EP3423627B1 - Cylinder paper machine - Google Patents
Cylinder paper machine Download PDFInfo
- Publication number
- EP3423627B1 EP3423627B1 EP17706774.1A EP17706774A EP3423627B1 EP 3423627 B1 EP3423627 B1 EP 3423627B1 EP 17706774 A EP17706774 A EP 17706774A EP 3423627 B1 EP3423627 B1 EP 3423627B1
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- EP
- European Patent Office
- Prior art keywords
- vat
- inlet
- paper machine
- suspension
- machine according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000725 suspension Substances 0.000 claims description 60
- 239000000835 fiber Substances 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 230000002706 hydrostatic effect Effects 0.000 claims description 2
- 239000000123 paper Substances 0.000 description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 5
- 230000007704 transition Effects 0.000 description 5
- 239000006260 foam Substances 0.000 description 4
- 230000002411 adverse Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000005087 leaf formation Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F9/00—Complete machines for making continuous webs of paper
- D21F9/04—Complete machines for making continuous webs of paper of the cylinder type
- D21F9/043—Complete machines for making continuous webs of paper of the cylinder type with immersed cylinder
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/04—Head boxes of cylinder machines
- D21F1/043—Head boxes of cylinder machines with immersed cylinders
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F11/00—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines
- D21F11/06—Processes for making continuous lengths of paper, or of cardboard, or of wet web for fibre board production, on paper-making machines of the cylinder type
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D1/00—Methods of beating or refining; Beaters of the Hollander type
- D21D1/20—Methods of refining
- D21D1/40—Washing the fibres
Definitions
- the invention relates to a paper machine for the production of paper, the paper machine having a machine-wide pulp suspension feed, a trough with a DC rotary sieve rotating therein, a trough inlet and a nonwoven removal device.
- Such paper machines are known, in particular for the production of security papers and banknote papers with watermarks and / or security threads.
- paper machines with DC rotary sieves are still occasionally in use on older machines for the production of cardboard or paperboard.
- An example of such a prior art paper machine is described below.
- the known paper machines of this type have this disadvantage that they work without a defined headbox.
- the course of the flow is essentially determined by the open surface of the trough.
- Such paper machines are known in the art, for example from US 2 243 773 A , of the GB 392 467 A , of the US 2 051 233 A and the US 2,191,999 A known.
- Negative velocity gradients that is, delays in the flow velocity, disadvantageously arise in the trough feed, although reverse flow or standing suspensions may also occur. Such areas adversely affect the flocculation state of the suspension and thus adversely affect the formation of the formed sheet.
- Speed is also when introducing security threads to problems. These must be placed very precisely in the formed paper. As the flow rate increases, positionally accurate embedding of the threads in the suspension becomes increasingly problematic due to cross flows occurring. The thread can oscillate uncontrollably, which makes the placement in the formed paper less accurate.
- a further problem is that the fiber orientation and thus the longitudinal or transverse ratio of the sheet strength properties (eg tear length, tear propagation resistance, etc.) develop unfavorably.
- the aim of the present invention is to improve the flow conditions in the trough so that no negative velocity gradients, no backflow or dead zones between the flow entering the trough and the transition into the channel, formed from trough and round screen arise. Furthermore, the invention allows an adaptation of the speed at the transition into the channel regardless of the geodesic level in the trough. In this way, the speed of paper production, which is in the prior art at 30-100 m / min, with the same screen cylinder diameter can be significantly increase. Furthermore, the accuracy of the positioning of security threads should be increased even at higher speeds of paper formation.
- Fig. 1 shows a paper machine according to the prior art.
- the paper machine essentially comprises a trough 1 with a circular sieve 2 running therein with the direction of rotation 3.
- the suspension which consists essentially of water, paper fibers and various additives, via the cross-flow distributor 5, a turbulence insert 6 and the inlet nozzle 7 out into the trough inlet 8 and passes from there via the trough channel inlet 9 in the flow direction 10 in the channel 11, which is formed between the round screen 2 and the trough 1.
- the cross-sectional ratio between trough channel inlet 9 and trough channel outlet 12 can be changed by adjusting the position of the circular sieve axis 13.
- the direction of rotation 3 of the round screen 2 and the flow direction 10 of the pulp suspension is rectified.
- the suspension mirror A2 By constant inflow of the suspension is formed in the trough inlet 8 of the suspension mirror A1, while in the interior of the round screen 2, the suspension mirror A2 prevails.
- the difference in pressure caused by the difference in height causes the flow of the liquid constituent of the suspension into the interior of the round screen and the corresponding deposition of a fibrous web on the surface of the round screen.
- the fibrous web is removed by a web removal device 14, which here consists of a couch roll 15 and a take-off web 16.
- a web removal device 14 which here consists of a couch roll 15 and a take-off web 16.
- the couch roll 15 is preceded in this embodiment, a so-called Eisseur 17, which serves to equalize the leaf formation.
- Eisseur 17 By embossing or other watermark inserts on the round screen 2 watermarks can be provided.
- Residual suspension which flows over the trough channel outlet 12, can be withdrawn via the outlet 18 and recycled.
- suspension mirror A1 in the trough inlet 8 is limited in its vertical position by the diameter of the round screen 2 and the position of the couch roll 15. Therefore, the differential pressure between A1 and A2 can not be increased arbitrarily. This limits the speed of the paper machine.
- Fig. 2 shows a simplified example of a paper machine according to the invention, wherein like reference numerals have the same meaning.
- the devices such as couch roll 15, Vliesab fortunevoriques 14 and Eisseur 17 are not shown, but the same as in Fig. 1 can be arranged.
- the trough inlet 8 has a flow-guiding device 20.
- This comprises a covering the liquid level and the suspension flow continuously accelerating in the trough channel inlet 9 guiding cover 19.
- the cover 19 comprises a rigid upper lip 21 bent downwards at the end, and subsequently a flexible skirt 22, which is arranged or can be arranged adjacent to the round screen 2.
