EP3439774B1 - Mixing shaft - Google Patents
Mixing shaft Download PDFInfo
- Publication number
- EP3439774B1 EP3439774B1 EP17715454.9A EP17715454A EP3439774B1 EP 3439774 B1 EP3439774 B1 EP 3439774B1 EP 17715454 A EP17715454 A EP 17715454A EP 3439774 B1 EP3439774 B1 EP 3439774B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- recess
- mixing
- tool holder
- shaft
- clamping portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/071—Fixing of the stirrer to the shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/072—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis
- B01F27/0722—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis perpendicular with respect to the rotating axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/07—Stirrers characterised by their mounting on the shaft
- B01F27/072—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis
- B01F27/0724—Stirrers characterised by their mounting on the shaft characterised by the disposition of the stirrers with respect to the rotating axis directly mounted on the rotating axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1121—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades pin-shaped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
- B01F27/2121—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts composed of interconnected parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
Definitions
- the present invention relates to a mixing shaft with a tool holder and a mixing blade, in which a section of the mixing blade is fastened in a recess in the tool holder.
- Mixers with one or more mixing shafts arranged perpendicular to the bottom of the mixing container are known.
- the mixing shafts often have a plurality of mixing blades which are arranged in a plurality of planes and extend radially outward from the longitudinal axis of the mixing shaft.
- the mixing blades used as working tools are subject to wear and must therefore be replaced at certain intervals. It has been shown that the wear on the different mixing blades does not progress at the same speed. Mixing blades, which are covered by the mix with a higher layer height, wear significantly faster than mixing blades that are installed close to the surface of the mix.
- the present invention is therefore based on the object of providing a simple mixing shaft with a tool holder which reliably and reliably allows the individual exchange of individual mixing blades in a simple manner.
- each mixing paddle is assigned its own clamping part, which, in the event that the mixing paddle is to be replaced, is released in order to detach the mixing paddle section from the tool holder.
- the cutout has a first and a second cutout section, the mixing wing section being arranged in the first cutout section and the clamping part being at least partially arranged in the second cutout section.
- the clamping part can be completely accommodated in the second cutout section, so that the first cutout section is provided for receiving the mixing blade section and the second cutout section for receiving the clamping part.
- the mixing wing section in turn has a mixing wing section recess into which a part of the clamping part is inserted, so that the clamping part can also be partially arranged in the first recess section.
- the clamping part and the mixing vane section are thus introduced into the recess next to one another in order to realize jamming of the mixing vane section in the recess.
- the clamping part is supported both on the mixing wing section and on a wall of the second recess section, both clamping part and either the mixing wing section or the wall of the second recess section having wedge surfaces corresponding to one another.
- the clamping part is pressed against the mixing wing section by inserting it.
- the clamping part can be attached to the tool holder with the help of one, two or more screws. By tightening the screws, the clamping part is then drawn into the recess along the corresponding wedge surfaces, as a result of which the mixing blade section is clamped within the recess.
- the clamping part has a forcing thread, by means of which the clamping part can be pressed out of the recess again with the aid of a forcing screw.
- the forcing thread can be arranged such that a Screw can be screwed into the forcing thread in such a way that the end of the screw facing away from the screw head is supported on a surface of the mixing shaft, for example on a surface of the tool holder, so that the clamping part is pressed out of the recess by turning the screw.
- the wedge angle i.e. the angle which the wedge surfaces form at a plane perpendicular to the longitudinal axis of the mixing shaft can in principle be chosen freely. A value greater than 7 ° has proven itself in practice. A slight self-locking is to be expected at this angle. If this is not desired, the wedge angle must be larger, e.g. at approx. 15 °.
- the second recess section is arranged in the axial direction next to the first recess section.
- This has the advantage that no additional force is exerted by the mixing blade on the clamping part due to the expected torsional forces during use of the mixing shaft.
- the second recess section can be arranged in the axial direction both above and below the first recess section.
- the second cutout section is arranged in the axial direction above the first cutout section, since then the assembly of the mixing blade section in the tool holder is easier to accomplish.
- the terms "above” and “below” refer to the intended working position of the mixing shaft.
- the end of the mixing shaft which is located higher than the other end, is understood as the upper end. Therefore, if the second recess section is arranged above the first recess section, this means that the second recess section is arranged closer to the upper end of the mixing shaft than the first recess section.
- means for fastening the mixing shaft to a motor shaft or a drive shaft are provided at the upper end of the mixing shaft.
- the tool holder consists of several tool holder disks, which are connected to the tool shaft, and a clamping device for bracing the tool holder disks in the axial direction.
- the mixing shaft thus consists of the tool shaft, the tool holder disks, the clamping device for the tool holder disks, the clamping device for the mixing blades and the mixing blades.
- the recess is then arranged in at least one tool holder disk.
- the mixing shaft has a modular structure and, depending on the desired length of the mixing shaft, other tool holder disks can simply be mounted on the shaft.
- the shaft can have a hexagonal cross-section, while the tool holder disks have a hexagonal through-opening with which they pass the shaft can be pushed.
- Such a configuration has the advantage that the tool holder disks are positively connected to the shaft, so that the tool holder disks are rotated about their axis by rotating the shaft.
- the recess i.e. the first recess section and the second recess section are arranged in the same tool holder disk.
- a first part of the recess is arranged in a first tool holder disc and a second part of the recess in a second tool holder disc, the tool holder discs then being positioned next to one another in such a way that the first and the second part of the recess form the recess. It is particularly preferred if each tool holder disc has both a first and a second recess part, which are each intended to form a recess together with a second recess part or a first recess part of an adjacent positioned further tool holder disc.
- each tool holder disc has at least a first and a second recess part, these do not together form a recess in the same tool holder disc. Instead, the recess is first formed together with a corresponding recess part of an adjacent tool holder disk.
- the recess can also be composed of more than two recess parts in different tool holder disks, so that the geometry of the recess can also be formed from more than two tool holder disks.
- the clamping part is screwed to the tool shaft or preferably to the tool holder. If the clamping part is made of several parts, according to this embodiment at least part of the clamping part should be screwed to the tool shaft or preferably to the tool holder.
- a protective element is provided which is arranged in the second recess section and covers the clamping part.
- the protective element best closes the second recess section completely and without gaps, preferably also with respect to the mixing wing.
- the protective element can, for example, be a protective cap be, which can be made, for example, of a plastic or other easily removable material.
- the cutout should be as flush as possible with the outer contour of the tool holder, so that the protective cap is prevented from accidentally detaching from the cutout section during operation.
- the recess can also be made with a hardening injection or casting compound, e.g. Silicone, can be closed.
- a hardening injection or casting compound e.g. Silicone
- the mixing blade section and the tool holder are connected to one another via a pin connection or another positive connection.
- the mixing wing section can have a through opening, preferably with a circular cross section, and a pin can be arranged in the first recess section, which is connected to the tool holder. Then can be pushed with its through opening over the pin to attach the mixing wing section.
- the positive connection prevents the mixing blades from coming out of the recess due to the centrifugal forces that occur when the clamping connection is reduced.
- the tool holder disk is substantially circular in cross section perpendicular to the axis of rotation, the positive connection, e.g. B. the pin of a pin connection is closer to the inner radius of the circular ring shape than the outer radius.
- the clamping part at least partially covers this opening, the clamping part preferably completely covering the opening. On the one hand, this protects the opening against dust and, on the other hand, reduces the static friction between the clamping part and the mixing vane section, which makes assembly and disassembly of the mixing shaft easier.
- the clamping part is preferably arranged in the inserted state in such a way that it partially or best completely overlaps with the positive connection in a projection onto a plane perpendicular to the axis of rotation.
- the clamping part is arranged in the axial direction above or below the positive connection.
- the clamping part has a maximum extent in the circumferential direction which is greater than the maximum extent of the mixing wing section.
- the smallest distance between the mixing blade section and the tool holder in the axial direction is smaller than the necessary displacement path of the mixing blade section in the axial direction in order to release the mixing blade from the positive connection.
- the mixing blade can then be tilted relative to a plane perpendicular to the axis of rotation. This tilting is possible due to the corresponding wedge surfaces.
