EP3291933B1 - Casting and rolling assembly and method for operating the same - Google Patents
Casting and rolling assembly and method for operating the same Download PDFInfo
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- EP3291933B1 EP3291933B1 EP16720393.4A EP16720393A EP3291933B1 EP 3291933 B1 EP3291933 B1 EP 3291933B1 EP 16720393 A EP16720393 A EP 16720393A EP 3291933 B1 EP3291933 B1 EP 3291933B1
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- casting
- strip
- installation according
- rolling installation
- rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/128—Accessories for subsequent treating or working cast stock in situ for removing
- B22D11/1282—Vertical casting and curving the cast stock to the horizontal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/22—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories for rolling metal immediately subsequent to continuous casting, i.e. in-line rolling of steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
- B22D11/142—Plants for continuous casting for curved casting
Definitions
- the invention relates to a casting-rolling plant for small-scale annual production of metal strips, wherein the metal strip passes through the casting-rolling plant in a conveying direction, comprising a casting machine with a vertical outlet mold for producing a cast strand and one of the mold in the conveying direction downstream strand guide for deflecting the casting strand from the vertical to the horizontal, one of the strand guide in the conveying direction downstream connection system comprising at least one straightening device for pulling the casting strand from the strand guide and a separator, in particular scissors, and a furnace for heating the casting strand and a downstream of the connection system in the conveying direction rolling mill for rolling the casting strand to the metal strip. Furthermore, the invention relates to a method for operating such a casting-rolling plant.
- a casting-rolling plant of the generic type is known from EP 0 846 508 A1 and from the EP 0 535 368 B1 known. Similar and other solutions reveal the EP 0 099 076 B1 , the EP 2 571 640 B1 , the WO 2013/113832 A1 , the DE 10 2010 022 003 A1 , the AT 292 937 B , the CH 595 165 A5 , the DE 12 33 542 B and the CH 407 422 A ,
- So-called CSP plants are built and operated in conventional embodiments as Vertical Solid Bending (VSB) plants or as Vertical Liquid Bending (VLB) plants. Such plant types are designed for productions of more than 1 million tons per year.
- VSB Vertical Solid Bending
- VLB Vertical Liquid Bending
- the invention is therefore the object of developing a generic casting-rolling device so that the functionality of the system can be increased, in particular, it should be possible to produce high quality metal strip at low investment and operating costs.
- the solution of this object by the invention is characterized in that the strand guide has a single or two roller segments, wherein the rollers provided for strand guidance are free of a drive.
- connection system between steel mill and rolling mill is designed in particular such that the strand at the kiln inlet has a sufficiently high average temperature for the subsequent rolling operation.
- the furnace in normal casting operation no longer needs to heat the strand for the subsequent rolling mill or only in exceptional need.
- roller segments In the presence of two roller segments in the strand guide these are preferably formed substantially identical.
- the strand guide is preferably designed to bend the cast strand so that it has a minimum radius of curvature of 2100 mm.
- the strand guide preferably has the shape of a clothoid, at least in sections.
- the mold is preferably formed vertically or as a curved mold.
- the length of the mold is preferably at most 1100 mm, more preferably between 900 mm and 1000 mm.
- the height of the strand guide without mold preferably has a maximum height of 3 m.
- connection system preferably has a separating device, in particular a pair of scissors, which is arranged between the directional driver and the oven.
- the straightening unit and the scissors are constructed constructively as "straightening shears".
- the oven therefore advantageously has a minimized length.
- the length consists of the slab length, the acceleration length and the additional heating length to compensate for the heat losses.
- connection system furthermore has a cold-string delivery unit, preferably a cold-rod rocker, with integrated insulation.
- the strand guide preferably ends before the tangent point; this is preferred for low production to obtain a minimum energy requirement.
- the strand guidance can also end in or behind the tangent point. This is advantageous in higher productions.
- the straightening and driving unit preferably has driven rollers on the top and bottom of the slab. This is advantageous because of the doubling of the withdrawal forces.
- the oven is preferably shorter than 100 m.
- the furnace has, according to one embodiment, at least one inductive heating element. Furthermore, can be provided that the furnace at least one heat hood upstream or downstream in the conveying direction.
- the heating unit is thus specially adapted to the requirements of the short casting machine. It preferably consists of a short furnace (less than 100 m, for example also 60 m with a band length of 50 m) or, alternatively, an inductive heating with a subsequent passive heat hood.
- the cold strand can be carried away between separator and oven upwards. In casting this room is protected by a sliding heat hood against heat loss. For discharging the cold strand this heat hood is pushed over the adjoining oven.
- the method for operating such a casting-rolling plant is carried out according to the invention in that the casting strand cast in the casting machine is fed into the rolling mill without further heating in the furnace and rolled therein.
- the cast casting strand is cooled in the strand guide so that it is completely solidified when reaching the straightening driver.
- the cast casting strand is cooled in the strand guide so that it is completely solidified 500 mm to 10 mm (target interval) in the conveying direction before the last roll of the strand guide.
- This approach is particularly advantageous in terms of low investment and operating costs.
- the sump tip is thus selectively placed in the target interval, which is done by controlling the casting speed and / or the cooling volume flows.
- the segments of the strand guide can be changed to increase the radius of curvature, which is advantageous for crack-sensitive steels or larger thicknesses.
- a simple extension of the Micro-CSP system on higher quality steels or higher production is possible.
- the oven inlet temperature is preferably greater than 1050 ° C. Due to the short casting machine and the compact design of the connection system, the strand is optimally prepared at this furnace inlet temperature so that it does not have to be further heated in the furnace for the subsequent rolling mill.
- Carbon steels with low and average carbon contents are preferably processed.
- the dimensions are preferably between 40 and 60 mm, preferably between 45 and 55 mm; but also other steels with comparable dimensions are preferably processed.
- the invention thus relates to the linking of a steelworks with a rolling mill by a small casting machine (micro-casting machine) and a connection system.
- the compact design of the casting machine with the connection system realizes a low capital expenditure with low operating costs. This is achieved through components of small dimensions and short distances. Additionally, for low cost production conditions, a high exit temperature of the cast strand is required at the end of the caster. Due to the compact design according to the invention, little energy is lost, so that energy must be supplied in the subsequent furnace system only in special production conditions.
- the invention provides a link between steel mill and rolling mill by the inclusion of a suitable casting machine with connection system as key components.
- the link provides the essential components ladle turret, distributor, casting machine with mold, straightening unit, shears, Kaltstrangaus makesystem and furnace systems.
- Key component is a casting machine with short strand guide and a small distance to the furnace.
- connection system the components behind the caster - such as straightening unit, scissors, Kaltstrangaus proportional system and furnace systems - are addressed as a connection system.
- Fig. 1 is a casting-rolling plant 1 for the production of a metal strip 2 can be seen.
- the plant has a casting machine 3, in which liquid metal emerges from a mold 14 vertically downwards and is deflected along a strand guide 4 from the vertical in the direction of the horizontal.
- the material of the belt or the belt itself is conveyed in a conveying direction F through the system 1.
- the plant 1 also has a rolling mill 8. Between the casting machine 3 and the rolling mill 8, a connection system 5 is arranged.
- the connection system 5 comprises a straightening driver 6, a subsequent separating device, preferably a pair of scissors 9, and an oven 7; Furthermore, a cold-strand rocker 10 is present.
- the strand guide 4 has a single roller segment or only two roller segments, with their rollers provided for strand guidance free are from a drive. Rather, the cast metal strip is pulled out of the casting machine 3 by the straightening device 6.
- pans with smaller volumes and therefore compact ladle turrets and distributors can be used. Due to the small pan sizes, a rigid ladle turret can be used.
- pan transport via ladle is possible;
- Another alternative possibility consists of fixed, preferably two, parking spaces for the pans and in a transport by means of a steelwork crane.
- shortened funnel coasters can be used, whose length is between 900 and 1100 mm, depending on the preferred casting speed. If necessary, the mold can be built even shorter. This saves investment and operating costs at the same time.
- the following is of importance: According to the present problem of low production in conjunction with the compact design of the mold and the strand guide according to the invention, a casting machine 3 which is shorter than conventional advantageously results.
- the strand guide 4 ends in the arc of the strand guide in front of the straightening device 6.
