EP3448798A1 - Method for optimizing the filling of a container - Google Patents
Method for optimizing the filling of a containerInfo
- Publication number
- EP3448798A1 EP3448798A1 EP17719258.0A EP17719258A EP3448798A1 EP 3448798 A1 EP3448798 A1 EP 3448798A1 EP 17719258 A EP17719258 A EP 17719258A EP 3448798 A1 EP3448798 A1 EP 3448798A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- filling
- product
- parameter
- parameters
- target value
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/007—Applications of control, warning or safety devices in filling machinery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
- B67C3/287—Flow-control devices, e.g. using valves related to flow control using predetermined or real-time calculated parameters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B3/22—Defoaming liquids in connection with filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
- B67C3/282—Flow-control devices, e.g. using valves related to filling level control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
- B67C3/286—Flow-control devices, e.g. using valves related to flow rate control, i.e. controlling slow and fast filling phases
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B13/00—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion
- G05B13/02—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric
- G05B13/0265—Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric the criterion being a learning criterion
Definitions
- the present invention relates to a method for optimizing the
- Bottling a container especially in the context of beverage containers, such as bottles, cans or kegs by filling machines in the beverage industry.
- the product to be filled flows through the filling valve of a filling machine into the beverage container, which can be, for example but not limited to, a PET bottle.
- the maximum filling speed that can be achieved when filling the product depends on various factors, such as the density and viscosity of the product and its CO 2 content.
- the product is not accompanied by an additional item
- the flow rate during filling in short, the filling rate, can thus be adjusted over the opening cross-section of the open filling valve, wherein the opening cross section optionally by a
- Control valve is variable.
- the aim is to keep the entire process time for filling the container as short as possible.
- the filling process time is understood to mean the period of time necessary for opening the filling valve, filling the container, closing the filling valve, calming the contents in the container and closing the filling itself.
- Limits in minimizing the actual filling time are in particular set by a CO2 content of the products, which leads to a foaming of the product during filling, regardless of whether the filling under a pressure or without.
- the filling of a CO2-containing beverage under a counter pressure the so-called filling pressure
- Leakage of CO 2 from the drink is limited. This is necessary because, in particular, when the filling material flows into the container, the CO2 that is physically dissolved in the product is released from the product.
- the filling speed over the time of the filling process in the manner of a Greesprofils is varied, such that on the one hand a low foaming occurs and on the other hand, the product is transferred as quickly as possible in the container.
- the possible filling speed is further from others
- the viscosity of the product which is determined for example by the syrup or beverage concentrate content in the water, by the solubility of the CO 2 in the product, by the
- the opening position of a Med. Control valve over the time of the filling process can be used as a control variable.
- a method of this kind is known, for example, from EP 2 975 486 A2. It is an object of the present invention to provide a method which enables more efficient filling of different products.
- an optimization method is carried out with a learning phase in which the following method steps are used: a) at least one filling parameter, for example the
- Filling speed is set to a starting value, in particular the value of the filling parameter of a similar product, b) with the set filling parameter, the product is filled, with the filling parameter assigned
- Foaming and / or total filling time of the filling process that is preferably to calm down the beverage in the container, as
- step e) upon reaching a termination criterion to step g) in which the fill parameter associated with the best target value is stored as the optimal fill parameter for the product in the data model and h) the optimal fill parameter when filling the product into one
- the abort criterion is defined, for example, by the lapse of a certain period of time or when a certain quality of the target value has been reached or at a certain convergence of the target value after several
- the set fill parameter is based on a particularly self-learning algorithm, in particular using the
- the product-specific and optionally machine-specific optimized filling parameter can then be stored in the data model.
- the data model may be in a memory of a controller Laboratory filling plant in which optimization tests are carried out for the filling process of a new product.
- target values and corresponding optimal filling parameters or generally the data of the data model or the data model itself can be stored in a data cloud so that, for example, a bottler or beverage manufacturer has global access to these values. Both can thus be optimized already
- the fill parameters of a similar product can be used as a starting point for an optimization process.
- the invention thus does not only allow for known
- the filling speed or position of the filling valve / regulating valve is optimized as a filling parameter, in particular its time course over the time of the filling process (opening of the filling valve until the filling valve closes).
- a self-learning algorithm is used as the algorithm, for example an evolutionary algorithm, in which self-learning structures, in particular in the manner of a neural
- Such a self-learning algorithm develops some cognitive ability and thus can greatly simplify or speed up the optimization of at least one fill parameter of the product.
- Satellite which operated on the magnetohydrodynamic principle, was necessary to the performance of a two-phase supersonic nozzle
- Beverage concentrate or syrup content the temperature of the product, the beverage kekonzentrattyp, to name the viscosity, the density, the CO 2 content and / or the solubility of the CO2 in the product.
