EP3288872B1 - Supply roll having function marking, method for handling flat and/or strip material wound on supply rolls, and system for handling flat and/or strip material - Google Patents
Supply roll having function marking, method for handling flat and/or strip material wound on supply rolls, and system for handling flat and/or strip material Download PDFInfo
- Publication number
- EP3288872B1 EP3288872B1 EP16720362.9A EP16720362A EP3288872B1 EP 3288872 B1 EP3288872 B1 EP 3288872B1 EP 16720362 A EP16720362 A EP 16720362A EP 3288872 B1 EP3288872 B1 EP 3288872B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- free end
- marking
- end section
- supply roll
- strip material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 title claims description 106
- 238000000034 method Methods 0.000 title claims description 23
- 239000000853 adhesive Substances 0.000 claims description 115
- 230000001070 adhesive effect Effects 0.000 claims description 115
- 230000003287 optical effect Effects 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 21
- 238000001514 detection method Methods 0.000 claims description 16
- 238000004806 packaging method and process Methods 0.000 claims description 13
- 239000003550 marker Substances 0.000 claims description 7
- 238000007639 printing Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims 1
- 229920006300 shrink film Polymers 0.000 description 29
- 238000004804 winding Methods 0.000 description 22
- 238000003466 welding Methods 0.000 description 4
- 238000002372 labelling Methods 0.000 description 3
- 238000012858 packaging process Methods 0.000 description 3
- 239000000969 carrier Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 238000012536 packaging technology Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229920006302 stretch film Polymers 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/102—Preparing the leading end of the replacement web before splicing operation; Adhesive arrangements on leading end of replacement web; Tabs and adhesive tapes for splicing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/105—Opening of web rolls; Removing damaged outer layers; Detecting the leading end of a closed web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
- B65H19/123—Lifting, transporting, or inserting the web roll; Removing empty core with cantilever supporting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1857—Support arrangement of web rolls
- B65H19/1873—Support arrangement of web rolls with two stationary roll supports carrying alternately the replacement and the expiring roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/4171—Handling web roll
- B65H2301/4175—Handling web roll involving cart
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/4176—Preparing leading edge of replacement roll
- B65H2301/41764—Preparing leading edge of replacement roll by adhesive tab
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/46—Splicing
- B65H2301/461—Processing webs in splicing process
- B65H2301/4611—Processing webs in splicing process before splicing
- B65H2301/46115—Processing webs in splicing process before splicing by bringing leading edge to splicing station, e.g. by chain or belt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
- B65H2511/21—Angle
- B65H2511/212—Rotary position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/40—Sensing or detecting means using optical, e.g. photographic, elements
- B65H2553/42—Cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2553/00—Sensing or detecting means
- B65H2553/52—RFID sensor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/12—Surface aspects
- B65H2701/124—Patterns, marks, printed information
- B65H2701/1241—Patterns, marks, printed information register marks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/12—Surface aspects
- B65H2701/124—Patterns, marks, printed information
- B65H2701/1242—Patterns, marks, printed information printed information
- B65H2701/12422—Patterns, marks, printed information printed information codes or the like which can be used for further processing, e.g. relative to consumed or still available material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/12—Surface aspects
- B65H2701/124—Patterns, marks, printed information
- B65H2701/1244—RFID [Radio Frequency Identification Data] transponder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/18—Form of handled article or web
- B65H2701/184—Wound packages
- B65H2701/1842—Wound packages of webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1944—Wrapping or packing material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/81—Packaging machines
Definitions
- the present invention relates to a supply roll with a roll core and flat and/or strip material, which is carried by the roll core with a large number of windings.
- Such supply rolls can be used, for example, in the field of packaging technology.
- Devices which provide flat and/or strip material without interruption in order to wrap articles with the flat and/or strip material and thereby combine them.
- the flat and/or strip material can be designed as a shrink film, with several beverage containers being wrapped using the shrink film and combined into containers.
- the roll must be replaced by another roll with new flat and/or strip material in order to be able to continue a packaging process and preferably carry it out without interruption.
- US 4,948,060 A a handling system for rolls.
- the handling system includes a loading station and a splicing device. Rolls can be provided via the loading station. Several self-propelled vehicles can transport the rolls provided via the loading station to the splicing device.
- Devices for an uninterrupted packaging process and corresponding supply rolls that can be used for an uninterrupted packaging process are, for example, from the DE 195 22 110 A1 known.
- two parallel shafts are provided on which supply rolls sit.
- Shrink wrap is unwound from the supply rolls and placed around items. The items then pass through a shrinking tunnel. If the supply of shrink film in a roll is exhausted, it will be Shrink film from another roll is connected to the tape supply of the first roll by welding.
- the object of the invention is therefore to provide an at least partially automated device or a method for handling flat and/or strip material, by means of which supply rolls can be simplified and replaced while at least largely avoiding problems.
- An unclaimed supply roll which comprises a roll core and flat and/or strip material which is carried by the roll core with a plurality of windings.
- the roll core can, for example, be made of cellulose or plastic and have a hollow cylindrical shape. If the supply roll is used in the field of packaging technology, the flat and/or strip material can be formed, for example, by shrink film or stretch film.
- the supply roll has at least one functional marking, which is formed on an external free end region of the flat and/or strip material, so that information about the relative position of the free end region can be visually recognized via the at least one functional marking.
- the functional marking can be designed as an adhesive marking or as an adhesive marking and thus possibly partially or completely include an application of adhesive on at least one broad side surface. An adhesive connection can thus be formed between the at least one functional marking and the external free end region.
- the disclosure is not limited to embodiments with only one functional marker. It is also conceivable that in various embodiments two or more than two functional markings are provided, each of which is formed in a defined relative position on the free end region of the flat and/or strip material of a supply roll.
- the at least one functional marking is formed in a defined relative position on the outer free end region of the flat and/or strip material, conclusions about the actual position or the actual orientation of the free end region can be made by optically recognizing the at least one functional marking.
- the at least one functional marking comprises one or more adhesive markings, with a respective adhesive connection existing between the one or more adhesive markings and the free end region of the flat and/or strip material.
- the supply roll comprises at least one adhesive connection, which fixes the free end region of the flat and/or strip material to an outer layer of the flat and/or strip material adjacent to the free end region.
- the respective adhesive connection of the adhesive marking can fix the free end region of the flat and/or strip material to the outer layer of the flat and/or strip material adjacent to the free end region.
- the adhesive marking or the adhesive marking can therefore be glued both to the free end region and to the outer layer of the flat and/or strip material.
- all of the adhesive markings on the respective supply roll can fix the free end region on an outer layer of the flat and/or strip material adjacent to the free end region.
- the free end region can maintain its relative position on the roll by gluing. The risk of unintentional unwinding of flat and/or film material from the supply roll is reduced.
- the free end region itself is glued to the layer of flat and/or strip material adjacent to the free end region.
- at least one adhesive connection can be arranged between the side of the free end region pointing in the direction of the adjacent layer and the adjacent layer.
- the adhesive mark or a broad side surface of the adhesive mark is reduced in area in the direction of the outer layer, so that the connection between the outer layer and the adhesive mark has a lower adhesive force than the connection between the free end region and the adhesive mark .
- the adhesive marking can taper towards the outer layer.
- the adhesive marking has two opposite broad side surfaces which have a triangular shape and one of which is designed as an adhesive surface have proven successful here.
- the free end region can advantageously simply be removed, the connection between the adhesive marking and the adjacent outer layer being released and the connection between the adhesive marking and the free end region being retained.
- the at least one functional marking has at least one identification which assigns the functional marking a specific rotational position with respect to the end edge of the external free area.
- the at least one marking can, for example, comprise a transparent and preferably rectilinear viewing window, via which the course of the end edge of the external free end region can be optically recognized.
- functional markings especially if they are designed as adhesive markings, can also be applied to the free end area manually.
- connection or formation of the functional marking on the free end area is carried out automatically.
- further markings or optical markings come into consideration in order to assign a specific rotational position to the at least one functional marking with regard to the end edge of the outer free end region.
- symbols such as an arrow representation or the like can be provided, which, with the aid of the end edge, refers to the corresponding specific rotational position for the at least one functional marking.
- At least one functional marking can have at least one identification which assigns the at least one functional marking a central position with regard to the longitudinal extent of the supply roll.
