EP3380254A1 - Verfahren zum bereitstellen von filtermodulen, computerprogrammprodukt und vorrichtung zur prozessführung - Google Patents
Verfahren zum bereitstellen von filtermodulen, computerprogrammprodukt und vorrichtung zur prozessführungInfo
- Publication number
- EP3380254A1 EP3380254A1 EP16797797.4A EP16797797A EP3380254A1 EP 3380254 A1 EP3380254 A1 EP 3380254A1 EP 16797797 A EP16797797 A EP 16797797A EP 3380254 A1 EP3380254 A1 EP 3380254A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- data
- surface treatment
- filter modules
- filter
- input data
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/43—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by filtering the air charged with excess material
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B15/00—Systems controlled by a computer
- G05B15/02—Systems controlled by a computer electric
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Definitions
- the invention relates to a method for providing filter modules for a surface treatment plant.
- the invention also relates to a computer program product with program code ⁇ means for performing such a method.
- the invention relates to a device for process control for the provision of filter modules for a surface treatment plant.
- overspray in the professional or automatic application of paints on objects, a partial flow of the paint, which generally contains both solid and / or binder and solvent, is not applied to the article.
- This partial flow is called "overspray" in the professional world.
- overspray, overspray particles or overspray solids are understood to mean a disperse system, such as an emulsion or suspension or a combination thereof.
- the overspray is detected by an air flow in a treatment cabin, eg a paint booth, and fed to a separation, so that the air can be returned to the treatment cabin after suitable conditioning. If necessary, these con ⁇ ditioniere air can be mixed with fresh air.
- a device for discharging charged with overspray process air in which in the flow path of with Over ⁇ spray-laden process air an exchangeable fürströmungsmo ⁇ dul with an entrance opening and an exit opening is at least arrangeable on the inner surfaces Overspray can knock down, wherein means are present, through which the at least one flow module after reaching ei ⁇ ner limit loading with overspray against an unloaded flow module is interchangeable.
- DE 10 2012 004 704 A1 also describes a system for coating objects with such a device.
- DE 10 201 1 1 17 667 A1 discloses a filter module for separating overspray from the cabin air laden with overspray coating systems, in particular painting, with a filter housing, which limits a filter ⁇ space, through which laden with overspray cabin air in a main flow direction conductive is.
- a filter housing which limits a filter ⁇ space, through which laden with overspray cabin air in a main flow direction conductive is.
- a plurality of separation elements made of a separation material permeable to the cabin air is arranged in such a way that a flow laby ⁇ rinth is formed between the separation elements.
- a Abschei ⁇ devorraum and a system for coating objects with such a filter module specified.
- the DE 10 2013 01 1107 A1 describes a method for operating a Oberflä ⁇ chen adaptationsstrom, wherein overspray arising coating booths in one or more of loading, picked up by an air stream and a one-way separation unit is guided at least in the overspray deposited is and after reaching a boundary loading with overspray as a loaded disposable separation unit is exchanged for an empty disposable separation unit ⁇ .
- the object of the present invention is to specify an improved method for providing filter modules for a surface treatment system.
- This object is achieved by a method of the aforementioned kind, where are recorded ⁇ at by a data processing means input data, as input data at least application data of doctorsnbehand- used treatment plant, and being determined using the input data one or more output data to provide concern at least one filter module for the surface treatment plant.
- the ⁇ art can use the filter modules are provided depending on the type of surface treatment and the need. A mutual coordination of the processes is made possible, whereby the efficiency in both processes can be increased
- input data may be stored using at least portions of the stored input data to determine predictive output data.
- supply data may be used as input data relating to the provision of one or more filter modules for use in the surface treatment system.
- conditioning data of a treatment plant for loaded filter modules can be used as input data.
- output data are determined which specify the time of provision of a filter module for a treatment cabin in the surface treatment installation.
- output data can be determined, which are transmitted to a disposal facility.
- the object of the invention is also achieved by a Computerprogrammpro ⁇ product with program code means for performing a method according to the invention or one of its embodiments, when the computer program product is stored on a computer-readable medium or runs on a data processing device.
- the corresponding advantages are analogous to those of the method.
- the object of the invention is also achieved by a device for process control for the provision of filter modules for a surface treatment system, the device having a data processing device which is designed to carry out a method according to the invention or one of its embodiments.