- the mixing blades can be tilted, i.e. only by axial relative movement in relation to the tool holder.
- Figure 1 shows a perspective view of a mixing shaft 1.
- the mixing shaft 1 has a tool holder, which in this embodiment consists of a plurality of tool holder disks 2.
- the tool holder disks 2 together form a cylindrical body which is rotated about its cylinder axis during operation. There are one over the outer surface of this cylinder A plurality of mixing blades 3 in front.
- These mixing blades 3 can have beveled edges 4, but do not have to. Therefore, some mixing blades 3 with corresponding beveled edges are shown in the figure, while other mixing blades do not have these edges.
- the mixing shaft 1 has at its upper end a mounting flange 5 with which it can be attached to a corresponding drive shaft.
- Protective caps 6 can be seen directly above or below the mixing blades 3.
- the protective caps 6 are inserted in corresponding recess sections of the tool holder disks 2 and are flush with them.
- the protective caps 6 can be made of plastic, for example.
- Figure 1a 10 is a partial perspective view of the embodiment of FIG Figure 1 shown.
- different mixing blade geometries are shown. As a rule, however, only a single geometry is used in a mixed wave. However, the figures are intended to illustrate that different geometries can be used in principle.
- the protective caps 6 are shown partly above and partly below the mixing blades 3. As a rule, embodiments are preferred in which the protective caps are arranged either all above the mixing blades or all below the mixing blades.
- the individual tool holder disks 2 are on a tool shaft 10 (in the Figures 1 and 1a not shown) arranged.
- an upper annular closure disk 7, a clamping ring 8 and a plurality of clamping screws 9 are provided.
- An annular disk spring (not shown) is installed under the cover disk 7 and the upper edge of the uppermost tool holder disk 2.
- the clamping screws 9 can be fastened in corresponding threaded bores of the clamping ring 8 in such a way that they press the end plate 7 onto the package of the tool holder writing 2 and tension it.
- the plate spring generates a counterforce on the cover lens when it is tensioned to reliably prevent the clamping screws from loosening during operation.
- the tool holder disks are supported at the lower end of the tool shaft on a circular or annular closure disk 7 'screwed to the shaft.
- Figure 2 shows a longitudinal section through the shaft 10 with a section through the clamping part 11.
- the tool holder disk 2 can also be seen here, which has a threaded bore 13.
- a clamping part 11 is screwed with the aid of the fastening screw 12 into the threaded bore 13 of the threaded holder disk 2.
- the mixing blade 3 is clamped within the tool holder.
- the recess in the tool holder disk is designed in such a way that the protective cap 6 can be introduced into the recess in such a way that it is essentially flush in order to prevent dirt from getting into the recess.
- Figure 3 shows a plan view of a tool holder disc 2.
- the hexagonal recess 14, which serves to receive a correspondingly shaped tool shaft 10, can be clearly seen.
- the tool holder disk 2 shows two recesses, in each of which a section of a mixing blade 3 is inserted.
- a mixing blade 3 has a circular opening through which a pin 15, which is connected to the tool holder disk 2, is guided.
- the section of the other mixing blade 3 has two bulges on the left and right edges into which two pins 16, both of which are mounted on the tool holder disk, engage.
- the two different fastening systems in the figure i.e. Fastening with a pin 15 or attachment with two pins 16, shown, is only for the purpose of illustration that different fastening systems can be used to produce a positive connection.
- an embodiment in which only one of the two fastening systems is used is preferred in order to reduce the storage of the corresponding mixing blades.
- different fastening systems can be used to identify the mixing blade geometry to ensure that the correct mixing blade geometry is always positioned in the correct recess.
- the pins, protrusions or recesses can also be part circular, e.g. semicircular cross section or another cross section.
- the recess in the tool holder extends over two tool holder disks 2.
- the part of the recess which is arranged in the lower tool holder disk 2 comprises the first recess section.
- a section of the mixing blade 3 is positioned in this recess section.
- the second recess section is partially arranged in the part of the recess which is provided by the upper tool holder disk 2.
- the clamping part 11 is thus partially in the recess part provided by the lower tool holder disk and partially arranged in the recess part provided by the upper tool holder disk 2.
- the protective cap 6 has a U-shape, a rib being arranged on the outside of a U-leg and engaging in a corresponding groove 18 which is arranged in the inner wall of the second cut-out section.
- the protective cap 6, which is preferably made of plastic, can then be clipped into the corresponding recess so that it engages in the groove 18.
- the protective cap can be pierced with a tool for removal and levered out of the recess.
- the recess is stepped in the axial direction, i. H. the recess has a section with a smaller width in the circumferential direction and a section with a larger width in the circumferential direction.
- the width of the mixing wing section corresponds approximately to the smaller width, so that the mixing wing section can be inserted into the section with the smaller width.
- the height of the mixing wing section in the axial direction is somewhat greater than the height of the section with the smaller width, so that the mixing wing section protrudes somewhat into the section with the larger width.
- FIG 5 a further isometric detailed view of a mixing shaft according to the invention is shown.
- the mixing blade 3 has a through opening 15 into which a pin engages.
- the pin is formed in one piece with the tool holder disk 2.
- the section through the clamping part 11 is selected in such a way that a further bore 17 with a subsequent pull-off thread 17 'can be seen.
- This bore 17 with forcing thread 17 ' is only required for dismantling the clamping part 11.
- a screw is screwed into the bore 17, the screw base of which is then pressed against the tool shaft 10, for example, in order to press the clamping part 11 radially outwards.
- the Figures 7 and 8th show two perspective views of the clamping part 11.
- the clamping part 11 has an inclined wedge surface 19.
- the clamping part 11 can be pressed radially inward with the aid of the fastening screws 12, which engage in the corresponding bores 20, so that the wedge surface 19, which abuts a corresponding wedge surface of the tool holder disk 2, the Section of the mixing blade clamped in the tool holder.
- FIG Figure 9 a longitudinal section through the shaft is shown when using semicircular cams for fastening the mixing blade in the tool holder.
- FIG Figure 10 A perspective view of the mixing blade 3 of this embodiment is shown in FIG Figure 10 shown.
- the mixing blade 3 has two semicircular cams 21 which engage in corresponding bores 16 in the tool holder disk 2.
- the cams are integrally connected to the mixing wing.
- the cams could instead be fastened to the tool holder disk 2, in which case the section of the mixing blade 3 would have to have corresponding bores or recesses for receiving the cams.
- FIG. 11 An alternative mounting option is in the isometric view of Figure 11 shown as a second embodiment of the invention.
- the wedge-shaped clamping part 11 is arranged below the mixing wing 3.
- a separate pin 21 is provided here, which engages both in a corresponding opening 15 in the mixing blade and in a corresponding opening 22 in the tool holder disk 2.
- the length of the pin section of the pin 21, which engages in the mixing blade 3, is chosen to be smaller than the height of the mixing blade 3 in order to enable easier removal or a more compact design of the tool holder disks.
- the clamping part 11 completely covers the through opening 22 in the mixing blade 3.
- the smallest distance a between the mixing blade section 3 and the tool holder 2 in the axial direction is greater than the height b of the mixing blade section 3 in the axial direction.
- it can also be smaller. It can even be the smallest distance a between the mixing wing section and the tool holder in the axial direction smaller than the necessary displacement path c of the mixing wing section in the axial direction in order to detach the mixing wing from the positive connection.
- Figure 12 shows a perspective view of the inside of the protective cap 6. It can be seen that the cap 6 has a rib 18 encircling three sides, which engages in corresponding grooves 19 in the tool holder disk 2. In addition, it has a recess 23 on the fourth edge in order to enable the gap to the mixing blade 3 to be as gap-free as possible.
- Figure 13 shows an exploded perspective view of a third embodiment of the invention. Wherever possible, the same elements have been given the same reference numbers.
- Two tool holder disks 2 are shown here by way of example, which together have a recess for receiving a mixing blade 3 and a clamping part 25, 26.
- the clamping part 25, 26 consists of a first part 25 and a second part 26.
