EP3338914A1 - Method for the endless manufacture of a coiled hot rolled sheet in a combined casting and rolling installation, method for starting up a combined casting and rolling installation, and a combined casting and rolling installation - Google Patents
Method for the endless manufacture of a coiled hot rolled sheet in a combined casting and rolling installation, method for starting up a combined casting and rolling installation, and a combined casting and rolling installation Download PDFInfo
- Publication number
- EP3338914A1 EP3338914A1 EP17154807.6A EP17154807A EP3338914A1 EP 3338914 A1 EP3338914 A1 EP 3338914A1 EP 17154807 A EP17154807 A EP 17154807A EP 3338914 A1 EP3338914 A1 EP 3338914A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- strand
- rolling
- thin slab
- hot strip
- continuous casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/021—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips involving a particular fabrication or treatment of ingot or slab
- C21D8/0215—Rapid solidification; Thin strip casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
- B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/22—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories for rolling metal immediately subsequent to continuous casting, i.e. in-line rolling of steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/08—Accessories for starting the casting procedure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/1206—Accessories for subsequent treating or working cast stock in situ for plastic shaping of strands
Definitions
- the present invention relates to the technical field of cast-rolled composite plants.
- These are plants in which a continuous casting plant for the continuous production of a steel strand with a slab format, eg thin or medium slabs, is connected directly and inline with a rolling train for hot rolling of a hot strip.
- the hot strip is cooled after the rolling mill in a cooling section and then discharged, for example by winding the band to coils (English coils ).
- these systems are also known, for example, under TSCR ( Thin Slab Casting and Rolling ) or Arvedi ESP systems.
- the invention relates to endlessly operated cast-rolled composite installations in which the casting installation is designed as a thin-slab continuous casting installation ( TSER T towards S lab Endless R olling ).
- TSER T thin-slab continuous casting installation
- the continuous thin slab strand continuously produced in the thin slab continuous casting plant is fed directly, inline and uncut to the rolling train where it is rolled into an endless hot strip. After the rolling train, the strip is again cooled in a cooling section, then cut for the first time to a specific length or weight and wound into coils.
- Two-roll strip casters with a downstream rolling mill are also known from the prior art. Although a two-roll strip caster is very compact and produces a strip immediately, this technology has not been able to prevail until now, since in particular medium to higher alloyed steel grades can not be reliably produced.
- the object of the invention is to overcome the disadvantages of the prior art and to provide a method for the endless production of a hot strip of steel in a cast-rolling composite plant and a compact, favorable cast-rolling composite plant of the type mentioned, with which high quality hot strip of different steel grades (low, medium and high carbon, but also HSLA, API grades, etc.) can be produced inexpensively.
- the Process should be extremely reliable and cause extremely low operating costs.
- the cast-rolled composite plant according to the invention should be significantly cheaper than comparable ESP / QSP / CSP plants.
- a simple method for starting a cast-rolling compound system should be specified so that the system can be approached quickly and reliably.
- the aforementioned continuous casting mold is designed either straight or arcuate. However, a straight-through mold is preferred because impurities in the molten steel can be taken up by the casting powder and thus the internal quality of the thin slab strand is improved.
- a thin-slab strand is formed with a liquid core which has a thickness of 45 to 70 mm, preferably 55 to 65 mm, and a width of 900 to 2300 mm, preferably 1100 to 1900 mm, on leaving the through-mold.
- Thickness reduction can advantageously take place in the case of liquid (so-called liquid core redcution ) or partially liquid core (so-called soft core reduction ) of the thin-slab strand . It is noteworthy in the process according to the invention for the continuous production of a wound hot strip that, as stated in the prior art, the highest possible throughput through the continuous casting plant is advantageous, but a mean specific throughput D between 0.27 and 0.45 m 2 / min is sought. This ensures that the continuous casting plant works reliably.
- the continuous thin slab strand is after the thickness reduction without being previously descaled or heated, ie exclusively from its casting heat out in the rolling mill through several, preferably rolled by at least three, more preferably by four, rolling passes to the hot strip with a thickness of 2.5 to 10 mm, wherein the last rolling pass takes place in the austenitic temperature range of the steel.
- the hot strip on an austenitic structure.
- the hot strip is cooled in the cooling section, transversely divided by the scissors and wound into coils in the winding device.
- a control or regulating device of the continuous casting using a mathematical model an actual position of a sump tip along the transport path of the thin slab strand in the strand guide and an actual temperature profile along the transport path of the thin slab strand in the strand guide and preferably in normal planes to continuously calculated and the thin slab strand is continuously cooled, taking into account a target position of the sump tip in the strand guide, so that the actual position of the sump tip of the desired position corresponds as possible. It is advantageous if the actual position of the sump tip lies in the last third of the arcuate region of the strand guide or in the horizontal outlet region of the strand guide.
- the temperature of the hot strip at the last pass can be accurately adjusted when the actual temperature T 1Ist of the hot strip after the last pass in the rolling line and before cooling in the cooling section is measured and the cooling of the thin slab strand in the strand guide and / or the casting speed v c is set regulated, so that the actual temperature T 1Ist a target temperature T 1Soll corresponds as possible.
- the coiling temperature of the hot strip can be accurately adjusted when the actual temperature T 2Ist of the endless hot strip is measured after cooling in the cooling section, and Cooling nozzles of the cooling section are controlled temperature-controlled, so that the actual temperature T 2Ist a target temperature T 2Soll corresponds as possible.
- the cold strand is introduced into the through mold either in the transport direction ( top feeding ) or counter to the transport direction of the thin slab strand ( bottom feeding ), so that it seals the mold fluid-tight.
- a thin slab strand is formed in the continuous casting mold, which is welded to the head of the cold strand.
- the cold strand incl.
- the subsequent thin slab strand is then removed from the mold and supported in the strand guide and out.
- the rolling stands against the setting for rolling a hot strip with a thickness between 2.5 and 10 mm are driven, so that the cold strand can pass through the mill without being rolled.
- the rolling stands are started up before starting. Thereafter, the cold strand is cut off from the subsequent thin slab strand by the scissors and discharged the cold strand from the roller table between the scissors and the winding device or the winding devices. This can be done in a particularly simple manner by accelerating the cold strand by driven roller blocks and depositing it on the roller table in the transport direction behind the winding device. At least the unrolled thin slab strand is then chopped into a shredded material by the shears and the shredded material is discharged. The conveying out can take place in that the shredded material is introduced into a scrap bucket below the roller table.
- the rolling stands are set to the thin slab strand, so that the thin slab strand is rolled into a hot strip, the hot strip is then cooled, transversely divided and wound up.
- an arcuate section of the strand guide has a radius of curvature R of 4.5 to 6.5 m, preferably 5 to 6 m.
- the secondary cooling has at least two spray nozzles which can be moved in a width direction of the thin slab strand at several positions within the strand guide.
- thermal insulation panels preferably a thermal tunnel
- the horizontal distance between two rolling stands of the rolling mill is between 3 and 6 m, in particular between 4 and 5 m, and / or the length of the cooling section between 10 and 60 m.
- a lifting device is arranged between the pair of scissors and a pair of drive rollers, wherein the hot strip can be clamped by the drive rollers and the hot strip can be lifted by the lifting device, whereby the hot strip can be pulled away from the scissors.
