EP3428314B1 - Composition et procédé de passivation de composants galvanisés - Google Patents
Composition et procédé de passivation de composants galvanisés Download PDFInfo
- Publication number
- EP3428314B1 EP3428314B1 EP17181407.2A EP17181407A EP3428314B1 EP 3428314 B1 EP3428314 B1 EP 3428314B1 EP 17181407 A EP17181407 A EP 17181407A EP 3428314 B1 EP3428314 B1 EP 3428314B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- composition
- passivation
- galvanized
- compound
- zinc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000203 mixture Substances 0.000 title claims description 205
- 238000000034 method Methods 0.000 title claims description 46
- 238000002161 passivation Methods 0.000 claims description 158
- 238000000576 coating method Methods 0.000 claims description 88
- 239000000758 substrate Substances 0.000 claims description 62
- 239000011701 zinc Substances 0.000 claims description 56
- 229910052725 zinc Inorganic materials 0.000 claims description 56
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 55
- 150000001875 compounds Chemical class 0.000 claims description 52
- 150000003623 transition metal compounds Chemical class 0.000 claims description 29
- 229910052706 scandium Inorganic materials 0.000 claims description 25
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 claims description 25
- 229910052727 yttrium Inorganic materials 0.000 claims description 25
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 25
- 229910052747 lanthanoid Inorganic materials 0.000 claims description 24
- 150000002602 lanthanoids Chemical class 0.000 claims description 24
- 239000002253 acid Substances 0.000 claims description 23
- 230000000737 periodic effect Effects 0.000 claims description 23
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 20
- 150000003839 salts Chemical class 0.000 claims description 20
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 19
- 229910052698 phosphorus Inorganic materials 0.000 claims description 19
- 239000011574 phosphorus Substances 0.000 claims description 19
- 229910019142 PO4 Inorganic materials 0.000 claims description 17
- 235000021317 phosphate Nutrition 0.000 claims description 17
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 16
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 15
- 239000010452 phosphate Substances 0.000 claims description 13
- 229910052723 transition metal Inorganic materials 0.000 claims description 13
- 150000003624 transition metals Chemical class 0.000 claims description 13
- 150000007513 acids Chemical class 0.000 claims description 11
- 229910052759 nickel Inorganic materials 0.000 claims description 10
- 229910002651 NO3 Inorganic materials 0.000 claims description 9
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical class [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 claims description 9
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 8
- NHNBFGGVMKEFGY-UHFFFAOYSA-N nitrate group Chemical group [N+](=O)([O-])[O-] NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 8
- 229910017052 cobalt Inorganic materials 0.000 claims description 7
- 239000010941 cobalt Substances 0.000 claims description 7
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 7
- 238000007598 dipping method Methods 0.000 claims description 7
- 150000002506 iron compounds Chemical class 0.000 claims description 7
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 6
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical compound [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 claims description 6
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical compound [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 claims description 6
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 claims description 6
- 235000011180 diphosphates Nutrition 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- 229940122361 Bisphosphonate Drugs 0.000 claims description 4
- 150000004663 bisphosphonates Chemical class 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 3
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 3
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 claims description 3
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical class O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 claims description 3
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 claims description 3
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 3
- 238000010345 tape casting Methods 0.000 claims description 3
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 claims description 2
- 229910017053 inorganic salt Inorganic materials 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 80
- 239000011248 coating agent Substances 0.000 description 62
- 230000007797 corrosion Effects 0.000 description 53
- 238000005260 corrosion Methods 0.000 description 53
- 150000004760 silicates Chemical class 0.000 description 41
- 229910000077 silane Inorganic materials 0.000 description 35
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 34
- 229910052751 metal Inorganic materials 0.000 description 33
- 229910000831 Steel Inorganic materials 0.000 description 32
- 238000005246 galvanizing Methods 0.000 description 32
- 239000010959 steel Substances 0.000 description 32
- -1 iron ions Chemical class 0.000 description 31
- 239000002184 metal Substances 0.000 description 31
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 30
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 24
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 22
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 21
- 238000006243 chemical reaction Methods 0.000 description 19
- 230000007062 hydrolysis Effects 0.000 description 18
- 238000006460 hydrolysis reaction Methods 0.000 description 18
- 239000004575 stone Substances 0.000 description 18
- 238000009863 impact test Methods 0.000 description 17
- 230000002378 acidificating effect Effects 0.000 description 16
- 230000020477 pH reduction Effects 0.000 description 16
- 230000008569 process Effects 0.000 description 16
- 150000004756 silanes Chemical class 0.000 description 16
- 229910001335 Galvanized steel Inorganic materials 0.000 description 14
- 239000008397 galvanized steel Substances 0.000 description 14
- 238000011282 treatment Methods 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 229910001297 Zn alloy Inorganic materials 0.000 description 13
- 239000007864 aqueous solution Substances 0.000 description 13
- 238000004070 electrodeposition Methods 0.000 description 13
- 150000002739 metals Chemical class 0.000 description 13
- 238000005406 washing Methods 0.000 description 12
- 239000003973 paint Substances 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- 239000010936 titanium Substances 0.000 description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 238000009833 condensation Methods 0.000 description 10
- 230000005494 condensation Effects 0.000 description 10
- 238000003618 dip coating Methods 0.000 description 10
- 235000011007 phosphoric acid Nutrition 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- 229910052719 titanium Inorganic materials 0.000 description 10
- 241001163841 Albugo ipomoeae-panduratae Species 0.000 description 9
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 9
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 9
- 239000002270 dispersing agent Substances 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 9
- 239000004922 lacquer Substances 0.000 description 9
- 229910052744 lithium Inorganic materials 0.000 description 9
- 239000003638 chemical reducing agent Substances 0.000 description 8
- 239000012141 concentrate Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 235000019353 potassium silicate Nutrition 0.000 description 8
- 230000002829 reductive effect Effects 0.000 description 8
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 7
- 239000000654 additive Substances 0.000 description 7
- 238000007739 conversion coating Methods 0.000 description 7
- 230000007547 defect Effects 0.000 description 7
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 6
- 150000001450 anions Chemical class 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 229910052720 vanadium Inorganic materials 0.000 description 6
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 6
- 230000002087 whitening effect Effects 0.000 description 6
- 150000003755 zirconium compounds Chemical class 0.000 description 6
- 229910052684 Cerium Inorganic materials 0.000 description 5
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 5
- 239000002318 adhesion promoter Substances 0.000 description 5
- 150000001768 cations Chemical class 0.000 description 5
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 5
- 230000006872 improvement Effects 0.000 description 5
- 150000007522 mineralic acids Chemical class 0.000 description 5
- 229910017604 nitric acid Inorganic materials 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- BFGKITSFLPAWGI-UHFFFAOYSA-N chromium(3+) Chemical class [Cr+3] BFGKITSFLPAWGI-UHFFFAOYSA-N 0.000 description 4
- 238000006482 condensation reaction Methods 0.000 description 4
- 238000005238 degreasing Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 description 4
- 229910052912 lithium silicate Inorganic materials 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 150000003009 phosphonic acids Chemical class 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 150000000996 L-ascorbic acids Chemical class 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical group [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 229960005070 ascorbic acid Drugs 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 description 3
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 3
- 150000002484 inorganic compounds Chemical class 0.000 description 3
- 229910000398 iron phosphate Inorganic materials 0.000 description 3
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 3
- 229910000510 noble metal Inorganic materials 0.000 description 3
- 150000007524 organic acids Chemical class 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 229910052700 potassium Inorganic materials 0.000 description 3
- 239000011591 potassium Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000012855 volatile organic compound Substances 0.000 description 3