- the two parts 25, 26 have wedge surfaces 27 which correspond to one another.
- the two parts 25, 26 are placed one on top of the other in such a way that the corresponding wedge surfaces 27 lie on one another.
- the second part 26 of the wedge element has a bore 29, which is designed here as a stepped bore.
- the first part of the clamping part 25 has a threaded bore 28.
- the second part 26 can be fastened to the first part 25 with the aid of a fastening screw 30. By tightening the screw 30, the first part 25 is pulled in the direction of the second part 26, so that it is displaced on the wedge surfaces 27 and the two-part wedge element 25, 26 expands in the axial direction, whereby the clamping effect is achieved.
- the second part 26 of the clamping part is fastened to the tool holder disk 2 with the aid of the fastening screw 12.
- the second part 26 of the clamping part is designed such that it is essentially flush with the circumferential surface of the tool holder disks 2. If the fastening screw 30 is now tightened or loosened, this leads to a relative movement of the first part of the clamping part 25 in the radial direction due to the force exerted by the fastening screw 30 and in the axial direction due to the wedge surfaces 27 which correspond to one another, whereby the wedge element in the axial direction " becomes thicker or thinner in order to clamp or loosen the mixing blade 3 within the recess in the tool holder disk 2.
- plugs are introduced into the stepped bores.
Description
Die vorliegende Erfindung betrifft eine Mischwelle mit einem Werkzeughalter und einem Mischflügel, bei dem ein Abschnitt des Mischflügels in einer Aussparung des Werkzeughalters befestigt ist.The present invention relates to a mixing shaft with a tool holder and a mixing blade, in which a section of the mixing blade is fastened in a recess in the tool holder.
Es sind Mischer mit einer oder mehreren senkrecht zum Mischbehälterboden angeordneten Mischwellen bekannt. Die Mischwellen weisen häufig mehrere Mischflügel auf, die in mehreren Ebenen angeordnet sind und sich von der Längsachse der Mischwelle radial nach außen erstrecken.Mixers with one or more mixing shafts arranged perpendicular to the bottom of the mixing container are known. The mixing shafts often have a plurality of mixing blades which are arranged in a plurality of planes and extend radially outward from the longitudinal axis of the mixing shaft.
Die als Arbeitswerkzeuge dienenden Mischflügel unterliegen dem Verschleiß und müssen daher in bestimmten Abständen erneuert werden. Es hat sich gezeigt, dass der Verschleiß an den verschiedenen Mischflügeln nicht gleichschnell voranschreitet. Mischflügel, die von einer höheren Schichthöhe vom Mischgut überdeckt werden, verschleißen deutlich schneller als Mischflügel, die nahe an der Mischgutoberfläche eingebaut sind.The mixing blades used as working tools are subject to wear and must therefore be replaced at certain intervals. It has been shown that the wear on the different mixing blades does not progress at the same speed. Mixing blades, which are covered by the mix with a higher layer height, wear significantly faster than mixing blades that are installed close to the surface of the mix.
Es ist bekannt, die Mischflügel direkt an der Mischwerkzeugwelle anzuschrauben. Dies hat zwar den Vorteil, dass jeder Mischflügel separat montiert werden kann, es ist jedoch nachteilig, dass die Befestigungsschrauben dem Verschleiß und der Verschmutzung durch das Mischgut ausgesetzt sind, sodass die Mischflügel häufig nach längerer Betriebsdauer nicht mehr einfach vom Werkzeughalter abgenommen werden können.It is known to screw the mixing blades directly onto the mixing tool shaft. Although this has the advantage that each mixing paddle can be mounted separately, it is disadvantageous that the fastening screws are exposed to wear and contamination from the mix, so that the mixing paddles can often no longer be easily removed from the tool holder after a long period of operation.
Es gibt daher bereits fortgeschrittene Systeme zur Befestigung von Mischflügeln an einem Werkzeughalter, bei denen die Einspannung der Mischflügel zentral mit mechanischen oder sogar hydraulischen Spanneinrichtungen erfolgt. Nachteilig an diesen Einrichtungen ist jedoch, dass durch die mechanische oder hydraulische Spanneinrichtung ein erhöhter Bauaufwand entsteht. Zudem können bei diesen Systemen nur alle Mischflügel gleichzeitig gelöst werden, d.h. auch diejenigen Mischflügel, die gar nicht getauscht werden sollen, müssen gelöst werden.There are therefore already advanced systems for attaching mixing blades to a tool holder, in which the mixing blades are clamped centrally using mechanical or even hydraulic clamping devices. A disadvantage of these devices, however, is that the mechanical or hydraulic tensioning device results in increased construction costs. In addition, with these systems only all mixing blades can be released at the same time, i.e. even those mixing blades that should not be exchanged have to be loosened.
Mischwerkzeuge und -wellen sind bekannt aus der Veröffentlichung
Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, eine einfache Mischwelle mit Werkzeughalter bereitzustellen, die in einfacher Weise zuverlässig den individuellen Austausch einzelner Mischflügel erlaubt.The present invention is therefore based on the object of providing a simple mixing shaft with a tool holder which reliably and reliably allows the individual exchange of individual mixing blades in a simple manner.
Diese Aufgabe wird durch eine Mischwelle nach Anspruch 1 gelöst.This object is achieved by a mixing shaft according to
Mit anderen Worten ist jedem Mischflügel ein eigenes Klemmteil zugeordnet, welches für den Fall, dass der Mischflügel getauscht werden soll, gelöst wird, um den Mischflügelabschnitt vom Werkzeughalter zu lösen.In other words, each mixing paddle is assigned its own clamping part, which, in the event that the mixing paddle is to be replaced, is released in order to detach the mixing paddle section from the tool holder.
Dabei hat die Aussparung einen ersten und einen zweiten Aussparungsabschnitt, wobei der Mischflügelabschnitt in dem ersten Aussparungsabschnitt angeordnet und das Klemmteil zumindest teilweise in dem zweiten Aussparungsabschnitt angeordnet ist.The cutout has a first and a second cutout section, the mixing wing section being arranged in the first cutout section and the clamping part being at least partially arranged in the second cutout section.
Beispielsweise kann das Klemmteil vollständig in dem zweiten Aussparungsabschnitt aufgenommen sein, so dass der erste Aussparungsabschnitt zur Aufnahme des Mischflügelabschnittes und der zweite Aussparungsabschnitt zur Aufnahme des Klemmteils vorgesehen ist. Allerdings ist es auch möglich, dass der Mischflügelabschnitt wiederum eine Mischflügelabschnittsaussparung aufweist, in die ein Teil des Klemmteils eingesetzt wird, so dass das Klemmteil auch zum Teil in dem ersten Aussparungsabschnitt angeordnet sein kann.For example, the clamping part can be completely accommodated in the second cutout section, so that the first cutout section is provided for receiving the mixing blade section and the second cutout section for receiving the clamping part. However, it is also possible that the mixing wing section in turn has a mixing wing section recess into which a part of the clamping part is inserted, so that the clamping part can also be partially arranged in the first recess section.
Klemmteil und Mischflügelabschnitt werden somit nebeneinander in die Aussparung eingebracht, um ein Verklemmen des Mischflügelabschnittes in der Aussparung zu verwirklichen.The clamping part and the mixing vane section are thus introduced into the recess next to one another in order to realize jamming of the mixing vane section in the recess.
Erfindungsgemäß stützt sich das Klemmteil sowohl an dem Mischflügelabschnitt als auch an einer Wand des zweiten Aussparungsabschnittes ab, wobei sowohl Klemmteil als auch entweder der Mischflügelabschnitt oder die Wand des zweiten Aussparungsabschnittes zueinander korrespondierende Keilflächen aufweisen.According to the invention, the clamping part is supported both on the mixing wing section and on a wall of the second recess section, both clamping part and either the mixing wing section or the wall of the second recess section having wedge surfaces corresponding to one another.