- the hot strip is first separated by the shears, then clamped in the transport direction behind the scissors hot strip by drive rollers and lifted by the lifting device. As a result, the hot strip is pulled away from the scissors, so that a collision with the subsequent hot strip is prevented.
- the Fig. 1 schematically shows a cast-rolled composite plant according to the invention for the production of a hot-rolled hot strip of steel.
- the liquid steel pretreated by a vacuum treatment with a hydrogen content ⁇ 1 ppm is placed in pans to the ladle turret (in Fig. 2 is shown at the top left hinged in the ladle pan 8 shown) of the continuous casting 1 transported and there formed by a G confuseer 9 in the funnel as mold Continuous mold 2 cast.
- a thin slab strand is formed with a thin strand shell having a thickness of 55 mm and a width of 1700 mm.
- the partially solidified thin slab strand is pulled out of the continuous casting mold 2 continuously and supported in the following strand guide 4, guided and by spray nozzles (see Fig. 4 , Reference numeral 19) of a secondary cooling further cooled.
- the strand guide 4 has a vertical portion 4a, an arcuate portion 4b having a plurality of strand guide segments, and a horizontal portion 4c (see FIG Fig. 3 ).
- Fig. 2 two strand guide segments 6 are shown.
- Each strand guide segment 6 has in each case a plurality of strand guide rollers that can be hydraulically attached to the thin slab strand 3, as a result of which the thin slab strand 3 is reduced to a thickness of 45 mm.
- the thin slab strand 3 preferably has a liquid core 5 (in what is known as a liquid core reduction ) or a partially liquid core.
- the secondary cooling in the strand guide 4 and the casting speed v C is set by a control or regulating device 20 of the continuous casting 1, that the thin slab strand 3 solidifies at a predetermined position within the strand guide 4 (see Fig. 3 ).
- the corresponding disclosure is hereby incorporated by reference into this application.
- the reduced thickness, solidified, non-descaled and endless thin slab strand 3 is rolled immediately after continuous casting through four rolling stands F1 ... F4 of the rolling train 14 into a hot strip having a thickness of 3.2 mm (see the following table with the individual thickness decreases and average temperatures ).
- the hot strip is then cooled by a cooling section 16 to winding temperature, cut by the scissors 17 and wound up by one of the winding devices 18 into coils.
- the hot strip is cut off by the scissors 17, the hot strip section lying in the transport direction behind the scissors 17 by driver rollers (eg a pair of drive rollers 18 a of the winding devices 18) clamped and the foot of the hot strip section through the Lifting device 10 pulled away from the scissors 17.
- driver rollers eg a pair of drive rollers 18 a of the winding devices 18
- the hot strip coming from the rolling line 14 is chopped by the shears 17 into short sections of hot strip, e.g. carried out by means of scrap buckets 11.
- the Fig. 3 shows the vertical portion 4a, the arcuate portion 4b and the horizontal portion 4c of the strand guide 4 of the continuous casting 1 closer. Due to the straight through mold 2 and the vertical section 4a, inclusions in the molten steel accumulate on the meniscus, these are taken up by the casting powder and used in the form of casting slag for strand lubrication.
- the radius R of arcuate strand guide 4b is in Fig. 3 shown and is in the continuous casting machine according to the invention about 5 m.
- the thin slab strand 3 enters immediately (ie without being descaled) after the horizontal section 4c into the first rolling stand F1 of the rolling train.
- the figure shows how a thin slab strand 3 with a liquid core 5 leaves the continuous casting mold 2 and is reduced in thickness in the strand guide 4.
- the thickness-reduced thin slab strand 3 is pulled out of the continuous casting mold 2 by a drawing-out device 7 designed as a pair of driven strand guiding rolls.
- the casting speed v c is controlled by the control device 20.
- a width-adjustable secondary cooling in the strand guide 4 is shown.
- both narrow 3 and wide thin slab strands 3 'overcooling of the edge portions of the strand 3 is prevented by the outer two spray nozzles 19 are formed displaceable both in the width direction and normal to the strand surface.
- the spray nozzles 19 are connected via spray nozzle holders 21, 21 'to a linear drive 22, which shifts the spray nozzles 19 in the axial direction of the linear drive 22.
- the central spray nozzle 19 can either be fixed or as shown, also designed to be displaceable.
- Fig. 5 is the temperature profile in ° C in the inventive production of a hot-rolled hot strip shown in a cast-rolling composite plant according to the invention; The figure corresponds to the above description and the information in Table 1.
- the core temperature is dotted, the surface temperature is dashed and the average temperature shown in solid.
- a grade DD11 molten steel is subjected to a vacuum treatment prior to continuous casting, whereby the hydrogen content in liquid steel is reduced to ⁇ 1 ppm.
- a partially solidified thin slab strand 3 having a thickness of 55 mm and a width of 1700 mm is formed and reduced in thickness by a liquid core reduction to a solidified thin slab strand 3 with a thickness of 45 mm.
- the Fig. 6a shows the lifting device 10 Fig. 1 in a not raised and in Fig. 6b in a raised state.
- all the underlying roller table rollers - including the two liftable lifting rollers 13 - form a horizontal roller table 12.
- the endless hot strip is cut by the scissors 17, clamped and the two lifting rollers 13 are moved upwards (see the raised state in Fig. 6b ). Since the hot strip 15 is clamped at a position behind the scissors 17, the foot of the hot strip section is pulled away from the scissors 17. This avoids a collision between the pulled-away hot strip section and the hot strip following from the rolling train 14 in a simple manner.
- FIGS. 7a to 7e schematically show the process steps when starting a cast-rolled composite plant according to the invention.
- the Fig. 7a shows the cast-rolled composite plant before the start of casting the continuous casting.
- the continuous casting mold 2 is sealed in a fluid-tight manner by a cold strand 30 which comprises a cold strand head 31 and a link chain 32.
- the cold strand 30 is pulled out of the cooled continuous casting mold 2 by driver rolls 18a in the transport direction T.
- the cold strand head 31 welded to the subsequent thin slab strand 3 (see Fig. 7b ), wherein the thin slab strand 3 is supported by the strand guide 4 (usually of strand guide rollers of a strand guide segment 6), guided and further cooled by a secondary cooling.
- Fig. 7b the cold leg 30 is already largely pulled out of the continuous casting 1. Since the cold strand 30 is substantially colder and harder than the following thin slab strand 3, the rolling stands F1 ... F4 of the rolling train 14 are in an ascended state, so that the cold strand 30 can pass the rolling train 14 without being rolled. This prevents damage to the work rolls of the rolling stands F1 ... F4 prevented.
- Fig. 7c the cold strand 30 has already passed the rolling train 14 and the cooling section 16 and was cut off from the thin slab strand 3 by the scissors 17.
- the cold strand 30 was separated from the scissors 17 by driven rollers 33 and driver rollers.
- the cold strand 30 was stored by driven rollers 33 behind the drive rollers 18a of the winding device 18 on a roller table 12.
- the casting speed v C of the continuous caster 1 has been increased and the thin slab strand 3 is reduced in thickness by the strand guide 4, whereby a wedge-shaped wedge piece 34 is formed.
