EP3342008A1 - Verfahren zum herstellen einer steckverbindung, verfahren zum verstärken einer steckverbindung und vorrichtung - Google Patents
Verfahren zum herstellen einer steckverbindung, verfahren zum verstärken einer steckverbindung und vorrichtungInfo
- Publication number
- EP3342008A1 EP3342008A1 EP16747516.9A EP16747516A EP3342008A1 EP 3342008 A1 EP3342008 A1 EP 3342008A1 EP 16747516 A EP16747516 A EP 16747516A EP 3342008 A1 EP3342008 A1 EP 3342008A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- terminal
- laser beam
- connection zone
- connection
- zone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0221—Laser welding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/021—Soldered or welded connections between two or more cables or wires
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/029—Welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/533—Bases, cases made for use in extreme conditions, e.g. high temperature, radiation, vibration, corrosive environment, pressure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/26—Connectors or connections adapted for particular applications for vehicles
Definitions
- the invention relates to a method for producing a plug connection, a method for reinforcing a plug connection and a device produced therewith.
- Plug-in connections are often exposed to stresses such as vibrations, temperature changes or other influences in use, in which a connection zone between two terminals can be damaged.
- the invention relates to a method for producing a plug connection, which has the following steps:
- connection zone Sheathing the connection zone with a plastic material which is transparent in at least one wavelength range
- connection zone Irradiating the connection zone with a laser beam whose wavelength is in the wavelength range, for performing a laser beam welding.
- a plug ⁇ compound which welding by the laser beam particularly reliable and is durable for long.
- the laser beam welding can be performed when the connection zone has already been coated. Separate process steps are therefore not necessary.
- the invention further relates to a method for reinforcing a plug connection
- the connector is formed of a first terminal and a second terminal, which in a
- connection zone is covered with a plastic material, which is transparent in at least one wavelength range
- connection zone Irradiating the connection zone with a laser beam whose wavelength is in the wavelength range
- Partial can also be used on the process of laser beam welding.
- the laser beam welding can in particular a
- Welding point are formed, which connects the first terminal with the second terminal.
- This weld can absorb and intercept forces that typically act on the connector, so that it does not lead to harmful effects.
- a plurality of welds can be formed by the laser beam welding, in particular two welds can be formed. These connect the first terminal to the second terminal. By using multiple welds, the effect of the laser beam welding can be increased because the forces are introduced or transmitted in several places.
- the first terminal may in particular be a male terminal.
- the second terminal may in particular be a female terminal.
- Such male and female terminals typically fit together.
- the terminals can be designed into ⁇ special complementary to each other.
- the first terminal and / or the second terminal may also have a flat tongue-like structure.
- the first terminal and / or the second terminal may have a Aufgleit Vietnamese. This facilitates the joining of the two terminals.
- the laser beam welding can be determined before the laser beam welding, at which point the laser beam welding is advantageously carried out.
- it can be determined at which Place in the connection zone is a cavity.
- the optimum focus point is then preferably outside of this cavity, since in the cavity typically only a worse weld would be possible.
- welds can be checked so that any errors in their production are detected before a manufactured component is delivered and possibly only in use an error occurs.
- the determination and / or the checking can be carried out in particular by means of an X-ray machine. This has proven itself for typical purposes.
- the laser beam can be radiated from circumferential directions to the connection zone. This allows selective heating of a very small area in the connection zone, avoiding excessive heating of surrounding material.
- the laser beam can also be divided into a plurality of partial beams, which are simultaneously irradiated from different directions to the connection zone. This also allows the same effect, so that only at a certain point, a relevant heat development occurs.
- the laser beam may have a wavelength between 520 nm and 565 nm. This corresponds to a green area. Such a wavelength range has proven to be advantageous for typical applications.
- the plastic material may, for example
- the first terminal and / or the second terminal may be formed of copper and / or bronze. This allows good electrical conduction and the production of good and reliable welds.
- the invention further relates to a device having a connector made by a method as described herein.
- a device having a connector made by a method as described herein.
- the method can be used on all embodiments and variants described herein. Illustrated benefits apply accordingly.
- the device according to the invention permits the realization of the advantages described with reference to the method according to the invention.
- Fig. La and lb a connector before performing a
- FIGS. 1a and 1b shows the plug connection of FIGS. 1a and 1b after laser beam welding
- FIGS. 1 a and 1 b show a plug connection which is formed from a first terminal 10 and a second terminal 20.
- Fig. La shows a side view
- Fig lb shows a plan view.
- the two terminals 10, 20 overlap in a connection zone 30. So they are electrically contacted. Surrounding the connection zone 30 together with adjacent parts of the terminals 10, 20 of a housing 40.
- the housing 40 is made of a plastic material which is transparent in the green wavelength range.
- Fig. 2 shows the terminals 10, 20 with the connecting zone 30 formed therebetween of Fig. La, but without the housing 40th
- FIGS. 3a, 3b and 3c show different Kraftbean ⁇ spruchungen which typically may act on the connection zone 30.
- a first force 50 and a second force 55 are shown, which cause a direction equal load at different intensity.