- FIG. 1 shows a spray booth with a separator for over spray
- FIG. 2 shows an overview diagram for the use of filter modules for a surface treatment plant and for the disposal of charged filter modules
- the treatment booth 10 may be formed, for example, as a coating booth for coating articles 14.
- the coating booth is formed as a spray booth for counter ⁇ stands 14, wherein 14 or portions thereof are painted in the painting booth, for exampleyedkaros ⁇ series.
- the formed as a coating booth treatment booth 10 has a Be ⁇ coating tunnel 24 having a ceiling 26 which may be formed in the usual manner as the lower Begren ⁇ wetting of a filter ceiling with 28 HeilzuGermanraumes 30th
- the coating tunnel 24 is arranged above a plant area 40.
- the articles 14 are transported by a conveying system 32 arranged in the coating tunnel 24 from the inlet side of the coating tunnel 24 to its outlet side.
- vehicle bodies 14a may be conveyed through the interior of the coating tunnel 24 in a continuous or intermittent motion by means of a conveyor system 32 known per se.
- application devices 34 are arranged, which may be formed, for example, in the form of multi-axis application robots 36, as they are also known per se.
- the objects 14 to be treated in the example shown the vehicle bodies 14a, can be coated with a corresponding material.
- the bottom of the coating tunnel 24 is formed in Wesentli ⁇ chen by a walk-grating 38th
- the coating tunnel 24 is open via the grate 38 down to the plant area 40 arranged therebelow. In this way, the air can flow out of the coating tunnel 24 into the installation area 40 arranged therebelow, in which particles entrained by the cabin air, in particular overspray, are separated from the cabin air.
- This loaded with overspray air is passed by means of an air guiding device 42 to one or more disposable separation units 44, which are formed in the present embodiment in the form of one or more disposable Filtermodu ⁇ len 46th
- filter modules the explanations of which apply correspondingly in general and also to disposable separation units 44, which may be designed differently than the filter modules 46 described.
- each filter module 46 is fluidically and detachably connected to the air ⁇ guiding device 42.
- the cabin air flows through in the filter module 46 a filter unit, not shown in detail in the drawing, at which deposits the paint overspray.
- the filter module 46 can be designed, for example, as a separation filter or as an inertia filter or as a combination thereof.
- each disposable separation unit 44 is designed as a replaceable Bauein ⁇ unit.
- the cabin air which is at least largely freed from overspray particles, flows out of the filter module 46 into a channel 50, via which it passes into a collecting flow channel 52.
- the cabin air is supplied via the collecting flow channel 52 to another storage bo ⁇ reitung and conditioning, and it passed after a not specifically shown herein circulation back into the air supply chamber 28 from which it flows back into the coating tunnel 24th
- the filter modules 46 may be further downstream filter stages to which the cabin air is supplied and in which, for example fleece filter or electrostatic working separation filter are used, as they are in and of themselves are known.
- one or more of such further filter stages may also be integrated into the filter module 46.
- the filter module 46 is arranged in its operating ⁇ position on a balance 54 in the present embodiment. It is locked by means of a locking device 56 in its operating position. In the present embodiment, the filter module 46 can be fluidly connected to the air guide 42 or released from it by being moved in the horizontal direction. Generally, however, the coupling and decoupling depends on the interaction of the components.
- Each filter module 46 is designed to accommodate a maximum amount of paint, ie for a boundary load with overspray, which depends on the type of Filtermo ⁇ module 46 and the materials used for this. The already ⁇ made paint quantity can be detected 54 with the aid of the balance. Al ternatively ⁇ mood can be found in the limit load for example by means of a Differenzdruckbe-. The greater the loading of the filter module 46, the greater the air resistance built up by the filter module 46.
- the locking device 56 is released and the fully loaded filter module 46 moved out of the lower system area 40 of the treatment cabin 10.
- This can be done for example by means of a lift truck 58, which is operated by a worker 60.
- the bottom portion of the filter module 46 in its Geo ⁇ geometry and its dimensions can be designed as standardized supporting structure and ⁇ example, by specifying a so-called Euro-pallet.
- the flow connection of the exchanged filter module 46 is closed with the louver 42 by means not separately shown gate valve. After then a loaded filter module 46 has been removed, an empty filter module 46 is pushed into the operating position in which it is fluid-tightly connected to the louver 42, whereupon the locking device 54 is locked again.
- the locking slide of the louver 42 is again brought into an open position, so that the newly positioned filter module 46 is flowed through by the cabin air.
