EP3378973A1 - Procédé de fabrication d'une tôle noire revêtue d'oxyde chrome et chrome - Google Patents
Procédé de fabrication d'une tôle noire revêtue d'oxyde chrome et chrome Download PDFInfo
- Publication number
- EP3378973A1 EP3378973A1 EP17162054.5A EP17162054A EP3378973A1 EP 3378973 A1 EP3378973 A1 EP 3378973A1 EP 17162054 A EP17162054 A EP 17162054A EP 3378973 A1 EP3378973 A1 EP 3378973A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- chromium
- coating
- iii
- ions
- blackplate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- UOUJSJZBMCDAEU-UHFFFAOYSA-N chromium(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+3].[Cr+3] UOUJSJZBMCDAEU-UHFFFAOYSA-N 0.000 title description 3
- 238000007747 plating Methods 0.000 claims abstract description 26
- 230000008569 process Effects 0.000 claims abstract description 16
- 238000004806 packaging method and process Methods 0.000 claims abstract description 6
- 238000003475 lamination Methods 0.000 claims abstract description 5
- 238000001125 extrusion Methods 0.000 claims abstract description 3
- 238000000576 coating method Methods 0.000 claims description 49
- 239000011248 coating agent Substances 0.000 claims description 46
- 239000011651 chromium Substances 0.000 claims description 37
- 239000008151 electrolyte solution Substances 0.000 claims description 25
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 23
- BFGKITSFLPAWGI-UHFFFAOYSA-N chromium(3+) Chemical class [Cr+3] BFGKITSFLPAWGI-UHFFFAOYSA-N 0.000 claims description 16
- 239000010410 layer Substances 0.000 claims description 15
- 229920000642 polymer Polymers 0.000 claims description 15
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 claims description 14
- 235000019254 sodium formate Nutrition 0.000 claims description 14
- 239000000758 substrate Substances 0.000 claims description 14
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 13
- 229920001169 thermoplastic Polymers 0.000 claims description 12
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical group [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 claims description 11
- 239000004280 Sodium formate Substances 0.000 claims description 11
- 229910000423 chromium oxide Inorganic materials 0.000 claims description 10
- -1 polyethylene terephthalate Polymers 0.000 claims description 10
- 229920005989 resin Polymers 0.000 claims description 10
- 239000011347 resin Substances 0.000 claims description 10
- 239000008139 complexing agent Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 8
- QOWZHEWZFLTYQP-UHFFFAOYSA-K chromium(3+);triformate Chemical compound [Cr+3].[O-]C=O.[O-]C=O.[O-]C=O QOWZHEWZFLTYQP-UHFFFAOYSA-K 0.000 claims description 7
- 238000000151 deposition Methods 0.000 claims description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 6
- 229920001577 copolymer Polymers 0.000 claims description 6
- GRWVQDDAKZFPFI-UHFFFAOYSA-H chromium(III) sulfate Chemical compound [Cr+3].[Cr+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRWVQDDAKZFPFI-UHFFFAOYSA-H 0.000 claims description 5
- 239000011696 chromium(III) sulphate Substances 0.000 claims description 5
- 235000015217 chromium(III) sulphate Nutrition 0.000 claims description 5
- 229920000728 polyester Polymers 0.000 claims description 5
- 235000011152 sodium sulphate Nutrition 0.000 claims description 5
- 239000004416 thermosoftening plastic Substances 0.000 claims description 5
- 229920000178 Acrylic resin Polymers 0.000 claims description 4
- 239000004925 Acrylic resin Substances 0.000 claims description 4
- 150000001845 chromium compounds Chemical class 0.000 claims description 4
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 4
- 229920000098 polyolefin Polymers 0.000 claims description 4
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 4
- 239000004800 polyvinyl chloride Substances 0.000 claims description 4
- 239000007832 Na2SO4 Substances 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 3
- 230000003197 catalytic effect Effects 0.000 claims description 3
- WYYQVWLEPYFFLP-UHFFFAOYSA-K chromium(3+);triacetate Chemical compound [Cr+3].CC([O-])=O.CC([O-])=O.CC([O-])=O WYYQVWLEPYFFLP-UHFFFAOYSA-K 0.000 claims description 3
- XVHFYNOGAFYRJV-UHFFFAOYSA-L chromium(ii) oxalate Chemical compound [Cr+2].[O-]C(=O)C([O-])=O XVHFYNOGAFYRJV-UHFFFAOYSA-L 0.000 claims description 3
- HTXDPTMKBJXEOW-UHFFFAOYSA-N dioxoiridium Chemical compound O=[Ir]=O HTXDPTMKBJXEOW-UHFFFAOYSA-N 0.000 claims description 3
- 229920000554 ionomer Polymers 0.000 claims description 3
- 229910000457 iridium oxide Inorganic materials 0.000 claims description 3
- 229910003455 mixed metal oxide Inorganic materials 0.000 claims description 3
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- 229920000515 polycarbonate Polymers 0.000 claims description 3
- 239000004417 polycarbonate Substances 0.000 claims description 3
- 229920000570 polyether Polymers 0.000 claims description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 3
- 229920005992 thermoplastic resin Polymers 0.000 claims description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 2
