EP3302954B1 - Pelletpresse mit einer einzigen walze - Google Patents
Pelletpresse mit einer einzigen walze Download PDFInfo
- Publication number
- EP3302954B1 EP3302954B1 EP16744888.5A EP16744888A EP3302954B1 EP 3302954 B1 EP3302954 B1 EP 3302954B1 EP 16744888 A EP16744888 A EP 16744888A EP 3302954 B1 EP3302954 B1 EP 3302954B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- bearing
- axial
- shaft
- pellet press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000008188 pellet Substances 0.000 title claims description 26
- 229910001018 Cast iron Inorganic materials 0.000 claims description 3
- 238000010276 construction Methods 0.000 description 6
- 239000000725 suspension Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005453 pelletization Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/20—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
- B30B11/201—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
- B30B11/208—Roller constructions; Mounting of the rollers
Definitions
- the invention relates to a pellet press comprising a supporting shaft with a drum rotation axis, the shaft being fixed in a frame at a shaft mounting side and having at a roller suspension side a roller shaft part, a roller being rotatably mounted around a roller axis of the roller shaft part, the roller axis being situated parallel to and at a distance from the drum rotation axis, wherein a drive member is rotatably mounted on the shaft via a first bearing near the shaft mounting side and second axial- bearing near the roller suspension side, the drive member being attached to a perforated annular drum coaxial with the drum rotation axis, for rotating the drum around this axis, an inner drum surface being situated near a roller outer surface
- Such a pellet press is known from EP 238 147 and from WO 98/17464 both in the name of the applicant.
- a kneadable compound can be extruded as pellets by rotation of one or more rollers along an internal surface of a perforated drum.
- the known rollers or the drum rotate about the supporting shaft, and the material placed in the drum -such as for instance animal feed- is kneaded and forced through the apertures in the drum wall.
- the rollers may be driven so that they rotate about their axis.
- a distance between the rollers and the inside wall of the drum can be varied, to control the gap width between the internal surface of the drum and the roller by displacing the drum axis by means via a cam mechanism.
- a shaft extends along the drum axis from outside the drum into the pelletizing space.
- the shaft for driving the roller about the drum axis is formed by a second, hollow shaft which extends around the adjustment shaft and is mounted on bearings thereon.
- CN 201 189 726 a pellet press according to the preamble of claim 1 is known having a single roller and two axial-radial bearings engaging the central shaft at equal radial distances
- CN 201 220 163 discloses a pellet press using multiple rollers and having a spaced-apart axial and axial-radial bearing, situated at different radial distances around the central shaft.
- the large radial forces resulting from the use of a single roller are accommodated by the axial-radial bearing, which may be a two-row spherical bearing.
- the axial bearing can be for instance a CARB bearing marketed by SKF in The Netherlands.
- the bearings are easily mounted and released. Axial play may be removed from both bearing casings by exerting an axial force on the rearmost bearing (seen from the side of the drum) which force is transmitted to the foremost bearing via the axially movable locking bushing, resulting in accurate positioning of the two bearings.
- the axial-radial bearing it is preferred to utilize a tight fitting in the housing and around the shaft in order to prevent the bearing rolling into the shaft.
- the roller is mounted on a bushing around the roller shaft part, the bushing being eccentric relative to the roller shaft part and can be fixed on the roller shaft part at different angular positions for changing the distance of the roller outer surface from the drum. Easy adjustment of the gap between the roller and the drum surface results by rotation of the eccentric bushing around the shaft end part and fixing the bushing in the desired angular position that results in an controlled gap width.
- the large forces acting on the drum are accommodated by forming the drive member in one piece from cast iron.
- a good load distribution on the bearings is obtained for an axial distance between the radial bearing and the axial-radial bearing that is equal to or larger than the distance between the axial-radial bearing and an axial mid position of the roller.
- For an optimal load distribution it is desirable to locate the rollers as close as possible to the axial/radial bearing and to have a large distance between the axial and the axial/radial bearing, whereas for compactness purposes both distances should be as small as possible.
- An optimal balance is found for the situation in which the inter-bearing distance is equal to or larger than the distance of the front bearing from the roller.
- a product inlet is situated at the suspension side of the shaft, for easy accessibility.
- Both the axial bearing and the axial-radial bearing may have closed casings so that lubrication is only provided during mounting and no lubrication during operation has to be carried out.
- a roller that comprises a surface having distributed thereon a number of dimples.
- the dimples may have the shape of a number of blind cavities, or holes and prevent a product film being formed flowing away in the gap between the roller and the drum surface.
- Fig. 1 shows a pelleting press 1 having a supporting shaft 2 with a shaft mounting side 3 supported by a machine frame 4 that has only been schematically indicated.