- the component of certain soluble or insoluble beverage components can be listed as a further product parameter.
- these different weightings are taken into account in the algorithm by means of corresponding weighting factors.
- An important product characteristic is, for example, the viscosity of the product because it significantly affects the filling rate when passing through the filling valve.
- the associated optimum filling parameter of at least one similar product is preferably interrogated and used as the starting point in step a) of the method.
- Optimization process reaches an optimal filling parameter faster.
- first defaults or values from the experience of a developer can be used.
- multiple filling parameters can be simultaneously optimized by the inventive method multiple filling parameters.
- the filling parameters are optimized one after the other and not several filling parameters at the same time, because this would be too complex.
- the method according to the invention is returned to step a) after step g), the further or new filling parameter then being optimized in the further steps a) to g). That way you can
- an optimized filling curve at 25 ° C can be used to calculate an optimized filling curve at 20 ° C, without the need for a separate optimization process.
- a separate temperature optimization process may be run through, where the data model may use known temperature relationships from other products.
- the data model in particular taking into account self-learning algorithms and structures, leads to a fast achievement of an optimized filling parameter.
- Filling speed or the time course of the filling speed or filling valve position is used, other filling parameters can be optimized, such as filling time, temperature, filling pressure, level of the product in the container filled, CO 2 release during filling.
- the variation of a filling parameter may be either the size or the time profile of the
- the time profile of the filling speed over the filling process is preferably optimized.
- the filling behavior of a product can be recognized relatively quickly by the person skilled in the art. Even for the data model, such a filling speed profile is easy to process and evaluate.
- different features such as inflection points, maxima, minima, or first or second derivatives may be used as filling characteristics. Within the framework of an optimized filling parameter, these characteristics can then be stored and used for use in a filling process when filling a beverage with a filling machine.
- the invention also covers a computer program product stored on a computer-readable data memory suitable for
- the computer program product is stored in the working memory of a computer which is connected to or connectable to a filling machine control.
- the data model may be loaded into a cloud from the computer of a laboratory filling plant performing optimization tests, from which the beverage manufacturer or bottler then uses the correspondingly optimized filling parameters for the filling machines in connection with a serial filling of the corresponding products.
- the filling process is standardized and optimized, resulting in a more reproducible beverage quality and a time-optimized filling process.
- the controlled variable is
- the foaming during or at completion of filling the sensory via a camera and a corresponding Image evaluation or one or more electrical contacts or in any other suitable manner.
- the aim is to quickly fill different types of drinks with the least possible foaming by the possibility of varying the filling speeds during the filling process.
- Filling speed control with the target value of the life of a filling valve may also be useful, since repair and / or the replacement of components such as bellows or complete filling valves are complex and expensive and also cause high costs due to the necessary for the measures mentioned production interruptions.
- the described procedure can be of great use, in particular in filling operations with a multiplicity of different beverages and container shapes, and / or in the filling of new types of beverages / container shapes. Determining an optimized velocity profile of the
- Volume flow during the filling process is preferably done automatically, e.g. via artificial neural networks or reference trajectory or other known control engineering methods.
- a learning algorithm approximates e.g. a predetermined optimum, e.g. by changing the weighting and adjusting the thresholds.
- the learning phase is divided into 5 steps:
- the learning phase is preferably repeated several times. Step 1 )
- the prediction can be derived from similar beverages that are filled into similar containers with similar filling valves. It is conceivable that the process data (speed profiles, pressure, temperature, etc.), beverage parameters (CO 2 content, viscosity, density, ingredients, etc.) of the filling valves and the filling valve type are stored worldwide in a cloud, for the new setting can be used.
- Characteristic of beverages to be filled are in particular temperature, CO 2 content, pressure and viscosity. With similar values, a database can be used anywhere in the world, and so on
- Bottling behavior can be predicted.
- the database can be in
- the database may be the property of a beverage manufacturer and bottler.
- Step 1 is not absolutely necessary, but it does make the optimization of the speed profile faster. If there is no database with stored filling parameters of similar products, step 2 is started.
- the filling process is carried out.
- the target value e.g. the filling time or foaming is measured, e.g. via camera or electrical contacts.
- Step 4) The relationships are analyzed.
- Step 5) The full parameters are changed or adjusted based on the data stored in the database or arbitrarily Revolutionary). If there is an improvement to previous fillings, the settings will be retained or by repeating steps 2-5 with light ones
- the beverage-specific data could be stored in the described cloud database, in particular in the context of the data model, in order to have fill parameters of existing products quickly at hand, or to be able to quickly optimize those of new products.
- the data model is preferably a data-based modeling of correlating product and fill parameters of different products, if appropriate also considering different ones
- Model data can be used for a self-learning filling valve, in particular with a control valve.
