EP3331663A1 - Machining center for machining an elongate workpiece - Google Patents
Machining center for machining an elongate workpieceInfo
- Publication number
- EP3331663A1 EP3331663A1 EP16785370.4A EP16785370A EP3331663A1 EP 3331663 A1 EP3331663 A1 EP 3331663A1 EP 16785370 A EP16785370 A EP 16785370A EP 3331663 A1 EP3331663 A1 EP 3331663A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- workpiece
- longitudinal direction
- machining
- clamping
- machine bed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000003754 machining Methods 0.000 title claims abstract description 27
- 238000003801 milling Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 7
- 230000000717 retained effect Effects 0.000 abstract description 5
- 238000005266 casting Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 208000036829 Device dislocation Diseases 0.000 description 1
- 235000010678 Paulownia tomentosa Nutrition 0.000 description 1
- 240000002834 Paulownia tomentosa Species 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
- B23Q1/50—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism
- B23Q1/52—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism a single rotating pair
- B23Q1/527—Movable or adjustable work or tool supports using particular mechanisms with rotating pairs only, the rotating pairs being the first two elements of the mechanism a single rotating pair with a ring or tube in which a workpiece is fixed coaxially to the degree of freedom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B3/00—General-purpose turning-machines or devices, e.g. centre lathes with feed rod and lead screw; Sets of turning-machines
- B23B3/06—Turning-machines or devices characterised only by the special arrangement of constructional units
- B23B3/065—Arrangements for performing other machining operations, e.g. milling, drilling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/002—Milling elongated workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
- B23Q1/48—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs
- B23Q1/4852—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs a single sliding pair followed perpendicularly by a single rotating pair
- B23Q1/4857—Movable or adjustable work or tool supports using particular mechanisms with sliding pairs and rotating pairs a single sliding pair followed perpendicularly by a single rotating pair followed perpendicularly by a single rotating pair
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/72—Auxiliary arrangements; Interconnections between auxiliary tables and movable machine elements
- B23Q1/76—Steadies; Rests
- B23Q1/763—Rotating steadies or rests
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2230/00—Special operations in a machine tool
- B23Q2230/008—Machining the middle part and the ends of a workpiece consecutively
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
- Y10T29/5104—Type of machine
- Y10T29/5109—Lathe
- Y10T29/5114—Lathe and tool
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/306664—Milling including means to infeed rotary cutter toward work
- Y10T409/307672—Angularly adjustable cutter head
Definitions
- the present invention relates to a machining center, in particular a 5-axis milling machine, for cutting machining ⁇ tung an elongated workpiece, in particular a turbine blade, having an elongated, extending in a longitudinal direction of the machine bed, a processing device movable held on the machine bed, two Clamping devices, which are held in the longitudinal direction opposite to each other on the machine bed and designed for clamping the free ends of the workpiece and for rotating the clamped workpiece about a workpiece axis of rotation, wherein at least one clamping device in the longitudinal direction of the
- Machine bed is movable and at least one Spannein ⁇ direction has designed for rotating the tensioned workpiece drive means, in particular a step ⁇ motor, and held on the machine bed, positioned between the clamping devices and movable in the longitudinal direction bezel. Furthermore, the present invention relates to a method for processing an elongate workpiece, in particular a turbine blade in such a machining center.
- a blank is normally cast in a first step. This is then processed with material removal, for example, by grinding ⁇ fen, milling or the like in a machining center to remove burrs formed during casting and / or form the precise final geometry of the blade root or the blade. Alternatively, it is also possible to machine turbine blades without prior casting of a blank directly from the full.
- machining centers of the type mentioned are used inter alia. They usually include an elongated one a machine bed extending in a longitudinal direction, and two chucks held longitudinally opposite each other on the machine bed and adapted both for gripping the free ends of the workpiece and for rotating the clamped workpiece about a workpiece axis of rotation.
- one of the Spanneinrich ⁇ obligations in the longitudinal direction of the machine bed is at least movable to be able to arrange a workpiece to be machined between the clamping devices and at least one of the clamping devices has a designed for rotating the clamped part drive means, for example in the form of a stepping motor ,
- a machining device which is held movably relative to the clamped workpiece and designed for receiving and for driving a machining unit.