- the solidification of the strand takes place before the straightening 6, ie within the strand guide 4. This is necessary because otherwise the necessary extraction forces for transporting the strand can not be transferred.
- the average temperature of the strand at the end of the strand guide must be as high as possible his. This is achieved by the smallest possible distance of Enderstarrungsposition to the last role of the strand guide and by the most balanced temperature profile in the strand.
- a final solidification in the range of 10 mm to 500 mm, the target interval should be aimed at before the last roll of the strand guide.
- the swamp tip must be within the specified target interval in order to keep the kiln length short. This is achieved by regulating the casting speed and / or the cooling volume flows.
- the design of the hopper mold - vertical or curved - has an influence on the design of the upper part of the strand guide.
- the mold Possible designs of the mold are the vertical mold, d. H. the strand guide begins perpendicular or with a large radius of curvature (clothoids). Furthermore possible is a bent mold, d. H. the strand guide has a same radius of curvature or a decreasing radius of curvature.
- the radius of curvature of the strand guide starting from the radius present at the mold outlet, preferably up to the minimum radius of curvature (see Fig. 2 ) decreased. Then there is the possibility to increase the radius of curvature to the end of the strand guide again, such. B. in the double clothoid.
- the minimum radius of curvature in the strand guide depends on the material and the strand thickness. It depends on the maximum allowable elongation of the outer fiber of the curved strand. For this purpose, refer to the illustration in Fig. 2 directed.
- larger strand thicknesses can be cast for larger radii of curvature in the strand guide.
- the design of the strand guide is determined by the production or casting speed, the largest strand thickness to be cast and the material to be cast.
- the strand guide 4 ends at or after the tangent point T; this situation is in the FIGS. 4 and 5 shown.
- a curve of the radii of curvature can be used in the form of a double clothoid.
- strand guide 4 For small designs, it is advisable to create the strand guide 4 from only a single segment (plus straightening unit or straightening driver). For larger designs, however, two segments are provided. In Fig. 6 these two possibilities are illustrated.
- Fig. 7 is the respectively preferred arrangement of strand guide 4 and straightening 6 depending on the production volume and with respect to the tangent point T shown.
- the distance between the last supported roll and the straightening unit must be as small as possible. Cost-reducing is that the strand guide 4 has no driven rollers. In addition, the structurally required distance between the last role and the straightening unit can be secured by insulation and radiation protection components against energy losses.
- the strand guide must be designed with the specified system height and the position of the straightening driver. This can be achieved with the help of an already curved hopper mold and a modified strand guide.
- the straightening device 6 and the separating device can be configured as a straightening-scissors-unit 11 (see Fig. 8 ).
- the straightening and driving unit and the segments can preferably be changed separately, so that the straightening and driving unit does not have to be changed with the segment change.
- the straightening and driving unit 6 consists of at least two roller pairs with drive for transmitting the forces for strand transport. To double the pull-out forces, the rollers are driven on the top and bottom.
- straightening drivers and scissors can be combined as a compact unit 11 (as a "straightener") (s. Fig. 8 ).
- the "straightener” can be performed with a driven straightening roller in front of the scissors and a straightening roller behind the scissors. Due to the then higher strand temperatures, the shear requires a lower shear force. This allows the scissors and their drive to be built smaller and more compact.
- the scissors 9 can be protected against the thermal radiation of the high surface temperatures of the strand by insulation and radiation protection components.
- the proposed system furthermore has a cold-extruded discharge unit, preferably a cold-extruded rocker 10 (see, for this, the FIGS. 9 and 10 ).
- the cold-strand threading unit may be located between the directional control unit 6 and the scissors 9 or preferably after the scissors 9.
- this area must be as short as possible in order to lose as little energy as possible. All free routes can be covered by insulation and radiation protection components.
- the cold strand can be transported via a rocker 10 above the furnace 7 and deposited there.
- the rocker 10 is then constructed so that it lies in the normal casting above the furnace 7 (see Fig. 9 ).
- Your over the oven 7 in the direction of casting machine 3 extending length is protected downwards by insulation and radiation protection components.
- These insulations serve firstly to protect the rocker 10 against the high temperature of the strand, and secondly to reduce the energy losses of the strand.
- On the side walls of the rocker 10 more insulation and radiation protection components are present, which extend into the vicinity of the hall floor.
- the space between the scissors 9 and 7 furnace is formed into a kind of heat hood: this allows a passive extension of the furnace. 7
- the cold strand 12 is conveyed away between the scissors 9 and the kiln inlet to the hall ceiling. Also in this embodiment, the distance between scissors 9 and kiln inlet is after the entry and removal of the cold strand 12 to protect against energy loss.
- protection for adjacent mechanical or electrical equipment such. As the scissors 9, to install against the high thermal radiation of the furnace.
- non-cooled rolls can be used, preferably furnace rolls. They remove less energy from the strand underside during roller contact.
- the furnace system can be heated with fossil fuels or electrically, in particular inductively. There are also combinations of both variants possible. Alternatively, an inductive heating with subsequent passive heat hood can be used to compensate for the temperature profile, or only a passive heat hood.
- the furnace must be at least long enough for a slab to fit all the way in and then be accelerated to the required rolling speed (about 18 m / min) from the incoming casting speed, preferably 4 to 5 m / min. For a slab length of approx. 50 m, a 60 m long stove is sufficient.
- the acceleration length is the length in order to accelerate the slab from the casting speed to the rolling speed.
- the minimum furnace length is the slab length plus the acceleration length.
- this minimum furnace length may need to be extended (see below for roll change times).
- furnace length additionally required for heating: additionally required oven length ⁇ 28 * d swamp + 5 * d distance + 2 * d AbstandIso
- the strand or the slab is to be protected against energy losses by means of insulation or radiation protection components.
- the oven can be made shorter (lower investment costs).
- the strand or the slab does not have to be actively or less heated (lower operating costs).
- roller change times the following should be noted: In the rolling process, the rollers wear and must, depending on productivity and roll material, for. B. be changed every five hours. The aim is to perform this roll change without casting break, since the risk of breakthrough increases when re-casting and units should be replaced prematurely.
- the cooling in the casting machine is reduced according to the casting speed. If the slab nevertheless becomes so cold that it can no longer be brought to the required rolling temperature in the oven, it must be chopped with scissors.
- the required roll change times are a criterion for determining the required furnace length.
- the casting speed and the temperature control in the casting machine can be optimized so that the maximum possible strand temperatures are achieved. This reduces the energy consumption in the oven and reduces operating costs.
- Fig. 13 For this purpose, a flow chart for process control during roll change is shown.
Description
Die Erfindung betrifft eine Gieß-Walz-Anlage für kleine Jahresproduktionen zum Herstellen von Metallbändern, wobei das Metallband die Gieß-Walz-Anlage in eine Förderrichtung durchläuft, umfassend eine Gießmaschine mit einer Kokille mit vertikalem Ausgang zum Erzeugen eines Gießstrangs und einer der Kokille in Förderrichtung nachgelagerte Strangführung zum Umlenken des Gießstrangs aus der Vertikalen in die Horizontale, ein der Strangführung in Förderrichtung nachgelagertes Verbindungssystem, das mindestens einen Richttreiber zum Ziehen des Gießstrangs aus der Strangführung und eine Trennvorrichtung, insbesondere eine Schere, umfasst sowie einen Ofen zum Erwärmen des Gießstrangs und ein dem Verbindungssystem in Förderrichtung nachgelagertes Walzwerk zum Walzen des Gießstrangs zum Metallband. Des weiteren betrifft die Erfindung ein Verfahren zum Betreiben einer solchen Gieß-Walz-Anlage.The invention relates to a casting-rolling plant for small-scale annual production of metal strips, wherein the metal strip passes through the casting-rolling plant in a conveying direction, comprising a casting machine with a vertical outlet mold for producing a cast strand and one of the mold in the conveying direction downstream strand guide for deflecting the casting strand from the vertical to the horizontal, one of the strand guide in the conveying direction downstream connection system comprising at least one straightening device for pulling the casting strand from the strand guide and a separator, in particular scissors, and a furnace for heating the casting strand and a downstream of the connection system in the conveying direction rolling mill for rolling the casting strand to the metal strip. Furthermore, the invention relates to a method for operating such a casting-rolling plant.