- a partially loaded filter module 46 from an edge region of the paint booth 12, in which less overspray is obtained, can be converted to the exchange point.
- measuring devices may be present for recording operating parameters. These include, for example, the air pressure, the temperature, the humidity and the air sink rate or the flow velocity of the cabin air.
- FIG. 2 illustrates by way of example the provision and use of filter modules 46 for a surface treatment system 12 and the disposal of loaded filter modules 64.
- the filter modules 46 or individual parts of these are manufactured in one or more production facilities 80, of which only one is shown.
- the filter modules 46 are formed as disposable filter modules, wherein a Filtermo ⁇ module 46 in total, including its filter unit, not shown, for example, can be made of a wet-strength recycled material in ⁇ .
- a component, a plurality of components or all Comp ⁇ components of the filter module can be made from a wet strength of recycled material 46th
- cellulosic materials such as optionally treated paper and cardboard materials, corrugated cardboard, cartons with standing wave, honeycomb cartons or wrapping cartons, but also other materials such as MDF materials in question.
- the bottom portion of the filter module 46 may also be formed separately by a Euro pallet of wood. Also plastics such as in particular polyethylene or polypropylene come into question.
- the Filtermo ⁇ modules are supplied by means of suitable transport means 82 from the production line 80 to the upper surface ⁇ treatment plant 12th
- the filter module 46 itself can be supplied as a modular kit 62 in individual parts and before its use, for example, at the site of the surface treatment system 12, be assembled.
- the filter module 46 may also be constructed or provided partially ⁇ builds.
- a filter module 46 may also be designed so that it can be deployed from a collapsed configuration.
- a kit 62 of a filter module 46 has a volume which can be considerably smaller than the volume of the deployed or built-up filter module 46. It can, for example, filter module kits 62 or already operational filter ⁇ module 46 tung cabin for the surface treatment system 12 or to that coating 10 (see Fig. 1) are spent, in which the filter modules 46 are ⁇ set to be. In the case of the filter module kits 62, the filter modules 46 are produced therefrom. The filter modules 46 can then be used, for example, in the manner described in connection with FIG. 1 in a surface treatment installation 12.
- a surface treatment installation 12 can have one or more coating stations 18, 20, 22, which can each be equipped with one or more treatment cabins 10 (see FIG. 1).
- Schematically sketched in Fig. 2 surface treatment installation 12 in the example vehicle bodies 14a are surface treated, a first coating station 18 for on ⁇ bring primer or filler, a second coating station 20 for applying base coat or base coat and a third coating station 22 for Apply topcoat or clearcoat.
- the respective coating material is applied to the objects 14, for example the vehicle bodies 14a (see FIG. 1).
- a pretreatment station not shown
- the then loaded filter modules 64 for example, as described in connection with FIG. 1, taken from the respective treatment cabin 10 and disposed of, with different types of recovery are possible.
- the loaded filter modules 64 are loaded with different types of overspray depending on which treatment booth 10 they come from.
- the loaded filter modules 64 can be subjected to a treatment treatment in a treatment plant 70 in order to produce a treatment material 100, which can later be supplied to a utilization plant 90 or a landfill 92.
- the treatment system 70 may be present 12 or also there are ⁇ of locally or remotely near the surface treatment plant.
- the loaded filter modules 64 can be dried. With drying all operations are meant in which the set ⁇ made overspray can be made to cure, this is now by expelling of solvents or by crosslinking of the coating substance.
- the overspray may, for example, be treated with electromagnetic radiation and / or, for example, tempered by means of blowers with warm air.
- a crushing of the filter modules 64 can take place, which, for example, coarsely crushed or reduced who can ⁇ . This can be done for example by a cutting device in which the individual filter modules are cut into smaller filter parts. Alterna ⁇ tively or additionally, the filter modules 64 may be compressed, for example in a pressing device to a smaller filter pack.
- the treatment plant 70 may alternatively or additionally comprise a shredding station, in which the filter parts and / or the filter packs with the aid of or - -
- shredder material several shredders are processed to shredder material.
- additives can be admixed in order to change and influence the consistency of the shredding material or its properties, in particular its calorific value.
- stone and wood materials in the form of flours, powders or dusts can be added both as a binder and to increase the calorific value.
- the material of the loaded filter modules 64 can be used as a carrier material for pastes or liquids that are otherwise produced as waste products and are to be disposed of or incinerated, and where the further treatment due to their consistency, e.g. pasty or liquid, is difficult.
