EP3296409B1 - Procédé pour la production de matériau en acier, appareil pour le refroidissement de matériau en acier et matériau en acier - Google Patents
Procédé pour la production de matériau en acier, appareil pour le refroidissement de matériau en acier et matériau en acier Download PDFInfo
- Publication number
- EP3296409B1 EP3296409B1 EP16792616.1A EP16792616A EP3296409B1 EP 3296409 B1 EP3296409 B1 EP 3296409B1 EP 16792616 A EP16792616 A EP 16792616A EP 3296409 B1 EP3296409 B1 EP 3296409B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cooling
- rail
- steel material
- headers
- longitudinal direction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000001816 cooling Methods 0.000 title claims description 314
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 239000000463 material Substances 0.000 title description 102
- 229910000831 Steel Inorganic materials 0.000 title description 84
- 239000010959 steel Substances 0.000 title description 84
- 238000000034 method Methods 0.000 claims description 20
- 230000010355 oscillation Effects 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 description 52
- 239000003570 air Substances 0.000 description 45
- 239000002826 coolant Substances 0.000 description 39
- 239000007921 spray Substances 0.000 description 29
- 230000000694 effects Effects 0.000 description 21
- 238000005096 rolling process Methods 0.000 description 20
- 230000000052 comparative effect Effects 0.000 description 15
- 239000000126 substance Substances 0.000 description 15
- 239000000203 mixture Substances 0.000 description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 13
- 239000010949 copper Substances 0.000 description 12
- 235000019362 perlite Nutrition 0.000 description 12
- 239000010451 perlite Substances 0.000 description 12
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- 238000011156 evaluation Methods 0.000 description 4
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- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 3
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- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 2
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 2
- 238000007545 Vickers hardness test Methods 0.000 description 2
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- 239000003245 coal Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
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- SFMJNHNUOVADRW-UHFFFAOYSA-N n-[5-[9-[4-(methanesulfonamido)phenyl]-2-oxobenzo[h][1,6]naphthyridin-1-yl]-2-methylphenyl]prop-2-enamide Chemical compound C1=C(NC(=O)C=C)C(C)=CC=C1N1C(=O)C=CC2=C1C1=CC(C=3C=CC(NS(C)(=O)=O)=CC=3)=CC=C1N=C2 SFMJNHNUOVADRW-UHFFFAOYSA-N 0.000 description 2
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- YIWGJFPJRAEKMK-UHFFFAOYSA-N 1-(2H-benzotriazol-5-yl)-3-methyl-8-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carbonyl]-1,3,8-triazaspiro[4.5]decane-2,4-dione Chemical compound CN1C(=O)N(c2ccc3n[nH]nc3c2)C2(CCN(CC2)C(=O)c2cnc(NCc3cccc(OC(F)(F)F)c3)nc2)C1=O YIWGJFPJRAEKMK-UHFFFAOYSA-N 0.000 description 1
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- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- VCUFZILGIRCDQQ-KRWDZBQOSA-N N-[[(5S)-2-oxo-3-(2-oxo-3H-1,3-benzoxazol-6-yl)-1,3-oxazolidin-5-yl]methyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C1O[C@H](CN1C1=CC2=C(NC(O2)=O)C=C1)CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F VCUFZILGIRCDQQ-KRWDZBQOSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 1
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- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000009530 blood pressure measurement Methods 0.000 description 1
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- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
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- 239000002344 surface layer Substances 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/04—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rails
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/08—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling structural sections, i.e. work of special cross-section, e.g. angle steel
- B21B1/085—Rail sections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B2045/0212—Cooling devices, e.g. using gaseous coolants using gaseous coolants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B2045/0221—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for structural sections, e.g. H-beams
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
Definitions
- the present disclosure relates to a method for producing a steel material and an apparatus for cooling a steel material.
- a rail for railways One of the longest steel materials is a rail for railways .
- a rail where a rail head section has a pearlite structure high in hardness is, for example, produced as follows.
- bloom cast by continuous casting is reheated to 1100°C or more, and thereafter hot rolled by rough rolling and finish rolling so as to have a predetermined rail shape.
- the rolling method in each rolling step is performed by a combination of caliber rolling and universal rolling, or by only caliber rolling, and such rough rolling is performed for a plurality of passes and such finish rolling is performed for a plurality of passes or a single pass.
- the rail here usually has a length of about 50 m to 200 m by hot rolling.
- thermoforming step an unsteady section at an end of the rail hot rolled is hot sawn (hot sawing step).
- a heat treatment apparatus is here limited with respect to the length, further sawing is performed so that a predetermined length (for example, 25 m) is achieved.
- a coolant air, water, mist, or the like
- a cooling apparatus thereby performing forced cooling (heat treatment step) .
- the rail is restricted by a restraint apparatus such as a clamp, and the coolant is sprayed to a head section, a foot section, and also, if necessary, a web.
- the cooling apparatus usually performs cooling until the temperature of the head section of the rail reaches 650°C or less. After such forced cooling is completed, the rail is released from the restraint apparatus, and is further conveyed to a cooling bed and cooled to 100°C or less.
- the rail for railways is, for example, a rail for use in a severe environment where heavy goods such as coal and iron ore are transported from any mine of natural resources such as coal
- a rail is demanded to have high wear resistance and high toughness, and therefore the heat treatment step is required.
- the heat treatment is performed, thereby enabling the rail to be high in hardness and decreasing the amount of wear in use, and therefore the effects of increasing the rail replacement period and decreasing the life-time cost are achieved.
- a case where the variation in hardness is large in the longitudinal direction of the rail is not preferable because the amount of wear is larger at a low-hardness section than a high-hardness section, thereby not only increasing the vibration in train running, but also decreasing the replacement period.
- a heat treatment method which allows the rail to be small in the variation in hardness and high in hardness.
- JP H03 166318 A discloses a method for suppressing a cooling rate to 7°C/sec or less, as a method for decreasing the variation in hardness of a rail.
- JP 2003 193126 A discloses a method for oscillating an H-shaped steel in an amount obtained by an Equation with the pitch between nozzles being adopted as a parameter in accelerated cooling of the H-shaped steel, as a method for uniformly cooling a steel material.
- JP 2006 55864 A discloses a method for oscillating a steel material at a distance 5 times to 10 times the distance in the longitudinal direction of the material of a guide roller, as a method for uniformly cooling a steel material.