Eine Gieß-Walz-Anlage der gattungsgemäßen Art ist aus der
Sogenannte CSP-Anlagen werden in üblichen Ausführungsformen als Vertical Solid Bending (VSB) - Anlagen oder als Vertical Liquid Bending (VLB) - Anlagen gebaut und betrieben. Solche Anlagentypen sind für Produktionen von über 1 Millionen Tonnen pro Jahr ausgelegt.So-called CSP plants are built and operated in conventional embodiments as Vertical Solid Bending (VSB) plants or as Vertical Liquid Bending (VLB) plants. Such plant types are designed for productions of more than 1 million tons per year.
Insbesondere für kleine Jahresproduktion von unter 800.000 Tonnen sind bei einer Abmessung von beispielsweise 1300 mm x 45 mm spezielle Maßnahmen nötig, um mit möglichst geringem Investitionsaufwand und geringen Betriebskosten ein qualitativ hochwertiges Band herzustellen.In particular, for small annual production of less than 800,000 tons, with a dimension of, for example, 1300 mm x 45 mm, special measures are necessary to produce a high-quality strip with the lowest possible investment costs and low operating costs.
Der Erfindung liegt also die Aufgabe zugrunde, eine gattungsgemäße Gieß-WalzVorrichtung so fortzubilden, dass die Funktionalität der Anlage erhöht werden kann, wobei es insbesondere möglich werden soll, bei geringen Investitions- und Betriebskosten hochwertiges Metallband herzustellen.The invention is therefore the object of developing a generic casting-rolling device so that the functionality of the system can be increased, in particular, it should be possible to produce high quality metal strip at low investment and operating costs.
Die Lösung dieser Aufgabe durch die Erfindung ist dadurch gekennzeichnet, dass die Strangführung ein einziges oder zwei Rollensegmente aufweist, wobei deren zur Strangführung vorgesehene Rollen frei sind von einem Antrieb.The solution of this object by the invention is characterized in that the strand guide has a single or two roller segments, wherein the rollers provided for strand guidance are free of a drive.
Dabei ist das Verbindungssystem zwischen Stahl- und Walzwerk insbesondere so ausgestaltet, dass der Strang am Ofeneinlauf eine für den anschließenden Walzbetrieb genügend hohe Durchschnittstemperatur hat. Hierdurch muss der Ofen im normalen Gießbetrieb den Strang für das anschließende Walzwerk nicht mehr oder nur bei außerordentlichem Bedarf aufheizen.In this case, the connection system between steel mill and rolling mill is designed in particular such that the strand at the kiln inlet has a sufficiently high average temperature for the subsequent rolling operation. As a result, the furnace in normal casting operation no longer needs to heat the strand for the subsequent rolling mill or only in exceptional need.
Bei Vorhandensein zweier Rollensegmente in der Strangführung sind diese bevorzugt im wesentlichen baugleich ausgebildet.In the presence of two roller segments in the strand guide these are preferably formed substantially identical.
Die Strangführung ist dabei bevorzugt ausgebildet, den Gießstrang so zu biegen, dass er einen minimalen Krümmungsradius von 2.100 mm aufweist.The strand guide is preferably designed to bend the cast strand so that it has a minimum radius of curvature of 2100 mm.
Die Strangführung weist bevorzugt zumindest abschnittsweise die Form einer Klothoide auf.The strand guide preferably has the shape of a clothoid, at least in sections.
Die Kokille ist bevorzugt senkrecht oder als gebogene Kokille ausgebildet.The mold is preferably formed vertically or as a curved mold.
Die Länge der Kokille beträgt bevorzugt maximal 1.100 mm, besonders bevorzugt zwischen 900 mm und 1.000 mm.The length of the mold is preferably at most 1100 mm, more preferably between 900 mm and 1000 mm.
Die Höhe der Strangführung ohne Kokille weist dabei bevorzugt eine maximale Höhe von 3 m auf. Somit ist die wesentlich niedriger als vorbekannte vergleichbare Anlagen.The height of the strand guide without mold preferably has a maximum height of 3 m. Thus, the much lower than previously known comparable facilities.
Das Verbindungssystem weist bevorzugt eine Trennvorrichtung, insbesondere eine Schere, auf, die zwischen Richttreiber und Ofen angeordnet ist. Die Richteinheit und die Schere werden konstruktiv als "Richtschere" zusammen gebaut.The connection system preferably has a separating device, in particular a pair of scissors, which is arranged between the directional driver and the oven. The straightening unit and the scissors are constructed constructively as "straightening shears".
Da der Ofen den Strang im normalen Gießbetrieb nicht aufheizen muss, kann er sehr kurz gebaut sei (kleiner als 100 m). Er muss mindestens so lang sein, dass eine Bramme ganz hinein passt und die Bramme von der Gieß- auf die Walzgeschwindigkeit beschleunigt werden kann (Ofenlänge = Brammenlänge + Beschleunigungslänge).Since the furnace does not have to heat the strand in the normal casting operation, it can be built very short (less than 100 m). It must be at least as long that a slab fits all the way in and the slab can be accelerated from the casting speed to the rolling speed (kiln length = slab length + acceleration length).
Der Ofen weist daher mit Vorteil eine minimierte Länge auf. Die Länge setzt sich zusammen aus der Brammenlänge, der Beschleunigungslänge und der zusätzlichen Heizlänge zur Kompensation der Wärmeverluste.The oven therefore advantageously has a minimized length. The length consists of the slab length, the acceleration length and the additional heating length to compensate for the heat losses.
Das Verbindungssystem weist ferner eine Kaltstrangausfördereinheit, bevorzugt eine Kaltstrang-Wippe, mit integrierter Isolierung auf.The connection system furthermore has a cold-string delivery unit, preferably a cold-rod rocker, with integrated insulation.
Die Strangführung endet bevorzugt vor dem Tangentenpunkt; dies ist bei geringen Produktionen bevorzugt, um einen minimalen Energiebedarf zu erhalten.The strand guide preferably ends before the tangent point; this is preferred for low production to obtain a minimum energy requirement.
Die Strangführung kann auch im oder hinter dem Tangentenpunkt enden. Dies ist bei höheren Produktionen vorteilhaft.The strand guidance can also end in or behind the tangent point. This is advantageous in higher productions.
Die Richt- und Treibereinheit weist bevorzugt angetriebene Rollen auf der Oberseite und der Unterseite der Bramme auf. Dies ist wegen der Verdopplung der Abzugskräfte vorteilhaft.The straightening and driving unit preferably has driven rollers on the top and bottom of the slab. This is advantageous because of the doubling of the withdrawal forces.
Der Ofen ist bevorzugt kürzer ist als 100 m. Der Ofen weist gemäß einer Ausführungsform mindestens ein induktives Heizelement auf. Weiterhin kann vorgesehen werden, dass dem Ofen mindestens eine Wärmehaube in Förderrichtung vor- oder nachgeordnet ist.The oven is preferably shorter than 100 m. The furnace has, according to one embodiment, at least one inductive heating element. Furthermore, can be provided that the furnace at least one heat hood upstream or downstream in the conveying direction.
Die Erwärmungseinheit ist somit speziell auf die Erfordernisse der kurzen Gießmaschine angepasst. Sie besteht bevorzugt aus einem kurzem Ofen (kleiner als 100 m, z. B. auch 60 m bei Bandlängen von 50 m) oder alternativ aus einer induktiven Erwärmung mit einer anschließenden passiven Wärmehaube.The heating unit is thus specially adapted to the requirements of the short casting machine. It preferably consists of a short furnace (less than 100 m, for example also 60 m with a band length of 50 m) or, alternatively, an inductive heating with a subsequent passive heat hood.
Der Kaltstrang kann zwischen Trennvorrichtung und Ofen nach oben hin wegbefördert werden. Im Gießbetrieb ist dieser Raum durch eine verschiebbare Wärmehaube gegen Wärmeverlust geschützt. Zur Ausförderung des Kaltstranges wird diese Wärmehaube über den anschließenden Ofen geschoben.The cold strand can be carried away between separator and oven upwards. In casting this room is protected by a sliding heat hood against heat loss. For discharging the cold strand this heat hood is pushed over the adjoining oven.
