EP3337291B1 - Heating device, cooking appliance with a heating unit, and method for making a heating element - Google Patents

Heating device, cooking appliance with a heating unit, and method for making a heating element Download PDF

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Publication number
EP3337291B1
EP3337291B1 EP17207786.9A EP17207786A EP3337291B1 EP 3337291 B1 EP3337291 B1 EP 3337291B1 EP 17207786 A EP17207786 A EP 17207786A EP 3337291 B1 EP3337291 B1 EP 3337291B1
Authority
EP
European Patent Office
Prior art keywords
heating element
heating
cooking appliance
appliance according
holding device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP17207786.9A
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German (de)
French (fr)
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EP3337291A1 (en
Inventor
Wolfgang Wittenhagen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
EGO Elektro Geratebau GmbH
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EGO Elektro Geratebau GmbH
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Publication date
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Publication of EP3337291A1 publication Critical patent/EP3337291A1/en
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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/68Heating arrangements specially adapted for cooking plates or analogous hot-plates
    • H05B3/74Non-metallic plates, e.g. vitroceramic, ceramic or glassceramic hobs, also including power or control circuits
    • H05B3/748Resistive heating elements, i.e. heating elements exposed to the air, e.g. coil wire heater
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C15/00Details
    • F24C15/10Tops, e.g. hot plates; Rings
    • F24C15/102Tops, e.g. hot plates; Rings electrically heated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24CDOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
    • F24C7/00Stoves or ranges heated by electric energy
    • F24C7/06Arrangement or mounting of electric heating elements
    • F24C7/062Arrangement or mounting of electric heating elements on stoves
    • F24C7/065Arrangement or mounting of electric heating elements on stoves with reflectors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/68Heating arrangements specially adapted for cooking plates or analogous hot-plates
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/68Heating arrangements specially adapted for cooking plates or analogous hot-plates
    • H05B3/688Fabrication of the plates
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0227Applications
    • H05B1/0252Domestic applications
    • H05B1/0258For cooking
    • H05B1/0261For cooking of food
    • H05B1/0266Cooktops
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/002Heaters using a particular layout for the resistive material or resistive elements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/002Heaters using a particular layout for the resistive material or resistive elements
    • H05B2203/007Heaters using a particular layout for the resistive material or resistive elements using multiple electrically connected resistive elements or resistive zones
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/014Heaters using resistive wires or cables not provided for in H05B3/54
    • H05B2203/015Heater wherein the heating element is interwoven with the textile