- This flow guide extends over the entire length of the round screen 2, as far as it is acted upon by the pulp suspension and is sealed to the end wall of the trough.
- the angular position of the cover 19 to the inflow into the channel 11 is adjustable and changeable by a hinge 23. Furthermore, the position of the skirt 22 on the upper lip 21 is adjustable by a locking device 24. By this adjustment, the pulp suspension feed 4 can be adapted to the other conditions, such. B. to changed diameter of the round screen. Furthermore, the upper lip 21 is fixed with its pivot joint 23 on a sliding plate 25 which is displaceable and attached to the tray inlet to adjust the distance to the round screen 2 can. With the displaceability of the skirt 22 relative to the upper lip 21, it is also possible to adjust the apron protrusion.
- the apron is attracted by the round screen by the pressure difference between the pressure inside the round screen 2 and the pressure in the tray inlet 9, whereby the sealing effect is created. Due to the lateral sealing of the upper lip 21 and the skirt 22 to the side trough wall is located in the formed from the upper lip 21 (with skirt 22) and cylinder mold Rundsieb-apron gusset 41, no pulp suspension. There is thus no suspension mirror A1 in this gusset. A1 is in Fig. 2 represented as a theoretical level by dashed lines.
- This theoretical level corresponds to the pressure generated by the feed pump in the inlet channel (nozzle). As the pressure in the nozzle increases, so does the theoretical level (also over the trough edge).
- the upper contour of the upper lip 21 ensures that, despite the laying of the attachment point (locking device 24), a sufficient gusset is formed.
- This gusset is required for the introduction of so-called window threads. Window threads are only incompletely covered and embedded by fibers on the side facing the sieve. The thread is partially covered by fibers on this side. To achieve this, the thread is brought to the screen already before the first dewatering point of the round cylinder. The support point of the thread is therefore in the gusset in front of the contact point of the skirt 22 in the gusset. The thread is only partially washed by the suspension.
- Fig. 2 and Fig. 2a is also the arrangement of a guide tube 26 located, which serves a thread z. B. to embed a metallized security thread made of plastic in the fibrous web to be formed.
- the arrangement of the guide tube or a juxtaposed series of such guide tubes is based on the Fig. 3 described.
- Fig. 3 and 4 show this arrangement of the guide tube 26, which is fixed in this embodiment, for example, only in a ball joint 27, whereby the position of the guide tube 26 is adjustable.
- the ball joint 27 is mounted in a sealing plate 28 which is displaceable in the horizontal direction to allow the lateral adjustment (transverse to the web) of the position of the guide tube 26.
- the guide tubes 26 can also be oscillated via an external drive, if such an offset of the securing thread of ⁇ 2 mm to ⁇ 15 mm in the paper web is desired.
- Fig. 3 is still the hinge 23 and the displacement plate 25 is shown, which is fastened on a machine-fixed construction element 29 in a corresponding displacement position.
- Fig. 5 shows a further embodiment in which in the trough inlet 8 and the cover 19 upstream of a suspension stowage box 30 is arranged.
- this suspension box 30 By arranging this suspension box 30, the hydrostatic pressure, which corresponds to the dewatering pressure through the screen, can be increased, which is formed by the difference to the suspension level A3 in the suspension stowage box 30 and the suspension mirror A2 set in the interior of the round screen.
- the suspension stowage box 30 is closed at the top to form an air cushion 31, wherein an inlet and outlet line 32 may optionally be provided for regulating the pressure and the suspension level.
- the foam overflow 40 an overflow is drawn in order to derive excess suspension or foam formed can.
- the pulp suspension feed from the crossflow distributor 5 is guided via a perforated plate 33 into a settling chamber 34. Furthermore, the pulp suspension flows through a turbulence insert 6, so that the most uniform flow profile is generated in the trough channel inlet 9 a to achieve balanced velocity profile and pulp concentration over the entire cross section.
- Fig. 6 the scheme of a further embodiment variant with associated control and line devices is shown.
- the pulp suspension passes through the cross-flow distributor 5 through a first turbulence insert 34 into the suspension stowage box 30, and a second turbulence insert 35 into the trough inlet 8.
- the pressure in the air cushion 31 can be controlled via an air pressure source 36 and associated control valves 37.
- a control bypass 38 which cooperates with the white water tank and the foam overflow 40 for the feed quantity of the pulp suspension.
- the Fig. 7 shows schematically the view in the direction of the Rundsiebachse 13.
- the round screen 2 is adjustable in its position within the trough 1, whereby the geometry of the flow channel is adjustable.
- the trough 1 has at the outlet 18 on the suspension mirror A4 in the flow of determining or largely influencing overflow bar 44.
- the position of the overflow strip 44 is adjustable both in height, as well as in their distance from the round screen 2.
- This adjustability of the overflow allows or facilitates on the one hand the removal and installation of the round screen in the trough and on the other hand determines the position of the overflow strip 44, the suspension mirror A4 and thus the pressure ratio in the round screen.
- the adjustment is made by the adjusting member 47 and the pivot 46.
- the height of the position of the overflow strip is made by moving according to arrow 48th
- trough 1 is reinforced by ribs 45 in order to keep the trough 1 sufficiently rigid. Both the trough 1, as well as the rotatable round screen 2 are interchangeable.
- the air cushion pressure can be controlled by the supply and discharge line 32 for air.
- the displacement plate 25 has to adjust the position of the upper lip 21 with your skirt 22 on a sliding gear 43, whereby the position of the upper lip 21 and skirt 22 can be adjusted or changed.
- this may be connected to a water or air pressure device to shoot at the beginning of paper making the thread with pressure down to the round screen can.
- the inlet channel with the upper lip 21 and the overflow strip 44 are arranged on the screen cylinder such that the proportion of the screen cylinder has the direct atmospheric contact, is less than 30 degrees.
- the direct contact of the screen to the atmosphere is limited by the apron 22, the fiber suspension in the trough and the fiber web formed until it is removed by the couch roll 15.
- This arrangement makes it possible to further increase the drainage performance of the screen cylinder by a blower suction or fan.