Das Verfahren zum Betreiben einer solchen Gieß-Walz-Anlage erfolgt erfindungsgemäß dadurch, dass der in der Gießmaschine gegossene Gießstrang ohne weitere Erwärmung im Ofen dem Walzwerk zugeführt und in diesem gewalzt wird.The method for operating such a casting-rolling plant is carried out according to the invention in that the casting strand cast in the casting machine is fed into the rolling mill without further heating in the furnace and rolled therein.
Hierbei ist bevorzugt vorgesehen, dass der gegossene Gießstrang in der Strangführung so abgekühlt wird, dass er beim Erreichen des Richttreibers vollständig durcherstarrt ist.Here, it is preferably provided that the cast casting strand is cooled in the strand guide so that it is completely solidified when reaching the straightening driver.
Bevorzugt wird der gegossene Gießstrang in der Strangführung so abgekühlt, dass er 500 mm bis 10 mm (Zielintervall) in Förderrichtung vor der letzten Rolle der Strangführung vollständig durcherstarrt ist. Diese Vorgehensweise ist bezüglich geringen Investitions- und Betriebskosten besonders vorteilhaft.Preferably, the cast casting strand is cooled in the strand guide so that it is completely solidified 500 mm to 10 mm (target interval) in the conveying direction before the last roll of the strand guide. This approach is particularly advantageous in terms of low investment and operating costs.
Der Erstarrungsanteil FS (= Fraction Solid = Festanteil) an der Enderstarrung liegt dabei bevorzugt im Bereich von FS=0.9 bis FS=1.0, bevorzugt genau bei FS=1.0.The solidification fraction FS (= fraction solid) at the final solidification is preferably in the range of FS = 0.9 to FS = 1.0, preferably exactly at FS = 1.0.
Die Sumpfspitze wird somit gezielt in das Zielintervall gelegt, was durch Regelung der Gießgeschwindigkeit und/oder der Kühlvolumenströme erfolgt.The sump tip is thus selectively placed in the target interval, which is done by controlling the casting speed and / or the cooling volume flows.
Die Segmente der Strangführung können gewechselt werden, um den Krümmungsradius zu vergrößern, was für rissempfindliche Stähle oder größere Dicken vorteilhaft ist. Somit ist eine einfache Erweiterung der Micro-CSP-Anlage auf hochwertigere Stähle oder höhere Produktionen möglich.The segments of the strand guide can be changed to increase the radius of curvature, which is advantageous for crack-sensitive steels or larger thicknesses. Thus, a simple extension of the Micro-CSP system on higher quality steels or higher production is possible.
Die Ofeneinlauftemperatur ist dabei bevorzugt größer als 1.050 °C. Durch die kurze Gießmaschine und die kompakte Bauweise des Verbindungssystems ist bei dieser Ofeneinlauftemperatur der Strang optimal vorbereitet, so dass er im Ofen für das anschließende Walzwerk nicht weiter aufgeheizt werden muss.The oven inlet temperature is preferably greater than 1050 ° C. Due to the short casting machine and the compact design of the connection system, the strand is optimally prepared at this furnace inlet temperature so that it does not have to be further heated in the furnace for the subsequent rolling mill.
Bevorzugt werden Kohlenstoffstähle mit niedrigen und mittleren Kohlenstoffgehalten verarbeitet. Die Abmessungen betragen dabei bevorzugt zwischen 40 und 60 mm, vorzugsweise zwischen 45 und 55 mm; aber auch andere Stähle mit vergleichbaren Abmessungen werden bevorzugt verarbeitet.Carbon steels with low and average carbon contents are preferably processed. The dimensions are preferably between 40 and 60 mm, preferably between 45 and 55 mm; but also other steels with comparable dimensions are preferably processed.
Die Erfindung betrifft insofern die Verknüpfung eines Stahlwerks mit einem Walzwerk durch eine kleine Gießmaschine (Mikro-Gießmaschine) und ein Verbindungssystem.The invention thus relates to the linking of a steelworks with a rolling mill by a small casting machine (micro-casting machine) and a connection system.
Die kompakte Bauform der Gießmaschine mit dem Verbindungssystem realisiert einen niedrigen Investitionsaufwand mit geringen Betriebskosten. Dies wird durch Komponenten mit geringen Abmessungen und kurzen Abständen erreicht. Zusätzlich ist für kostengünstige Produktionsbedingungen eine hohe Austrittstemperatur des gegossenen Strangs am Ende der Gießmaschine erforderlich. Durch die erfindungsgemäße kompakte Bauweise geht wenig Energie verloren, so dass im nachfolgenden Ofensystem nur bei besonderen Produktionsbedingungen Energie zugeführt werden muss.The compact design of the casting machine with the connection system realizes a low capital expenditure with low operating costs. This is achieved through components of small dimensions and short distances. Additionally, for low cost production conditions, a high exit temperature of the cast strand is required at the end of the caster. Due to the compact design according to the invention, little energy is lost, so that energy must be supplied in the subsequent furnace system only in special production conditions.
Dabei sollen hauptsächlich Kohlenstoffstähle mit niedrigem und mittlerem Kohlenstoffgehalt mit Auslaufdicken aus der Strangführung der Gießanlage von 40 bis 60 mm, vorzugsweise 45 bis 55 mm, gegossen werden, aber auch andere Stähle mit vergleichbaren Abmessungen.Here are mainly carbon steels with low and medium carbon content with outlet thicknesses of the strand guide the casting of 40 to 60 mm, preferably 45 to 55 mm, cast, but also other steels with comparable dimensions.
Demgemäß sieht die Erfindung eine Verknüpfung zwischen Stahlwerk und Walzwerk durch die Einbindung einer geeigneten Gießmaschine mit Verbindungssystem als Schlüsselkomponenten vor. Die Verknüpfung sieht die wesentlichen Komponenten Pfannendrehturm, Verteiler, Gießmaschine mit Kokille, Richttreibereinheit, Schere, Kaltstrangausfördersystem und Ofensysteme vor. Schlüsselkomponente ist eine Gießmaschine mit kurzer Strangführung und geringem Abstand zum Ofen.Accordingly, the invention provides a link between steel mill and rolling mill by the inclusion of a suitable casting machine with connection system as key components. The link provides the essential components ladle turret, distributor, casting machine with mold, straightening unit, shears, Kaltstrangausfördersystem and furnace systems. Key component is a casting machine with short strand guide and a small distance to the furnace.
Namentlich werden dabei vorliegend die Komponenten hinter der Gießmaschine - wie Richttreibereinheit, Schere, Kaltstrangausfördersystem und Ofensysteme - als Verbindungssystem angesprochen.In particular, in the present case, the components behind the caster - such as straightening unit, scissors, Kaltstrangausfördersystem and furnace systems - are addressed as a connection system.
In der Zeichnung sind Ausführungsbeispiele der Erfindung dargestellt.
- Fig. 1
- zeigt schematisch eine Gieß-Walz-Anlage, wobei eine Gießmaschine ohne angetriebene Segmente eingesetzt wird,
- Fig. 2
- zeigt eine tabellarische Auflistung, in der für verschiedene Werkstoffe zulässige Dehnungen, minimalste Krümmungsradien und maximale Strangdicken aufgezeigt sind,
- Fig. 3
- zeigt eine Strangführung mit Kokille und einer ersten Richtteiberrolle vor dem Tangentenpunkt T,
- Fig. 4
- zeigt eine Strangführung mit Kokille und einer ersten Richtteiberrolle im Tangentenpunkt,
- Fig. 5
- zeigt eine Strangführung mit Kokille und einer ersten Richtteiberrolle nach dem Tangentenpunkt,
- Fig. 6
- zeigt eine Strangführung mit einem Segment und mit zwei Segmenten,
- Fig. 7
- zeigt schematisch produktionsabhängige Bauformen der Strangführung,
- Fig. 8
- zeigt ein Verbindungssystem als Baueinheit mit kompaktem Richttreiber und Schere,
- Fig. 9
- zeigt eine Kaltstrang-Wippe als passive Verlängerung des Ofens im Gießbetrieb,
- Fig. 10
- zeigt eine Kaltstrang-Wippe als passive Verlängerung beim Transport des Kaltstrangs,
- Fig. 11
- zeigt eine verschiebbare Wärmehaube bei der Kaltstrang-Ausförderung,
- Fig. 12
- zeigt die verschiebbare Wärmehaube während der Produktion und
- Fig. 13
- zeigt einen Ablaufplan zur Prozesssteuerung beim Walzenwechsel.