- 239000011787 zinc oxide Substances 0.000 description 3
- 229910052726 zirconium Inorganic materials 0.000 description 3
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 2
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 2
- VJJPTMQTVLXCSS-UHFFFAOYSA-N 2-phosphonobutane-1,2,3-tricarboxylic acid Chemical compound OC(=O)C(C)C(P(O)(O)=O)(C(O)=O)CC(O)=O VJJPTMQTVLXCSS-UHFFFAOYSA-N 0.000 description 2
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical compound [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 229910052779 Neodymium Inorganic materials 0.000 description 2
- 239000013543 active substance Substances 0.000 description 2
- 238000005904 alkaline hydrolysis reaction Methods 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- 125000005600 alkyl phosphonate group Chemical group 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 235000010323 ascorbic acid Nutrition 0.000 description 2
- 239000011668 ascorbic acid Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 2
- 238000004532 chromating Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 239000002612 dispersion medium Substances 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 2
- 229940093915 gynecological organic acid Drugs 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- VCJMYUPGQJHHFU-UHFFFAOYSA-N iron(3+);trinitrate Chemical compound [Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VCJMYUPGQJHHFU-UHFFFAOYSA-N 0.000 description 2
- 229910052746 lanthanum Inorganic materials 0.000 description 2
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 150000004712 monophosphates Chemical group 0.000 description 2
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 2
- MQWFLKHKWJMCEN-UHFFFAOYSA-N n'-[3-[dimethoxy(methyl)silyl]propyl]ethane-1,2-diamine Chemical compound CO[Si](C)(OC)CCCNCCN MQWFLKHKWJMCEN-UHFFFAOYSA-N 0.000 description 2
- QEFYFXOXNSNQGX-UHFFFAOYSA-N neodymium atom Chemical compound [Nd] QEFYFXOXNSNQGX-UHFFFAOYSA-N 0.000 description 2
- 235000005985 organic acids Nutrition 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 230000036961 partial effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000005554 pickling Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000011253 protective coating Substances 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229910052712 strontium Inorganic materials 0.000 description 2
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- UOKUUKOEIMCYAI-UHFFFAOYSA-N trimethoxysilylmethyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)COC(=O)C(C)=C UOKUUKOEIMCYAI-UHFFFAOYSA-N 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical class [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 2
- OSKILZSXDKESQH-UHFFFAOYSA-K zinc;iron(2+);phosphate Chemical class [Fe+2].[Zn+2].[O-]P([O-])([O-])=O OSKILZSXDKESQH-UHFFFAOYSA-K 0.000 description 2
- QWOVEJBDMKHZQK-UHFFFAOYSA-N 1,3,5-tris(3-trimethoxysilylpropyl)-1,3,5-triazinane-2,4,6-trione Chemical compound CO[Si](OC)(OC)CCCN1C(=O)N(CCC[Si](OC)(OC)OC)C(=O)N(CCC[Si](OC)(OC)OC)C1=O QWOVEJBDMKHZQK-UHFFFAOYSA-N 0.000 description 1
- PKUOKUFCOKKZAN-UHFFFAOYSA-N 1-n-(3-trimethoxysilylpropyl)propane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCC(C)N PKUOKUFCOKKZAN-UHFFFAOYSA-N 0.000 description 1
- PAJMKGZZBBTTOY-UHFFFAOYSA-N 2-[[2-hydroxy-1-(3-hydroxyoctyl)-2,3,3a,4,9,9a-hexahydro-1h-cyclopenta[g]naphthalen-5-yl]oxy]acetic acid Chemical compound C1=CC=C(OCC(O)=O)C2=C1CC1C(CCC(O)CCCCC)C(O)CC1C2 PAJMKGZZBBTTOY-UHFFFAOYSA-N 0.000 description 1
- UONMKXBWTJHZRK-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid propan-2-ol Chemical compound C(C)(C)O.C(CCCCCCCCCCC)C1=C(C=CC=C1)S(=O)(=O)O UONMKXBWTJHZRK-UHFFFAOYSA-N 0.000 description 1
- ZYAASQNKCWTPKI-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propan-1-amine Chemical compound CO[Si](C)(OC)CCCN ZYAASQNKCWTPKI-UHFFFAOYSA-N 0.000 description 1
- MLOKHANBEXWBKS-UHFFFAOYSA-N 3-triacetyloxysilylpropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCC[Si](OC(C)=O)(OC(C)=O)OC(C)=O MLOKHANBEXWBKS-UHFFFAOYSA-N 0.000 description 1
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 1
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- LVACOMKKELLCHJ-UHFFFAOYSA-N 3-trimethoxysilylpropylurea Chemical compound CO[Si](OC)(OC)CCCNC(N)=O LVACOMKKELLCHJ-UHFFFAOYSA-N 0.000 description 1
- WUBBRNOQWQTFEX-UHFFFAOYSA-N 4-aminosalicylic acid Chemical compound NC1=CC=C(C(O)=O)C(O)=C1 WUBBRNOQWQTFEX-UHFFFAOYSA-N 0.000 description 1
- ZJDNZLICJKXVIG-UHFFFAOYSA-N C=C.[Na].[Na].[Na].[Na].[Na] Chemical group C=C.[Na].[Na].[Na].[Na].[Na] ZJDNZLICJKXVIG-UHFFFAOYSA-N 0.000 description 1
- ZTVPVTRMMNJHIK-UHFFFAOYSA-K COCCOC([O-])C.C(C(=C)C)(=O)[O-].C(C(=C)C)(=O)[O-].C(C(=C)C)(=O)[O-].[Ti+4] Chemical compound COCCOC([O-])C.C(C(=C)C)(=O)[O-].C(C(=C)C)(=O)[O-].C(C(=C)C)(=O)[O-].[Ti+4] ZTVPVTRMMNJHIK-UHFFFAOYSA-K 0.000 description 1
- 229910001436 Cr3+ Inorganic materials 0.000 description 1
- 229940120146 EDTMP Drugs 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229910052691 Erbium Inorganic materials 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 229910052693 Europium Inorganic materials 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical group C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000002211 L-ascorbic acid Substances 0.000 description 1
- 235000000069 L-ascorbic acid Nutrition 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 229920000388 Polyphosphate Polymers 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 229910018540 Si C Inorganic materials 0.000 description 1
- 229910002808 Si–O–Si Inorganic materials 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 1
- KIDJHPQACZGFTI-UHFFFAOYSA-N [6-[bis(phosphonomethyl)amino]hexyl-(phosphonomethyl)amino]methylphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CCCCCCN(CP(O)(O)=O)CP(O)(O)=O KIDJHPQACZGFTI-UHFFFAOYSA-N 0.000 description 1
- YDONNITUKPKTIG-UHFFFAOYSA-N [Nitrilotris(methylene)]trisphosphonic acid Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CP(O)(O)=O YDONNITUKPKTIG-UHFFFAOYSA-N 0.000 description 1
- NOZAQBYNLKNDRT-UHFFFAOYSA-N [diacetyloxy(ethenyl)silyl] acetate Chemical compound CC(=O)O[Si](OC(C)=O)(OC(C)=O)C=C NOZAQBYNLKNDRT-UHFFFAOYSA-N 0.000 description 1
- KXJLGCBCRCSXQF-UHFFFAOYSA-N [diacetyloxy(ethyl)silyl] acetate Chemical compound CC(=O)O[Si](CC)(OC(C)=O)OC(C)=O KXJLGCBCRCSXQF-UHFFFAOYSA-N 0.000 description 1
- 238000005903 acid hydrolysis reaction Methods 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000011260 aqueous acid Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid group Chemical group C(C1=CC=CC=C1)(=O)O WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 150000001785 cerium compounds Chemical class 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 150000001868 cobalt Chemical class 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- SJJCABYOVIHNPZ-UHFFFAOYSA-N cyclohexyl-dimethoxy-methylsilane Chemical compound CO[Si](C)(OC)C1CCCCC1 SJJCABYOVIHNPZ-UHFFFAOYSA-N 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- JWCYDYZLEAQGJJ-UHFFFAOYSA-N dicyclopentyl(dimethoxy)silane Chemical compound C1CCCC1[Si](OC)(OC)C1CCCC1 JWCYDYZLEAQGJJ-UHFFFAOYSA-N 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- JJQZDUKDJDQPMQ-UHFFFAOYSA-N dimethoxy(dimethyl)silane Chemical compound CO[Si](C)(C)OC JJQZDUKDJDQPMQ-UHFFFAOYSA-N 0.000 description 1
- PKTOVQRKCNPVKY-UHFFFAOYSA-N dimethoxy(methyl)silicon Chemical compound CO[Si](C)OC PKTOVQRKCNPVKY-UHFFFAOYSA-N 0.000 description 1
- ORHSGYTWJUDWKU-UHFFFAOYSA-N dimethoxymethyl(ethenyl)silane Chemical compound COC(OC)[SiH2]C=C ORHSGYTWJUDWKU-UHFFFAOYSA-N 0.000 description 1
- YYLGKUPAFFKGRQ-UHFFFAOYSA-N dimethyldiethoxysilane Chemical compound CCO[Si](C)(C)OCC YYLGKUPAFFKGRQ-UHFFFAOYSA-N 0.000 description 1
- 239000001177 diphosphate Substances 0.000 description 1
- NFDRPXJGHKJRLJ-UHFFFAOYSA-N edtmp Chemical compound OP(O)(=O)CN(CP(O)(O)=O)CCN(CP(O)(O)=O)CP(O)(O)=O NFDRPXJGHKJRLJ-UHFFFAOYSA-N 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
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- 238000001962 electrophoresis Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- UYAHIZSMUZPPFV-UHFFFAOYSA-N erbium Chemical compound [Er] UYAHIZSMUZPPFV-UHFFFAOYSA-N 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 description 1
- RSIHJDGMBDPTIM-UHFFFAOYSA-N ethoxy(trimethyl)silane Chemical compound CCO[Si](C)(C)C RSIHJDGMBDPTIM-UHFFFAOYSA-N 0.000 description 1
- OGPBJKLSAFTDLK-UHFFFAOYSA-N europium atom Chemical compound [Eu] OGPBJKLSAFTDLK-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910001447 ferric ion Inorganic materials 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
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- 230000016615 flocculation Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
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- 238000001641 gel filtration chromatography Methods 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 230000009931 harmful effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- OIPXXWBYRWQVLJ-UHFFFAOYSA-G heptasodium;[2-[2-[bis(phosphonatomethyl)amino]ethyl-(phosphonatomethyl)amino]ethyl-(phosphonomethyl)amino]methyl-hydroxyphosphinate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].OP(=O)([O-])CN(CP([O-])([O-])=O)CCN(CP([O-])(=O)O)CCN(CP(O)([O-])=O)CP([O-])([O-])=O OIPXXWBYRWQVLJ-UHFFFAOYSA-G 0.000 description 1
- RSKGMYDENCAJEN-UHFFFAOYSA-N hexadecyl(trimethoxy)silane Chemical compound CCCCCCCCCCCCCCCC[Si](OC)(OC)OC RSKGMYDENCAJEN-UHFFFAOYSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004255 ion exchange chromatography Methods 0.000 description 1
- 229910000155 iron(II) phosphate Inorganic materials 0.000 description 1
- SDEKDNPYZOERBP-UHFFFAOYSA-H iron(ii) phosphate Chemical compound [Fe+2].[Fe+2].[Fe+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O SDEKDNPYZOERBP-UHFFFAOYSA-H 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 229910001437 manganese ion Inorganic materials 0.000 description 1