- a marking over half the length of the longitudinal extent can be placed on the supply roll or on the flat and/or strip material, preferably along a winding path. be applied. With the aid of the marking, the at least one functional marking can then be applied at least approximately centrally to the free end region of the flat and/or strip material of the supply roll.
- a transparent viewing window can be provided as a marking in order to assign the central position to the functional marking.
- symbolism such as an arrow representation or the like, can be provided, which uses the marking to point to the corresponding central position for the at least one functional marking.
- the supply roll can also include an RFID transponder on which information about the supply roll is stored. For example, information on the number of windings, the type of flat and/or strip material in question, the length of the supply roll and/or other information can be stored on the RFID transponder. The information can then be read from the RFID transponder using a corresponding RIFD reader and, if necessary, shown on a display and/or used for working parameters of the packaging machine.
- the RFID reader can be arranged in the area of an installation position for the supply roll or in the area of a holding mandrel. It is also conceivable that a handling device, which places the respective supply roll on a holding mandrel, carries the RFID reader.
- the RFID transponder can be fixed on the flat and/or strip material of the respective supply roll and, for example, glued onto the flat and/or strip material of the respective supply roll.
- the RFID transponder can be designed as part of the functional marking. It is also conceivable that the RFID transponder is embedded in the free end region of the flat and/or strip material or that the flat and/or strip material forms a pocket in the free end region which accommodates the RFID transponder.
- the functional markings are equipped and used to transmit and/or provide information and/or data about the film rolls to a packaging machine and/or handling device.
- Printed optical codes or the mentioned RFID transponders can be used as information carriers suitable for this purpose.
- the at least one functional marking has a QR code, which contains corresponding information in coded form, as before mentioned, has to the supply roll.
- QR code which contains corresponding information in coded form
- other codings such as barcodes, are suitable, which can be used to record information about the supply roll.
- At least one functional marking can consist of a print job applied to the free end region in a defined relative position.
- the print job can include at least one marking designed as a line, which extends parallel to a terminal edge of the outer free end region of the flat and/or strip material.
- the line can extend partially or completely over the entire width of the flat and/or strip material.
- the print job can be designed in such a way that it points to a central position with regard to the longitudinal extent of the supply roll.
- the invention relates to a method for handling flat and/or strip material wound onto supply rolls.
- at least one functional marking is applied to an external free end region of the flat and/or strip material of a supply roll in a defined relative position.
- the at least one functional marking can be designed according to the previous description.
- the at least one functional marking can comprise an adhesive marking, which is glued to the free end region of the flat and/or strip material or has an adhesive application, by means of which adhesive application the adhesive marking is connected to the free end region. Connecting the adhesive marking to the free end region of the flat and/or strip material can be done automatically or manually.
- the adhesive application can be designed as part of the adhesive marking.
- the supply roll is placed on a holding mandrel.
- a handling device can be provided which places the supply roll on the holding mandrel.
- the holding mandrel can be designed as part of an installation position of a packaging machine and If necessary, be rotated or actuatorically rotated to unwind the flat and/or strip material from the respective supply roll.
- the position of the at least one functional marking is optically recognized.
- optical sensors and, for example, one or more camera systems can be provided in order to optically detect the position of the at least one functional marking.
- the location or position of the at least one functional marking is optically recognized and the supply roll is then placed on the holding mandrel.
- a handling device can be provided which has an optical sensor or a camera system, which detects the position of the at least one functional marking and then places the supply roll on the holding mandrel so that the free end region or the at least one functional marking has a specific Orientation or position.
- one or more optical sensors are positioned in the area of the holding mandrel or in the area of a respective installation position for the supply roll and detect a position of the at least one functional marking after the supply roll has been placed on the holding mandrel. If the position of the at least one functional marking does not match a predetermined target position, the holding mandrel can rotate the supply roll until the position of the at least one functional marking matches a predetermined target position.
- the free end region is aligned depending on the optical detection. The free end area can be aligned by rotating the holding mandrel on which the respective supply roll sits.
- the free end area is gripped and pulled off the supply roll.
- a suction and/or gripping device or a suction rod can be provided, which reaches the free end region via Negative pressure is detected and leads in the direction away from the supply roll. Since this step takes place after the at least one functional marking or the free end region has been aligned, the free end region can be picked up in a targeted and problem-free manner by the suction and/or gripping device and removed in the direction away from the respective supply roll.
- the free end region can then be connected to flat and/or strip material already running in the packaging machine, which may be unwound from a further supply roll at a further installation position.
- a vertically movable welding rod can be provided, which moves the free end region against the flat and/or strip material already guided in the packaging machine.
- the at least one functional marking is applied to the external free end region at least approximately centrally and/or with a specific rotational position with respect to a terminal edge of the external free end region.
- the at least one functional marking can have one or more markings in order to connect the at least one functional marking to the free end region at least approximately centrally and/or with a specific position or rotational position.
- the at least one identification is formed by a transparent viewing window with a T-shape.
- the at least one marking can also serve to check a correct fit or a correct defined relative position of the at least one functional marking on the free end region of a respective supply roll.
- At least one functional marking is designed as an adhesive marking, which is connected and in particular glued to a free end region of the flat and/or strip material and to a layer of the flat and/or strip material adjacent to the free end region, so that the at least one functional marking or adhesive marking fixes the free end region on the adjacent layer of the flat and/or strip material.
- the adhesive mark is connected to the free end region and the adjacent layer via an adhesive connection in such a way that an adhesive force of the adhesive connection between the free end region and the adhesive mark is greater than an adhesive force between the adjacent layer and the adhesive mark .
- the free end region can therefore simply be removed from the supply roll or from the flat strip material, whereas the at least one functional marking or adhesive marking remains connected to the free end region.
- one or more functional markings are printed on the free end region in a defined relative position.
- a print job can be formed into conceivable embodiments of the supply roll according to the previous description.
- a line is printed on the free end region, which runs parallel or at least approximately parallel to a terminal edge of the free end region.
- the invention also relates to a device for handling flat and/or strip material wound onto supply rolls.
- the device comprises a device by means of which at least one functional marking can be applied to an external free end region of the flat and/or strip material of a supply roll in a defined relative position.
- the device can, for example, comprise a handling device, by means of which a functional marking designed as an adhesive mark can be applied to the external free end region.
- the device which can optionally be designed as a packaging machine, comprises at least one and preferably two installation positions which are provided for the rotating reception of supply rolls with flat and/or strip material.
- the at least one installation position can be assigned a holding mandrel onto which the supply roll is placed.
- the holding mandrel can, if necessary, fix the supply roll in a clamping manner by increasing its cross-sectional diameter.
- a handling device for inserting the respective supply roll into the at least one installation position.
- several supply rolls can be arranged on a pallet, received by the handling device and inserted into the respective installation position.
- the free end region of the respective supply roll can already have at least one functional marking or be connected to an adhesive marking.
- the device also includes an optical detection device, by means of which a position of the at least one functional marking can be recognized.
- the optical detection device can, for example, comprise at least one camera system.
- One or more means are also provided, by means of which the free end region of a respective supply roll can be aligned depending on the optical detection, so that the free end region of the respective supply roll has a predetermined position in the installed position.
- the one or more means can be designed as a holding mandrel or comprise a holding mandrel on which the respective supply roll sits in a clamping manner. In order to align the free end region, the holding mandrel can be rotated by a certain amount until the free end region or the at least one functional marking reaches a target position.
- the device can comprise at least one printing station, by means of which at least one functional marking can be printed on the outer free end region of the flat and/or strip material of a respective supply roll in a defined relative position.
- FIG 1 shows a schematic view of an embodiment of a supply roll 5.
- the supply roll 5 has a roll core 6, which can be made of cellulose or plastic, for example, and is designed as a hollow cylinder. Due to the hollow cylindrical shape, the supply roll 5 or the roll core 6 can be placed on a holding mandrel 15 or picked up by a handling device 10 and placed on a holding mandrel 15 (cf. Figure 5 ).
- Flat and/or strip material 8 with a large number of windings is carried by the roll core 6.
- the flat and/or strip material 8 is designed as a shrink film 9.
- the supply roll 5 further comprises a functional marking 2, in the present case designed as an adhesive marking 3, which is connected to an external free end region 7 of the flat and/or strip material 8 or the shrink film 9 in a defined relative position. If the position of the functional marking 2 is known or has been recognized, conclusions can be drawn about the relative position of the free end region 7.