- Fig. 1
- shows schematically a casting-rolling plant, wherein a casting machine is used without driven segments,
- Fig. 2
- shows a tabular list, in which for various materials admissible strains, minimum radii of curvature and maximum strand thicknesses are shown,
- Fig. 3
- shows a strand guide with mold and a first Richtteiberrolle before the tangent point T,
- Fig. 4
- shows a strand guide with mold and a first Richtteiberrolle in the tangent point,
- Fig. 5
- shows a strand guide with mold and a first Richtteiberrolle after the tangent point,
- Fig. 6
- shows a strand guide with a segment and with two segments,
- Fig. 7
- shows schematically production-dependent designs of the strand guide,
- Fig. 8
- shows a connection system as a unit with a compact straightening driver and scissors,
- Fig. 9
- shows a cold-strand rocker as passive extension of the furnace in the casting operation,
- Fig. 10
- shows a cold-strand rocker as a passive extension during transport of the dummy bar,
- Fig. 11
- shows a sliding heat hood in the cold-strand discharge,
- Fig. 12
- shows the sliding heat hood during production and
- Fig. 13
- shows a flow chart for process control during roll change.
In
Die Anlage 1 hat weiterhin ein Walzwerk 8. Zwischen der Gießmaschine 3 und dem Walzwerk 8 ist ein Verbindungssystem 5 angeordnet. Das Verbindungssystem 5 weist einen Richttreiber 6, eine sich anschließende Trennvorrichtung, bevorzugt eine Schere 9, und einen Ofen 7 auf; des weiteren ist eine Kaltstrang-Wippe 10 vorhanden.The
Eingetragen ist in
Wesentlich ist, dass die Strangführung 4 ein einziges Rollensegment oder nur zwei Rollensegmente aufweist, wobei deren zur Strangführung vorgesehene Rollen frei sind von einem Antrieb. Das gegossene Metallband wird vielmehr vom Richttreiber 6 aus der Gießmaschine 3 herausgezogen.It is essential that the
Durch die angestrebte geringe (Jahres)Produktion können Pfannen mit geringerem Volumen und somit kompakte Pfannendrehtürme und Verteiler eingesetzt werden. Durch die geringen Pfannengrößen kann ein starrer Pfannendrehturm eingesetzt werden.Due to the low (year) production aspired, pans with smaller volumes and therefore compact ladle turrets and distributors can be used. Due to the small pan sizes, a rigid ladle turret can be used.
Alternativ hierzu ist ein Pfannentransport über Pfannenwagen möglich; eine weitere alternative Möglichkeit besteht durch feste, vorzugsweise zwei, Abstellplätze für die Pfannen sowie in einem Transport mittels eines Stahlwerkskrans.Alternatively, a pan transport via ladle is possible; Another alternative possibility consists of fixed, preferably two, parking spaces for the pans and in a transport by means of a steelwork crane.
Betreffend die Kokille 14 sei folgendes bemerkt: Bei den Standard CSP-Anlagen für Produktionsmengen von über einer Million Tonnen pro Jahr wird zumeist eine 1.100 mm lange Trichterkokille für Gießgeschwindigkeiten bis 8 m/min eingesetzt.With regard to
Für die Gießmaschine in Kompaktbauweise können verkürzte Trichterkokillen zum Einsatz kommen, deren Länge zwischen 900 und 1.100 mm liegt, je nach bevorzugter Gießgeschwindigkeit. Gegebenenfalls kann die Kokille noch kürzer gebaut werden. So werden gleichzeitig Investitions- und Betriebskosten gespart.For the casting machine in compact design shortened funnel coasters can be used, whose length is between 900 and 1100 mm, depending on the preferred casting speed. If necessary, the mold can be built even shorter. This saves investment and operating costs at the same time.
Betreffend die Strangführung 4 ist folgendes von Belang: Gemäß der hier vorliegenden Aufgabenstellung einer niedrigen Produktion in Verbindung mit der Kompaktbauweise der Kokille und der erfindungsgemäßen Strangführung ergibt sich vorteilhaft eine Gießmaschine 3, die kürzer als herkömmlich ist. Die Strangführung 4 endet im Bogen der Strangführung vor dem Richttreiber 6. Die Durcherstarrung des Stranges erfolgt vor dem Richttreiber 6, also innerhalb der Strangführung 4. Dies ist erforderlich, da sonst die notwendigen Ausziehkräfte zum Transport des Stranges nicht übertragen werden können.With regard to the
Um Investitionsaufwand und Betriebskosten besonders niedrig zu halten, muss die Durchschnittstemperatur des Stranges am Ende der Strangführung möglichst hoch sein. Dies wird erreicht durch einen möglichst geringen Abstand der Enderstarrungsposition zur letzten Rolle der Strangführung sowie durch ein möglichst ausgeglichenes Temperaturprofil im Strang.In order to keep capital expenditure and operating costs particularly low, the average temperature of the strand at the end of the strand guide must be as high as possible his. This is achieved by the smallest possible distance of Enderstarrungsposition to the last role of the strand guide and by the most balanced temperature profile in the strand.
Aufgrund der Abhängigkeit von unterschiedlichen Produktionskampagnen, wegen schwankender Prozessparameter wie Gießtemperatur, Kühlvolumenströme, radialen Rollenabständen (= Maulweiten) und Gießgeschwindigkeiten aber auch wegen Analyseschwankungen wird eine gleichbleibende Position der Durcherstarrung verhindert. Daher ist eine Enderstarrung im Bereich 10 mm bis 500 mm, dem Zielintervall, vor der letzten Rolle der Strangführung anzustreben. Der Bereich der Enderstarrung wird mit einem Erstarrungsanteil von FS = 0.9 bis 1.0, im Idealfall FS = 1.0, definiert.Due to the dependence on different production campaigns, because of fluctuating process parameters such as casting temperature, cooling flow rates, radial roll distances (= jaw widths) and casting speeds but also due to analysis fluctuations, a consistent position of solidification is prevented. Therefore, a final solidification in the range of 10 mm to 500 mm, the target interval, should be aimed at before the last roll of the strand guide. The area of final solidification is defined with a solidification fraction of FS = 0.9 to 1.0, ideally FS = 1.0.
Da die Ofeneinlauftemperatur bei kürzeren Sumpflängen stark sinkt (siehe die Ausführungen unten zum Ofen), muss die Sumpfspitze im vorgegebenen Zielintervall liegen, um die Ofenlänge kurz zu halten. Dies wird durch eine Regelung der Gießgeschwindigkeit und/oder der Kühlvolumenströme erreicht.Since the kiln inlet temperature drops sharply with shorter swamp lengths (see the comments below on the kiln), the swamp tip must be within the specified target interval in order to keep the kiln length short. This is achieved by regulating the casting speed and / or the cooling volume flows.
Die Bauform der Trichterkokille - senkrecht oder gekrümmt - hat Einfluss auf die Gestaltung des oberen Teils der Strangführung.The design of the hopper mold - vertical or curved - has an influence on the design of the upper part of the strand guide.
Mögliche Bauformen der Kokille sind die senkrechte Kokille, d. h. die Strangführung beginnt senkrecht oder mit großem Krümmungsradius (Klothoide). Weiterhin möglich ist eine gebogene Kokille, d. h. die Strangführung hat einen gleichen Krümmungsradius oder einen abnehmenden Krümmungsradius.Possible designs of the mold are the vertical mold, d. H. the strand guide begins perpendicular or with a large radius of curvature (clothoids). Furthermore possible is a bent mold, d. H. the strand guide has a same radius of curvature or a decreasing radius of curvature.
