EP3321403A2 - Braiding machine, crossing piece for a braiding machine and sorting device - Google Patents
Braiding machine, crossing piece for a braiding machine and sorting device Download PDFInfo
- Publication number
- EP3321403A2 EP3321403A2 EP17001755.2A EP17001755A EP3321403A2 EP 3321403 A2 EP3321403 A2 EP 3321403A2 EP 17001755 A EP17001755 A EP 17001755A EP 3321403 A2 EP3321403 A2 EP 3321403A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- braiding machine
- electromagnet
- switch
- impellers
- machine according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/02—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
- D04C3/24—Devices for controlling spool carriers to obtain patterns, e.g. devices on guides or track plates
- D04C3/30—Devices for controlling spool carriers to obtain patterns, e.g. devices on guides or track plates by controlling switches of guides or track plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/26—Magnetic separation acting directly on the substance being separated with free falling material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/02—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
- D04C3/14—Spool carriers
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/02—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
- D04C3/20—Arrangement of bobbin heads and guides or track plates in the machine
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/02—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
- D04C3/22—Guides or track plates
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/02—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
- D04C3/24—Devices for controlling spool carriers to obtain patterns, e.g. devices on guides or track plates
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04C—BRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
- D04C3/00—Braiding or lacing machines
- D04C3/02—Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
- D04C3/36—Frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/10—Magnetic separation acting directly on the substance being separated with cylindrical material carriers
- B03C1/12—Magnetic separation acting directly on the substance being separated with cylindrical material carriers with magnets moving during operation; with movable pole pieces
Definitions
- the present invention relates to a braiding machine, a switch for a braiding machine and a sorting device.
- the publication DE10 2011 012 166 A1 describes a braiding machine that makes it possible to produce any braiding pattern. Different tracks are connected or combined with one another by means of a mechanical switch in order to achieve different braiding patterns. Switching the turnout takes time. This is directly related to the track length. The shorter the length of the track between two turnouts, the faster the turnout must be set or the bobbin movement interrupted until the positioning of the turnout is completed.
- the object of the invention is therefore to provide a braiding machine with high flexibility and little or no interruption of a braiding process.
- a braiding machine having at least two vanes for displacing at least one bobbin and at least one switch for changing and / or reversing a trajectory of the at least one bobbin, the beater consisting at least partially of a ferromagnetic material and the switch at least one Electromagnet has.
- the switch By the switching system of the braiding machine manages without mechanical components and the deflection of the bobbin by an electrical control of the electromagnet, the switch has a small footprint and can optionally be attached to each impeller of the braiding machine. As a result, a very high flexibility is achieved, there is no adjustment time for the switch necessary and the production capacity is increased.
- the at least one clapper has a cylindrical or sharpened guide element that can come into contact with a guide surface of the at least one electromagnet.
- the guide member of the clapper can slide smoothly on the guide surface of the electromagnet.
- the cylindrical guide element is rotatably mounted on the clapper.
- a frictional resistance on the guide surface of the electromagnet can be further reduced.
- the electromagnet and / or the guide surface thereof is arcuate or formed as a circular cutout. More preferably, the at least one electromagnet is resiliently mounted to be resilient.
- An arcuate design of the guide surface or an embodiment of the guide surface as a circular cutout and / or a resiliently pivotable mounting of the electromagnet can further improve the guidance of the guide element in order to allow a quick and gentle movement.
- a plurality of impellers are arranged on a flat surface one above the other and side by side in rows and columns or in a circle.
- a plurality of Wheels arranged in concentric circles and each of the concentric circles has the same number of impellers.
- At least one additional impeller is arranged in a space between at least two of the concentric circles.
- the clappers can be transferred from one of the two concentric circles to the other of the two concentric circles.
- a plurality of impellers are arranged on the circumference of a cylinder, so that all clappers are directed towards the axis of the cylinder or a plurality of impellers is arranged on the surface of a hemisphere, so that all Clappers have the same distance to a braiding point in the center of the hemisphere or circle.
- a switch for a braiding machine for changing and / or reversing a movement path of a bobbin of the braiding machine consisting at least partly of a ferromagnetic material, the switch having at least one electromagnet.
- the electromagnet and / or a guide surface thereof is arcuate or formed as a circular cutout. More preferably, the at least one electromagnet is resiliently mounted to be resilient.
- a sorting device for ferromagnetic objects with an inlet and a branched in at least two ways flow wherein between the inlet and the outlet at least one electromagnet is arranged to selectively the objects in one or another way of at least to lead two ways.
- a slide between inlet and outlet upstream of the Electromagnet arranged to control the supply of the articles and / or a separating device downstream of the electromagnet is arranged to guide depending on the energization of the at least one electromagnet, the objects in one or another way of at least two paths.
- the inlet is substantially funnel-shaped and / or formed between inlet and outlet conveyor line is formed substantially vertically.
- FIG. 1 First, the principle of action of an electromagnetic switch 7 is shown according to a particular embodiment.
- One or more ferromagnetic articles 1 are conveyed via a feed path (see inflow 20) of the switch W fed and depending on the control or energization of an electromagnet 3 and / or an opposite electromagnet 4, the ferromagnetic objects 1 are deflected in a predetermined or predeterminable deflection 11-1 and 11-2, eg laterally (eg, to the left or right) deflected for example, to be passed by a separating device 23 accordingly laterally (eg, to the left or right).
- the ferromagnetic objects 1 can for example be supplied substantially from above in order to exploit the gravitational force of the ferromagnetic objects 1, so that the ferromagnetic objects 1 are supplied to the switch 7 by gravity.