- the speed of the filling material can be incorporated in a loop in such a way that it can
- the filling speeds of different products are set automatically during the filling process.
- characteristics such as certain inflection point as well as times to reach the maximum speed (as described above) may be considered as essential points of a filling parameter in the
- Embodiments of the invention can be combined in any way with each other.
- the following terms are used synonymously: drink - product;
- Container - Bottle Can Keg Flow meter - MID
- FIG. 1 shows a schematic representation of the filling valve of a filling machine, as used in modern filling machines for bottling beverages
- FIG. 2 shows a schematic block diagram of a self-learning algorithm with the setting and control variables, which are optimized in the algorithm
- Fig. 3 shows the representation of a flow profile when starting a
- FIG. 4 shows an optimized filling speed profile, which theoretically can not be derived in this way
- FIG. 5 shows a time profile of the opening position of the filling valve in an analogous manner to the filling speed profile according to FIG. 3, FIG.
- FIG. 6 shows a profile of the time sequence of the filled product quantity
- FIG. 7 shows the detection of characteristic values from the first and second derivation of the time profile of the filled product quantity for characterizing the filling parameter.
- Fig. 1 shows schematically a filling valve 10 which is used in a filling machine for filling a container, such as a bottle 12.
- the filling element 10 contains a product channel 14, in the course of which a magnetically inductive flow meter 16 (MID) for determining the amount of product flowing through the product channel 14 during filling
- MID magnetically inductive flow meter
- volume is designed as well as a filling valve 20 is arranged, which is controllable with respect to its opening stroke, in order to be able to control the filling flow over the time course of the filling process in this way.
- an optical sensor 22 for detecting the filling flow is designed as well as a filling valve 20 is arranged, which is controllable with respect to its opening stroke, in order to be able to control the filling flow over the time course of the filling process in this way.
- the arrangement of MID 16 and filling valve 20 may be arbitrary.
- the fill valve 20 may be an on / off valve, a 2-stage valve or a control valve.
- a flow meter 16 can also be a load cell and / or a
- Level sensor can be used.
- the data model in which product-specifically at least one, preferably a plurality of filling parameters, such as the time course of the filling speed, are optimized has a self-learning algorithm 30 to which target values 32 are input, such as the filling time of a filling process, for example.
- the self-learning algorithm 30 is supplied with product parameters 34, such as the viscosity of the product, the temperature of the product, the CO2 content, the beverage ingredients.
- Output or control variable is a control signal for the filling / control valve 20. It can thus over the time course of the control signal, a time course of the
- Filling / regulating valve position can be set during the filling process, which leads to a minimal foaming or to a short total filling time.
- the self-learning algorithm for example, also known or similar filling parameters 36, for example, as start values supplied, such as filling speed, level in the container, foaming, filling time.
- the self-learning algorithm 30 is part of a data model 40 in which the correlated product parameters, fill parameters and target values of a product are stored in correlation with the self-learning algorithm 30 and maintained as a model. This model allows a quick optimization of the fill parameters that are essential for batch filling, in particular the position of the filling valve during the filling process for a defined product.
- This timing of Drventil too can be used for example via a data cloud in all filling machines used by the beverage manufacturer and / or bottler, with the result that all filling machines work with the same optimized Grepn and globally a reproducible quality is achieved when filling the product.
- the corresponding parameters of at least some of the machines manufactured by the machine manufacturer can also be stored in the data cloud, these parameters preferably also
- the 2 thus shows the mode of operation of the learning control with the control valve as an actuator and in particular the measurement of the foam by at least one sensor.
- the influences for the filling of beverages are dependent, in particular, on the CO 2 content, viscosity, temperature, pressure and the ingredients of the beverage.
- the measurable target is the
- Foaming behavior (amount and / or amount of the foam) is selected upon reaching the level or during the filling process. This can be realized by means of a camera or by an electrical contact (or several). As a result of the optimized filling parameters, it is thus possible to obtain directly a time-related control signal for the filling valves / control valves 20 of a filling machine.
- 3a to d show the product level 50 in the product channel 14 of a filling element 10 in Fig. 1 during the start of the filling process
- the product level is flat, that is, it extends transversely to the wall of the product channel 14.
- the filling valve 20 has just opened, so that the product in
- FIG. 3 illustrates how product parameters, such as density [g / l], shroud shear wall (fill valve), viscosity of the product, adhesion of the product to product channel 14, interact with the fill parameters, as well the diameter of the product channel 14 and the shape of the product channel and the filling valve 20 count.
- product parameters such as density [g / l], shroud shear wall (fill valve), viscosity of the product, adhesion of the product to product channel 14, interact with the fill parameters, as well the diameter of the product channel 14 and the shape of the product channel and the filling valve 20 count.