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- AQIHUSFQDQCINN-UHFFFAOYSA-N methyl(trimethoxysilylmethoxy)carbamic acid Chemical compound CN(C(=O)O)OC[Si](OC)(OC)OC AQIHUSFQDQCINN-UHFFFAOYSA-N 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- KGNDVXPHQJMHLX-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)cyclohexanamine Chemical compound CO[Si](OC)(OC)CCCNC1CCCCC1 KGNDVXPHQJMHLX-UHFFFAOYSA-N 0.000 description 1
- WUFHQGLVNNOXMP-UHFFFAOYSA-N n-(triethoxysilylmethyl)cyclohexanamine Chemical compound CCO[Si](OCC)(OCC)CNC1CCCCC1 WUFHQGLVNNOXMP-UHFFFAOYSA-N 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 150000002835 noble gases Chemical class 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 150000002898 organic sulfur compounds Chemical class 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000001205 polyphosphate Substances 0.000 description 1
- 235000011176 polyphosphates Nutrition 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 125000005373 siloxane group Chemical group [SiH2](O*)* 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- PBTIQRMGOBXTEU-UHFFFAOYSA-N silylmethyl N-methylcarbamoperoxoate Chemical compound CNC(OOC[SiH3])=O PBTIQRMGOBXTEU-UHFFFAOYSA-N 0.000 description 1
- CMZUMMUJMWNLFH-UHFFFAOYSA-N sodium metavanadate Chemical compound [Na+].[O-][V](=O)=O CMZUMMUJMWNLFH-UHFFFAOYSA-N 0.000 description 1
- 239000011684 sodium molybdate Substances 0.000 description 1
- 235000015393 sodium molybdate Nutrition 0.000 description 1
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 description 1
- XMVONEAAOPAGAO-UHFFFAOYSA-N sodium tungstate Chemical compound [Na+].[Na+].[O-][W]([O-])(=O)=O XMVONEAAOPAGAO-UHFFFAOYSA-N 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 208000011117 substance-related disease Diseases 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- IZRJPHXTEXTLHY-UHFFFAOYSA-N triethoxy(2-triethoxysilylethyl)silane Chemical compound CCO[Si](OCC)(OCC)CC[Si](OCC)(OCC)OCC IZRJPHXTEXTLHY-UHFFFAOYSA-N 0.000 description 1
- HXOGQBSDPSMHJK-UHFFFAOYSA-N triethoxy(6-methylheptyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCCCC(C)C HXOGQBSDPSMHJK-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- UZIAQVMNAXPCJQ-UHFFFAOYSA-N triethoxysilylmethyl 2-methylprop-2-enoate Chemical compound CCO[Si](OCC)(OCC)COC(=O)C(C)=C UZIAQVMNAXPCJQ-UHFFFAOYSA-N 0.000 description 1
- UWSYCPWEBZRZNJ-UHFFFAOYSA-N trimethoxy(2,4,4-trimethylpentyl)silane Chemical compound CO[Si](OC)(OC)CC(C)CC(C)(C)C UWSYCPWEBZRZNJ-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- IHIXIJGXTJIKRB-UHFFFAOYSA-N trisodium vanadate Chemical compound [Na+].[Na+].[Na+].[O-][V]([O-])([O-])=O IHIXIJGXTJIKRB-UHFFFAOYSA-N 0.000 description 1
- SOBHUZYZLFQYFK-UHFFFAOYSA-K trisodium;hydroxy-[[phosphonatomethyl(phosphonomethyl)amino]methyl]phosphinate Chemical compound [Na+].[Na+].[Na+].OP(O)(=O)CN(CP(O)([O-])=O)CP([O-])([O-])=O SOBHUZYZLFQYFK-UHFFFAOYSA-K 0.000 description 1
- 150000003658 tungsten compounds Chemical class 0.000 description 1
- CMPGARWFYBADJI-UHFFFAOYSA-L tungstic acid Chemical compound O[W](O)(=O)=O CMPGARWFYBADJI-UHFFFAOYSA-L 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 125000005287 vanadyl group Chemical group 0.000 description 1
- UUUGYDOQQLOJQA-UHFFFAOYSA-L vanadyl sulfate Chemical compound [V+2]=O.[O-]S([O-])(=O)=O UUUGYDOQQLOJQA-UHFFFAOYSA-L 0.000 description 1
- 229940041260 vanadyl sulfate Drugs 0.000 description 1
- 229910000352 vanadyl sulfate Inorganic materials 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/40—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
- C23C22/42—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates containing also phosphates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/82—After-treatment
- C23C22/83—Chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/10—Use of solutions containing trivalent chromium but free of hexavalent chromium
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/20—Use of solutions containing silanes
Definitions
- the present invention relates to the technical field of passivation of metallic surfaces, in particular of galvanized surfaces.
- the present invention relates to a composition for the passivation of galvanized or zinc-containing surfaces provided with surfaces.
- the present invention relates to a process for passivation, in particular black passivation of galvanized substrates.
- Corrosion phenomena on metals are observed in all fields of technology and are of great importance, since the durability or service life of machines, vehicles, industrial plants or even buildings often depends crucially on the corrosion properties of the metals used. Corrosion means that metal parts have to be replaced or repaired, which entails an expenditure of time, material and costs.
- corrosion is the physico-chemical interaction between a metal and its environment, which leads to a change in the properties of the metal and which significantly affects the functions of the metal, the environment or the technical system of which they form part. can lead.
- the corrosion of metals is usually electrochemical processes, namely the oxidation of metals by oxygen, optionally in the presence of aqueous electrolyte solution.
- This so-called cathodic corrosion protection can be achieved on the one hand by applying an external voltage, but it is also possible, the metal to be protected in electrical contact with a less noble metal, d. H. a metal with lower standard electrochemical potential.
- a less noble metal is the anode compared to the nobler metal and is oxidized, it represents the so-called sacrificial anode, while the nobler metal is the cathode at which it is reduced.
- a special form of cathodic corrosion protection is the coating of components to be protected with a less noble metal.
- the galvanizing which is used in particular for the protection of steel components or steel sheets.
- hot-dip galvanizing In galvanizing usually steel, especially steel sheet, coated by immersion in baths of molten zinc in the context of so-called hot-dip galvanizing with elemental zinc, which hot-dip galvanized steel sheets - also called HDGS (Hot Dip Galvanized Steel) - are obtained.
- the hot-dip galvanizing is particularly suitable for galvanizing steel sheets or piece goods, but quite high layer thicknesses of up to 200 microns are obtained, so that the process for highly detailed and finely divided workpieces is only partially suitable.
- zinc flake coatings so-called zinc flake primers in which platelet-shaped zinc particles are dispersed in a binder matrix. Due to the binder matrix, the zinc of the zinc particles is significantly better protected against corrosion compared to coatings with elemental zinc or zinc alloys, so that components coated with zinc flake coatings often have significantly longer lifetimes in comparison to other cathodic corrosion protection systems. Due to the significantly higher costs, however, zinc flake coatings are often used only for small parts or special components to which special requirements are made. In particular, zinc flake transitions are often used as corrosion protection for connecting parts or threads due to the small layer thickness, high mechanical strength and low tolerance.
- the hot-dip galvanizing and electrogalvanizing currently represent the usual method for improving the corrosion protection of steel sheets or bulk goods.
- the galvanizing with elemental zinc or zinc alloys as carried out in the context of hot-dip galvanizing or galvanizing, however, has the disadvantage that zinc or zinc alloys are rapidly corroded under oxidative conditions, on the one hand deteriorates the visual appearance of the coatings by the formation of zinc oxide, the so-called white rust and on the other hand, the durability of the cathodic corrosion protection layer, for example under adverse climatic conditions, such as the marine climate, clearly is lowered.
- the formation of zinc oxide impairs the adhesion of other decorative or functional coatings applied to the zinc layer.
- the galvanized components are usually subjected to a conversion treatment or passivation, whereby the formation of a conversion or passivation layer causes the oxidation susceptibility and thus the corrosion of the elemental zinc or of the zinc alloy is significantly reduced.
- the chromating has proven in which the galvanized components are immersed in an acid solution of chromium (VI) -containing compounds. As a result, a chromate layer is deposited on the zinc surface, which passivates the surface and significantly reduces the corrosion susceptibility of the zinc. Due to the harmful effect of chromium (VI) compounds, chromating is now preferably carried out only with chromium (III) compounds, which, however, does not generally lead to comparable results, but requires a further coating of the conversion layer with, for example, organic polymers. to slow down or suppress the formation of white rust sufficiently.
- the coating applied to the galvanic zinc layer is colored or dark, in particular black, colored. This is especially true when a metallic shiny zinc layer is optically not desired.
- black coated components or workpieces are used.
- the dark coated and galvanized components are easily damaged during installation, so that minor flaking of the outer coating, in particular the paint layer, the result.
- the components with small paint defects are not defective in the technical sense, but fully functional, but the blemishes in the optics are often not accepted by the customer, especially in very high-quality cars.
- the replacement of components with slightly damaged paint spots causes a significant loss of time and is associated with higher costs.
- black passivations were developed especially for zinc coatings, in particular galvanic zinc coatings, in which minor defects of the final coating are not noticeable.
- the concerns EP 2 341 164 a chromium-free surface treatment method capable of treating a surface of a metallic element having a surface of zinc or a zinc alloy so as to provide a good blackening and rust-inhibiting capability, and an aqueous solution for a chemical conversion coating used in the Treatment method can be applied.
- the aqueous solution contains no trivalent or hexavalent chromium and per liter of composition 5 to 20 g of phosphate ions, 0.1 to 3 g of divalent iron ions, 1 to 3 g of nitrate ions and 1 to 10 g of divalent manganese ions.