- the electromagnet 3, 4 is shown in detail.
- the electromagnet 3, 4 has a magnet housing 5 and a magnetic core 6.
- a suitable voltage to the magnet core 6 provided with windings, it becomes magnetic and can thus attract ferromagnetic objects arranged in its magnetic field.
- the magnetic field of the magnetic core 6 is substantially completely reduced or removed or removed, so that an attraction of ferromagnetic objects 1 no longer occurs.
- the magnetic core 6 and the magnet housing 5 is formed substantially arcuate or circular segment-like, so that the objects 1 along the (arc) arc of the electromagnet 3, 4 can slide.
- FIG. 3 a braiding machine according to a particular embodiment with at least two impellers 10 is shown.
- Each of the impellers 10 has at least one feed groove 9 into which a clapper 12 can at least partially enter to be rotated by the impeller 10.
- each clapper 8 has a baton foot 14 and a guide groove 15.
- the feed groove 9 of the impeller 10 engages in the guide groove 15 of the clapper 8
- the clapper 8 is positively connected or coupled to the impeller 10 and by the rotation of the impeller 10th taken or transported.
- a switch 7 is disposed at a position between the vaned wheels 10. This position allows a transfer of a bobbin 8 of one of the impellers 10th on the other of the impellers 10th
- the clapper 8 has a guide member 12 which is arranged substantially coaxially with the bobbin base 14 with guide groove 15.
- the guide element 12 may also not be arranged coaxially with the guide groove 15.
- the guide member 12 serves to deflect the bobbin 8 within the switch 7, as in the FIGS. 4 and 5 is shown.
- FIGS. 4 and 5 is arranged between the vanes 10 switch 7 is shown enlarged.
- This switch 7 has a two-way or paths or deflection paths 11a and 11b branched track 11, which has a circular arc shape corresponding to the circular arc shape of the vanes 10.
- the guide element 12 can pass through the raceway 11 of the switch 7 and be deflected depending on the energization of one of the two electromagnets 3, 4, to enter the respective other raceway 11 of the adjacent impeller 10.
- the guide element 12 selectively deflected by means of the targeted energization of the switch 7 in a corresponding output path 11 a and 11 b and thus the corresponding impeller 10 are supplied.
- FIG. 4 It shows FIG. 4 the activation of the left magnet 3, so that the guide member 12 maintains its track 11 on the left vane 10 (not shown).
- the cylindrical guide member 12 rolls on or on a guide surface 3a of the left magnet 3 to run (in particular with low friction) over the electromagnet 3 away or to slide or to roll.
- the guide element 12 is cylindrical and more preferably rotatably mounted on the clapper 8. According to a simpler embodiment, however, can also be applied to the rotatable mounting of the Guide element 12 can be omitted.
- FIG. 5 shows a handover of the bobbin 8 with the guide member 12 from the raceway 11 of the right vane 10 (not shown) to the raceway 11 of the left vane 10 (not shown).
- the guide element 12 After the entry of the guide element 12 into the switch 7, the guide element 12 initially rolls on the guide surface 4a of the right electromagnet 4. However, since the right electromagnet 4 is deactivated and only the left electromagnet 3 is energized to generate an electromagnetic field, the guide member 12 of the clapper 8 is attracted by the left electromagnet 3 and thus changes to the left side to rest on the guide surface 3a to unroll the left electromagnet 3. In this way, the guide member 12 is transferred into the raceway 11 of the left impeller 10.
- FIG. 6 now shows a reversal of direction of a bobbin 8 with the guide member 12.
- the adjacent vanes 10 rotate in the region of the switch 7 in opposite directions.
- the vaned wheels 10 actually rotate in the same direction, ie, as in FIG FIG. 6 is shown, clockwise.
- the movement within the raceway 11 of the left impeller 10 is opposite to that within the raceway 11 of the right impeller 10.
- the transfer means that the guide groove 15 exits from the feed groove 9 of the right impeller 10 and enters a corresponding feed groove 9 of the left impeller 10. Accordingly, the clapper 8 is now released from the right impeller 10 and advanced by the left impeller 10, so that, as in FIG. 6 is shown, the guide member 12 (eg, approximately in the middle of the switch 7) its direction substantially reverses and down the track 11 of the left impeller 10 follows.
- a very flexible Type of movement of a clapper 8 can be achieved.
- a movement pattern of the bobbin 8 can be easily changed by energizing either the left solenoid 3 or the right solenoid 4 of one of the plurality of switches 7, around the ferromagnetic guide member 12 and thus the respective beater 8 guided thereby to divert left or right.
- each of the impellers 10 may have at least one feed groove 9 or a plurality of feed grooves 9.
- the energization of the electromagnets 3, 4 need only be adapted to the speed of the impellers 10 and clocked accordingly.
- a manual intervention for the conversion of a switch 7 or a mechanical switching of the switch 7 is omitted in this construction. In this way, a deflection or web change of a bobbin 8 can be carried out in a very fast manner and very flexibly.
- FIG. 7 a preferred embodiment of a clapper 8 is shown.
- This clapper 8 has concentric with the bobbin leg 14 with the guide groove 15, a connecting shaft 13 to which the guide member 12 is rotatably supported by means of a pair of ball bearings 12a.
- Such a rotatably mounted guide member 12 can roll in a very gentle manner and friction on the corresponding guide surfaces 3a, 4a of the electromagnets 3, 4.
- the invention is not limited to such a rotatable arrangement of the guide member 12.
- the guide element 12 is made of one particular low-friction material, such as Teflon or a chromium-coated metal surface exists or has.