- a functional marking 2 in the present case designed as an adhesive marking 3, which is connected to an external free end region 7 of the flat and/or strip material 8 or the shrink film 9 in a defined relative position. If the position of the functional marking 2 is known or has been recognized, conclusions can be drawn about the relative position of the free end region 7.
- the supply roll 5 rests on a support bracket 12, which limits the freedom of movement of the supply roll 5 on the support bracket 12 via two side stops 14. It is conceivable, for example, that the functional marking 2 or adhesive marking 3 is applied to the supply roll 5 or to the free end region 7 of the supply roll 5, while the supply roll 5 rests on the holding frame 12. It can also be that the supply roll 5 is placed on the holding bracket 12, already has a functional marking 2 and is moved from the holding bracket 12 into an installation position EB (cf. Figure 6 ) of a packaging machine is used.
- EB installation position
- a summary of the Figures 1 and 2 clarifies the relative position of the functional marking 2 on the free end region 7 of the flat and/or strip material 8 or the shrink film 9.
- the functional marking 2 or adhesive marking 3 has a marking 22, which is designed as a transparent viewing window 24 and has a straight line.
- the adhesive marking 3 is connected to the free end region 7 of the flat and/or strip material 8 or the shrink film 9 in such a way that a final edge 18 of the free end region 7 extends completely along the marking 22 or along the transparent viewing window 24.
- the functional marking 2 or adhesive marking 3 itself is designed as an adhesive marking or forms an adhesive application on its broad side surface facing the flat and/or strip material 8
- the functional marking 2 or adhesive marking 3 can be glued manually onto the free end region 7, so that the end edge 18 can be seen via the transparent viewing window 24.
- the transparent viewing window 24 After connecting the functional marking 2 or adhesive marking 3 to the free end region 7, the transparent viewing window 24 allows a check to be made regarding the correct position of the functional marking 2 or adhesive marking 3. If the end edge 18 cannot be seen in the transparent viewing window 24, then the functional marking 2 or adhesive marking 3 removed and, if necessary, connected again to the free end area 7.
- a marking 16 is applied over a winding course at approximately half the amount of the longitudinal extension of the supply roll 5. Furthermore, a synopsis of the Figures 1 and 2 a certain positioning of the functional marking 2 or adhesive marking 3 with respect to the marking 16.
- the functional marking 2 or adhesive marking 3 has a further marking 20, which runs approximately perpendicular to the marking 22 and is also designed as a transparent viewing window 24. Both markings 20 and 22 form a T-shape.
- the marking 20 or the marking 20 designed as a transparent viewing window 24 also has a straight course.
- the functional marking 2 or adhesive marking 3 is applied to the free end region 7 or is connected to the free end region 7 in such a way that the marking 16 extends along the marking 20 or along the transparent viewing window 24 of the marking 20. With regard to the longitudinal extent of the supply roll 5, the functional marking 2 or adhesive marking 3 is thereby placed approximately centrally on the free end region 7 of the supply roll 5.
- the marking 20 or the marking 20 designed as a transparent viewing window 24 also allows a check of the correct position or position of the functional marking 2 or adhesive marking 3 after connection to the free end region 7. If the marking 16 cannot be seen in the transparent viewing window 24, so the function marking 2 or Adhesive marking 3 is removed from the free end region 7 and placed again on the free end region 7, so that the marking 16 extends along the marking 20 or along the transparent viewing window 24.
- Figure 1 also shows that the functional marking 2 or adhesive marking 3 fixes the free end region 7 of the flat and/or strip material 8 on an outer layer 11 of the flat and/or strip material 8 adjacent to the free end region 7.
- the functional marking 2 or adhesive marking 3 is thus glued both to the free end region 7 and to the outer layer 11, so that the free end region 7 or the flat and/or strip material 8 cannot be unintentionally unwound. Due to the triangular shape of the functional marking 2 or adhesive marking 3, the adhesive force formed between the free end region 7 and the functional marking 2 or adhesive marking 3 is greater than an adhesive force which is formed between the outer layer 11 and the functional marking 2 or adhesive marking 3 .
- the free end region 7 can therefore be easily removed, with the adhesive connection between the functional marking 2 or adhesive marking 3 and the outer layer 11 being released, but the functional marking 2 or adhesive marking 3 still being connected to the free end region 7 of the flat and/or strip material 8 remains connected.
- Figure 3 shows a further functional marking 2 or adhesive marking 3, as used for various embodiments of a supply roll 5 (cf. Figure 1 ) can be used.
- the functional marking 2 or adhesive marking 3 of the exemplary embodiment Figure 2 has a marking 22, which gives the functional marking 2 or adhesive marking 3 a certain rotational position with regard to the end edge 18 (cf. Figure 1 ) of the external free end region 7 is assigned.
- the functional marking 2 or adhesive marking 3 of the exemplary embodiment Figure 2 has the functional marking 2 or adhesive marking 3 in Figure 3 a marking 20, which assigns a central position to the functional marking 2 or adhesive marking 3 with regard to the longitudinal extent of the supply roll 5.
- the functional marking 2 or adhesive marking 3 can be made with the help of the marking 16 (cf. Figure 1 ) should be centered.
- the markings 20 and 22 are also each designed as a transparent viewing window 24.
- the functional marking 2 or adhesive marking 3 of the exemplary embodiment Figure 3 also has an RFID transponder 25, which is firmly connected to the functional marking 2 or adhesive marking 3.
- Information about the respective supply roll 5 to which the adhesive mark 2 is stuck can be stored on the RIFD transponder 25. It is conceivable here that information about the number of windings, the type of the respective flat and/or strip material 8, the amount of longitudinal extension of the supply roll 5 and/or other information are stored on the RFID transponder 25.
- a corresponding RFID reading device which is not shown in the figures of this patent application and, for example, in the area of an installation position EB (cf. Figure 6 ) can be arranged, there is then the possibility of reading out the RFID transponder 25.
- the packaging machine can indicate a necessary replacement of the supply roll 5 or initiate or automatically carry out an exchange or replacement of the almost completely applied supply roll 5.
- the embodiment Figure 3 with an RFID transponder 25 is to be understood as an example. It can thus be provided that the functional marking 2 or adhesive marking 3 provides information about the supply roll 5 via coding instead of the RFID transponder 25 or in addition to the RFID transponder 25.
- the coding can be designed, for example, as a QR code, bar code and/or other coding.
- the supply roll 5 forms a pocket in the free end region 7, by means of which an RFID transponder 25 is received and fixed to the free end region 7.
- the RFID transponder is not part of the functional marking 2 or adhesive marking 3.
- Figure 4 shows a further functional marking 2 or adhesive marking 3, as can be used for various embodiments of a supply roll 5.
- the Functional marking 2 or adhesive marking 3 is designed to be almost completely transparent and also has markings 20 and 22, by means of which refer to a predetermined relative position of the functional marking 2 or adhesive marking 3 on the free end region 7 of the flat and/or strip material 8.
- the markings 20 and 22 are in the embodiment according to a functional marking 2 or adhesive marking 3 Figure 4 designed as arrow representations 26.
- further symbols or further configurations can also be provided for the markings 20 and 22 in order to refer to the corresponding relative position for the functional marking 2 or adhesive marking 3 on the free end region 7 and, if necessary, their central alignment on the supply roll 5.
- FIG. 5 shows a schematic view of a further embodiment of a supply roll 5.
- the supply roll 5 of the exemplary embodiment Figure 5 Just like the supply roll 5 of exemplary embodiment 1, it forms a free end region 7 with a closing edge 18.
- the flat and/or strip material 8 of the supply roll 5 is designed as a shrink film 9.
- the flat and/or strip material 8 is carried by a roll core 6, which is mounted on a holding mandrel 15 in an installation position EB (cf. Figure 6 ) sits up.
- the function marking 2 or adhesive marking 3 off Figure 5 also has a marking 20 which extends along a terminal edge 18 of the free end region 7 or of the flat and/or strip material 8.
- the functional marking 2 or adhesive marking 3 can easily be applied or glued to the free end region 7 of the flat and/or strip material 8 in a defined relative position.
- the functional marking 2 or adhesive marking 3 is also used in the exemplary embodiment Figure 5 the free end region 7 is fixed to an adjacent layer of the flat and/or strip material 8, so that the free end region 7 is held essentially immovable on the supply roll 5 via the functional marking 2 or adhesive marking 3.