- the aqueous solution has a pH of 1 to 3.
- a black coating of Fe 3 O 4 is formed by immersing the metallic element in the aqueous solution, whereupon a conversion coating film of ceria is formed, followed by forming a silicon-containing coating film.
- the DE 103 05 450 A1 describes a composition, a process and a substance use for carrying out and activating a black passivation of zinc alloys based on a chromium (III) ion-containing reaction solution.
- the activators are phosphoric acid esters, in particular alkyl phosphates, such as, for example, isopropyl esters.
- the concerns CN 103 397 320 B a cathodic electrophoresis pretreatment fluid used on the surface of a hot-dip galvanized plate of an automobile and belonging to the technical field of surface treatment of hot-dip galvanized plates.
- the treatment liquor consists of: 10 to 20% of an organic silane, 5 to 10% of a phosphate-containing component and deionized water, wherein the phosphate-containing component of 0.8 to 1 g / l manganese nitrate, 0.8 to 1.2 g / l of zinc oxide , 5 to 15 g / L of phosphoric acid, 0.8 to 1 g / L of nickel nitrate and 0.8 to 1.5 g / L of iron (II) phosphate, and the organic silane is an (epoxy / propoxy) -propyltrimethoxysilane.
- the treatment liquid is adjusted to a pH of 3 to 4 with phosphoric acid, stirred for 30 minutes and allowed to stand for 1 hour and then
- a first, acidic passivation and a second, alkaline passivation comprising a silane-modified and / or siloxane-modified silicate, with which improved Corrosion protection is achieved, as well as an aqueous, acidic composition for passivation and a passivated substrate and a device for applying the passivation.
- a disadvantage of the conventional systems for black passivation is that they usually do not work without highly toxic metals such as nickel and cobalt, or that the adhesion-promoting properties of the dark passivation layers obtained are so poor that further coatings must be applied as adhesion promoters the final decorative coating adheres firmly enough.
- galvanized components in the manufacturing process only galvanized and then provided, for example, with a cathodic dip coating, so that a temporarily applied conversion coating must not change the electrical properties of the component, in particular the galvanized surface, not serious and in particular not uneven.
- the disclosure WO 2008/151829 A1 a method for producing a corrosion-protective black coating layer with an aqueous treatment solution containing chromium (III) ions and at least one phosphate compound, wherein the ratio of the molar concentration of chromium (III) ions to the molar concentration of the phosphate compound, calculated as orthophosphate, is between 1: 1.5 and 1: 3.
- the process is intended in particular to improve the corrosion protection of zinc-containing conversion coatings while preserving or improving the decorative and functional properties of the surfaces.
- the DE 101 62 756 A1 relates to a composition and a method for chromium (VI) -free black passivation of zinc alloys, wherein an aqueous acid solution with chromium (III) ions and phosphate ions is used.
- a nickel-containing chromate layer is produced, including, in particular, nickel-containing zinc alloys having at least 10 to 12% nickel content.
- a further object of the present invention is to provide a composition and a method for passivation of galvanized surfaces, in particular of galvanized components, which subsequently provide a trouble-free and uniform coating of the passivated zinc surfaces by means of galvanic methods, in particular by means of cathodic dip coating, enable.
- the present invention proposes a composition according to claim 1; Further advantageous embodiments of this aspect of the invention are the subject of the relevant subclaims.
- compositions conversion coatings in particular passivations, which not only have a black color, but significantly improve the corrosion resistance of the galvanized surfaces and, moreover, are excellent adhesion promoters for subsequent coatings.
- susceptibility to corrosion of zinc coatings in particular the formation of white rust on substrates, can be significantly reduced.
- composition according to the invention and the conversion or passivation layers produced with it enable a problem-free subsequent coating of the passivated zinc surface by electrocoating, in particular by cathodic dip coating (KTL), in particular compared to conventional conversion coatings significantly improved and uniform over the entire coated surface electrical conductivities can be achieved.
- KTL cathodic dip coating
- passivation is to be understood in particular as the reduction of the reactivity of metals, in particular of metallic surfaces, such as, for example, zinc or zinc-containing coatings.
- an iron compound is understood in particular to mean a chemical compound which contains the element iron (Fe).
- the composition is free of cobalt, nickel and / or chromium (VI) compounds.
- VI chromium
- the iron compound is usually a salt.
- salts in particular soluble salts
- liquid compositions in particular compositions in the form of aqueous solutions, a particularly rapid and complete conversion to the desired target compounds and thus a rapid passivation is possible.
- the salt is a purely inorganic salt.
- the salt is a nitrate, a chloride, a bromide, an iodide, a chlorate, a phosphite, a hypophosphite, a phosphonate, a bisphosphonate, a phosphate, a pyrophosphate, a carbonate or a sulfate, preferably a nitrate.
- the salt is a nitrate, a phosphite, a hypophosphite, a phosphonate, a bisphosphonate, a phosphate, a pyrophosphate, a carbonate or a sulfate, whereby the use of nitrates, in particular of iron ( III) nitrate, is preferred.
- the composition preferably contains the iron compound in amounts of 0.03 to 1.5% by weight, preferably 0.1 to 1% by weight, preferably 0.15 to 0.5% by weight, particularly preferably 0, 2 to 0.3 wt .-%, based on the composition.
- the phosphorus-containing compound is generally selected from hypophosphites, phosphites, phosphates and phosphonates and mixtures thereof and free acids, in particular hypophosphites, phosphites, phosphates, pyrophosphates, phosphonates, bisphosphonates and mixtures thereof and free acids.
- the phosphorus-containing compound is a phosphonate or contains a phosphonate
- the phosphonate is usually selected from the group of the primary and secondary alkyl phosphonates, in particular the primary alkyl phosphonates.
- the phosphorus-containing compound is a phosphate
- the phosphate is selected from monophosphates, diphosphates and / or polyphosphates or their free acids.
- the phosphorus-containing compound a monophosphate, in particular phosphoric acid, preferably orthophosphoric acid.
- the composition contains the phosphorus-containing compound in amounts of 0.01 to 0.7 wt .-%, preferably 0.05 to 0.5 wt .-%, preferably 0.10 to 0.20 wt .-%, particularly preferably 0.12 to 0.15 wt .-%, based on the composition contains.
- contents of phosphorus-containing compound in the abovementioned ranges iron phosphate or iron-phosphate-containing compounds, such as mixed zinc iron phosphates, for example, can be rapidly deposited on the galvanized surface in the course of a conversion treatment using acidic compositions.
- the further transition metal compound is generally present in the form of a salt, an oxide or an acid.
- the metals of the further transition metal compound in the form of cations, in particular complex cations or cationic complexes, anions, in particular complex anions or anionic complexes, oxides or free acids.
- the transition metals often as a cation, in particular, cationic complexes or complex cations can be used.
- a complex cation is, for example, vanadyl (VO 2+ ), which is preferably used in the context of the present invention in the form of its sulfate.
- the salt is a nitrate, a chloride, a bromide, an iodide, a chlorate, a phosphate, a carbonate or a sulfate, in particular a nitrate, a phosphate, a carbonate or a sulfate.
- halogen-free inorganic compounds are also preferred with respect to the further transition metal compound.
- the salt is a nitrate, a phosphate, a carbonate or a sulfate, preferably a nitrate or a sulfate.
- the transition metal of the further transition metal compound is in the form of an anion, in particular a complex anion or an anionic complex, in particular a complex anion.
- complex anions are permanganate as well as tungstates and molybdate.
- the transition metal of the further transition metal compound in the form of an oxide such as vanadium oxide (V 2 O 5 ), or an acid such as tungstic acid (HWO 4 ), is present.
- the further transition metal compound is selected from compounds of transition metals from the group of scandium, yttrium, lanthanides, the fifth (5th) group of the Periodic Table of the Elements, the sixth (6th) group of the Periodic Table the elements and mixtures thereof, preferably mixtures thereof.
- the groups of the Periodic Table of the Elements are numbered consecutively from group 1, the alkali metals, to group 18, the noble gases, in the context of the present invention according to IUPAC recommendation.
- the further transition metal compound is selected from compounds of metals of the group of lanthanides, vanadium, niobium, chromium, in particular chromium (III), molybdenum, tungsten and mixtures thereof, in particular lanthanides, vanadium , Chromium and their mixtures.
- the further transition metal is particularly preferably selected from cerium, vanadium, chromium and mixtures thereof, in particular mixtures thereof.
- a mixture of Compounds of cerium, vanadium and chromium, in particular chromium (III) used.
- the amount of other transition metal compounds having the composition within the scope of the present invention may also vary widely. Particularly good results are obtained when the composition comprises the further transition metal compound in amounts of 0.004 to 0.25% by weight, preferably 0.007 to 0.15% by weight, preferably 0.01 to 0.1% by weight, especially preferably 0.04 to 0.05 wt .-%, based on the composition contains. In the context of the present invention, it is therefore possible to obtain excellent improvements with regard to the corrosion resistance of the galvanized surfaces even with particularly low concentrations of transition metal compounds.
- the composition comprises at least one compound of an element from the group of scandium, yttrium and lanthanides.
- the further transition metal compound is selected from elements from the group of scandium, yttrium, lanthanides, the fifth period of the periodic table of the elements, the sixth period of the periodic table of the elements and mixtures thereof, in particular mixtures different transition metals are preferred.
- particularly good results are obtained when at least one compound of an element from the group of scandium, yttrium, and lanthanides is included in the composition.