- FIGS. 2 to 7 show each modified construction elements, the arrangement of which are not limited to the specific representations in the figures, but it can be the features and design details provided in all embodiments, or even omitted.
- the longitudinal or transverse ratio and the fiber orientation are further important paper properties.
- the longitudinal or transverse ratio and the fiber orientation are determined solely by the flow velocity in the transition region and the geometry of the channel formed by the trough wall and the screen cylinder.
- the stagnation level must coincide approximately with the upper edge of the inlet cross-section. If the level is significantly above this point, there is an unfavorable delay of the pulp suspension when entering the trough. If the suspension level is below, there is also inadmissible turbulence.
- the determination of the water level (top edge) given the cylinder diameter are constructive narrow limits. These limits result from the position of the dandy cutter and the squeeze roller wrapped around the felt. These rollers must be above the suspension level. In addition, the suspension wetted circumference of the cylinder should represent a maximum. Furthermore, the water level is influenced by the height of the overflow edge at the outlet.
- the invention described on the one hand is based on the problem of improving the flow conditions in the trough such that no negative velocity gradients, backflows or dead zones arise.
- a flexible upper lip with a flexible apron The upper lip is sealed to the lateral trough wall. In the nozzle area, the upper lip has a flexible apron, which seals the cylinder.
- the apron is variable in length. It can either be directly connected to the end of the upper lip or mounted anywhere on the lip top and hanging it over the lip end.
- the upper lip is horizontally and vertically adjustable to ensure an optimal nozzle geometry, depending on the cylinder diameter.
- the lip has a swivel joint on the inlet side with a horizontal adjustment and optimally a vertical adjustment.
- the cylinder is horizontally displaceable in the trough as in the prior art.
- the upper lip has a guide tube passage.
- Each guide tube is individually adjustable to ensure the desired position in the paper.
- the guide tube in the sealed passage has a ball joint, whereby a charging in operation is possible.
- the invention is also based on the problem that the speed at the transition into the channel with open DC round wire can not be influenced independently of the geodetic level of the suspension.
- the flow from the inlet to the nozzle to the transition into the channel should have an undisturbed and continuously accelerated flow profile, it is also crucial to keep the velocity in the channel approximately in a constant relationship to the speed.
Description
Die Erfindung betrifft eine Papiermaschine zur Herstellung von Papier, wobei die Papiermaschine einen maschinenbreiten Faserstoffsuspensionszulauf, einen Trog mit darin rotierendem Gleichstrom-Rundsieb, einen Trogzulauf und eine Vliesabnahmevorrichtung aufweist.The invention relates to a paper machine for the production of paper, the paper machine having a machine-wide pulp suspension feed, a trough with a DC rotary sieve rotating therein, a trough inlet and a nonwoven removal device.
Derartige Papiermaschinen sind bekannt, insbesondere für die Erzeugung von Sicherheitspapieren und Banknotenpapieren mit Wasserzeichen und/oder Sicherheitsfäden. Papiermaschinen mit Gleichstrom-Rundsiebe sind aber auch noch vereinzelt an älteren Maschinen zur Herstellung von Karton oder Pappe in Verwendung. Ein Beispiel für eine derartige dem Stand der Technik entsprechende Papiermaschine ist weiter unten näher beschrieben. Die bekannten Papiermaschinen dieser Art haben diesen Nachteil, dass sie ohne definierten Stoffauflauf funktionieren. Insbesondere existiert kein kontrollierter Geschwindigkeitsverlauf zwischen Eintrittsstelle der Faserstoffsuspension in den Trog bis zur jener Stelle, an der der Siebzylinder mit dem Siebtrog einen Kanal bildet. Der Strömungsverlauf wird wesentlich durch die offene Oberfläche des Trogs bestimmt.Such paper machines are known, in particular for the production of security papers and banknote papers with watermarks and / or security threads. However, paper machines with DC rotary sieves are still occasionally in use on older machines for the production of cardboard or paperboard. An example of such a prior art paper machine is described below. The known paper machines of this type have this disadvantage that they work without a defined headbox. In particular, there is no controlled velocity progression between the point of entry of the pulp suspension into the trough up to the point at which the sieve cylinder forms a channel with the sieve trough. The course of the flow is essentially determined by the open surface of the trough.
Derartige Papiermaschinen sind im Stand der Technik beispielsweise aus der
Im Trogzulauf entstehen in nachteiliger Weise negative Geschwindigkeitsgradienten, also Verzögerungen der Strömungsgeschwindigkeit, wobei es auch zu Rückströmen oder stehenden Suspensionen kommen kann. Solche Bereiche beeinträchtigen den Flockungszustand der Suspension negativ und somit auch die Formation des gebildeten Blattes in ungünstiger Weise. Durch den nicht gut kontrollierten Geschwindigkeitsverlauf kommt es auch beim Einbringen von Sicherheitsfäden zu Problemen. Diese müssen äußerst genau im gebildeten Papier platziert werden. Mit zunehmender Strömungsgeschwindigkeit wird die positionsgenaue Einbettung der Fäden in der Suspension durch auftretende Querströmungen immer problematischer. Der Faden kann unkontrolliert pendeln, worunter die Platzierung im gebildeten Papier ungenauer wird. Ein weiteres Problem liegt darin, dass sich die Faserorientierung und damit das Längs- bzw. Querverhältnis der Blattfestigkeitseigenschaften (z. B. Reißlänge, Weiterreißwiderstand, etc.) ungünstig entwickeln.Negative velocity gradients, that is, delays in the flow velocity, disadvantageously arise in the trough feed, although reverse flow or standing suspensions may also occur. Such areas adversely affect the flocculation state of the suspension and thus adversely affect the formation of the formed sheet. By the not well controlled Speed is also when introducing security threads to problems. These must be placed very precisely in the formed paper. As the flow rate increases, positionally accurate embedding of the threads in the suspension becomes increasingly problematic due to cross flows occurring. The thread can oscillate uncontrollably, which makes the placement in the formed paper less accurate. A further problem is that the fiber orientation and thus the longitudinal or transverse ratio of the sheet strength properties (eg tear length, tear propagation resistance, etc.) develop unfavorably.