- the unrolled thin slab strand 3 and the wedge piece 34 are chopped by the scissors 17 and the shredded material from the roller table 12 between the scissors 17 and the
- the rolling stands F1 to F4 of the rolling train 14 are now employed gradually to the thickness-reduced thin slab strand 3 and the thin slab strand 3 rolled into a hot strip 15.
- the time is shown, in which the first rolling mill F1 is made to the thickness-reduced thin slab strand 3.
- the rolling stands F2 to F4 are still passed unrolled.
- the equipment of the invention is significantly simpler since it is e.g. only a single pair of scissors 17 needed and gets along completely without Entzunderer.
- the start-up of the cast-rolling composite plant is much easier.
- the manufactured hot strip 15 is excellently suitable as a precursor for classic cold rolling.
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Abstract
Die Erfindung betrifft ein Verfahren zur endlosen Herstellung eines aufgewickelten Warmbands (15) in einer Gieß-Walz-Verbundanlage. Die Aufgabe der besteht darin, ein gattungsgemäßes Verfahren anzugeben, mit dem qualitativ hochwertiges Warmband (15) unterschiedlichster Stahlgüten kostengünstig hergestellt werden kann. Das Verfahren soll außerdem zuverlässig sein und extrem niedrige Betriebskosten verursachen. Diese Aufgabe wird durch ein Verfahren nach Anspruch 1 gelöst. The invention relates to a method for the endless production of a wound hot strip (15) in a cast-rolled composite plant. The object of the is to provide a generic method, can be produced inexpensively with the high quality hot strip (15) of different grades of steel. The process should also be reliable and cause extremely low operating costs. This object is achieved by a method according to claim 1.
Description
Die vorliegende Erfindung betrifft das technische Gebiet der Gieß-Walz-Verbundanlagen. Das sind Anlagen bei der eine Stranggießanlage zur kontinuierlichen Herstellung eines Stahlstranges mit Brammenformat, z.B. Dünn- oder Mittelbrammen, direkt und inline mit einer Walzstraße zum Warmwalzen eines Warmbands verbunden ist. Das Warmband wird nach der Walzstraße in einer Kühlstrecke abgekühlt und anschließend ausgefördert, z.B. durch Aufwickeln des Bandes zu Bunden (engl. coils). In der Literatur sind diese Anlagen z.B. auch unter TSCR (engl. Thin Slab Casting and Rolling) oder Arvedi ESP Anlagen bekannt.The present invention relates to the technical field of cast-rolled composite plants. These are plants in which a continuous casting plant for the continuous production of a steel strand with a slab format, eg thin or medium slabs, is connected directly and inline with a rolling train for hot rolling of a hot strip. The hot strip is cooled after the rolling mill in a cooling section and then discharged, for example by winding the band to coils (English coils ). In the literature, these systems are also known, for example, under TSCR ( Thin Slab Casting and Rolling ) or Arvedi ESP systems.
Insbesondere betrifft die Erfindung endlos betriebene Gieß-Walz-Verbundanlagen bei der die Gießanlage als eine Dünnbrammen-Stranggießanlage ausgebildet ist (engl. TSER Thin Slab Endless Rolling). Dabei wird der in der Dünnbrammen-Stranggießanlage kontinuierlich hergestellte, endlose Dünnbrammenstrang direkt, inline und ungeschnitten der Walzstraße zugeführt und dort zu einem endlosen Warmband gewalzt. Das Band wird nach der Walzstraße wiederum in einer Kühlstrecke abgekühlt, danach das erste Mal auf eine bestimmte Länge bzw. ein bestimmtes Gewicht geschnitten und zu Bunden aufgewickelt.In particular, the invention relates to endlessly operated cast-rolled composite installations in which the casting installation is designed as a thin-slab continuous casting installation ( TSER T towards S lab Endless R olling ). The continuous thin slab strand continuously produced in the thin slab continuous casting plant is fed directly, inline and uncut to the rolling train where it is rolled into an endless hot strip. After the rolling train, the strip is again cooled in a cooling section, then cut for the first time to a specific length or weight and wound into coils.
Obwohl eine Arvedi ESP Anlage bereits wesentlich kompakter als eine CSP oder eine QSP Anlage mit einem Tunnelofen ist, sowie die Betriebskosten und der CO2 Ausstoß pro Tonne Warmbandes ebenfalls stark reduziert wurden, gibt es einen Bedarf an noch kompakteren Gieß-Walz-Verbundanlagen zur Herstellung einer Jahresproduktionsmenge an Warmband im Bereich von 1 Million Tonnen und weniger.Although an Arvedi ESP system is already much more compact than a CSP or a QSP system with a tunnel kiln, as well as operating costs and CO 2 output per ton As hot-rolled strip has also been greatly reduced, there is a need for even more compact cast-and-strip composite plants for producing one-year hot-rolled strip production in the range of 1 million tons and less.
Die derzeit auf dem Markt befindlichen Lösungen, wie eine Stranggießanlage mit einer nachgeschalteten Breitbandstraße, eine Arvedi ESP-, Danieli QSP-DUE- oder SMS CSP/CEM-Anlage, sind für diese geringen Mengen nicht kompakt genug und/oder aufgrund der wesentlich höheren Jahresproduktionsmengen von ca. 2,5 Millionen Tonnen und des hohen Kapitaleinsatzes CAPEX bei einer Jahresproduktionsmenge von ca. 1 Millionen Tonnen und weniger nicht wirtschaftlich betreibbar. Somit besteht insbesondere bei kleinen Stahlwerken ein Bedarf nach einer kompakten Gieß-Walz-Verbundanlage, die günstig in Anschaffung und Betrieb ist, aber dennoch hochqualitatives Warmband unterschiedlichster Stahlgüten erzeugen kann.The solutions currently on the market, such as a continuous casting line with a downstream broadband line, an Arvedi ESP, Danieli QSP-DUE or SMS CSP / CEM system, are not compact enough for these low volumes and / or due to much higher annual production volumes of about 2.5 million tonnes and the high capital investment CAPEX with an annual production volume of about 1 million tons and less not economically operable. Thus, especially for small steel mills, there is a need for a compact cast-and-roll composite plant that is inexpensive to purchase and operate, yet capable of producing high quality hot strip of various grades of steel.
Aus dem Stand der Technik sind auch Zweiwalzen-Bandgießanlagen mit einem nachgeschalteten Walzwerk bekannt. Obwohl eine Zweiwalzen-Bandgießanlage sehr kompakt ist und unmittelbar ein Band erzeugt, hat sich diese Technologie bis dato nicht durchsetzen können, da insbesondere mittel bis höher legierte Stahlgüten nicht zuverlässig hergestellt werden können.Two-roll strip casters with a downstream rolling mill are also known from the prior art. Although a two-roll strip caster is very compact and produces a strip immediately, this technology has not been able to prevail until now, since in particular medium to higher alloyed steel grades can not be reliably produced.
Aus der
Wie diese Aufgabe gelöst werden kann, geht aus dem Stand der Technik nicht hervor.How this problem can be solved is not apparent from the prior art.