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 2
- 239000004327 boric acid Substances 0.000 claims description 2
- 239000006172 buffering agent Substances 0.000 claims description 2
- 230000003647 oxidation Effects 0.000 claims description 2
- 238000007254 oxidation reaction Methods 0.000 claims description 2
- 239000002356 single layer Substances 0.000 claims description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 claims 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims 3
- 239000002344 surface layer Substances 0.000 claims 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 claims 1
- 229920001707 polybutylene terephthalate Polymers 0.000 claims 1
- 239000011112 polyethylene naphthalate Substances 0.000 claims 1
- 238000009713 electroplating Methods 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 18
- 239000010959 steel Substances 0.000 description 18
- 229940021013 electrolyte solution Drugs 0.000 description 17
- 229910052804 chromium Inorganic materials 0.000 description 14
- 239000003792 electrolyte Substances 0.000 description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 230000008021 deposition Effects 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000000137 annealing Methods 0.000 description 4
- 239000004922 lacquer Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
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- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 3
- 238000007792 addition Methods 0.000 description 3
- 238000005097 cold rolling Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
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- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
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- 230000009467 reduction Effects 0.000 description 3
- 229910021653 sulphate ion Inorganic materials 0.000 description 3
- 239000001117 sulphuric acid Substances 0.000 description 3
- 235000011149 sulphuric acid Nutrition 0.000 description 3
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 150000001844 chromium Chemical class 0.000 description 2
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- 239000000356 contaminant Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000040710 Chela Species 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000004608 Heat Stabiliser Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 206010067482 No adverse event Diseases 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
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- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
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- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
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- 239000010960 cold rolled steel Substances 0.000 description 1
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- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- PDXRQENMIVHKPI-UHFFFAOYSA-N cyclohexane-1,1-diol Chemical compound OC1(O)CCCCC1 PDXRQENMIVHKPI-UHFFFAOYSA-N 0.000 description 1
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
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- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- ZOFMSHHFYHUMGH-UHFFFAOYSA-M sodium;sulfuric acid;formate Chemical compound [Na+].[O-]C=O.OS(O)(=O)=O ZOFMSHHFYHUMGH-UHFFFAOYSA-M 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/04—Electroplating: Baths therefor from solutions of chromium
- C25D3/06—Electroplating: Baths therefor from solutions of chromium from solutions of trivalent chromium
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/48—After-treatment of electroplated surfaces
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D9/00—Electrolytic coating other than with metals
- C25D9/04—Electrolytic coating other than with metals with inorganic materials
- C25D9/08—Electrolytic coating other than with metals with inorganic materials by cathodic processes
- C25D9/10—Electrolytic coating other than with metals with inorganic materials by cathodic processes on iron or steel
Definitions
- This invention relates to a method for electroplating an uncoated steel strip with a plating layer and an improvement thereof.
- a cold-rolled steel strip is provided which is usually annealed after cold-rolling to soften the steel by recrystallisation annealing or recovery annealing. After the annealing and before plating the steel strip is first cleaned for removing oil and other surface contaminants. After the cleaning step, the steel strip is pickled in a sulphuric or hydrochloric acid solution for removing the oxide film. Between different treatment steps the steel strip is always rinsed with deionised water to prevent contamination of the solution used for the next treatment step with solution of the preceding treatment step. Consequently the steel strip is thoroughly rinsed after the pickling step. During rinsing and transport of the steel strip to the plating section a fresh thin oxide layer is formed instantly on the bare steel surface and needs to be protected quickly.
- the part to be plated (the steel strip) is the cathode of the circuit.