- a movable in the longitudinal direction bezel can be posi ⁇ tioned. This serves to support the workpiece to be machined ⁇ piece in a central region between the two clamping devices to counteract a deflection of the long workpiece.
- the present invention provides a machining center of the type mentioned, which characterized in that is positioned on the machine bed, a second bezel between the clamping devices and movable in the longitudinal direction, and that both
- Clamping devices each have a designed for rotating the tensioned workpiece drive means, in particular a stepper motor.
- a second bezel may be arranged to machine a free end of a workpiece held between the chucks and centrally supported by the first bezel so as to support the workpiece immediately adjacent the free end to be machined.
- the engagement between the clamping device holding the free end to be machined and the workpiece can be released and the clamping device moved in such a way that the free end is accessible for the pending machining. Thanks to the fact that both clamping devices are movable in the longitudinal direction and have their own drive device, the machining of both free ends of the workpiece is possible.
- the two clamping devices and the two steady rests are arranged on a common linear guide and can be moved along it.
- a common linear guide ensures that the relative alignment of the clamping devices and the steady rests is maintained when the clamping devices or the steady rests are moved in the longitudinal direction.
- a common linear guide can be provided inexpensively on the machine bed of the machining center and facilitates the control of the clamping devices and the steady rests.
- the processing device on a separate, in the
- the clamping devices, the steady rests and the processing device are each arranged on a separate machine table, which is held on an associated linear guide and movable along it.
- each bezel has an annular base body having on its inside a provided with clamping elements and rotatably formed around the workpiece axis of rotation ring element.
- the ring element which is designed to be rotatable about the workpiece rotational axis, makes it possible to rotate the workpiece held by the clamping elements within the annular basic body about the workpiece axis of rotation.
- each bezel has a separate drive device which is designed to rotate the tensioned workpiece about the workpiece axis of rotation.
- the gesonder ⁇ th driving devices of the steady rests can prevent torsion of the workpiece about the workpiece longitudinal axis when they are driven in synchronism with the drive means of the clamping devices during machining.
- a tensioned workpiece can also be rotated solely by the drive means of the lunettes, which may be advantageous in special cases.
- FIG. 1 shows a perspective side view of a machining center ⁇ processing according to an embodiment of the present invention.
- Figure 1 shows a designed as a 5-axis milling machine Bear ⁇ processing center 1, which is used for machining an elongated workpiece, in particular a turbine blade.
- the machining center 1 comprises an elongated machine bed 2 extending in an X-direction, the X-direction in the present case corresponding to the longitudinal direction.
- a processing device 3 is movable held in the present case, a milling unit 4 rotatably receives about a machining axis B and is advantageously designed for receiving alternative machining units, such as for receiving a grinding, drilling and / or
- the processing device 3 is arranged on a machine table 5 and movable relative to this along a linear guide not shown in a Y-direction which extends perpendicular to the X-direction.
- the machine table 5 is in turn arranged on the machine bed 2 and can be moved relative thereto along a linear guide 6 extending in the X-direction.
- the machining center 1 further comprises two clamping devices 7, which are held in the X direction opposite one another on the machine bed 2 and designed for clamping the free ends of the workpiece and for rotating the clamped workpiece about a workpiece axis of rotation A extending in the X direction.
- both clamping devices 7 each have corresponding clamping means and a drive device designed to rotate the clamped workpiece, for example in the form of a stepping motor.
- the two clamping devices 7 are each arranged on a machine table 8 and are movable relative thereto along a linear guide 9 extending in a Z direction, the Z direction extending both perpendicular to the X direction and perpendicular to the Y direction ,
- the machine tables are maintained as ⁇ derum movable along a common extending in the X-direction and secured to the machine bed 2 linear guide 10th
- the machining center 1 comprises two lunettes 11 held on the machine bed 2 and positioned between the clamping devices 7.
- the steady rests 11 are each arranged on a machine table 8 and movable relative thereto along a linear guide 9 extending in the Z direction.
- the machine tables 8 are in turn movable on the linear guide extending in the X direction held on which the clamping devices 7 are positioned.