Die Aufgabe der Erfindung besteht darin, die Nachteile des Stands der Techniks zu überwinden und ein Verfahren zur endlosen Herstellung eines Warmbands aus Stahl in einer Gieß-Walz-Verbundanlage sowie eine kompakte, günstige Gieß-Walz-Verbundanlage der eingangs genannten Art anzugeben, mit denen qualitativ hochwertiges Warmband unterschiedlichster Stahlgüten (Low-,Medium- und High-Carbon, aber auch HSLA, API Grades etc.) kostengünstig hergestellt werden kann. Das Verfahren soll äußerst zuverlässig sein und extrem niedrige Betriebskosten verursachen. Die erfindungsgemäße Gieß-Walz-Verbundanlage soll deutlich günstiger als vergleichbare ESP/QSP/CSP Anlagen sein. Außerdem soll ein einfaches Verfahren zum Anfahren einer Gieß-Walz-Verbundanlage angegeben werden, sodass die Anlage rasch und zuverlässig angefahren werden kann.The object of the invention is to overcome the disadvantages of the prior art and to provide a method for the endless production of a hot strip of steel in a cast-rolling composite plant and a compact, favorable cast-rolling composite plant of the type mentioned, with which high quality hot strip of different steel grades (low, medium and high carbon, but also HSLA, API grades, etc.) can be produced inexpensively. The Process should be extremely reliable and cause extremely low operating costs. The cast-rolled composite plant according to the invention should be significantly cheaper than comparable ESP / QSP / CSP plants. In addition, a simple method for starting a cast-rolling compound system should be specified so that the system can be approached quickly and reliably.
Diese Aufgabe wird durch ein Verfahren zur endlosen Herstellung eines aufgewickelten Warmbands aus Stahl in einer Gieß-Walz-Verbundanlage nach Anspruch 1 gelöst. Vorteilhafte Ausführungsformen sind Gegenstand der abhängigen Ansprüche.This object is achieved by a method for endless production of a coiled hot strip of steel in a cast-rolling composite plant according to claim 1. Advantageous embodiments are the subject of the dependent claims.
Konkret erfolgt die Lösung der erfindungsgemäßen Aufgabe durch ein Verfahren zur endlosen Herstellung eines aufgewickelten Warmbands aus Stahl in einer Gieß-Walz-Verbundanlage, wobei die Gieß-Walz-Verbundanlage eine Stranggießanlage zur Herstellung eines endlosen Dünnbrammenstrangs, eine Walzstraße mit mehreren Walzgerüsten zum Warmwalzen des Dünnbrammenstrangs zu dem Warmband, eine Kühlstrecke zum Abkühlen des Warmbands, eine Schere zum Querteilen des Warmbands und eine Wickeleinrichtung zum Aufwickeln des Warmbands umfasst, aufweisend die Schritte:
- Stranggießen einer Stahlschmelze in einer Durchlaufkokille der Stranggießanlage zu dem Dünnbrammenstrang, wobei der Dünnbrammenstrang beim Austritt aus der Durchlaufkokille einen flüssigen Kern, eine Dicke von 45 bis 70 mm, bevorzugt 55 bis 65 mm, und eine Breite von 900 bis 2300 mm, bevorzugt 1100 bis 1900 mm, aufweist;
- Stützen, Führen und Dickenreduzieren des Dünnbrammenstrangs in einer Strangführung der Stranggießanlage, wobei der dickenreduzierte Dünnbrammenstrang eine Dicke h von 35 bis 52 mm, bevorzugt 40 bis 50 mm, eine Gießgeschwindigkeit VC und einen spezifischen Durchsatz D = h.vC von 0,45 m2/min ≥ D ≥ 0,27 m2/min aufweist;
- Warmwalzen des endlosen, dickenreduzierten Dünnbrammenstrangs in der Walzstraße, wobei der Dünnbrammenstrang aus seiner Gießhitze heraus durch zumindest drei, bevorzugt durch vier, Walzstiche zu dem Warmband mit einer Dicke von 2,5 bis 10 mm gewalzt wird und der letzte Walzstich im austenitischen Temperaturbereich des Stahls erfolgt;
- Abkühlen des Warmbands in der Kühlstrecke;
- Querteilen des abgekühlten Warmbands; und
- Aufwickeln des Warmbands zu Bunden in der Wickeleinrichtung.
- Continuous casting of a molten steel in a continuous casting mold of the continuous casting plant to the thin slab strand, wherein the thin slab strand at the exit from the continuous casting mold a liquid core, a thickness of 45 to 70 mm, preferably 55 to 65 mm, and a width of 900 to 2300 mm, preferably 1100 to 1900 mm;
- Supporting, guiding and reducing the thickness of the thin slab strand in a strand guide of the continuous casting, wherein the thickness-reduced thin slab strand has a thickness h of 35 to 52 mm, preferably 40 to 50 mm, a casting speed V C and a specific throughput D = hv C of 0.45 m 2 / min ≥ D ≥ 0.27 m 2 / min ;
- Hot rolling the endless, reduced thickness thin slab strand in the rolling mill, wherein the thin slab strand out of its casting heat by at least three, preferably four, rolling passes are rolled to the hot strip having a thickness of 2.5 to 10 mm and the last pass is made in the austenitic temperature range of the steel;
- Cooling the hot strip in the cooling section;
- Cutting the cooled hot strip; and
- Winding the hot strip to coils in the winding device.
Die genannte Durchlaufkokille ist entweder gerade oder bogenförmig ausgeführt. Bevorzugt wird jedoch eine gerade Durchlaufkokille, da Verunreinigungen in der Stahlschmelze durch das Gießpulver aufgenommen werden können und somit die interne Qualität des Dünnbrammenstrangs verbessert wird.The aforementioned continuous casting mold is designed either straight or arcuate. However, a straight-through mold is preferred because impurities in the molten steel can be taken up by the casting powder and thus the internal quality of the thin slab strand is improved.