Durch die zueinander korrespondierenden Keilflächen, die wie eine Rampe wirken, wird durch Einsetzen des Klemmteiles dieses gegen den Mischflügelabschnitt gedrückt. Beispielsweise kann das Klemmteil mit Hilfe von einer, zwei oder mehreren Schrauben am Werkzeughalter befestigt werden. Durch Anziehen der Schrauben wird dann das Klemmteil entlang der korrespondierenden Keilflächen in die Ausnehmung gezogen, wodurch der Mischflügelabschnitt innerhalb der Aussparung verspannt wird.Due to the corresponding wedge surfaces, which act like a ramp, the clamping part is pressed against the mixing wing section by inserting it. For example, the clamping part can be attached to the tool holder with the help of one, two or more screws. By tightening the screws, the clamping part is then drawn into the recess along the corresponding wedge surfaces, as a result of which the mixing blade section is clamped within the recess.
In einer besonders bevorzugten Ausführungsform besitzt das Klemmteil ein Abdrückgewinde, über das mit Hilfe einer Abdrückschraube das Klemmteil aus der Aussparung wieder herausgedrückt werden kann. Beispielsweise kann das Abdrückgewinde derart angeordnet sein, dass ein Schraube derart in das Abdrückgewinde eingeschraubt werden kann, dass sich das dem Schraubenkopf abgewandte Ende der Schraube an einer Fläche der Mischwelle, z.B. an einer Fläche des Werkzeughalters, abstützt, so dass durch Drehen der Schraube das Klemmteil aus der Aussparung herausgedrückt wird.In a particularly preferred embodiment, the clamping part has a forcing thread, by means of which the clamping part can be pressed out of the recess again with the aid of a forcing screw. For example, the forcing thread can be arranged such that a Screw can be screwed into the forcing thread in such a way that the end of the screw facing away from the screw head is supported on a surface of the mixing shaft, for example on a surface of the tool holder, so that the clamping part is pressed out of the recess by turning the screw.
Der Keilwinkel, d.h. der Winkel, den die Keilflächen zu einer Ebene senkrecht zur Längsachse der Mischwelle einschließen, kann prinzipiell frei gewählt werden. In der Praxis hat sich ein Wert von größer als 7° bewährt. Bei diesem Winkel ist eine leichte Selbsthemmung zu erwarten. Wird diese nicht gewünscht, muss der Keilwinkel größer, z.B. zu ca. 15°, gewählt werden.The wedge angle, i.e. the angle which the wedge surfaces form at a plane perpendicular to the longitudinal axis of the mixing shaft can in principle be chosen freely. A value greater than 7 ° has proven itself in practice. A slight self-locking is to be expected at this angle. If this is not desired, the wedge angle must be larger, e.g. at approx. 15 °.
Erfindungsgemäß ist der zweite Aussparungsabschnitt in axialer Richtung neben dem ersten Aussparungsabschnitt angeordnet. Dies hat den Vorteil, dass durch die zu erwartenden Drehkräfte während der Verwendung der Mischwelle keine zusätzliche Kraft von dem Mischflügel auf das Klemmteil ausgeübt wird. Prinzipiell kann der zweite Aussparungsabschnitt in axialer Richtung sowohl oberhalb als auch unterhalb des ersten Aussparungsabschnitts angeordnet sein. In der Praxis hat es sich bewährt, wenn der zweite Aussparungsabschnitt in axialer Richtung oberhalb des ersten Aussparungsabschnittes angeordnet ist, da dann die Montage des Mischflügelabschnittes im Werkzeughalter einfacher zu bewerkstelligen ist. Die Begriffe "oberhalb" und "unterhalb" beziehen sich hierbei auf die vorgesehene Arbeitsposition der Mischwelle. Das Ende der Mischwelle, das höher angeordnet ist als das andere Ende, wird als oberes Ende verstanden. Wenn daher der zweite Aussparungsabschnitt oberhalb des ersten Aussparungsabschnitt angeordnet ist, bedeutet dies, dass der zweite Aussparungsabschnitt näher am oberen Ende der Mischwelle angeordnet ist als der erste Aussparungsabschnitt.According to the invention, the second recess section is arranged in the axial direction next to the first recess section. This has the advantage that no additional force is exerted by the mixing blade on the clamping part due to the expected torsional forces during use of the mixing shaft. In principle, the second recess section can be arranged in the axial direction both above and below the first recess section. In practice, it has proven useful if the second cutout section is arranged in the axial direction above the first cutout section, since then the assembly of the mixing blade section in the tool holder is easier to accomplish. The terms "above" and "below" refer to the intended working position of the mixing shaft. The end of the mixing shaft, which is located higher than the other end, is understood as the upper end. Therefore, if the second recess section is arranged above the first recess section, this means that the second recess section is arranged closer to the upper end of the mixing shaft than the first recess section.
In einer bevorzugten Ausführungsform sind am oberen Ende der Mischwelle Mittel zur Befestigung der Mischwelle an einer Motorwelle oder einer Antriebswelle vorgesehen.In a preferred embodiment, means for fastening the mixing shaft to a motor shaft or a drive shaft are provided at the upper end of the mixing shaft.
In einer weiteren bevorzugten Ausführungsform besteht der Werkzeughalter aus mehreren Werkzeughalterscheiben, welche mit der Werkzeugwelle verbunden sind, sowie einer Spannvorrichtung zum Verspannen der Werkzeughalterscheiben in axialer Richtung. Die Mischwelle besteht somit aus der Werkzeugwelle, den Werkzeughalterscheiben, der Spannvorrichtung für die Werkzeughalterscheiben, der Klemmvorrichtung für die Mischflügel und den Mischflügeln.In a further preferred embodiment, the tool holder consists of several tool holder disks, which are connected to the tool shaft, and a clamping device for bracing the tool holder disks in the axial direction. The mixing shaft thus consists of the tool shaft, the tool holder disks, the clamping device for the tool holder disks, the clamping device for the mixing blades and the mixing blades.
Die Aussparung ist dann in mindestens einer Werkzeughalterscheibe angeordnet. Eine solche Ausführungsform hat den Vorteil, dass die Mischwelle modular aufgebaut ist und je nach gewünschter Länge der Mischwelle einfach weitere Werkzeughalterscheiben an der Welle montiert werden können. Beispielsweise kann die Welle einen sechseckigen Querschnitt haben, während die Werkzeughalterscheiben eine sechseckige Durchgangsöffnung aufweisen, mit der diese über die Welle geschoben werden können. Eine solche Konfiguration hat den Vorteil, dass die Werkzeughalterscheiben formschlüssig mit der Welle verbunden sind, so dass durch Drehen der Welle die Werkzeughalterscheiben um ihre Achse gedreht werden.The recess is then arranged in at least one tool holder disk. Such an embodiment has the advantage that the mixing shaft has a modular structure and, depending on the desired length of the mixing shaft, other tool holder disks can simply be mounted on the shaft. For example, the shaft can have a hexagonal cross-section, while the tool holder disks have a hexagonal through-opening with which they pass the shaft can be pushed. Such a configuration has the advantage that the tool holder disks are positively connected to the shaft, so that the tool holder disks are rotated about their axis by rotating the shaft.
Es ist möglich, dass die Aussparung, d.h. der erste Aussparungsabschnitt und der zweite Aussparungsabschnitt in derselben Werkzeughalterscheibe angeordnet sind.It is possible that the recess, i.e. the first recess section and the second recess section are arranged in the same tool holder disk.
In einer bevorzugten Ausführungsform ist ein erster Teil der Aussparung in einer ersten Werkzeughalterscheibe und ein zweiter Teil der Aussparung in einer zweiten Werkzeughalterscheibe angeordnet, wobei dann die Werkzeughalterscheiben derart nebeneinander positioniert sind, dass der erste und der zweite Teil der Aussparung die Aussparung bilden. Besonders bevorzugt ist es, wenn jede Werkzeughalterscheibe sowohl einen ersten als auch einen zweiten Aussparungsteil aufweisen, die jeweils dafür vorgesehen sind, zusammen mit einem zweiten Aussparungsteil bzw. einem ersten Aussparungsteil einer benachbart positionierten weiteren Werkzeughalterscheibe eine Aussparung zu bilden.In a preferred embodiment, a first part of the recess is arranged in a first tool holder disc and a second part of the recess in a second tool holder disc, the tool holder discs then being positioned next to one another in such a way that the first and the second part of the recess form the recess. It is particularly preferred if each tool holder disc has both a first and a second recess part, which are each intended to form a recess together with a second recess part or a first recess part of an adjacent positioned further tool holder disc.