- the shaft 2 carries at a roller supporting side 7, a perforated drum 5 that is rotated around a drum rotation axis 6 via drive member 8.
- the drive member 8 is formed in one piece of cast iron.
- the drive member 8 is mounted on the shaft 2 via a two-row spherical bearing 9 having a casing 10 and an axial bearing 11 with a casing 13.
- the radial distance B1 of the axial-radial bearing 9 from the drum rotation axis 6 is larger than the radial distance B2 of the axial bearing 11.
- a bushing 12 locks both bearings 9, 11 in place and can be easily mounted around the drum rotation axis 6.
- a roller 15 is mounted on the shaft 2 to be rotatable around the roller axis 16 that is spaced at a distance ⁇ from the drum rotation axis 6.
- the roller 15 is driven by frictional engagement between the outer roller surface 17 and the inner drum surface 18 via the product that is squeezed in the gap between the roller and the drum.
- the diameter D r of the roll 15 is larger than the radius R d of the drum 5.
- a number of blind holes, cavities or "dimples" 19 is schematically shown in the outer surface 17 of the roller 15.
- a bushing 20 is mounted on the shaft 2 and is eccentrically movable around drum rotation axis 6.
- the roller 15 is supported via pairs of spherical bearings 22,23 on the bushing 20.
- the angular position of the bushing 20 sets the gap width between the outer roller surface 17 and the inner drum surface 18.
- the bushing 20 is fixed via conical clamping devices 25 that are locked front and back via two rings and two sets of bolts.
- the distance A between the bearings 9, 11 is larger than or equal to the distance B between the bearing 9 and the center of roller 15.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Glanulating (AREA)
- Press Drives And Press Lines (AREA)
- Rolls And Other Rotary Bodies (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Claims (9)
- Pelletpresse (1), umfassend eine Trägerwelle (2) mit einer Trommelrotationsachse (6), wobei die Welle auf der Wellenmontageseite (3) in einem Rahmen (4) fixiert ist und auf der Walzenträgerseite (7) einen Walzenwellenteil aufweist, wobei die Walze (15) um eine Walzenachse (16) des Walzenwellenteils drehbar montiert ist, wobei sich die Walzenachse (16) parallel zu und in einem Abstand Δ von der Trommelrotationsachse (6) befindet, wobei ein Antriebselement (8) über ein erstes Lager (11) in der Nähe der Wellenmontageseite (3) und ein zweites Lager (9) in der Nähe der Walzenträgerseite (7) drehbar auf der Welle (2) montiert ist, wobei das Antriebselement (8) an einer perforierten ringförmigen Trommel (5), die koaxial zu der Trommelrotationsachse (6) angeordnet ist, befestigt ist, um die Trommel (5) um diese Achse (6) herum rotieren zu lassen, wobei sich eine innere Trommelfläche (18) in der Nähe einer äußeren Walzenfläche (17) befindet, dadurch gekennzeichnet, dass eine einzige Walze (15) vorhanden ist, wobei ein äußerer Walzendurchmesser (Dr) größer ist als ein Radius (Rd) einer inneren Trommelfläche (18), wobei das erste Lager (11) ein Radiallager ist, wobei das zweite Lager (9) ein axial-radiales Lager ist, das sich in einem größeren radialen Abstand B1 von der Trommelrotationsachse (6) befindet als das Radiallager, wobei jedes Lager (9, 11) ein Lagergehäuse (10, 13) und ein Rollelement umfasst, wobei eine axial bewegliche Arretierbuchse (12) zwischen den Lagergehäusen (10, 13) des axialen und des axial-radialen Lagers um die Welle (2) herum platziert ist, wobei die Buchse (12) an beiden Gehäusen (10, 13) angreift.
- Pelletpresse (1) gemäß Anspruch 1, wobei das axial-radiale Lager (9) ein zweireihiges Gelenklager umfasst.
- Pelletpresse (1) gemäß Anspruch 1 oder 2, wobei die Walze (15) auf einer Buchse (20) um den Walzenwellenteil herum montiert ist, wobei die Buchse (20) exzentrisch bezüglich der Trommelrotationsachse (6) ist und in unterschiedlichen Winkelpositionen auf dem Walzenwellenteil fixiert werden kann, um den Abstand der äußeren Walzenfläche (17) von der inneren Trommelfläche (18) zu verändern.
- Pelletpresse (1) gemäß einem der vorstehenden Ansprüche, wobei das Antriebselement (8) einstückig ausgebildet ist.
- Pelletpresse (1) gemäß Anspruch 4, wobei das Antriebselement (8) aus Gusseisen besteht.
