EP3331647A1 - Separating device, agitator bead mill and method for classifying product mixtures - Google Patents
Separating device, agitator bead mill and method for classifying product mixturesInfo
- Publication number
- EP3331647A1 EP3331647A1 EP16762960.9A EP16762960A EP3331647A1 EP 3331647 A1 EP3331647 A1 EP 3331647A1 EP 16762960 A EP16762960 A EP 16762960A EP 3331647 A1 EP3331647 A1 EP 3331647A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- separating device
- attachments
- support plate
- rotor
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000011324 bead Substances 0.000 title abstract 2
- 239000002245 particle Substances 0.000 claims abstract description 5
- 238000000926 separation method Methods 0.000 claims description 21
- 238000003756 stirring Methods 0.000 claims description 11
- 238000012216 screening Methods 0.000 claims description 6
- 239000000470 constituent Substances 0.000 claims description 4
- 230000006399 behavior Effects 0.000 abstract 2
- 238000004140 cleaning Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011049 pearl Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/16—Mills in which a fixed container houses stirring means tumbling the charge
- B02C17/161—Arrangements for separating milling media and ground material
Definitions
- the present invention relates to a separation device, a
- the invention relates to a rotor finger of a rotor, which is arranged around a separation system in the region of the product outlet of agitator ball mills.
- the agitator ball mill is a device for coarse, fine and very fine comminution or homogenization of regrind. It consists of a grinding chamber with a stirrer in which grinding stock is comminuted by grinding media.
- Agitator ball mills are usually constructed of a horizontally or vertically arranged, approximately circular cylindrical grinding container.
- the agitator ensures the intensive movement of the grinding media with suitable stirring elements.
- the agitator ball mills are filled through an opening in or adjacent to one of the end walls.
- the millbase suspension is pumped continuously through the grinding chamber.
- the suspended solids are crushed or dispersed by impact and shear forces between the grinding media.
- the discharge is from the
- a separating device is formed by a separating screen, wherein a rotor or rotor cage is arranged rotatably about the separating screen.
- the rotor or rotor cage sits on the stirrer shaft and is not driven separately.
- the rotor cage is formed in particular by a rotor disk, on whose outer edge rotor fingers are arranged.
- the rotor fingers are arranged axially to the longitudinal axis of the agitator shaft. Due to the rotational movement of the rotor fingers forming the cage around the separating screen, flows and Forces which prevent the grinding media and non-screenable product from adhering and / or clogging on the dividing screen.
- used grinding bodies are different radial distances between the separating screen and the rotor fingers of the rotor cage necessary to generate the necessary currents and forces. If the radial distance between the dividing screen and the rotor fingers is too large, then the necessary cleaning is insufficient or only given deficient. In particular, a so-called "string of pearls" can form, in which the grinding media, as on a string, settle in the grooves of the separating sieve and clog it up.
- DE 69525334 T2 describes an attrition mill with a rotor cage separation system.
- a cylindrical separating sieve is arranged in the area of the product outlet. This has openings whose dimensions are chosen so that they allow the outflow of sufficiently finely ground regrind, but retain the grinding media.
- Around the separation screen around a separator rotor is arranged. This consists of a rotor disk and your plurality of rotor fingers, which extend parallel to the agitator axis, are at the circumference of the rotor disk at the same angle and are located radially outside of the separating screen.
- the rotation of the rotor fingers of the separator rotor about the separation screen causes axial rotation of the product-media mixture and prevents clogging of the separator screen with coarse particles flowing away from the separation screen through the rotor fingers.
- rotor fingers In order to prevent clogging of the dividing screen, rotor fingers are known which have strips or wipers which extend as far as the dividing screen
- the object of the invention is to provide an improved separation system which does not have the above-mentioned disadvantages of the prior art.
- the invention relates to a separating device for classifying
- the separation device comprises a shaft, a stationary arranged sieve unit and a Klassierrotor.
- the sieve unit comprises sieve openings through which at least particles of at least one constituent of the product mixture can pass up to a certain diameter.
- the classifying rotor comprises a non-rotatably mounted on the shaft support plate and one or more mechanically coupled to the support plate essays that affect a flow behavior of the product mixture in the screen unit.
- the one or more essays can be fixed in different position positions relative to the rotating shaft on the support plate.