- US 2015 021836 A1 which document forms the basis for the preamble of claim 1 and claim 2, discloses a rail heat treatment device which includes a cooling header, an oscillation mechanism, and a control system including: a storage unit that stores therein at least information required for a oscillation control; and a control unit that obtains a permissible range of required cooling time for a rail that satisfies a permissible range of hardness of the rail based on a correlation expression representing a correlation between the cooling time for the rail with the cooling header and the hardness of the rail after cooling, controls a stroke and a speed of relative reciprocation of the rail and the cooling header based on the permissible range of the required cooling time, and causes the oscillation mechanism to perform the relative reciprocation of the rail and the cooling header by the stroke and at the speed.
- EP 0186373 A2 discloses a method of heat-treating a rail for obtaining a variety of strength levels from medium value to high value.
- the method has the steps of: preparing a steel rail maintained at a high temperature region not lower than the austenite field, and disposing a nozzle means around the head of the rail such that the nozzle means can direct a gaseous cooling medium towards the head of the rail; determining the distance between the nozzle means and the head of the rail in accordance with both the hardness level to be attained in the head of the rail and the carbon equivalent of the steel constituting the rail; moving the nozzle means such that the distance is attained between the nozzle means and the head of the rail; and directing the gaseous cooling medium towards the head at a predetermined flow rate and for a predetermined time so as to cool the head of the rail thereby attaining the desired hardness level in the head of the rail.
- JP 2003193126 A provides a method for cooling a steel material uniformly in its longitudinal direction.
- this method for cooling the steel material by vibrating the steel material in the horizontal direction or vibrating a cooling apparatus in the horizontal direction the moving amount of the oscillation is controlled to satisfy an inequality (N+0.5) ⁇ P ⁇ L ⁇ (N+0.9) ⁇ P ⁇ L0-Lk, wherein P is nozzle pitch in the cooling apparatus, N is positive integral number containing, L0 is length of the cooling apparatus and Lk is length of the steel material.
- JP H03 166318 A can decrease the influence of the variation in temperature at the start of a heat treatment in the longitudinal direction of a steel material on the variation in hardness .
- the variation in cooling rate is caused in the longitudinal direction of a steel material, uniform hardness is not achieved. Therefore, it is difficult to produce a steel material uniform in material properties in the longitudinal direction.
- JP 2003 193126 A and JP 2006 55864 A can alleviate the reduction in cooling rate due to a weak cooling section generated in cooling equipment, it is difficult to provide a uniform cooling rate in the case where the variation in cooling rate is caused between cooling headers in the longitudinal direction of a steel material. Therefore, it is difficult to produce a steel material uniform in material properties such as hardness in the longitudinal direction.
- the present invention has been then made in consideration of the above problems, and an object thereof is to provide a method for producing a steel material uniform in material properties in the longitudinal direction and an apparatus for cooling a steel material.
- a method in accordance with the present invention is defined in claim 1.
- An apparatus in accordance with the present invention is defined in claim 2.
- One aspect of the present invention provides a method for producing a rail, wherein, when a cooling apparatus having a plurality of cooling headers, the cooling headers including head section cooling headers and foot section cooling headers, disposed side by side in the longitudinal direction of a rail cools the rail hot worked or cooled/reheated, the rail is conveyed at a conveyance distance L0 (m) satisfying Equation (1), in one direction along with the longitudinal direction of the rail, in the cooling apparatus : m ⁇ 0.20 ⁇ L h ⁇ L 0 ⁇ m + 0.20 ⁇ L h
- the length of L h of cooling headers is 0.5m or more and 4m or less, and a length of the rail during cooling is in a range of 25m to 200m.
- the rail In conveyance of the rail, the rail is conveyed with being oscillated in both directions of one direction and other direction along with the longitudinal direction of the rail, and the amplitude of the oscillation is set to the conveyance distance L0 satisfying Equation (1).
- One aspect of the present invention provides an apparatus for cooling a rail hot worked or cooled/reheated, including: a plurality of cooling headers, the cooling headers including head section cooling headers and foot section cooling headers, disposed side by side in the longitudinal direction of the rail; and a conveyance section that conveys the rail at a conveyance distance L0 (m) satisfying Equation (1), in one direction along with the longitudinal direction of the rail in the cooling apparatus, during cooling of the rail in the cooling headers.
- the length of L h of cooling headers is 0.5m or more and 4m or less, a length of the rail during cooling is in a range of 25m to 200m, and wherein the apparatus is configured to convey the rail with being oscillated in both directions of one direction and other direction along with the longitudinal direction of the rail such that the amplitude of the oscillation is set to the conveyance distance L0 satisfying the equation (m - 0.20) x L h ⁇ L 0 ⁇ (m + 0.20) x L h .
- the disclosure also relates to a rail produced by hot working or cooling/reheating and thereafter cooling in a cooling apparatus having a plurality of cooling sections disposed side by side in a longitudinal direction, wherein, during cooling in the cooling apparatus, the steel material is produced with being conveyed at a conveyance distance L0 (m) satisfying Equation (1), in one direction along with the longitudinal direction of the steel material in the cooling apparatus.
- the present invention provides a method for producing a steel material uniform in material properties in the longitudinal direction and an apparatus for cooling a steel material.
- a rail 1 is produced as a steel material in the present embodiment.
- the cooling apparatus 2 is used in a heat treatment step performed after a hot rolling step or a hot sawing step described below, and forcedly cools a rail 1 having a high temperature.
- the rail 1 when viewed cross-sectionally perpendicular to the longitudinal direction, includes a head section 11 and a foot section 13 which extend in the width direction and which are opposite to each other in the vertical direction, and a web section 12 which connects the head section 11 disposed above and the foot section 13 disposed below and which extends in the vertical direction, as illustrated in FIG. 2 .
- the cooling apparatus 2 includes head section-cooling headers 21a to 21c, a foot section-cooling header 22, a pair of clamps 23a and 23b, a thermometer 24 in the apparatus, and a conveyance section 25.
- the head section-cooling headers 21a to 21c, and the foot section-cooling header 22 serve as cooling sections for cooling the rail 1, and a plurality of the respective headers are provided continuously side by side in the y-axis direction serving as the longitudinal direction of the rail 1.