- the functional marking 2 or adhesive marking 3 has several triangular markings 27 which are positioned along the end edge 18 of the free end region 7.
- the functional marking 2 or adhesive marking 3 with its triangular markings 27 can also extend over or along the entire end edge 18 in conceivable further embodiments.
- the optical detection device 30 can detect a respective position of the free end region 7 even if the supply roll 5 is placed inaccurately on the holding mandrel 15 or if the supply roll 5 is imprecisely aligned relative to the detection device 30.
- the triangular markings 27 are only to be understood as examples, so that in various further embodiments other markings or symbols can also be provided, by means of which the supply roll 5 or the free end region 7 can be aligned with the aid of the optical detection device 30.
- Figure 6 shows a schematic view of an embodiment of a device 100 according to the invention.
- the device 100 is intended for handling flat and/or strip material 8 wound on supply rolls 5.
- the device 100 includes a device 50 (cf. Figure 7 ), in the Figure 5 is not shown and by means of which the functional marking 2 or adhesive marking 3 can be applied to the outer free end region 7 of the flat and / or strip material 8 or the shrink film 9 in a defined relative position.
- the functional marking 2 or adhesive marking 3 is in Figure 5 already connected to the external free end region 7 or is applied to it.
- FIG 6 Can be seen in Figure 6 also an installation position EB for the rotating reception of the supply roll 5.
- a holding mandrel 15 is arranged in the installation position EB, which can be spread in order to hold the supply roll 5 in a clamping manner.
- the supply roll 5 is pushed onto the holding mandrel 15 via the handling device 10.
- the handling device 10 can grasp the supply roll 5 via its own mandrel 28 and place it on the holding mandrel 15.
- the holding mandrel 15 is connected to an actuator 40 or can be moved in rotation via the actuator 40.
- an optical detection device 30 is arranged in the area of the installation position EB, which can be designed as a camera system 32, for example.
- a position of the functional marking 2 or adhesive marking 3 can be recognized via the optical detection device 30.
- the handling device 10, the actuator 40 and the optical detection device 30 or the camera system 32 are connected to a control device S. If the position of the functional marking 2 or adhesive marking 3 has been recognized by the optical detection device 30 or by the camera system 32, the control device S may give a rotating one Movement of the holding mandrel 15 via the actuator 40, so that the functional marking 2 or adhesive marking 3 is thereby brought into a predetermined target position.
- a suction and/or gripping device or a suction rod not shown in the figures of this patent application can then grasp and remove the free end region 7 of the supply roll 5.
- the flat and/or strip material 8 or the shrink film 9 of the supply roll 5 can be welded to a flat and/or strip material or a shrink film of another supply roll.
- the supply roll 5 or the functional marking 2 can have an RFID transponder 25. At least one reading device for the RFID transponder 25 can then be arranged in the area of the installation position EB and/or carried by the handling device 10.
- Figure 7 clarifies steps as they can be part of the implementation of the method according to the invention and shows several devices or stations as they can be designed as part of various embodiments of the device 100 according to the invention.
- Number 60 refers to an extruder, which has several rollers 70 and 80 downstream in the conveying direction. A certain distance is formed between the rollers 70 and 80 in the conveying direction, by means of which distance the flat and/or strip material 8 or the shrink film 9 can be stretched in the conveying direction.
- a contact roller is referred to with number 85, with the flat and/or strip material 8 or the shrink film 9 being stretched in the transverse direction between the contact roller 85 and the last roller 80 in the conveying direction. After passing through the contact roller 85, the flat and/or strip material 8 or the shrink film 9 is passed on to one of the winding rollers 91 to 93, via which the flat and/or strip material 8 or the shrink film 9 can be arranged on a roll core 6 .
- the flat and/or strip material 8 or the shrink film 9 was separated via the cutting device 90.
- the cutting device 90 can be designed, for example, as a cutting knife and emit a laser beam for the purpose of the respective separation.
- the winding rollers 91 to 93 can each be exchanged via the turning cross 95, so that the winding rollers 91 to 93 can be selectively provided in order to use one of the Winding rollers 91 to 93 to arrange flat and/or strip material 8 or shrink film 9 on a roll core 6.
- a device 50 is arranged in the area of the winding device 98, by means of which a functional marking 2 (cf. Figures 1 to 6 ) or adhesive marking 3 can be applied to the free end region 7 of the flat and/or strip material 8 or the shrink film 9.
- the device 50 is designed as a printing station 52.
- the device 50 or printing station 52 is a predetermined relative position relative to the cutting device 90 and/or one in Figure 7 an unrecognizable contact element for the flat and/or strip material 8 or the shrink film 9 is provided, so that the functional marking 2 can be applied in a defined relative position to the free end region 7 of the flat and/or strip material 8 or the shrink film 9.
- the respective functional marking 2 can be applied with high accuracy and reproducibly to the respective free end region 7 of the flat and/or strip material, even with several successive supply rolls 5 8 or the shrink film 9 are applied.
- embodiments have proven successful in which the device 50 or printing station 52 places a respective functional marking 2 on the flat and/or strip material 8 or the shrink film 9 immediately before a separation process for the flat and/or strip material 8 or the shrink film 9, which is effected by means of the cutting device 90 Band material 8 or the shrink film 9 applies.
- the functional markings 2 or adhesive markings 3 can be equipped and used to transmit and/or provide information and/or data about the film rolls 5 to a packaging machine and/or handling device 10.
- Printed optical codes or the aforementioned RFID transponders 25 can be used as information carriers suitable for this purpose.
Landscapes
- Replacement Of Web Rolls (AREA)
- Labeling Devices (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
Description
Die vorliegende Erfindung betrifft eine Vorratsrolle mit einem Rollenkern und Flach- und/oder Bandmaterial, welches mit einer Vielzahl an Wicklungen vom Rollenkern getragen wird.The present invention relates to a supply roll with a roll core and flat and/or strip material, which is carried by the roll core with a large number of windings.
Derartige Vorratsrollen können beispielsweise im Bereich der Packtechnik Verwendung finden. Bekannt sind Vorrichtungen, welche unterbrechungsfrei Flach- und/oder Bandmaterial zur Verfügung stellen, um Artikel mit dem Flach- und/oder Bandmaterial zu umhüllen und hierbei zusammenzufassen. Beispielsweise kann das Flach- und/oder Bandmaterial als Schrumpffolie ausgebildet sein, wobei mehrere Getränkebehältnisse mittels der Schrumpffolie umhüllt und zu Gebinden zusammengefasst werden.Such supply rolls can be used, for example, in the field of packaging technology. Devices are known which provide flat and/or strip material without interruption in order to wrap articles with the flat and/or strip material and thereby combine them. For example, the flat and/or strip material can be designed as a shrink film, with several beverage containers being wrapped using the shrink film and combined into containers.
Sofern der Vorrat an Flach- und/oder Bandmaterial einer Rolle erschöpft ist, muss die Rolle durch eine weitere Rolle mit neuem Flach- und/oder Bandmaterial ausgetauscht werden, um einen Verpackungsprozess fortsetzen und bevorzugt unterbrechungsfrei durchführen zu können.If the supply of flat and/or strip material in a roll is exhausted, the roll must be replaced by another roll with new flat and/or strip material in order to be able to continue a packaging process and preferably carry it out without interruption.
Um den Austausch von Rollen zu vereinfachen, offenbart die
Vorrichtungen für einen unterbrechungsfreien Packungsprozess sowie entsprechende Vorratsrollen, die für einen unterbrechungsfreien Packungsprozess Verwendung finden können, sind beispielsweise aus der
Sollen die Schrumpffolien zweier Rollen mittels Verschweißens verbunden werden, so ist hierzu zunächst ein freier Endbereich einer neuen Rolle abzuziehen und zum Zwecke des Verschweißens in Richtung der weiteren Rolle zu bewegen. Häufig ist die Position des freien Endbereichs unbekannt, so dass die neue Rolle zuerst manuell gedreht bzw. orientiert werden muss, worauf der freie Endbereich in Richtung der weiteren Rolle bewegt wird, um diesen mit Schrumpffolie der weiteren Rolle zu verschweißen. Bei automatisierter Umsetzung können hiermit Probleme einhergehen. Händische Ausrichtungen sind umständlich und mit personellem Aufwand verbunden.If the shrink films of two rolls are to be connected by welding, a free end area of a new roll must first be removed and moved towards the other roll for the purpose of welding. The position of the free end region is often unknown, so that the new roll must first be rotated or oriented manually, whereupon the free end region is moved towards the further roll in order to weld it with shrink film from the further roll. This can cause problems with automated implementation. Manual alignments are cumbersome and involve a lot of personnel effort.