In der Durchlaufkokille wird ein Dünnbrammenstrang mit einem flüssigen Kern ausgebildet, der beim Austritt aus der Durchlaufkokille eine Dicke von 45 bis 70 mm, bevorzugt 55 bis 65 mm, und eine Breite von 900 bis 2300 mm, bevorzugt 1100 bis 1900 mm, aufweist. Der Dünnbrammenstrang wird in der der Durchlaufkokille nachfolgenden Strangführung gestützt, geführt und dickenreduziert, sodass der dickenreduzierte Dünnbrammenstrang eine Dicke h von 35 bis 52 mm, bevorzugt 40 bis 50 mm und einen spezifischen Durchsatz D = h.vC von 0,45 m2/min ≥ D ≥ 0,27 m2/min aufweist. Das Dickenreduzieren kann vorteilhaft bei flüssigem (sog. Liquid Core Redcution) oder teilflüssigem Kern (sog. Soft Core Redcution) des Dünnbrammenstrangs erfolgen. Am erfindungsgemäßen Verfahren zur endlosen Herstellung eines aufgewickelten Warmbands ist bemerkenswert, dass nicht - so wie im Stand der Technik angegeben - ein möglichst hoher Durchsatz durch die Stranggießanlage vorteilhaft ist, sondern ein mittlerer spezifischer Durchsatz D zwischen 0,27 und 0,45 m2/min angestrebt wird. Dadurch wird sichergestellt, dass die Stranggießanlage zuverlässig arbeitet. Der endlose Dünnbrammenstrang wird nach der Dickenreduktion ohne vorher entzundert oder erwärmt worden zu sein, d.h. ausschließlich aus seiner Gießhitze heraus, in der Walzstraße durch mehrere, bevorzugt durch zumindest drei, besonders bevorzugt durch vier, Walzstiche zu dem Warmband mit einer Dicke von 2,5 bis 10 mm gewalzt, wobei der letzte Walzstich im austenitischen Temperaturbereich des Stahls erfolgt. Somit weist das Warmband ein austenitisches Gefüge auf. Anschließend wird das Warmband in der Kühlstrecke abgekühlt, durch die Schere quergeteilt und in der Wickeleinrichtung zu Bunden aufgewickelt.In the continuous casting mold, a thin-slab strand is formed with a liquid core which has a thickness of 45 to 70 mm, preferably 55 to 65 mm, and a width of 900 to 2300 mm, preferably 1100 to 1900 mm, on leaving the through-mold. The thin slab strand is supported, guided and reduced in thickness in the strand mold subsequent to the continuous casting mold, so that the thickness-reduced thin slab strand has a thickness h of 35 to 52 mm, preferably 40 to 50 mm and a specific throughput D = hv C of 0.45 m 2 / min ≥ D ≥ 0.27 m 2 / min . Thickness reduction can advantageously take place in the case of liquid (so-called liquid core redcution ) or partially liquid core (so-called soft core reduction ) of the thin-slab strand . It is noteworthy in the process according to the invention for the continuous production of a wound hot strip that, as stated in the prior art, the highest possible throughput through the continuous casting plant is advantageous, but a mean specific throughput D between 0.27 and 0.45 m 2 / min is sought. This ensures that the continuous casting plant works reliably. The continuous thin slab strand is after the thickness reduction without being previously descaled or heated, ie exclusively from its casting heat out in the rolling mill through several, preferably rolled by at least three, more preferably by four, rolling passes to the hot strip with a thickness of 2.5 to 10 mm, wherein the last rolling pass takes place in the austenitic temperature range of the steel. Thus, the hot strip on an austenitic structure. Subsequently, the hot strip is cooled in the cooling section, transversely divided by the scissors and wound into coils in the winding device.
Damit der Energiegehalt des dickenreduzierten Dünnbrammenstrangs möglichst genau eingestellt werden kann, ist es vorteilhaft, wenn eine Steuer- oder Regeleinrichtung der Stranggießanlage mithilfe eines mathematischen Modells eine Ist-Position einer Sumpfspitze entlang des Transportweges des Dünnbrammenstrangs in der Strangführung und ein Ist-Temperaturprofil entlang des Transportweges des Dünnbrammenstrangs in der Strangführung und vorzugsweise in Normalebenen dazu kontinuierlich berechnet und der Dünnbrammenstrang unter Berücksichtigung einer Soll-Position der Sumpfspitze in der Strangführung kontinuierlich, geregelt abgekühlt wird, sodass die Ist-Position der Sumpfspitze der Soll-Position möglichst entspricht. Hierbei ist es vorteilhaft, wenn die Ist-Position der Sumpfspitze im letzten Drittel des bogenförmigen Bereichs der Strangführung oder im horizontalen Auslaufbereich der Strangführung liegt.So that the energy content of the thickness-reduced thin slab strand can be set as accurately as possible, it is advantageous if a control or regulating device of the continuous casting using a mathematical model an actual position of a sump tip along the transport path of the thin slab strand in the strand guide and an actual temperature profile along the transport path of the thin slab strand in the strand guide and preferably in normal planes to continuously calculated and the thin slab strand is continuously cooled, taking into account a target position of the sump tip in the strand guide, so that the actual position of the sump tip of the desired position corresponds as possible. It is advantageous if the actual position of the sump tip lies in the last third of the arcuate region of the strand guide or in the horizontal outlet region of the strand guide.
Die Temperatur des Warmbandes beim letzten Walzstich kann genau eingestellt werden, wenn die Ist-Temperatur T1Ist des Warmbands nach dem letzten Walzstich in der Walzstraße und vor dem Abkühlen in der Kühlstrecke gemessen wird und die Abkühlung des Dünnbrammenstrangs in der Strangführung und/oder die Gießgeschwindigkeit vc geregelt eingestellt wird, sodass die Ist-Temperatur T1Ist einer Soll-Temperatur T1Soll möglichst entspricht.The temperature of the hot strip at the last pass can be accurately adjusted when the actual temperature T 1Ist of the hot strip after the last pass in the rolling line and before cooling in the cooling section is measured and the cooling of the thin slab strand in the strand guide and / or the casting speed v c is set regulated, so that the actual temperature T 1Ist a target temperature T 1Soll corresponds as possible.
Die Wickeltemperatur des Warmbandes kann genau eingestellt werden, wenn die Ist-Temperatur T2Ist des endlosen Warmbands nach dem Abkühlen in der Kühlstrecke gemessen wird und Kühldüsen der Kühlstrecke temperaturgeregelt angesteuert werden, sodass die Ist-Temperatur T2Ist einer Soll-Temperatur T2Soll möglichst entspricht.The coiling temperature of the hot strip can be accurately adjusted when the actual temperature T 2Ist of the endless hot strip is measured after cooling in the cooling section, and Cooling nozzles of the cooling section are controlled temperature-controlled, so that the actual temperature T 2Ist a target temperature T 2Soll corresponds as possible.
Um die Dicke des Warmbands zu verringern und dessen Oberflächenqualität zu verbessern, ist es günstig, wenn ein Bund anschließend gebeizt und durch mehrere Walzstiche in einer Kaltwalzstraße auf eine Dicke von 0,3 bis 7 mm kaltgewalzt wird.In order to reduce the thickness of the hot strip and to improve its surface quality, it is favorable if a bunch is then pickled and cold rolled to a thickness of 0.3 to 7 mm by several rolling passes in a cold rolling mill.
Beim Anfahren der Gieß-Walz-Verbundanlage, die eine Stranggießanlage zur Herstellung eines endlosen Dünnbrammenstrangs, eine Walzstraße mit mehreren Walzgerüsten zum Warmwalzen des Dünnbrammenstrangs zu dem Warmband, eine Kühlstrecke zum Abkühlen des Warmbands, eine Schere zum Querteilen des Warmbands und eine Wickeleinrichtung zum Aufwickeln des Warmbands umfasst, werden folgende Schritte ausgeführt:
- Angießen der Stranggießanlage, wobei ein Kaltstrang, der eine Durchlaufkokille der Stranggießanlage fluiddicht abdichtet, in Transportrichtung aus der Durchlaufkokille ausgezogen wird;
- Stützen und Führen eines dem Kaltstrang nachfolgenden Dünnbrammenstrangs in einer Strangführung der Stranggießanlage;
- Passieren der Walzgerüste der Walzstraße, wobei der Kaltstrang die Walzstraße ungewalzt passiert;
- optional Abkühlen des ungewalzten Dünnbrammenstrangs in der Kühlstrecke;
- Abschneiden des Kaltstrangs durch die Schere;
- Ausfördern des Kaltstrangs, wobei der Kaltstrang vorzugsweise die Wickeleinrichtung passiert und in Transportrichtung hinter der Wickeleinrichtung abgelegt wird;
- Querteilen des ungewalzten Dünnbrammenstrangs in ein Häckselgut durch die Schere und Ausfördern des Häckselguts;
- optional Erhöhen einer Gießgeschwindigkeit und Dickenreduzieren des Dünnbrammenstrangs in der Strangführung;
- Anstellen der Walzgerüste an den Dünnbrammenstrang und Warmwalzen des Dünnbrammenstrangs zu einem Warmband;
- Abkühlen des Warmbands in der Kühlstrecke;
- Querteilen des abgekühlten Warmbands; und
- Aufwickeln des Warmbands zu Bunden in der Wickeleinrichtung.