- Each bezel 11 has an annular base body 12, which is provided on its inner side with a rotatable about the workpiece axis A ring member 13.
- the ring element 13 is equipped with clamping elements 14, which receive and fix a clamped between the clamping devices 7 workpiece between them.
- each bezel 11 comprises a separate drive device (not shown), which is designed for rotating the tensioned workpiece about the workpiece axis of rotation A.
- the tensioned workpiece about the workpiece axis of rotation A.
- Lunettes 11 but also be executed without separate drive means.
- the free ends of the workpiece are clamped using the two clamping devices 7, wherein the workpiece is held in a central region between the two clamping devices 7 using at least one of the two lunettes 11. Then, the workpiece is machined in an area between the free ends thereof.
- the workpiece For machining a free end of the workpiece, the workpiece is clamped immediately before the free end to be machined using the adjacently arranged bezel 11, while the other bezel 11 continues to support the workpiece in a central region between the clamping devices 7. Then, the clamping means of the free end to be machined holding clamping device 7 are released, whereupon the clamping device 7 is moved away in the X direction from the free end of the workpiece to be machined, that the free end for processing by the processing unit 4 is accessible. Then, the free end of the workpiece is processed with the processing unit 4. During this machining, the workpiece may optionally be retained by one or more of the drive means
- An essential advantage of the method described above is that the entire workpiece can be machined with the machining center 1. During machining, at least three regions of the workpiece can always be fixed, which allows a very precise machining of the workpiece.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015220882.6A DE102015220882A1 (en) | 2015-10-26 | 2015-10-26 | Machining center for machining an elongate workpiece |
PCT/EP2016/073180 WO2017071904A1 (en) | 2015-10-26 | 2016-09-29 | Machining center for machining an elongate workpiece |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3331663A1 true EP3331663A1 (en) | 2018-06-13 |
Family
ID=57199948
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16785370.4A Withdrawn EP3331663A1 (en) | 2015-10-26 | 2016-09-29 | Machining center for machining an elongate workpiece |
Country Status (4)
Country | Link |
---|---|
US (1) | US20180304425A1 (en) |
EP (1) | EP3331663A1 (en) |
DE (1) | DE102015220882A1 (en) |
WO (1) | WO2017071904A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017118434B4 (en) * | 2017-08-14 | 2022-08-18 | Hegenscheidt-Mfd Gmbh | Device and method for the simultaneous processing of several wheelsets of a rail vehicle |
CN108927698A (en) * | 2018-07-04 | 2018-12-04 | 苏州星祥益精密制造有限公司 | A kind of multi-functional five axis gantry machining center |
EP3616832B1 (en) * | 2018-08-29 | 2023-07-19 | Gildemeister Italiana S.r.l. | Machine tool, in particular lathe |
EP3871834A1 (en) * | 2020-02-28 | 2021-09-01 | Gildemeister Italiana S.r.l. | Machine tool, in particular lathe with auxiliary spindle |
CN111468948B (en) * | 2020-05-19 | 2024-06-14 | 昆山允可精密工业技术有限公司 | Tool of paint is shelled in multistage marking of hypotube |
CN117900534A (en) * | 2023-11-03 | 2024-04-19 | 中山迈雷特数控技术有限公司 | Hollow shaft part balance center reference processing machine tool |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014204807A1 (en) * | 2014-03-14 | 2015-09-17 | Erwin Junker Grinding Technology A.S. | Method and device for grinding large crankshafts |
Family Cites Families (25)
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BE420729A (en) * | 1936-04-02 | |||