Aufgabe der Erfindung ist daher eine zumindest teilautomatisierte Vorrichtung bzw. ein Verfahren zum Umgang mit Flach- und/oder Bandmaterial zu Verfügung zu stellen, mittels welcher Vorratsrollen vereinfacht und unter zumindest weitgehender Vermeidung von Problemen ausgetauscht werden können.The object of the invention is therefore to provide an at least partially automated device or a method for handling flat and/or strip material, by means of which supply rolls can be simplified and replaced while at least largely avoiding problems.
Die obigen Aufgaben werden durch ein Verfahren und eine Vorrichtung gelöst, welche die Merkmale in den unabhängigen Ansprüchen umfassen. Weitere vorteilhafte Ausgestaltungen werden durch die Unteransprüche beschrieben.The above objects are achieved by a method and a device which comprise the features in the independent claims. Further advantageous embodiments are described in the subclaims.
Es ist eine nicht beanspruchte Vorratsrolle offenbart, die einen Rollenkern umfasst sowie Flach- und/oder Bandmaterial, welches mit einer Vielzahl an Wicklungen vom Rollenkern getragen wird. Der Rollenkern kann beispielsweise durch Cellulose oder Kunststoff gebildet sein und eine hohlzylindrische Formgebung besitzen. Sofern die Vorratsrolle im Bereich der Verpackungstechnik Verwendung findet, kann das Flach- und/oder Bandmaterial beispielsweise durch Schrumpffolie oder Stretchfolie ausgebildet sein.An unclaimed supply roll is disclosed which comprises a roll core and flat and/or strip material which is carried by the roll core with a plurality of windings. The roll core can, for example, be made of cellulose or plastic and have a hollow cylindrical shape. If the supply roll is used in the field of packaging technology, the flat and/or strip material can be formed, for example, by shrink film or stretch film.
Weiter besitzt die Vorratsrolle wenigstens eine Funktionsmarkierung, welche an einem außenliegenden freien Endbereich des Flach- und/oder Bandmaterials ausgebildet ist, so dass über die wenigstens eine Funktionsmarkierung Informationen zur relativen Lage des freien Endbereichs optisch erkennbar sind. Die Funktionsmarkierung kann als Haftmarkierung bzw. als Klebemarkierung ausgebildet sein und somit ggf. auf wenigstens einer Breitseitenfläche anteilig oder vollständig einen Klebemittelauftrag umfassen. Somit kann zwischen der wenigstens einen Funktionsmarkierung und dem außen liegenden freien Endbereich eine Klebeverbindung ausgebildet sein.Furthermore, the supply roll has at least one functional marking, which is formed on an external free end region of the flat and/or strip material, so that information about the relative position of the free end region can be visually recognized via the at least one functional marking. The functional marking can be designed as an adhesive marking or as an adhesive marking and thus possibly partially or completely include an application of adhesive on at least one broad side surface. An adhesive connection can thus be formed between the at least one functional marking and the external free end region.
Die Offenbarung ist nicht auf Ausführungsformen mit lediglich einer Funktionsmarkierung beschränkt. So ist darüber hinaus vorstellbar, dass in diversen Ausführungsformen zwei oder mehr als zwei Funktionsmarkierungen vorgesehen sind, die jeweils in definierter Relativposition an dem freien Endbereich des Flach- und/oder Bandmaterials einer Vorratsrolle ausgebildet sind.The disclosure is not limited to embodiments with only one functional marker. It is also conceivable that in various embodiments two or more than two functional markings are provided, each of which is formed in a defined relative position on the free end region of the flat and/or strip material of a supply roll.
Da die wenigstens eine Funktionsmarkierung in definierter Relativposition auf dem außen liegenden freien Endbereich des Flach- und/oder Bandmaterials ausgebildet ist, können durch eine optische Erkennung der wenigstens einen Funktionsmarkierung Rückschlüsse zur Ist-Position bzw. zur Ist-Ausrichtung des freien Endbereichs getroffen werden.Since the at least one functional marking is formed in a defined relative position on the outer free end region of the flat and/or strip material, conclusions about the actual position or the actual orientation of the free end region can be made by optically recognizing the at least one functional marking.
In besonders bevorzugten Ausführungsformen kann zudem vorgesehen sein, dass die wenigstens eine Funktionsmarkierung ein oder mehrerer Haftmarkierungen umfasst, wobei zwischen den ein oder mehreren Haftmarkierungen und dem freien Endbereich des Flach- und/oder Bandmaterials eine jeweilige Klebeverbindung besteht. Weiter kann es sein, dass die Vorratsrolle wenigstens eine Klebeverbindung umfasst, welchen den freien Endbereich des Flach- und/oder Bandmaterials an einer dem freien Endbereich benachbarten außen liegenden Lage des Flach- und/oder Bandmaterials festsetzt. Hierbei kann die jeweilige Klebeverbindung der Haftmarkierung den freien Endbereich des Flach- und/oder Bandmaterials an der dem freien Endbereich benachbarten außen liegenden Lage des Flach- und/oder Bandmaterials festsetzen. Die Haftmarkierung bzw. die Klebemarkierung kann somit sowohl mit dem freien Endbereich als auch mit der außen liegenden Lage des Flach- und/oder Bandmaterials verklebt sein. Sind mehr als eine Haftmarkierung vorhanden, so können sämtliche Haftmarkierungen der jeweiligen Vorratsrolle den freien Endbereich an einer dem freien Endbereich benachbarten außen liegenden Lage des Flach- und/oder Bandmaterials festsetzen. Vorteilhafterweise kann der freie Endbereich durch die Verklebung seine Relativposition an der Rolle beibehalten. Das Risiko eines unbeabsichtigten Abwickelns von Flach- und/oder Folienmaterial von der Vorratsrolle wird hierbei reduziert.In particularly preferred embodiments, it can also be provided that the at least one functional marking comprises one or more adhesive markings, with a respective adhesive connection existing between the one or more adhesive markings and the free end region of the flat and/or strip material. Furthermore, it may be that the supply roll comprises at least one adhesive connection, which fixes the free end region of the flat and/or strip material to an outer layer of the flat and/or strip material adjacent to the free end region. Here, the respective adhesive connection of the adhesive marking can fix the free end region of the flat and/or strip material to the outer layer of the flat and/or strip material adjacent to the free end region. The adhesive marking or the adhesive marking can therefore be glued both to the free end region and to the outer layer of the flat and/or strip material. If there is more than one adhesive marking, all of the adhesive markings on the respective supply roll can fix the free end region on an outer layer of the flat and/or strip material adjacent to the free end region. Advantageously, the free end region can maintain its relative position on the roll by gluing. The risk of unintentional unwinding of flat and/or film material from the supply roll is reduced.
Denkbar ist jedoch auch, dass der freie Endbereich selbst mit der dem freien Endbereich benachbarten Lage des Flach- und/oder Bandmaterials verklebt ist. Somit kann der in Richtung der benachbarten Lage weisenden Seite des freien Endbereichs und der benachbarten Lage wenigstens eine Klebeverbindung zwischengeordnet sein.However, it is also conceivable that the free end region itself is glued to the layer of flat and/or strip material adjacent to the free end region. Thus, at least one adhesive connection can be arranged between the side of the free end region pointing in the direction of the adjacent layer and the adjacent layer.
