EP3350884A1 - Electrical contact and socket base comprising such an electrical contact - Google Patents
Electrical contact and socket base comprising such an electrical contactInfo
- Publication number
- EP3350884A1 EP3350884A1 EP16774529.8A EP16774529A EP3350884A1 EP 3350884 A1 EP3350884 A1 EP 3350884A1 EP 16774529 A EP16774529 A EP 16774529A EP 3350884 A1 EP3350884 A1 EP 3350884A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- braid
- contact
- electrical contact
- connecting element
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 29
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 10
- 239000010949 copper Substances 0.000 claims description 10
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 8
- 229910045601 alloy Inorganic materials 0.000 claims description 8
- 239000000956 alloy Substances 0.000 claims description 8
- 239000004332 silver Substances 0.000 claims description 8
- 229910052709 silver Inorganic materials 0.000 claims description 7
- 238000002788 crimping Methods 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 229910001316 Ag alloy Inorganic materials 0.000 description 2
- 230000002301 combined effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/22—Contacts for co-operating by abutting
- H01R13/24—Contacts for co-operating by abutting resilient; resiliently-mounted
- H01R13/2407—Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
- H01R13/2421—Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means using coil springs
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/652—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding with earth pin, blade or socket
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/58—Electric connections to or between contacts; Terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/33—Contact members made of resilient wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/30—Clamped connections, spring connections utilising a screw or nut clamping member
- H01R4/36—Conductive members located under tip of screw
Definitions
- the invention relates to an electrical contact comprising a braid or equivalent and a socket base equipped with such an electrical contact.
- Braid or equivalent means any assembly of braided or intertwined threads.
- Electrical contacts comprising a braid, a contact head and a connecting element mounted respectively on each end of the braid.
- One embodiment relates to an electrical contact comprising a braid or equivalent extending longitudinally and having a first end and a second end opposite the first end in the longitudinal direction, a contact head mounted on the first end, a connecting member. mounted on the second end, and optionally at least one ring mounted on the braid or equivalent between the contact head and the connecting element, in which the free length X of the braid or equivalent (ie the total free length of the braid or equivalent) and the sum Y of the material volumes of the contact head, the connecting element and the optional ring verify the relation:
- a is a number between 10 (ten) and 15 (fifteen)
- b is a number between 80 (eighty) and 110 (one hundred and ten)
- Y is expressed in cubic millimeters (mm 3 )
- X is expressed in millimeters (mm).
- the contact head is the part of the contact that will make it possible to make an electrical connection with a pin, for example a pin of a connector base, while the connecting element is an element which allows to mount the connector. contact on an electric wire.
- the at least one ring is optional, that is to say that in some embodiments the electrical contact comprises one or more rings while in other embodiments the contact comprises no ring.
- ring means “the at least one optional ring”.
- braid means “braid or equivalent”.
- the free length of the braid is the sum of the lengths in the longitudinal direction of the portions of the braid which are free, that is to say which are not covered and in contact with any of the elements of the contact head , the connecting element, and the ring.
- the free length of the braid is the distance between the contact head and the connecting element.
- the free length is the sum of the lengths between the contact head and the ring on the one hand and between the ring and the connecting element on the other hand.
- the free length is the sum of the lengths between the contact head and the adjacent ring, between the rings of each pair of adjacent rings, and between the connecting member and the adjacent ring.
- the length is measured in the longitudinal direction.
- the free length is a length measured when the contact, and therefore the braid, is not subjected to any stress, in particular traction or compression in the longitudinal direction.
- the free length is considered when the braid is not subjected to any mechanical stress, or, in other words, when the braid is "at rest", from the mechanical point of view.
- the volume of material of the contact head to be taken into account is the volume of material of the main body of the contact head which is mounted on the braid.
- the volume of material of the connecting element to be taken into account is the volume of material of the main body of the connecting element which is mounted on the braid.
- the volume of material of these additional elements are not to be taken into account.
- the ring comprises only one entity, and forms a single piece.
- the volume of material to consider for the ring is the volume of material of this piece. Therefore, the volume of material Y is the sum of the material volumes of the main body of the contact head, the main body of the connecting element and the optional ring.
- the volume of material Y is only the sum of the material volumes of the main body of the contact head and the main body of the connecting element.
- the volume of material considered to meet the relationship (1) is distributed between the contact head and the connecting element.
- the resistance of the braid to fusion in the event of overcurrent is a function of the volume of material Y in contact with the braid.
- the inventors have demonstrated that the necessary volume of material to prevent any degradation of the braid is a function of the free length of the braid.