Obgleich somit bei dieser Ausführungsform jede Werkzeughalterscheibe zumindest ein erstes als auch ein zweites Aussparungsteil aufweist, bilden diese nicht zusammen eine Aussparung in derselben Werkzeughalterscheibe. Stattdessen wird die Aussparung erst zusammen mit einem entsprechenden Aussparungsteil einer benachbarten Werkzeughalterscheibe gebildet.Thus, although in this embodiment each tool holder disc has at least a first and a second recess part, these do not together form a recess in the same tool holder disc. Instead, the recess is first formed together with a corresponding recess part of an adjacent tool holder disk.
Auch kann die Aussparung aus mehr als zwei Aussparungsteilen in unterschiedlichen Werkzeughalterscheiben zusammengesetzt sein, so dass die Geometrie der Aussparung auch aus mehr als zwei Werkzeughalterscheiben gebildet werden kann.The recess can also be composed of more than two recess parts in different tool holder disks, so that the geometry of the recess can also be formed from more than two tool holder disks.
Es ist möglich, die Teile der Aussparung derart auszubilden, dass der erste Teil der Aussparung den ersten Aussparungsabschnitt und der zweite Teil der Aussparung den zweiten Aussparungsabschnitt bildet. Dies muss jedoch nicht so sein.It is possible to design the parts of the cutout in such a way that the first part of the cutout forms the first cutout section and the second part of the cutout forms the second cutout section. However, this does not have to be the case.
In einer weiteren bevorzugten Ausführungsform ist das Klemmteil mit der Werkzeugwelle oder vorzugsweise mit dem Werkzeughalter verschraubt. Falls das Klemmteil mehrteilig ausgeführt ist, sollte gemäß dieser Ausführungsform zumindest ein Teil des Klemmteils mit der Werkzeugwelle oder vorzugsweise mit dem Werkzeughalter verschraubt sein.In a further preferred embodiment, the clamping part is screwed to the tool shaft or preferably to the tool holder. If the clamping part is made of several parts, according to this embodiment at least part of the clamping part should be screwed to the tool shaft or preferably to the tool holder.
In einer weiteren bevorzugten Ausführungsform ist ein Schutzelement vorgesehen, welches in dem zweiten Aussparungsabschnitt angeordnet ist und das Klemmteil abdeckt. Dabei verschließt das Schutzelement den zweiten Aussparungsabschnitt am besten vollständig und spaltfrei und zwar vorzugsweise auch gegenüber dem Mischflügel. Das Schutzelement kann bspw. eine Schutzkappe sein, welche bspw. aus einem Kunststoff oder einem anderen leicht zu entfernenden Material hergestellt sein kann. Dabei sollte die Aussparung möglichst bündig mit der Außenkontur des Werkzeughalters abschließen, sodass verhindert wird, dass die Schutzkappe versehentlich im Betrieb sich von dem Aussparungsabschnitt löst.In a further preferred embodiment, a protective element is provided which is arranged in the second recess section and covers the clamping part. The protective element best closes the second recess section completely and without gaps, preferably also with respect to the mixing wing. The protective element can, for example, be a protective cap be, which can be made, for example, of a plastic or other easily removable material. The cutout should be as flush as possible with the outer contour of the tool holder, so that the protective cap is prevented from accidentally detaching from the cutout section during operation.
Alternativ kann die Aussparung auch mit einer aushärtenden Spritz- oder Gießmasse, wie z.B. Silikon, verschlossen werden.Alternatively, the recess can also be made with a hardening injection or casting compound, e.g. Silicone, can be closed.
In einer weiteren besonders bevorzugten Ausführungsform sind der Mischflügelabschnitt und der Werkzeughalter über eine Stiftverbindung oder eine andere formschlüssige Verbindung miteinander verbunden. Beispielsweise kann der Mischflügelabschnitt eine Durchgangsöffnung, vorzugsweise mit kreisförmigem Querschnitt, aufweisen und im ersten Aussparungsabschnitt kann ein Stift angeordnet sein, welcher mit dem Werkzeughalter verbunden ist. Dann kann zum Befestigen des Mischflügelabschnittes dieser mit seiner Durchgangsöffnung über den Stift geschoben werden.In a further particularly preferred embodiment, the mixing blade section and the tool holder are connected to one another via a pin connection or another positive connection. For example, the mixing wing section can have a through opening, preferably with a circular cross section, and a pin can be arranged in the first recess section, which is connected to the tool holder. Then can be pushed with its through opening over the pin to attach the mixing wing section.
Die formschlüssige Verbindung verhindert bei hohen Umfangsgeschwindigkeiten der Mischwelle, dass die Mischflügel bei reduziertem Kraftschluss an der Klemmverbindung durch die auftretenden Zentrifugalkräfte aus der Ausnehmung heraustreten.At high circumferential speeds of the mixing shaft, the positive connection prevents the mixing blades from coming out of the recess due to the centrifugal forces that occur when the clamping connection is reduced.
In einer weiteren bevorzugten Ausführungsform ist vorgesehen, dass die Werkzeughalterscheibe in einem Querschnitt senkrecht zur Drehachse im Wesentlichen kreisringförmig ist, wobei die formschlüssige Verbindung, z. B. der Stift einer Stiftverbindung, näher am inneren Radius der Kreisringform als am äußeren Radius angeordnet ist.In a further preferred embodiment it is provided that the tool holder disk is substantially circular in cross section perpendicular to the axis of rotation, the positive connection, e.g. B. the pin of a pin connection is closer to the inner radius of the circular ring shape than the outer radius.
In einer weiteren bevorzugten Ausführungsform ist für den Fall, dass der Mischflügelabschnitt eine Öffnung als Teil der formschlüssigen Verbindung aufweist, vorgesehen dass das Klemmteil diese Öffnung zumindest teilweise abdeckt, wobei vorzugsweise das Klemmteil die Öffnung vollständig abdeckt. Dadurch ist einerseits die Öffnung zusätzlich gegenüber Staub geschützt und andererseits die Haftreibung zwischen Klemmteil und Mischflügelabschnitt reduziert, wodurch die Montage und Demontage der Mischwelle einfacher wird.In a further preferred embodiment, in the event that the mixing wing section has an opening as part of the positive connection, it is provided that the clamping part at least partially covers this opening, the clamping part preferably completely covering the opening. On the one hand, this protects the opening against dust and, on the other hand, reduces the static friction between the clamping part and the mixing vane section, which makes assembly and disassembly of the mixing shaft easier.
Darüber hinaus wird durch diese Anordnung eine bessere Klemmwirkung erzielt. Daher ist vorzugsweise das Klemmteil im eingesetzten Zustand derart angeordnet, dass es in einer Projektion auf eine Ebene senkrecht zur Drehachse mit der formschlüssigen Verbindung teilweise oder am besten vollständig überlappt. Mit anderen Worten ist das Klemmteil in axialer Richtung ober- oder unterhalb der formschlüssigen Verbindung angeordnet.In addition, a better clamping effect is achieved with this arrangement. Therefore, the clamping part is preferably arranged in the inserted state in such a way that it partially or best completely overlaps with the positive connection in a projection onto a plane perpendicular to the axis of rotation. In other words, the clamping part is arranged in the axial direction above or below the positive connection.
In einer weiteren bevorzugten Ausführungsform ist vorgesehen, dass das Klemmteil in Umfangsrichtung eine maximale Ausdehnung hat, die größer als die maximale Ausdehnung des Mischflügelabschnittes ist.In a further preferred embodiment it is provided that the clamping part has a maximum extent in the circumferential direction which is greater than the maximum extent of the mixing wing section.