- processing plant 70 further and / or other processing operations, which are not explained in more detail here, can take place.
- processing plant 70 further and / or other processing operations, which are not explained in more detail here, can take place.
- processing plant 70 further and / or other processing operations, which are not explained in more detail here, can take place.
- a treatment material 100 is obtained which may have other physical properties than the starting material in the form of the loaded filter modules 64.
- the volume, the density, structure, consistency, and / or the humidity and the like can be changed by one or more processing operations and gegebe ⁇ appropriate, adjusted.
- the chemical properties of the In ⁇ preparation materials 100 may be changes comparable with respect to the loaded filter modules 64th In particular, here properties such as flammability, flame ⁇ point, pH, adhesiveness and calling the like.
- the loaded filter modules 64 can ⁇ inde pendent of which type overspray they are loaded, a common loading subjected to treatment. In such a preparation, it does not matter from which coating station 18, 20, 22 the loaded filter modules 64 originate.
- the processing plant 70 may at least partially be associated with the surface treatment plant 12. It is also possible that the treatment system 70 at least partially from the surface treatment apparatus 12 is divided ⁇ .
- a separation and isolation of the individual components can be carried out so that suitable components of the loaded filter ⁇ modules 64 can be supplied to a recycling cycle.
- the remaining and non-recyclable or recyclable components can be fed to a landfill 92 or thermally recycled.
- the treatment material 100 may be sorted, collected, and / or stored for further disposal prior to deployment.
- the disposal ⁇ ready preparation material 102 is preferably supplied by means of suitable Trans ⁇ port means 84 to a treatment facility 90 and a landfill 92nd In the recovery facility 90 an energy and resource saving Ma ⁇ terialverêt is effected by thermal treatment and / or by supplying treatment material 100, 102 in subsequent manufacturing processes.
- recovered energy for example can be used to operate the furnacenbe ⁇ treatment plant 12 and / or the operation of the treatment plant 70th Energy can for example be obtained with ⁇ means of a combustion process by a thermal recovery, eg.
- a recovery of at ⁇ preparation material 100, 102 can also occur through its use in the herstel ⁇ ment of new filter modules 46, for example, in a manufacturing facility 80.
- the In ⁇ preparation material 100, 102 can optionally be used after appropriate treatment in other processes.
- 102 can be deposited. At a disposal material 100, 102 to be supplied to a landfill, it may be possible to treat other substances which can be disposed of more easily and in a more environmentally friendly manner. - -
- the data processing device 4 may be supplied, for example, with provisioning data 120 relating to the scope of the filter modules 46 provided for use in the surface treatment system 12.
- provisioning data 120 may also relate to the type, state, and / or location of the filter modules 46.
- Such READY ⁇ transmission data 120 can also use the assignment of the provided filter modules 46 to a coating station 18, 20, 22 relate.
- the provisioning data 120 may also refer to filter modules 46 in the form of kits 62.
- the data processing device 4 can also be supplied, for example, with data relating to the one or more production plants 80 or data on filter modules 46 which are in production and / or manufactured, if appropriate also with corresponding kits 62. This is not shown in greater detail in Fig. 2 for the sake of clarity.
- the data processing device 4 can be supplied with application data 122 from one or more coating stations 18, 20, 22, for example.
- Application data 122 may be data relating to the application process in the coating station 18, 20, 22, for example regarding the type of paint used and / or the paint color.
- Application data 122 can also relate to the type or type of article 14 to be coated (see FIG. 1) and, for example, designate a vehicle type or a variant of a vehicle type.
- Application data 122 may also relate to the actual service life or the service life of a filter module 46 in a coating station 18, 20, 22.
- the actual degree of loading of a filter module 46 can also be measured, for example with the aid of a balance 54 (see FIG. 1).
- the information relating to the degree of loading can be supplied to the data processing device 4 as application data 122.
- the transmission of application data 122 can take place from one or more coating stations 18, 20, 22 and / or other parts of the surface treatment system 12 to the data processing device 4. For better clarity, this is indicated in FIG. 2 only for the third coating station 22 by way of example.
- the data processing device 4 can, for example, be supplied with conditioning data 124 relating to the scope and type of processing of the loaded filter modules 64.
- Conditioning data 124 may relate to quantities of filter modules 64 to be loaded and / or to treatment material 100, 102 in the processing plant 70.