Ziel der vorliegenden Erfindung ist es, die Strömungsverhältnisse im Trog derart zu verbessern, dass keine negativen Geschwindigkeitsgradienten, keine Rückströmungen oder Totzonen zwischen dem Strömungseintritt in den Trog und dem Übergang in den Kanal, gebildet aus Trog und Rundsieb, entstehen. Weiters erlaubt die Erfindung eine Anpassung der Geschwindigkeit am Übergang in den Kanal unabhängig vom geodätischen Niveau im Trog. Auf diese Art lässt sich auch die Geschwindigkeit der Papiererzeugung, die beim Stand der Technik bei 30-100 m/min liegt, mit gleichem Siebzylinderdurchmesser deutlich erhöhen. Weiters soll die Exaktheit der Positionierung von Sicherheitsfäden auch bei größeren Geschwindigkeiten der Papierbildung erhöht werden.The aim of the present invention is to improve the flow conditions in the trough so that no negative velocity gradients, no backflow or dead zones between the flow entering the trough and the transition into the channel, formed from trough and round screen arise. Furthermore, the invention allows an adaptation of the speed at the transition into the channel regardless of the geodesic level in the trough. In this way, the speed of paper production, which is in the prior art at 30-100 m / min, with the same screen cylinder diameter can be significantly increase. Furthermore, the accuracy of the positioning of security threads should be increased even at higher speeds of paper formation.
Die erfindungsgemäße Papiermaschine löst die oben beschriebenen Nachteile durch die Merkmale der Ansprüche und der folgenden Beschreibung mit den Figuren.The paper machine according to the invention solves the above-described disadvantages by the features of the claims and the following description with the figures.
Nachstehend wird der Stand der Technik und die Erfindung anhand der Zeichnungen näher beschrieben.
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Fig. 1 zeigt schematisch einen Schnitt durch eine Papiermaschine gemäß Stand der Technik. -
Fig. 2 zeigt schematisch den Schnitt durch ein erstes Ausführungsbeispiel gemäß Erfindung und -
Fig. 2a zeigt ein geändertes Ausführungsbeispiel. -
Fig. 3 zeigt in teilweisem Schnitt ein Detail. -
Fig. 4 zeigt eine Aufsicht auf dieses Detail. -
Fig. 5 zeigt ein drittes Ausführungsbeispiel. -
Fig. 6 zeigt ein weiteres Ausführungsbeispiel mit zugehörigem Regelschema und -
Fig. 7 zeigt eine Ausführung mit verstellbarer Überlaufleiste.
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Fig. 1 schematically shows a section through a paper machine according to the prior art. -
Fig. 2 schematically shows the section through a first embodiment according to the invention and -
Fig. 2a shows a modified embodiment. -
Fig. 3 shows a detail in partial section. -
Fig. 4 shows a view of this detail. -
Fig. 5 shows a third embodiment. -
Fig. 6 shows a further embodiment with associated control scheme and -
Fig. 7 shows a version with adjustable overflow bar.
Durch ständigen Zulauf der Suspension entsteht im Trogzulauf 8 der Suspensionsspiegel A1, während im Inneren des Rundsiebs 2 der Suspensionsspiegel A2 herrscht. Die durch den Höhenunterschied gegebene Druckdifferenz bewirkt das Einströmen des flüssigen Bestandteils der Suspension in das Innere des Rundsiebs und die entsprechende Ablagerung eines Faserstoffvlieses an der Oberfläche des Rundsiebs. Das Faserstoffvlies wird von einer Vliesabnahmevorrichtung 14 abgenommen, die hier aus einer Gautschwalze 15 und einem Abnahmevlies 16 besteht. Durch das Abnahmevlies 16 wird das Faserstoffvlies von dem Rundsieb abgenommen und der weiteren Verarbeitung zugeführt.By constant inflow of the suspension is formed in the
Der Gautschwalze 15 vorgelagert ist in diesem Ausführungsbeispiel ein sogenannter Egoutteur 17, der zur Vergleichmäßigung der Blattformation dient. Durch Prägung oder andere Wasserzeicheneinsätze am Rundsieb 2 können Wasserzeichen vorgesehen werden.The
Restliche Suspension, die über den Trogkanalauslauf 12 überströmt, kann über den Ablauf 18 abgezogen und rezykliert werden.Residual suspension, which flows over the
Zu beachten ist, dass der Suspensionsspiegel A1 im Trogzulauf 8 in seiner Höhenlage durch den Durchmesser des Rundsiebs 2 und die Lage der Gautschwalze 15 beschränkt ist. Daher ist auch der Differenzialdruck zwischen A1 und A2 nicht beliebig steigerbar. Dies begrenzt die Geschwindigkeit der Papiermaschine.It should be noted that the suspension mirror A1 in the
In den Faserstoffsuspensionszulauf 4 sind die Geschwindigkeitsprofile an verschiedenen Stellen eingezeichnet. Während zu Beginn nach dem Turbulenzeinsatz 6 eine relativ homogene Strömung festzustellen ist, wird der Strömungsverlauf in Richtung zum Rundsieb 2 inhomogen und nimmt einen negativen Verlauf ein. Dadurch kommt es zu den eingangsgenannten Schwierigkeiten.In the
Es sei nochmals betont, dass die Darstellung dieses Stands der Technik nur ein Beispiel darstellt und viele Abwandlungen möglich sind. Bei allen diesen Papiermaschinen ist aber einheitlich das Problem vorhanden, dass der Trogzulauf 8 einen freien Suspensionsspiegel aufweist, indem sich das Rundsieb 2 dreht.It should again be emphasized that the illustration of this prior art is only an example and many modifications are possible. In all these paper machines, however, the problem is uniform that the
Die