- the anode of the circuit may be made of the metal to be plated on the part (dissolving anode, such as those used in conventional tinplating) or a dimensionally stable anode (which does not dissolve during plating).
- the anode and cathode are immersed in an electrolyte solution containing ions of the metal to be deposited onto the blackplate substrate.
- Blackplate is a tin mill product which has not (yet) received any metallic coating during production. It is the basic material for the production of other tin mill products. Blackplate can be single reduced (SR) full-hard or annealed (recovery annealed or recrystallisation annealed) or double reduced (DR) in which case it has been subjected to a second cold rolling reduction after annealing.
- the SR or DR blackplate is usually provided in the form of a coiled strip and is the uncoated starting material for the coating process according to the invention.
- Figure 1 schematically summarises the process steps to obtain the coated product, starting from a hot-rolled strip. Before cold-rolling, the hot-rolled strip is usually pickled (not shown) to remove the hot-rolling scale and cleaned (not shown) to remove any contaminants from the strip.
- the coated product performs just as well in terms of corrosion performance, coatability, adherence of the lacquer coating or polymer coating to the coated product and the can-making performance of the coated product, no adverse effects have been observed of the presence of the stripes, the stripy appearance is considered to be visually less appealing and therefore undesired.
- the object is reached with a method for manufacturing a chromium metal - chromium oxide coated blackplate by electrolytically depositing the chromium metal - chromium oxide coating on blackplate in a continuous high speed plating line operating at a line speed of at least 50 m/min from an electrolyte solution comprising a trivalent chromium compound, wherein the electrolyte solution is free of chloride ions and free of a boric acid buffering agent, the electrically conductive substrate acts as a cathode and an anode comprising a catalytic coating of iridium oxide or a mixed metal oxide for reducing or eliminating the oxidation of Cr 3+ -ions to Cr 6+ -ions, wherein the electrolyte solution contains at most 250 mM Cr 3+ -ions, a complexing agent at a (complexing agent/Cr 3+ ) molar ratio of at least 1:1, 0 to 2800 mM of sodium sulphate (Na 2 SO 4
- the process according to the invention is equally applicable to provide a chromium metal-chromium oxide coating on other metal substrates such as nickel plated steel strip.
- sulphuric acid or sodium hydroxide may be added to adjust the pH to a value inside the desired range.
- acids or bases may be used, but in view of the bath chemistry sulphuric acid and sodium hydroxide are preferable.
- any steel grade suitable for producing packaging steel may be used.
- a stripy appearance of a deposited surface is usually associated with a certain inhomogeneity in the electroplating process.
- a local difference in coverage or local differences in the composition of the coating layer may be the cause of the stripy appearance. It would be obvious to the skilled person to attempt to solve this problem by increasing the amount of deposited material by either increasing the amount of metal ions in the electrolyte, or by increasing the current density.
- the inventors found that by increasing the chromium(III) content in the electrolyte, the appearance of the coated strip worsened, and that the stripy appearance persisted. Surprisingly and counter-intuitively the inventors found that decreasing the amount of metal ions in the electrolyte resulted in a decrease in the stripy surface and that the surface becomes even and shiny when the coating was deposited in accordance with the process of the invention.
- the complexing agent is formate (HCOO - ), added to the electrolyte solution preferably as sodiumformate (HCOONa).
- HCOONa sodiumformate
- complexing agents that can be used instead of formate, or in addition thereto are oxalate-ions, and acetate-ions.
- the Cr 3+ -ions are provided by a water soluble chromium(III) salt and wherein the water soluble chromium(III) salt preferably is one or more of the following water soluble chromium(III) salts:
- the electrolyte solution contains at most 225 mM of Cr 3+ -ions and/or at least 100 mM of Cr 3+ -ions, preferably at least 125 mM of Cr 3+ -ions. This preferred range provides good results.
- the pH of the electrolyte solution is at most 2.8, preferably at most 2.6 or 2.4, more preferably at most 2.2.
- the lower pH results in a less efficient plating process, the surface quality is much improved in that it shows no stripes.
- the formate/Cr 3+ molar ratio is at most 2.5:1.
- the formate-ion is needed as a complexing agent and the ratio of at most 2.5:1 has proven to be sufficient in most cases.
- the molar ratio is at most 2.0:1, even more preferably 1.75:1.
- the molar ratio is at least 1.1:1, more preferably 1.25:1.
- the electrolyte solution contains at least 75 mM and/or at most 600 mM of sodium formate.