- the compound of the group of scandium, yttrium, the lanthanides may be present in combination with elements of the fifth and sixth group of the Periodic Table of the Elements or may also be used as the sole transition metal compound, wherein a combination with elements of the fifth and sixth groups of the Periodic Table of the Elements is preferred.
- the element from the group of scandium, yttrium and lanthanides is selected from the group of lanthanum, cerium, neodymium, praseodymium, europium, erbium and mixtures thereof, in particular lanthanum, cerium, neodymium and mixtures thereof.
- the element from the group of scandium, yttrium and the lanthanides it is most preferred for the element from the group of scandium, yttrium and the lanthanides to be cerium.
- passivation layers can be obtained which not only have excellent properties with regard to the corrosion resistance of the zinc surfaces, but also have excellent adhesion promoter properties.
- the composition comprises a compound of an element from the group of scandium, yttrium and the lanthanides or their mixtures
- the composition comprises the compound of an element from the group of scandium, yttrium, lanthanides in amounts of 0, 0001 to 0.05 wt .-%, in particular 0.0005 to 0.025 wt .-%, preferably 0.001 to 0.015 wt .-%, preferably 0.002 to 0.01 wt .-%, particularly preferably 0.004 to 0.007 wt .-% , based on the composition contains.
- composition contains the compound of an element from the group of scandium, yttrium, the lanthanides or mixtures thereof in amounts of 0.005 wt .-%, based on the composition. Even if the composition comprises further transition metal compounds, in particular from the fifth and sixth group of the Periodic Table of the Elements, particularly good results are obtained if the composition comprises the element from the group of scandium, yttrium and lanthanides or mixtures thereof in the abovementioned Has quantities.
- the composition additionally contains at least one reducing agent.
- a reducing agent it is possible, without wishing to be bound by this theory, to deposit on the galvanized surface conversion or passivation layers of iron phosphate or zinc iron phosphate which contains small amounts of metallic iron, whereby the corrosion resistance of the zinc coating becomes clear is increased.
- composition in the context of the present invention contains a reducing agent
- the reducing agent is selected from the group of ascorbic acid, ascorbic acid derivatives, in particular ascorbic acid esters, hydrazine, sulfites and mixtures thereof, preferably ascorbic acid, ascorbic acid esters and mixtures thereof. Particularly good results are obtained in the context of the present invention, when L-ascorbic acid is used as the reducing agent.
- the composition contains the reducing agent in amounts of 0.01 to 2 wt .-%, in particular 0.02 to 1 wt .-%, preferably 0.05 to 0.75 wt .-%, preferably 0.10 to 0, 50 wt .-%, particularly preferably 0.15 to 0.25 wt .-%, based on the composition.
- the composition has a pH of less than 4. It has also proven useful if the composition has a pH of less than 3, preferably less than 2.
- the composition has a pH in the range of 0 to 4, in particular 0.5 to 3, preferably 1 to 3, preferably 1.3 to 1.8.
- the pH is adjusted in particular by at least one organic acid or inorganic acid, preferably at least one inorganic acid.
- the inorganic acid is preferably selected from the group of sulfuric acid, phosphoric acid, nitric acid or mixtures thereof.
- the pH is adjusted via phosphoric acid, wherein the phosphoric acid according to this preferred embodiment also forms the phosphorus-containing compound or a portion of the phosphorus-containing compound.
- the composition comprises a solvent or dispersion medium.
- composition comprises a solvent or dispersing agent
- the composition of the solvent or dispersing agent in amounts of 94 to 99.9 wt .-%, in particular 97 to 99.9 wt .-%, preferably 99 to 99.8 wt .-%, preferably 99.2 to 99.7 wt .-%, particularly preferably 99.4 to 99.6 wt .-%, based on the composition , contains.
- it is thus preferable to use highly dilute compositions which, however, even at a low exposure time to the galvanized substrate, lead to excellent conversion coatings or passivating coatings.
- the solvent or dispersant may be selected in the context of the present invention from organic solvents and water and mixtures thereof.
- the solvent or dispersant is or contains an organic solvent, it has proven useful if the organic solvent is selected from the group of alcohols, ketones, esters and mixtures thereof.
- the organic solvent is selected from the group of methanol, ethanol, 2-propanol, acetone, methyl ethyl ketone, ethyl acetate and mixtures thereof.
- the solvent or dispersant is water.
- water has the advantage that it is available in large quantities in a cost-effective manner and, moreover, it is of no concern either from environmental aspects or from the point of view of occupational safety.
- water is not flammable, so that can be dispensed with when using purely aqueous solutions to increased fire safety precautions.
- the composition according to the invention when the composition according to the invention is in the form of a concentrate, the composition usually has a pH of 0 to 3, in particular 0.2 to 2, preferably 0.5 to 1.5, preferably 0.9 to 1.3 ,
- composition in the form of a concentrate a compound of a metal from the group of scandium, yttrium, lanthanides or mixtures thereof in amounts of 0.01 to 0.1 wt .-%, in particular 0.03 to 0.08 wt .-%, preferably 0.04 to 0.06 wt .-%, based on the composition contains.
- the concentrated composition is usually diluted before use, especially with a solvent or dispersing agent.
- the concentrated composition in particular 1 part by weight of the concentrated composition, is provided with 1 to 99, in particular 2 to 50, preferably 3 to 40, in particular 4 to 20, preferably 5 to 15, parts by weight of solvent or dispersion medium in order to set the desired dilution ,
- Particularly good results are obtained in the context of the present invention when the concentrate, in particular 1 part by weight of the concentrate, is diluted with 9 parts by weight of solvent or dispersant.
- the substrate is for a duration of 0.1 to 300 seconds, in particular 0.5 to 200 seconds, preferably 1 to 120 seconds, preferably 10 to 100 seconds, particularly preferably 30 to 80 seconds , most preferably 50 to 70 seconds, is treated with the composition.
- Such short treatment times are sufficient to produce a conversion or passivation layer in sufficient thickness, which is why the inventive method is also suitable for large-scale industrial processes.
- the treatment of the substrate with the composition can be done in any suitable way. However, it has proven useful if the substrate is treated by dipping, spraying, knife coating or rolling, preferably dipping, with the composition.
- the substrate contains or consists of metallic iron or its alloys.
- the substrate comprises steel or consists of steel, in particular consists of steel.
- the substrate is preferably a steel sheet or a steel strip.
- the substrate is coated with zinc or zinc alloys, preferably zinc.
- the substrate is hot-dip galvanized and / or galvanized, preferably galvanized.
- conversion or passivation treatments are necessary and useful, since the coating in the context of hot-dip galvanizing or electrogalvanizing consists of elemental zinc or zinc alloys, which is not further protected from environmental influences.
- Galvanized zinc coatings with layer thicknesses in the range of 10 to 40 ⁇ m are significantly thinner than coatings which are obtained by hot-dip galvanizing and have a layer thickness of up to 200 ⁇ m. Due to the small layer thickness, it is important in the case of galvanically galvanized substrates to protect the comparatively thin zinc coating or zinc-containing coating from corrosion by means of a conversion or passivation layer. In addition, in particular galvanized galvanized substrates are often subjected to a further coating, in particular an electrocoating, with a decorative lacquer whose adhesion to the substrate would be deteriorated by white rust formation.
- the galvanized substrate is lightened before treatment with the composition, in particular by treatment with a whitening agent.
- a whitening agent is used in the context of the present invention, it has proven useful to use nitric acid as whitening reagent, preferably 1% nitric acid.
- the substrate is treated by dipping, spraying or rolling, preferably dipping, with the whitening reagent.
- the duration of the treatment with the whitening agent it has proven useful for the substrate to last for a period of 0.5 to 200 seconds, in particular 1 to 100 seconds, preferably 5 to 80 seconds, preferably 10 to 60 seconds preferably 20 to 40 seconds, is treated with the whitening agent.
- a cleaning, in particular degreasing, of the galvanized substrate can be carried out, in particular, whenever the galvanizing is temporally and / or spatially separated from the passivation.
- the galvanized substrate is preferably subjected to any cleaning step or process, but only rinsed, especially with demineralized water.
- the galvanized substrate is rinsed several times.
- the galvanizing, in particular the galvanizing, and the subsequent passivation are carried out in a continuous process or process.
- the substrate to be galvanized in particular a steel sheet, first degreased, especially degreased alkaline hot, preferably for a period of about 15 minutes.
- the substrate is preferably rinsed with water and then optionally stained with hydrochloric acid. Preferably followed by further rinsing with demineralized water.
- a pickling with strongly diluted hydrochloric acid is carried out before an acidic or alkaline galvanizing, which preferably takes place with a current density of 1.5 A / dm 2 .
- an acidic or alkaline galvanizing which preferably takes place with a current density of 1.5 A / dm 2 .
- the described first passivation layer in particular the dark or black colored passivation layer, preferably the black passivation, is applied to the substrate and the second passivation layer, which is obtainable from an aqueous passivating composition comprising at least one silane-modified silicate or a siloxane-modified silicate applied to the first passivation layer.
- a second passivation layer based on modified silicates achieves a significantly improved corrosion protection of a substrate provided with the passivation system; on the other hand, the dark passivation layer, in particular the black passivation, which is located directly on the substrate, is further advanced against mechanical damage protected.
- the dark passivation layer is therefore usually not destroyed in the case of superficial damage to the coating, so that the dark optics remain undisturbed.
- the passivation system is outstandingly suitable for improving the corrosion protection of passivated substrates and allows good adhesion of topcoats, in particular lacquer coats. If the coating, in particular the lacquer layer, is a coating applied by electrodeposition coating, in particular cathodic dip coating, it is preferred if only the black passivation, i. H. the passivation layer described above, and not the particular multilayer passivation system. In contrast, the passivation system is outstandingly suitable for passivating galvanized substrates, which are subsequently coated by spraying, knife coating, rolling, rolling or dipping.