- the head section-cooling headers 21a to 21c, and the foot section-cooling header 22 are also collectively called cooling headers.
- the head section-cooling headers 21a to 21c have coolant-spraying outlets arranged at pitches of several mm to 100 mm, and the coolant-spraying outlets of each of the head section-cooling headers 21a to 21c are provided oppositely on each of the head top surface (end surface in the z-axis positive direction) and the head side surfaces (both end surfaces in the x-axis positive direction) of the head section 11.
- the head section-cooling headers 21a to 21c each spray a coolant supplied from a supply section not illustrated, to the head top surface and the head side surface of the head section 11, thereby subjecting the head section 11 to forced cooling.
- the coolant to be used is air, spray water, mist, or the like.
- Respective pressure measurement apparatuses 211a to 211c are also provided on coolant supply pathways of the head section-cooling headers 21a to 21c, and the coolant spray pressure is monitored.
- the foot section-cooling header 22 has coolant-spraying outlets arranged at pitches of several mm to 100 mm, and the coolant-spraying outlets are provided opposite to the lower surface (end surface in the z-axis negative direction) of the foot section 13.
- the foot section-cooling header 22 sprays a coolant supplied from a supply section not illustrated, to the lower surface of the foot section 13, thereby subjecting the foot section 13 to forced cooling, as in the head section-cooling headers 21a to 21c.
- the coolant to be used is air, spray water, mist, or the like, as in the head section-cooling headers 21a to 21c .
- a pressure apparatus 221 is also provided on a coolant supply pathway of the foot section-cooling header 22, and the coolant spray pressure is monitored.
- the head section-cooling headers 21a to 21c and the foot section-cooling header 22 each have the same length in the y-axis direction.
- the cooling headers are heated from the rail 1 and thus thermally deformed, thereby causing warpage (the generation mechanism of such warpage is described below) to be generated.
- the amount of warpage of the cooling headers, generated at the same curvature, increases with the square of the length of the cooling headers in the y-axis direction. Therefore, the length of the cooling headers in the y-axis direction is preferably shorter.
- an increase in the number of the cooling headers provided in the y-axis direction for a decrease in the length of the cooling headers is not preferable because there are required many feed ports of the coolant as well as many measurement devices and control devices of the amount of coolant spray (for example, a pressure gauge, a flow meter, and a flow regulator) which are mounted to the cooling headers and a pipe arrangement.
- the length of the cooling headers in the y-axis direction is needed to be a proper length, and is 0.5 m or more and 4 m or less.
- the head section-cooling headers 21a to 21c and the foot section-cooling header 22 provided side by side in the y-axis direction are preferably provided as closer as possible so that any cooling irregularity is not caused.
- the pair of clamps 23a and 23b is an instrument for sandwiching each of both ends of the foot section 13 in the x-axis direction to thereby support and restrain the rail 1.
- the pair of clamps 23a and 23b is plurally provided over the entire length in the longitudinal direction of the rail 1 with being several meters apart.
- the thermometer 24 in the apparatus is a non-contact thermometer such as a radiation thermometer, and measures the surface temperature of at least one point on the head top surface of the head section 11.
- the conveyance section 25 is a conveyance mechanism connected to the pair of clamps 23a and 23b, and is an apparatus that conveys the pair of clamps 23a and 23b in the y-axis direction, thereby conveying the rail 1 in the cooling apparatus 2.
- the detail of a conveyance operation of the conveyance section 25 is described below.
- the amount of the coolant sprayed from each of the head section-cooling headers 21a to 21c and the foot section-cooling header 22 is adjusted by a control section not illustrated.
- the control section here acquires the temperature measurement result of the thermometer 24 in the apparatus, and the amount sprayed is adjusted, as needed, based on the temperature measurement result acquired.
- a carrying-in table 3 and a discharge table 4 are provided on the periphery of the cooling apparatus 2.
- the carrying-in table 3 is a table that conveys the rail 1 from a preceding step such as the hot rolling step to the cooling apparatus 2.
- the discharge table 4 is a table that conveys the rail 1 heat-treated in the cooling apparatus 2, to a next step such as a cooling bed or an examination instrument.
- An exit side thermometer 5 is a non-contact thermometer that measures the surface temperature of the head section 11 of the rail 1, as in the thermometer 24 in the apparatus, and that measures the temperature of the rail 1 discharged from the cooling apparatus 2 after the heat treatment.
- a perlite-based rail 1 is produced as a steel material.
- the rail 1 that can be used is, for example, steel including the following chemical component composition.
- Equation by "%" with respect to each chemical component means “% by mass", unless especially noted.
- C carbon
- the C content is thus preferably 0.60% or more, more preferably 0.70% or more.
- an increase in the amount of the cementite can be achieved to result in increases in hardness and strength, but deterioration in ductility is conversely caused.
- an increase in the C content expands the temperature range of the ⁇ + ⁇ region, and promotes softening of a welded heat affected zone.
- the C content is preferably 1.05% or less, more preferably 0.97% or less.
- Si 0.1% or more and 1.5% or less
- Si silicon
- the Si content is preferably 0.1% or more, more preferably 0.2% or more.
- the Si content is preferably 1.5% or less, more preferably 1.3% or less.
- Mn 0.01% or more and 1.5% or less
- Mn manganese
- Mn has the effects of decreasing the temperature of perlite transformation and finning the perlite lamellar spacing, and therefore is an element effective for maintaining high hardness inside the rail 1. If the Mn content is less than 0.01%, however, the effects are less exerted. Therefore, the Mn content is preferably 0.01% or more, more preferably 0.3% or more. If the Mn content is more than 1.5%, the equilibrium transformation temperature (TE) of perlite is lowered, and martensitic transformation easily occurs in the structure. Therefore, the Mn content is preferably 1.5% or less, more preferably 1.3% or less.
- the P content is preferably made lower. Specifically, the P content is preferably 0.035% or less, more preferably 0.025% or less. If special refining or the like is here performed in order to decrease the P content as much as possible, cost rise is caused in smelting. Therefore, the P content is preferably 0.001% or more.
- the S content is preferably made lower. Specifically, the S content is preferably 0. 030% or less, more preferably 0.015% or less. If the S content is here decreased as much as possible, cost rise in smelting is remarkably caused due to increases in smelting treatment time and the amount of a solvent. Therefore, the S content is preferably 0.0005% or more.