- at least 75 mM should be added, preferably at least 100 mM and even more preferably 200 mM.
- the maximum is preferably at most 600 mM of sodium formate. If also chromium(III)formate is added to the electrolyte solution as the water soluble chromium salt then the formate added this way needs to be subtracted from the sodium formate additions as given herein above.
- the values for sodium formate become at least 25 mM, preferably at least 50 mM and even more preferably 150 mM.
- the maximum is preferably at most 550 mM of sodium formate.
- the electrolyte solution contains at least 210 mM and/or at most 845 mM of sodium sulphate.
- the plating temperature is at least 40 °C, preferably at least 50 °C, more preferably at least 55 °C.
- the line speed of the plating line is at least 100 m/min, more prefebrably at least 200 m/min.
- the coated blackplate is further coated on one or both sides by a film lamination step or a direct extrusion step, with an organic coating consisting of a thermoplastic single layer, or a thermoplastic multi-layer polymer, preferably wherein the thermoplastic polymer coating is a polymer coating system comprising one or more layers comprising thermoplastic resins such as polyesters or polyolefins, acrylic resins, polyamides, polyvinyl chloride, fluorocarbon resins, polycarbonates, styrene type resins, ABS resins, chlorinated polyethers, ionomers, urethane resins and functionalised polymers; and/or copolymers thereof; and or blends thereof.
- thermoplastic resins such as polyesters or polyolefins, acrylic resins, polyamides, polyvinyl chloride, fluorocarbon resins, polycarbonates, styrene type resins, ABS resins, chlorinated polyethers, ionomers, urethane resins and functionalised
- the blackplate provided with a chromium metal - chromium oxide coating obtained by the process according to the invention has a shiny coating is shiny and shows no stripy appearance.
- the invention is also embodied in the use of the chromium metal - chromium oxide coated blackplate obtainable by the process according to the invention in a process to produce containers for packaging purposes.
- An electrolyte was prepared having a sodium formate concentration of 20 g/l (294 mM), a sodium sulphate concentration of 80 g/l (563 mM) and a pH of 2.6, 2.15 and 2.0, and a chromium concentration of 10 g/l (192 mM).
- the formate/Cr 3+ ratio 1.53.
- the appearance is not stripy, with the better appearance being obtained with the lower pH-values. Stripe free and shiny surfaces were obtained at line speeds of 100 and 200 m/min or higher.
- the deposition mechanism of the chromium layer from the electrolyte solution according to the invention is assumed to be based on a fast, stepwise deprotonation of the water ligands in the Cr 3+ -formate complex ion induced by a surface pH increase as a result of hydrogen evolution (2H + + 2e - ⁇ H 2 (g)) (See Figure 3 and 4 ): [Cr(HCOO)(H 2 O) 5 ] 2+ + OH - ⁇ [Cr(HCOO)(OH)(H 2 O) 4 ] + + H 2 O (regime I) [Cr(HCOO)(OH)(H 2 O) 4 ] + + OH - ⁇ Cr(HCOO)(OH) 2 (H 2 O) 3 ⁇ + H 2 O (regime II) Cr(HCOO)(OH) 2 (H 2 O) 3 ⁇ + OH - ⁇ [Cr(HCOO)(OH) 3 (H 2 O) 2 ] - + H 2
- regime II See Figure 4
- a mixed Cr-metal-carbide-oxide coating is deposited on the steel substrate.
- regime III there is no deposition of chromium, and in regime III the amount of deposited chromium drops sharply.
- the current density at which the desired chromium coating weight and composition are obtained depends on the electrolyte composition, pH, temperature and mass transfer rate (strip speed in case of a strip plating line).
- the optimal current density is not a discrete value, but a range of values restricted by a lower and an upper limit. This current density range is called the 'plating window'. Within the plating window, the coating properties fall within certain specifications. From an operational perspective, a large plating window is desired, because this simplifies process control.
- titanium anodes comprising a catalytic coating or mixed metal oxide of iridium oxide and tantalum oxide are chosen.
- the substrate was a 0.183 mm thick cold rolled blackplate material and the dimensions of the cylinder were 113.3 mm x ⁇ 73 mm. The cylinders were cleaned and activated under the following conditions prior to plating.