Definitions

  • the invention relates to a cooking appliance with a heating device with a flat heating element and a holding device for this heating element.
  • Such a heating device and a hob provided with it are known, a heating element for this purpose being separated from metal foil with a geometric pattern. In this way, a certain heating conductor length can be achieved by individual heating conductors. Furthermore, a large radiating surface of the heating element can be achieved upwards towards a hob plate and an erected cooking vessel.
  • the JP S40 26128 Y1 shows a heating device with a grid in which parallel heating wires are incorporated.
  • the heating wires run between two opposing holding clamping rails into which they are clamped together with the grid. This is also used to make electrical contact.
  • the heating device is used in a toaster.
  • heaters are known as hot plates for contact cooking.
  • An oval-ring-shaped heating element is placed on the underside of a mounting surface and is held by a holder. This heating element is designed as a type of grid or fabric.
  • a hot plate is known as a heater.
  • a heating element in the form of a resistance wire which has been processed into a fabric together with non-metallic threads, is pressed into a plastic and electrically insulating material to form a plate.
  • this fabric or the heating element itself is held by complete embedding.
  • the invention is based on the object of creating a cooking appliance mentioned at the beginning with which problems of the prior art can be solved and in particular it is possible to reliably and inexpensively manufacture and install heating elements for advantageously usable heating devices in cooking appliances.
  • the heating device has a flat heating element and a holding device for the heating element.
  • the heating element is held on the holding device along an outer edge or its outer edge. At least 70% of its area runs freely between the holding device or within the holding device, advantageously at least 85%. This means that holding devices or other holding means do not attack or support this area portion either on an upper side or on a lower side of the heating element. This enables the heating power of the heating element to be radiated very well over a large area.
  • the heating element is a grid or a fabric that consists at least partially of heating conductor material or has heating conductor material.
  • a grid or fabric can advantageously consist of thin heating element sections, for example of wires or threads, with intermediate surfaces or free surfaces in between.
  • the heating element sections in turn can either themselves consist of heating conductor material or be at least partially coated with such material, for example only on one side pointing in one direction. Alternatively, they can also be coated or sheathed all around or completely with heat conductor material.
  • such a heating element can have a plurality of intermediate surfaces between the heating element sections mentioned or between the wires or threads.
  • the intermediate surfaces can advantageously have a larger surface area of the entire heating element than its heating element sections or wires.
  • a grid can also be punched or etched out of a flat material, so that a grid shape remains, so to speak.
  • the total area of the intermediate surfaces can be larger than the total area of the wires or threads. It is advantageously 35% to 90% of the total area of the heating element, particularly advantageously 60% to 80%.
  • the intermediate areas can be relatively small. Then the total area of the intermediate surfaces or the free areas is smaller than the total area of the wires or threads. It is advantageously 5% to 40% of the total area of the heating element, particularly advantageously 10% to 30%.
  • the heating element is held at least at several holding points of the holding device.
  • Such breakpoints can be advantageous along a Stop lines run, in particular the stop points are provided continuously as a stop line or several stop lines.
  • a flat reflector is provided for the heating element in a direction away from a heating direction of the heating element, for example in the direction of a hob plate of a hob, advantageously on a bottom side of the heating device.
  • a reflector can particularly advantageously be held on the holding device under the heating element. It can be made of metal, for example as a polished metal surface or the like, in order to reflect the downwardly radiated heating energy as well as possible upwards in the heating direction or in the direction of an aforementioned hob plate.
  • the reflector can be flat, curved or structured.
  • the holding device is designed to be circumferential or closed.
  • This can be a type of ring, advantageously with the aforementioned holding line or the set of holding points for the heating element thereon, which correspond to its outer contour.
  • the shape of the heating device can in principle be of any desired shape, for example also round. However, it is advantageous that it is rectangular or at least in the form of a parallelogram. As a result, a largely constant current flow and thus a largely, advantageously completely, uniform power density can be achieved within the flat heating element. For example, a current can flow from one side of the parallelogram to the opposite side.
  • the holding device advantageously limits a lateral or lateral expansion of the heating device.
  • the heating element is arranged within it and extends there in terms of area, advantageously closed. This means that the heating element runs only within the holding device.
  • the holding device can advantageously also form thermal insulation at the same time, as is the case with radiant heating devices and those mentioned at the outset DE 19638640 A1 is known.
  • connection contacts can be designed as contact strips, for example as thin metal strips.
  • the contact strips can be attached to outer edges and thereby also provide electrical contact the heat conductor material. They can be folded around the outer edges for fastening and thus enclose the outer edges between them or be welded with edge strips along the outer sides, advantageously both.
  • a central holder is provided in a central area of the heating device or the heating element, in particular at a center point, for holding in this central area. In this way, excessive sagging of a heating element that is not inherently stable can be prevented in the central area.
  • a linear holder can also be provided on such a central holder. In the case of a rectangular or parallelogram-shaped heating element, in particular, this runs along a center line so that the flat heating element is held or supported uniformly.
  • Such a central holder can be connected to the rest of the holding device, for example to its lower end. A kind of common base can thus be provided.
  • mechanical stabilization of the heating element can be achieved in that the heating element is structured or deformed three-dimensionally perpendicular or perpendicular and parallel to the opposite outer edges or contact strips.
  • the heating element can, for example, have a corrugated, sinusoidal or sawtooth-shaped structure. Alternatively, it can have trench-shaped or crater-shaped stabilizing impressions that are not directed or have no orientation as mentioned above. Corresponding measures to stabilize free areas are of sheets or the like. known.
  • the holding device particularly advantageously also a central holder as described above, is arranged on a thermal insulation base.
  • a structure similar to that mentioned above can be used DE 19638640 A1 or another conventional radiant heater in which a strip-shaped elongated heating element is partially inserted directly into such a thermal insulation underlay.
  • the heating element has the aforementioned form of a grid or a fabric, it can advantageously consist of elongated heating element sections which cross or are brought together in different directions.
  • a fabric consists in the usual way of warp threads and weft threads.
  • only one of the two types of threads is advantageously electrically conductive for the heating element function or has heating conductor material or consists of heating conductor material.
  • the other thread then consists of an electrical one insulating material and can above all have a mechanical supportive effect. Ceramic fibers, basalt fibers or carbon fibers are suitable for this.
  • Such wires could also consist of a suitable metal, at least for the heating element function, and be electrically conductive and also fulfill the heating element function.
  • Metal alloys made of, for example, nickel and chromium or iron, chromium and aluminum are suitable here.
  • wires in one direction could also be combined with threads in the other direction.
  • the wires can again advantageously consist of heating conductor material or have such a material for the heating element function.
  • a heating element can have the shape of a grid and have grid sections that run essentially at right angles.
  • Such a grid can consist, as it were, of intersecting heating element sections, which are, however, made in one piece, for example by punching out of a corresponding film or a thin heating conductor material. Such a heating element can then be produced in one piece and in one piece.
  • the heating element can advantageously have heating element sections and perforations running between them as intermediate surfaces.
  • the proportion of the area of the openings or intermediate surfaces is advantageously greater than the proportion of the area of the heating element sections, particularly advantageously by a factor of 2 to 20, in particular by a factor of 5 to 10. If a heating element consists of the aforementioned fabric, a significantly lower factor is advantageous the area proportion of the intermediate surfaces can be smaller than the area proportion of the heating element sections.
  • the heating element advantageously on electrically conductive heating element sections, can be at least partially coated with a catalytically active material.
  • the entire heating element or some heating element sections or some of the individual threads or wires can indeed also consist entirely of such a catalytically active material.
  • this is of no use in terms of effectiveness, since a catalyst acts on its surface, and it would probably be very cost-intensive in view of the often very expensive materials. It is possible that not all parallel and adjacent heating element sections or threads or wires are coated with or have such a catalytically active material, but only, for example, every second, every third or every fourth.
  • Such a catalytic effect directly on the heating element can be advantageous applications of a heating device according to the invention especially where the heating element heats air directly and not only serves as a radiant heater. In this way, air flowing past can be cleaned.
  • a cooking device is a hob with a hob plate.
  • At least one previously described heating device advantageously several, is arranged under the hob plate.
  • a heating device can in principle be used and also operated like a radiant heating device known per se.
  • the hob plate should be as permeable as possible to thermal radiation, for example also consist of glass ceramic, as is generally customary.
  • the holding device presses the heating element as flat as possible onto the underside of the hob plate, which is electrically insulating and can also consist of glass ceramic, for example.
  • the heating device or the heating element works as a contact heater and is operated with low voltage, i.e. 50 V AC or 120 V DC.
  • the heating element is operated in a temperature range of a few 100 ° C., advantageously 200 ° C. to 500 ° C., but below the more than 1,000 ° C. at which radiant heaters usually work.
  • a method for producing a heating element provides that a grid or fabric is produced, as has been described above. It has heating element sections and a heating element function and is flat. It can be woven as a fabric with appropriate warp threads and weft threads or warp wires and weft wires. Such a material can either already be produced in strip form with a width that is subsequently also desired for the heating element or the heating device. Alternatively can it can be made as a larger area and a strip cut out of it. As an alternative to such a production, a corresponding grid of a heating element can be punched out, etched out or lasered out of heating conductor material.
  • a contact strip made of electrically conductive strip material is attached to a strip of the desired width of the heating element in a continuous process on its two opposite outer edges.
  • the outer edges of the strip of the heating element can be folded into these contact strips.
  • electrically conductive strip material can be, for example, a thin sheet of electrically conductive material.
  • the contact strips are mechanically and electrically connected to the strip from the grid or the fabric as a composite.
  • This is advantageously done by welding.
  • This connection is particularly advantageously carried out in a continuous process, wherein both the said strip of the heating element and the strip material for the contact strips can be present in great lengths and, for example, on drums or the like. can be wound, from which it is then unwound.
  • Such contact strips not only serve for uniform and reliable electrical contact, but can also provide a certain mechanical strength. This does not necessarily replace the holding device mentioned at the beginning, even if this would be possible. This also facilitates handling of the heating element when assembling a heating device.
  • a heating element is then cut to length from the elongated strips as a composite. This heating element is then built into a heating device in the manner described above.
  • solid or stranded electrical connection lines are attached to one contact strip in each case. This is advantageously done by welding. Plug contacts can possibly also be attached directly or welded on, in particular plug contact lugs. In this way, electrical connection cables can be easily attached.
  • a fabric 10 which consists of warp threads and weft threads 14, is shown in high magnification. Both threads are not designed to run completely straight here, which results in good structural cohesion of the fabric 10.
  • the warp threads 13 consist of heating conductor material, for example of alloys with nickel and chromium or with iron, chromium and aluminum mentioned at the beginning.
  • the warp threads 13 are advantageously designed as fine wires.
  • the weft threads 14 can in principle also have a heating element function, but they are advantageously electrically insulating and, above all, provided for the support or mechanical strength of the fabric 10. They consist of electrically insulating and correspondingly mechanically strong and above all temperature-resistant material; ceramic fibers, basalt fibers, carbon fibers or aramid fibers are advantageous depending on the maximum temperature and the area of application of a heating element. Multifilaments are particularly advantageous here.
  • a thickness or a diameter of the warp threads and / or the weft threads can be dimensioned according to the application, for example between 0.05 mm and 1 mm, advantageously between 0.1 mm and 0.5 mm.
  • the Fig. 2 shows an example of a possible configuration of a heating device 20 with a finished heating element 11 in which a fabric 10 is processed, as will be explained below.
  • the flat heating element 11 is arranged on an externally extending, preferably rectangular retaining edge, advantageously clamped or inserted into slots and held therein.
  • the retaining edge 21, as well as a central bracket 23 in the middle for the heating element 11, consist of a suitably temperature-resistant and highly insulating material, for example pressed vermiculite or similar material, as is commonly used for radiant heating devices in hobs.
  • the retaining edge 21 and the central holder 23 stand on an insulating pad 24, which consists of the same material. Under certain circumstances, the parts can even be manufactured at least partially in one piece.
  • a reflector 26, which can also be held by the central holder 23 and the holding edge 21, runs below the heating element 11. It can run flat or be slightly curved in each case by means of a sag in order to possibly achieve a better reflection effect.
  • the heating device 20 is installed as a heater in a hob 30 according to the invention, as in FIG Fig. 2 is shown.
  • the hob 30 has a hob plate 32, under or on the underside of which the heating device 20 is arranged in a pressed manner.
  • the heat generated by the heating device 20 or the heating element 11 is radiated upwards through the hob plate 32 into a pot placed thereon.
  • this essentially corresponds to an analogous replacement of a radiant heating device mentioned above, for example, and therefore does not need to be explained in more detail.
  • a finished heating element 11 is produced.
  • the tissue 10 is cut or is present in elongated strips and is inserted into the device 34.
  • the electrically insulating weft threads run in the direction of passage and the warp threads with the heating element function in a direction transverse to it.
  • Partially folded contact strips 15a and 15b are then possibly brought up to the outer sides and folded onto one another by folding means (not shown), the side edges of the fabric 10 being folded into the folded contact strips 15a and 15b.
  • the overlap here can be between 2 mm and 20 mm, advantageously 5 mm to 15 mm.
  • a roll seam welding device 17a is provided on the left and a roll seam welding device 17b is provided on the right. These weld the fabric 10 or the warp threads 13 made of metal to the contact strips 15a and 15b, and under certain circumstances they can also take over the folding. The welding creates a secure and stabilizing mechanical connection on the one hand, and an electrical connection on the other.
  • the finished desired heating elements 11 are then cut to the appropriate length by means of a cutting device 18.
  • the warp threads with the heating element function run from one contact strip 15a to the other contact strip 15b.
  • electrical connections 27 can be attached to the contact strips 15a and 15b, for example as short connecting wires. For this they can be welded on. Alternatively, fixed contact plugs could be attached or welded as contact shoes or flat tabs.
  • the heating element 11 according to FIG Fig. 3 has a rectangular shape, for example a square shape.
  • a form of a parallelogram would also be possible, but practical applications for this are rather rare.
  • the Fig. 4 shows an example of a further possible embodiment of a heating element 11 'similar to that which is shown at the end of the method according to FIG. Fig. 3 is obtained.
  • a corrugated or trench-like structure is introduced into the heating element 11 'or into the fabric 10' made of warp threads 13 'and weft threads 14' and, above all, in the lateral contact strips 15a 'and 15b'. This serves to stabilize the heating element 11 'as a whole, and in particular the tissue 10'.
  • Inclined or longitudinal trenches or similar structures could also be introduced, for example also crossed structures in the manner of a known diamond pattern.
  • trenches 10 there could be more and more closely arranged trenches, so that the aforementioned corrugated structure is created.
  • the trenches 10 'could also be modified in such a way that they are shaped to a point or curved, as it were, as a type of the aforementioned sawtooth.
  • the structures could be introduced in both directions, for example alternately.
  • individual smaller areas could be impressed in a distributed manner, for example as craters or elevations.
  • FIG. 5 an embodiment of a further heating element 111 is shown in plan view, which is designed as a grid or is grid-like.
  • a centrally arranged lattice structure 110 replaces, so to speak, the fabric 10 of Fig. 1 and 3 .
  • a strip of a corresponding width is folded in between two contact strips 115a and 115b, welded and thus mechanically and electrically connected to it.
  • the grid 110 has been produced here by etching from a thin film of a heat conductor material. Alternatively, it could be punched or lasered.
  • the current flow is from one contact strip 115a to the other contact strip 115b.
  • the pattern of the structure in the direction of the longitudinal direction of the contact strips 115 is advantageously regular, which can be particularly advantageous in general for a heating element according to the invention.
  • a further embodiment of a heating element 211 is shown. This is also designed like a grid, but with a different grid than according to FIG Fig. 5 . Elongated heating element sections are designed in the manner of waves that are connected to one another by webs. Such a grating 210 is advantageously produced as before for the grating 110 of FIG Fig. 5 described. Furthermore, this grid 210 is also folded into two contact strips 215a and 215b in the manner described for the mechanical and electrical connection.
  • Fig. 7 is a modification of the representation of the Fig. 2 shown with a heater 320 that is permanently tensioned in a special way.
  • an electrical connection 327 runs down from the left edge of the heating element 311, which also provides a fastening, possibly in addition to a holder on the retaining edge 321.
  • an electrical connection 327 also extends down.
  • a tension weight 329 which is the right connection, is symbolically arranged on this, so to speak 327 pulls down, so to speak.
  • a spring 328 arranged to the left of the connection 327 also generates a certain mechanical tension as a pull, which pulls the heating element 311 as smoothly as possible.
  • a shape of the heating element 311 that is as flat and planar as possible can thus be achieved.
  • an oven 36 with an oven muffle 37 and an oven door 38 which does not belong to the invention, is shown as a further exemplary cooking appliance in addition to a hob.
  • a heating element 11 is provided, for example, in one piece as a bottom heating element below the oven muffle 37, specifically below a glass ceramic plate 39, which in turn is particularly permeable to thermal radiation as in the case of the hob 30 of the Fig. 2 .
  • the exact holding device for the heating element 11 is not shown here, but can, for example, according to FIG Fig. 1 or 7th be. It can also be seen that this lower heating element 11 can be relatively large.
  • the upper heating element is provided in the upper area of the oven muffle 37 or below a muffle ceiling, for example through the combination of two narrow heating elements 11.
  • Both the heating element for the upper heat and that for the lower heat can be made in one piece or consist of an arrangement of rectangular heating elements that have the same or different side and length dimensions. It is thus possible to set both the top heat and the bottom heat partially differently for even heating or browning of the food to be cooked, roasted or grilled.
  • FIG. 9 is off for the oven 36 Fig. 8
  • a hot air function is shown separately just for the sake of clarity.
  • a fan 41 provided for this purpose is arranged in the rear area of the oven muffle 37.
  • a heating element 11 is arranged in the air path, advantageously for thermal reasons behind the fan, which heats the air blown or conveyed through it for the hot air function of the oven 36.
  • the heating element 11 can be at least partially coated here with a catalytically active material, advantageously be completely coated. In this way, a new type of directly heated catalyst heating element can be created for an oven, as a result of which, for example, the circulating air in such an oven 36 can be cleaned in order to reduce contamination and unpleasant odors.
  • a holding device for the heating element 11 is not shown in detail, but it is easy to imagine.
  • the two contact strips 15 on the sides are again particularly suitable for attaching the heating element 11.