- the support plate is preferably formed as a disc. According to a preferred embodiment of the invention, the support plate has a plurality of in a defined, each same radial distance from the center of the support plate arranged fixing. Adjacent fixing agents are in particular at a respective same angle spaced from each other. The essays have trained corresponding to the fixing
- the attachments can be fixed via the attachment means to the fixing in each case at least two different position positions.
- the attachments can be fixed to the fixed positions defined by the fixing means in different positional positions, in particular in different rotational positions.
- the different position positions respectively
- a first minimum radial distance between the attachments and the sieve unit is different from a second minimum radial distance between the attachments and the sieve unit in a second
- all attachments are arranged in the same position or rotational position, so that all attachments have the same minimum radial distance to the screen unit.
- the attachments are arranged alternately in a first rotational position and in a second rotational position, so that the attachments have a first minimum radial distance and a second minimum radial distance to the screen unit alternately.
- a first part of the attachments are arranged in a first rotational position and a second, remaining part of the attachments in a second rotational position. The first part of the attachments has a first minimum radial distance and the second part of the attachments has a second minimum radial distance to the screen unit.
- the attachments are particularly rod-shaped and extend in the assembled state of the Support plate from in the direction of the sieve unit.
- the attached to the support plate essays are aligned parallel to the shaft and orthogonal to the support plate.
- the rod-shaped attachments preferably have a continuous cross section in the shape of a rectangle, a rhombus or a kite quadrangle.
- the respective fastening means may be formed centered in the center of the cross section of the attachment or else the attachment means is formed decentralized to the center of the cross section of the attachment.
- Rotary positions can take the essays on the support plate. For the expert, this results in a variety of ways.
- the support plate is a
- Rotor disc the essays are rotor fingers and the sieve unit is formed as a cylindrical separating sieve, wherein the longitudinal axis of the separating sieve is arranged coaxially to the rotating shaft of the separating device.
- the rotor disk and the rotor fingers form a so-called rotor cage.
- the rotor disk has a plurality of fixing means arranged at a defined, respectively equal radial distance from the center of the rotor disk, wherein adjacent fixing means are arranged at a respective same angle at a distance from each other.
- the rotor fingers point
- the fixing means Corresponding to the fixing means formed fastening means and can in different position positions or rotational positions on the Fixing means are fixed to the fixing means of the rotor disc. In a first rotational position, a first minimum radial distance between the rotor finger and the separating screen is formed and in a second rotational position, a second minimum radial distance between the rotor finger and the separating screen is formed, wherein the first minimum radial distance and the second minimum radial distance differ from each other.
- the fixing means are for example arranged as orthogonal on the support plate in a radius about the center of the support plate arranged mounting rods
- Rotor fingers have, for example, a rectangular cross-section, furthermore a receptacle extending at least partially from a free end of the rotor finger along the longitudinal axis of the rotor fingers for one each
- mounting rod wherein the receptacle corresponding to the cross section of the mounting rods is also formed substantially square and in
- the rotor finger can be mounted in four position positions on the mounting rod, wherein due to the central arrangement of the recording each two position positions result in an identical appearance of the rotor finger on the support plate.
- the rotor finger has a different cross section, for example in the form of a rhombus or a kite quadrilateral, and / or the receptacle for the fastening rod is not centrally along the longitudinal axis of the rotor finger but decentralized thereto, then the rotor finger can be arranged in further position positions, respectively show a different appearance.
- the invention further relates to a stirred ball mill comprising a cylindrical grinding container having a Mahlguteinlass and a Mahlgutauslass, wherein in the grinding container, a stirring shaft is arranged with stirring elements.
- a stirring shaft is arranged with stirring elements.
- the product to be milled is mixed with grinding media, which cause comminution of the product due to the continuous movement.
- the grinding media are separated from the sufficiently ground product. While the grinding media remain in the grinding container, the milled product is discharged.
- a separating device is arranged at the Mahlgutauslass comprising a stationary arranged sieve unit and at least one Klassierrotor.
- the sieve unit has sieve openings which can pass at least particles of the at least one constituent of the product mixture up to a certain diameter.