AT273612B (en) * | 1968-04-23 | 1969-08-25 | Ges Fertigungstechnik & Maschb | Turning or circular milling machine for long workpieces |
US4177701A (en) * | 1978-09-05 | 1979-12-11 | Dieter Christoph | Steady rest for use in apparatus for supporting and precision-turning of large rotary devices |
JPS5715609A (en) * | 1980-06-27 | 1982-01-27 | Toshiba Corp | Machining method and its device for turbine blade |
CH686878A5 (en) * | 1993-02-18 | 1996-07-31 | Starrfrosmaschinen Ag | Method and appts. for machining blower blades |
JP2804875B2 (en) * | 1993-04-09 | 1998-09-30 | 株式会社日立製作所 | Workpiece support device and machine tool using the same |
US5583647A (en) * | 1993-05-05 | 1996-12-10 | Ohio Electronic Engravers, Inc. | Cylinder support apparatus and method for use in an engraver |
DE59309748D1 (en) * | 1993-12-15 | 1999-09-30 | Starrag | Machine tool |
US6173630B1 (en) * | 1998-02-26 | 2001-01-16 | Hsuan Lung Wu | Working machine for machining a workpiece |
EP1034881A1 (en) * | 1999-03-11 | 2000-09-13 | Hsuan-Lung Wu | Two-end simultaneous finishing CNC machine |
EP1155764B1 (en) * | 1999-10-28 | 2007-12-12 | Nakamura-Tome Precision Ind. Co., Ltd. | Combined nc lathe |
FR2833196B1 (en) * | 2001-12-06 | 2004-04-30 | Rouchaud | MACHINING MACHINE FOR LONGITUDINAL PROFILE ELEMENTS |
CH695442A5 (en) * | 2002-01-31 | 2006-05-31 | Alstom Technology Ltd | Method and apparatus for round-machining a blank in a milling machine. |
DE10206949C1 (en) * | 2002-02-19 | 2003-10-23 | Fraunhofer Ges Forschung | Double-spindle lathe has spindles on parallel axes with their workpiece holders against each other, and independent right angled movements by the tailstock and steadyrest |
CN100395064C (en) * | 2003-04-09 | 2008-06-18 | 三菱电机株式会社 | Device and method for processing screw rotor, and cutting tool |
CN101193727A (en) * | 2005-05-16 | 2008-06-04 | 斯塔拉格赫克特股份公司 | Machine tool with two clamp points on separate carriages |
JP4855802B2 (en) * | 2006-02-28 | 2012-01-18 | 独立行政法人理化学研究所 | Long shape material processing apparatus and method |
DE102006059227A1 (en) * | 2006-12-13 | 2008-06-19 | Hamuel Maschinenbau Gmbh & Co. Kg | Method for processing blanks and processing machine for carrying out the method |
JP5179648B2 (en) * | 2008-04-21 | 2013-04-10 | ボスト、マシーン、ツールズ、カンパニー、ソシエダッド、アノニマ | Machine and method for machining large crankshafts |
JP5372598B2 (en) * | 2009-05-15 | 2013-12-18 | 株式会社森精機製作所 | Processing method and processing system |
JP5465922B2 (en) * | 2009-05-15 | 2014-04-09 | Dmg森精機株式会社 | Processing method and processing system |
ITRM20100042A1 (en) * | 2010-02-08 | 2011-08-09 | Nuova Trasmissione S R L | MULTI-FUNCTION MODULAR TOOL MACHINE FOR INTEGRATED PROCESSING |
DE102010007890B4 (en) * | 2010-02-08 | 2019-01-03 | Chiron-Werke Gmbh & Co Kg | Machine tool for machining slender workpieces |
DE202010008628U1 (en) * | 2010-09-24 | 2011-12-28 | Starragheckert Ag | Device for processing elongated, non-rotationally symmetrical components, in particular turbine blades |
FR2976203B1 (en) * | 2011-06-07 | 2017-01-06 | Snecma | PROCESS FOR MACHINING A COMPOSITE AUBE |
-
2015
- 2015-10-26 DE DE102015220882.6A patent/DE102015220882A1/en not_active Withdrawn
-
2016
- 2016-09-29 EP EP16785370.4A patent/EP3331663A1/en not_active Withdrawn
- 2016-09-29 US US15/769,363 patent/US20180304425A1/en not_active Abandoned
- 2016-09-29 WO PCT/EP2016/073180 patent/WO2017071904A1/en active Application Filing
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014204807A1 (en) * | 2014-03-14 | 2015-09-17 | Erwin Junker Grinding Technology A.S. | Method and device for grinding large crankshafts |
Also Published As
Publication number | Publication date |
---|---|
US20180304425A1 (en) | 2018-10-25 |
DE102015220882A1 (en) | 2017-04-27 |
WO2017071904A1 (en) | 2017-05-04 |
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