlet connection for connection of the transport line. A static pressure is measured in the fiber flock stream in the inlet connection or in the transport line upstream from the inlet connection or in the cleaning chamber. An exhaust air pipe connected to the transport line with an exhaust air fan having a drive is provided in the transport line upstream from the inlet connection and upstream from the pressure measurement. A target value for the pressure in the cleaner is determined, predetermined or prevailing operating state of the cleaner. By controlling the drive of the exhaust air fan, the pressure in the cleaner is regulated at the target value determined previously. The fiber flock stream is advantageously conveyed at a constant conveyor air flow rate through the inlet to the cleaner. Maintaining a constant conveyor air flow rate necessitates a measurement of the conveyor air stream and regulation of the fan in the transport line to the cleaner.
The invention is explained in greater detail below on the basis of an exemplary embodiment and is illustrated by figures, in which:

Figure 1: shows a simplified schematic diagram of a spinning preparation system according to the state of the art, and
Figure 2: shows a schematic diagram of one embodiment of the device.

Figure 1 shows a simplified schematic diagram of a spinning preparation system. The sequence of machines in a spinning preparation system as described below and as illustrated in Figure 1 is given as an example and can also be implemented in other arrangements or with the other machines added. The fibers supplied in the form of fiber bales 1 to a spinning mill are broken up into fiber flocks using a bale opener 2. The fiber flocks removed from the fiber bales 1 using the bale opener 2 are transported as a fiber flock stream by means of transport fan 3 to a cleaner 5 with the help of transport air or conveyor air in a transport line 4. The fiber flock stream passes through the cleaner 5, wherein the fiber flocks are freed of contaminants. The fiber flocks are supplied from the cleaner 5 to a mixer 8 via a transport line 6 and with the help of an additional transport fan 7. The fiber flocks that have been introduced are mixed in the mixer 8 to obtain the most homogenous possible distribution of the various fiber components. The fiber flocks are taken from the mixer 8 and sent with the help of another transport fan 10 to a distributor 11 through a transport line 9. The fiber flocks then go from the distributor 11 to the carding machines 12, where the fiber flocks are broken up into individual fibers and the fibers are arranged in parallel, cleaned and supplied in the form of slivers for further processing.
Figure 2 shows a schematic diagram of one embodiment of the device. The fiber flock stream 24 is sent through transport line 4 to an inlet connection 17 of the cleaner 5. The cleaner 5 comprises a cleaner roller 13 which rotates in the direction 15 and is fitted with beater elements 14 on its circumference. The fiber flocks guided into the inlet connection 17 are passed, first, around the cleaner roller 13 by the entrained conveyor air and, second, by the rotating cleaner roller 13 and/or the beater elements 14. In doing so, the fiber flocks are conveyed over a grating 16, which removes the contaminants from the fiber flocks. The fiber flock stream 24 entering the cleaner 5 through the inlet connection 17 is passed several times around the cleaner roller 13 by means of baffles mounted in a spiral pattern accordingly above the cleaner roller 13 and then conveyed to an outlet 18. The space through which the fiber flocks are guided in a spiral pattern can be referred to as the cleaning chamber 30. After passing through the cleaning chamber 30, the cleaned fiber flocks leave the cleaner 5 as a fiber flock stream 25, passing through the outlet 18 into an additional transport line 6.
A static pressure measurement 23 is mounted in the inlet connection 17. The static pressure is sent as an actual value 27 to a controller 26, based on the pressure measurement 23. Upstream from the inlet connection 17, an exhaust air pipe 19 is connected to the transport line 4, with the air being guided by an exhaust air fan 20. The fan 20 is provided with a drive 21 for regulating the rotational speed of the exhaust air fan 20. The exhaust air pipe 19 carries the air withdrawn from the transport line 4 through the exhaust air fan 20 to an exhaust air 22 system (not shown) of a spinning preparation system.
A control signal 29 in controller 26 is output to the drive 21 of the exhaust air fan 20 based on the difference between the actual value 27 of the pressure and the predetermined target value 28 for the pressure. The setpoint for the target value 28 can be received by the controller 26 via a measurement system upstream from the cleaner 5, or the target value may be input into the controller 26 by manual entry.

Legend

1: Fiber bales
2: Bale opener
3, 7, 10: Transport fan
4, 6, 9: Transport line
5: Cleaner
8: Mixer
11: Distributor
12: Carding machine
13: Cleaner roller
14: Beater elements
15: Direction of rotation
16: Grating
17: Cleaner inlet
18: Cleaner outlet
19: Exhaust air pipe
20: Exhaust air fan
21: Drive
22: Exhaust air
23: Pressure measurement
24: Fiber flock stream
25: Fiber flock stream
26: Controller
27: Actual value of pressure
28: Target value of pressure
29: Control signal
30: Cleaning chamber

Claims

A device for regulating a fiber flock stream (24, 25) in a cleaner (5) in a spinning preparation system, the device comprising a cleaner (5) and a transport line (4), the cleaner (5) comprising a cleaning chamber (30), an inlet connection (17) for connecting the transport line (4) and an outlet (18), wherein the fiber flock stream (24, 25) is guided through the transport line (4) to the inlet into the cleaner (5) and after passing through the cleaning chamber (30) via an outlet (18) out of the cleaner (5), wherein a static pressure measurement (23) is provided in the fiber flock stream (24) in the inlet connection (17) or in the transport line (4) upstream from the inlet connection (17) or in the cleaning chamber (30), characterized in that the device comprises an exhaust air pipe (19) connected to the transport line (4) upstream from the pressure measurement (23)and the inlet connection (17), and in that an exhaust air fan (20) with a drive (21) is provided upstream in the exhaust air pipe (19), and in that a controller of the drive (21) of the exhaust air fan (20) is provided for regulating a target pressure value in the cleaner (5), wherein a target value for the pressure is assigned to a predetermined or prevailing operating state of the cleaner (5).
The cleaner (5) according to claim 1, characterized in that the static pressure measurement (23) is arranged in the inlet connection (17) of the cleaner (5).
The cleaner (5) according to claim 1 or 2, characterized in that the exhaust air fan (20) is connectable to an exhaust air system of the spinning preparation system.
A method for regulating a fiber flock stream (24, 25) in a cleaner (5) in a spinning preparation system, wherein the fiber flock stream (24, 25) is conveyed to an inlet into the cleaner (5) via a transport line (4) and is removed from the cleaner (5) via an outlet (18), wherein the cleaner (5) has an inlet connection (17) for connecting the transport line (4), wherein a static pressure is measured in the fiber flock stream (24) in the inlet connection (17) or in the transport line (4) upstream from the inlet connection (17) or in a cleaning chamber (30), and an exhaust air pipe (19), which is connected to the transport line (4) and has an exhaust air fan (20) with a drive (21), is provided in the transport line (4) upstream from the inlet connection (17) and upstream from the pressure measurement (23), and a target value for the pressure in the cleaner (5) is determined from a predetermined or prevailing operating state of the cleaner (5), and the pressure in the cleaner (5) is regulated at the target value by a controller of the drive (21) of the exhaust air fan (20).
The method according to claim 4, characterized in that the fiber flock stream (24) is conveyed at a constant conveyor air flow rate into the cleaner (5) via the inlet connection (17).
The method according to claim 4 or 5, characterized in that the prevailing operating state can be ascertained by the controller from the fiber flock stream (24).
The method according to at least one of the claims 4 to 6, characterized in that the predetermined operating state can be set manually on the controller.
The method according to at least one of the claims 4 to 7, characterized in that the static pressure in the cleaner (5) is constant.