- step 2 cleaning activation solution composition 50 ml ⁇ l -1 Chela Clean KC-25H 25 g ⁇ l -1 H 2 SO 4 temperature (°C) 60 25 current density (A ⁇ dm -2 ) +1.5 (anodic) 0 (dip) Time (s) 60 1.5
- an organic coating is provided on one or both sides of the chromium metal - chromium oxide coated blackplate substrate. It was found that organic coatings could be readily applied on to the chromium-chromium oxide coating, which itself acts a passivation layer to protect the electrically conductive substrate. The chromium-chromium oxide coating also exhibited good adhesion the subsequently applied organic coating.
- the organic coating may be provided as a lacquer or as a thermoplastic polymer coating.
- thermoplastic polymer coating is a polymer coating system that comprises one or more layers of thermoplastic resins such as polyesters or polyolefins, but can also include acrylic resins, polyamides, polyvinyl chloride, fluorocarbon resins, polycarbonates, styrene type resins, ABS resins, chlorinated polyethers, ionomers, urethane resins and functionalised polymers.
- thermoplastic resins such as polyesters or polyolefins
- acrylic resins such as polyesters or polyolefins
- fluorocarbon resins such as polyamides, polyvinyl chloride, fluorocarbon resins, polycarbonates, styrene type resins, ABS resins, chlorinated polyethers, ionomers, urethane resins and functionalised polymers.
- thermoplastic polymer coating systems have shown to provide excellent performance in can-making and use of the can, such as shelf-life.
- the application process of the thermoplastic polymer coating is preferably performed by laminating a polymer film onto the coated blackplate by means of extrusion coating and lamination, wherein a polymer resin is melted and formed into thin hot film, which is coated onto the moving substrate.
- the coated substrate then usually passes between a set of counter-rotating rolls, which press the coating onto the substrate to ensure complete contact and adhesion.
- film lamination where a film of the polymer is supplied and coated onto a heated substrate and pressed onto the substrate by and between a set of counter-rotating rolls to ensure complete contact and adhesion.
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- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
- Electroplating And Plating Baths Therefor (AREA)
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RS20220864A RS63579B1 (sr) | 2017-03-21 | 2017-03-21 | Postupak za proizvodnju crnog lima obloženog hrom-hrom oksidom |
EP17162054.5A EP3378973B1 (fr) | 2017-03-21 | 2017-03-21 | Procédé de fabrication d'une tôle noire revêtue d'oxyde chrome et chrome |
ES17162054T ES2927237T3 (es) | 2017-03-21 | 2017-03-21 | Método para fabricación de placa negra recubierta con cromo-óxido de cromo |
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EP17162054.5A EP3378973B1 (fr) | 2017-03-21 | 2017-03-21 | Procédé de fabrication d'une tôle noire revêtue d'oxyde chrome et chrome |
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EP3378973B1 EP3378973B1 (fr) | 2022-06-29 |
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Cited By (5)
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EP3666931A1 (fr) * | 2018-12-13 | 2020-06-17 | ThyssenKrupp Rasselstein GmbH | Procédé de fabrication d'une bande métallique ayant un revêtement de chrome et d'oxyde de chrome avec un électrolyte à base de chromium trivalent |
EP3666928A1 (fr) * | 2018-12-13 | 2020-06-17 | ThyssenKrupp Rasselstein GmbH | Procédé de fabrication d'une bande métallique ayant un revêtement de chrome et d'oxyde de chrome avec un électrolyte à base de chromium trivalent |
CN113574209A (zh) * | 2019-02-25 | 2021-10-29 | 塔塔钢铁艾默伊登有限责任公司 | 制造氧化铬涂覆的镀锡钢板的方法 |
CN113597481A (zh) * | 2019-02-25 | 2021-11-02 | 塔塔钢铁艾默伊登有限责任公司 | 电解沉积氧化铬层的方法 |