- the free length X of the braid must be greater than the volume of matter Y multiplied by a coefficient a, to which we deduct a constant b; a being between 10 and 15 and b being between 80 and 110.
- the free length X and the volume of material Y must verify the relationship (1 ).
- the inventors interpret this relation (1) as defining a minimum volume of material capable of absorbing and diffusing all or part of the heat generated within the braid in the event of overcurrent, thereby protecting the heating braid associated with such overcurrents. , thanks to which its degradation is avoided.
- a is between 12 (twelve) and 13 (thirteen) and b is between 90 (ninety) and 95 (ninety-five).
- b is from 93 (ninety-three) to ninety-four (ninety-four).
- the cross-section (L 1 perpendicular to the longitudinal direction) of the braid or equivalent is greater than or equal to 2.0 mm 2 (two square millimeters).
- the relationship (1) is particularly well suited for braids whose cross section is greater than or equal to 2.0 mm 2 , which generally have an intrinsic reliability vis-à-vis acceptable small overcurrent.
- the combined effect of the choice of a minimum section of the braid with relation (1) makes it possible to ensure very good reliability with respect to larger overcurrents.
- the cross section of the braid or equivalent is less than or equal to 3.0 mm 2 .
- the relationship (1) is particularly well suited for braids whose cross section is less than or equal to 3.0 mm 2 , which generally have an acceptable size.
- the combined effect of choosing a maximum section of the braid with relation (1) ensures a small footprint.
- the contact head includes a first hollow cylindrical portion receiving the first end of the braid or the like while the connecting member comprises a second hollow cylindrical portion receiving the second end of the braid or the like.
- the hollow cylindrical portions extend longitudinally around an end portion of the braid, an end portion being a portion of the braid extending longitudinally from one end of the braid.
- the first hollow cylindrical portion and / or the second hollow cylindrical portion and / or the optional ring is / are crimped onto the braid or the like.
- crimping is a crimping operation in a direction perpendicular to the longitudinal direction. Crimping is easy to implement, and inexpensive. It also allows, thanks to the deformation of material, locally reduce the size of the crimped portion while ensuring reliable contact between the braid and said crimped portion.
- the braid or the like, the contact head, the connecting member, and the optional ring are made of copper or copper-based alloy, or silver or silver alloy.
- a copper-based alloy is an alloy comprising, by mass, at least 50% copper.
- a silver-based alloy is an alloy comprising, by weight, at least 50% silver. Copper and silver have good properties of thermal and electrical conductivity, whereby the parts in contact with the braid absorb and easily diffuse the heat of the braid in case of overcurrent while ensuring good electrical conductivity of the contact. This makes it possible to obtain effective contact, reduced size and overcurrent resistance.
- the contact head is of the end contact type.
- An "end” type contact is a contact where the electrical connection with another contact, for example a pin, is provided by a distal end face, in this case a distal end face of the contact head. , this distal end face being substantially perpendicular to the longitudinal direction.
- Such a contact is configured to cooperate in abutment with a complementary end face, for example a distal end face of a pin, the contact between these two faces being generally made with a certain pressure.
- a contact comprising a braid is particularly well adapted to ensure "end” type contacts, the braid being able to deform in the longitudinal direction and ensure a good quality of electrical contact.
- One embodiment also relates to a socket base comprising at least one contact according to any of the embodiments described herein.
- said electrical contact is a ground contact.
- a socket base forms a female part that can belong to a socket (where the socket is generally integral with a wall or the like), an extension, or a connector (where the socket socket usually made of a mobile socket) while a connector socket forms a male part that may belong to a socket (or the connector socket is usually part of the plug), an extension, or a connector (where the connector socket is usually attached to a device or the like).
- a movable socket comprises a socket base and a handle or rollover integral with said socket base; a plug comprises a connector socket and a handle or cowling secured to said connector socket; an extender is an assembly comprising a movable plug and a plug; an outlet is an assembly comprising a socket base and a plug; a connector is an assembly comprising a mobile socket and a connector socket.
- the handle or cowling can be integrated (e) the socket base or the connector base, in which case said socket base or connector socket also forms a mobile socket or plug.
- FIG. 1 represents an electrical contact
- FIG. 2 is a graph showing the relationship verified by the elements of the electrical contact of FIG. 1,
- FIG. 3 represents a socket base equipped with the electrical contact of FIG. 1, a complementary plug being in approach, and
- FIG. 4 shows the socket and the plug of Figure 3 plugged with each other.
- FIG. 1 shows an electrical contact 10 comprising a braid 12, a contact head 14 and a connecting element 16, the contact 10 extending in a longitudinal direction Z.