Description

Die Erfindung betrifft ein Kochgerät mit einer Heizeinrichtung mit einem flächigen Heizelement und einer Halteeinrichtung für dieses Heizelement.The invention relates to a cooking appliance with a heating device with a flat heating element and a holding device for this heating element.

Aus der DE 19638640 A1 sind eine solche Heizeinrichtung sowie ein damit versehenes Kochfeld bekannt, wobei ein Heizelement dafür aus Metallfolie herausgetrennt ist mit einem geometrischen Muster. So kann eine gewisse Heizleiterlänge von einzelnen Heizleitern erreicht werden. Des Weiteren kann eine große Abstrahlfläche des Heizelements nach oben hin zu einer Kochfeldplatte und einem aufgestellten Kochgefäß erreicht werden.From the DE 19638640 A1 Such a heating device and a hob provided with it are known, a heating element for this purpose being separated from metal foil with a geometric pattern. In this way, a certain heating conductor length can be achieved by individual heating conductors. Furthermore, a large radiating surface of the heating element can be achieved upwards towards a hob plate and an erected cooking vessel.

Die JP S40 26128 Y1 zeigt eine Heizeinrichtung mit einem Gitter, in welches parallel verlaufende Heizdrähte eingearbeitet sind. Die Heizdrähte verlaufen zwischen zwei gegenüberliegenden Halteklemmschienen, in die sie samt dem Gitter eingeklemmt sind. Hierüber erfolgt auch eine elektrische Kontaktierung. Die Heizeinrichtung wird in einem Toaster verwendet.The JP S40 26128 Y1 shows a heating device with a grid in which parallel heating wires are incorporated. The heating wires run between two opposing holding clamping rails into which they are clamped together with the grid. This is also used to make electrical contact. The heating device is used in a toaster.

Aus der FR 746604 A sowie der BE 392717 A sind Heizeinrichtungen bekannt als Kochplatten zum Kontaktkochen. An einer Unterseite einer Aufstellfläche ist ein oval-ringförmiges Heizelement angelegt und wird dabei von einer Halterung gehalten. Dieses Heizelement ist als eine Art Gitter oder Gewebe ausgebildet.From the FR 746604 A as well as the BE 392717 A heaters are known as hot plates for contact cooking. An oval-ring-shaped heating element is placed on the underside of a mounting surface and is held by a holder. This heating element is designed as a type of grid or fabric.

Aus der CH 272523 A ist eine Heizplatte als Heizeinrichtung bekannt. Ein Heizelement in Form eines Widerstandsdrahts, der zusammen mit nicht metallischen Fäden zu einem Gewebe verarbeitet worden ist, wird in plastisches und elektrisch isolierendes Material verpresst zu einer Platte. Somit wird dieses Gewebe bzw. das Heizelement an sich durch vollständige Einbettung gehaltert.From the CH 272523 A a hot plate is known as a heater. A heating element in the form of a resistance wire, which has been processed into a fabric together with non-metallic threads, is pressed into a plastic and electrically insulating material to form a plate. Thus, this fabric or the heating element itself is held by complete embedding.

Aufgabe und LösungTask and solution

Der Erfindung liegt die Aufgabe zugrunde, ein eingangs genanntes Kochgerät zu schaffen, mit dem Probleme des Standes der Technik gelöst werden können und es insbesondere möglich ist, Heizelemente für vorteilhaft verwendbare Heizeinrichtungen in Kochgeräten zuverlässig und kostengünstig herzustellen und einzubauen.The invention is based on the object of creating a cooking appliance mentioned at the beginning with which problems of the prior art can be solved and in particular it is possible to reliably and inexpensively manufacture and install heating elements for advantageously usable heating devices in cooking appliances.

Gelöst wird diese Aufgabe durch ein Kochgerät mit den Merkmalen des Anspruchs 1. Vorteilhafte sowie bevorzugte Ausgestaltungen der Erfindung sind Gegenstand der weiteren Ansprüche und werden im Folgenden näher erläutert.This object is achieved by a cooking appliance with the features of claim 1. Advantageous and preferred embodiments of the invention are the subject matter of the further claims and are explained in more detail below.

Es ist vorgesehen, dass die Heizeinrichtung ein flächiges Heizelement und eine Halteeinrichtung für das Heizelement aufweist. Das Heizelement ist dabei entlang eines Außenrands bzw. seines Außenrands an der Halteeinrichtung gehalten. Mit mindestens 70% seiner Fläche verläuft es frei zwischen der Halteeinrichtung oder innerhalb der Halteeinrichtung, vorteilhaft mit mindestens 85%. Dies bedeutet, dass auf diesem Flächenanteil weder an einer Oberseite noch an einer Unterseite des Heizelements Halteeinrichtungen oder sonstige Haltemittel angreifen oder diese stützen. Dadurch ist eine sehr gute flächige Abstrahlung der Heizleistung des Heizelements möglich.It is provided that the heating device has a flat heating element and a holding device for the heating element. The heating element is held on the holding device along an outer edge or its outer edge. At least 70% of its area runs freely between the holding device or within the holding device, advantageously at least 85%. This means that holding devices or other holding means do not attack or support this area portion either on an upper side or on a lower side of the heating element. This enables the heating power of the heating element to be radiated very well over a large area.

Erfindungsgemäß ist das Heizelement ein Gitter oder ein Gewebe, das zumindest teilweise aus Heizleitermaterial besteht oder Heizleitermaterial aufweist. Vorteilhaft kann ein solches Gitter oder Gewebe aus dünnen Heizelementabschnitten bestehen, beispielsweise aus Drähten oder Fäden, mit Zwischenflächen oder freien Flächen dazwischen. Die Heizelementabschnitte wiederum können entweder selbst aus Heizleitermaterial bestehen oder mit einem solchen zumindest teilweise beschichtet sein, beispielsweise nur auf einer in eine Richtung weisenden Seite. Alternativ können sie auch ringsum bzw. vollständig mit Heizleitermaterial beschichtet sein bzw. ummantelt sein. Durch die Ausgestaltung als Gitter oder Gewebe kann ein solches Heizelement eine Vielzahl von Zwischenflächen aufweisen zwischen den genannten Heizelementabschnitten bzw. zwischen den Drähten oder Fäden.According to the invention, the heating element is a grid or a fabric that consists at least partially of heating conductor material or has heating conductor material. Such a grid or fabric can advantageously consist of thin heating element sections, for example of wires or threads, with intermediate surfaces or free surfaces in between. The heating element sections in turn can either themselves consist of heating conductor material or be at least partially coated with such material, for example only on one side pointing in one direction. Alternatively, they can also be coated or sheathed all around or completely with heat conductor material. As a result of the design as a grid or fabric, such a heating element can have a plurality of intermediate surfaces between the heating element sections mentioned or between the wires or threads.

Bei einem Gitter können die Zwischenflächen vorteilhaft einen größeren Flächenanteil des gesamten Heizelements aufweisen als dessen Heizelementabschnitte bzw. Drähte. Ein solches Gitter kann auch aus einem flächigen Material herausgestanzt oder herausgeätzt sein, so dass sozusagen eine Gitterform übrig bleibt. Dabei kann die Gesamtfläche der Zwischenflächen größer als die Gesamtfläche der Drähte oder Fäden sein. Vorteilhaft beträgt sie 35 % bis 90 % der gesamten Fläche des Heizelements, besonders vorteilhaft 60 % bis 80 %.In the case of a grid, the intermediate surfaces can advantageously have a larger surface area of the entire heating element than its heating element sections or wires. Such a grid can also be punched or etched out of a flat material, so that a grid shape remains, so to speak. The total area of the intermediate surfaces can be larger than the total area of the wires or threads. It is advantageously 35% to 90% of the total area of the heating element, particularly advantageously 60% to 80%.

Bei einem Heizelement in Form eines Gewebes, das entweder aus Drähten oder aus Fäden oder aus einer Mischung davon gewebt sein kann, können die Zwischenflächen relativ klein sein. Dann ist die Gesamtfläche der Zwischenflächen oder der freien Flächen kleiner als die Gesamtfläche der Drähte oder Fäden. Vorteilhaft beträgt sie 5 % bis 40 % der gesamten Fläche des Heizelements, besonders vorteilhaft 10 % bis 30 %.In the case of a heating element in the form of a fabric, which can be woven either from wires or from threads or from a mixture thereof, the intermediate areas can be relatively small. Then the total area of the intermediate surfaces or the free areas is smaller than the total area of the wires or threads. It is advantageously 5% to 40% of the total area of the heating element, particularly advantageously 10% to 30%.

In vorteilhafter Ausgestaltung der Erfindung ist das Heizelement mindestens an mehreren Haltepunkten der Halteeinrichtung gehalten. Derartige Haltepunkte können vorteilhaft entlang einer Haltelinie verlaufen, insbesondere sind die Haltepunkte durchgehend als eine Haltelinie oder mehrere Haltelinien vorgesehen.In an advantageous embodiment of the invention, the heating element is held at least at several holding points of the holding device. Such breakpoints can be advantageous along a Stop lines run, in particular the stop points are provided continuously as a stop line or several stop lines.

In Ausgestaltung der Erfindung ist es möglich, dass in einer Richtung weg von einer Heizrichtung des Heizelements, beispielsweise in Richtung hin zu einer Kochfeldplatte eines Kochfelds, vorteilhaft an einer Unterseite der Heizeinrichtung, ein flächiger Reflektor für das Heizelement vorgesehen ist. Ein solcher Reflektor kann besonders vorteilhaft an der Halteeinrichtung gehalten sein unter dem Heizelement. Er kann metallisch ausgebildet sein, beispielsweise als polierte Metallfläche odgl., um möglichst gut die nach unten abgestrahlte Heizenergie nach oben in Heizrichtung bzw. in Richtung hin zu einer vorgenannten Kochfeldplatte zu reflektieren. Der Reflektor kann eben, gewölbt oder strukturiert sein.In an embodiment of the invention, it is possible that a flat reflector is provided for the heating element in a direction away from a heating direction of the heating element, for example in the direction of a hob plate of a hob, advantageously on a bottom side of the heating device. Such a reflector can particularly advantageously be held on the holding device under the heating element. It can be made of metal, for example as a polished metal surface or the like, in order to reflect the downwardly radiated heating energy as well as possible upwards in the heating direction or in the direction of an aforementioned hob plate. The reflector can be flat, curved or structured.