- the determined flow characteristic values correlating to the viscosity
- Fill valves can be used to optimize the self-learning control described above for a speed profile of the filling process.
- FIG. 4 shows a region A in which the filling speed during the
- Fig. 4 shows the time course of the filling speed or the product flow through the product channel 14, this can
- Fig. 6 shows a first filling curve P1 of a first product and a filling curve P2 for a second product.
- the filling curve represents the filled product quantity over time.
- Turning points 60a, b as well as end points 62a, b can be seen from the curves as well as the time until reaching the maximum filling speed, which represent essential parameters of the filling curve.
- the turning points 60a, b of these curves indicate, for example, the
- the first derivative curve 70 which has its maximum at the point of inflection 60c of the filling curve P3, is obtained, for example, from a filling curve P3 by means of a first derivative.
- the first derivative curve 70 basically designates
- the minimum 76 of the second discharge curve 72 indicates the time in which the control of the valve 20 in the closing direction is greatest.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Artificial Intelligence (AREA)
- Fluid Mechanics (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Health & Medical Sciences (AREA)
- Mechanical Engineering (AREA)
- Evolutionary Computation (AREA)
- Medical Informatics (AREA)
- Software Systems (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016108053.5A DE102016108053A1 (en) | 2016-04-29 | 2016-04-29 | Method for optimizing the filling of a container |
PCT/EP2017/059775 WO2017186708A1 (en) | 2016-04-29 | 2017-04-25 | Method for optimizing the filling of a container |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3448798A1 true EP3448798A1 (en) | 2019-03-06 |
Family
ID=58632403
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17719258.0A Pending EP3448798A1 (en) | 2016-04-29 | 2017-04-25 | Method for optimizing the filling of a container |
Country Status (4)
Country | Link |
---|---|
US (1) | US10618790B2 (en) |
EP (1) | EP3448798A1 (en) |
DE (1) | DE102016108053A1 (en) |
WO (1) | WO2017186708A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102016104185A1 (en) * | 2016-03-08 | 2017-09-14 | Khs Gmbh | filler |
DE102017126159B4 (en) * | 2017-11-08 | 2019-08-14 | András Lelkes | filling |
EP3495911A1 (en) * | 2017-12-11 | 2019-06-12 | Siemens Aktiengesellschaft | System and method for filling a container with a fluid and/or operating a mixing system |
DE102019125329A1 (en) * | 2019-09-20 | 2021-03-25 | Krones Ag | Method and device for filling a container with a filling product |
DE102020126355A1 (en) | 2020-10-08 | 2022-04-14 | Krones Aktiengesellschaft | Method of operating a machine in a container processing plant and container treatment machine |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5282261A (en) | 1990-08-03 | 1994-01-25 | E. I. Du Pont De Nemours And Co., Inc. | Neural network process measurement and control |
DE19714254C1 (en) | 1997-04-07 | 1998-09-03 | Henkel Kgaa | Liquid leakage collector manufacturing method esp. for tanks of working floor surfaces |
DE19720170C2 (en) * | 1997-04-29 | 1999-09-02 | Till Gea Gmbh & Co | Method and device for filling containers |
DE10341762B4 (en) * | 2002-09-11 | 2014-05-15 | Fisher-Rosemount Systems, Inc. | Managing the realizability of constraints and limitations in an optimizer for process control systems |
US7376472B2 (en) * | 2002-09-11 | 2008-05-20 | Fisher-Rosemount Systems, Inc. | Integrated model predictive control and optimization within a process control system |
DE102008016846A1 (en) * | 2008-04-01 | 2009-10-15 | Khs Ag | Method and device for filling in particular large-volume containers |
DE102009016084A1 (en) * | 2009-04-03 | 2011-05-12 | Khs Gmbh | Filling element for filling containers with a liquid product, filling machine and method for filling containers |
DE102010006005A1 (en) * | 2010-01-27 | 2011-07-28 | Elopak Systems Ag | Dosing device and dosing method for liquids |
DE102014110161A1 (en) | 2014-07-18 | 2016-01-21 | Krones Aktiengesellschaft | Method for filling a container with a filling product by means of a proportional valve |
-
2016
- 2016-04-29 DE DE102016108053.5A patent/DE102016108053A1/en active Pending
-
2017
- 2017-04-25 EP EP17719258.0A patent/EP3448798A1/en active Pending
- 2017-04-25 WO PCT/EP2017/059775 patent/WO2017186708A1/en active Application Filing
- 2017-04-25 US US16/089,817 patent/US10618790B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102016108053A1 (en) | 2017-11-02 |
US20190127198A1 (en) | 2019-05-02 |
US10618790B2 (en) | 2020-04-14 |
WO2017186708A1 (en) | 2017-11-02 |
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