- Conditioning data 124 may also relate to physical and / or chemical properties of the treatment material 100, 102 and / or the loaded filter modules 64.
- Processing data 124 may also relate to process states of one or more processing operations and / or measurement data, in particular physical measurement data.
- the data processing device 4 can also be supplied, for example, with data relating to the one or more utilization plants 90 and / or concerning the one or more landfills 92. This is not shown in greater detail in Fig. 2 for the sake of clarity.
- the data processing device 4 for example, data about the transport means 82, 84 are supplied. This is also not shown in greater detail in FIG. 2 for the sake of clarity.
- the supplied data can be stored and processed.
- the increase in the degree of loading of a filter module 46 as a function of one or more application data 122 can be determined in the data processing device 4 by evaluating application data 122 over certain time segments, eg from the introduction of a filter module 46 until it is removed.
- a service life of a filter module 46 that is dependent on a type of paint and / or a paint color can be determined. If necessary, the service life of a filter module 46 can also be determined as a function of data relating, for example, to a vehicle type. - -
- the data processing device 4 can be designed to exchange actual data 112 and desired data 114 with a production planning system 110, wherein the production planning system 110 can be designed as part of a so-called ERP system.
- the data processing device 4 can determine specifications for the surface treatment system 12. From the data processing device 4 such specifications can be transmitted as a default data 126 to the surface treatment system 12. Such specifications may relate, for example, to the replacement time of a filter module 46 in a coating station 18, 20, 22 of the surface treatment system 12. For better clarity, the transmission of default data 126 to the surface treatment system 12 is indicated by way of example only for the third coating station 22.
- the data processing device 4 can determine demand data 128, which is e.g. may affect the manufacture of filter modules 46.
- the demand data 128 can be transmitted, for example, to a computing device 88 of the production facility 80.
- filter modules 64 and / or kits 62 may be requested for filter modules for deployment and / or their production may be affected.
- the data processing device 4 can determine disposal data 129, which may relate to the disposal of loaded filter modules 64, for example.
- the disposal data 129 may be communicated for example to a computing device 98 to a disposal device, for example a collecting tray 90 or a De ⁇ ponie 92. In this way, for example, disposal capacities can be requested and / or the supply of processing material 100, 102 can be announced. It is possible that with the aid of disposal data 129 processes running in the recovery storage 90 are influenced.
- FIG. 3 shows in a highly simplified representation of an apparatus 2 for process control for supplying a surface treatment installation 12 with Filtermodu ⁇ len 46.
- This device 2 can also be designed for process control for the disposal of filter modules 46 and loaded filter modules 64. - -
- the device 2 shown in Fig. 3 is supplied with input data 130, e.g. in the data processing device 4 (see also Fig. 2) can be stored at least partially.
- input data 130 and / or parts thereof can be processed.
- the illustrated device 2 provides output data 132, wherein these output data 132 are at least partially determined by the data processing device 4.
- the data processing device 4 may use one or more input data 130 and / or optionally further data.
- Input data 130 can be, for example, application data 122 described in conjunction with FIG. 2, which are supplied to the data processing device 4 by the surface treatment system 12.
- Ki ⁇ NEN input data 130, the type and / or configuration of the treatment plant in a surface 12 relate Accordingly, the object to be treated fourteenth workedsda ⁇ 130 th and the type and / or configuration of a Be Schweizerungsmateri- can be described as, for example, a type of paint and / or paint.
- Input data 130 may also relate to the amount of overspray present in one or more particular filter modules 46 in a surface treatment facility 12.
- Input data 130 may also be one or more surface treatment application parameters, such as temperature, pressure, humidity, application duration.
- a surface treatment plant 12 also includes components that are located remotely from the actual treatment booth. In the case of a spray painting plant ⁇ these are, for example, components of the coating feed as Lackbenzol ⁇ ter, for conveying media, and the like. These components can be equipped with measuring devices that can transmit this to the system Be ⁇ operating parameters.
- Input data 130 which are supplied to the device 2 for process control by the surface treatment plant 12 and / or by other plant and / or plant parts, may, for example, also relate to processes that are upstream or downstream of the processes in the surface treatment plant 12.
- processes that are upstream or downstream of the processes in the surface treatment plant 12.
- Paint booth a surface treatment system 12 is painted, a pre ⁇ orderly process, for example, concern the bodywork, a nachgeordne ⁇ ter process, for example, the assembly of interior or exterior parts and / or affect the chassis assembly.