Erfindungsgemäß weist der Trogzulauf 8 eine Strömungsleitvorrichtung 20 auf. Diese umfasst eine den Flüssigkeitsspiegel abdeckende und den Suspensionsstrom kontinuierlich beschleunigende in den Trogkanaleinlauf 9 lenkende Abdeckung 19 auf. Die Abdeckung 19 umfasst eine steife am Ende nach unten gebogene Oberlippe 21 und daran anschließend eine flexible Schürze 22, die am Rundsieb 2 anliegend angeordnet oder anordbar ist. Diese Strömungsleitvorrichtung erstreckt sich über die gesamte Länge des Rundsiebs 2, soweit es von der Faserstoffsuspension beaufschlagt wird und ist zur Stirnwand des Trogs abgedichtet.According to the invention, the
Die Winkelstellung der Abdeckung 19 zur Einströmung in den Kanal 11 ist durch ein Drehgelenk 23 einstellbar und veränderbar. Weiters ist auch die Position der Schürze 22 auf der Oberlippe 21 durch eine Feststellvorrichtung 24 einstellbar. Durch diese Verstellmöglichkeiten kann der Faserstoffsuspensionszulauf 4 an die sonstigen Gegebenheiten angepasst werden, wie z. B. an veränderte Durchmesser des Rundsiebs. Weiters ist die Oberlippe 21 mit ihrem Drehgelenk 23 an einer Verschiebeplatte 25 befestigt, die zum Trogeinlauf verschiebbar und befestigt ist, um den Abstand zum Rundsieb 2 einstellen zu können. Mit der Verschiebbarkeit der Schürze 22 gegenüber der Oberlippe 21 ist es auch möglich, den Schürzenüberstand einzustellen.The angular position of the
Bei Verwendung einer Schürze stellt diese eine Abdichtung zum Rundsieb dar. Die Schürze wird vom Rundsieb durch die Druckdifferenz zwischen dem Druck im Inneren des Rundsiebs 2 und dem Druck im Trogeinlauf 9 angezogen, wodurch die abdichtende Wirkung entsteht. Durch die seitliche Abdichtung der Oberlippe 21 und der Schürze 22 zur seitlichen Trogwand befindet sich in dem aus der Oberlippe 21 (mit Schürze 22) und Rundsiebzylinder gebildetem Rundsieb-Schürzen-Zwickel 41, keine Faserstoffsuspension. Es gibt somit keinen Suspensionsspiegel A1 in diesem Zwickel. A1 ist in
Dieses theoretische Niveau entspricht dem von der Förderpumpe erzeugten Druck in dem Einlaufkanal (Düse). Mit steigendem Druck in der Düse steigt auch das theoretische Niveau (auch über den Trogrand).This theoretical level corresponds to the pressure generated by the feed pump in the inlet channel (nozzle). As the pressure in the nozzle increases, so does the theoretical level (also over the trough edge).
Um den Bereich, indem die Schürze 22 am Rundsiebzylinder anliegt, zu vergrößern, ohne die Strömungsverhältnisse im Düsenkanal negativ zu beeinflussen, kann es erforderlich sein, die Form der Oberseitenkontur der Oberlippe 21 sowie den Befestigungspunkt der Schürze 22 so zu gestalten, dass die Auslauftangente der Schürze 22 auf den Rundsiebzylinder an einem gewünschten Punkt oberhalb des steifen Endpunkts der Oberlippe 21 zu liegen kommt. Dies kann durch einen an der Oberlippe 21 befestigten Konturkörper 42 erfolgen, wie in
Die Oberseitenkontur der Oberlippe 21 stellt dabei sicher, dass sich trotz Verlegung des Ansatzpunkts (Feststellvorrichtung 24) ein ausreichender Zwickel ausbildet. Dieser Zwickel ist für die Einbringung von sogenannten Fensterfäden erforderlich. Fensterfäden sind an der siebzugewandten Seite nur unvollständig von Fasern abgedeckt und eingebettet. Der Faden ist an dieser Seite teilweise nicht von Fasern bedeckt. Um dies zu erreichen, wird der Faden bereits vor dem ersten Entwässerungspunkt des Rundsiebzylinders an das Sieb herangeführt. Der Auflagepunkt des Fadens liegt deshalb bei Fensterfäden im Zwickel vor dem Auflagepunkt der Schürze 22. Der Faden wird von der Suspension nur unvollständig umspült.The upper contour of the
Eine solche Variante mit an der Oberlippenoberseite geführten Schürze 22 und Fadenführung 26 ist im Detail in der Abbildung der
In
Die
Je nach Größe der auszubildenden Papierprodukte, beispielsweise je nach Banknotengröße, können beispielsweise alle 15 cm ein solches Führungsrohr 26 an der Oberlippe 21 befestigt werden. Die Führungsrohre 26 können auch über einen externen Antrieb oszilliert werden, wenn ein solcher Versatz des Sicherungsfadens von ± 2 mm bis ± 15 mm in der Papierbahn gewünscht wird.Depending on the size of the paper products to be formed, for example, depending on the size of the banknotes, it is possible, for example, to fasten such a
In
Diese Art der Druck- Vakuum Regelung ist bei Stoffaufläufen der Papierindustrie häufig anzufinden. Über den Luftpolsterdruck wird das Niveau A3 konstant gehalten. Hoher Luftpolsterdruck entspricht demnach einem höheren Stauniveau als A3 und niederer Druck (Vakuum) entspricht einem niederen Niveau. Das Stauniveau entspricht somit dem Druck in dem Einlaufkanal (Düse). Auf diese Art wird ein "Zulaufniveau" realisiert, das im Gegensatz zu einem offenen Trog beliebig eingestellt werden kann nämlich auch über dem theoretischen Niveau A1 oder unter diesem.This type of pressure-vacuum control can often be found in headboxes of the paper industry. About the air cushion pressure, the level A3 is kept constant. High air cushion pressure therefore corresponds to a higher level of stagnation than A3 and low pressure (vacuum) corresponds to a lower level. The stagnation level thus corresponds to the pressure in the inlet channel (nozzle). In this way, a "feed level" is realized, which can be arbitrarily set in contrast to an open trough namely also above the theoretical level A1 or below this.