- Casting the continuous casting plant, wherein a cold strand, which seals a continuous casting mold of the continuous casting machine in a fluid-tight manner, is pulled out in the transport direction from the continuous casting mold;
- Supporting and guiding a thin slab strand following the cold strand in a strand guide of the continuous casting plant;
- Passing the rolling mills of the rolling train, the cold train passing the rolling train without being rolled;
- optional cooling of the non-rolled thin slab strand in the cooling section;
- Cutting the dummy bar by the scissors;
- Feeding the cold strand, the cold strand preferably passes through the winding device and is stored in the transport direction behind the winding device;
- Cutting the unhardened thin slab strand into a shredded material by the shears and conveying out the shredded material;
- optionally increasing a casting speed and thickness reduction of the thin slab strand in the strand guide;
- Setting the rolling stands to the thin slab strand and hot rolling the thin slab strand into a hot strip;
- Cooling the hot strip in the cooling section;
- Cutting the cooled hot strip; and
- Winding the hot strip to coils in the winding device.
Anfangs wird der Kaltstrang entweder in Transportrichtung (engl. top feeding) oder entgegen der Transportrichtung des Dünnbrammenstrangs (engl. bottom feeding) in die Durchlaufkokille eingebracht, sodass er die Kokille fluiddicht abdichtet. Durch das Angießen der Stranggießanlage bildet sich in der Durchlaufkokille ein Dünnbrammenstrang aus, der mit dem Kopf des Kaltstrangs verschweißt ist. Der Kaltstrang inkl. des nachfolgenden Dünnbrammenstrangs wird anschließend aus der Kokille ausgezogen und in der Strangführung gestützt und geführt. Um eine Beschädigung der Walzgerüste durch den Kaltstrang bzw. den relativ kalten Dünnbrammenstrang zu verhindern, werden die Walzgerüste gegenüber der Einstellung zum Walzen eines Warmbands mit einer Dicke zwischen 2,5 und 10 mm aufgefahren, sodass der Kaltstrang die Walzstraße ungewalzt passieren kann. Andernfalls ist es natürlich ebenfalls möglich, dass die Walzgerüste bereits vor dem Anfahren aufgefahren werden. Danach wird der Kaltstrang vom nachfolgenden Dünnbrammenstrang durch die Schere abgeschnitten und der Kaltstrang aus dem Rollgang zwischen der Schere und der Wickeleinrichtung bzw. den Wickeleinrichtungen ausgefördert. Besonders einfach kann dies dadurch erfolgen, dass der Kaltstrang durch angetriebene Rollgangsrollen beschleunigt wird und in Transportrichtung hinter der Wickeleinrichtung auf dem Rollgang abgelegt wird. Zumindest der ungewalzte Dünnbrammenstrang wird sodann durch die Schere in ein Häckselgut gehäckselt und das Häckselgut ausgefördert. Das Ausfördern kann dadurch erfolgen, dass das Häckselgut in einen Schrottkübel unterhalb des Rollgangs eingebracht wird. Anschließend ist es vorteilhaft, wenn die Gießgeschwindigkeit der Stranggießanlage schrittweise erhöht wird, insbesondere auf einen spezifischen Durchsatz D mit D = h.vC von 0,45 m2/min ≥ D ≥ 0,27 m2/min, und der Dünnbrammenstrang in der Strangführung der Stranggießanlage durch hydraulisch an den Strang anstellbare Strangführungsrollen dickenreduziert wird. Schließlich werden die Walzgerüste an den Dünnbrammenstrang angestellt, sodass der Dünnbrammenstrang zu einem Warmband gewalzt wird, wobei das Warmband anschließend abgekühlt, quergeteilt und aufgewickelt wird.Initially, the cold strand is introduced into the through mold either in the transport direction ( top feeding ) or counter to the transport direction of the thin slab strand ( bottom feeding ), so that it seals the mold fluid-tight. By casting the continuous casting plant, a thin slab strand is formed in the continuous casting mold, which is welded to the head of the cold strand. The cold strand incl. The subsequent thin slab strand is then removed from the mold and supported in the strand guide and out. In order to prevent damage to the rolling stands by the cold strand or the relatively cold thin slab strand, the rolling stands against the setting for rolling a hot strip with a thickness between 2.5 and 10 mm are driven, so that the cold strand can pass through the mill without being rolled. Otherwise, it is of course also possible that the rolling stands are started up before starting. Thereafter, the cold strand is cut off from the subsequent thin slab strand by the scissors and discharged the cold strand from the roller table between the scissors and the winding device or the winding devices. This can be done in a particularly simple manner by accelerating the cold strand by driven roller blocks and depositing it on the roller table in the transport direction behind the winding device. At least the unrolled thin slab strand is then chopped into a shredded material by the shears and the shredded material is discharged. The conveying out can take place in that the shredded material is introduced into a scrap bucket below the roller table. Subsequently, it is advantageous if the casting speed of the continuous casting plant is increased stepwise, in particular to a specific throughput D with D = hv C of 0.45 m 2 / min ≥ D ≥ 0.27 m 2 / min, and the thin slab strand in the strand guide of the continuous casting machine is reduced in thickness by strand guide rollers that can be hydraulically set to the strand. Finally, the rolling stands are set to the thin slab strand, so that the thin slab strand is rolled into a hot strip, the hot strip is then cooled, transversely divided and wound up.
Dem Fachmann ist klar, dass sich die Transportrichtung in der Stranggießanlage von der lotrechten Richtung über einen bogenförmigen Abschnitt in die Horizontale verändert und dem Materialfluss durch die Anlage folgt.It is clear to the person skilled in the art that the transport direction in the continuous casting plant changes from the vertical direction via an arcuate section into the horizontal and follows the flow of material through the installation.
Eine einfache, äußerst kompakte und günstige Gieß-Walz-Verbundanlage zur Herstellung eines Warmbandes aus Stahl weist auf:
- eine Stranggießanlage, die eine Durchlaufkokille zur kontinuierlichen Herstellung eines Dünnbrammenstrangs, der einen flüssigen Kern, eine Dicke von 45 bis 70 mm und eine
Breite von 900 bis 2300 mm beim Austritt aus der Durchlaufkokille aufweist, und eine Strangführung zum Stützen, Führen und Dickenreduzieren des Dünnbrammenstrangs mit einer Sekundärkühlung zum Abkühlen des Dünnbrammenstrangs, wobei der Dünnbrammenstrang nach der Dickenreduktion eine Dicke von 35 bis 52 mm, , bevorzugt 40 bis 50 mm, eine Gießgeschwindigkeit vc und einen spezifischen Durchsatz 0,45 m2/min ≥ D ≥ 0,27 m2/min aufweist, umfasst;- eine Walzstraße zum Warmwalzen des dickenreduzierten Dünnbrammenstrangs, wobei die Walzstraße zumindest drei,
bevorzugt genau 4, Walzgerüste aufweist und durch das Warmwalzen ein Warmband mit einerDicke von 2,5bis 10 mm erzeugt wird; - eine Kühlstrecke zum Abkühlen des Warmbands;
- eine Schere zum Querteilen des abgekühlten Warmbands; und
- eine Wickeleinrichtung zum Aufwickeln des Warmbands zu Bunden.