Denkbar ist darüber hinaus, dass sich die Haftmarkierung bzw. eine Breitseitenfläche der Haftmarkierung in Richtung der außen liegenden Lage flächig vermindert, so dass die Verbindung zwischen der außen liegenden Lage und der Haftmarkierung eine geringere Haftkraft als die Verbindung zwischen dem freien Endbereich und der Haftmarkierung besitzt. Insbesondere kann die Haftmarkierung in Richtung der außen liegenden Lage spitz zulaufen. Bewährt haben sich hierbei Ausführungsformen, bei welchen die Haftmarkierung zwei gegenüberliegende Breitseitenflächen besitzt, die eine dreieckförmige Formgebung aufweisen und von welchen eine als Haftfläche ausgebildet ist. Der freie Endbereich kann hierbei vorteilhafterweise einfach abgezogen werden, wobei die Verbindung zwischen der Haftmarkierung und der benachbarten außen liegenden Lage gelöst wird und die Verbindung zwischen der Haftmarkierung und dem freien Endbereich erhalten bleibt.It is also conceivable that the adhesive mark or a broad side surface of the adhesive mark is reduced in area in the direction of the outer layer, so that the connection between the outer layer and the adhesive mark has a lower adhesive force than the connection between the free end region and the adhesive mark . In particular, the adhesive marking can taper towards the outer layer. Embodiments in which the adhesive marking has two opposite broad side surfaces which have a triangular shape and one of which is designed as an adhesive surface have proven successful here. The free end region can advantageously simply be removed, the connection between the adhesive marking and the adjacent outer layer being released and the connection between the adhesive marking and the free end region being retained.
Auch kann es sein, dass die wenigstens eine Funktionsmarkierung wenigstens eine Kennzeichnung besitzt, welche der Funktionsmarkierung eine bestimmte Drehposition im Hinblick auf die Abschlusskante des außen liegenden freien Bereichs zuordnet. Hierbei kann die wenigstens eine Kennzeichnung beispielsweise ein transparentes und vorzugsweise geradliniges Sichtfenster umfassen, über welches der Verlauf der Abschlusskante des außen liegenden freien Endbereichs optisch erkannt werden kann. Die Praxis hat gezeigt, dass Funktionsmarkierungen, insbesondere wenn diese als Haftmarkierung ausgebildet sind, auch händisch bzw. manuell auf den freien Endbereich aufgebracht werden können. Darüber hinaus kann es sein, dass das Verbinden bzw. Ausbilden der Funktionsmarkierung auf dem freien Endbereich automatisiert vorgenommen wird.It can also be the case that the at least one functional marking has at least one identification which assigns the functional marking a specific rotational position with respect to the end edge of the external free area. Here, the at least one marking can, for example, comprise a transparent and preferably rectilinear viewing window, via which the course of the end edge of the external free end region can be optically recognized. Practice has shown that functional markings, especially if they are designed as adhesive markings, can also be applied to the free end area manually. In addition, it may be that the connection or formation of the functional marking on the free end area is carried out automatically.
Zudem kommen weitere Kennzeichnungen bzw. optische Kennzeichnungen in Betracht, um der wenigstens einen Funktionsmarkierung ggf. eine bestimmte Drehposition im Hinblick auf die Abschlusskante des außen liegenden freien Endbereichs zuzuordnen. Beispielsweise kann eine Symbolik, wie eine Pfeildarstellung oder dergleichen vorgesehen sein, welche unter Zuhilfenahme der Abschlusskante auf die entsprechende bestimmte Drehposition für die wenigstens eine Funktionsmarkierung verweist.In addition, further markings or optical markings come into consideration in order to assign a specific rotational position to the at least one functional marking with regard to the end edge of the outer free end region. For example, symbols such as an arrow representation or the like can be provided, which, with the aid of the end edge, refers to the corresponding specific rotational position for the at least one functional marking.
Zudem kann wenigstens eine Funktionsmarkierung wenigstens eine Kennzeichnung besitzen, welche der wenigstens einen Funktionsmarkierung eine mittige Position im Hinblick auf die Längserstreckung der Vorratsrolle zuordnet. Eine Markierung über den hälftigen Betrag der Längserstreckung kann hierbei auf die Vorratsrolle bzw. auf das Flach- und/oder Bandmaterial, vorzugsweise entlang eines Wicklungsverlaufs, aufgetragen sein. Unter Zuhilfenahme der Kennzeichnung lässt sich die wenigstens eine Funktionsmarkierung sodann zumindest näherungsweise mittig auf den freien Endbereich des Flach- und/oder Bandmaterials der Vorratsrolle aufbringen. Ein transparentes Sichtfenster kann als Kennzeichnung vorgesehen sein, um der Funktionsmarkierung die mittige Position zuzuordnen. Auch hier kann eine Symbolik, wie eine Pfeildarstellung oder dergleichen vorgesehen sein, welche unter Zuhilfenahme der Markierung auf die entsprechende mittige Position für die wenigstens eine Funktionsmarkierung verweist.In addition, at least one functional marking can have at least one identification which assigns the at least one functional marking a central position with regard to the longitudinal extent of the supply roll. A marking over half the length of the longitudinal extent can be placed on the supply roll or on the flat and/or strip material, preferably along a winding path. be applied. With the aid of the marking, the at least one functional marking can then be applied at least approximately centrally to the free end region of the flat and/or strip material of the supply roll. A transparent viewing window can be provided as a marking in order to assign the central position to the functional marking. Here too, symbolism, such as an arrow representation or the like, can be provided, which uses the marking to point to the corresponding central position for the at least one functional marking.
Auch kann die Vorratsrolle einen RFID-Transponder umfassen, auf welchem Informationen zur Vorratsrolle hinterlegt sind. Beispielsweise können Angaben zur Wicklungszahl, zur Art des jeweilige Flach- und/oder Bandmaterials, zum Betrag der Längserstreckung der Vorratsrolle und/oder weitere Informationen auf dem RFID-Transponder hinterlegt sein. Über ein entsprechendes RIFD-Lesegerät können sodann die Informationen vom RFID-Transponder ausgelesen und ggf. auf einer Anzeige bzw. auf einem Display dargestellt und/oder für Arbeitsparameter der Packmaschine verwendet werden. Das RFID-Lesegerät kann im Bereich einer Einbauposition für die Vorratsrolle bzw. im Bereich eines Haltedorns angeordnet sein. Auch ist vorstellbar, dass eine Handhabungseinrichtung, welche die jeweilige Vorratsrolle auf einen Haltedorn aufsetzt, das RFID-Lesegerät trägt.The supply roll can also include an RFID transponder on which information about the supply roll is stored. For example, information on the number of windings, the type of flat and/or strip material in question, the length of the supply roll and/or other information can be stored on the RFID transponder. The information can then be read from the RFID transponder using a corresponding RIFD reader and, if necessary, shown on a display and/or used for working parameters of the packaging machine. The RFID reader can be arranged in the area of an installation position for the supply roll or in the area of a holding mandrel. It is also conceivable that a handling device, which places the respective supply roll on a holding mandrel, carries the RFID reader.
Der RFID-Transponder kann auf dem Flach- und/oder Bandmaterial der jeweiligen Vorratsrolle fixiert und beispielsweise auf das Flach- und/oder Bandmaterial der jeweiligen Vorratsrolle aufgeklebt sein. In besonders bevorzugten Ausführungsformen kann der RFID-Transponder als Bestandteil der Funktionsmarkierung ausgebildet sein. Denkbar ist auch, dass der RFID-Transponder in den freien Endbereich des Flach- und/oder Bandmaterials eingebettet ist bzw. dass das Flach- und/oder Bandmaterial im freien Endbereich eine Tasche ausgebildet, welche den RFID-Transponder aufnimmt.The RFID transponder can be fixed on the flat and/or strip material of the respective supply roll and, for example, glued onto the flat and/or strip material of the respective supply roll. In particularly preferred embodiments, the RFID transponder can be designed as part of the functional marking. It is also conceivable that the RFID transponder is embedded in the free end region of the flat and/or strip material or that the flat and/or strip material forms a pocket in the free end region which accommodates the RFID transponder.
Generell kann es von Vorteil sein, wenn die Funktionsmarkierungen so ausgestattet sind und dazu genutzt werden, einer Verpackungsmaschine und/oder Handhabungseinrichtung Informationen und/oder Daten über die Folienrollen zu übermitteln und/oder bereitzustellen. Als solcherart geeignete Informationsträger können aufgedruckte optische Kodierungen oder auch die erwähnten RFID-Transponder eingesetzt werden.In general, it can be advantageous if the functional markings are equipped and used to transmit and/or provide information and/or data about the film rolls to a packaging machine and/or handling device. Printed optical codes or the mentioned RFID transponders can be used as information carriers suitable for this purpose.
Auch ist denkbar, dass die wenigstens eine Funktionsmarkierung über einen QR-Code verfügt, welcher in codierter Form entsprechende Informationen, wie vorhergehend erwähnt, zur Vorratsrolle besitzt. Darüber hinaus eignen sich weitere Codierungen, wie beispielsweise Strichcodes, mittels welcher Informationen zur Vorratsrolle festgehalten werden können.It is also conceivable that the at least one functional marking has a QR code, which contains corresponding information in coded form, as before mentioned, has to the supply roll. In addition, other codings, such as barcodes, are suitable, which can be used to record information about the supply roll.