- the classifying rotor comprises a support plate which is seated non-rotatably on the agitator shaft of the agitator ball mill and one or more attachments mechanically coupled to the support plate, in order to allow a flow behavior of the product mixture in the region of the sieve unit
- the one or more essays on the support plate are in
- ver insomniaschdem product and grinding media be effected in the area of the screening unit.
- the agitator ball mill separator includes the above-described features of the general separator, wherein the agitator shaft of the agitator ball mill functions as a shaft of the separator.
- the sieve unit has, for example, a cylindrical shape.
- the longitudinal axis of the cylinder is arranged in particular coaxially to the longitudinal axis of the agitator shaft.
- the center of the support plate of the separation device is arranged on the longitudinal axis of the agitator shaft and the extension of the longitudinal axis of the sieve unit.
- Classifying rotor forming support plate with the essays is in particular arranged such that the articles around the sieve unit in the direction of
- Grist outlet extend and rotate upon rotation of the agitator shaft to the cylindrical sieve unit. This creates currents and suction effects, the one
- the invention further relates to a method for classifying
- Product mixture in the area of the sieve unit specifically changed to set the desired Klassier Sign.
- By changing the position position of the attachments in particular minimum radial distances between the attachments and a center of the support plate can be changed and adjusted according to the desired flow behavior of the product mixture.
- the method can also be used to classify product mixtures in one
- Agitator ball mill can be used, in particular for separating
- the method may also be used to minimize minimum radial distances between the rotor fingers of a stirring ball mill separator and a screen unit
- separator of the agitator ball mill For example, at least two rotor fingers fixed in a first rotational position are separated from the
- Removing means of the rotor disk of the separation device of the agitator ball mill removed and fixed in a second rotational position on the fixing means, wherein a first minimum radial distance between the at least two rotor fingers and the screen unit in the first rotational position is different from a second minimum radial distance between the at least two balanced to each other on the Support plate arranged rotor fingers and the screening unit in the second rotational position.
- FIG. 1 shows a separating device according to the conventionally known prior art.
- Figure 2 shows a plan view of a support plate or
- Figure 3 shows a plan view of a support plate
- Rotor disc of a separating device with arranged thereon first essays with a first cross section according to the conventionally known prior art.
- Figure 4 shows a plan view of a support plate
- FIG. 5 shows a plan view of a support plate or
- Figure 6 shows a plan view of a support plate
- FIG. 7 shows a plan view of a support plate or rotor disk of a separating device with third attachments arranged thereon with a third cross section in a third rotational position.
- Figure 8 shows a plan view of a support plate
- Figure 9 shows a plan view of a support plate or
- FIG. 10 shows a plan view of a support plate or
- FIG. 11 shows a plan view of a support plate or
- Rotor disc of a separating device with arranged fifth attachments with a fifth cross section in a first rotational position.
- Figure 12 shows a plan view of a support plate
- Rotor disc of a separating device with arranged fifth attachments with a fifth cross section in a second rotational position.
- Figure 13 shows a plan view of a support plate
- FIG. 14 shows a plan view of a support plate or
- Rotor disc of a separating device with arranged fifth attachments with a fifth cross section in a fourth rotational position.
- FIG. 1 shows a separating device 5 according to the conventionally known prior art.
- FIGS. 2 to 4 each show a plan view of a support plate or rotor disk 8 of a separation device 5 according to the conventionally known prior art.
- Agitator ball mills comprise an agitator comprising a stirring shaft 3 and stirring elements arranged thereon, wherein the stirring shaft 3 is generally arranged coaxially with the longitudinal axis of the cylindrical grinding container (not shown) and moves in the direction of the drive side of the agitator ball mill
- Product outlet 4 of the stirred ball mill extends.
- the agitator ensures by the rotation of suitable stirring elements to the agitator shaft 3 for the intensive movement of the grinding media.
- the discharge of sufficiently ground product takes place via the product outlet 4 at the end of the mill, the grinding bodies being retained by a separating device 5.
- the separating device 5 is formed by a separating sieve 6, a shaft 2 and a classifying rotor 1.
- the agitator shaft 3 simultaneously acts as shaft 2 of the separation device.
- the classifying rotor 1 is arranged at the outlet end of the agitator shaft 3, in particular is the
- Classifying rotor 1 rotatably arranged around the separating screen 6 around.