- Cr chromium
- TE equilibrium transformation temperature
- Cr when used in combination with Sb, is also effective for inhibiting a decarburization layer from being generated. Therefore, the Cr content is preferably 0.1% or more, more preferably 0.2 % or more. If the Cr content is more than 2. 0 %, not only the possibility of the occurrence of welding defects is increased, but also hardenability is increased, and generation of martensite is promoted. Therefore, the Cr content is preferably 2.0% or less, more preferably 1.5% or less.
- the total content of Si and Cr is desirably 2.0% or less. The reason is because, if the total content of Si and Cr is more than 2.0%, an excessive increase in scale adhesiveness can inhibit scale peeling and promote decarburization.
- Sb antimony
- Sb has a remarkable effect of preventing decarburization during heating of a rail steel material in a heating furnace.
- Sb is added together with Cr, to thereby have the effect of reducing generation of a decarburization layer, when the Sb content is 0.005% or more. Therefore, the Sb content is preferably 0.005% or more, more preferably 0.01% or more. If the Sb content is more than 0.5%, the effect is saturated. Therefore, the Sb content is preferably 0.5% or less, more preferably 0.3% or less.
- the steel for use as the rail 1 may further contain, in addition to the chemical composition, one or more elements of Cu: 0.01% or more and 1.0% or less, Ni: 0.01% or more and 0.5% or less, Mo: 0.01% or more and 0.5% or less, V: 0.001% or more and 0.15% or less, and Nb: 0.001% or more and 0.030% or less.
- Cu copper is an element that can provide much higher hardness by solid solution strengthening. Cu also has the effect of suppressing decarburization. In order to expect such an effect, the Cu content is preferably 0.01% or more, more preferably 0.05% or more. If the Cu content is more than 1.0%, surface cracking due to embrittlement in continuous casting and/or rolling easily occurs. Therefore, the Cu content is preferably 1.0% or less, more preferably 0.6% or less.
- Ni 0.01% or more and 0.5% or less
- Ni nickel is an element effective for enhancements in toughness and ductility. Moreover, Ni is an element also effective for suppressing Cu cracking by addition as a composite with Cu. Therefore, in the case where Cu is added, Ni is desirably added, and the Ni content is more preferably 0.05% or more. If the Ni content is less than 0.01%, however, such effects are not exerted. Therefore, the Ni content is preferably 0.01% or more. If the Ni content is more than 0. 5%, hardenability is increased, and generation of martensite is promoted. Therefore, the Ni content is preferably 0.5% or less, more preferably 0.3% or less.
- Mo mobdenum
- Mo is an element effective for an increase in strength, but such an effect is less exerted if the content is less than 0.01%. Therefore, the Mo content is preferably 0.01% or more, more preferably 0.05% or more. If the Mo content is more than 0.5%, an increase in hardenability causes martensite to be generated, resulting in extreme deterioration in toughness and ductility. Therefore, the Mo content is preferably 0.5% or less, more preferably 0.3% or less.
- V 0.001% or more and 0.15% or less
- V vanadium
- VN vanadium
- V vanadium
- the V content is preferably 0.001% or more, more preferably 0.005% or more. If V is added in a rate of more than 0.15%, an increase in alloy cost is remarkable relative to saturation of such effects. Therefore, the V content is preferably 0.15% or less, more preferably 0.12% or less.
- Nb 0.001% or more and 0.030% or less
- Nb niobium
- Nb is effective for allowing the unrecrystallized temperature region of austenite to be in a higher temperature region and promoting introduction of processing strain into austenite in rolling, thereby fining the sizes of perlite colony and block.
- Nb is an element effective for enhancements in ductility and toughness.
- the Nb content is preferably 0.001% or more, more preferably 0.003% or more. If the Nb content is more than 0.030%, Nb carbonitride is crystalized in the course of solidification in casting of a rail steel material such as bloom, resulting in deterioration in cleanliness. Therefore, the Nb content is preferably 0.030% or less, more preferably 0.025% or less.
- the balance other than the above components is configured from Fe (iron) and inevitable impurities.
- Fe iron
- the Al content is desirably 0.001% or less and the Ti content is desirably 0.001% or less.
- the bloom heated is rolled in each of a break-down roller, a rough roller and a finish roller for one or more passes, and finally rolled to the rail 1 having a shape illustrated in FIG. 2 (hot rolling step) .
- the length in the longitudinal direction of the rail 1 rolled is here about 50 m to 200 m, and is, if necessary, hot sawn so as to have a length of, for example, 25 m (hot sawing step).
- a shorter length in the longitudinal direction of the rail 1 here causes the subsequent heat treatment step to be involuntarily affected by the coolant sprayed onto the end surface in the longitudinal direction during cooling.
- the length in the longitudinal direction of the rail 1 for use in the heat treatment step is three times or more the height from the head top surface of the head section 11 of the rail 1 to the lower surface of the foot section 13 thereof.
- the upper limit of the length in the longitudinal direction of the rail 1 for use in the heat treatment step is defined as the length of rolling (the maximum rolling length in the hot rolling step).
- the rail 1 hot rolled or hot sawn is conveyed to the cooling apparatus 2 by the carrying-in table 3, and cooled in the cooling apparatus 2 (heat treatment step).
- the temperature of the rail 1 here conveyed to the cooling apparatus 2 is desirably in the austenite temperature region.
- a rail for use in mine or a curved section is needed to have high hardness, and therefore rapid acceleration is needed in the cooling apparatus 2 after rolling. Such acceleration is for fining the perlite lamellar spacing, thereby providing a high-hardness structure, and an increase in the degree of supercooling in transformation, namely, an increase in the cooling rate in transformation can provide such a high-hardness structure. If the structure of the rail 1, however, is transformed before cooling in the cooling apparatus 2, such transformation progresses at an extremely low cooling rate in spontaneous cooling, and therefore cannot provide a high-hardness structure.
- the rail 1 when the temperature of the rail 1 is equal to or lower than the lowest temperature in the austenite temperature region at the start of cooling in the cooling apparatus 2, the rail 1 is preferably reheated to any temperature in the austenite temperature region and thereafter subjected to the heat treatment step.