In vorteilhafter Ausgestaltung der Erfindung ist die Halteeinrichtung umlaufend bzw. geschlossen ausgebildet. Dies kann eine Art Ring sein, vorteilhaft mit der vorgenannten Haltelinie bzw. der Menge von Haltepunkten für das Heizelement daran, die seiner Außenkontur entsprechen. Die Form der Heizeinrichtung kann zwar grundsätzlich beliebig sein, beispielsweise auch rund sein. Vorteilhaft ist sie aber rechteckig oder zumindest in der Form eines Parallelogramms. Dadurch können ein weitgehend konstanter Stromfluss und somit eine weitgehend, vorteilhaft vollständig, gleichmäßige Leistungsdichte innerhalb des flächigen Heizelements erreicht werden. So kann beispielsweise ein Strom von einer Seite des Parallelogramms zur gegenüberliegenden Seite fließen.In an advantageous embodiment of the invention, the holding device is designed to be circumferential or closed. This can be a type of ring, advantageously with the aforementioned holding line or the set of holding points for the heating element thereon, which correspond to its outer contour. The shape of the heating device can in principle be of any desired shape, for example also round. However, it is advantageous that it is rectangular or at least in the form of a parallelogram. As a result, a largely constant current flow and thus a largely, advantageously completely, uniform power density can be achieved within the flat heating element. For example, a current can flow from one side of the parallelogram to the opposite side.

Vorteilhaft begrenzt die Halteeinrichtung eine seitliche bzw. laterale Ausdehnung der Heizeinrichtung. Innerhalb davon ist das Heizelement angeordnet und verläuft dort flächenmäßig, vorteilhaft geschlossen. Dies bedeutet, dass das Heizelement nur innerhalb der Halteeinrichtung verläuft. So kann die Halteeinrichtung vorteilhaft gleichzeitig auch eine Wärmedämmung bilden, wie dies an sich von Strahlungsheizeinrichtungen und auch der eingangs genannten DE 19638640 A1 bekannt ist.The holding device advantageously limits a lateral or lateral expansion of the heating device. The heating element is arranged within it and extends there in terms of area, advantageously closed. This means that the heating element runs only within the holding device. Thus, the holding device can advantageously also form thermal insulation at the same time, as is the case with radiant heating devices and those mentioned at the outset DE 19638640 A1 is known.

Eine elektrische Kontaktierung an das Heizelement kann auch entlang der Halteeinrichtung oder zumindest entlang der Halteeinrichtung verlaufen oder darin integriert sein. Hierfür kann das Heizelement zwei Anschlusskontaktierungen aufweisen an gegenüberliegenden Außenseiten bzw. Außenkanten. Dies ist natürlich erneut wieder besonders leicht und gut durchführbar bei einem Heizelement in rechteckiger Form. Die Anschlusskontaktierungen können als Kontaktstreifen ausgebildet sein, beispielsweise als dünne Metallstreifen. Die Kontaktstreifen können an Außenkanten angebracht sein und dabei auch eine elektrische Kontaktierung zu dem Heizleitermaterial herstellen. Sie können zur Befestigung um die Außenkanten gefalzt sein und so die Außenkanten zwischen sich einschließen oder mit Randstreifen entlang der Außenseiten verschweißt sein, vorteilhaft beides.An electrical contact to the heating element can also run along the holding device or at least along the holding device or be integrated therein. For this purpose, the heating element can have two connection contacts on opposite outer sides or outer edges. Of course, this is again particularly easy and can be carried out easily with a heating element in a rectangular shape. The connection contacts can be designed as contact strips, for example as thin metal strips. The contact strips can be attached to outer edges and thereby also provide electrical contact the heat conductor material. They can be folded around the outer edges for fastening and thus enclose the outer edges between them or be welded with edge strips along the outer sides, advantageously both.

In weiterer Ausgestaltung der Erfindung ist es möglich, dass in einem mittleren Bereich der Heizeinrichtung oder des Heizelements, insbesondere an einem Mittelpunkt, ein Zentral-Halter vorgesehen ist zur Halterung in diesem mittleren Bereich. So kann ein zu starkes Durchhängen eines nicht eigenstabilen Heizelements in dem mittleren Bereich verhindert werden. Alternativ zu einer Halterung an im Wesentlichen einem Punkt kann auch eine linienförmige Halterung an einem solchen Zentral-Halter vorgesehen sein. Diese verläuft insbesondere bei einem rechteckigen oder parallelogrammförmigen Heizelement entlang einer Mittelgeraden, so dass das flächige Heizelement gleichmäßig gehalten bzw. gestützt ist. Ein solcher Zentral-Halter kann mit der sonstigen Halteeinrichtung verbunden sein, beispielsweise mit seinem unteren Ende. So kann eine Art gemeinsame Unterlage vorgesehen sein.In a further embodiment of the invention, it is possible that a central holder is provided in a central area of the heating device or the heating element, in particular at a center point, for holding in this central area. In this way, excessive sagging of a heating element that is not inherently stable can be prevented in the central area. As an alternative to a holder at essentially one point, a linear holder can also be provided on such a central holder. In the case of a rectangular or parallelogram-shaped heating element, in particular, this runs along a center line so that the flat heating element is held or supported uniformly. Such a central holder can be connected to the rest of the holding device, for example to its lower end. A kind of common base can thus be provided.

In einer weiteren Ausgestaltung der Heizeinrichtung kann eine mechanische Stabilisierung des Heizelements dadurch bewirkt werden, dass das Heizelement dreidimensional senkrecht oder senkrecht und parallel zu den sich gegenüberliegenden Außenkanten oder Kontaktstreifen strukturiert oder verformt ist. Das Heizelement kann beispielsweise eine gewellte, sinusförmige oder sägezahnförmige Struktur erhalten. Alternativ kann es grabenförmige oder kraterförmige stabilisierende Einprägungen aufweisen, die nicht gerichtet sind bzw. keine Ausrichtung haben wie zuvor genannt. Entsprechende Maßnahmen zur Stabilisierung von freien Flächen sind von Blechen odgl. bekannt.In a further embodiment of the heating device, mechanical stabilization of the heating element can be achieved in that the heating element is structured or deformed three-dimensionally perpendicular or perpendicular and parallel to the opposite outer edges or contact strips. The heating element can, for example, have a corrugated, sinusoidal or sawtooth-shaped structure. Alternatively, it can have trench-shaped or crater-shaped stabilizing impressions that are not directed or have no orientation as mentioned above. Corresponding measures to stabilize free areas are of sheets or the like. known.

In vorteilhafter Ausgestaltung der Erfindung ist die Halteeinrichtung, besonders vorteilhaft auch ein vorbeschriebener Zentral-Halter, auf einer Wärmedämm-Unterlage angeordnet. So kann im Prinzip ein Aufbau ähnlich der eingangs genannten DE 19638640 A1 oder einem sonstigen üblichen Strahlungsheizkörper, bei dem ein bandförmiges längliches Heizelement direkt in eine solche Wärmedämm-Unterlage zum Teil eingesteckt ist, realisiert werden.In an advantageous embodiment of the invention, the holding device, particularly advantageously also a central holder as described above, is arranged on a thermal insulation base. In principle, a structure similar to that mentioned above can be used DE 19638640 A1 or another conventional radiant heater in which a strip-shaped elongated heating element is partially inserted directly into such a thermal insulation underlay.

Weist das Heizelement eine vorgenannte Form eines Gitters oder eines Gewebes auf, so kann es vorteilhaft aus länglichen Heizelementabschnitten bestehen, die sich in unterschiedlichen Richtungen kreuzen bzw. zusammengeführt sind. Ein solches Gewebe besteht auf übliche Art und Weise aus Kett-Fäden und Schuss-Fäden. Dabei ist vorteilhaft ausschließlich eine der beiden Arten von Fäden elektrisch leitfähig für die Heizelementfunktion bzw. weist Heizleitermaterial auf oder besteht aus Heizleitermaterial. Der andere Faden besteht dann aus einem elektrisch isolierenden Material und kann vor allem eine mechanisch stützende Wirkung ausüben. Hierfür eignen sich Keramikfasern, Basaltfasern oder Kohlefasern. Der Vorteil, wenn nur einer der beiden Fäden elektrisch leitfähig ist bzw. die Heizelementfunktion aufweist, liegt darin, dass dann an den Überkreuzungspunkten mit den anderen Fäden keine elektrische Kontaktierung erfolgt und vor allem auch kein Stromfluss. Dieser kann bei einer solchen anliegenden Kontaktierung nicht genau vorherbestimmt werden und wäre zum Teil auch problematisch bei Oberflächenoxidation. Außerdem ist die Einstellung einer bestimmten Verteilung der Stromdichte und somit auch der Leistungsdichte viel einfacher.If the heating element has the aforementioned form of a grid or a fabric, it can advantageously consist of elongated heating element sections which cross or are brought together in different directions. Such a fabric consists in the usual way of warp threads and weft threads. In this case, only one of the two types of threads is advantageously electrically conductive for the heating element function or has heating conductor material or consists of heating conductor material. The other thread then consists of an electrical one insulating material and can above all have a mechanical supportive effect. Ceramic fibers, basalt fibers or carbon fibers are suitable for this. The advantage if only one of the two threads is electrically conductive or has the heating element function is that there is then no electrical contact and, above all, no current flow at the points of intersection with the other threads. This cannot be precisely determined in advance with such an abutting contact and would in some cases also be problematic in the case of surface oxidation. In addition, it is much easier to set a specific distribution of the current density and thus also the power density.