Der Krümmungsradius der Strangführung wird ausgehend vom am Kokillenauslauf vorliegenden Radius vorzugsweise bis zum minimalsten Krümmungsradius (siehe
Die Verwendung des minimalsten Krümmungsradius innerhalb der Strangführung führt zu einer minimierten Bauhöhe. Zusätzlich ergeben sich daraus eine kurze Strangführungslänge und damit ein geringer Abstand zu den Richttreibern.The use of the minimum radius of curvature within the strand guide leads to a minimized height. In addition, this results in a short strand guide length and thus a small distance to the straightening drivers.
Der minimalste Krümmungsradius in der Strangführung ist abhängig vom Werkstoff und der Strangdicke. Er ist abhängig von der maximal zulässigen Dehnung der Außenfaser des gekrümmten Stranges. Hierzu wird auf die Darstellung in
Analog dazu können für größere Krümmungsradien in der Strangführung größere Strangdicken vergossen werden.Similarly, larger strand thicknesses can be cast for larger radii of curvature in the strand guide.
Dabei gilt, dass die Bauformen der Strangführung durch die Produktion bzw. Gießgeschwindigkeit, die größte zu vergießende Strangdicke und den zu vergießenden Werkstoff bestimmt wird.In this case, the design of the strand guide is determined by the production or casting speed, the largest strand thickness to be cast and the material to be cast.
Bei niedriger Produktion (z. B. 500.000 Tonnen pro Jahr) endet die Strangführung 4 vor dem Tangentenpunkt T; diese Situation ist in
Bei höherer Produktion (z. B. 800.000 Tonnen pro Jahr) endet die Strangführung 4 im oder nach dem Tangentenpunkt T; diese Situation ist in den
Für kleine Bauformen bietet es sich an, die Strangführung 4 aus nur einem einzigen Segment (plus Richteinheit bzw. Richttreiber) zu erstellen. Bei größeren Bauformen sind indes zwei Segmente vorgesehen. In
Antriebe innerhalb der Strangführung sind nicht unbedingt erforderlich, da das Ausziehen des Strangs 2 durch die am Ende der Strangführung 4 befindliche Richt- und Treibereinheit 6 übernommen wird.Drives within the strand guide are not necessarily required because the extraction of the
Für kleinere Produktionen bzw. Gießgeschwindigkeiten ist eine geringere Strangführungslänge erforderlich.For smaller productions or casting speeds, a lower strand guide length is required.
Für mittlere Produktionen bzw. Gießgeschwindigkeiten ist eine etwas längere Strangführungslänge erforderlich.For medium production or casting speeds, a slightly longer strand guide length is required.
Für höhere Produktionen bzw. Gießgeschwindigkeiten ist eine längere Strangführungslänge erforderlich.For higher production or casting speeds, a longer strand guide length is required.
In
Um möglichst wenig Temperatur durch Strahlung zu verlieren, muss der Abstand zwischen letzter gestützter Rolle und der Richteinheit möglichst gering sein. Kostenreduzierend ist, dass die Strangführung 4 keine angetriebenen Rollen besitzt. Außerdem kann der konstruktiv benötigte Abstand zwischen letzter Rolle und der Richteinheit durch Isolierungen und Strahlungsschutzkomponenten gegen Energieverluste gesichert werden.In order to lose as little temperature as possible by radiation, the distance between the last supported roll and the straightening unit must be as small as possible. Cost-reducing is that the
Zur Erweiterung der Produktpalette und zur Produktionserhöhung sei folgendes bemerkt: Soll die Produktionspalette einer bestehenden Mikro-CSP-Anlage für Low und Medium Carbon auf einfache Art auf rissempfindliche Stähle oder größere Dicken (was einer größeren Produktion entspricht) erweitert werden, so muss der minimale Krümmungsradius durch einen Austausch der Segmente vergrößert werden.To expand the product range and increase production, the following should be noted: If the production range of an existing micro-CSP plant for low and medium carbon is to be easily extended to crack-sensitive steels or larger thicknesses (which corresponds to a larger production), the minimum radius of curvature must be increased be increased by exchanging the segments.
Dies sei an folgendem Beispiel illustriert:
Bei der maximal möglichen Dehnung wird für eine Dicke von 40 mm ein Krümmungsradius von 2.100 mm angestrebt. Es ergibt sich:
At the maximum possible elongation, a radius of curvature of 2,100 mm is desired for a thickness of 40 mm. It follows:
Demgemäß wird bei gleicher Dehnung für rissempfindliche Stähle mit 45 mm Dicke ein minimaler Krümmungsradius von 2.400 mm benötigt.Accordingly, a minimum radius of curvature of 2400 mm is required for the same elongation for crack-sensitive steels of 45 mm thickness.
Mit vorgegebener Anlagenhöhe und Position der Richttreiber ist die Strangführung auszulegen. Dies kann erreicht werden mit Hilfe einer schon gekrümmten Trichterkokille und einer modifizierten Strangführung.The strand guide must be designed with the specified system height and the position of the straightening driver. This can be achieved with the help of an already curved hopper mold and a modified strand guide.
Der Richttreiber 6 und die Trennvorrichtung (Schere) können als Richttreiber-Scheren-Baueinheit 11 ausgestaltet werden (s. hierzu
Zur weiteren generellen Kostenreduzierung und zur Erzielung schnellerer Segmentwechselzeiten können die Richt- und Treibereinheit und die Segmente vorzugsweise getrennt voneinander gewechselt werden, so dass die Richt- und Treibereinheit beim Segmentwechsel nicht mit gewechselt werden muss.For further general cost reduction and to achieve faster segment switching times, the straightening and driving unit and the segments can preferably be changed separately, so that the straightening and driving unit does not have to be changed with the segment change.
Die Richt- und Treibereinheit 6 besteht aus mindestens zwei Rollenpaaren mit Antrieb zum Übertragen der Kräfte für den Strangtransport. Zur Verdopplung der Auszugskräfte werden die Rollen auf der Ober- und der Unterseite angetrieben.The straightening and driving
Um den Abstand zwischen der Richteinheit und der Schere zu verkürzen, können Richttreiber und Schere als kompakte Baueinheit 11 (als "Richtschere") zusammengefasst sein (s.
Liegt die Kaltstrang-Ein- und -Ausfädelzone zwischen Richttreiber 6 und der Schere 9, ist dieser Bereich wiederum möglichst kurz zu bauen und mit Isolierung und Strahlungsschutzkomponenten zu versehen.If the cold-rod inlet and Ausfüdelzone between straightening 6 and the
Im Bereich der Zwischenräume der Anlagenkomponenten werden Energieverluste durch den Einbau von Isolierungen und Strahlungsschutzkomponenten verringert. Die Schere 9 kann gegen die Wärmestrahlung der hohen Oberflächentemperaturen des Stranges durch Isolierung und Strahlungsschutzkomponenten geschützt sein.In the interstices of the system components, energy losses are reduced through the installation of insulation and radiation protection components. The
Die vorgeschlagene Anlage weist weiterhin eine Kaltstrangausfördereinheit, bevorzugt eine Kaltstrang-Wippe 10, auf (s. hierzu die
Die Kaltstrang-Einfädeleinheit kann sich zwischen Richtreibereinheit 6 und Schere 9 oder vorzugsweise nach der Schere 9 befinden.The cold-strand threading unit may be located between the
Falls der Kaltstrang nach der Schere 9 vom Strangkopf getrennt wird, muss auch dieser Bereich möglichst kurz sein, um möglichst wenig Energie zu verlieren. Alle freien Strecken können durch Isolierungen und Strahlungsschutzkomponenten abgedeckt sein.If the cold strand is separated from the strand head after the
In einer möglichen Ausführungsform kann der Kaltstrang über eine Wippe 10 oberhalb des Ofens 7 transportiert und dort abgelegt werden. Die Wippe 10 ist dann so gebaut, dass sie im normalen Gießbetrieb oberhalb des Ofens 7 liegt (siehe
In einer alternativen Ausführungsform (s. hierzu
Für sämtliche Transportrollen zwischen Gießmaschine und Ofeneinlauf können nicht gekühlte Rollen verwendet werden, vorzugsweise Ofenrollen. Sie entziehen der Strangunterseite weniger Energie beim Rollenkontakt.For all transport rollers between the casting machine and the kiln inlet, non-cooled rolls can be used, preferably furnace rolls. They remove less energy from the strand underside during roller contact.