- an expected end of life of a filter module 46 can be determined.
- ⁇ also an optimum service life end of a filter module 46 ⁇ be true can be, for example. Accordingly, information and / or specifications may be provided in the form of output data 132.
- the process control device 2 may, for example, output output data 132 relating to the manufacture, provision and / or transport of filter modules 46. If appropriate, the filter modules 46 can also be present in the form of kits. Such output data 132 can be used, for example, in a production plant 80 for process control and / or planning.
- Output data 132 of the process control device 2 may also relate to the provision of filter modules 46 within a surface treatment plant 12 and may be used for process control and / or planning. This means, for example, that the system knows how many filter modules are present in which load state in the system. Based on this knowledge, the planned treatment order of objects can be correlated with the capacity of the filter modules, so that the treatment order can be changed, on the one hand, the capacity of a filter module is widely used and on the other hand, a pending replacement of one or more filter modules, for example, take place in periods in which there is a production-related break in treatment. Subsequent production steps are also taken into account during planning. Alternatively, the design may also lead to the result that one or more filter modules are replaced prior to full load to ensure effective throughput of the surface treatment equipment. - -
- Output data 132 of the device 2 for process control can be used the application-onsrea in the surface treatment apparatus 12 relate to and diesbe ⁇ schen process control and / or planning.
- Output data 132 which relate to the application process in the surface treatment system 12, can relate, for example, to properties of an application medium used.
- Output data 132 of the process control device 2 may also relate to the disposal of loaded filter modules 64.
- Such output data 132 can be used, for example, in a treatment plant 70, wherein ⁇ play example for process control and / or planning. It is also possible to use such output data 132 in a utilization plant 90. It is also possible to use such output data 132 in a landfill.
- Output data 132 which relate to the disposal of loaded filter modules 64, can be used in the cases mentioned, for example for capacity planning.
- the device 2 for process control with the data processing device 4 can link specific edge data of the surface treatment with data concerning the filter modules 46.
- the data to be linked can be supplied to the data processing device 4 as input data 130, stored in the data processing device 4, supplied to it in another way and / or determined in the data processing device 4.
- 46 possibilities for process optimization are created with regard to the provision, logistics and / or disposal of filter modules.
- Specifications and / or predictions can be derived, which can be output in the form of output data 132.
- Specific edge data of the surface treatment when painting a vehicle body 14a may be, for example, vehicle type, color tone, and / or paint type.
- the filter modules 46 related data can relate, for example, the exporting ⁇ tion and / or the service life of filter modules 46th
- other data for example, specifications of a manufacturing process, eg - -
- the output data 132 can be used to optimize the manufacturing process and can be used eg to control the manufacturing process.
- the data determined in the data processing device 4, for example one or more output data 132 may relate to the provision of a filter module 46 for the surface treatment system 12.
- Such output data 132 can also be determined in a predictive or predictive manner, wherein, for example, data stored in the data processing device 4 can be evaluated.
- statistical methods can be used to determine predictive output data 132. It is possible to determine predictive From ⁇ 132 output data by methods of artificial intelligence, such as neural networks.
- output data 132 for example, a coordinated to a coating process in which surface treatment installation 12 filter module 46 may be provided contem ⁇ right for the change.
- Such output data 132 for example, Kings ⁇ NEN as the default data 126 (see FIG. 2) of the surface treatment apparatus 12 are supplied and used there as necessary.
- the data processing device 4 it is possible to control the storage and / or the procurement of the filter modules 46 or to store related data. It is also possible to schedule the disposal of a loaded filter module 64 using such output data 132.
- groups of data which can be used as input data 130 and / or as output data 132 are described below by way of example.
- a group of data that may be used as input data 130 and / or output data 132 relates to the provision of filter modules 46, such data may describe, for example, a type, a quantity, or a time. Such data may for example describe the inventory and / or the need for filter modules 46. Such data can be used, for example, for a need-based provision and / or for the optimization of warehousing. - -
- the input data 132 can be used as input data 130 and / or from ⁇ refers to the surface treatment, wherein such data may for example relate to the overspray, for example, amount of overspray per object 14, for example, per vehicle body 14a (see also Fig. 1).
- overspray data can be used to set paint parameters.
- particularly favorable or unfavorable painting parameters can be iden ⁇ tified from the overspray relevant data and / or for example, to draw conclusions about the quality of paint batches are possible. This can be used for improved control of the surface treatment system 12.