Alternativ zu den vorgenannten Fäden, die vorteilhaft jeweils aus einer Vielzahl von Fasern bestehen in gerader oder verzwirnter bzw. verdrillter Form, können auch sogenannte Monofilamente oder Drähte verwendet werden. Derartige Drähte könnten auch zumindest für die Heizelementfunktion aus einem geeigneten Metall bestehen und elektrisch leitfähig sein sowie die Heizelementfunktion erfüllen. Hier bieten sich Metalllegierungen aus beispielsweise Nickel und Chrom oder Eisen, Chrom und Aluminium an.As an alternative to the aforementioned threads, which advantageously each consist of a large number of fibers in straight or twisted or twisted form, so-called monofilaments or wires can also be used. Such wires could also consist of a suitable metal, at least for the heating element function, and be electrically conductive and also fulfill the heating element function. Metal alloys made of, for example, nickel and chromium or iron, chromium and aluminum are suitable here.

In einer weiteren möglichen Ausgestaltung der Erfindung könnten auch Drähte in der einen Richtung mit Fäden in der anderen Richtung kombiniert werden. Dabei können wiederum die Drähte vorteilhaft aus Heizleitermaterial bestehen oder ein solches aufweisen für die Heizelementfunktion.In a further possible embodiment of the invention, wires in one direction could also be combined with threads in the other direction. In this case, the wires can again advantageously consist of heating conductor material or have such a material for the heating element function.

In nochmals weiterer Ausgestaltung der Erfindung kann ein Heizelement die Form eines Gitters aufweisen und im Wesentlichen rechtwinklig verlaufende Gitterabschnitte aufweisen. Ein solches Gitter kann quasi aus sich kreuzenden Heizelementabschnitten bestehen, die aber einstückig hergestellt sind, beispielsweise durch Herausstanzen aus einer entsprechenden Folie oder einem dünnen Heizleitermaterial. Dann kann ein solches Heizelement einstückig und einteilig hergestellt sein.In yet another embodiment of the invention, a heating element can have the shape of a grid and have grid sections that run essentially at right angles. Such a grid can consist, as it were, of intersecting heating element sections, which are, however, made in one piece, for example by punching out of a corresponding film or a thin heating conductor material. Such a heating element can then be produced in one piece and in one piece.

Vorteilhaft kann das Heizelement Heizelementabschnitte und dazwischen verlaufende Durchbrechungen aufweisen als Zwischenflächen. Der Flächenanteil der Durchbrechungen bzw. Zwischenflächen ist vorteilhaft größer als der Flächenanteil der Heizelementabschnitte, besonders vorteilhaft um den Faktor 2 bis 20, insbesondere um den Faktor 5 bis 10. Besteht ein Heizelement aus einem vorgenannten Gewebe, so ist ein deutlich geringerer Faktor vorteilhaft, so kann der Flächenanteil der Zwischenflächen kleiner sein als der Flächenanteil der Heizelementabschnitte.The heating element can advantageously have heating element sections and perforations running between them as intermediate surfaces. The proportion of the area of the openings or intermediate surfaces is advantageously greater than the proportion of the area of the heating element sections, particularly advantageously by a factor of 2 to 20, in particular by a factor of 5 to 10. If a heating element consists of the aforementioned fabric, a significantly lower factor is advantageous the area proportion of the intermediate surfaces can be smaller than the area proportion of the heating element sections.

In weiterer Ausgestaltung der Erfindung kann das Heizelement, vorteilhaft an elektrisch leitfähigen Heizelementabschnitten, zumindest teilweise mit einem katalytisch wirksamen Material beschichtet sein. Das ganze Heizelement oder manche Heizelementabschnitte bzw. manche der einzelnen Fäden oder Drähte können zwar auch vollständig aus einem solchen katalytisch wirksamen Material bestehen. Dies bringt aber bezüglich der Wirksamkeit nichts, da ein Katalysator ja auf seiner Oberfläche wirkt, und es wäre wohl auch angesichts der häufig sehr teuren Materialien sehr kostenintensiv. Es ist möglich, dass nicht alle parallelen und nebeneinanderliegenden Heizelementabschnitte bzw. Fäden oder Drähte mit einem solchen katalytisch wirksamen Material beschichtet sind oder dieses aufweisen, sondern nur beispielsweise jeder zweite, jeder dritte oder jeder vierte.In a further embodiment of the invention, the heating element, advantageously on electrically conductive heating element sections, can be at least partially coated with a catalytically active material. The entire heating element or some heating element sections or some of the individual threads or wires can indeed also consist entirely of such a catalytically active material. However, this is of no use in terms of effectiveness, since a catalyst acts on its surface, and it would probably be very cost-intensive in view of the often very expensive materials. It is possible that not all parallel and adjacent heating element sections or threads or wires are coated with or have such a catalytically active material, but only, for example, every second, every third or every fourth.

Durch eine solche Katalysatorwirkung direkt am Heizelement können vorteilhafte Anwendungen einer erfindungsgemäßen Heizeinrichtung vor allem dort sein, wo das Heizelement direkt Luft beheizt und nicht nur als Strahlungsheizung dient. So kann vorbeiströmende Luft gereinigt werden.Such a catalytic effect directly on the heating element can be advantageous applications of a heating device according to the invention especially where the heating element heats air directly and not only serves as a radiant heater. In this way, air flowing past can be cleaned.

Ein erfindungsgemäßes Kochgerät ist ein Kochfeld mit einer Kochfeldplatte. Unter der Kochfeldplatte ist mindestens eine zuvor beschriebene Heizeinrichtung angeordnet, vorteilhaft mehrere. In diesem Fall kann eine solche Heizeinrichtung im Prinzip wie eine an sich bekannte Strahlungsheizeinrichtung eingesetzt werden und auch betrieben werden. Dabei sollte die Kochfeldplatte für Wärmestrahlung möglichst durchlässig sein, beispielsweise auch aus Glaskeramik bestehen, wie dies allgemein üblich ist. Bei der Erfindung drückt die Halteeinrichtung das Heizelement möglichst flächig an die Unterseite der Kochfeldplatte an, welche elektrisch isolierend ist und beispielsweise ebenfalls aus Glaskeramik bestehen kann. Dann arbeitet die Heizeinrichtung bzw. das Heizelement als Kontaktheizung und wird mit Kleinspannung betrieben, also 50 V Wechselspannung oder 120 V Gleichspannung. Dabei wird das Heizelement in einem Temperaturbereich von einigen 100 °C betrieben, vorteilhaft 200°C bis 500°C, aber unter den mehr als 1.000 °C, bei denen üblicherweise Strahlungsheizkörper arbeiten.A cooking device according to the invention is a hob with a hob plate. At least one previously described heating device, advantageously several, is arranged under the hob plate. In this case, such a heating device can in principle be used and also operated like a radiant heating device known per se. The hob plate should be as permeable as possible to thermal radiation, for example also consist of glass ceramic, as is generally customary. In the invention, the holding device presses the heating element as flat as possible onto the underside of the hob plate, which is electrically insulating and can also consist of glass ceramic, for example. Then the heating device or the heating element works as a contact heater and is operated with low voltage, i.e. 50 V AC or 120 V DC. The heating element is operated in a temperature range of a few 100 ° C., advantageously 200 ° C. to 500 ° C., but below the more than 1,000 ° C. at which radiant heaters usually work.

Ein Verfahren zur Herstellung eines Heizelements, wie es vor allem in einem erfindungsgemäßen vorgenannten Kochgerät verwendet werden kann, sieht vor, dass ein Gitter oder Gewebe erzeugt wird, wie es zuvor beschrieben worden ist. Es weist Heizelementabschnitte sowie eine Heizelementfunktion auf und ist flächig ausgebildet. Es kann als Gewebe gewebt werden mit entsprechenden Kett-Fäden und Schuss-Fäden bzw. Kett-Drähten und Schuss-Drähten. Ein solches Material kann entweder bereits in Streifenform hergestellt werden mit einer Breite, wie sie nachher auch für das Heizelement bzw. die Heizeinrichtung gewünscht ist. Alternativ kann es als größere Fläche hergestellt werden und daraus ein Streifen herausgeschnitten werden. Alternativ zu einer solchen Herstellung kann ein entsprechendes Gitter eines Heizelements aus Heizleitermaterial ausgestanzt, ausgeätzt oder ausgelasert werden.A method for producing a heating element, as it can be used in particular in the aforementioned cooking appliance according to the invention, provides that a grid or fabric is produced, as has been described above. It has heating element sections and a heating element function and is flat. It can be woven as a fabric with appropriate warp threads and weft threads or warp wires and weft wires. Such a material can either already be produced in strip form with a width that is subsequently also desired for the heating element or the heating device. Alternatively can it can be made as a larger area and a strip cut out of it. As an alternative to such a production, a corresponding grid of a heating element can be punched out, etched out or lasered out of heating conductor material.

In einem nachfolgenden Schritt wird an einem Streifen der gewünschten Breite des Heizelements in einem Durchlaufverfahren an seinen zwei gegenüberliegenden Außenkanten jeweils ein Kontaktstreifen aus elektrisch leitfähigem Streifenmaterial angebracht. Dazu können die Außenkanten des Streifens des Heizelements in diese Kontaktstreifen eingefalzt werden. Entsprechend elektrisch leitfähiges Streifenmaterial kann beispielsweise ein dünnes Blech aus elektrisch leitfähigem Material sein.In a subsequent step, a contact strip made of electrically conductive strip material is attached to a strip of the desired width of the heating element in a continuous process on its two opposite outer edges. For this purpose, the outer edges of the strip of the heating element can be folded into these contact strips. Correspondingly electrically conductive strip material can be, for example, a thin sheet of electrically conductive material.