Das Ofensystem kann mit fossilen Brennstoffen oder elektrisch, insbesondere induktiv, beheizt werden. Es sind auch Kombinationen aus beiden Varianten möglich. Alternativ kann auch eine induktive Erwärmung mit anschließender passiver Wärmehaube zum Ausgleich des Temperaturprofils eingesetzt werden, bzw. nur eine passive Wärmehaube.The furnace system can be heated with fossil fuels or electrically, in particular inductively. There are also combinations of both variants possible. Alternatively, an inductive heating with subsequent passive heat hood can be used to compensate for the temperature profile, or only a passive heat hood.
Der Ofen muss mindestens so lang sein, dass eine Bramme ganz hinein passt und sie anschließend noch von der einlaufenden Gießgeschwindigkeit, vorzugsweise 4 bis 5 m/min, auf die benötigte Walzgeschwindigkeit (ca. 18 m/min) beschleunigt werden kann. Bei einer Brammenlänge von ca. 50 m reicht hierzu ein 60 m langer Ofen aus.The furnace must be at least long enough for a slab to fit all the way in and then be accelerated to the required rolling speed (about 18 m / min) from the incoming casting speed, preferably 4 to 5 m / min. For a slab length of approx. 50 m, a 60 m long stove is sufficient.
Es gilt: Die Beschleunigungslänge ist die Länge, um die Bramme von der Gieß- auf die Walzgeschwindigkeit zu beschleunigen.The following applies: The acceleration length is the length in order to accelerate the slab from the casting speed to the rolling speed.
Für die Ofenlänge gilt: Die minimale Ofenlänge ist die Brammenlänge plus die Beschleunigungslänge.For the furnace length, the following applies: The minimum furnace length is the slab length plus the acceleration length.
Um Walzenwechselzeiten auszugleichen, muss diese minimale Ofenlänge eventuelle verlängert werden (siehe unten zum Thema Walzenwechselzeiten).To compensate for roll change times, this minimum furnace length may need to be extended (see below for roll change times).
Nur wenn die Ofeneinlauftemperatur unterhalb der minimal zulässigen Walztemperatur liegt, muss der Ofen die Bramme aktiv auf diese Temperatur aufheizen.Only if the furnace inlet temperature is below the minimum allowable rolling temperature, the furnace must actively heat the slab to this temperature.
Hierzu sei folgendes Beispiel gegeben:
Zum Aufheizen einer 1.050 °C heißen Bramme werden bei einer Ofentemperatur von 1.100 °C folgende zusätzliche Ofenlängen benötigt:
- dSumpf
- := verkürzte Sumpflänge
- dAbstand
- := nicht isolierte Abstand zwischen Ende Gießmaschine und Ofen
- dAbstandIso
- := isolierte Abstand zwischen Ende Gießmaschine und Ofen
To heat a 1,050 ° C hot slab at an oven temperature of 1,100 ° C, the following additional oven lengths are required:
- d swamp
- : = shortened sump length
- d distance
- : = uninsulated distance between end of caster and oven
- d distanceIso
- : = isolated distance between end of casting machine and oven
Daraus ergibt sich für die zum Aufheizen zusätzlich benötigte Ofenlänge:
Aus dieser Näherungsformel wird ersichtlich:
Der Abstand zwischen dem Ende der Gießmaschine, insbesondere dem Ende des Zielintervalls, und dem Ofeneinlauf ist möglichst gering zu halten.From this approximation formula it becomes apparent:
The distance between the end of the casting machine, in particular the end of the target interval, and the kiln inlet is to be kept as low as possible.
Die Sumpfspitze ist an das Ende der Gießmaschine (= in das Zielintervall) zu legen.The sump tip should be placed at the end of the casting machine (= in the target interval).
Zwischen dem Ende der Gießmaschine, insbesondere dem Ende des Zielintervalls, und dem Ofeneinlauf ist der Strang bzw. die Bramme durch Isolierungen oder Strahlungsschutzkomponenten gegen Energieverluste zu sichern.Between the end of the casting machine, in particular the end of the target interval, and the kiln inlet, the strand or the slab is to be protected against energy losses by means of insulation or radiation protection components.
Das führt dazu, dass der Strang bzw. die Bramme heißer in den Ofen einläuft.This causes the strand or slab to enter the furnace more hotly.
Somit kann der Ofen kürzer ausgelegt werden (niedrigere Investitionskosten).Thus, the oven can be made shorter (lower investment costs).
Im Standard-Produktionsbetrieb muss der Strang bzw. die Bramme nicht oder weniger aktiv aufgeheizt werden (niedrigere Betriebskosten).In the standard production mode, the strand or the slab does not have to be actively or less heated (lower operating costs).
Zur Bestimmung des exakten Temperaturverlaufs im Ofen können mathematischphysikalische Modelle eingesetzt werden.To determine the exact temperature curve in the furnace, mathematical-physical models can be used.
Zu den Walzenwechselzeiten sei folgendes bemerkt:
Im Walzprozess verschleißen die Walzen und müssen, je nach Produktivität und Walzenwerkstoff, z. B. alle fünf Stunden gewechselt werden. Ziel ist es, diesen Walzenwechsel ohne Gießabbruch durchzuführen, da beim erneuten Angießen die Durchbruchgefahr steigt und Aggregate vorzeitig ersetzt werden müssten.Regarding the roller change times, the following should be noted:
In the rolling process, the rollers wear and must, depending on productivity and roll material, for. B. be changed every five hours. The aim is to perform this roll change without casting break, since the risk of breakthrough increases when re-casting and units should be replaced prematurely.
Um den Walzenwechsel ohne Gießabbruch durchzuführen, muss ausreichend Zeit zwischen dem Ende des vorherigen Bandes und dem Walzen der neuen Bramme geschaffen werden. Hierzu kann zum einen das Walzen des vorherigen Bandes beschleunigt werden und zum anderen das Gießen der neuen Bramme verlangsamt werden. Hierzu wird die Gießgeschwindigkeit herunter gefahren.In order to perform the roll change without casting break, sufficient time must be created between the end of the previous strip and the rolling of the new slab. For this purpose, on the one hand, the rolling of the previous band can be accelerated and, on the other hand, the casting of the new slab can be slowed down. For this purpose, the casting speed is reduced.
Damit die Temperatur nicht zu stark absinkt, wird die Kühlung in der Gießmaschine entsprechend der Gießgeschwindigkeit reduziert. Falls die Bramme dennoch so kalt wird, dass sie im Ofen nicht mehr auf die nötigte Walztemperatur gebracht werden kann, muss sie mit der Schere gehäckselt werden. Die benötigten Walzenwechselzeiten sind ein Kriterium für die Bestimmung der benötigten Ofenlänge.So that the temperature does not drop too much, the cooling in the casting machine is reduced according to the casting speed. If the slab nevertheless becomes so cold that it can no longer be brought to the required rolling temperature in the oven, it must be chopped with scissors. The required roll change times are a criterion for determining the required furnace length.
Durch Kenntnis der benötigten Walzgeschwindigkeit, können die Gießgeschwindigkeit und die Temperatursteuerung in der Gießmaschine so optimiert werden, dass die maximal möglichen Strangtemperaturen erreicht werden. Hierdurch werden der Energiebedarf im Ofen reduziert und die Betriebskosten verringert.By knowing the required rolling speed, the casting speed and the temperature control in the casting machine can be optimized so that the maximum possible strand temperatures are achieved. This reduces the energy consumption in the oven and reduces operating costs.