Insbesondere bei Anwendungen, die eine Mehrzahl von in axialer Richtung nur wenig beabstandeten Mischflügeln erfordern, ist der kleinste Abstand zwischen Mischflügelabschnitt und Werkzeughalter in axialer Richtung kleiner als der notwendige Verschiebeweg des Mischflügelabschnittes in axialer Richtung, um den Mischflügel von der formschlüssigen Verbindung zu lösen.Especially in applications that require a plurality of mixing blades that are only slightly spaced in the axial direction, the smallest distance between the mixing blade section and the tool holder in the axial direction is smaller than the necessary displacement path of the mixing blade section in the axial direction in order to release the mixing blade from the positive connection.
Zum Einsetzen oder Entnehmen des Mischflügels aus dem Werkzeughaltern kann dann der Mischflügel gegenüber einer Ebene senkrecht zur Drehachse verkippt werden. Diese Verkippung ist aufgrund der korrespondierenden Keilflächen möglich. Die Mischflügel lassen sich ohne Verkippung, d.h. nur durch axiale Relativbewegung gegenüber dem Werkzeughalter nicht lösen.To insert or remove the mixing blade from the tool holder, the mixing blade can then be tilted relative to a plane perpendicular to the axis of rotation. This tilting is possible due to the corresponding wedge surfaces. The mixing blades can be tilted, i.e. only by axial relative movement in relation to the tool holder.
Weitere Vorteile, Merkmale und Anwendungsmöglichkeiten werden deutlich anhand der folgenden Beschreibung einer bevorzugten Ausführungsform sowie der zugehörigen Figuren. Es zeigen
Figur 1- eine perspektivische Ansicht einer erfindungsgemäßen Mischwelle,
- Figur 1a
- eine perspektivische Teilansicht der
Ausführungsform von Figur 1 , Figur 2- einen Längsschnitt durch eine erfindungsgemäße Ausführungsform einer Mischwelle,
Figur 3- eine Draufsicht auf eine Werkzeughalterscheibe der
Ausführungsform von Figur 1 , Figur 4- eine isometrische Detailansicht einer erfindungsgemäßen Mischwelle,
Figur 5- eine weitere isometrische Detailansicht einer erfindungsgemäßen Mischwelle,
Figur 6- eine Teilquerschnittsansicht der
Ausführungsform von Figur 1 , Figur 7- eine perspektivische Vorderansicht eines Klemmteiles,
Figur 8- eine perspektivische Rückansicht des
Klemmteiles von Figur 7 , Figur 9- einen Längsschnitt durch die Welle bei Verwendung von Halbrundnocken,
Figur 10- eine perspektivische Ansicht eines Mischflügels der
Ausführungsform von Figur 9 , Figur 11- eine Teilschnittansicht einer zweiten Ausführungsform,
Figur 12- eine perspektivische Ansicht einer Verschlusskappe,
Figur 13- eine Explosionsansicht einer dritten Ausführungsform und
Figur 14- eine perspektivische Schnittansicht der dritten Ausführungsform.
- Figure 1
- 2 shows a perspective view of a mixing shaft according to the invention,
- Figure 1a
- a partial perspective view of the embodiment of
Figure 1 , - Figure 2
- 2 shows a longitudinal section through an embodiment of a mixing shaft according to the invention,
- Figure 3
- a plan view of a tool holder disk of the embodiment of
Figure 1 , - Figure 4
- 2 shows an isometric detailed view of a mixing shaft according to the invention,
- Figure 5
- another detailed isometric view of a mixing shaft according to the invention,
- Figure 6
- a partial cross-sectional view of the embodiment of
Figure 1 , - Figure 7
- a perspective front view of a clamping part,
- Figure 8
- a rear perspective view of the clamping part of
Figure 7 , - Figure 9
- a longitudinal section through the shaft when using semicircular cams,
- Figure 10
- a perspective view of a mixing blade of the embodiment of
Figure 9 , - Figure 11
- 2 shows a partial sectional view of a second embodiment
- Figure 12
- a perspective view of a closure cap,
- Figure 13
- an exploded view of a third embodiment and
- Figure 14
- a perspective sectional view of the third embodiment.
Die Mischwelle 1 weist an ihrem oberen Ende einen Befestigungsflansch 5 auf, mit dem diese an einer entsprechenden Antriebswelle befestigt werden kann.The mixing
Unmittelbar oberhalb oder unterhalb der Mischflügel 3 sind Schutzkappen 6 zu erkennen sind. Die Schutzkappen 6 sind in entsprechenden Aussparungsabschnitten der Werkzeughalterscheiben 2 eingesetzt und schließen mit diesen bündig ab. Die Schutzkappen 6 können bspw. aus Kunststoff hergestellt sein.
In
Zudem sind die Schutzkappen 6 teilweise oberhalb und teilweise unterhalb der Mischflügel 3 dargestellt. In der Regel sind Ausführungsformen bevorzugt, in der die Schutzkappen entweder alle oberhalb der Mischflügel oder alle unterhalb der Mischflügel angeordnet sind.In addition, the
Die einzelnen Werkzeughalterscheiben 2 sind auf einer Werkzeugwelle 10 (in den
Die Werkzeughalterscheibe 2 zeigt in der dargestellten Ausführungsform zwei Ausnehmungen, in die jeweils ein Abschnitt eines Mischflügels 3 eingelegt ist. In der dargestellten Ausführungsform weist ein Mischflügel 3 eine kreisförmige Öffnung auf, durch die ein Stift 15, der mit der Werkzeughalterscheibe 2 verbunden ist, geführt ist.In the embodiment shown, the
Der Abschnitt des anderen Mischflügels 3 weist hingegen zwei Ausbuchtungen am linken und rechten Rand auf, in die zwei Stifte 16, die beide an der Werkzeughalterscheibe montiert sind, eingreifen. Das in der Figur zwei unterschiedliche Befestigungssysteme, d.h. Befestigung mit einem Stift 15 oder Befestigung mit zwei Stiften 16, gezeigt sind, dient nur der Veranschaulichung, das unterschiedliche Befestigungssysteme zur Herstellung einer formschlüssigen Verbindung verwendet werden können. In der Regel ist eine Ausführungsform, bei der lediglich eines der beiden Befestigungssysteme verwendet wird, vorzuziehen, um die Lagerhaltung der entsprechenden Mischflügel zu reduzieren. Lediglich für den Fall, dass innerhalb der Mischwelle Mischflügel unterschiedlicher Geometrien zum Einsatz kommen, können unterschiedliche Befestigungssysteme zur Identifizierung der Mischflügelgeometrie verwendet werden, um sicherzustellen, dass immer die richtige Mischflügelgeometrie in der richtigen Aussparung positioniert ist. Die Stifte, Vorsprünge oder Ausnehmungen können auch mit teilkreisförmigem, z.B. halbkreisförmigem Querschnitt oder einem anderen Querschnitt ausgebildet sein.The section of the
In der
Man erkennt hier, dass die Aussparung im Werkzeughalter sich über zwei Werkzeughalterscheiben 2 erstreckt. Der Teil der Aussparung, der in der unteren Werkzeughalterscheibe 2 angeordnet ist, umfasst den ersten Aussparungsabschnitt. In diesem Aussparungsabschnitt ist ein Abschnitt des Mischflügels 3 positioniert. Der zweite Aussparungsabschnitt ist teilweise in dem Teil der Aussparung, der von der oberen Werkzeughalterscheibe 2 bereitgestellt wird, angeordnet. Das Klemmteil 11 ist somit teilweise in dem von der unteren Werkzeughalterscheibe bereitgestellten Aussparungsteil und teilweise in dem von der oberen Werkzeughalterscheibe 2 bereitgestellten Aussparungsteil angeordnet. Die Schutzkappe 6 weist in der gezeigten Ausführungsform eine U-Form auf, wobei an der Außenseite eines U-Schenkels eine Rippe angeordnet ist, die in eine entsprechende Rille 18 eingreift, die in der Innenwand des zweiten Aussparungsabschnittes angeordnet ist. Die vorzugsweise aus Kunststoff hergestellte Schutzkappe 6 kann dann in die entsprechende Aussparung eingeklipst werden, sodass sie in die Rille 18 eingreift. Die Schutzkappe kann zum Ausbau z.B. mit einem Werkzeug durchstoßen und aus der Aussparung herausgehebelt werden.It can be seen here that the recess in the tool holder extends over two
Die Aussparung ist in axialer Richtung stufig ausgebildet, d. h. die Aussparung hat ein Teilstück mit einer geringeren Breite in Umfangsrichtung und ein Teilstück mit einer größeren Breite in Umfangsrichtung. Die Breite des Mischflügelabschnittes entspricht in etwa der geringeren Breite, so dass der Mischflügelabschnitt in das Teilstück mit der geringeren Breite eingelegt werden kann. Die Höhe des Mischflügelabschnittes in axialer Richtung ist jedoch etwas größer als die Höhe des Teilstückes mit der geringeren Breite, so dass der Mischflügelabschnitt etwas in das Teilstück mit der größeren Breite vorsteht.The recess is stepped in the axial direction, i. H. the recess has a section with a smaller width in the circumferential direction and a section with a larger width in the circumferential direction. The width of the mixing wing section corresponds approximately to the smaller width, so that the mixing wing section can be inserted into the section with the smaller width. However, the height of the mixing wing section in the axial direction is somewhat greater than the height of the section with the smaller width, so that the mixing wing section protrudes somewhat into the section with the larger width.