In einem weiteren Schritt werden die Kontaktstreifen mit dem Streifen aus dem Gitter oder dem Gewebe mechanisch und elektrisch verbunden als Verbund. Vorteilhaft erfolgt dies durch Verschweißen. Besonders vorteilhaft erfolgt dieses Verbinden in einem Durchlaufverfahren, wobei sowohl der genannte Streifen des Heizelements als auch das Streifenmaterial für die Kontaktstreifen in großer Länge vorliegen kann und beispielsweise auf Trommeln odgl. aufgewickelt sein kann, von denen es dann abgewickelt wird. Derartige Kontaktstreifen dienen nicht nur zur gleichmäßigen und sicheren elektrischen Kontaktierung, sondern können auch eine gewisse mechanische Festigkeit verleihen. Diese ersetzt zwar noch nicht unbedingt die eingangs genannte Halteeinrichtung, auch wenn dies möglich wäre. Dadurch wird auch eine Handhabung des Heizelements beim Zusammenbau einer Heizeinrichtung erleichtert.In a further step, the contact strips are mechanically and electrically connected to the strip from the grid or the fabric as a composite. This is advantageously done by welding. This connection is particularly advantageously carried out in a continuous process, wherein both the said strip of the heating element and the strip material for the contact strips can be present in great lengths and, for example, on drums or the like. can be wound, from which it is then unwound. Such contact strips not only serve for uniform and reliable electrical contact, but can also provide a certain mechanical strength. This does not necessarily replace the holding device mentioned at the beginning, even if this would be possible. This also facilitates handling of the heating element when assembling a heating device.

Anschließend wird ein Heizelement als Verbund in einer bestimmten Länge abgelängt von den länglichen Streifen. Dieses Heizelement wird dann eben auf vorbeschriebene Art und Weise in eine Heizeinrichtung eingebaut.A heating element is then cut to length from the elongated strips as a composite. This heating element is then built into a heating device in the manner described above.

In weiterer Ausgestaltung der Erfindung kann vorgesehen sein, dass massive oder litzenartige elektrische Anschlussleitungen an jeweils einen Kontaktstreifen angebracht werden. Dies erfolgt vorteilhaft durch Anschweißen. Möglicherweise können auch Steckkontakte direkt angebracht oder angeschweißt werden, insbesondere Steckkontakt-Fahnen. So können elektrische Anschlussleitungen leicht aufgesteckt werden.In a further embodiment of the invention, it can be provided that solid or stranded electrical connection lines are attached to one contact strip in each case. This is advantageously done by welding. Plug contacts can possibly also be attached directly or welded on, in particular plug contact lugs. In this way, electrical connection cables can be easily attached.

Die Unterteilung der Anmeldung in einzelne Abschnitte sowie Zwischen-Überschriften beschränken die unter diesen gemachten Aussagen nicht in ihrer Allgemeingültigkeit.The subdivision of the application into individual sections and subheadings does not limit the general validity of the statements made under these.

Kurzbeschreibung der ZeichnungenBrief description of the drawings

Ausführungsbeispiele der Erfindung sind in den Zeichnungen schematisch dargestellt und werden im Folgenden näher erläutert. In den Zeichnungen zeigen:

Fig. 1
eine starke Vergrößerung eines Gewebes mit Kett-Fäden aus Heizleitermaterial und mit Schuss-Fäden aus elektrisch isolierenden Fasern,
Fig. 2
eine mögliche Ausgestaltung eines Kochfelds mit einer Heizeinrichtung mit einem Heizelement gemäß der Erfindung,
Fig. 3
eine schematische Vorrichtung zur Herstellung eines Heizelements aus einem Gewebe entsprechend Fig. 1,
Fig. 4
eine Ausgestaltung eines Heizelements aus einem Gewebe entsprechend Fig. 1 mit einer wellenartigen Struktur,
Fig. 5 und 6
verschiedene Draufsichten auf gitterartige Heizelemente mit breiten Kontaktstreifen an den Seiten,
Fig. 7
eine schematisch dargestellte Möglichkeit einer gespannten Anordnung eines Heizelements in einer Heizeinrichtung,
Fig. 8
eine vereinfachte Darstellung eines Backofens mit Heizeinrichtungen, der nicht zu der Erfindung gehört, als Unterhitzeheizkörper und Oberhitzeheizkörper und
Fig. 9
eine schematische Darstellung eines weiteren Backofens mit einer Heizeinrichtung, der nicht zu der Erfindung gehört, samt Katalysatorfunktion an einem Gebläse für eine Heißluftfunktion.
Embodiments of the invention are shown schematically in the drawings and are explained in more detail below. In the drawings show:
Fig. 1
a strong enlargement of a fabric with warp threads made of heat conductor material and with weft threads made of electrically insulating fibers,
Fig. 2
a possible embodiment of a hob with a heating device with a heating element according to the invention,
Fig. 3
a schematic device for producing a heating element from a fabric accordingly Fig. 1 ,
Fig. 4
an embodiment of a heating element made of a fabric accordingly Fig. 1 with a wave-like structure,
Figures 5 and 6
various top views of grid-like heating elements with wide contact strips on the sides,
Fig. 7
a schematically shown possibility of a tensioned arrangement of a heating element in a heating device,
Fig. 8
a simplified representation of an oven with heating devices, which does not belong to the invention, as a bottom heating element and top heating element and
Fig. 9
a schematic representation of another oven with a heating device, which does not belong to the invention, including a catalyst function on a fan for a hot air function.

Detaillierte Beschreibung der AusführungsbeispieleDetailed description of the exemplary embodiments

In der Fig. 1 ist in starker Vergrößerung ein Gewebe 10 dargestellt, welches aus Kett-Fäden und Schuss-Fäden 14 besteht. Beide Fäden sind hier jeweils nicht vollständig gerade verlaufend ausgebildet, wodurch sich ein guter struktureller Zusammenhalt des Gewebes 10 ergibt. Die Kett-Fäden 13 bestehen aus Heizleitermaterial, beispielsweise aus eingangs genannten Legierungen mit Nickel und Chrom oder mit Eisen, Chrom und Aluminium. Vorteilhaft sind die Kett-Fäden 13 als feine Drähte ausgebildet.In the Fig. 1 a fabric 10, which consists of warp threads and weft threads 14, is shown in high magnification. Both threads are not designed to run completely straight here, which results in good structural cohesion of the fabric 10. The warp threads 13 consist of heating conductor material, for example of alloys with nickel and chromium or with iron, chromium and aluminum mentioned at the beginning. The warp threads 13 are advantageously designed as fine wires.

Die Schuss-Fäden 14 können zwar grundsätzlich auch eine Heizelementfunktion aufweisen, vorteilhaft sind sie jedoch elektrisch isolierend und vor allem zur Stützung bzw. mechanischen Festigkeit des Gewebes 10 vorgesehen. Sie bestehen aus elektrisch isolierendem und entsprechend mechanisch festem sowie vor allem temperaturfesten Material, vorteilhaft sind es entsprechend der Maximaltemperatur und dem Anwendungsbereich eines Heizelements Keramikfasern, Basaltfasern, Kohlestofffasern oder Aramidfasern. Dabei sind es besonders vorteilhaft Multifilamente.The weft threads 14 can in principle also have a heating element function, but they are advantageously electrically insulating and, above all, provided for the support or mechanical strength of the fabric 10. They consist of electrically insulating and correspondingly mechanically strong and above all temperature-resistant material; ceramic fibers, basalt fibers, carbon fibers or aramid fibers are advantageous depending on the maximum temperature and the area of application of a heating element. Multifilaments are particularly advantageous here.

Eine Stärke bzw. ein Durchmesser der Kett-Fäden und/oder der Schuss-Fäden kann entsprechend nach Anwendung dimensioniert sein, beispielsweise zwischen 0,05 mm und 1 mm liegen, vorteilhaft zwischen 0,1 mm und 0,5 mm.A thickness or a diameter of the warp threads and / or the weft threads can be dimensioned according to the application, for example between 0.05 mm and 1 mm, advantageously between 0.1 mm and 0.5 mm.

Die Fig. 2 zeigt exemplarisch eine mögliche Ausgestaltung einer Heizeinrichtung 20 mit einem fertigen Heizelement 11, in welchem ein Gewebe 10 verarbeitet ist, wie es nachfolgend noch ausgeführt wird. Das flächige Heizelement 11 ist an einem außen verlaufenden, vorzugsweise rechteckigen Halterand angeordnet, vorteilhaft eingespannt bzw. in Schlitze gesteckt und darin gehalten. Der Halterand 21 kann, ebenso wie ein Zentral-Halter 23 in der Mitte für das Heizelement 11, aus entsprechend temperaturbeständigem und gut wärmedämmendem Material bestehen, beispielsweise gepresstem Vermiculite oder ähnlichem Material, wie es üblicherweise für Strahlungsheizeinrichtungen in Kochfeldern verwendet wird. Der Halterand 21 und der Zentral-Halter 23 stehen auf einer Dämm-Unterlage 24 auf, die aus demselben Material besteht. Die Teile können unter Umständen sogar zumindest teilweise einstückig miteinander hergestellt sein. Unterhalb des Heizelements 11 verläuft ein Reflektor 26, der auch durch den Zentral-Halter 23 und den Halterand 21 gehalten sein kann. Er kann eben verlaufen oder jeweils leicht gewölbt sein mittels einer Durchhängung, um möglicherweise eine bessere Reflektionswirkung zu erreichen.The Fig. 2 shows an example of a possible configuration of a heating device 20 with a finished heating element 11 in which a fabric 10 is processed, as will be explained below. The flat heating element 11 is arranged on an externally extending, preferably rectangular retaining edge, advantageously clamped or inserted into slots and held therein. The retaining edge 21, as well as a central bracket 23 in the middle for the heating element 11, consist of a suitably temperature-resistant and highly insulating material, for example pressed vermiculite or similar material, as is commonly used for radiant heating devices in hobs. The retaining edge 21 and the central holder 23 stand on an insulating pad 24, which consists of the same material. Under certain circumstances, the parts can even be manufactured at least partially in one piece. A reflector 26, which can also be held by the central holder 23 and the holding edge 21, runs below the heating element 11. It can run flat or be slightly curved in each case by means of a sag in order to possibly achieve a better reflection effect.

Die Heizeinrichtung 20 ist als Beheizung in ein erfindungsgemäßes Kochfeld 30 eingebaut, wie in der Fig. 2 dargestellt ist. Das Kochfeld 30 weist eine Kochfeldplatte 32 auf, unter der bzw. an deren Unterseite gepresst die Heizeinrichtung 20 angeordnet ist. Wie bei an sich sonst bekannten Glaskeramik-Kochfeldern mit Strahlungsheizung darunter wird die von der Heizeinrichtung 20 bzw. dem Heizelement 11 erzeugte Wärme nach oben durch die Kochfeldplatte 32 abgestrahlt in einen darauf aufgestellten Topf. Dies entspricht aber im Wesentlichen einem analogen Ersatz einer beispielsweise vorgenannten Strahlungsheizeinrichtung und muss deswegen nicht näher erläutert werden.The heating device 20 is installed as a heater in a hob 30 according to the invention, as in FIG Fig. 2 is shown. The hob 30 has a hob plate 32, under or on the underside of which the heating device 20 is arranged in a pressed manner. As with otherwise known glass ceramic hobs with radiant heating underneath, the heat generated by the heating device 20 or the heating element 11 is radiated upwards through the hob plate 32 into a pot placed thereon. However, this essentially corresponds to an analogous replacement of a radiant heating device mentioned above, for example, and therefore does not need to be explained in more detail.