- FIG. 8 shows a modification of the guide member 12, in which the guide member 12 is not cylindrical, but rectangular or polygonal with pointed ends 12c. Due to the sharpened ends 12c, the guide element 12 is easily inserted into the web 11 of the switch 7. Side surfaces 12b slide along the corresponding guide surfaces 3a, 4a of the electromagnets 3, 4. Here, the entire guide element 12 is made in particular of a corresponding low-friction plastic or metal. It is also conceivable that the ends 12c are at least partially rounded.
- the electromagnets 3, 4 at a corresponding pivot point 3b, 4b be pivotally mounted to be moved with the guide member 12 a certain amount.
- the electromagnet 3, 4 for this purpose by a spring (not shown) positioned in its center or rest position or biased toward this.
- a spring not shown
- the solenoid 3, 4 returns due to the spring force of the spring (not shown) in its central position or rest or initial position.
- This embodiment of the displaceable or pivotable electromagnets 3, 4 is preferably applied to a non-rotatably mounted guide member 12.
- the application is not limited thereto, but can also be applied to a rotatably mounted guide member 12.
- FIGS. 9 to 15 Different types of round braiding machines with corresponding points 7 according to the invention are shown.
- FIG. 9 a braiding machine is shown, in which a plurality of impellers 10 on a (only partially shown) circle is arranged with the center M. Between two adjacent impellers 10, a switch 7 is arranged according to a particular embodiment in each case.
- Each of the impellers 10 has in each case by about 90 ° along its circumference offset a conveyor groove 9, thus a total of four conveyor grooves 9 to move the clapper 8 along the circumference of the impeller 10.
- a different number of feed grooves 9 eg, one, two, three, or five or more feed groove (s) per impeller 10 are also conceivable.
- the clappers 8 can be moved along the circumference of a single one of the impellers 10 or, alternatively, passed to the adjacent impeller 10. It is understood that in this way a very flexible braiding process can be carried out without the machine having to be converted or rebuilt. Furthermore, the transfer of a bobbin 8 through the switch 7 in a very fast manner, only by driving or energizing one of the two electromagnets 3, 4 done.
- FIG. 10 another embodiment of a particular embodiment of a braiding machine is shown, in which a second concentric circle of impellers 10 around the center M is arranged around.
- the clappers 8 can be moved along one of the two concentric circles formed by the plurality of vanes 10, respectively.
- at least one switch 7 is preferably arranged between adjacent vaned wheels 10 of one of the circles and one impeller 10 of the other circle.
- a switch between adjacent vanes 10 of the one circle and the other circle is arranged.
- a clapper 8 can be transferred from one of the concentric circles to the other of the concentric circles. In this way, the braiding becomes even more flexible.
- the invention is not limited to the arrangement of two concentric circles on impellers 10 but may be arranged on a plurality, three, four, five or even more concentric circles of impellers 10. Furthermore, the invention is not based on impellers 10 limited with four conveyor grooves 9, but it can be arranged any number of conveyor grooves 9 on the impeller 10 or on a plurality of impellers 10.
- FIG. 11 Another possible embodiment is the placement of a single impeller 10 between two concentric circles of a plurality of impellers 10, as in FIG. 11 is shown. In this way, a transfer of a bobbin 8 from one of the concentric circles on the other of the concentric circles on the individual between the two concentric circles arranged impeller 10 can take place. It is understood that by such an arrangement of a single impeller 10 between concentric circles of impellers 10 further flexibility of a braiding process is possible.
- the invention is not limited to the arrangement of concentric circles of impellers 10.
- the impellers 10 can also be arranged according to a rectangle or a predetermined or predeterminable pattern or matrix in rows and columns, such as in FIG. 12 is shown.
- the plurality of impellers 10 may be arranged with the interposed switches 7 along the circumference of a cylinder, such as in FIG. 13 is shown. It is understood that a variety of in FIG. 13 shown cylindrical circles of impellers 10 can be arranged side by side. For simplicity, in FIG. 13 however, only a cylindrical circle of vanes 10 is shown.
- FIG. 14 shows an example of two cylindrical circles of impellers 10. In this case, the adjacent cylindrical circles in turn can each be connected by one or more switches 7.
- the invention is not limited to an arrangement of impellers 10 according to the FIGS. 9 to 15 but any other arrangements of a plurality of impellers 10 may be made within the scope of the invention become.
- the invention is not limited to an electromagnetic switch 7 for a braiding machine, but it can also other ferromagnetic objects 1 than the clapper 8 with the guide elements 12 are influenced by such an electromagnetic switch 7 in its trajectory.
- a sorting device for ferromagnetic objects 1, which are alternatively conducted in one or another way for example, a corresponding sorting device, as in FIG. 1 is shown, for example, a feed 20, which is preferably formed in a substantially funnel-shaped, and in which a plurality of ferromagnetic objects 1 is supplied from above. Further down within a path of movement of the ferromagnetic objects 1 is a pair of electromagnets 3, 4, depending on the energization of the ferromagnetic objects 1 to the left (deflection 11a) to the left electromagnet 3 or to the right (deflection 11 b) to the right electromagnet 4th divert laterally. In this way, the ferromagnetic objects 1 are discharged to the left or right in a discharge 21 of the sorting device. Below the drain 21 may be a separating device 23, which has a drain path to the left or right or branches.
- the sorting device may further comprise a slider 22, in particular upstream of the electromagnets 3, 4, to control a supply of the electromagnetic objects 1 due to the gravity of the same.
- the slider 22 may selectively block or release the passage of one or more ferromagnetic articles 1 by at least partially inserting or pulling the slider 22 into or out of the path of the ferromagnetic articles 1.