- a silane-modified silicate or a siloxane-modified silicate here means a silicate, in particular a polysilicate, to which a silane or siloxane is bound by hydrolysis and condensation reaction.
- the attachment of the silane or siloxane radical usually takes place via Si-O-Si units.
- the composition for producing the second passivation layer has both compounds of silicates and silanes or siloxanes and optionally silicates and silanes or siloxanes.
- the silanes or siloxanes are typically bound to the silicate (s) by the hydrolysis and condensation reactions as covalent side chains.
- the silicate As far as the silicate is concerned, it may be selected from all suitable silicates. Usually, however, the silicate is selected from sodium, potassium, lithium and / or ammonium silicates, which are preferably in the form of aqueous solutions as so-called water glasses. Particularly preferred is the use of lithium silicate, in particular of lithium polysilicates, d. H. Lithium water glasses.
- the aqueous composition for producing the second passivation layer comprises at least one silane or siloxane or their reaction products.
- the addition of the silane or siloxane serves to increase the corrosion protection compared with the use of pure water glasses.
- Various silane compounds can be used together in a mixture.
- silane- or siloxane-modified silicate compounds used in the passivation composition it is advantageous to use an epoxy-functional, phenoxy-functional, vinyl-functional or amino-functional silane.
- siloxanes, ie oligomers or polymers, of the siloxanes mentioned above and below it is also possible to use the siloxanes, ie oligomers or polymers, of the siloxanes mentioned above and below.
- alkylalkoxysilanes preferably mono-, di- or trialkylalkoxysilanes, are individually or in mixture in combination with silicates suitable to build up a corrosion-protective coating and to protect the first passivation layer, ie the black passivation from damage.
- silanes which have at least one Si-C bond, ie a bond between a silicon and a carbon atom.
- Different silanes can be used together in a mixture.
- Particularly suitable silanes are methacryloxymethyltrimethoxysilane, methacryloxymethyltriethoxysilane, 3-aminopropylmethyldimethoxysilane, 3-aminopropyltriethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane and 3-mercaptopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, N- (2 Aminopropyl) -3-aminopropyltrimethoxysilane, N-cyclohexyl-3-aminopropyltrimethoxysilane, N-cyclohexylaminomethyltriethoxys
- Silane or siloxane and silicate are used in aqueous solution, preferably in the following proportions: Silane or siloxane can, based on the total amount of silicate used for the hydrolysis and / or condensation, in an amount of 1 wt .-% to 99 wt. -% are used.
- Silane-modified or siloxane-modified silicate compounds containing only small amounts of silane or siloxane, z. B. up to 20 wt .-%, a significantly improved corrosion protection.
- silane or siloxane and silicate are each advantageously used in a weight ratio of from 0.1: 1 to 2.5: 1, preferably from 0.4 to 1: 1.
- the silane or siloxane can be used as a single compound or as a mixture of silanes or siloxanes, the same applies to the silicate, wherein the use of lithium silicate is preferred, both individually and in a silicate mixture.
- the solids content of the silane-modified or siloxane-modified silicate passivation composition is usually between 1 and 70% by weight.
- the solids content is advantageously between 1 and 50% by weight, particularly advantageously between 2 and 40% by weight.
- the silane is preferably used as the monomer, but it is also possible to use an oligomer, ie, siloxane, or a mixture of silane and siloxane can be hydrolyzed and / or condensed in the presence of a silicate or a mixture of silicates.
- silane-modified silicates by hydrolysis or condensation can also be carried out in such a way that organic oligomers or polymers are used which have silyl groups.
- silicates in particular lithium polysilicate
- an alkaline pH usually being in the range from pH 9 to pH 12.
- the silane or siloxane is added and bound by hydrolysis and condensation reactions to the silicate.
- the composition required for the second passivation layer is obtained by hydrolysis and condensation of silanes or siloxanes, preferably silanes, and silicate in alkaline solution and subsequent acidification.
- silane- or siloxane-modified silicate solutions for passivation have improved properties when the solution has an acidic pH.
- silicates especially water glasses, which are hydrolyzed or condensed in the alkaline with a silane or siloxane or mixtures thereof, are acidified to a pH of 7 or less, without causing the precipitation of silicates, especially water glass. This is particularly evident when using lithium silicate or lithium polysilicate and when using a mixture of waterglasses containing lithium silicate or lithium polysilicate.
- the passivation composition which in the alkaline by hydrolysis and / or Condensation of the silane or siloxane produced silicate or siloxane-modified silicate compound contains in admixture with acid, can be used at pH values of pH 7 or lower, typically at acidic pHs of a maximum of pH 6 or up to pH 5 as an effective corrosion protection coating become.
- Acidification preferably sets a pH value between 2 and 4, which can be reached and maintained without precipitation or flocculation of the silane- or siloxane-modified silicate compound.
- the setting of a pH of 7 or less is preferably carried out by adding acid to the aqueous alkaline solution which contains completely or partially hydrolyzed or condensed silane- or siloxane-modified silicate compounds.
- the pH can be adjusted with inorganic or organic acids or with a mixture of acids.
- the pH after adding acid is preferably adjusted to a value between pH 2 and pH 5.
- Acids are preferably used for acidification, which contain phosphorus, such as. As diphosphoric acid, phosphonic acids or di-phosphonic acids or a mixture of these acids. It is advantageous z. B.
- inorganic acids such as nitric acid or sulfuric acid may be used, but also organic acids such as e.g. Acetic, acrylic, oxalic, citric, fumaric, benzoic, succinic, maleic, salicylic, aminosalicylic, nicotinic, formic, malic, tartaric, ascorbic, propionic, lactic, phthalic, acids.
- the common hydrolysis and condensation of silicates and silanes or siloxanes in aqueous solution is preferably carried out at a pH equal to or greater than 9, the formation of the silane-modified or siloxane-modified silicates.
- the hydrolysis may optionally be continued after the optional acidification to a pH equal to or less than 7.
- the hydrolysis and condensation in the alkaline generally proceeds under the following conditions:
- the hydrolysis and condensation takes place at room temperature, by slow addition, usually over several hours, up to a maximum of 12 hours, of the silane or siloxane, preferably of the silane, to the silicate and with constant stirring. After completion of the addition is advantageously still stirred for some time.
- the reaction can take place over a period of 1 to 48 hours. Further stirring after completion of the hydrolysis or condensation is also carried out for at least 1 hour, but can, for. B. to improve the application properties and continue for up to 24 hours.
- a silane- or siloxane-modified silicate in a first stage as described above in a second stage by further reaction with a tetraalkoxysilane, for.
- tetramethoxysilane is further modified.
- the further modification of the already silane or siloxane-modified silicate is carried out to z. B. to achieve one or more of the following effects:
- the molecular weight is increased, the crosslinking density is increased and / or the reactivity is increased.
- the subsequent hydrolysis with a tetraalkoxysilane takes place under the same conditions as described here in connection with the first stage of the silane modification or the siloxane modification.
- the acidification is usually also at room temperature.
- the completely or partially hydrolyzed and / or condensed silicate-silane or siloxane mixture, the acid or the acid mixture is added slowly with constant stirring; also the acidification can take 1 to 10 hours.
- the pH is constantly monitored and the addition is stopped when the desired pH is reached. Even after the acidification is still advantageous for some time for 1 to 24 hours further stirred to improve the application properties.
- alkaline silane-silicate or silane-silicate hydrolyzate up to 6 months, advantageously up to 3 months and only then acidify. It is thus possible to decouple the production of acidified, wholly or partially alkaline hydrolysed or condensed silane or siloxane-modified silicates in so far as the acidification can take place without loss of quality offset in time. It is also available after a storage period of 3 or 6 months and only then acidification a hydrolyzate or condensate with excellent corrosion protection properties obtained.
- aqueous acidic compositions can be provided which are low in volatile organic compounds (low in VOCs) or which are free of volatile organic compounds (VOC-free).
- the liberated by the hydrolysis alcohols can, for example, by ultramembrane filtration or reverse osmosis, but also by distillation, for. B. vacuum distillation can be removed.
- Typical aqueous alkaline or acidified compositions for passivating metallic substrates contain at most 1% by weight of alcohol, preferably at most 0.3% by weight of alcohol.
- the removal of the alcohol also promotes the hydrolysis or condensation reaction of the silane or of the silane with the silicate.
- the passivation composition comprising a silane- or siloxane-modified silicate has one or more titanate and / or zirconate compounds.
- the titanate and / or zirconate compound may be hydrolyzed or condensed with the silane or siloxane either in the presence of the silicate or previously in a reaction only between the silane and the titanate and / or zirconate compound. If the titanate and / or zirconate compound is completely or partially hydrolyzed or condensed in advance with the silane or siloxane, this can be achieved, for example, by B. take place as in the US 5,849,110 disclosed.
- the titanate and / or zirconate compound is added in the presence of the silicate, this can be done either already in the alkaline hydrolysis or only after the acidification.
- the titanate and / or zirconate compound is incorporated less into the silane- or siloxane-modified silicate skeleton, the later it is added; the incorporation is therefore the lowest if the titanate and / or zirconate compound is added only after the acidification of the silane- or siloxane-modified silicate compound, especially if the hydrolysis or condensation is usually largely completed at this time.
- the titanate and / or zirconate is in the form of nanoparticles.
- the formation of a covalent bond is also possible between the titanate and / or zirconate compound and the silicate possible, comparable to the covalent bond between the silane or siloxane and the silicate.