In der Fig. 3 ist gezeigt, wie in einer Vorrichtung 34 aus einem Gewebe 10 entsprechend Fig. 1 ein fertiges Heizelement 11 hergestellt wird. Das Gewebe 10 wird in längliche Streifen geschnitten oder liegt in solchen vor und wird in die Vorrichtung 34 eingeführt. Dabei verlaufen die elektrisch isolierenden Schuss-Fäden in Durchlaufrichtung und die Kett-Fäden mit der Heizelementfunktion in einer Richtung quer dazu. An die Außenseiten werden dann möglicherweise bereits teilgefaltete Kontaktstreifen 15a und 15b herangeführt und durch nicht dargestellte Falzmittel aufeinander gefalzt, wobei die Seitenränder des Gewebes 10 in die gefalzten Kontaktstreifen 15a und 15b eingefalzt werden. Die Überlappung kann hier zwischen 2 mm und 20mm betragen, vorteilhaft 5 mm bis 15 mm.In the Fig. 3 is shown as in a device 34 made of a tissue 10 accordingly Fig. 1 a finished heating element 11 is produced. The tissue 10 is cut or is present in elongated strips and is inserted into the device 34. The electrically insulating weft threads run in the direction of passage and the warp threads with the heating element function in a direction transverse to it. Partially folded contact strips 15a and 15b are then possibly brought up to the outer sides and folded onto one another by folding means (not shown), the side edges of the fabric 10 being folded into the folded contact strips 15a and 15b. The overlap here can be between 2 mm and 20 mm, advantageously 5 mm to 15 mm.

Nach dem Einfalzen sind links eine Rollnaht-Schweißeinrichtung 17a und rechts eine Rollnaht-Schweißeinrichtung 17b vorgesehen. Diese verschweißen das Gewebe 10 bzw. die aus Metall bestehenden Kett-Fäden 13 mit den Kontaktstreifen 15a und 15b, wobei sie unter Umständen auch das Einfalzen übernehmen können. Durch das Verschweißen erfolgt zum einen eine sichere und stabilisierende mechanische Verbindung, zum anderen wird eine elektrische Verbindung hergestellt.After the folding, a roll seam welding device 17a is provided on the left and a roll seam welding device 17b is provided on the right. These weld the fabric 10 or the warp threads 13 made of metal to the contact strips 15a and 15b, and under certain circumstances they can also take over the folding. The welding creates a secure and stabilizing mechanical connection on the one hand, and an electrical connection on the other.

Anschließend werden mittels einer Schneideinrichtung 18 die fertigen gewünschten Heizelemente 11 in der passenden Länge abgeschnitten. Dabei verlaufen die Kett-Fäden mit der Heizelementfunktion von einem Kontaktstreifen 15a zum anderen Kontaktstreifen 15b.The finished desired heating elements 11 are then cut to the appropriate length by means of a cutting device 18. The warp threads with the heating element function run from one contact strip 15a to the other contact strip 15b.

Hier ist schematisch noch dargestellt, wie elektrische Anschlüsse 27 an die Kontaktstreifen 15a und 15b angebracht werden können, beispielsweise als kurze Anschlussdrähte. Dazu können sie angeschweißt werden. Alternativ könnten auch feste Kontaktstecker als Kontaktschuhe oder Flachsteckfahnen angebracht oder angeschweißt werden.Here it is also shown schematically how electrical connections 27 can be attached to the contact strips 15a and 15b, for example as short connecting wires. For this they can be welded on. Alternatively, fixed contact plugs could be attached or welded as contact shoes or flat tabs.

Es ist leicht vorstellbar, dass das Heizelement 11 entsprechend der Fig. 3 eine rechteckige Form aufweist, beispielsweise eine quadratische Form. Grundsätzlich wäre auch eine Form eines Parallelogramms möglich, praktische Anwendungen hierfür sind aber eher selten.It is easy to imagine that the heating element 11 according to FIG Fig. 3 has a rectangular shape, for example a square shape. In principle, a form of a parallelogram would also be possible, but practical applications for this are rather rare.

Die Fig. 4 zeigt exemplarisch eine weitere mögliche Ausgestaltung eines Heizelements 11' ähnlich demjenigen, das am Ende des Verfahrens gem. Fig. 3 erhalten wird. Hier ist eine gewellte bzw. grabenartige Struktur in das Heizelement 11' bzw. in das Gewebe 10' aus Kett-Fäden 13' und Schuss-Fäden 14' und vor allem in die seitlichen Kontaktstreifen 15a' und 15b' eingebracht. Diese dient zur Stabilisierung des Heizelements 11' insgesamt, und zwar vor allem des Gewebes 10'. Anstelle der quer zu den Kontaktstreifen 15a' und 15b' verlaufenden Gräben könnten auch schräg verlaufende oder längs verlaufende Gräben oder ähnliche Strukturen eingebracht werden, beispielsweise auch überkreuzte Strukturen nach Art eines bekannten Rautenmusters. Ebenso könnten es mehr und enger angeordnete Gräben sein, so dass eine vorgenannte gewellte Struktur entsteht. Die Gräben 10' könnten auch so abgewandelt sein, dass sie quasi spitz geprägt oder gebogen sind als eine Art vorgenannter Sägezahn. In nochmals weiterer Abwandlung könnten die Strukturen in beide Richtungen eingebracht sein, beispielsweise abwechselnd.The Fig. 4 shows an example of a further possible embodiment of a heating element 11 'similar to that which is shown at the end of the method according to FIG. Fig. 3 is obtained. Here, a corrugated or trench-like structure is introduced into the heating element 11 'or into the fabric 10' made of warp threads 13 'and weft threads 14' and, above all, in the lateral contact strips 15a 'and 15b'. This serves to stabilize the heating element 11 'as a whole, and in particular the tissue 10'. Instead of the trenches running transversely to the contact strips 15a 'and 15b' Inclined or longitudinal trenches or similar structures could also be introduced, for example also crossed structures in the manner of a known diamond pattern. Likewise, there could be more and more closely arranged trenches, so that the aforementioned corrugated structure is created. The trenches 10 'could also be modified in such a way that they are shaped to a point or curved, as it were, as a type of the aforementioned sawtooth. In yet another modification, the structures could be introduced in both directions, for example alternately.

In nochmals weiterer Abwandlung könnten verteilt einzelne kleinere Bereiche eingedrückt sein, beispielsweise als Krater oder Erhebungen.In yet another modification, individual smaller areas could be impressed in a distributed manner, for example as craters or elevations.

In der Fig. 5 ist in Draufsicht eine Ausgestaltung eines weiteren Heizelements 111 dargestellt, welches als Gitter ausgebildet ist bzw. gitterartig ist. Eine mittig angeordnete Gitterstruktur 110 ersetzt sozusagen das Gewebe 10 der Fig. 1 und 3. Ein Streifen entsprechender Breite ist genauso wie auch das Gewebe 10, wie zuvor beschrieben worden ist, zwischen zwei Kontaktstreifen 115a und 115b eingefalzt, verschweißt und somit mechanisch und elektrisch damit verbunden. Das Gitter 110 ist hier durch Ätzen aus dünner Folie eines Heizleitermaterials hergestellt worden. Alternativ könnte es gestanzt oder gelasert sein. Auch hier ist der Stromfluss vom einen Kontaktstreifen 115a zum anderen Kontaktstreifen 115b. Dazu ist das Muster der Struktur in Richtung der Längsrichtung der Kontaktstreifen 115 vorteilhaft regelmäßig, was besonders vorteilhaft ganz allgemein für ein erfindungsgemäßes Heizelement gelten kann.In the Fig. 5 an embodiment of a further heating element 111 is shown in plan view, which is designed as a grid or is grid-like. A centrally arranged lattice structure 110 replaces, so to speak, the fabric 10 of Fig. 1 and 3 . Just like the fabric 10, as has been described above, a strip of a corresponding width is folded in between two contact strips 115a and 115b, welded and thus mechanically and electrically connected to it. The grid 110 has been produced here by etching from a thin film of a heat conductor material. Alternatively, it could be punched or lasered. Here, too, the current flow is from one contact strip 115a to the other contact strip 115b. For this purpose, the pattern of the structure in the direction of the longitudinal direction of the contact strips 115 is advantageously regular, which can be particularly advantageous in general for a heating element according to the invention.

In der Fig. 6 ist eine weitere Ausgestaltung eines Heizelements 211 dargestellt. Auch dieses ist gitterartig ausgebildet, allerdings mit anderem Gitter als gemäß der Fig. 5. Längliche Heizelementabschnitte sind nach Art von Wellen ausgebildet, die durch Stege miteinander verbunden sind. Die Herstellung eines solchen Gitters 210 erfolgt vorteilhaft wie zuvor für das Gitter 110 der Fig. 5 beschrieben. Des Weiteren ist dieses Gitter 210 auch auf beschriebene Art und Weise in zwei Kontaktstreifen 215a und 215b eingefalzt zur mechanischen und elektrischen Verbindung.In the Fig. 6 a further embodiment of a heating element 211 is shown. This is also designed like a grid, but with a different grid than according to FIG Fig. 5 . Elongated heating element sections are designed in the manner of waves that are connected to one another by webs. Such a grating 210 is advantageously produced as before for the grating 110 of FIG Fig. 5 described. Furthermore, this grid 210 is also folded into two contact strips 215a and 215b in the manner described for the mechanical and electrical connection.