- the sorter can separate the ferromagnetic articles 1, for example, according to good parts and bad parts.
- the invention is not limited thereto, but ferromagnetic articles 1 can also according to completely different criteria in at least two Lanes or even multiple lanes are divided.
- a plurality of corresponding sorting devices with a pair of electromagnets 3, 4 are arranged one behind the other to have a plurality of branches or sorts.
- electromagnetic force sorter directing an article to a corresponding path, for example, "good” and “bad parts” may be separated.
- a switch 7 is provided for selective sorting, deflection, feeding of ferromagnetic elements 1.
- the switch 7 has at least two electromagnets 3, 4, which are configured substantially arcuate or circular.
- the magnets 3, 4 may be fixed or fixedly mounted in the switch 7 or, alternatively, movably mounted or displaced on an axle 3a.
- the ferromagnetic elements 1 are moved by a guide or conveying element 12 through the switches 7.
- the switch 7 can also be used to guide bobbins 8 of a braiding machine.
- the clapper 8 can be flexibly transferred to another impeller 10. This opens up new possibilities with regard to the flexibility of braids. Further, this invention provides a significant reduction in braiding time in complex braids.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
Die vorliegende Erfindung betrifft eine Weiche (7) für eine Flechtmaschine zum Ändern und/oder Umkehren einer Bewegungsbahn eines zumindest teilweise aus einem ferromagnetischen Material bestehenden Klöppels (8) der Flechtmaschine, wobei die Weiche (7) zumindest einen Elektromagneten (3, 4) aufweist. Dabei kann der zumindest eine Elektromagnet (3, 4) der Weiche (7) bogenförmig oder kreisförmig ausgestaltet sein. Der Magnet (3, 4) kann zum einen in der Weiche (7) fix verbaut sein oder zum anderen auf einer Achse gelagert werden. Der Klöppel (8) kann an ein anderes Flügelrad (10) flexibel übergeben werden. Hierdurch ergeben sich neue Möglichkeiten in Bezug auf die Flexibilität von Geflechten. Weiter bietet diese Erfindung eine deutliche Reduzierung der Flechtzeit bei komplexen Geflechten.The present invention relates to a switch (7) for a braiding machine for changing and / or reversing a movement path of a braiding machine (8) of the braiding machine consisting at least partly of a ferromagnetic material, wherein the switch (7) has at least one electromagnet (3, 4) , In this case, the at least one electromagnet (3, 4) of the switch (7) can be designed arcuate or circular. The magnet (3, 4) can be permanently installed in the switch (7) or stored on an axle. The clapper (8) can be flexibly transferred to another impeller (10). This opens up new possibilities with regard to the flexibility of braids. Further, this invention provides a significant reduction in braiding time in complex braids.
Description
Die vorliegende Erfindung bezieht sich auf eine Flechtmaschine, eine Weiche für eine Flechtmaschine und eine Sortiervorrichtung.The present invention relates to a braiding machine, a switch for a braiding machine and a sorting device.
Die Offenlegungsschrift
Wünschenswert wäre eine flexiblere Flechtmaschine, die ohne lange Rüstzeiten und ohne Stillstandszeiten beliebige Flechtmuster erzeugen kann.It would be desirable to have a more flexible braiding machine that can produce any braiding pattern without long set-up times and without downtimes.
Die Aufgabe der Erfindung besteht somit in der Schaffung einer Flechtmaschine mit hoher Flexibilität und geringer oder keiner Unterbrechung eines Flechtvorgangs.The object of the invention is therefore to provide a braiding machine with high flexibility and little or no interruption of a braiding process.
Diese Aufgabe wird durch die Merkmale der unabhängigen Ansprüche gelöst. Vorteilhafte Weiterbildungen sind in den abhängigen Ansprüchen definiert.This object is solved by the features of the independent claims. Advantageous developments are defined in the dependent claims.
Gemäß einem Aspekt wird eine Flechtmaschine mit zumindest zwei Flügelrädern zum Verlagern zumindest eines Klöppels und zumindest einer Weiche zum Ändern und/oder Umkehren einer Bewegungsbahn des zumindest einen Klöppels zur Verfügung gestellt, wobei der Klöppel zumindest teilweise aus einem ferromagnetischen Material besteht und die Weiche zumindest einen Elektromagneten aufweist.According to one aspect, there is provided a braiding machine having at least two vanes for displacing at least one bobbin and at least one switch for changing and / or reversing a trajectory of the at least one bobbin, the beater consisting at least partially of a ferromagnetic material and the switch at least one Electromagnet has.
Indem das Weichensystem der Flechtmaschine ohne mechanische Komponenten auskommt und die Ablenkung des Klöppels durch eine elektrische Ansteuerung des Elektromagneten erfolgt, hat die Weiche einen geringen Platzbedarf und kann gegebenenfalls an jedem Flügelrad der Flechtmaschine angebracht werden. Hierdurch wird eine sehr hohe Flexibilität erreicht, es ist keine Stellzeit für die Weiche notwendig und die Produktionsleistung wird erhöht.By the switching system of the braiding machine manages without mechanical components and the deflection of the bobbin by an electrical control of the electromagnet, the switch has a small footprint and can optionally be attached to each impeller of the braiding machine. As a result, a very high flexibility is achieved, there is no adjustment time for the switch necessary and the production capacity is increased.