- the rail 1 is conveyed to the cooling apparatus 2, and thereafter the rail 1 is restrained by the clamps 23a and 23b. Thereafter, the rail 1 is rapidly cooled by spraying the coolant from each of the head section-cooling headers 21a to 21c and the foot section-cooling header 22.
- the cooling rate in the heat treatment is preferably changed depending on the desired hardness, and furthermore, the cooling rate may be excessively increased, thereby causing martensitic transformation to occur and impairing toughness. Therefore, the control section monitors the cooling rate based on the result of the temperature measured by the thermometer 24 in the apparatus during cooling, and changes the amount of the coolant to be sprayed.
- the control section may also be here, if necessary, set so as to stop spraying of the coolant and to perform cooling by spontaneous cooling.
- the cooling headers may be close to the rail 1 in order to achieve a high cooling rate in cooling of the rail 1 having a high temperature. In such a case, the cooling headers are heated by radiation from the rail 1 and/or heat conduction of air, and therefore thermally deformed.
- the cooling headers Only surfaces of the cooling headers, the surfaces being closer to the steel material, are heated and thermally expended, and therefore, the cooling headers are usually warped so that end portions thereof are away from the rail 1. When the cooling headers are thus deformed, the end portions are away from the rail 1 against the center portion of the cooling headers, thereby resulting in a reduction in the cooling rate at the end portions as compared with the center portion. Therefore, a strong cooling section and a weak cooling section are repeatedly present in the longitudinal direction of the rail 1 at an interval where each of the cooling headers is provided, thereby causing the temperature variation in the longitudinal direction of the rail 1.
- the conveyance section 25 conveys the clamps 23a and 23b together with the rail 1 restrained, with oscillation at a predetermined amplitude, in cooling.
- Such oscillation here means an operation that conveys the rail 1 alternately in the y-axis positive direction and in the y-axis negative direction by a predetermined conveyance distance L o .
- the conveyance distance L o serving as the amplitude of oscillation corresponds to the distance (m) satisfying the following Equation (1) .
- Equation (1) m represents a natural number, and L h represents the length (m) of the cooling headers, being the length of the cooling sections in the longitudinal direction of the rail 1 (y-axis direction), respectively.
- m 0.20 ⁇ L h ⁇ L o ⁇ m + 0.20 ⁇ L h
- the conveyance operation of the rail 1 by the conveyance section 25 is described with reference to FIG. 4 .
- the conveyance distance L o in the heat treatment step is a length twice the length L h of the cooling headers (head section-cooling header 21a and foot section-cooling header 22) serving as the cooling sections.
- the conveyance section 25 then conveys the rail 1 in the state illustrated in FIG. 4A at the conveyance distance L o in the y-axis negative direction.
- the rail 1 is in the state illustrated in FIG. 4B from the state illustrated in FIG. 4A .
- the conveyance section 25 conveys the rail 1 in the state illustrated in FIG. 4B at the conveyance distance L o in the y-axis positive direction.
- the rail 1 is again in the state illustrated in FIG. 4A from the state illustrated in FIG. 4B .
- Such operations are repeated to perform the conveyance operation.
- the conveyance operation of the rail 1 in the cooling apparatus 2 by the conveyance section 25 is preferably performed continuously during cooling of the rail 1.
- T (min) the cooling time of the rail 1 in the heat treatment step
- V (mm/min) of the rail 1 is set so that a relationship of Equation (2) is satisfied.
- n represents a natural number.
- a final structure made of 100% of perlite, or a final structure having 5% or less of pro-eutectoid ferrite and pro-eutectoid cementite and the balance being perlite or a final structure where perlite and bainite are mixed is obtained.
- the bainite phase and the cementite phase are impaired in toughness, therefore a structure made of 100% of the perlite phase is preferable in order not to generate any failures caused by deterioration in toughness, such as sharing, and a final structure is determined depending on the intended use.
- a high-hardness structure is obtained by allowing transformation to occur in the heat treatment, and therefore the heat treatment completion temperature is needed to be achieved after completion of transformation. While the depth necessary for such a high-hardness structure, however, varies depending on the intended use of the rail 1 and the heat treatment completion temperature cannot be thus clearly limited, cooling is needed to be performed at least until the temperature of the surface of the head section 11 reaches 650°C or less.
- the rail 1 is conveyed to the cooling bed by the discharge table 4, and is cooled thereon to a temperature ranging from room temperature to 100°C. Thereafter, the rail 1 is straightened by roller straightening in order to decrease warpage. The rail 1 then undergoes an examination and thereafter is shipped. Since a section non-straightened is generated at an end in the longitudinal direction of the rail 1 in straightening by roller straightening, cold sawing may also be performed after straightening by roller straightening, without sawing to the length of a final product in hot sawing.
- the end in the longitudinal direction of the rail 1, in cold sawing here corresponds to each of both ends in the rolling length, and therefore any section not-straightened is decreased and warpage is decreased.
- a rail 1 uniform in material properties in the longitudinal direction can be produced through the above steps.
- the rail 1 is used as the steel material in the embodiment, but the present invention is not limited to such an embodiment.
- the steel material to be produced may be any other steel material product such as a thick plate or a shaped steel.
- the chemical component composition of the steel material product, the configuration of the cooling apparatus 2, and the like are not limited to the cases of the embodiments. Even when the steel material to be produced is the rail 1, any steel having a different chemical component composition from that in the embodiment may be used.
- the minimum length in the longitudinal direction of the steel material product is three times or more the thickness of the thickest portion of a steel material such as a shaped steel, or three times or more the thickness of a plate material representative of a thick plate, and the maximum length thereof is the rolling length.
- the conveyance distance L0 satisfies Equation (1) in the embodiment, the conveyance distance L0 is preferably a value closer to the integral multiple of the length L of the cooling sections, and preferably satisfies the following Equation (3).
- Equation (3) m ⁇ 0.10 ⁇ L h ⁇ L o ⁇ m + 0.10 ⁇ L h
- the conveyance section 25 conveys the rail 1 with the rail 1 being oscillated in the heat treatment step in the embodiment
- the present invention is not limited to such an embodiment.
- the conveyance section 25 may be configured so as to convey the rail 1 at the conveyance distance L o in only any one direction of the y-axis positive direction and the y-axis negative direction with the rail 1 being not oscillated.
- the conveyance operation of the rail 1 in the cooling apparatus 2 by the conveyance section 25 in the heat treatment step is continuously performed during cooling of the rail 1 in the embodiment
- the present invention is not limited to such an embodiment.