- a covalent bond to silicate or siloxane groups bonded to the silicate is also possible.
- the resulting polymer thus preferably has in side chains in simplified representation the structural elements "water glass Si-O-Ti-R" or “water glass Si-O-Zr-R", wherein the same letters have the same meaning as stated above and where Ti is titanium and Zr is zirconium.
- titanates and zirconates are monoalkyltrialkoxytitanate, Dialkyldialkoxytitanate, Trialkylmonoalkoxytitanate and Tetraalkoxytitanate such.
- the titanium compound, the zirconium compound or mixtures of titanium, zirconium or of titanate and zirconium compounds is preferably mixed with the silane or siloxane at room temperature.
- this mixture typically: silane / siloxane, titanates, zirconates
- this mixture in lithium polysilicate or another silicate or a mixture of silicates is incorporated dropwise with stirring, stirred for some time and then acidified.
- the addition of the titanium or zirconium compound, typically titanate, zirconate, or the mixture of these additives, can be carried out after acidification at room temperature. This is also added dropwise with stirring and then stirred for a further 1 to 24 hours.
- the preparation of the second Passivi mecanicszusammens with mixtures of silanes or siloxanes and titanates and / or zirconates, but also with Among other things, mixtures of silicates can serve to adjust the crosslinking density of the passivation layer which is produced on the metallic substrate.
- the crosslinking density of the passivation layer and its strength, the z. B. can be influenced by the solids content of the passivation composition, influence the corrosion property of the deposited on the metallic substrate and dried passivation.
- a higher crosslinked film can offer good corrosion protection even with a lower film thickness
- composition comprising silane- and / or siloxane-modified silicates contains additives which, for. B. improve the storage stability, the processing properties or the anti-corrosive effect of the applied coating.
- additives can be added both during the alkaline hydrolysis and during or after the optional acidification. Especially preferred is the addition of additives after acidification.
- Typical additives are catalysts, wetting agents, corrosion inhibitors, stabilizers and defoamers. Individual additives are explained in more detail below in their effect in the composition:
- metal-oxygen compounds of the metals strontium, molybdenum, vanadium, titanium, zirconium, manganese and / or tungsten in the aqueous acidic passivation composition are used as corrosion inhibitors.
- salts or oxides of the abovementioned metals, vanadates, molybdate, titanates, zirconates, manganates, salts and oxides of strontium and their polycondensates in particular potassium orthovanadate, potassium metavanadate, sodium orthovanadate, sodium metavanadate , Sodium tungstate, sodium paratungstate, vanadyl sulfate and vanadium pentoxide, as well as sodium molybdate and potassium molybdate.
- surface-active substances are used.
- a phosphonic acid or a mixture of phosphonic acids is or are used as surface-active substances.
- organic phosphonic acids for example (1-hydroxyethane-1,1-diyl) biphosphonic acid, 2-phosphonobutanel 1,2,4-tricarboxylic acid, aminotrimethylenephosphonic acid, ethylenediamine tetramethylenephosphonic acid, hexamethylenediamine tetramethylenephosphonic acid, Hydroxyethylaminodimethylen-phosphonic acid, 2-phosphonobutane-1,2,3-tricarboxylic acid, Bishexamethylentriaminpentamethylenphosphonklare or Diethylentriaminpentamethylenphosphonklare or mixtures thereof.
- salts of phosphonic acid may prove advantageous.
- These salts dissociate in the aqueous, acidic passivating composition so that the phosphonates are available as surfactants.
- Phosphonic acids and their derivatives can also be advantageously used in conjunction with vanadium and tungsten compounds in acidic aqueous compositions.
- the use of phosphonic acid or phosphonates has proved to be a surface-active substance.
- the addition of phosphonates allows faster acidification or acidification with less acid.
- a combination of phosphonates and phosphoric acid proves to be suitable for the preparation of passivation compositions having good corrosion properties.
- composition according to the invention or the method according to the invention are also suitable for use in a coating system, in particular a dark-colored coating system comprising a passivation layer or a passivation system, each as described above, and at least one lacquer layer.
- the above-described, in particular dark colored passivation layer not only improves the corrosion protection of the substrate, but also ensures improved adhesion of the paint layer applied by electrocoating and a uniform and uniformly thick paint layer. If the lacquer layer is applied to the substrate by means of electrodeposition coating, in particular cathodic dip coating, then it is preferred if only the dark-colored or black passivation layer described above is applied to the substrate and not the passivation system.
- the passivation system is preferred because it allows a further markedly improved corrosion protection and protection of the black passivation layer from mechanical stress.
- FIG. 1 a schematic representation of a coating system 1 obtainable with the composition according to the invention or the method according to the invention, which is applied to a galvanized metal substrate 2, in particular a galvanized steel sheet.
- the coating system 1 has a passivation layer 3, which is applied directly to the galvanized substrate 2.
- the passivation layer 3 is preferably in the form of a black passivation and protects the galvanized metallic substrate 2 against corrosion, in particular against white rust formation.
- passivation layer 3 has excellent adhesion-promoting properties.
- a cover layer 4 is applied, which is preferably applied to the passivation layer 3 in the form of a cathodic dip coating (KTL coating).
- the galvanizing of the steel sheets and the optionally following black passivation or phosphating of the galvanized surfaces are carried out in a process sequence. Before galvanizing, the steel sheets are degreased and cleaned to allow good adhesion of the zinc coating to the steel sheets.
- Both acidic and alkaline galvanic zinc plating are performed at current densities of 1.5 A / dm 2 .
- the steel sheets are optionally passivated, either by black passivation obtainable according to the invention or by phosphating with Gardobond® 26SW42OC.
- passivation compositions according to the invention with the components listed in Table 1 are prepared in the form of a concentrate.
- compositions shown in Table 1 are diluted to 10% of the original concentration by adding 9 parts by weight of water. With these diluted passivation compositions, a part of the steel sheets is then black passivated.
- Table 2 Process sequence of galvanizing and passivation step duration temperature No. description 1 Alkaline hot degreasing 15 minutes 65 ° C 2 do the washing up 30 sec RT 3 do the washing up 30 sec RT 4 Pickling HCl 10 sec RT 5 do the washing up 30 sec RT 6 do the washing up 30 sec RT 7 Electrolytic degreasing 4 min RT 8th do the washing up 30 sec RT 9 do the washing up 30 sec RT 10 Dappling with 30 sec RT 0.3% hydrochloric acid 11 acid galvanizing or 30 min 40 ° C (sour) alkaline galvanizing RT (alkaline) 12 do the washing up 30 sec RT 13 do the washing up 30 sec RT 14 Brightening with 30 sec RT 1% nitric acid 15 do the washing up 30 sec RT 16 Passivation / phosphating 60 sec RT 17 do the washing up 30 sec RT 18 do the washing up 30 sec RT 19 do the washing up 30 sec RT
- the galvanized and optionally passivated steel sheets are then subjected to a cathodic dip coating with a black paint.
- the layer thickness is about 11 microns.
- the exact deposition conditions, in particular the deposition times and the applied voltages, and the Layer thicknesses are shown in Table 3. After completion of the deposition, the paints are baked at 175 ° C for 20 minutes.
- Table 3 Separation parameters and layer thicknesses of dipcoats substratum Separation parameters / layer thickness alkaline galvanized (comparative) 31 ° C, 160 V, 30 s / 10 - 11 ⁇ m Zinc plated (comparison) 31 ° C, 160 V, 30 s / 10 - 12 ⁇ m alkaline galvanized + black passivated (required) 31 ° C, 160 V, 60 s / 10 - 11 ⁇ m acid-zinc plated + black passivated (required) 31 ° C, 160 V, 60 s / 10 - 11 ⁇ m alkaline galvanized + phosphated 1 (comparative) 31 ° C, 160 V, 60 s / 10 - 11 ⁇ m Zinc-plated + phosphated 1 (comparative) 31 ° C, 240 V, 60 s / 10 - 11 ⁇ m 1 : Gardobond® 26SW42OC
- the steel plates provided with a cathodic dipplate coating are subsequently subjected to a stone impact test.
- the results of the stone impact test are exemplary in the FIGS. 2 to 8 shown.
- FIG. 2 a comparison between an inventive black passivated (left), an untreated (center) and a phosphated (right) sheet, which were previously each galvanized alkaline, with black KTL coating after stone impact test. It can be seen that in the case of the untreated, galvanized sheet, most of the flaking and shiny metallic areas are exposed by exposing the zinc layer.
- the passivation and bonding agent layer in the form of a phosphating having alkaline galvanized sheet with KTL coating shows after stone impact test in comparison to the untreated sheet significantly lower flaking of the KTL coating, what the adhesion-promoting properties the phosphating is due.
- the invention black passivated alkaline galvanized sheet (left) with KTL coating shows by stone chip test compared to the phosphating a significantly improved image again. In particular, both the numbers of Lackabplatzept or defects as well as the number of shiny metallic areas compared to the phosphated sheet again significantly reduced.
- FIG. 3 a comparison between an inventively black passivated (left), an untreated (center) and a phosphated (right) steel sheet, which were each zinc-plated, with KTL coating after stone impact test.
- the untreated galvanized steel sheet shows the greatest number of damages in the lacquer layer as well as in visible shiny metallic areas.
- the passivated by phosphating steel shows significantly less flaking or defects of the paint layer and shiny metallic sites due to exposure of the zinc layer, which - as in the alkaline galvanized and phosphated sheet - is due to the adhesion-promoting effect of phosphating.