Vorzugsweise weist der zumindest eine Klöppel ein zylindrisches oder angespitztes Führungselement auf, das mit einer Führungsfläche des zumindest einen Elektromagneten in Kontakt treten kann. Indem das Führungselement des Klöppels zylindrisch oder angespitzt ist, kann es auf sanfte Weise an der Führungsfläche des Elektromagneten gleiten.Preferably, the at least one clapper has a cylindrical or sharpened guide element that can come into contact with a guide surface of the at least one electromagnet. By being cylindrical or sharpened, the guide member of the clapper can slide smoothly on the guide surface of the electromagnet.
Weiter bevorzugt ist das zylindrische Führungselement an dem Klöppel drehbar gelagert. Indem das zylindrische Führungselement an dem Klöppel drehbar gelagert ist, kann ein Reibungswiderstand an der Führungsfläche des Elektromagneten weiter verringert werden.More preferably, the cylindrical guide element is rotatably mounted on the clapper. By the cylindrical guide member is rotatably mounted on the clapper, a frictional resistance on the guide surface of the electromagnet can be further reduced.
Vorzugsweise ist der Elektromagnet und/oder die Führungsfläche davon bogenförmig oder als Kreisausschnitt ausgebildet. Weiter bevorzugt ist der zumindest eine Elektromagnet rückstellfähig schwenkbar gelagert.Preferably, the electromagnet and / or the guide surface thereof is arcuate or formed as a circular cutout. More preferably, the at least one electromagnet is resiliently mounted to be resilient.
Eine bogenförmige Ausbildung der Führungsfläche oder eine Ausbildung der Führungsfläche als Kreisausschnitt und/oder eine rückstellfähig schwenkbare Lagerung des Elektromagneten kann die Führung des Führungselements weiter verbessern, um eine schnelle und sanfte Bewegung zu ermöglichen.An arcuate design of the guide surface or an embodiment of the guide surface as a circular cutout and / or a resiliently pivotable mounting of the electromagnet can further improve the guidance of the guide element in order to allow a quick and gentle movement.
Vorzugsweise ist eine Vielzahl von Flügelrädern auf einer planen Fläche übereinander und nebeneinander in Zeilen und Spalten oder kreisförmig angeordnet.Preferably, a plurality of impellers are arranged on a flat surface one above the other and side by side in rows and columns or in a circle.
Gemäß einer weiteren bevorzugten Ausführungsform ist eine Vielzahl von Flügelrädern in konzentrischen Kreisen angeordnet und jeder der konzentrischen Kreise weist die gleiche Anzahl an Flügelrädern auf.According to another preferred embodiment, a plurality of Wheels arranged in concentric circles and each of the concentric circles has the same number of impellers.
Weiter bevorzugt ist in einem Zwischenraum zwischen zumindest zwei der konzentrischen Kreise zumindest ein zusätzliches Flügelrad angeordnet. Indem in einem Zwischenraum zwischen zwei konzentrischen Kreisen von Flügelrädern ein zusätzliches Flügelrad angeordnet ist, können die Klöppel von einem der zwei konzentrischen Kreise auf den anderen der zwei konzentrischen Kreise überführt werden.More preferably, at least one additional impeller is arranged in a space between at least two of the concentric circles. By placing an additional impeller in a space between two concentric circles of impellers, the clappers can be transferred from one of the two concentric circles to the other of the two concentric circles.
Gemäß einer weiteren bevorzugten Ausführungsform ist eine Vielzahl von Flügelrädern auf dem Umfang eines Zylinders angeordnet, so dass alle Klöppel in Richtung zu der Achse des Zylinders gerichtet sind oder eine Vielzahl von Flügelrädern auf der Oberfläche einer Halbkugel bzw. -kreis angeordnet ist, so dass alle Klöppel den gleichen Abstand zu einem im Zentrum der Halbkugel bzw. -kreis befindlichen Flechtpunkt haben.According to a further preferred embodiment, a plurality of impellers are arranged on the circumference of a cylinder, so that all clappers are directed towards the axis of the cylinder or a plurality of impellers is arranged on the surface of a hemisphere, so that all Clappers have the same distance to a braiding point in the center of the hemisphere or circle.
Gemäß einem weiteren Aspekt wird eine Weiche für eine Flechtmaschine zum Ändern und/oder Umkehren einer Bewegungsbahn eines zumindest teilweise aus einem ferromagnetischen Material bestehenden Klöppels der Flechtmaschine zur Verfügung gestellt, wobei die Weiche zumindest einen Elektromagneten aufweist.According to a further aspect, a switch is provided for a braiding machine for changing and / or reversing a movement path of a bobbin of the braiding machine consisting at least partly of a ferromagnetic material, the switch having at least one electromagnet.
Vorzugsweise ist der Elektromagnet und/oder eine Führungsfläche davon bogenförmig oder als Kreisausschnitt ausgebildet. Weiter bevorzugt ist der zumindest eine Elektromagnet rückstellfähig schwenkbar gelagert.Preferably, the electromagnet and / or a guide surface thereof is arcuate or formed as a circular cutout. More preferably, the at least one electromagnet is resiliently mounted to be resilient.
Gemäß einem weiteren Aspekt wird eine Sortiervorrichtung für ferromagnetische Gegenstände mit einem Zulauf und einem in zumindest zwei Wege verzweigten Ablauf zur Verfügung gestellt, wobei zwischen dem Zulauf und dem Ablauf zumindest ein Elektromagnet angeordnet ist, um die Gegenstände wahlweise in einen oder einen anderen Weg der zumindest zwei Wege zu leiten.According to a further aspect, a sorting device for ferromagnetic objects with an inlet and a branched in at least two ways flow is provided, wherein between the inlet and the outlet at least one electromagnet is arranged to selectively the objects in one or another way of at least to lead two ways.