In besonders bevorzugten Ausführungsformen kann wenigstens eine Funktionsmarkierung aus einem in definierter Relativposition auf den freien Endbereich aufgebrachten Druckauftrag bestehen. Der Druckauftrag kann hierbei wenigstens eine als Linie ausgebildete Kennzeichnung umfassen, die sich parallel zu einer Abschlusskante des außen liegenden freien Endbereichs des Flach- und/oder Bandmaterials erstreckt. Die Linie kann sich anteilig oder vollständig über die gesamte Breite des Flach- und/oder Bandmaterials erstrecken. Insbesondere kann der Druckauftrag derart ausgebildet sein, dass er auf eine mittige Position im Hinblick auf die Längserstreckung der Vorratsrolle verweist. Somit kann unter Zuhilfenahme des Druckauftrags und seiner optischen Erfassung eine axiale Ausrichtung der Vorratsrolle beim Einsetzen in eine nachfolgend noch beschriebene Einbauposition festgestellt und ggf. korrigiert werden, so dass die axiale Ausrichtung der Vorratsrolle in der jeweiligen Einbauposition einer Soll-Orientierung entspricht.In particularly preferred embodiments, at least one functional marking can consist of a print job applied to the free end region in a defined relative position. The print job can include at least one marking designed as a line, which extends parallel to a terminal edge of the outer free end region of the flat and/or strip material. The line can extend partially or completely over the entire width of the flat and/or strip material. In particular, the print job can be designed in such a way that it points to a central position with regard to the longitudinal extent of the supply roll. Thus, with the aid of the print job and its optical detection, an axial alignment of the supply roll can be determined and, if necessary, corrected when inserted into an installation position described below, so that the axial alignment of the supply roll in the respective installation position corresponds to a target orientation.
Die Erfindung betrifft ein Verfahren zum Umgang mit auf Vorratsrollen aufgewickeltem Flach- und/oder Bandmaterial. Im Rahmen des Verfahrens wird wenigstens eine Funktionsmarkierung auf einen außen liegenden freien Endbereich des Flach -und/oder Bandmaterials einer Vorratsrolle in definierter Relativposition aufgebracht. Die wenigstens eine Funktionsmarkierung kann gemäß der vorhergehenden Beschreibung ausgebildet sein. Weiter kann die wenigstens eine Funktionsmarkierung eine Haftmarkierung umfassen, welche h auf den freien Endbereich des Flach- und/oder Bandmaterials aufgeklebt wird bzw. einen Klebemittelauftrag besitzt, mittels welches Klebemittelauftrags die Haftmarkierung mit dem freien Endbereich verbunden wird. Das Verbinden der Haftmarkierung mit dem freien Endbereich des Flach- und/oder Bandmaterials kann automatisiert oder händisch erfolgen. Der Klebemittelauftrag kann als Bestandteil der Haftmarkierung ausgebildet sein.The invention relates to a method for handling flat and/or strip material wound onto supply rolls. As part of the method, at least one functional marking is applied to an external free end region of the flat and/or strip material of a supply roll in a defined relative position. The at least one functional marking can be designed according to the previous description. Furthermore, the at least one functional marking can comprise an adhesive marking, which is glued to the free end region of the flat and/or strip material or has an adhesive application, by means of which adhesive application the adhesive marking is connected to the free end region. Connecting the adhesive marking to the free end region of the flat and/or strip material can be done automatically or manually. The adhesive application can be designed as part of the adhesive marking.
Im Rahmen eines weiteren Verfahrensschrittes, welcher auf das Aufbringen der Funktionsmarkierung auf den freien Endbereich ggf. zeitlich folgt, wird die Vorratsrolle auf einen Haltedorn aufgesetzt. Beispielsweise kann eine Handhabungseinrichtung vorgesehen sein, welche die Vorratsrolle auf den Haltedorn aufsetzt. Der Haltedorn kann als Bestandteil einer Einbauposition einer Verpackungsmaschine ausgebildet sein und ggf. zum Abwickeln des Flach- und/oder Bandmaterials von der jeweiligen Vorratsrolle gedreht bzw. aktorisch gedreht werden.As part of a further process step, which may follow the application of the functional marking to the free end region, the supply roll is placed on a holding mandrel. For example, a handling device can be provided which places the supply roll on the holding mandrel. The holding mandrel can be designed as part of an installation position of a packaging machine and If necessary, be rotated or actuatorically rotated to unwind the flat and/or strip material from the respective supply roll.
In einem weiteren Verfahrensschritt wird die Lage bzw. Position der wenigstens einen Funktionsmarkierung optisch erkannt. Hierzu können optische Sensoren und beispielsweise ein oder mehrere Kamerasysteme vorgesehen sein, um die Lage bzw. Position der wenigstens einen Funktionsmarkierung optisch zu erkennen. Vorstellbar ist beispielsweise, dass die Lage bzw. Position der wenigstens einen Funktionsmarkierung optisch erkannt wird und die Vorratsrolle zeitlich hierauf auf den Haltedorn aufgesetzt wird. Beispielsweise kann eine Handhabungseinrichtung vorgesehen sein, welche einen optischen Sensor bzw. ein Kamerasystem besitzt, die Position bzw. Lage der wenigstens einen Funktionsmarkierung erkennt und zeitlich hierauf die Vorratsrolle auf den Haltedorn aufsetzt, so dass der freie Endbereich bzw. die wenigstens eine Funktionsmarkierung eine bestimmte Ausrichtung bzw. Position besitzt.In a further method step, the position of the at least one functional marking is optically recognized. For this purpose, optical sensors and, for example, one or more camera systems can be provided in order to optically detect the position of the at least one functional marking. It is conceivable, for example, that the location or position of the at least one functional marking is optically recognized and the supply roll is then placed on the holding mandrel. For example, a handling device can be provided which has an optical sensor or a camera system, which detects the position of the at least one functional marking and then places the supply roll on the holding mandrel so that the free end region or the at least one functional marking has a specific Orientation or position.
Vorstellbar ist jedoch auch, dass ein oder mehrere optische Sensoren im Bereich des Haltedorns bzw. im Bereich einer jeweiligen Einbauposition für die Vorratsrolle positioniert sind und eine Position der wenigstens einen Funktionsmarkierung nach Aufsetzen der Vorratsrolle auf den Haltedorn erkennen. Sofern die Position der wenigstens einen Funktionsmarkierung nicht mit einer vorgegebenen Soll-Position übereinstimmt, kann der Haltedorn die Vorratsrolle drehen, bis die Position der wenigstens einen Funktionsmarkierung mit einer vorgegebenen Soll-Position übereinstimmt. Somit wird in einem weiteren Verfahrensschritt der freie Endbereich in Abhängigkeit der optischen Erkennung ausgerichtet. Der freie Endbereich kann durch eine Rotation des Haltedorns ausgerichtet werden, auf welchem die jeweilige Vorratsrolle aufsitzt.However, it is also conceivable that one or more optical sensors are positioned in the area of the holding mandrel or in the area of a respective installation position for the supply roll and detect a position of the at least one functional marking after the supply roll has been placed on the holding mandrel. If the position of the at least one functional marking does not match a predetermined target position, the holding mandrel can rotate the supply roll until the position of the at least one functional marking matches a predetermined target position. Thus, in a further process step, the free end region is aligned depending on the optical detection. The free end area can be aligned by rotating the holding mandrel on which the respective supply roll sits.
Die Praxis hat gezeigt, dass Funktionsmarkierungen gut erkannt werden können, wenn die Funktionsmarkierung auf einer der Vorratsrolle abgewandten Breitseitenfläche Bereiche mit hohem Kontrast besitzen. So kann wenigstens ein erster erkennbarer Bereich der wenigstens einen Funktionsmarkierung schwarz ausgebildet sein und wenigstens ein weiterer Bereich, welcher ggf. an den ersten Bereich angrenzt, weiß und/oder transparent.Practice has shown that functional markings can be easily recognized if the functional marking has areas of high contrast on a broad side surface facing away from the supply roll. So at least a first recognizable area of the at least one functional marking can be black and at least one further area, which may adjoin the first area, white and / or transparent.