- the two forces 50, 55 act in opposite directions, in Fig. 3b, the forces 50, 55 are directed towards each other, while they are directed away from each other in Fig. 3c.
- FIGS. 3 a, 3 b and 3 c are typical load situations which can act on the connection zone 30 in use and which, especially during prolonged periods, can lead to various damages.
- Fig. 4 shows the terminals 10, 20 after performing a laser beam welding.
- a first weld 32 and a second weld 34 were formed in the connection zone 30 connecting the first terminal 10 to the second terminal 20.
- the connection at the connection zone 30 is significantly enhanced and there is a much higher resistance to forces reached.
- the laser beam welding was carried out by the housing 40, which as already mentioned above is transparent in the green wavelength range. Accordingly, a green laser has been used for the laser beam welding, which can thus penetrate through the housing 40.
- FIGS. 5a, 5b and 5c show the load situations already shown in FIGS. 3a, 3b and 3c with a through the
- welds 32, 34 reinforced connection zone 30. With respect to the forces acting 50, 55 reference is made to the above description of Fig. 3a, 3b and 3c. As can be readily seen from Figures 5a, 5b and 5c, the welds 32, 34 increase the resistance of the bonding zone 30 to such stresses, resulting in a substantially longer life overall.
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Laser Beam Processing (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102015216205.2A DE102015216205A1 (de) | 2015-08-25 | 2015-08-25 | Verfahren zum Herstellen einer Steckverbindung, Verfahren zum Verstärken einer Steckverbindung und Vorrichtung |
| PCT/EP2016/068566 WO2017032574A1 (de) | 2015-08-25 | 2016-08-03 | Verfahren zum herstellen einer steckverbindung, verfahren zum verstärken einer steckverbindung und vorrichtung |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3342008A1 true EP3342008A1 (de) | 2018-07-04 |
| EP3342008B1 EP3342008B1 (de) | 2020-10-07 |
Family
ID=56567613
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP16747516.9A Active EP3342008B1 (de) | 2015-08-25 | 2016-08-03 | Verfahren zum herstellen einer steckverbindung, verfahren zum verstärken einer steckverbindung und vorrichtung |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US10892589B2 (de) |
| EP (1) | EP3342008B1 (de) |
| KR (1) | KR102071150B1 (de) |
| CN (1) | CN107925207B (de) |
| BR (1) | BR112018000683A2 (de) |
| DE (1) | DE102015216205A1 (de) |
| MX (1) | MX376826B (de) |
| WO (1) | WO2017032574A1 (de) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102016218177A1 (de) | 2016-09-21 | 2018-03-22 | Brose Fahrzeugteile Gmbh & Co. Kommanditgesellschaft, Bamberg | Montageverfahren für ein Sensormodul und Sensormodul |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19751487A1 (de) * | 1997-11-20 | 1999-06-02 | Pac Tech Gmbh | Verfahren und Vorrichtung zur thermischen Verbindung von Anschlußflächen zweier Substrate |
| DE10133731C2 (de) * | 2001-07-11 | 2003-08-14 | Huf Tools Gmbh | Verfahren zum Herstellen eines elektrischen Endprodukts, welches Löt-oder Schweißstellen aufweist |
| DE102008040813A1 (de) * | 2008-07-29 | 2010-02-04 | Robert Bosch Gmbh | Schweißnahtprüfverfahren sowie Schweißnahtprüfvorrichtung |
| US8569625B2 (en) * | 2009-12-22 | 2013-10-29 | W. C. Heraeus Gmbh | Joined dissimilar materials |
-
2015
- 2015-08-25 DE DE102015216205.2A patent/DE102015216205A1/de not_active Withdrawn
-
2016
- 2016-08-03 MX MX2018002104A patent/MX376826B/es active IP Right Grant
- 2016-08-03 EP EP16747516.9A patent/EP3342008B1/de active Active
- 2016-08-03 CN CN201680043986.8A patent/CN107925207B/zh active Active
- 2016-08-03 WO PCT/EP2016/068566 patent/WO2017032574A1/de not_active Ceased
- 2016-08-03 KR KR1020187005508A patent/KR102071150B1/ko not_active Expired - Fee Related
- 2016-08-03 BR BR112018000683-1A patent/BR112018000683A2/pt not_active Application Discontinuation
-
2018
- 2018-02-18 US US15/898,636 patent/US10892589B2/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN107925207A (zh) | 2018-04-17 |
| MX2018002104A (es) | 2018-06-15 |
| MX376826B (es) | 2025-03-07 |
| EP3342008B1 (de) | 2020-10-07 |
| DE102015216205A1 (de) | 2017-03-02 |
| KR102071150B1 (ko) | 2020-01-29 |
| WO2017032574A1 (de) | 2017-03-02 |
| US20180175573A1 (en) | 2018-06-21 |
| CN107925207B (zh) | 2020-12-11 |
| US10892589B2 (en) | 2021-01-12 |
| KR20180026782A (ko) | 2018-03-13 |
| BR112018000683A2 (pt) | 2018-09-18 |
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