Eine Regelung hierzu ist in
Im Beispiel
Als Detail wird noch darauf hingewiesen, dass der Faserstoffsuspensionszulauf vom Querstromverteiler 5 über eine Lochplatte 33 in eine Beruhigungskammer 34 geführt ist. Weiters fließt die Faserstoffsuspension durch einen Turbulenzeinsatz 6, sodass ein möglichst einheitliches Strömungsprofil erzeugt wird, um im Trogkanaleinlauf 9 eine über den gesamten Querschnitt ausgeglichene Geschwindigkeitsprofil und Faserstoffkonzentration zu erzielen.As a detail, it should be noted that the pulp suspension feed from the
In
Die
Diese Verstellbarkeit des Überlaufs ermöglicht oder erleichtert einerseits den Aus- und Einbau des Rundsiebs im Trog und andererseits bestimmt die Lage der Überlaufleiste 44 den Suspensionsspiegel A4 und damit auch das Druckverhältnis im Rundsieb. Die Verstellung erfolgt durch das Verstellorgan 47 und das Drehgelenk 46. Die Höhe der Lage der Überlaufleiste erfolgt durch Verschieben gemäß Pfeil 48.This adjustability of the overflow allows or facilitates on the one hand the removal and installation of the round screen in the trough and on the other hand determines the position of the overflow strip 44, the suspension mirror A4 and thus the pressure ratio in the round screen. The adjustment is made by the adjusting
Je kleiner und höher der Überlaufspalt am Ablauf und damit an der Überlaufleiste 44 ist, desto höher wird der Entwässerungsdruck am Rundsieb. Beispielsweise kann der Abstand zwischen Rundsieb und Überlauleiste zwischen 2 mm und 60 mm liegen, wobei diese Angabe nur beispielhaft ist.The smaller and higher the overflow gap at the outlet and thus at the overflow strip 44, the higher the dewatering pressure at the round screen. For example, the distance between the round screen and Überlauleiste between 2 mm and 60 mm are, this information is only an example.
In
Im Suspensionsstromzulauf ist hier ebenfalls eine luftdruckgeregelte Anordnung mit einem Suspensionsstaukasten 30 vorgesehen, dessen Luftpolsterdruck durch die Zu- und Ableitung 32 für Luft geregelt werden kann.In the suspension flow inlet here is also an air-pressure-controlled arrangement with a
Die Verschiebeplatte 25 weist zur Verstellung der Lage der Oberlippe 21 mit Ihrer Schürze 22 ein Verschiebegetriebe 43 auf, wodurch die Stellung der Oberlippe 21 und Schürze 22 eingestellt oder verändert werden kann.The
Zum Führungsrohr 26 ist noch anzumerken, dass dieses mit einer Wasser- oder Luftdruckeinrichtung verbunden sein kann, um am Beginn der Papierherstellung den Faden mit Druck nach unten zum Rundsieb schießen zu können.To the
Bei der in
Die
Für das Verständnis der Erfindung ist noch das Nachstehende zu beachten.For understanding the invention, the following is still to be considered.
Bei derartigen Papiermaschinen sind das Längs- bzw. Querverhältnis und die Faserorientierung weitere wichtige Papiereigenschaften. Das Längs- bzw. Querverhältnis und die Faserorientierung werden ausschließlich von der Strömungsgeschwindigkeit im Übergangsbereich und der Geometrie des aus Trogwand und Siebzylinder gebildeten Kanal bestimmt.In such paper machines, the longitudinal or transverse ratio and the fiber orientation are further important paper properties. The longitudinal or transverse ratio and the fiber orientation are determined solely by the flow velocity in the transition region and the geometry of the channel formed by the trough wall and the screen cylinder.
Dieser Geschwindigkeitsverlauf und somit die Faserorientierung und das Längs- bzw. Querverhältnis der Festigkeitseigenschaften des Papiers sind abhängig von vier Faktoren:
- 1. der Zulaufmenge zum Rundsieb,
- 2. dem Stauziel im Trog,
- 3. dem Einlaufquerschnitt und
- 4. der Geometrie des aus Trogwand und Siebzylinder gebildeten Kanals.
- 1. the feed rate to the round screen,
- 2. the stowage target in the trough,
- 3. the inlet cross-section and
- 4. the geometry of the channel formed by trough wall and screen cylinder.
Bei gegebenen Rundsiebzylinder und Wanne wird der sich aus Trogwand und Siebzylinder ergebende Kanal derart eingestellt, dass dieser sich von Anfang bis zum Ende, entsprechend der Entwässerungsrate des Siebs, kontinuierlich verjüngt. Durch die horizontale Verschiebung des Siebzylinders wird der Einlaufquerschnitt in den Kanal verändert, aber auch der sich verjüngende Kanal. Dies ist somit nur in geringem Umfang zulässig.For given round cylinder and trough of the resulting trough wall and screen cylinder channel is adjusted so that it continuously tapers from beginning to end, according to the drainage rate of the screen. By the horizontal displacement of the screen cylinder, the inlet cross section is changed in the channel, but also the tapered channel. This is therefore only permitted to a limited extent.
Da der Zulauf beim Stand der Technik in einem offenen Trog erfolgt, muss das Stauniveau etwa mit der Oberkante des Einlaufquerschnittes zusammenfallen. Liegt das Niveau deutlich über diesem Punkt, kommt es zu einer unvorteilhaften Verzögerung der Faserstoffsuspension beim Eintritt in dem Trog. Liegt das Suspensionsniveau darunter, kommt es ebenfalls zu unzulässigen Turbulenzen.Since the inlet takes place in the prior art in an open trough, the stagnation level must coincide approximately with the upper edge of the inlet cross-section. If the level is significantly above this point, there is an unfavorable delay of the pulp suspension when entering the trough. If the suspension level is below, there is also inadmissible turbulence.