- the input data 132 can be used as input data 130 and / or from ⁇ refers to the disposal of loading NEN filter modules 64.
- Such data may be used for optimization, for example for temporal optimization of departure loaded filter modules 64 and / or planning of treatment and / or recycling.
- the data determined and / or stored in the data processing device 4 can be used to improve the disposal process.
- the starting material is provided in the erfor ⁇ sary quality For example, it can be ensured that for a treatment facility 90, in the loaded filter ⁇ modules 64 and the treatment material 100, 102 is used as starting material for a recycling process. A prerequisite for this may be, for example, that the starting material is provided in a constant composition for the recycling process.
- the separation, collection and / or storage of treatment material 100, 102 can also be understood.
- the present invention relates to a method for providing - -
- Filter modules 46 for a surface treatment system 12 4 input data 130 are detected by means of a data processing device, at least application data 122 of the surface treatment system 12 are used as input data 130, and wherein using the input data 130 one or more output data 132 are determined, which provides the relate to at least one filter module for the surface treatment system 12.
- the invention also relates to a computer program product with Pro ⁇ program code means for performing the method when the computer program product is stored on a computer readable data carrier or is run on a data processing device 4, as well as a device 2 for process control with a data processing device 4, which is designed for carrying out the method.
- the invention enables the process of loading fen ⁇ riding placings of filter modules 46 and the process of surface treatment of articles 14 with respect to the process control together to form interlocking that, whereby the efficiency and the quality can be improved in both processes.
- All collected data can be managed in a network, so that also those from surface treatment plants at different locations with different operating parameters and used treatment media can be compared and statistically recorded.
- an upcoming change of a filter module 46 can be visually displayed visually and / or acoustically early, so that a worker can start in time with the necessary preparatory measures.
- the correspondingly automated processes can be initiated at an early stage.
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- Economics (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- General Business, Economics & Management (AREA)
- Theoretical Computer Science (AREA)
- Marketing (AREA)
- Human Resources & Organizations (AREA)
- Strategic Management (AREA)
- Tourism & Hospitality (AREA)
- General Health & Medical Sciences (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Primary Health Care (AREA)
- Development Economics (AREA)
- Entrepreneurship & Innovation (AREA)
- Operations Research (AREA)
- Quality & Reliability (AREA)
- Automation & Control Theory (AREA)
- General Engineering & Computer Science (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Processing Of Solid Wastes (AREA)
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- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015015234.3A DE102015015234A1 (de) | 2015-11-25 | 2015-11-25 | Verfahren zum Bereitstellen von Filtermodulen, Computerprogrammprodukt und Vorrichtung zur Prozessführung |
PCT/EP2016/077032 WO2017089128A1 (de) | 2015-11-25 | 2016-11-09 | Verfahren zum bereitstellen von filtermodulen, computerprogrammprodukt und vorrichtung zur prozessführung |
Publications (1)
Publication Number | Publication Date |
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EP3380254A1 true EP3380254A1 (de) | 2018-10-03 |
Family
ID=57345892
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP16797797.4A Withdrawn EP3380254A1 (de) | 2015-11-25 | 2016-11-09 | Verfahren zum bereitstellen von filtermodulen, computerprogrammprodukt und vorrichtung zur prozessführung |
Country Status (7)