- the classifying rotor 1 is designed, in particular, as a rotor cage 7 and consists of a rotor disk 8 arranged on the agitator shaft 3, on the outer edge of which rotor fingers 9 are arranged in a regular arrangement.
- the rotor fingers 9 are aligned parallel to the longitudinal axis of the agitator shaft 3.
- Separating sieve 6 generates currents and forces which prevent the grinding media and non-sieving product from adhering to or blocking the separating sieve 6.
- fixing units 10 are provided on the rotor disk 8 on which different rotor fingers 9a, 9b are arranged and fastened can be (see in particular Figures 3 and 4).
- the fastening units 10 are designed, in particular, as fixing rods 11 which are arranged fixedly on the rotor disk 8 and which have an approximately square cross-section.
- the mounting rods 1 1 are arranged at the same angle at the same angle to each other on the circumference of the rotor disk 8 and extend parallel to the stirring shaft. 3
- FIG. 3 shows an arrangement of first attachments or rotor fingers 9a having a first, approximately square cross section Qa and a side length sa
- FIG. 4 shows an arrangement of second attachments or rotor fingers 9b having a second, approximately square cross section Qb and a side length sb.
- the rotor fingers 9a, 9b each have a centrally arranged receptacle 12.
- the receptacle 12 is corresponding to the cross section of the mounting rods eleventh formed so that the rotor fingers 9a, 9b can be easily plugged and fixed to the mounting rods 11.
- the first rotor fingers 9a have a first cross section Qa with a first side length s-a. This results in a first minimum radial clearance Ra between a first rotor finger 9a mounted on the fixing rod 11 and the separating screen 6.
- the second rotor fingers 9b have a second cross section Qb with a second side length s-b. Since the second side length s-b is greater than the first side length s-a, it follows that the second cross-section Qb is larger than the first cross-section Qa. This results in a second minimum radial distance Rb, which is less than the first minimum described above, between a second rotor finger 9b mounted on the fastening rod 11 and the separating screen 6
- the minimum radial distance R between the respective rotor finger 9 and the separating screen 6 can thus be changed and adapted to the respective product or to the grinding media used in order to achieve the desired flow behavior and thus optimize the classifying effect.
- Figures 5 to 8 each show a plan view of a support plate
- the rotor fingers 9c have a rectangular cross section Qc with different side lengths s1 and s2. That is, the rotor fingers 9c have in particular no square cross section as a special case of a rectangle.
- the receptacle 12 is decentralized to the center Mc of the cross section Qc of
- Rotor finger 9c arranged so that each have different radial distances between the receptacle 12 and the respective sides s1, s2 of the rectangular
- Cross section Qc are formed. Depending on which orientation or rotational position D1, D2, D3,
- Rotor fingers according to the prior art (see Figures 3 and 4) extended on the screen side facing, so that a rectangular cross section Qc arises.
- Radial distance Rc1 between the rotor finger 9c and separating screen 6 is reduced so that an improved cleaning of the separating screen 6 is ensured.
- the receptacle 12 may be formed such that the minimum radial distances Rc2 and Rc4 formed each have the same amount.
- the receptacle 12 may be formed such that the minimum radial distances Rc2, Rc3 and Rc4 formed each have the same amount and only the minimum radial distance Rc1 in the first rotational position D1 clearly differs.
- Figures 9 and 10 each show a plan view of a support plate
- the rotor fingers 9d have a rectangular cross section Qc with different side lengths s1 and s2. That is, the rotor fingers 9d in particular have no square cross section as a special case of a rectangle.
- the receptacle 12 is central to the center Md of the cross section Qd of
- Rotorfingers 9d arranged so that each equal distances between the
- a rotor finger 9d can be arranged in two differing rotational positions D1 and D2 with different minimum radial distances Rd1 and Rd2.
- the side s1 or s2 facing the separation screen 6 can be replaced by rotating the rotor finger 9d by 180 degrees when it is worn.
- the entire rotor finger 9d need not be replaced and replaced with every wear.
- Figures 11 to 14 each show a plan view of a support plate
- the rotor fingers 9e have a cross section Qe in the form of a
- the receptacle 12 is arranged in the illustrated embodiment, centrally to the intersection of the diagonal Me of the cross section Qe of the rotor finger 9e.