- eine Walzstraße zum Warmwalzen des dickenreduzierten Dünnbrammenstrangs, wobei die Walzstraße zumindest drei,
- a continuous casting machine comprising a continuous casting mold for continuously producing a thin slab strand having a liquid core, a thickness of 45 to 70 mm and a width of 900 to 2300 mm at the exit from the continuous casting mold, and a strand guide for supporting, guiding and reducing the thickness of the thin slab strand with a secondary cooling for cooling the thin slab strand, wherein the thin slab strand after the thickness reduction, a thickness of 35 to 52 mm, preferably 40 to 50 mm, a casting speed v c and a specific throughput 0.45 m 2 / min ≥ D ≥ 0.27 m 2 / min comprises;
- a rolling line for hot rolling the reduced thickness thin slab strand, wherein the rolling mill has at least three, preferably exactly 4, rolling stands and hot rolling produces a hot strip having a thickness of 2.5 to 10 mm;
- a cooling section for cooling the hot strip;
- a pair of scissors for cutting the cooled hot strip; and
- a winding device for winding the hot strip into coils.
Für die Kompaktheit der Stranggießanlage ist es günstig, wenn ein bogenförmiger Abschnitt der Strangführung einen Bogenradius R von 4,5 bis 6,5 m, bevorzugt 5 bis 6 m, aufweist.For the compactness of the continuous casting plant, it is favorable if an arcuate section of the strand guide has a radius of curvature R of 4.5 to 6.5 m, preferably 5 to 6 m.
Um die Kantenbereiche des Dünnbrammenstrangs nicht zu unterkühlen, ist es günstig, wenn die Sekundärkühlung an mehreren Positionen innerhalb der Strangführung jeweils zumindest zwei in einer Breitenrichtung des Dünnbrammenstrangs verfahrbare Spritzdüsen aufweist.In order not to undercool the edge regions of the thin slab strand, it is favorable if the secondary cooling has at least two spray nozzles which can be moved in a width direction of the thin slab strand at several positions within the strand guide.
Um möglichst viel Gießhitze von der Stranggießanlage in die Walzstraße mitzunehmen, ist es vorteilhaft, wenn im Bereich zwischen dem Ende eines horizontalen Abschnitts der Strangführung und dem ersten Gerüst der Walzstraße Wärmeisolationspanele (sog. Encopanels bzw. engl. heat covers), vorzugsweise ein Thermotunnel, angebracht sind.In order to take as much casting heat as possible from the continuous casting plant into the rolling train, it is advantageous if in the area between the end of a horizontal section of the strand guide and the first stand of the rolling train thermal insulation panels (so-called encopanels or heat covers ), preferably a thermal tunnel, are attached.
Außerdem hat es sich als günstig erwiesen, wenn der horizontale Abstand zwischen zwei Walzgerüsten der Walzstraße zwischen 3 und 6 m, insbesondere zwischen 4 und 5 m, und/oder die Länge der Kühlstrecke zwischen 10 und 60 m beträgt.In addition, it has proven to be advantageous if the horizontal distance between two rolling stands of the rolling mill is between 3 and 6 m, in particular between 4 and 5 m, and / or the length of the cooling section between 10 and 60 m.
Schließlich ist es günstig, wenn zwischen der Schere und einem Paar von Treiberrollen eine Hubeinrichtung angeordnet ist, wobei das Warmband durch die Treiberrollen geklemmt und das Warmband von der Hubeinrichtung angehoben werden kann, wodurch das Warmband von der Schere weggezogen werden kann. Bei einem sog. Cobble in der Gieß-Walz-Verbundanlage wird zuerst das Warmband durch die Schere getrennt, anschließend das in Transportrichtung hinter der Schere liegende Warmband durch Treiberrollen geklemmt und durch die Hubeinrichtung angehoben. Dadurch wird das Warmband von der Schere weggezogen, sodass eine Kollision mit dem nachfolgenden Warmband verhindert wird.Finally, it is favorable if a lifting device is arranged between the pair of scissors and a pair of drive rollers, wherein the hot strip can be clamped by the drive rollers and the hot strip can be lifted by the lifting device, whereby the hot strip can be pulled away from the scissors. In a so-called cobble in the cast-rolled composite plant, the hot strip is first separated by the shears, then clamped in the transport direction behind the scissors hot strip by drive rollers and lifted by the lifting device. As a result, the hot strip is pulled away from the scissors, so that a collision with the subsequent hot strip is prevented.
Weitere Vorteile und Merkmale der vorliegenden Erfindung ergeben sich aus der Beschreibung nicht einschränkender Ausführungsbeispiele. Die nachfolgenden schematisch dargestellten Figuren zeigen:
-
Fig 1 eine schematische Darstellung einer Gieß-Walz-Verbundanlage -
Fig 2 eine Darstellung der Stranggießanlage ausFig 1 -
Fig 3 eine Darstellung der unterschiedlichen Abschnitte der Strangführung der Stranggießanlage -
Fig 4 eine Darstellung mehrerer breitenverstellbarer Spritzdüsen in der Strangführung der Stranggießanlage -
Fig 5 eine Darstellung eines Temperaturverlaufs bei der erfindungsgemäßen Herstellung eines dünnen, warmgewalzten Fertigbands in einer Gieß-Walz-Verbundanlage -
Fig 6a und 6b je eine Darstellung einer Vorderansicht einer Hubeinrichtung in einem nicht angehobenen und einem angehobenen Zustand -
Fig 7a bis 7e die Schritte beim Anfahren einer erfindungsgemäßen Gieß-Walz-Verbundanlage
-
Fig. 1 a schematic representation of a casting-rolling compound system -
Fig. 2 a representation of the continuous casting fromFig. 1 -
Fig. 3 a representation of the different sections of the strand guide the continuous casting -
Fig. 4 an illustration of several width-adjustable spray nozzles in the strand guide of the continuous casting -
Fig. 5 a representation of a temperature profile in the inventive production of a thin, hot-rolled finished strip in a cast-rolling composite plant -
6a and 6b depending on a representation of a front view of a lifting device in a non-raised and a raised state -
7a to 7e the steps when starting a cast-rolled composite plant according to the invention
Die
Der durch die Steuer- oder Regeleinrichtung 20 gesteuerte oder geregelte Betrieb der Stranggießanlage 1, sodass die Sumpfspitze (d.h. der Durcherstarrungspunkt) des Dünnbrammenstrangs 3 an einer vorbestimmten Position innerhalb der Strangführung 4 zu liegen kommt, ist z.B. aus der
Das Warmband wird anschließend durch eine Kühlstrecke 16 auf Wickeltemperatur abgekühlt, von der Schere 17 geschnitten und von einer der Wickeleinrichtungen 18 zu Bunden aufgewickelt.The hot strip is then cooled by a
Sollte ein Problem in der Walzstraße 14 oder der Kühlstrecke 16 auftreten, wird das Warmband von der Schere 17 abgeschnitten, der in Transportrichtung hinter der Schere 17 liegende Warmbandabschnitt durch Treiberrollen (z.B. ein Treiberrollenpaar 18a der Wickeleinrichtungen 18) geklemmt und der Fuß des Warmbandabschnitts durch die Hubeinrichtung 10 von der Schere 17 weggezogen. Das von der Walzstraße 14 nachkommende Warmband wird von der Schere 17 zu kurzen Warmbandabschnitten gehäckselt und z.B. mittels Schrottkübeln 11 ausgefördert.Should a problem occur in the rolling
In
Die
In
In
Die
Die
Die
In
In
Gemäß
In
Im Unterschied zu Gieß-Walz-Verbundanlagen nach dem Stand der Technik ist die erfindungsgemäße Anlage deutlich einfacher, da diese z.B. nur eine einzige Schere 17 benötigt und gänzlich ohne Entzunderer auskommt. Außerdem ist das Anfahren der Gieß-Walz-Verbundanlage wesentlich einfacher. Dennoch eignet sich das hergestellte Warmband 15 hervorragend als Vorprodukt für das klassische Kaltwalzen.In contrast to prior art cast-and-roller assemblies, the equipment of the invention is significantly simpler since it is e.g. only a single pair of
Obwohl die Erfindung im Detail durch die bevorzugten Ausführungsbeispiele näher illustriert und beschrieben wurde, so ist die Erfindung nicht durch die offenbarten Beispiele eingeschränkt und andere Variationen können vom Fachmann hieraus abgeleitet werden, ohne den Schutzumfang der Erfindung zu verlassen.While the invention has been further illustrated and described in detail by the preferred embodiments, the invention is not limited by the disclosed examples, and other variations can be derived therefrom by those skilled in the art without departing from the scope of the invention.