In
- 11
- Gieß-Walz-AnlageCasting and rolling plant
- 22
- Metallband / BrammeMetal band / slab
- 33
- Gießmaschinecasting machine
- 44
- Strangführungstrand guide
- 55
- Verbindungssystemconnection system
- 66
- Richttreiber / Richt- und TreibereinheitStraightening / straightening and driving unit
- 77
- Ofenoven
- 88th
- Walzwerkrolling mill
- 99
- Trennvorrichtung (Schere)Separating device (scissors)
- 1010
- Kaltstrang-WippeDummy bar rocker
- 1111
- Richttreiber-Scheren-BaueinheitStraightening scissors assembly
- 1212
- Kaltstrangdummy bar
- 1313
- verschiebbare Wärmehaubemovable heat hood
- FF
- Förderrichtungconveying direction
- TT
- Tangentenpunkttangent point
Claims (21)
- Casting and rolling installation (1) for producing metal strips (2), wherein the metal strip (2) runs through the casting and rolling installation (1) in a conveying direction (F), comprising:a casting machine (3) with a mould with a vertical outlet for producing a cast strip and a strip guide (4), which is downstream of the mould in conveying direction (F), for deflecting the cast strip from the vertical to the horizontal,a connecting system (5), which is downstream of the strip guide (4) in conveying direction (F) and which comprises at least one straightening driver (6) for drawing the cast strip out of the strip guide (4) and a separating device (9), particularly shears, as well as an oven (7) for heating the cast strip, anda rolling mill (8), which is downstream of the connecting system (5) in conveying direction (F), for rolling the cast strip to form a metal strip (2),characterised in thatthe strip guide (4) comprises a single roller segment or two roller segments, wherein the rollers thereof provided for strip guidance are free of a drive.
- Casting and rolling installation according to claim 1, characterised in that in the case of presence of two roller segments in the strip guide (4) these are of substantially identical construction.
- Casting and rolling installation according to claim 1 or 2, characterised in that the strip guide (4) is constructed to so bend the cast strip that it has a minimum radius of curvature of 2,100 millimetres.
- Casting and rolling installation according to any one of claims 1 to 3, characterised in that the strip guide (4) has the shape of a clothoid at least in a section.
- Casting and rolling installation according to any one of claims 1 to 4, characterised in that the mould is constructed as a curved mould.
- Casting and rolling installation according to any one of claims 1 to 5, characterised in that the length of the mould is at most 1,100 millimetres, preferably between 900 millimetres and 1,000 millimetres.
- Casting and rolling installation according to any one of claims 1 to 6, characterised in that the height of the strip guide (4) without mould has a maximum height of 3 metres.
- Casting and rolling installation according to any one of claims 1 to 7, characterised in that the connecting system (5) comprises the straightening and driver unit (6) and the oven (7), wherein a separating device (9), particularly shears, is arranged between the straightening and driver unit (6) and the oven (7) and wherein the straightening and driver unit and the separating device are preferably constructionally configured as a constructional unit.
- Casting and rolling installation according to any one of claims 1 to 8, characterised in that the connecting system (5) comprises a cold strip rocker (10) with integrated insulation.
- Casting and rolling installation according to any one of claims 1 to 9, characterised in that the strip guide (4) ends in front of the tangent point (T).
- Casting and rolling installation according to any one of claims 1 to 9, characterised in that the strip guide (4) ends in or behind the tangent point (T).
- Casting and rolling installation according to any one of claims 1 to 11, characterised in that the straightening and driver unit (6) comprises driven rollers on the upper side and the lower side of the slat (2).
- Casting and rolling installation according to any one of claims 1 to 12, characterised in that the oven (7) is shorter than 100 metres.
- Casting and rolling installation according to any one of claims 1 to 13, characterised in that the oven (7) comprises at least one inductive heating element.
- Casting and rolling installation according to claim 14, characterised in that at least one heating hood is arranged upstream or downstream of the oven (7) in conveying direction.
- Method of operating a casting and rolling installation according to any one of claims 1 to 15,
characterised in that
the cast strip cast in the casting machine (3) is fed, without further heating in the oven (7), to the rolling mill (8) and rolled therein. - Method according to claim 16, characterised in that the cast strip, which has been cast, is so cooled in the strip guide that on reaching the straightening driver (6) it has been completely hardened through.
- Method according to claim 15 or 16, characterised in that the cast strip, which has been cast, is so cooled through regulation of the cooling water quantity and/or the casting speed that it is completely hardened through 500 millimetres to 10 millimetres in front of the last roller of the strip guide in conveying direction (F).
- Method according to any one of claims 15 to 18, characterised in that the oven entry temperature is greater than 1,050° C.
- Method according to any one of claims 15 to 19, characterised in that the carbon steels are processed with lower and medium carbon contents.
- Method according to any one of claims 15 to 20, characterised in that the cast strip exits the strip guide of the casting installation with a thickness between 40 millimetres and 60 millimetres, preferably 45 millimetres to 55 millimetres.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015208434 | 2015-05-06 | ||
DE102015210865.1A DE102015210865A1 (en) | 2015-05-06 | 2015-06-12 | Casting-rolling plant and method for its operation |
PCT/EP2016/059370 WO2016177611A1 (en) | 2015-05-06 | 2016-04-27 | Casting and rolling assembly and method for operating the same |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3291933A1 EP3291933A1 (en) | 2018-03-14 |
EP3291933B1 true EP3291933B1 (en) | 2019-06-19 |
Family
ID=57178788
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16720393.4A Active EP3291933B1 (en) | 2015-05-06 | 2016-04-27 | Casting and rolling assembly and method for operating the same |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3291933B1 (en) |
JP (1) | JP2018515344A (en) |
DE (1) | DE102015210865A1 (en) |
WO (1) | WO2016177611A1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017219464A1 (en) | 2017-10-30 | 2019-05-02 | Sms Group Gmbh | Continuous casting plant with single roll adjustment |
DE102017220616A1 (en) | 2017-11-17 | 2019-05-23 | Sms Group Gmbh | Thin slab caster with changeable machine head |
DE102018207137A1 (en) | 2018-05-08 | 2019-11-14 | Sms Group Gmbh | Casting-rolling plant, and method for its operation |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1233542B (en) * | 1962-12-03 | 1967-02-02 | Mannesmann Ag | Plant for the continuous casting of steel and non-ferrous metals |
CH407422A (en) * | 1963-10-29 | 1966-02-15 | Moossche Eisenwerke Ag | Device for guiding a strand during the continuous casting of metal |
AT292937B (en) * | 1969-05-30 | 1971-09-10 | Voest Ag | Continuous casting plant for slabs |
US3981348A (en) * | 1975-10-20 | 1976-09-21 | Allis-Chalmers Corporation | Support and lubrication system for continuous casting machine rollers |
AT343831B (en) * | 1975-11-12 | 1978-06-26 | Voest Ag | SUPPORT BEND AND GUIDE BEND FOR CAST ROD |
CH658210A5 (en) | 1982-07-16 | 1986-10-31 | Concast Service Union Ag | ARC CONTINUOUS CASTING SYSTEM WITH ARC-SHAPED, RIGID START-UP STRAND AND METHOD FOR OPERATING SUCH A SYSTEM. |
DE3929722A1 (en) * | 1989-09-07 | 1991-03-14 | Schloemann Siemag Ag | PLANT FOR THE PRODUCTION OF STEEL STRIP |
EP0535368B1 (en) | 1991-09-19 | 1996-06-05 | Sms Schloemann-Siemag Aktiengesellschaft | Method and apparatus for continuous casting of metal strand |
JP3217638B2 (en) * | 1994-04-07 | 2001-10-09 | 三菱重工業株式会社 | Continuous casting method and belt type continuous casting method |
IT1289036B1 (en) * | 1996-12-09 | 1998-09-25 | Danieli Off Mecc | CONTINUOUS CASTING LINE COMPACT |
DE102010022003B4 (en) | 2009-06-19 | 2022-12-29 | Sms Group Gmbh | Vertical continuous caster |
IT1400003B1 (en) | 2010-05-18 | 2013-05-09 | Danieli Off Mecc | CONTINUOUS CASTING DEVICE AND ITS PROCEDURE |
DE102012201395A1 (en) | 2012-02-01 | 2013-08-01 | Sms Siemag Ag | Process for continuous casting of a metallic strand in a continuous casting plant and continuous casting plant |
-
2015
- 2015-06-12 DE DE102015210865.1A patent/DE102015210865A1/en not_active Withdrawn
-
2016
- 2016-04-27 EP EP16720393.4A patent/EP3291933B1/en active Active
- 2016-04-27 WO PCT/EP2016/059370 patent/WO2016177611A1/en active Application Filing
- 2016-04-27 JP JP2017557345A patent/JP2018515344A/en not_active Ceased
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
WO2016177611A1 (en) | 2016-11-10 |
DE102015210865A1 (en) | 2016-11-10 |
JP2018515344A (en) | 2018-06-14 |
EP3291933A1 (en) | 2018-03-14 |
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