- the conveyance operation of the rail 1 in the embodiment may be performed for a time more than half of the cooling time T, after cooling of the rail 1.
- the conveyance operation is here performed at the conveyance distance L o satisfying Equation (1), for a predetermined time (time more than half of the cooling time T) from the start of cooling of the rail 1. Thereafter, the conveyance operation is preferably continuously performed for the remaining time of the cooling time T, but the conveyance distance L o does not necessarily satisfy Equation (1) .
- the time for which uniform cooling can be made can be at least half of the heat treatment time, thereby decreasing the variation in cooling rate.
- the conveyance velocity V does not necessarily satisfy Equation (2), and therefore application to a cooling apparatus 2 that cannot be changed in the conveyance velocity V can also be made.
- Such a configuration can allow the steel material to be uniformly cooled in the longitudinal direction, thereby providing a steel material uniform in material properties in the longitudinal direction.
- Example 1 performed by the inventors is described. First, before Example 1, a rail 1 being a steel material was produced in a different conveyance distance L o condition from the embodiment, as Conventional Examples, and the material properties thereof were evaluated.
- the bloom cast was reheated to 1100°C or more in a heating furnace, thereafter taken out from the heating furnace, and hot rolled through a break-down roller, a rough roller and a finish roller so that the cross-sectional shape was the final shape (rail shape illustrated in FIG. 2 ) .
- the rail 1 was rolled at an inverted position where a head section 11 and a foot section 13 were in contact with a conveyance stage.
- the rail 1 hot rolled was conveyed to a cooling apparatus 2, and the rail 1 was cooled (heat treatment step) . Since the rail 1 was here rolled at the inverted position as a rolling position, the rail 1, when carried in the cooling apparatus 2, was inverted, and was allowed to be at an erect position illustrated in FIG. 2 , where the foot section 13 was located below in the vertical direction and the head section 11 was located above in the vertical direction, and the rail 1 was restrained by clamps 23a and 23b. Cooling was then performed by spraying of a coolant from each cooling header. During such cooling, the coolant was air, and the distance between the cooling headers and the rail was 2 0 mm or 50 mm.
- the spray pressure of the coolant was set at 1.3 kPa to 13 0 kPa so that the cooling rate at 670°C to 770°C at a depth position of 5 mm from the surface layer was 3°C/sec to 7°C/sec, and cooling was performed until the surface temperature of the head section 11 reached 530°C or less, while temperature measurement was performed by a thermometer 24 in the apparatus.
- the rail 1 was taken out from the cooling apparatus 2 onto a discharge table 4, and the surface temperature of the head section 11 of the rail 1 after cooling was measured by use of an exit side thermometer 5 provided on the discharge table 4 as illustrated in FIG. 5 and FIG. 6 .
- the exit side thermometer 5 was here used to measure the temperature at a plurality of positions over the entire length in the longitudinal direction of the rail 1, and the variation in temperature after cooling was calculated from the maximum value and the minimum value of the measurement results.
- the rail 1 was conveyed to a cooling bed and cooled in the cooling bed until the temperature reached room temperature to 100°C, and thereafter straightening was performed by a roller straightening machine to produce a rail 1 being a final product. Thereafter, the rail 1 produced was cold sawn to thereby take a sample, and the hardness of the sample taken was measured.
- the sample was here taken at a pitch of 1 m relative to the total length of the rail 1, and the Vickers hardness test was performed as hardness measurement at depth positions of 1 mm and 5 mm from the surface at the center in the width direction of the head section 11 of the rail 1.
- a rail 1 was produced by the inventors in a condition where the conveyance distance L o of the embodiment was adopted, as Example 1, and the material properties thereof were evaluated.
- Example 1 bloom of each of chemical component compositions with respect to A to C represented in Table 1 was cast by using a continuous casting method.
- the balance of the chemical component composition of the bloom was substantially Fe, and specifically Fe and inevitable impurities.
- the bloom cast was reheated to 1100°C or more in a heating furnace, and thereafter taken out from the heating furnace and hot rolled through a break-down roller, a rough roller and a finish roller so that the cross-sectional shape was the final shape, in the same manner as in Conventional Examples.
- the rail 1 was rolled at an inverted position where the head section 11 and the foot section 13 were in contact with a conveyance stage.
- the rail 1 hot rolled was conveyed to the cooling apparatus 2, and the rail 1 was cooled in the same manner as in the embodiment (heat treatment step) . Since the rail 1 was here rolled at the inverted position as a rolling position, the rail 1, when carried in the cooling apparatus 2, was inverted, and was allowed to be at an erect position illustrated in FIG. 2 , where the foot section 13 was located below in the vertical direction and the head section 11 was located above in the vertical direction, and the rail 1 was restrained by clamps 23a and 23b. Cooling was then performed by spraying of a coolant from each cooling header. During such cooling, the coolant was any of air, mist or spray water, and the distance between the cooling headers and the rail was 20 mm.
- the spray pressure of the coolant was 5 kPa to 50 kPa, and when the coolant was mist or spray water, 15% of a spray outlet was changed to a mist nozzle or a spray nozzle, and the coolant was sprayed through such a nozzle at a spray pressure of 500 kPa or 300 kPa.
- the coolant was mist or spray water, air was sprayed through 85% of the remaining outlet, and the pressure of air was 30 kPa. Cooling was performed with the spray pressure of the coolant being changed depending on the condition in the heat treatment step. Furthermore, cooling was performed in the heat treatment step until the surface temperature of the head section 11 reached 530°C or less, while temperature measurement was performed by the thermometer 24 in the apparatus, in the same manner as in Conventional Examples.
- cooling was performed in the heat treatment step in conditions of the length L h of the cooling headers, where the conveyance distance L o and the total conveyance distance (m) serving as the total distance of conveyance in cooling were changed within the scope of the embodiment.
- the rail 1 was taken out from the cooling apparatus 2 onto the discharge table 4, and the surface temperature of the head section 11 of the rail 1 after cooling was measured by use of the exit side thermometer 5 provided on the discharge table 4, as illustrated in FIG. 5 and FIG. 6 .
- the exit side thermometer 5 was here used to measure the temperature at a plurality of positions over the entire length in the longitudinal direction of the rail 1, and the variation in temperature after cooling was calculated from the maximum value and the minimum value of the measurement results.