- 11
- Stranggießanlagecontinuous casting plant
- 22
- Durchlaufkokilleended mold
- 3, 3'3, 3 '
- DünnbrammenstrangThin slab
- 44
- Strangführungstrand guide
- 4a4a
- vertikaler Absch30nitt der Strangführungvertical cut-off of the strand guide
- 4b4b
- bogenförmiger Abschnitt der Strangführungarcuate section of the strand guide
- 4c4c
- horizontaler Abschnitt der Strangführunghorizontal section of the strand guide
- 55
- flüssiger Kernliquid core
- 66
- StrangführungssegmentStrand guide segment
- 77
- AuszieheinrichtungExtraction device
- 88th
- Pfannepan
- 99
- Gießverteilerdistribution trough
- 1010
- Hubeinrichtunglifting device
- 1111
- Schrottkübelscrap bucket
- 1212
- Rollgangroller table
- 1313
- anhebbare Hubrolleliftable lifting roller
- 1414
- Walzstraßerolling train
- 1515
- Warmbandhot strip
- 1616
- Kühlstreckecooling section
- 1717
- Scherescissors
- 1818
- Wickeleinrichtungwinding device
- 18a18a
- Treiberrollendriver rolls
- 1919
- Spritzdüsenozzle
- 2020
- Steuer- oder RegeleinrichtungControl or regulating device
- 21, 21'21, 21 '
- SpritzdüsenhalterSpray nozzle holder
- 2222
- Linearantrieblinear actuator
- 3030
- Kaltstrangdummy bar
- 3131
- KaltstrangkopfDummy bar head
- 3232
- Gliederkettelink chain
- 3333
- angetriebene Rolledriven roller
- 3434
- Keilstückwedge
- hH
- Dicke des dickenreduzierten DünnbrammenstrangsThickness of the reduced thickness thin slab strand
- F1...F4F1 ... F4
- Walzgerüstrolling mill
- DD
- spezifischer Durchsatzspecific throughput
- RR
- Radiusradius
- TT
- Transportrichtungtransport direction
- vC v C
- Gießgeschwindigkeitcasting speed
Claims (15)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RU2019121897A RU2750305C2 (en) | 2016-12-22 | 2017-12-21 | Method for continuous manufacture of coiled hot-rolled strip in combined casting and rolling unit, method for activating combined casting and rolling unit and combined casting and rolling unit |
EP17826509.6A EP3558563B1 (en) | 2016-12-22 | 2017-12-21 | Method for the endless manufacture of a coiled hot rolled sheet in a combined casting and rolling installation, and a combined casting and rolling installation |
PCT/EP2017/084162 WO2018115324A1 (en) | 2016-12-22 | 2017-12-21 | Method for endless production of a coiled hot strip in a casting-rolling integrated plant, method for starting a casting-rolling integrated plant, and casting-rolling integrated plant |
CN201780079819.3A CN110087801B (en) | 2016-12-22 | 2017-12-21 | Method for continuously producing a wound hot-rolled steel strip in a combined casting and rolling installation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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EP16206350 | 2016-12-22 |
Publications (1)
Publication Number | Publication Date |
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EP3338914A1 true EP3338914A1 (en) | 2018-06-27 |
Family
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Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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EP17154807.6A Withdrawn EP3338914A1 (en) | 2016-12-22 | 2017-02-06 | Method for the endless manufacture of a coiled hot rolled sheet in a combined casting and rolling installation, method for starting up a combined casting and rolling installation, and a combined casting and rolling installation |
EP17826509.6A Active EP3558563B1 (en) | 2016-12-22 | 2017-12-21 | Method for the endless manufacture of a coiled hot rolled sheet in a combined casting and rolling installation, and a combined casting and rolling installation |
Family Applications After (1)
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EP17826509.6A Active EP3558563B1 (en) | 2016-12-22 | 2017-12-21 | Method for the endless manufacture of a coiled hot rolled sheet in a combined casting and rolling installation, and a combined casting and rolling installation |
Country Status (4)
Country | Link |
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EP (2) | EP3338914A1 (en) |
CN (1) | CN110087801B (en) |
RU (1) | RU2750305C2 (en) |
WO (1) | WO2018115324A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112276029A (en) * | 2020-11-05 | 2021-01-29 | 中冶京诚工程技术有限公司 | Round billet continuous casting system and continuous casting method |
CN115415489A (en) * | 2022-09-05 | 2022-12-02 | 东北大学 | Aluminum/aluminum alloy thin slab continuous casting equipment and process |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3769862A1 (en) * | 2019-07-24 | 2021-01-27 | Primetals Technologies Austria GmbH | Method for producing a deep-drawable ready-made strip made of steel in a casting roller composite system |
CN111570517B (en) * | 2020-04-15 | 2022-03-08 | 武汉钢铁有限公司 | Coiling control method for producing hot formed steel by thin slab continuous casting and rolling |
CN113664038B (en) * | 2021-08-19 | 2023-06-27 | 中冶赛迪装备有限公司 | Short-flow arrangement structure of hot-rolled strip continuous rolling mill |
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Also Published As
Publication number | Publication date |
---|---|
CN110087801A (en) | 2019-08-02 |
RU2750305C2 (en) | 2021-06-25 |
RU2019121897A (en) | 2021-01-22 |
EP3558563A1 (en) | 2019-10-30 |
CN110087801B (en) | 2021-06-25 |
RU2019121897A3 (en) | 2021-02-17 |
EP3558563B1 (en) | 2024-08-21 |
EP3558563C0 (en) | 2024-08-21 |
WO2018115324A1 (en) | 2018-06-28 |
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