Der Festlegung des Stauniveaus (Oberkante) beim gegebenen Zylinderdurchmesser sind konstruktive enge Grenzen gesetzt. Diese Grenzen ergeben sich durch die Position des Egoutteurs und der vom Filz umschlungenen Abgautschwalze. Diese Walzen müssen oberhalb des Suspensionsniveaus liegen. Darüber hinaus soll der suspensionsberührte Umfang des Zylinders ein Maximum darstellen. Weiters wird das Stauniveau von der Höhe der Überlaufkante am Ablauf beeinflusst.The determination of the water level (top edge) given the cylinder diameter are constructive narrow limits. These limits result from the position of the dandy cutter and the squeeze roller wrapped around the felt. These rollers must be above the suspension level. In addition, the suspension wetted circumference of the cylinder should represent a maximum. Furthermore, the water level is influenced by the height of the overflow edge at the outlet.
In der Praxis ergibt sich die Zulaufmenge bei dem vorgegebenen Stauniveau im Trog abhängig von:
- der Position der ablaufseitigen Überlaufkante,
- dem Entwässerungswiderstand am Rundsiebzylinders (abhängig von Stoffdichte und Maschenweite) und
- dem Strömungswiderstand in dem zwischen Trog und Siebzylinder gebildeten Kanal.
- the position of the outlet side overflow edge,
- the drainage resistance at the round cylinder (depending on consistency and mesh size) and
- the flow resistance in the channel formed between trough and screen cylinder.
Es ist heute Stand der Technik, die Faserorientierung und damit das Längs- bzw. Querverhältnis der Festigkeitseigenschaften des Papiers sowie die Formation des Blatts über die Zulaufmenge und die Verschiebung des Siebzylinders zu beeinflussen. Die ist aufgrund der dargestellten Zusammenhänge jedoch nur in sehr begrenztem Umfang möglich und zielführend. Die begrenzte Einflussnahme des offenen Systems auf diese Blatteigenschaften stellt einen wesentlichen Nachteil des Gleichstrom-Rundsiebs dar.It is now state of the art to influence the fiber orientation and thus the longitudinal or transverse ratio of the strength properties of the paper and the formation of the sheet on the feed rate and the displacement of the screen cylinder. However, due to the relationships shown, this is only possible and expedient to a very limited extent. The limited influence of the open system on these sheet properties represents a significant disadvantage of the DC Rundsiebs.
Der beschriebenen Erfindung liegt zum einen das Problem zugrunde, die Strömungsverhältnisse im Trog derart zu verbessern, dass keine negativen Geschwindigkeitsgradienten, Rückströmungen oder Totzonen entstehen.The invention described on the one hand is based on the problem of improving the flow conditions in the trough such that no negative velocity gradients, backflows or dead zones arise.
Dies wird durch eine bewegliche Oberlippe mit flexibler Schürze gewährleistet. Die Oberlippe ist zur seitlichen Trogwand abgedichtet. Im Düsenbereich verfügt die Oberlippe über eine flexible Schürze, die als Abdichtung zum Zylinder dient. Die Schürze ist in ihrer Länge variierbar. Sie kann entweder direkt mit dem Ende der Oberlippe verbunden oder an einer beliebigen Stelle an der Lippenoberseite montiert sein und dieser über dem Lippenende hängen. Die Oberlippe ist horizontal und vertikal einstellbar um eine optimale Düsengeometrie zu gewährleisten, in Abhängigkeit des Zylinderdurchmessers. Hierzu verfügt die Lippe über ein Drehgelenk an der Zulaufseite mit einer Horizontalverstellung und optimal einer Vertikalverstellung. Der Zylinder ist im Trog wie beim Stand der Technik horizontal verschiebbar.This is ensured by a flexible upper lip with a flexible apron. The upper lip is sealed to the lateral trough wall. In the nozzle area, the upper lip has a flexible apron, which seals the cylinder. The apron is variable in length. It can either be directly connected to the end of the upper lip or mounted anywhere on the lip top and hanging it over the lip end. The upper lip is horizontally and vertically adjustable to ensure an optimal nozzle geometry, depending on the cylinder diameter. For this purpose, the lip has a swivel joint on the inlet side with a horizontal adjustment and optimally a vertical adjustment. The cylinder is horizontally displaceable in the trough as in the prior art.
Um die Fadeneinbringung bei Sicherheitspapier und Banknotenpapier zu gewährleisten, verfügt die Oberlippe über eine Führungsrohr-Durchführung.In order to ensure the threading of security paper and banknote paper, the upper lip has a guide tube passage.
Jedes Führungsrohr ist individuell einstellbar um die gewünschte Position im Papier zu gewährleisten. Darüber hinaus verfügt das Führungsrohr in der abgedichteten Durchführung über ein Kugelgelenk, wodurch ein Chargieren im Betrieb möglich ist.Each guide tube is individually adjustable to ensure the desired position in the paper. In addition, the guide tube in the sealed passage has a ball joint, whereby a charging in operation is possible.
Der Erfindung liegt auch das Problem zugrunde, dass die Geschwindigkeit am Übergang in den Kanal bei offenem Gleichstrom-Rundsieb nicht unabhängig vom geodätischen Niveau der Suspension beeinflusst werden kann. Neben dem Kriterium, dass die Strömung vom Eintritt in die Düse bis zum Übergang in den Kanal ein ungestörtes und kontinuierlich beschleunigtes Strömungsprofil haben soll, ist es zudem entscheidend, die Geschwindigkeit im Kanal annähernd in einem konstanten Verhältnis zur Geschwindigkeit zu halten.The invention is also based on the problem that the speed at the transition into the channel with open DC round wire can not be influenced independently of the geodetic level of the suspension. In addition to the criterion that the flow from the inlet to the nozzle to the transition into the channel should have an undisturbed and continuously accelerated flow profile, it is also crucial to keep the velocity in the channel approximately in a constant relationship to the speed.