US20230160083A1 (en) * | 2018-12-21 | 2023-05-25 | Maschinenfabrik Kaspar Walter Gmbh & Co. Kg | Electrolyte and method for producing chromium layers |
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WO2014202316A1 (fr) | 2013-06-20 | 2014-12-24 | Tata Steel Ijmuiden B.V. | Procédé permettant de fabriquer des substrats recouverts de chrome-d'oxyde de chrome |
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- 2017-03-21 RS RS20220864A patent/RS63579B1/sr unknown
- 2017-03-21 ES ES17162054T patent/ES2927237T3/es active Active
- 2017-03-21 EP EP17162054.5A patent/EP3378973B1/fr active Active
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US4167460A (en) * | 1978-04-03 | 1979-09-11 | Oxy Metal Industries Corporation | Trivalent chromium plating bath composition and process |
WO2014202316A1 (fr) | 2013-06-20 | 2014-12-24 | Tata Steel Ijmuiden B.V. | Procédé permettant de fabriquer des substrats recouverts de chrome-d'oxyde de chrome |
WO2015177314A1 (fr) * | 2014-05-21 | 2015-11-26 | Tata Steel Ijmuiden B.V. | Procédé permettant de plaquer une bande métallique mobile, et bande métallique revêtue ainsi produite |
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Cited By (15)
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JP2020109205A (ja) * | 2018-12-13 | 2020-07-16 | ティッセンクルップ ラッセルシュタイン ゲー エム ベー ハー | 三価クロム化合物を含む電解液を使用してクロムおよび酸化クロムのコーティングで被覆された金属ストリップの製造方法 |
US11274373B2 (en) | 2018-12-13 | 2022-03-15 | Thyssenkrupp Rasselstein Gmbh | Method for the production of a metal strip coated with a coating of chromium and chromium oxide using an electrolyte solution with a trivalent chromium compound |
DE102018132075A1 (de) * | 2018-12-13 | 2020-06-18 | thysenkrupp AG | Verfahren zur Herstellung eines mit einer Beschichtung aus Chrom und Chromoxid beschichteten Metallbands auf Basis einer Elektrolytlösung mit einer dreiwertigen Chromverbindung |
CN111321432A (zh) * | 2018-12-13 | 2020-06-23 | 蒂森克虏拉塞斯坦有限公司 | 用于制造涂覆有涂层的金属带的方法 |
CN111321431A (zh) * | 2018-12-13 | 2020-06-23 | 蒂森克虏拉塞斯坦有限公司 | 用于制造涂覆有涂层的金属带的方法 |
KR20200074030A (ko) * | 2018-12-13 | 2020-06-24 | 티센크루프 라셀쉬타인 게엠베하 | 3가 크롬 화합물이 함유된 전해질 용액을 사용하여 크롬 및 산화크롬 코팅으로 코팅된 금속 스트립의 제조방법 |
EP3666928A1 (fr) * | 2018-12-13 | 2020-06-17 | ThyssenKrupp Rasselstein GmbH | Procédé de fabrication d'une bande métallique ayant un revêtement de chrome et d'oxyde de chrome avec un électrolyte à base de chromium trivalent |
US11396713B2 (en) | 2018-12-13 | 2022-07-26 | Thyssenkrupp Rasselstein Gmbh | Method for the production of a metal strip coated with a coating of chromium and chromium oxide using an electrolyte solution with a trivalent chromium compound |
EP3666931A1 (fr) * | 2018-12-13 | 2020-06-17 | ThyssenKrupp Rasselstein GmbH | Procédé de fabrication d'une bande métallique ayant un revêtement de chrome et d'oxyde de chrome avec un électrolyte à base de chromium trivalent |
CN111321432B (zh) * | 2018-12-13 | 2022-06-10 | 蒂森克虏拉塞斯坦有限公司 | 用于制造涂覆有涂层的金属带的方法 |
JP2020109204A (ja) * | 2018-12-13 | 2020-07-16 | ティッセンクルップ ラッセルシュタイン ゲー エム ベー ハー | 三価クロム化合物を含む電解液を使用してクロムおよび酸化クロムのコーティングで被覆された金属ストリップの製造方法 |
US20230160083A1 (en) * | 2018-12-21 | 2023-05-25 | Maschinenfabrik Kaspar Walter Gmbh & Co. Kg | Electrolyte and method for producing chromium layers |
US20220136121A1 (en) * | 2019-02-25 | 2022-05-05 | Tata Steel Ijmuiden B.V. | Method for manufacturing chromium oxide coated tinplate |
CN113597481A (zh) * | 2019-02-25 | 2021-11-02 | 塔塔钢铁艾默伊登有限责任公司 | 电解沉积氧化铬层的方法 |
CN113574209A (zh) * | 2019-02-25 | 2021-10-29 | 塔塔钢铁艾默伊登有限责任公司 | 制造氧化铬涂覆的镀锡钢板的方法 |
Also Published As
Publication number | Publication date |
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ES2927237T3 (es) | 2022-11-03 |
RS63579B1 (sr) | 2022-10-31 |
EP3378973B1 (fr) | 2022-06-29 |
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