- the rail 1 was conveyed to a cooling bed and cooled in the cooling bed until the temperature reached room temperature to 100°C, and thereafter straightening was performed by a roller straightening machine to produce a rail 1 being a final product. Thereafter, the rail 1 produced was cold sawn to thereby take a sample, and the hardness of the sample taken was measured.
- the sample was taken at a pitch of 1 m relative to the total length of the rail 1, and the Vickers hardness test was performed as hardness measurement at depth positions of 1 mm and 5 mm from the surface at the center in the width direction of the head section 11 of the rail 1.
- Comparative Example 1 where the condition of the conveyance distance L o was different from that of the embodiment, for comparison with Example 1, and material properties of a rail 1 produced were evaluated.
- Example 1 and Comparative Example 1 The cooling conditions and the evaluation results of material properties in Example 1 and Comparative Example 1 are represented in Table 3 .
- Table 3 the pressure as the spray pressure condition of the coolant in Example 1-14 was changed from 10 to 30 at a position of 1/3 of the total conveyance distance, and the pressure as the spray pressure condition of the coolant in Example 1-15 was changed from 30 to 10 at a position of 1/3 of the total conveyance distance and the spray pressure was changed from 10 to 30 at a position of 2/3 of the total conveyance distance.
- conveyance distance L o was set to 4 m in the condition of Comparative Example 1-3, conveyance was made by only up to 3.0 m during cooling of the rail 1, and while the conveyance distance L o was set to 2 m in the condition of Comparative Example 1-4, conveyance was made by only up to 1. 0 m during cooling of the rail 1.
- the variation in temperature in the entire length was within 20°C in the conditions of Examples 1-1 to 1-17, and the variation in temperature in the entire length was smaller and was within 5°C in the condition where the oscillation distance L o was n times the cooling header length L h .
- the variation in temperature was within 20°C or more in the condition where the oscillation distance L o indicated in Comparative Examples 1-1 to 1-4 was shorter than the cooling header length L h or in the condition where the total conveyance distance in the heat treatment was less than the cooling header length L h .
- the average hardness was as low as an HV of 398 at a depth position of 1 mm and as low as an HV of 379 at a depth position of 5 mm, while the variation in hardness could be reduced, in the condition where the cooling header length L h was 4 m, as compared with the condition where the cooling header length L h was shorter.
- Example 1-10 and 1-11 where the component was changed, in Examples 1-12 and 1-13 where the spray pressure was changed, and in Examples 1-14 and 1-15 where the spray pressure was changed halfway that the variations in temperature and hardness were reduced as in Examples 1-1 to 1-9.
- the average cooling rate in cooling was 4°C/sec in Example 1-12 where the spray pressure was the lowest, and the average cooling rate in cooling was 8.5°C/sec in Example 1-13 where the spray pressure was the highest. Therefore, it has been able to be confirmed that, when the coolant is air, the effects of the present invention can be exerted at least in the range from 4°C/sec to 8.5°C/sec.
- Example 2 performed by the inventors is described.
- bloom of a different chemical component composition from that in Example 1 was used to produce a rail 1 in the same manner as in Example 1 in the condition where the conveyance distance L o in the embodiment was adopted, and material properties of the rail 1 were evaluated.
- bloom of each chemical component composition of Conditions D to F represented in Table 4 was cast by using a continuous casting method.
- the balance of the chemical component composition of the bloom was here substantially Fe, specifically Fe and inevitable impurities.
- the bloom cast was reheated to 1100°C or more in a heating furnace, thereafter hot rolled, and subsequently cooled (heat treatment step) in the same manner as in Example 1 described above. Measurement of the surface temperature of the rail 1 and cooling in the cooling bed after completion of the heat treatment, and furthermore straightening with a roller straightening machine, sampling and hardness measurement were also in the same conditions as in Example 1. The same manner was also conducted in Comparative Example 2 where the condition of the conveyance distance L o was different from that of the embodiment, for comparison with Example 2, and material properties of a rail 1 produced were evaluated.
- Example 2 The cooling conditions and the evaluation results of material properties in Example 2 and Comparative Example 2 are represented in Table 5.
- Table 5 Condition Component Cooling header length L h [m] Conveyance distance L o [m] Total conveyance distance [m] Coolant Spray pressure [kPa] Variation in temperature after completion of heat treatment (Maximum - Minimum) [°C] Hardness at 1 mm depth position Hardness at 5 mm depth position Average [HV] Maximum [HV] Minimum [HV] Average [HV] Maximum [HV] Minimum [HV] Example 2-1 D 2 2 4.0 Air 30 4 479 480 478 409 410 409 Example 2-2 E 1 1 4.0 Air 30 3 406 407 405 474 475 474 Example 2-3 F 4 4 4.0 Air 30 5 415 416 414 378 379 378 Example 2-4 G 2 8 8.0 Air 30 4 430 431 429 383 384 382 Comparative Example 2-1 D 4 1 8.0 Air 30 81 481 508 455 410 430 390 Compar
- the conveyance distance L o was n times the cooling header length L h in the conditions of Examples 2-1 to 2-4, and therefore the variation in temperature in the entire length was within 5°C and was smaller. As a result, it was confirmed that the variation in hardness was an HV of 2 or less at a depth position of 1 mm from the surface and an HV of 2 at a depth position of 5 mm therefrom in the conditions of Examples 2-1 to 2-4.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Heat Treatment Of Articles (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Heat Treatment Of Steel (AREA)
- Metal Rolling (AREA)
Claims (2)