Dadurch wird sichergestellt, dass sich das Klemmteil 11 auf dem Mischflügelabschnitt und nicht auf der Oberseite der unteren Werkzeughalterscheibe abstützt, um somit eine sichere kraftschlüssige Verbindung zu ermöglichen.This ensures that the clamping
In
Des Weiteren ist hier der Schnitt durch das Klemmteil 11 derart gewählt, dass eine weitere Bohrung 17 mit sich anschließendem Abdrückgewinde 17' zu erkennen ist. Diese Bohrung 17 mit Abdrückgewinde 17' wird lediglich zur Demontage des Klemmteiles 11 benötigt. Zunächst werden die Schrauben 12 gelöst. Um das Klemmteil 11 aus seiner Position heraus zu drücken wird eine Schraube in die Bohrung 17 geschraubt, deren Schraubenfuß sich dann bspw. an der Werkzeugwelle 10 abdrückt, um das Klemmteil 11 radial nach außen zu drücken.Furthermore, the section through the clamping
Dies wird noch deutlicher anhand der in
Die
In
Eine alternative Befestigungsmöglichkeit ist in der isometrischen Ansicht von
Beispielhaft sind hier zwei Werkzeughalterscheiben 2 dargestellt, die zusammen eine Ausnehmung zur Aufnahme eines Mischflügels 3 und eines Klemmteils 25, 26 aufweist. Das Klemmteil 25, 26 besteht aus einem ersten Teil 25 und einem zweiten Teil 26. Die beiden Teile 25, 26 haben zueinander korrespondierende Keilflächen 27. Die beiden Teile 25, 26 werden so aufeinandergelegt, dass die korrespondierenden Keilflächen 27 aufeinander liegen. Das zweite Teil 26 des Keilelements weist eine Bohrung 29, die hier als Stufenbohrung ausgeführt ist. Das erste Teil des Klemmteils 25 weist eine Gewindebohrung 28 auf. Mit Hilfe einer Befestigungsschraube 30 kann das zweite Teil 26 an dem ersten Teil 25 befestigt werden. Durch Anziehen der Schraube 30 wird das erste Teil 25 in Richtung des zweiten Teils 26 gezogen, sodass es auf den Keilflächen 27 verschoben wird und das zweiteilige Keilelement 25, 26 in axialer Richtung sich ausdehnt, wodurch die Klemmwirkung erzielt wird.Two
Wie in
Um ein Verschmutzen der Köpfe der Schrauben 12, 30 während des Betriebs zu verhindern, werden Stopfen in die Stufenbohrungen eingebracht.In order to prevent the heads of the
- 11
- MischwelleMixing wave
- 22nd
- WerkzeughalterscheibenTool holder washers
- 33rd
- MischflügelMixing blades
- 44th
- abgeschrägte Kantenbeveled edges
- 55
- BefestigungsflanschMounting flange
- 66
- SchutzkappenProtective caps
- 77
- AbschlussscheibeCover lens
- 7'7 '
- verschraubte Abschlussscheibescrewed lens
- 88th
- SpannringTension ring
- 99
- SpannschraubenTurnbuckles
- 1010th
- WerkzeugwelleTool shaft
- 1111
- KlemmteilClamping part
- 12,3012.30
- BefestigungsschraubeMounting screw
- 13,2813.28
- GewindebohrungTapped hole
- 1414
- sechseckförmige Ausnehmunghexagonal recess
- 1515
- Stiftpen
- 1616
- zwei Stiftetwo pens
- 17,2917.29
- Bohrungdrilling
- 17'17 '
- AbdrückgewindeForcing thread
- 1818th
- Rille/RippeGroove / rib
- 1919th
- Keilfläche/RilleWedge surface / groove
- 2020
- BohrungenHoles
- 2121
- Nocken/separater StiftCam / separate pin
- 2222
- entsprechende Öffnungcorresponding opening
- 2323
- AusnehmungRecess
- 2424th
- StopfenPlug
- 2525th
- erstes Teil eines Klemmteilsfirst part of a clamping part
- 2626
- zweites Teil eines Klemmteilssecond part of a clamping part
- 2727
- KeilflächenWedge surfaces
Claims (13)
- A mixing shaft comprising a tool holder and a mixing blade (3), wherein the tool holder has a recess in which a portion of the mixing blade (3) is fixed, wherein there is provided a clamping portion (11) fitted into the recess for fixing the mixing blade portion in the recess, wherein the clamping portion (11), the recess and the mixing blade portion are of such a configuration that a force-locking connection of the mixing blade (3) in the recess is implemented by means of the clamping portion (11), wherein the recess has a first and a second recess portion, wherein the mixing blade portion is arranged in the first recess portion and the clamping portion (11) is arranged at least partially in the second recess portion, wherein the tool holder has an axis of rotation and the mixing shaft (1) is adapted to be rotated about the axis of rotation, wherein the second recess portion is arranged in the axial direction beside the first recess portion,
characterised in that the clamping portion (11) is supported both at the mixing blade portion and also at a wall of the second recess portion, wherein both the clamping portion (11) and also either the mixing blade portion or the wall of the second recess portion have mutually corresponding wedge surfaces (13), or
the clamping portion (11) is of a two-part structure and the two parts of the clamping portion(25, 26) have mutually corresponding wedge surfaces (27). - A mixing shaft as set forth in claim 1 characterised in that the first part of the clamping portion (25) has a threaded bore and the second part of the clamping portion (26) has a through bore which are so arranged that the second part of the clamping portion (26) can be fixed to the first part of the clamping portion (25) by means of a screw which engages through the through bore in the second clamping portion (26) into the threaded bore in the first part of the clamping portion (25), so that the corresponding wedge surfaces (27) bear against each other, and the two parts of the clamping portion (25, 26) can be displaced relative to each other by rotation of the screw.
- A mixing shaft as set forth in claim 1 characterised in that the tool holder comprises a tool shaft (10) and a plurality of tool holder disks (2) connected to the tool shaft (10), wherein the recess is arranged in at least one tool holder disk (2).
- A mixing shaft as set forth in claim 3 characterised in that the recess comprises two recess parts, wherein the first recess part is arranged in a first tool holder disk (2) and the second recess part is arranged in a second tool holder disk (2), wherein the tool holder disks (2) are positioned in mutually juxtaposed relationship in such a way that the first and second recess parts form the recess.
- A mixing shaft as set forth in claim 4 characterised in that each tool holder disk (2) has both a first and also a second recess part which are respectively provided together with a second recess part and a first recess part respectively of an adjacently positioned further tool holder disk (2) to form a recess.
- A mixing shaft as set forth in one of claims 1 through 5 characterised in that the clamping portion (11) is screwed to the tool shaft (10) or preferably to the tool holder.
- A mixing shaft as set forth in claim 6 characterised in that there is provided a protective element which is arranged in the second recess portion and covers the clamping portion (11), wherein the protective element completely closes the second recess portion, the protective element preferably being a protective cap (6).