Vorzugsweise ist ein Schieber zwischen Zulauf und Ablauf stromaufwärts des Elektromagneten angeordnet, um die Zufuhr der Gegenstände zu steuern und/oder eine Separiervorrichtung im Ablauf stromabwärts des Elektromagneten angeordnet ist, um je nach Bestromung des zumindest einen Elektromagneten die Gegenstände in einen oder einen anderen Weg der zumindest zwei Wege zu leiten.Preferably, a slide between inlet and outlet upstream of the Electromagnet arranged to control the supply of the articles and / or a separating device downstream of the electromagnet is arranged to guide depending on the energization of the at least one electromagnet, the objects in one or another way of at least two paths.
Weiter bevorzugt ist der Zulauf im Wesentlichen trichterförmig ausgebildet und/oder eine zwischen Zulauf und Ablauf ausgebildete Förderstrecke ist im Wesentlichen vertikal ausgebildet.More preferably, the inlet is substantially funnel-shaped and / or formed between inlet and outlet conveyor line is formed substantially vertically.
Die Erfindung wird nun anhand eines besonderen Ausführungsbeispiels unter Bezugnahme auf die beigefügten Zeichnungen näher erläutert.
-
Fig. 1 zeigt eine Ansicht einer erfindungsgemäßen Weiche zum Sortieren, Umlenken und Zuführen von ferromagnetischen Elementen. -
Fig. 2 zeigt den Aufbau eines Elektromagneten einer Weiche, aus verschiedenen Seiten gesehen. -
Fig. 3 zeigt ein Paar Flügelräder einer Flechtmaschine, das mit einer Weiche ausgestattet ist, um eine Bewegungsbahn eines Klöppels der Flechtmaschine zu steuern. -
Fig. 4 zeigt die Laufbahn eines Führungselements eines Klöppels durch die Weiche in einer Flechtmaschine, wobei das Führungselement auf dem Flügelrad verbleibt. -
Fig. 5 zeigt die Laufbahn eines Führungselements eines Klöppels durch die Weiche in einer Flechtmaschine, wobei das Führungselement von einem Flügelrad auf ein anderes Flügelrad wechselt und dabei die Richtung beibehält. -
Fig. 6 zeigt die Laufbahn eines Führungselements eines Klöppels durch die Weiche in einer Flechtmaschine, wobei das Führungselement von einem Flügelrad auf ein anderes Flügelrad wechselt und dabei die Richtung ändert. -
Fig. 7 zeigt den Aufbau eines Klöppels mit einem runden und rollenden Führungselements. -
Fig. 8 zeigt den Aufbau einer Weiche mit einem beweglichen Elektromagnet zur Förderung und Umlenkung von nicht runden Bauteilen bzw. eines angespitzten Führungselements. -
Fig. 9 zeigt einen schematischen Aufbau einer klassischen Rundflechtmaschine mit der erfindungsgemäßen Weiche. -
Fig. 10 zeigt einen schematischen Aufbau einer erweiterten Rundflechtmaschine mit mehreren Ringen und der erfindungsgemäßen Weiche. -
Fig. 11 zeigt einen schematischen Aufbau einer erweiterten Rundflechtmaschine mit mehreren Ringen, die durch ein zusätzliches Flügelrad verbunden sind, und der erfindungsgemäßen Weiche. -
Fig. 12 zeigt einen schematischen Aufbau einer quadratischen oder rechteckförmigen Flechtmaschine mit beliebiger Anzahl an Flügelrädern, die in Zeilen und Spalten angeordnet sind, und den erfindungsgemäßen Weichen. -
Fig. 13 zeigt einen schematischen Aufbau einer Rundflechtmaschine und der erfindungsgemäßen Weichen. -
Fig. 14 zeigt einen schematischen Aufbau einer erweiterten Rundflechtmaschine mit zwei Ringen und der erfindungsgemäßen Weiche. -
Fig. 15 zeigt einen schematischen Aufbau einer kugeligen "Hollow Sphere" Flechtmaschine und der erfindungsgemäßen Weichen.
-
Fig. 1 shows a view of a switch according to the invention for sorting, deflecting and feeding ferromagnetic elements. -
Fig. 2 shows the structure of a solenoid of a switch, seen from different sides. -
Fig. 3 shows a pair of impellers of a braiding machine, which is equipped with a switch to control a trajectory of a bobbin of the braiding machine. -
Fig. 4 shows the career of a guide element of a bobbin through the switch in a braiding machine, wherein the guide element remains on the impeller. -
Fig. 5 shows the career of a guide element of a clapper through the switch in a braiding machine, wherein the guide member changes from one impeller to another impeller while maintaining the direction. -
Fig. 6 shows the career of a guide element of a clapper through the switch in a braiding machine, wherein the guide member changes from one impeller to another impeller, thereby changing the direction. -
Fig. 7 shows the construction of a bobbin with a round and rolling guide element. -
Fig. 8 shows the construction of a switch with a movable electromagnet for the promotion and deflection of non-round components or a sharpened guide element. -
Fig. 9 shows a schematic structure of a classic round braiding machine with the switch according to the invention. -
Fig. 10 shows a schematic structure of an extended round braiding machine with multiple rings and the switch according to the invention. -
Fig. 11 shows a schematic structure of an extended round braiding machine with multiple rings, which are connected by an additional impeller, and the switch according to the invention. -
Fig. 12 shows a schematic structure of a square or rectangular braiding machine with any number of vanes, which are arranged in rows and columns, and the switches according to the invention. -
Fig. 13 shows a schematic structure of a round braiding machine and the points according to the invention. -
Fig. 14 shows a schematic structure of an extended round braiding machine with two rings and the switch according to the invention. -
Fig. 15 shows a schematic structure of a spherical "Hollow Sphere" braiding machine and the points according to the invention.