- the rotor finger 9e can in four different rotational positions D1 to D4 on the
- Fixing rod 11 are arranged, each resulting in different minimum radial distances Re1, Re2, Re3, Re4 between the rotor finger 9e and the separating screen 6.
- the rotor fingers 9e have the shape of a kite quadrangle in cross section Qe, that is to say they show, in cross section Qe, two pairs of equally long, adjacent sides s1 and s2. where the diagonals halve each other and the lengths of s1 and s2 are different.
- Separating sieve 6 mounted. This corresponds to the rotational positions D1 and D2. Due to the shape of the kite quadrangle, a kind of slider, which however does not touch the separating sieve 6, thus arises above the separating sieve 6. At the top of the rotor finger 9e part of the MahlSystem- product mixture is derived and returned from the separating screen 6 back into the grinding chamber. At the intermediate space Z formed between the rotor finger 9e and the separating screen 6, in contrast to the prior art, increased flows occur, through which impurities are fluidized and detached on the separating screen 6.
- the rotor fingers of this embodiment are designed such that the cross section represents a crooked dragon, in which the longer, the separating screen facing sides have different lengths.
- the cross section represents a crooked dragon, in which the longer, the separating screen facing sides have different lengths.
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Combined Means For Separation Of Solids (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015112760.1A DE102015112760B4 (en) | 2015-08-04 | 2015-08-04 | Separating device, agitator ball mill and method for classifying product mixtures |
PCT/DE2016/000288 WO2017020880A1 (en) | 2015-08-04 | 2016-07-23 | Separating device, agitator bead mill and method for classifying product mixtures |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3331647A1 true EP3331647A1 (en) | 2018-06-13 |
EP3331647B1 EP3331647B1 (en) | 2019-12-04 |
Family
ID=56888880
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16762960.9A Active EP3331647B1 (en) | 2015-08-04 | 2016-07-23 | Separator, agitator ball mill and method of classifying of product mixtures |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3331647B1 (en) |
CN (1) | CN106423817B (en) |
DE (1) | DE102015112760B4 (en) |
ES (1) | ES2774466T3 (en) |
WO (1) | WO2017020880A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102018123096B4 (en) | 2018-09-20 | 2022-01-27 | Netzsch Feinmahltechnik Gmbh | Agitator ball mill and method for operating an agitator ball mill |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1901593A1 (en) * | 1969-01-14 | 1970-08-27 | Draiswerke Gmbh | Agitator mill |
DE8517645U1 (en) * | 1985-06-18 | 1988-08-04 | Gebrueder Netzsch, Maschinenfabrik Gmbh & Co, 8672 Selb, De | |
DE4029139A1 (en) * | 1990-09-13 | 1992-03-19 | Netzsch Erich Holding | Mechanical agitator grinding mill - has grinding chamber in which agitatorrotates and contg. cage with longitudinal rods |
DE4448043B4 (en) * | 1994-04-11 | 2007-12-13 | Erich Netzsch Gmbh & Co Holding Kg | agitating mill |
DE69525334T2 (en) * | 1994-04-11 | 2002-07-11 | Netzsch Erich Holding | attrition |
US7374115B2 (en) * | 2002-08-28 | 2008-05-20 | Buehler Ag | Ball mill provided with an agitator |
US20090179099A1 (en) * | 2005-10-11 | 2009-07-16 | Bühler AG | Agitator mill |
CN203018140U (en) * | 2013-01-09 | 2013-06-26 | 耐驰粉磨技术有限责任公司 | Stirring ball mill |
-
2015
- 2015-08-04 DE DE102015112760.1A patent/DE102015112760B4/en active Active
- 2015-08-26 CN CN201510532271.6A patent/CN106423817B/en active Active
-
2016
- 2016-07-23 EP EP16762960.9A patent/EP3331647B1/en active Active
- 2016-07-23 WO PCT/DE2016/000288 patent/WO2017020880A1/en active Application Filing
- 2016-07-23 ES ES16762960T patent/ES2774466T3/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102015112760A1 (en) | 2017-02-09 |
ES2774466T3 (en) | 2020-07-21 |
CN106423817A (en) | 2017-02-22 |
CN106423817B (en) | 2020-02-07 |
DE102015112760B4 (en) | 2017-03-23 |
WO2017020880A1 (en) | 2017-02-09 |
EP3331647B1 (en) | 2019-12-04 |
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