Dies geschieht durch den im Folgenden beschriebenen Lösungsansatz. Die Geschwindigkeit des Strahls am Düsenende kann nach der folgenden Formel ermittelt werden:
- v = Strahlgeschwindigkeit in m/sec
- g = Erdbeschleunigung m/sec2
- h = Stauhöhe m
- f = Schürzen-Faktor (empirisch)
- v = jet velocity in m / sec
- g = gravitational acceleration m / sec 2
- h = damming height m
- f = apron factor (empirical)
Hierzu gibt es zwei Lösungsansätze für die geschlossene Bauart des Gleichstrom-Rundsiebs, die abhängig von dem gefahrenen Geschwindigkeitsbereich zum Einsatz kommen.
- 1. Die Auslaufgeschwindigkeit wird durch eine drehzahlgeregelte Pumpe bestimmt; sie arbeitet also hydraulisch.
- 2. Der Suspensionsstand über dem Düsenende ist niveaugeregelt und hat bei allen Geschwindigkeiten die gleiche Höhe. Die Auslaufgeschwindigkeit und die dazugehörige Stauhöhe werden durch einen Luftpolster erreicht und automatisch geregelt. Bei langsamen Geschwindigkeiten, wenn der fixierte Suspensionsstand die erforderliche Stauhöhe übersteigt, wird der Luftpolster auch automatisch in den Vakuumbereich geregelt. Hierdurch lässt sich der Stoffauflauf auch bei Geschwindigkeiten ab 30 m/min und bis weit über 150 m/min betreiben. Eine hierzu geeignete Druck- und Vakuumregelung mit einem entsprechenden Stoffauflauf ist in
Fig. 6 gezeigt.
- 1. The discharge speed is determined by a speed-controlled pump; So she works hydraulically.
- 2. The suspension level above the nozzle end is level-controlled and has the same height at all speeds. The discharge speed and the associated damming height are achieved by an air cushion and automatically controlled. At slow speeds, when the fixed suspension level exceeds the required damming height, the air cushion is also automatically controlled in the vacuum area. This allows the headbox to operate even at speeds from 30 m / min to well over 150 m / min. A suitable pressure and vacuum control with a corresponding headbox is in
Fig. 6 shown.
Claims (11)
- A paper machine for manufacturing paper, wherein the paper machine has a machine-wide fiber-suspension-inlet (4), a vat (1) with a uniflow cylinder mold (2) rotating therein, a vat inlet (8), and a fiber web pickup device (14), wherein a vat channel (9) is formed between the uniflow cylinder mold (2) and the vat (1), and wherein the vat inlet (8) has a flow guiding device (20), and the flow guiding device (20) has a cover (19) that covers the suspension level (A1) of the fiber suspension in the vat inlet (8) and continuously accelerates the suspension stream while guiding it into the vat channel inlet (9), characterized in that the cover (19), viewed in the flow direction, has a rigid top lip (21) that is curved downwardly at the end, and an adjoining flexible skirt (22) that may be situated so as to rest against the cylinder mold (2).
- The paper machine according to Claim 1, characterized in that the cover (19) has a contour body (42) on the top side that fixes the top contact point of the flexible skirt to the cylinder mold at an intended point and with a defined cylinder mold-skirt gusset (41), without influencing the flow channel.
- The paper machine according to one of Claims 1 or 2, characterized in that the angular position of the cover (19) with respect to the inflow direction (10) in the vat channel inlet (9) is adjustable and changeable by means of a rotary joint (23).
- The paper machine according to Claim 3, characterized in that the cross section of an inlet channel of the flow guiding device (20) upstream from the inlet into the vat channel inlet (9) is adjustable and changeable by means of the rotary joint (23).
- The paper machine according to one of Claims 3 or 4, characterized in that the position of the flow guiding device (20) into the vat channel inlet (9) is adjustable and changeable by means of the rotary joint (23) of the cover (19) in order to adapt to different cylinder mold diameters.
- The paper machine according to one of Claims 3 to 5, characterized in that the top lip (21) together with the rotary joint (23) is fastened to a sliding plate (25) that can be displaced in relation to the vat inlet and fixed in order to adjust the distance from the cylinder mold (2).
- The paper machine according to one of Claims 1 to 6, characterized in that the skirt (22) is displaceable in relation to the top lip (21) in order to adjust the skirt overhang.
- The paper machine according to one of Claims 1 to 7, characterized in that the top lip (21) has an opening for receiving one or more guide tubes (26) for the embedding of threads, preferably security threads, into the fiber web that is formed on the cylinder mold.
- The paper machine according to Claim 8, characterized in that the guide tube (26) is situated in a joint body, preferably a ball joint (27), which is supported in a sealing plate (28) that is sealingly displaceable in a recess in the top lip.
- The paper machine according to one of Claims 1 to 9, characterized in that a suspension storage compartment (30) is arranged upstream from the vat inlet (8), via which a hydrostatic pressure may be built up that is higher than the maximum pressure due to the highest level of the fiber suspension that is achievable at the cylinder mold (2).
- The paper machine according to one of Claims 1 to 10, characterized in that an outlet (18) is provided, via which residual fiber suspension that overflows the vat channel outlet (12) is removed and recycled, and in that at the outlet (18) the vat (1) has an overflow bar (44) that determines the suspension level (A4) in the outlet, and the position of which is adjustable with regard to the height and the distance from the cylinder mold.
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AT501492016 | 2016-02-29 | ||
ATA50308/2016A AT518294B1 (en) | 2016-02-29 | 2016-04-12 | paper machine |
PCT/EP2017/054118 WO2017148780A1 (en) | 2016-02-29 | 2017-02-23 | Cylinder paper machine |
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US1746434A (en) * | 1928-03-28 | 1930-02-11 | Lowe Charles | Deckle |
AT388948B (en) * | 1986-11-27 | 1989-09-25 | Voith Gmbh J M | FABRIC DRAIN FOR PAPER MACHINES OR THE LIKE |
-
2016
- 2016-04-12 AT ATA50308/2016A patent/AT518294B1/en not_active IP Right Cessation
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