In
In
In
Wie des Weiteren in
In den
Dabei zeigt
Vorzugsweise ist hierzu das Führungselement 12 zylindrisch ausgebildet und weiter bevorzugt drehbar an dem Klöppel 8 gelagert. Gemäß einer einfacheren Ausführungsform kann jedoch auch auf die drehbare Lagerung des Führungselements 12 verzichtet werden.Preferably, for this purpose, the
Wenn nun ein Klöppel 8 mit seinem Führungselement 12 in die Weiche 7 eintritt, wird das Führungselement 12 durch den aktivierten linken Elektromagneten 3 von diesem angezogen und wird von dem rechten Flügelrad 10 zu dem linken Flügelrad 10 übergeben.Now, when a
Die Übergabe bedeutet, dass die Führungsnut 15 aus der Fördernut 9 des rechten Flügelrads 10 austritt und in eine entsprechende Fördernut 9 des linken Flügelrads 10 eintritt. Demgemäß wird der Klöppel 8 nun von dem rechten Flügelrad 10 freigegeben und durch das linke Flügelrad 10 weiterbewegt, so dass, wie in
Es versteht sich, dass bei der Anwendung einer Vielzahl von Flügelrädern 10, die jeweils durch eine Vielzahl von Weichen 7 verbunden sind, mittels der Führungselemente 12 in Verbindung mit der Führungsnut 15, die durch eine Fördernut 9 des Flügelrads 10 bewegt wird, eine sehr flexible Art der Bewegung eines Klöppels 8 erzielt werden kann. Insbesondere kann ein Bewegungsmuster des Klöppels 8 auf einfache Weise dadurch verändert werden, dass entweder der linke Elektromagnet 3 oder der rechte Elektromagnet 4 einer aus der Vielzahl der Weichen 7 mit Strom beaufschlagt wird, um das ferromagnetische Führungselement 12 und somit den jeweilig dadurch geführten Klöppel 8 nach links oder rechts abzulenken.It is understood that in the application of a plurality of
Dabei kann jedes der Flügelräder 10 mindestens eine Fördernut 9 oder eine Vielzahl von Fördernuten 9 aufweisen. Die Bestromung der Elektromagneten 3, 4 muss lediglich an die Geschwindigkeit der Flügelräder 10 angepaßt bzw. entsprechend getaktet werden. Ein manueller Eingriff zum Umbau einer Weiche 7 bzw. ein mechanisches Schalten der Weiche 7 entfällt bei dieser Bauweise. Derart kann eine Umlenkung bzw. Bahnänderung eines Klöppels 8 auf sehr schnelle Weise und sehr flexibel durchgeführt werden.In this case, each of the
In
Die Erfindung ist jedoch nicht auf eine derartige drehbare Anordnung des Führungselements 12 beschränkt. Auf die Kugellager 12a kann beispielsweise verzichtet werden, wenn das Führungselement 12 aus einem besonders reibungsarmen Werkstoff, wie beispielsweise Teflon oder einer chrombeschichteten Metallfläche, besteht bzw. aufweist.However, the invention is not limited to such a rotatable arrangement of the
Wie des Weiteren in
Diese Ausführungsform der verlagerbaren bzw. schwenkbaren Elektromagnete 3, 4 ist vorzugsweise bei einem nicht drehbar gelagerten Führungselement 12 anzuwenden. Die Anwendung ist jedoch nicht hierauf beschränkt, sondern kann auch bei einem drehbar gelagerten Führungselement 12 angewandt werden.This embodiment of the displaceable or
In den
In
In
Es versteht sich, dass die Erfindung nicht auf die Anordnung von zwei konzentrischen Kreisen an Flügelrädern 10 beschränkt ist, sondern auf einer Vielzahl, drei, vier, fünf oder noch mehr konzentrische Kreise von Flügelrädern 10 angeordnet werden können. Des Weiteren ist die Erfindung nicht auf Flügelräder 10 mit vier Fördernuten 9 beschränkt, sondern es kann jede beliebige Anzahl an Fördernuten 9 an dem Flügelrad 10 oder an mehreren Flügelrädern 10 angeordnet werden.It will be understood that the invention is not limited to the arrangement of two concentric circles on
Eine weitere mögliche Ausgestaltung ist das Anordnen eines einzelnen Flügelrads 10 zwischen zwei konzentrischen Kreisen einer Vielzahl von Flügelrädern 10, wie in
Die Erfindung ist jedoch nicht auf die Anordnung von konzentrischen Kreisen von Flügelrädern 10 beschränkt. Vielmehr können die Flügelräder 10 auch entsprechend einem Rechteck oder einem vorbestimmten bzw. vorbestimmbaren Muster bzw. Matrix in Zeilen und Spalten angeordnet werden, wie beispielsweise in
Des Weiteren ist es möglich, die Flügelräder entlang der Fläche einer Halbkugel anzuordnen, wie in
Die Erfindung ist nicht auf eine Anordnung von Flügelrädern 10 gemäß den
Die Erfindung ist auch nicht auf eine elektromagnetische Weiche 7 für eine Flechtmaschine beschränkt, sondern es können auch andere ferromagnetische Gegenstände 1 als die Klöppel 8 mit den Führungselementen 12 durch eine derartige elektromagnetische Weiche 7 in ihrer Bewegungsbahn beeinflusst werden.The invention is not limited to an
Denkbar hier ist beispielsweise eine Sortiervorrichtung für ferromagnetische Gegenstände 1, die alternativ in einen oder einen anderen Weg geleitet werden. Hierzu hat eine entsprechende Sortiervorrichtung, wie in