- Pelletpresse (1) gemäß einem der vorstehenden Ansprüche, wobei der axiale Abstand (A) zwischen dem Radiallager (11) und dem axial-radialen Lager (9) größer oder gleich dem Abstand (B) zwischen dem axial-radialen Lager (9) und einer axialen Mittenposition der Walze (15) ist.
- Pelletpresse (1) gemäß einem der vorstehenden Ansprüche, die einen Produkteinlass auf der Walzenträgerseite (7) der Welle (2) umfasst.
- Pelletpresse (1) gemäß einem der vorstehenden Ansprüche, wobei das axiale Lager (11) und das axial-radiale Lager (9) geschlossene Gehäuse (10, 13) aufweisen.
- Pelletpresse (1) gemäß einem der vorstehenden Ansprüche, wobei die Walze (15) eine Fläche (17) umfasst, auf der mehrere Vertiefungen (19) verteilt sind.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RS20191105A RS59142B1 (sr) | 2015-06-05 | 2016-05-24 | Presa za pelet sa jednim valjkom |
PL16744888T PL3302954T3 (pl) | 2015-06-05 | 2016-05-24 | Prasa do pelletu zawierająca pojedynczą rolką |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2014925A NL2014925B1 (en) | 2015-06-05 | 2015-06-05 | Pellet press comprising a single roller. |
PCT/NL2016/050369 WO2016195484A2 (en) | 2015-06-05 | 2016-05-24 | Pellet press comprising a single roller |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3302954A2 EP3302954A2 (de) | 2018-04-11 |
EP3302954B1 true EP3302954B1 (de) | 2019-07-17 |
Family
ID=53762263
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16744888.5A Active EP3302954B1 (de) | 2015-06-05 | 2016-05-24 | Pelletpresse mit einer einzigen walze |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP3302954B1 (de) |
DK (1) | DK3302954T3 (de) |
HU (1) | HUE045648T2 (de) |
NL (1) | NL2014925B1 (de) |
PL (1) | PL3302954T3 (de) |
RS (1) | RS59142B1 (de) |
WO (1) | WO2016195484A2 (de) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL2023659B1 (en) | 2019-08-19 | 2021-10-13 | Pelleting Tech Nederland B V | Pellet press with cooling system and method of manufacturing pellets |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL163159C (nl) * | 1977-02-11 | 1980-08-15 | Heesen T J | Pers. |
DE3761295D1 (de) | 1986-03-18 | 1990-02-08 | Benthum A P T Beheer Bv | Verfahren zum betaetigen einer extrusionsmuehle und extrusionsmuehle zum anwenden in diesem verfahren. |
NL1004319C2 (nl) | 1996-10-18 | 1998-04-21 | Pelleting Technologie Nederlan | Pelleteerpers. |
DE29705312U1 (de) * | 1997-03-24 | 1997-05-28 | Holz-, Metall-, Abfall-, Recyclingtechnik Gmbh, 79576 Weil Am Rhein | Kollerverdichtervorrichtung |
DE29705321U1 (de) | 1997-03-25 | 1997-05-22 | Frottier, Jean-Pierre, 65203 Wiesbaden | Schienengleis mit Schallschluckmaßnahmen |
CN201189726Y (zh) * | 2008-04-14 | 2009-02-04 | 江苏牧羊集团有限公司 | 一种环模制粒机的润滑系统 |
CN201220163Y (zh) * | 2008-07-11 | 2009-04-15 | 江苏牧羊集团有限公司 | 一种双环模内置式制粒机 |
CH707660A1 (de) * | 2013-02-26 | 2014-08-29 | Bp Recycling Systems Gmbh | Pelletier- oder Granuliervorrichtung. |
-
2015
- 2015-06-05 NL NL2014925A patent/NL2014925B1/en not_active IP Right Cessation
-
2016
- 2016-05-24 PL PL16744888T patent/PL3302954T3/pl unknown
- 2016-05-24 WO PCT/NL2016/050369 patent/WO2016195484A2/en active Application Filing
- 2016-05-24 EP EP16744888.5A patent/EP3302954B1/de active Active
- 2016-05-24 RS RS20191105A patent/RS59142B1/sr unknown
- 2016-05-24 DK DK16744888.5T patent/DK3302954T3/da active
- 2016-05-24 HU HUE16744888A patent/HUE045648T2/hu unknown
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
EP3302954A2 (de) | 2018-04-11 |
DK3302954T3 (da) | 2019-09-23 |
NL2014925A (en) | 2016-12-12 |
HUE045648T2 (hu) | 2020-01-28 |
NL2014925B1 (en) | 2017-02-03 |
RS59142B1 (sr) | 2019-09-30 |
WO2016195484A3 (en) | 2017-01-12 |
PL3302954T3 (pl) | 2020-02-28 |
WO2016195484A2 (en) | 2016-12-08 |
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