Country | Link |
---|---|
US (1) | US20180345307A1 (de) |
EP (1) | EP3380254A1 (de) |
CN (1) | CN108292388A (de) |
BR (1) | BR112018008737A8 (de) |
DE (1) | DE102015015234A1 (de) |
RU (1) | RU2018119200A (de) |
WO (1) | WO2017089128A1 (de) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102013222301B4 (de) | 2013-11-04 | 2024-01-25 | Dürr Systems Ag | Filteranlage zum Abscheiden von Verunreinigungen aus einem Verunreinigungen enthaltenden Rohgasstrom, Lackieranlage und Verfahren zum Abscheiden von Verunreinigungen aus einem Verunreinigungen enthaltenden Rohgasstrom |
DE102017116663A1 (de) * | 2017-07-24 | 2019-01-24 | Eisenmann Se | Filtermodulgehäuse, Vorrichtung zum Lochen eines Filterelement, Verfahren zum Einbringen einer Öffnung sowie Vorrichtung zum Abscheiden von Overspray |
DE102018112738A1 (de) * | 2018-05-28 | 2018-08-16 | Eisenmann Se | Filtervorrichtung zum Abscheiden von Overspray, Beschichtungsanlage und Verfahren zum Wechseln eines Filtermoduls |
DE102018118796A1 (de) * | 2018-08-02 | 2020-02-06 | Eisenmann Se | Bodeneinheit für ein Filtermodul zum Abscheiden von Overspray, Filtermodul, Verfahren zum Aufbau eines Filtermoduls sowie Verwendung einer Bodeneinheit oder eines Filtermoduls |
CN111123862B (zh) * | 2019-12-12 | 2023-09-05 | 中国汽车工业工程有限公司 | 一种汽车涂装纸盒干式喷房纸盒更换预测系统 |
US11745206B2 (en) | 2020-08-24 | 2023-09-05 | Columbus Industries, Inc. | Filtering apparatus with at least one filter unit |
DE102021113273A1 (de) | 2021-05-21 | 2022-11-24 | Eisenmann Gmbh | Verfahren zum Betreiben eines Anlagensystems |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008005808B4 (de) * | 2008-01-24 | 2013-08-01 | Keller Lufttechnik Gmbh & Co. Kg | Vorrichtung zur Trockenabscheidung von Aerosolen aus einem Gasstrom |
DE102010041552A1 (de) * | 2010-09-28 | 2012-03-29 | Dürr Systems GmbH | Filtervorrichtung zum Abtrennen von Lack-Overspray |
EP2643070A1 (de) * | 2010-11-23 | 2013-10-02 | Challen Sullivan | Direktersatz-luftfilter mit automatischem filtermedienvorschub und drahtloser kommunikation |
PT2736655T (pt) * | 2011-07-27 | 2021-09-28 | Duerr Systems Ag | Instalação de pintura compacta |
DE102011108631A1 (de) * | 2011-07-27 | 2013-01-31 | Eisenmann Ag | Verfahren und Vorrichtung zum Abscheiden von Overspray sowie Anlage mit einer solchen |
CN102930410A (zh) * | 2011-08-09 | 2013-02-13 | 鸿富锦精密工业(深圳)有限公司 | 仓库库存管理系统及管理方法 |
DE102011117667A1 (de) | 2011-11-03 | 2013-05-08 | Eisenmann Ag | Filtermodul und Vorrichtung zum Abscheiden von Overspray sowie Anlage mit einer solchen |
DE102011056231A1 (de) * | 2011-12-09 | 2013-06-13 | Dürr Systems GmbH | Filteranlage und Reinigungsverfahren |
DE102012004704A1 (de) | 2012-03-07 | 2013-09-12 | Eisenmann Ag | Verfahren und Vorrichtung zum Abführen von mit Overspray beladener Prozessluft sowie Anlage zum Beschichten von Gegenständen |
DE102013002041A1 (de) * | 2013-02-07 | 2014-08-07 | Eisenmann Ag | Verfahren zum Betreiben einer Oberflächenbehandlungsanlage |
DE102013011107A1 (de) | 2013-07-03 | 2014-08-07 | Eisenmann Ag | Verfahren zum Betreiben einer Oberflächenbehandlungsanlage und Vorrichtung zum Abscheiden von Overspray |
-
2015
- 2015-11-25 DE DE102015015234.3A patent/DE102015015234A1/de not_active Withdrawn
-
2016
- 2016-11-09 WO PCT/EP2016/077032 patent/WO2017089128A1/de active Application Filing
- 2016-11-09 CN CN201680068612.1A patent/CN108292388A/zh active Pending
- 2016-11-09 BR BR112018008737A patent/BR112018008737A8/pt not_active Application Discontinuation
- 2016-11-09 US US15/778,731 patent/US20180345307A1/en not_active Abandoned
- 2016-11-09 EP EP16797797.4A patent/EP3380254A1/de not_active Withdrawn
- 2016-11-09 RU RU2018119200A patent/RU2018119200A/ru not_active Application Discontinuation
Also Published As
Publication number | Publication date |
---|---|
BR112018008737A8 (pt) | 2019-02-26 |
DE102015015234A1 (de) | 2017-06-01 |
RU2018119200A (ru) | 2019-12-25 |
BR112018008737A2 (pt) | 2018-10-30 |
CN108292388A (zh) | 2018-07-17 |
WO2017089128A1 (de) | 2017-06-01 |
US20180345307A1 (en) | 2018-12-06 |
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