In der Fig. 7 ist eine Abwandlung der Darstellung der Fig. 2 gezeigt mit einer Heizeinrichtung 320, die auf spezielle Art und Weise dauerhaft gespannt ist. Im linken Bereich eines Halterandes 321 verläuft vom linken Rand des Heizelements 311 ein elektrischer Anschluss 327 nach unten, der auch für eine Befestigung bewirkt, evtl. zusätzlich zu einer Halterung an dem Halterand 321. Im rechten Bereich verläuft ebenfalls ein elektrischer Anschluss 327 nach unten. An diesem ist aber sozusagen symbolisch ein Spanngewicht 329 angeordnet, das den rechten Anschluss 327 sozusagen nach unten zieht. Durch eine links vom Anschluss 327 angeordnete Feder 328 wird zusätzlich eine gewisse mechanische Spannung als Zug erzeugt, die das Heizelement 311 möglichst glatt zieht. So kann eine möglichst ebene und plane Form des Heizelements 311 erreicht werden.In the Fig. 7 is a modification of the representation of the Fig. 2 shown with a heater 320 that is permanently tensioned in a special way. In the left area of a retaining edge 321, an electrical connection 327 runs down from the left edge of the heating element 311, which also provides a fastening, possibly in addition to a holder on the retaining edge 321. In the right area, an electrical connection 327 also extends down. A tension weight 329, which is the right connection, is symbolically arranged on this, so to speak 327 pulls down, so to speak. A spring 328 arranged to the left of the connection 327 also generates a certain mechanical tension as a pull, which pulls the heating element 311 as smoothly as possible. A shape of the heating element 311 that is as flat and planar as possible can thus be achieved.

In der Fig. 8 ist als weiteres beispielhaftes Kochgerät neben einem Kochfeld ein Backofen 36 dargestellt mit einer Backofenmuffel 37 und einer Backofentür 38, der nicht zu der Erfindung gehört. Ein Heizelement 11 ist beispielhaft einteilig als Unterhitze-Heizkörper unterhalb der Backofenmuffel 37 vorgesehen, und zwar unterhalb einer Glaskeramikplatte 39, welche wiederum besonders durchlässig ist für Wärmestrahlung wie beim Kochfeld 30 der Fig. 2. Die genaue Halteeinrichtung für das Heizelement 11 ist hier nicht dargestellt, kann aber beispielsweise entsprechend der Fig. 1 oder 7 sein. Es ist auch zu erkennen, dass dieses untere Heizelement 11 relativ groß sein kann.In the Fig. 8 an oven 36 with an oven muffle 37 and an oven door 38, which does not belong to the invention, is shown as a further exemplary cooking appliance in addition to a hob. A heating element 11 is provided, for example, in one piece as a bottom heating element below the oven muffle 37, specifically below a glass ceramic plate 39, which in turn is particularly permeable to thermal radiation as in the case of the hob 30 of the Fig. 2 . The exact holding device for the heating element 11 is not shown here, but can, for example, according to FIG Fig. 1 or 7th be. It can also be seen that this lower heating element 11 can be relatively large.

Im oberen Bereich der Backofenmuffel 37 bzw. unterhalb einer Muffeldecke ist der Oberhitze-Heizkörper vorgesehen, beispielhaft durch die Kombination zweier schmaler Heizelemente 11.The upper heating element is provided in the upper area of the oven muffle 37 or below a muffle ceiling, for example through the combination of two narrow heating elements 11.

Sowohl der Heizkörper für die Oberhitze als auch der für die Unterhitze können einteilig ausgeführt sein oder aus einer Anordnung rechteckiger Heizelemente bestehen, die gleiche oder verschiedene Seiten- und Längenmaße haben. So ist es möglich, für eine gleichmäßige Erwärmung oder Bräunung des Koch-, Brat- oder Grillguts sowohl die Oberhitze als auch die Unterhitze partiell unterschiedlich einzustellen.Both the heating element for the upper heat and that for the lower heat can be made in one piece or consist of an arrangement of rectangular heating elements that have the same or different side and length dimensions. It is thus possible to set both the top heat and the bottom heat partially differently for even heating or browning of the food to be cooked, roasted or grilled.

In der Fig. 9 ist für den Backofen 36 aus Fig. 8, nur eben der besseren Verständlichkeit wegen getrennt, eine Heißluftfunktion dargestellt. Ein hierfür vorgesehenes Gebläse 41 ist im hinteren Bereich der Backofenmuffel 37 angeordnet. Im Luftweg, vorteilhaft aus thermischen Gründen hinter dem Gebläse, ist ein Heizelement 11 angeordnet, welches die hindurch geblasene bzw. hindurch beförderte Luft aufheizt für die Heißluftfunktion des Backofens 36. Zusätzlich kann das Heizelement 11 hier mit einem katalytisch wirksamen Material zumindest teilweise beschichtet sein, vorteilhaft vollständig beschichtet sein. So kann ein neuartiges direkt beheiztes Katalysatorheizelement für einen Backofen geschaffen werden, wodurch beispielsweise die Umluft in einem solchen Backofen 36 gereinigt werden kann zur Reduzierung von Verunreinigungen und Geruchsbelästigung.In the Fig. 9 is off for the oven 36 Fig. 8 A hot air function is shown separately just for the sake of clarity. A fan 41 provided for this purpose is arranged in the rear area of the oven muffle 37. A heating element 11 is arranged in the air path, advantageously for thermal reasons behind the fan, which heats the air blown or conveyed through it for the hot air function of the oven 36. In addition, the heating element 11 can be at least partially coated here with a catalytically active material, advantageously be completely coated. In this way, a new type of directly heated catalyst heating element can be created for an oven, as a result of which, for example, the circulating air in such an oven 36 can be cleaned in order to reduce contamination and unpleasant odors.

Auch hier ist eine Halteeinrichtung für das Heizelement 11 nicht näher dargestellt, aber leicht vorstellbar. So eignen sich auch wiederum vor allem die beiden Kontaktstreifen 15 an den Seiten dazu, das Heizelement 11 zu befestigen.Here, too, a holding device for the heating element 11 is not shown in detail, but it is easy to imagine. In this way, the two contact strips 15 on the sides are again particularly suitable for attaching the heating element 11.

Claims (10)

  1. Cooking appliance in the form of a hob (30, 330), having an electrically insulating hob plate (32, 331), wherein at least one heating device (20, 320) is arranged beneath said hob plate, wherein the heating device includes a planar heating element (11, 311) and a holding device (21, 23, 321) for said heating element,
    characterized in that
    the heating element is held along an outer edge on said holding device and, by way of at least 70% of a surface area of said heating element, runs freely within said holding device, wherein said holding device (21, 23, 321) presses the heating element (11, 311) flat against the bottom side of the hob plate (32, 331), wherein said heating element has a lattice or a weave (10) which at least partially contains a heating conductor material, and wherein during operation a 50 V AC voltage or a 120 V DC voltage is applied as a low voltage to the heating device (20, 320).
  2. Cooking appliance according to claim 1, characterized in that the heating element (11, 311) is held at least at holding points of said holding device (21, 23, 321), preferably on holding points along a holding line.
  3. Cooking appliance according to claim 1 or 2, characterized in that the heating element (11, 311) is three-dimensionally structured or deformed for mechanical stabilization, preferably in a perpendicular direction or in a direction perpendicular and parallel to opposite outer edges, wherein in particular said heating element has a corrugated, sinusoidal or sawtooth-like structure, or has trench-like or crater-like stabilizing embossed portions (16'), wherein preferably the embossed portions are not directed or do not have an orientation.
  4. Cooking appliance according to any of the preceding claims, characterized in that a sheet-like reflector (26) is provided in a direction away from a heating direction of said heating element (11, 311), which reflector is preferably held on said holding device (21, 23, 321) beneath said heating element, wherein in particular the reflector is metallic.
  5. Cooking appliance according to any of the preceding claims, characterized in that the holding device (21, 321) is formed in an annularly circumferential manner, in particular is closed, preferably rectangular, and substantially bounds a lateral extent of said heating device (20, 320), wherein said heating element (11, 311) is arranged and runs within said lateral extent of said heating device.
  6. Cooking appliance according to any of the preceding claims, characterized in that a heating element (11, 311), as viewed from a heating direction, has a rectangular shape with two connection contact-making arrangements (15a, 15b) on opposite outer sides.
  7. Cooking appliance according to any of the preceding claims, characterized in that two opposite outer edges of said heating element (11, 311) comprising said lattice or said weave (10) are connected to contact strips (15a, 15b) composed of electrically conductive strip material, preferably are folded therein, wherein preferably said contact strips (15a, 15b) are mechanically and electrically connected to said heating element (11, 311) as a composite in a continuous process, in particular are welded.
  8. Cooking appliance according to any of the preceding claims, characterized in that said lattice or said weave (10) of said heating element (11, 311) has warp wires or warp threads (13) and weft wires or weft threads (14), wherein preferably exclusively said warp wires or said warp threads (13) are electrically conductive for the heating element function, wherein in particular said heating element is in the form of a lattice with wires or threads (13, 14) running substantially at right angles.
  9. Cooking appliance according to any of the preceding claims, characterized in that said heating element (11, 311) consists of heating element sections and of intermediate areas which run between said heating element sections, wherein in particular the surface area proportion of said intermediate areas is greater than a surface area proportion of said heating element sections, preferably by a factor of 2 to 20, in particular by a factor of 5 to 10.
  10. Cooking appliance according to any of the preceding claims, characterized in that said heating element (11, 311), preferably on electrically conductive heating element sections, is at least partially coated with a catalytically active material, or in that wires or heating element sections are provided which are directly composed of catalyst material.
EP17207786.9A 2016-12-19 2017-12-15 Heating device, cooking appliance with a heating unit, and method for making a heating element Active EP3337291B1 (en)

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DE102016225462.6A DE102016225462A1 (en) 2016-12-19 2016-12-19 Heating device, cooking device with a heating device and method for producing a heating element

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DE102019208228A1 (en) 2019-06-05 2020-12-10 E.G.O. Elektro-Gerätebau GmbH Heating device with a flat heating element, cooking appliance with and method for producing such a heating device
WO2021170232A1 (en) 2020-02-26 2021-09-02 E.G.O. Elektro-Gerätebau GmbH Heating device

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EP3337291A1 (en) 2018-06-20
ES2831383T3 (en) 2021-06-08
US20180176994A1 (en) 2018-06-21
DE102016225462A1 (en) 2018-06-21

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