Vorzugsweise kann die Sortiervorrichtung des Weiteren einen Schieber 22 insbesondere stromaufwärts der Elektromagnete 3, 4 aufweisen, um eine Zufuhr der elektromagnetischen Gegenstände 1 aufgrund der Schwerkraft derselben zu steuern bzw. zu regeln. In anderen Worten kann der Schieber 22 den Durchtritt eines oder mehrerer ferromagnetischer Gegenstände 1 selektiv blockieren oder freigeben, indem der Schieber 22 zumindest teilweise in die Bahn der ferromagnetischen Gegenstände 1 eingeschoben oder aus dieser herausgezogen wird.Preferably, the sorting device may further comprise a
Auf diese Weise kann die Sortiervorrichtung die ferromagnetischen Gegenstände 1 beispielsweise entsprechend guten Teilen und schlechten Teilen trennen. Die Erfindung ist jedoch nicht hierauf beschränkt, sondern ferromagnetische Gegenstände 1 können auch nach völlig anderen Kriterien in mindestens zwei Bahnen oder auch mehrere Bahnen aufgeteilt werden. Hierzu können beispielsweise mehrere entsprechende Sortiervorrichtungen mit einem Paar Elektromagnete 3, 4 hintereinander angeordnet werden, um mehrere Verzweigungen bzw. Sortierungen aufzuweisen.In this way, the sorter can separate the
Indem die Sortiervorrichtung mit elektromagnetischer Kraft einen Gegenstand auf eine entsprechende Bahn lenkt, können beispielsweise "Gut und "Schlechtteile" getrennt werden.By the electromagnetic force sorter directing an article to a corresponding path, for example, "good" and "bad parts" may be separated.
Es wird somit eine Weiche 7 bereitgestellt zum selektiven Sortieren, Umlenken, Zuführen von ferromagnetischen Elementen 1. Dabei weist die Weiche 7 mindestens zwei Elektromagnete 3, 4 auf, welche im Wesentlichen bogenförmig oder kreisförmig ausgestaltet sind. Die Magnete 3, 4 können zum einen in der Weiche 7 fix bzw. ortsfest verbaut sein oder zum anderen auf einer Achse 3a beweglich gelagert bzw. verlagert werden. Die ferromagnetischen Elemente 1 werden durch ein Führungs- bzw. Förderelement 12 durch die Weichen 7 bewegt. Vorteilhafterweise kann die Weiche 7 auch zur Lenkung von Klöppeln 8 einer Flechtmaschine verwendet werden. Dabei kann der Klöppel 8 an ein anderes Flügelrad 10 flexibel übergeben werden. Hierdurch ergeben sich neue Möglichkeiten in Bezug auf die Flexibilität von Geflechten. Weiter bietet diese Erfindung eine deutliche Reduzierung der Flechtzeit bei komplexen Geflechten.Thus, a
- 11
- ferromagnetischer Gegenstandferromagnetic object
- 22
- Abgelenkter (sortierter) GegenstandDeflected (sorted) item
- 33
- Elektromagnetelectromagnet
- 3a3a
- Führungsflächeguide surface
- 3b3b
- Drehpunktpivot point
- 44
- Elektromagnetelectromagnet
- 4a4a
- Führungsflächeguide surface
- 4b4b
- Drehpunktpivot point
- 55
- Magnetgehäusemagnet housing
- 66
- Magnetkernmagnetic core
- 77
- Weicheswitch
- 88th
- Klöppeltongue
- 99
- Fördernutfeed groove
- 1010
- Flügelradimpeller
- 1111
- Laufbahncareer
- 11a, 11b11a, 11b
- (Abführ-) Pfad(Laxative) path
- 1212
- Führungselementguide element
- 12a12a
- Kugellagerball-bearing
- 12b12b
- Seitenflächeside surface
- 12c12c
- angespitztes Endepointed end
- 1313
- Verbindungswelleconnecting shaft
- 1414
- KlöppelfußKlöppelfuß
- 1515
- Führungsnutguide
- 2020
- ZulaufIntake
- 2121
- Ablaufprocedure
- 2222
- Schieberpusher
- 2323
- Separiervorrichtungseparating
- MM
- MittelpunktFocus
Claims (15)
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DE102016013486.0A DE102016013486B3 (en) | 2016-11-11 | 2016-11-11 | Braiding machine and switch for a braiding machine |
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EP3321403A3 EP3321403A3 (en) | 2018-08-01 |
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EP (1) | EP3321403A3 (en) |
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- 2016-11-11 DE DE102016013486.0A patent/DE102016013486B3/en active Active
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- 2017-10-24 EP EP17001755.2A patent/EP3321403A3/en not_active Withdrawn
- 2017-11-09 US US15/807,830 patent/US11421358B2/en active Active
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DE102011012166A1 (en) | 2011-02-23 | 2012-08-23 | August Herzog Maschinenfabrik Gmbh & Co. Kg | Method and device for the mechanical production of a worm product |
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CN110923942A (en) * | 2019-11-19 | 2020-03-27 | 东华大学 | Edge-sealing knotless net weaving equipment and method |
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US20180135215A1 (en) | 2018-05-17 |
DE102016013486B3 (en) | 2018-01-04 |
US11421358B2 (en) | 2022-08-23 |
EP3321403A3 (en) | 2018-08-01 |
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