- A mixing shaft as set forth in one of claims 1 through 7 characterised in that the mixing blade portion and the tool holder are connected together by way of a positively locking connection and more specifically preferably by way of a pin connection.
- A mixing shaft as set forth in claim 8 characterised in that the mixing blade portion has a through opening, preferably of circular cross-section, and arranged in the first recess portion is a pin connected to the tool holder, wherein for fixing the mixing blade portion same can be pushed with its through opening over the pin.
- A mixing shaft as set forth in claim 8 or 9 when appendant to claim 5 characterised in that the tool holder disk is substantially in the form of a circular ring in a cross-section perpendicularly to the axis of rotation, wherein the positively locking connection is arranged closer to the inner radius of the circular ring shape than to the outer radius.
- A mixing shaft as set forth in claim 9 or 10 characterised in that the mixing blade portion has an opening as part of the positively locking connection and the clamping portion (11) at least partially covers the opening, wherein preferably the clamping portion (11) completely covers the opening.
- A mixing shaft as set forth in one of claims 1 through 11 characterised in that in the peripheral direction the clamping portion (11) is of a maximum extent greater than the maximum extent of the mixing blade portion.
- A mixing shaft as set forth in one of claims 8 through 11 characterised in that the smallest spacing (a) between the mixing blade portion and the tool holder in the axial direction is less than the necessary displacement travel (c) of the mixing blade portion in the axial direction to release the mixing blade (3) from the positively locking connection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL17715454T PL3439774T3 (en) | 2016-04-08 | 2017-04-03 | Mixing shaft |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016106536.6A DE102016106536A1 (en) | 2016-04-08 | 2016-04-08 | mixing shaft |
DE202016106597.6U DE202016106597U1 (en) | 2016-04-08 | 2016-11-25 | mixing shaft |
PCT/EP2017/057874 WO2017174521A1 (en) | 2016-04-08 | 2017-04-03 | Mixing shaft |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3439774A1 EP3439774A1 (en) | 2019-02-13 |
EP3439774B1 true EP3439774B1 (en) | 2020-08-05 |
Family
ID=59409833
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17715454.9A Active EP3439774B1 (en) | 2016-04-08 | 2017-04-03 | Mixing shaft |
Country Status (18)
Country | Link |
---|---|
US (1) | US10456758B2 (en) |
EP (1) | EP3439774B1 (en) |
JP (1) | JP6569016B2 (en) |
KR (1) | KR102023350B1 (en) |
CN (2) | CN109070027B (en) |
AR (1) | AR108187A1 (en) |
BR (1) | BR112018070393B1 (en) |
CA (1) | CA3018023C (en) |
DE (2) | DE102016106536A1 (en) |
DK (1) | DK3439774T3 (en) |
ES (1) | ES2813607T3 (en) |
PL (1) | PL3439774T3 (en) |
PT (1) | PT3439774T (en) |
RU (1) | RU2683090C1 (en) |
TW (1) | TWI735554B (en) |
UA (1) | UA122438C2 (en) |
WO (1) | WO2017174521A1 (en) |
ZA (1) | ZA201806331B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022127727A1 (en) | 2022-10-20 | 2024-04-25 | Maschinenfabrik Gustav Eirich Gmbh & Co Kg | Mixing shaft |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102016106536A1 (en) | 2016-04-08 | 2017-10-12 | Maschinenfabrik Gustav Eirich Gmbh & Co. Kg | mixing shaft |
CN109046216B (en) * | 2018-09-18 | 2021-08-03 | 湖北武洲新材料科技有限公司 | But reation kettle is used in processing of silicon steel sheet coating liquid with stirring effect fast reaction |
TWM580941U (en) * | 2019-03-19 | 2019-07-21 | 名超企業股份有限公司 | Stirring rod of cold and hot food supply machine and assembling type stirring unit thereof |
CN111420576A (en) * | 2020-05-08 | 2020-07-17 | 重庆矿迪冶金设备有限责任公司 | Easily-disassembled rotor structure of vertical powerful mixer and disassembling and replacing method thereof |
KR102243729B1 (en) * | 2020-08-10 | 2021-04-23 | 아세아시멘트(주) | Bridge prevention device for silo device and silo device comprising the same |
CN111992116B (en) * | 2020-08-18 | 2022-04-12 | 中国核电工程有限公司 | Magnetic stirring device and stirring mixing apparatus |
CN115069121B (en) * | 2022-07-20 | 2022-11-04 | 烟台鑫特润滑油有限公司 | Antistatic spinning oil blending device and preparation process |
KR102604422B1 (en) * | 2023-07-05 | 2023-11-23 | 박흥용 | agitator |
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-
2016
- 2016-04-08 DE DE102016106536.6A patent/DE102016106536A1/en not_active Withdrawn
- 2016-11-25 DE DE202016106597.6U patent/DE202016106597U1/en active Active
-
2017
- 2017-03-20 TW TW106109206A patent/TWI735554B/en active
- 2017-04-03 BR BR112018070393-1A patent/BR112018070393B1/en active IP Right Grant
- 2017-04-03 EP EP17715454.9A patent/EP3439774B1/en active Active
- 2017-04-03 PL PL17715454T patent/PL3439774T3/en unknown
- 2017-04-03 WO PCT/EP2017/057874 patent/WO2017174521A1/en active Application Filing
- 2017-04-03 PT PT177154549T patent/PT3439774T/en unknown
- 2017-04-03 UA UAA201810978A patent/UA122438C2/en unknown
- 2017-04-03 RU RU2018139150A patent/RU2683090C1/en active
- 2017-04-03 US US16/084,659 patent/US10456758B2/en active Active
- 2017-04-03 ES ES17715454T patent/ES2813607T3/en active Active
- 2017-04-03 JP JP2018551843A patent/JP6569016B2/en active Active
- 2017-04-03 KR KR1020187032288A patent/KR102023350B1/en active IP Right Grant
- 2017-04-03 CA CA3018023A patent/CA3018023C/en active Active
- 2017-04-03 DK DK17715454.9T patent/DK3439774T3/en active
- 2017-04-03 CN CN201780020415.7A patent/CN109070027B/en active Active
- 2017-04-05 AR ARP170100882A patent/AR108187A1/en active IP Right Grant
- 2017-04-07 CN CN201720366236.6U patent/CN206897205U/en active Active
-
2018
- 2018-09-20 ZA ZA2018/06331A patent/ZA201806331B/en unknown
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Cited By (1)
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DE102022127727A1 (en) | 2022-10-20 | 2024-04-25 | Maschinenfabrik Gustav Eirich Gmbh & Co Kg | Mixing shaft |
Also Published As
Publication number | Publication date |
---|---|
RU2683090C1 (en) | 2019-03-26 |
KR102023350B1 (en) | 2019-09-20 |
CA3018023C (en) | 2019-05-28 |
CN109070027A (en) | 2018-12-21 |
KR20180125027A (en) | 2018-11-21 |
CN109070027B (en) | 2019-11-26 |
BR112018070393A2 (en) | 2019-02-05 |
EP3439774A1 (en) | 2019-02-13 |
DE102016106536A1 (en) | 2017-10-12 |
JP2019513544A (en) | 2019-05-30 |
TW201739506A (en) | 2017-11-16 |
PL3439774T3 (en) | 2021-01-25 |
WO2017174521A1 (en) | 2017-10-12 |
DE202016106597U1 (en) | 2017-07-12 |
TWI735554B (en) | 2021-08-11 |
CN206897205U (en) | 2018-01-19 |
UA122438C2 (en) | 2020-11-10 |
US10456758B2 (en) | 2019-10-29 |
DK3439774T3 (en) | 2020-08-31 |
ZA201806331B (en) | 2019-12-18 |
BR112018070393B1 (en) | 2023-01-17 |
AR108187A1 (en) | 2018-07-25 |
ES2813607T3 (en) | 2021-03-24 |
PT3439774T (en) | 2020-09-11 |
JP6569016B2 (en) | 2019-08-28 |
US20190076802A1 (en) | 2019-03-14 |
CA3018023A1 (en) | 2017-10-12 |
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