- the braid 12 extends in the longitudinal direction Z, and has a first end 12a and a second end 12b opposite the first end 12a in the longitudinal direction Z.
- the braid 12 is in this example tinned copper.
- the cross section of the braid 12 is greater than or equal to 2.0 mm 2 and less than or equal to 3.0 mm 2 . More specifically, in this example, the cross section of the braid 12 is equal to 2.2 mm 2 .
- the contact head 14 is mounted on the first end 12a of the braid 12. More particularly, in this example, the contact head 14 has a first hollow cylindrical portion 14a receiving the first end 12a of the braid 12 and extending longitudinally. on the first end portion 12aa of the braid 12. In this example, the first hollow portion 14a is crimped onto the braid 12, and more particularly on the first end portion 12aa. In this example, the contact head 14 is of the end contact type and has a distal end face 14b configured to provide end contact.
- the contact head 14 is made of silver-based alloy, and more specifically of silver and nickel alloy.
- the distal end face may be formed by a pellet made of another material and attached to the rest of the head of contact, or by a rivet crimped by press fitting.
- the pellet or the rivet is an integral part of the main body 14d of the contact head 14, and is taken into account for calculating the volume of material of the contact head 14.
- the connecting element 16 is mounted on the second end 12b of the braid 12. More particularly, in this example, the connecting element 16 has a second hollow cylindrical portion 16a receiving the second end 12b of the braid 12 and extending longitudinally on the first end portion 12bb of the braid 12. In this example, the second hollow portion 16a is crimped onto the braid 12, and more particularly on the second end portion 12bb.
- the connection element 16 also comprises a housing 16b configured to receive an electric wire, and fixing means, in this example a screw 16c, for fixing the wire to the connecting element 16.
- the connecting element is tinned copper.
- the contact 10 has in this example a ring 18 mounted on the braid 12 by crimping, this ring 18 being disposed between the contact head 14 and the connecting member 16.
- the ring is mounted at a distance from the head contact and the connecting element (ie the ring does not contact the contact head or the connecting element), but not necessarily.
- the ring 18 is not present.
- the ring 18 is made of copper.
- the contact 10 comprises a compression spring 20 which makes it possible to generate a contact pressure on the contact head 14 when the contact head is in abutment against a complementary element in order to ensure good quality end contact.
- the spring 10 cooperates abutting on the one hand with a shoulder 16d of the contact element 16 and on the other hand with a circlip 14c of the contact head 14.
- the spring 20 exerts no stress on the braid 12, which has at rest a total length L.
- the free length X of the braid is equal to the sum of the lengths L1 and L2 .
- the length L1 is the free length of the braid between the connecting element 16 and the ring 18.
- the length L2 is the free length of the braid between the ring 18 and the contact head 14.
- the contact 10 does not have a ring, so that the total free length X of the braid is equal to the length L3 between the connecting element 16 and the contact head 14.
- the sum Y of the volumes of material (ie the total volume Y) of the contact head 14, the connecting element 16 and the ring 18 corresponds to the sum of the material volumes of the main body 14d of the contact head. 14 (ie the contact head 14 without the cirdips 14c), the main body 16e of the connecting element 16 (ie the connecting element 16 without the screw 16c) and the ring 18.
- X being expressed in millimeters (mm) while Y is expressed in cubic millimeters (mm 3).
- the free lengths X and the sums Y of the volumes of material satisfying the relation (2) are represented on the graph of FIG. 2, in the zone of the graph which is not hatched.
- FIG. 3 represents a socket base 100 comprising four electrical contacts 10. Each contact 10 is connected to an electrical wire 50, of course all the wires 50 being distinct, via the connecting element 16. Each contact 10 is arranged in a cell 100a which forms a confined space, and therefore imposes limited space on the part of the contact 10.
- the plug 200 is in approach, the pins 210 being end-contact type pins, the contact being made via their distal end face 210a.
- the socket base 100 and the plug 200 are plugged together.
- all the contacts of the socket base 100 are in accordance with this disclosure, one of the contacts forming a ground contact.