- the sheet with the black passivated surface according to the invention shows by far the lowest number of shiny metallic areas. This is, as already explained above in connection with alkaline galvanizing, attributable on the one hand to the good adhesion-promoting properties of the passivation layer obtainable according to the invention and, on the other hand, to the dark coloration of the passivation layer obtainable according to the invention, which makes the flaking in the KTL coating clearly less noticeable.
- FIG. 4 in 30x magnification a section of the in Fig. 2 illustrated alkaline galvanized, but otherwise untreated steel sheet after KTL coating and stone impact test. From the enlarged picture It becomes clear that any defect in the cathodic dipplate coating leads to shiny metallic spots in the surface, as the cathodic dipplate coating is applied directly to the galvanized surface.
- Fig. 5 shows in 30x magnification a section of the already in Fig. 2 illustrated alkaline galvanized and phosphated steel sheets after KTL coating and stone impact test. It can be seen that due to the adhesion-promoting properties of the phosphating significantly less flaking and thus significantly less shiny metallic surfaces are visible on the surface in comparison to the untreated and alkaline galvanized steel sheet according to Fig. 4 ,
- Fig. 6 shows in 30x magnification that already in Fig. 2 represented, according to the invention black passivated alkaline galvanized steel sheet after KTL coating and stone impact test.
- Fig. 7 also shows in 30x magnification another section of the already in Fig. 2 represented according to the invention black passivated and alkaline galvanized steel sheet after KTL coating and stone impact test.
- FIGS. 6 and 7 clearly shows that the black passivation obtainable according to the invention on the one hand the number of flaking, ie the paint defects, compared to a non-galvanized steel sheet, as in Fig. 4 shown, is significantly reduced and on the other hand, even when flaking the number of shiny metallic sites is significantly reduced or the individual areas in which the galvanization are exposed, are significantly reduced.
- Fig. 8 Finally, a section of an alkaline-galvanized and inventively black passivated steel sheet after black KTL coating and stone impact test is shown in 100 times magnification. It turns out that part of the KTL coating has flaked off due to the rockfall and that the underlying passivation layer and the zinc layer are recognizable. It can be clearly seen that only a very small part of the area in which the KTL coating has flaked, shines metallic due to exposure of the zinc coating. The much larger part of the chipped area is covered by the black passivation, so that the damage of the cathodic dip-paint coating is much less noticeable.
- the black passivation is applied to a steel sheet as described above under 1. using the composition 6 according to Table 1 for the black passivation.
- Another passivation composition based on an aqueous solution of a silane-modified silicate is applied to the black passivation.
- the aqueous passivation solution based on a silane-modified silicate used is shown in Table 4 as composition 15.
- Table 4 Passivation solution with silane-modified silicate composition 15 component Wt .-% N- [3- (trimethoxysilyl) propyl] -ethylenediamine 20 vinyltrimethoxysilane 1 Lithium polysilicate (23%) 10 Phosphonic acid (15%) 1.5 water 67.5
- lithium polysilicate is initially introduced in water, whereby a strongly basic pH is established.
- the silanes are then added dropwise with stirring over a period of 3 hours and stirred after completion of the addition for a further 3 hours.
- the alcohol released in the hydrolysis is removed by distillation, so that the hydrolyzate has an alcohol content of less than 0.3 wt .-%.
- the phosphoric acid is added dropwise over a period of 3 hours until a pH of 3 is reached and stirred for a further 3 hours.
- the passivation composition thus prepared is knife-coated at a layer thickness of 100 ⁇ m onto the black passivation and the passivation composition is dried at room temperature.
- the passivated steel sheet is subjected to a salt spray test in accordance with DIN EN ISO 9227.
- the results of the salt spray test are shown in Table 5 below.
- Table 5 Comparison of the corrosion resistance of the multilayer passivation system obtainable according to the invention and a passivation layer obtainable according to the invention galvanizing black passivation Silane silicate passivation First WR 1 [h] First RR 2 [h] Composition no. Concentration [% by weight] Composition no.
- the passivation system obtainable according to the invention has a significantly improved corrosion protection compared to the black passivation obtainable according to the invention.
- the salt spray test in accordance with DIN EN ISO 9227 shows galvanized steel sheets treated with the black passivation according to the invention, first white rust after 2 to 4 hours, while on galvanized steel sheets treated with the passivation system obtainable according to the invention, first white rust only after 24 to 48 hours observed.
- first red rust is formed on the substrates coated with the passivation system obtainable according to the invention only after more than twice the time in comparison to substrates which are coated exclusively with the black passivation obtainable according to the invention.
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Claims (12)
- Composition de passivation, en particulier de passivation noire, de surfaces galvanisées ou pourvues de revêtements contenant du zinc comprenant(a) au moins un composé du fer en des quantités allant de 0,01 à 3 % en poids,(b) au moins un composé contenant du phosphore en des quantités allant de 0,01 à 2 % en poids et(c) au moins un autre composé de métal de transition en des quantités allant de 0,001 à 0,5 % en poids, chacune par rapport à la composition,la composition étant exempte de composés du cobalt, du nickel ou du chrome(VI),
la composition ayant un pH inférieur à 4, et
l'autre composé de métal de transition étant choisi parmi les composés de métaux de transition du groupe du scandium, de l'yttrium, des lanthanides, du cinquième (5ème). groupe du tableau périodique des éléments, du sixième (6ème) groupe du tableau périodique des éléments et leurs mélanges. - Composition selon la revendication 1, caractérisée en ce que le composé du fer est un sel.
- Composition selon la revendication 2, caractérisée en ce que le sel est un sel purement inorganique.
- Composition selon la revendication 2 ou 3, caractérisée en ce que le sel est un nitrate, un chlorure, un bromure, un iodure, un chlorate, un phosphite, un hypophosphite, un phosphonate, un bisphosphonate, un phosphate, un pyrophosphate, un carbonate ou un sulfate.
- Composition selon l'une quelconque des revendications précédentes, caractérisée en ce que la composition contient le composé du fer en des quantités allant de 0,03 à 1,5 % en poids, de préférence de 0,1 à 1 % en poids, préférentiellement de 0,15 à 0,5 % en poids, d'une manière particulièrement préférée de 0,2 à 0,3 % en poids, par rapport à la composition.
- Composition selon l'une quelconque des revendications précédentes, caractérisée en ce que le composé contenant du phosphore est choisi parmi les hypophosphites, les phosphites, les phosphates et les phosphonates ainsi que leurs mélanges et leurs acides libres.
- Composition selon l'une quelconque des revendications précédentes, caractérisée en ce que la composition contient le composé contenant du phosphore en des quantités allant de 0,01 à 0,7 % en poids, de préférence de 0,05 à 0,5 % en poids, préférentiellement de 0,10 à 0,2 % en poids, d'une manière particulièrement préférée de 0,12 à 0,15 % en poids, par rapport à la composition.
- Composition selon l'une quelconque des revendications précédentes, caractérisée en ce que la composition contient l'autre composé de métal de transition en des quantités allant de 0,004 à 0,25 % en poids, de préférence de 0,007 à 0,15 % en poids, préférentiellement de 0,01 à 0,1 % en poids, d'une manière particulièrement préférée de 0,04 à 0,05 % en poids, par rapport à la composition.
- Composition selon l'une quelconque des revendications précédentes, caractérisée en ce que l'autre composé de métal de transition comprend au moins un composé d'un élément du groupe du scandium, de l'yttrium, des lanthanides ou leurs mélanges.
- Procédé de passivation noire de substrats galvanisés (2), caractérisé en ce qu'un substrat galvanisé est traité avec une composition comprenant(a) au moins un composé du fer,(b) au moins un composé contenant du phosphore et(c) au moins un autre composé de métal de transitionla composition étant exempte de composés du cobalt, du nickel ou du chrome(VI),
la composition ayant un pH inférieur à 4, et
l'autre composé de métal de transition étant choisi parmi les composés de métaux de transition du groupe du scandium, de l'yttrium, des lanthanides, du cinquième (5ème). groupe du tableau périodique des éléments, du sixième (6ème) groupe du tableau périodique des éléments et leurs mélanges. - Procédé selon la revendication 10, caractérisé en ce que le substrat (2) est traité avec la composition pendant une période de 0,1 à 300 secondes, en particulier de 0,5 à 200 secondes, de préférence de 1 à 120 secondes, préférentiellement de 10 à 100 secondes, d'une manière particulièrement préférée de 30 à 80 secondes, plus préférablement 50 à 70 secondes.
- Procédé selon la revendication 11, caractérisé en ce que le substrat (2) est traité avec la composition par trempage, pulvérisation, revêtement à la racle ou au rouleau, de préférence par trempage.
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EP17181407.2A EP3428314B1 (fr) | 2017-07-14 | 2017-07-14 | Composition et procédé de passivation de composants galvanisés |
ES17181407T ES2765816T3 (es) | 2017-07-14 | 2017-07-14 | Composición y procedimiento para pasivar componentes cincados |
DK17181407.2T DK3428314T3 (da) | 2017-07-14 | 2017-07-14 | Sammensætning og fremgangsmåde til passivering af forzinkede dele |
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DE102004001945A1 (de) | 2004-01-14 | 2005-08-11 | Ina-Schaeffler Kg | Schwarzpassivierung von Zink- oder Zinklegierungsoberflächen |
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Title |
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KAZUYUKI UMETSU ET AL: "Effect of ligands on the redox reaction of metal ions and the use of a ligand buffer for improving the end-point detection in the potentiometric titration of vanadium(V) with iron(II).", ANALYTICAL SCIENCES, vol. 7, no. 1, 1 January 1991 (1991-01-01), JP, pages 115 - 118, XP055593929, ISSN: 0910-6340, DOI: 10.2116/analsci.7.115 * |
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