- Procédé pour produire un rail (1),
dans lequel lorsqu'un appareil de refroidissement (2) présentant une pluralité de collecteurs de refroidissement, les collecteurs de refroidissement incluant des têtes de refroidissement de section de tête (21a, 21b, 21c) et des collecteurs de refroidissement de section de pied (22), disposés côte à côte dans la direction longitudinale du rail refroidit le rail usiné à chaud ou refroidi/réchauffé, le procédé caractérisé en ce que :le rail est transporté à une distance de transport L0 (en mètres) satisfaisant l'équation (m - 0,20) x Lh ≤ L0 ≤ (m + 0,20) x Lh, dans une première direction le long de la direction longitudinale du rail, dans l'appareil de refroidissement, dans lequel L0 est défini comme distance de transport (en mètres) du rail, m est défini comme un nombre naturel, et Lh est défini comme une longueur (en mètres) de collecteurs de refroidissement dans une direction longitudinale du raildans lequel la longueur de Lh des collecteurs de refroidissement est de 0,5 m ou plus et de 4 m ou moins,dans lequel une longueur du rail pendant un refroidissement est dans une plage de 25 m à 200 m,dans lequel, lors du transport du rail, le rail est transporté en étant mis en oscillation dans les deux directions parmi une première direction et une autre direction avec la direction longitudinale du rail, et l'amplitude de l'oscillation est réglée à la distance de transport L0 satisfaisant l'équation (m - 0,20) x Lh ≤ L0 ≤ (m + 0,20) x Lh. - Appareil (2) pour refroidir un rail (1) usiné à chaud ou refroidi/réchauffé, comprenant :une pluralité de collecteurs de refroidissement, les collecteurs de refroidissement incluant des collecteurs de refroidissement de section de tête (21a, 21b, 21c) et des collecteurs de refroidissement de section de pied (22), disposés côte à côte dans la direction longitudinale du rail ;caractérisé en ce qu'il comprend en outre :une section de transport (25) configurée pour transporter le rail à une distance de transport L0 (en mètres) satisfaisant l'équation (m - 0,20) x Lh ≤ L0 ≤ (m + 0,20) x Lh, dans une première direction avec la direction longitudinale du rail dans l'appareil de refroidissement, pendant un refroidissement du rail dans les collecteurs de refroidissement, dans lequel L0 est défini comme la distance de transport (en mètres) du rail, m est défini comme un nombre naturel et Lh est défini comme une longueur (en mètres) des collecteurs de refroidissement dans la direction longitudinale du rail,dans lequel la longueur de Lh des collecteurs de refroidissement est de 0,5 m ou plus et de 4 m ou moins,dans lequel une longueur du rail pendant un refroidissement est dans une plage de 25 m à 200 m et,dans lequel l'appareil est configuré pour transporter le rail étant mis en oscillation dans les deux directions parmi une première direction et une autre direction avec la direction longitudinale du rail, de telle sorte que l'amplitude de l'oscillation est réglée à la distance de transport L0 satisfaisant l'équation (m - 0,20) x Lh ≤ L0 ≤ (m + 0,20) x Lh.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2015099365 | 2015-05-14 | ||
PCT/JP2016/063603 WO2016181891A1 (fr) | 2015-05-14 | 2016-05-02 | Procédé pour la production de matériau en acier, appareil pour le refroidissement de matériau en acier et matériau en acier |
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EP3296409A1 EP3296409A1 (fr) | 2018-03-21 |
EP3296409A4 EP3296409A4 (fr) | 2018-05-30 |
EP3296409B1 true EP3296409B1 (fr) | 2021-01-13 |
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EP16792616.1A Active EP3296409B1 (fr) | 2015-05-14 | 2016-05-02 | Procédé pour la production de matériau en acier, appareil pour le refroidissement de matériau en acier et matériau en acier |
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US (2) | US20180327880A1 (fr) |
EP (1) | EP3296409B1 (fr) |
JP (1) | JP6380669B2 (fr) |
CN (1) | CN107614708A (fr) |
AU (1) | AU2016260101B9 (fr) |
BR (1) | BR112017023115B1 (fr) |
WO (1) | WO2016181891A1 (fr) |
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WO2018174094A1 (fr) * | 2017-03-21 | 2018-09-27 | Jfeスチール株式会社 | Procédé de fabrication de rail |
EP3604566B1 (fr) * | 2017-03-21 | 2023-11-15 | JFE Steel Corporation | Rail, et procédé de fabrication de celui-ci |
CN113977211A (zh) * | 2021-10-28 | 2022-01-28 | 攀钢集团攀枝花钢铁研究院有限公司 | 一种中等强度钢轨及其生产方法 |
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DE3579681D1 (de) * | 1984-12-24 | 1990-10-18 | Nippon Steel Corp | Verfahren und vorrichtung zum waermebehandeln von schienen. |
JPH01104721A (ja) * | 1987-10-19 | 1989-04-21 | Nippon Steel Corp | 高温レールの冷却法 |
JPH08260058A (ja) * | 1995-03-27 | 1996-10-08 | Daido Steel Co Ltd | 鋼材の冷却方法 |
JP3945545B2 (ja) * | 1996-02-27 | 2007-07-18 | Jfeスチール株式会社 | レールの熱処理方法 |
JP4126908B2 (ja) * | 2001-12-28 | 2008-07-30 | Jfeスチール株式会社 | 鋼材の冷却方法 |
WO2013118236A1 (fr) * | 2012-02-06 | 2013-08-15 | Jfeスチール株式会社 | Dispositif de traitement thermique de rail et procédé de traitement thermique de rail |
-
2016
- 2016-05-02 WO PCT/JP2016/063603 patent/WO2016181891A1/fr active Application Filing
- 2016-05-02 CN CN201680027844.2A patent/CN107614708A/zh active Pending
- 2016-05-02 AU AU2016260101A patent/AU2016260101B9/en active Active
- 2016-05-02 JP JP2017517907A patent/JP6380669B2/ja active Active
- 2016-05-02 US US15/573,885 patent/US20180327880A1/en not_active Abandoned
- 2016-05-02 EP EP16792616.1A patent/EP3296409B1/fr active Active
- 2016-05-02 BR BR112017023115-8A patent/BR112017023115B1/pt active IP Right Grant
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Also Published As
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EP3296409A4 (fr) | 2018-05-30 |
US20220112571A1 (en) | 2022-04-14 |
BR112017023115B1 (pt) | 2022-04-12 |
US20180327880A1 (en) | 2018-11-15 |
JP6380669B2 (ja) | 2018-08-29 |
WO2016181891A1 (fr) | 2016-11-17 |
BR112017023115A2 (pt) | 2018-07-10 |
AU2016260101B2 (en) | 2019-03-07 |
JPWO2016181891A1 (ja) | 2017-09-07 |
AU2016260101B9 (en) | 2019-03-28 |
CN107614708A (zh) | 2018-01-19 |
AU2016260101A1 (en) | 2017-11-16 |
EP3296409A1 (fr) | 2018-03-21 |
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