- the plug base 100 comprises a single contact 10, or more than one contact 10.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1558816A FR3041487B1 (en) | 2015-09-18 | 2015-09-18 | ELECTRIC CONTACT AND SOCKET COMPRISING AN ELECTRICAL CONTACT |
PCT/FR2016/052285 WO2017046496A1 (en) | 2015-09-18 | 2016-09-12 | Electrical contact and socket base comprising such an electrical contact |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3350884A1 true EP3350884A1 (en) | 2018-07-25 |
EP3350884B1 EP3350884B1 (en) | 2021-08-11 |
Family
ID=54979739
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16774529.8A Active EP3350884B1 (en) | 2015-09-18 | 2016-09-12 | Electrical contact and socket base comprising such an electrical contact |
Country Status (7)
Country | Link |
---|---|
US (1) | US10181660B2 (en) |
EP (1) | EP3350884B1 (en) |
CA (1) | CA2998728C (en) |
ES (1) | ES2897753T3 (en) |
FR (1) | FR3041487B1 (en) |
MX (1) | MX2018003341A (en) |
WO (1) | WO2017046496A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD853968S1 (en) | 2017-09-11 | 2019-07-16 | Eaton Intelligent Power Limited | Electrical switch rated connector |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR1398945A (en) * | 1964-04-03 | 1965-05-14 | Sev Marchal | Method of manufacturing a tip on a metal braid |
FR2063662A5 (en) * | 1969-10-24 | 1971-07-09 | Alsthom | |
US4176905A (en) * | 1976-09-22 | 1979-12-04 | Societe d'Exploitation des Procedes Marechal SEPM | Flexible electrical contact |
US4804338A (en) * | 1987-03-20 | 1989-02-14 | Sigmaform Corporation | Backshell assembly and method |
US5246376A (en) * | 1992-04-28 | 1993-09-21 | Raychem Sa | Electrical adaptor |
DE19948819C2 (en) * | 1999-10-09 | 2002-01-24 | Airbus Gmbh | Heating conductor with a connection element and / or a termination element and a method for producing the same |
JP3966407B2 (en) * | 2002-09-24 | 2007-08-29 | 矢崎総業株式会社 | Electromagnetic wave shield structure with oil-proof water |
US20110045698A1 (en) * | 2008-10-10 | 2011-02-24 | Kelly Mark A | EMI connector filter assembly |
US7934949B2 (en) * | 2009-07-30 | 2011-05-03 | Cisco Technology, Inc. | Cable connector apparatus |
WO2011076819A2 (en) * | 2009-12-24 | 2011-06-30 | Fci | Cable junction |
US8408933B2 (en) * | 2010-11-04 | 2013-04-02 | Tyco Electronics Corporation | Attachment ring for attaching a shield of an electrical cable to a backshell |
US20120129385A1 (en) * | 2010-11-22 | 2012-05-24 | John Mezzalingua Associates, Inc. | Coaxial cable conductive tape with a metal layer surrounding a visually contrasting polymer strength layer |
US8366459B2 (en) * | 2011-03-31 | 2013-02-05 | John Mezzalingua Associates, Inc. | Compression style mid-span ground clamp |
US8491328B2 (en) * | 2011-10-21 | 2013-07-23 | Tyco Electronics Corporation | Electrical connector for terminating a cable |
WO2013068560A1 (en) * | 2011-11-10 | 2013-05-16 | Hirschmann Automation And Control Gmbh | Shielded plug connector and method for producing a shielded plug connector |
US8568158B2 (en) * | 2012-01-06 | 2013-10-29 | M-Pyre, L.L.C. | Foreign object damage protecting electrical connector backshell adaptor |
US9209571B2 (en) * | 2013-10-16 | 2015-12-08 | Tyco Electronics Corporation | Connector assembly having multiple shield current paths |
US9543710B2 (en) * | 2014-08-25 | 2017-01-10 | Tyco Electronics Corporation | Connector module with cable exit region gasket |
-
2015
- 2015-09-18 FR FR1558816A patent/FR3041487B1/en active Active
-
2016
- 2016-09-12 MX MX2018003341A patent/MX2018003341A/en unknown
- 2016-09-12 ES ES16774529T patent/ES2897753T3/en active Active
- 2016-09-12 EP EP16774529.8A patent/EP3350884B1/en active Active
- 2016-09-12 CA CA2998728A patent/CA2998728C/en active Active
- 2016-09-12 WO PCT/FR2016/052285 patent/WO2017046496A1/en active Application Filing
-
2017
- 2017-11-16 US US15/814,421 patent/US10181660B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
CA2998728A1 (en) | 2017-03-23 |
CA2998728C (en) | 2023-10-17 |
MX2018003341A (en) | 2018-08-16 |
US10181660B2 (en) | 2019-01-15 |
FR3041487B1 (en) | 2017-11-17 |
EP3350884B1 (en) | 2021-08-11 |
FR3041487A1 (en) | 2017-03-24 |
WO2017046496A1 (en) | 2017-03-23 |
ES2897753T3 (en) | 2022-03-02 |
US20180151964A1 (en) | 2018-05-31 |
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