In einem weiteren Verfahrensschritt wird der freie Endbereich gegriffen und von der Vorratsrolle abgezogen. Hierzu kann beispielsweise eine Saug- und/oder Greifeinrichtung bzw. ein Saugstab vorgesehen sein, welche den freien Endbereich via Unterdruck erfasst und in Richtung weg der Vorratsrolle führt. Da dieser Schritt zeitlich nach Ausrichten der wenigstens einen Funktionsmarkierung bzw. des freien Endbereichs erfolgt, kann der freie Endbereich gezielt und problemfrei durch die Saug- und/oder Greifeinrichtung entgegengenommen und in Richtung weg der jeweiligen Vorratsrolle abgezogen werden. Bei Verpackungsmaschinen kann der freie Endbereich hierauf folgend mit bereits in der Verpackungsmaschine laufendem Flach und/oder Bandmaterial, welches ggf. von einer weiteren Vorratsrolle einer weiteren Einbauposition abgewickelt wird, verbunden werden. Hierzu kann beispielsweise ein vertikal bewegbarer Schweißstab vorgesehen sein, welcher den freien Endbereich gegen das bereits in der Verpackungsmaschine geführte Flach- und/oder Bandmaterial bewegt.In a further process step, the free end area is gripped and pulled off the supply roll. For this purpose, for example, a suction and/or gripping device or a suction rod can be provided, which reaches the free end region via Negative pressure is detected and leads in the direction away from the supply roll. Since this step takes place after the at least one functional marking or the free end region has been aligned, the free end region can be picked up in a targeted and problem-free manner by the suction and/or gripping device and removed in the direction away from the respective supply roll. In packaging machines, the free end region can then be connected to flat and/or strip material already running in the packaging machine, which may be unwound from a further supply roll at a further installation position. For this purpose, for example, a vertically movable welding rod can be provided, which moves the free end region against the flat and/or strip material already guided in the packaging machine.
Vorstellbar ist auch, dass die wenigstens eine Funktionsmarkierung zumindest näherungsweise mittig und/oder mit bestimmter Drehposition im Hinblick auf eine Abschlusskante des außen liegenden freien Endbereichs auf den außen liegenden freien Endbereich aufgebracht wird. Wie vorhergehend bereits erwähnt, kann die wenigstens eine Funktionsmarkierung hierzu ein oder mehrere Kennzeichnungen besitzen, um die wenigstens eine Funktionsmarkierung zumindest näherungsweise mittig und/oder mit bestimmter Position bzw. Drehposition mit dem freien Endbereich zu verbinden. Insbesondere haben sich Ausführungsformen bewährt, bei welchen die wenigstens eine Kennzeichnung durch ein transparentes Sichtfenster mit T-Form ausgebildet ist. Die wenigstens eine Kennzeichnung kann zudem für eine Überprüfung eines korrekten Sitzes bzw. einer korrekten definierten Relativposition der wenigstens einen Funktionsmarkierung auf dem freien Endbereich einer jeweilige Vorratsrolle dienen.It is also conceivable that the at least one functional marking is applied to the external free end region at least approximately centrally and/or with a specific rotational position with respect to a terminal edge of the external free end region. As already mentioned above, the at least one functional marking can have one or more markings in order to connect the at least one functional marking to the free end region at least approximately centrally and/or with a specific position or rotational position. In particular, embodiments have proven useful in which the at least one identification is formed by a transparent viewing window with a T-shape. The at least one marking can also serve to check a correct fit or a correct defined relative position of the at least one functional marking on the free end region of a respective supply roll.
Zudem kann es sein, dass wenigstens eine Funktionsmarkierung als Haftmarkierung ausgebildet ist, welche mit einem freien Endbereich des Flach- und/oder Bandmaterials und mit einer dem freien Endbereich benachbarten Lage des Flach- und/oder Bandmaterials verbunden und insbesondere verklebt wird, so dass die wenigstens eine Funktionsmarkierung bzw. Haftmarkierung den freien Endbereich an der benachbarten Lage des Flach- und/oder Bandmaterials festsetzt. Insbesondere haben sich Ausführungsformen bewährt, bei welchen die Haftmarkierung über eine Klebeverbindung mit dem freien Endbereich und der benachbarten Lage derart verbunden wird, dass eine Haftkraft der Klebeverbindung zwischen dem freien Endbereich und der Haftmarkierung größer ausgebildet ist als eine Haftkraft zwischen der benachbarten Lage und der Haftmarkierung. Somit kann der freie Endbereich einfach von der Vorratsrolle bzw. vom flächigen Bandmaterial abgezogen werden, wohingegen die wenigstens eine Funktionsmarkierung bzw. Haftmarkierung mit dem freien Endbereich verbunden bleibt.In addition, it can be that at least one functional marking is designed as an adhesive marking, which is connected and in particular glued to a free end region of the flat and/or strip material and to a layer of the flat and/or strip material adjacent to the free end region, so that the at least one functional marking or adhesive marking fixes the free end region on the adjacent layer of the flat and/or strip material. In particular, embodiments have proven useful in which the adhesive mark is connected to the free end region and the adjacent layer via an adhesive connection in such a way that an adhesive force of the adhesive connection between the free end region and the adhesive mark is greater than an adhesive force between the adjacent layer and the adhesive mark . The free end region can therefore simply be removed from the supply roll or from the flat strip material, whereas the at least one functional marking or adhesive marking remains connected to the free end region.
In besonders bevorzugten Ausführungsformen kann vorgesehen sein, dass eine oder mehrere Funktionsmarkierungen auf den freien Endbereich in definierter Relativposition aufgedruckt werden. Ein Druckauftrag kann hierbei gemäß vorheriger Beschreibung zu denkbaren Ausführungsformen der Vorratsrolle ausgebildet sein. Insbesondere kann es sein, dass eine Linie auf den freien Endbereich aufgedruckt ist, die parallel oder zumindest näherungsweise parallel zu einer Abschlusskante des freien Endbereichs verläuft.In particularly preferred embodiments, it can be provided that one or more functional markings are printed on the free end region in a defined relative position. A print job can be formed into conceivable embodiments of the supply roll according to the previous description. In particular, it may be that a line is printed on the free end region, which runs parallel or at least approximately parallel to a terminal edge of the free end region.
Die Erfindung betrifft darüber hinaus eine Vorrichtung zum Umgang mit auf Vorratsrollen aufgewickeltem Flach- und/oder Bandmaterial. Die Vorrichtung umfasst eine Einrichtung, mittels welcher wenigstens eine Funktionsmarkierung auf einen außen liegenden freien Endbereich des Flach- und/oder Bandmaterials einer Vorratsrolle in definierter Relativposition aufgebracht werden kann. Die Einrichtung kann beispielsweise eine Handhabungseinrichtung umfassen, mittels welcher eine als Haftmarkierung ausgebildete Funktionsmarkierung auf den außen liegenden freien Endbereich aufgebracht werden kann.The invention also relates to a device for handling flat and/or strip material wound onto supply rolls. The device comprises a device by means of which at least one functional marking can be applied to an external free end region of the flat and/or strip material of a supply roll in a defined relative position. The device can, for example, comprise a handling device, by means of which a functional marking designed as an adhesive mark can be applied to the external free end region.
Zudem umfasst die Vorrichtung, welche ggf. als Verpackungsmaschine ausgebildet sein kann, wenigstens eine und vorzugsweise zwei Einbaupositionen, die zur drehenden Aufnahme von Vorratsrollen mit Flach- und/oder Bandmaterial vorgesehen sind. Der wenigstens einen Einbauposition kann ein Haltedorn zugeordnet sein, auf welchen die Vorratsrolle aufgesteckt wird. Der Haltedorn kann die Vorratsrolle ggf. mittels Vergrößerung seines Querschnittsdurchmessers klemmend fixieren.In addition, the device, which can optionally be designed as a packaging machine, comprises at least one and preferably two installation positions which are provided for the rotating reception of supply rolls with flat and/or strip material. The at least one installation position can be assigned a holding mandrel onto which the supply roll is placed. The holding mandrel can, if necessary, fix the supply roll in a clamping manner by increasing its cross-sectional diameter.
Zudem ist eine Handhabungseinrichtung zum Einsetzen der jeweiligen Vorratsrolle in die wenigstens eine Einbauposition vorgesehen. Beispielsweise können mehrere Vorratsrollen auf einer Palette angeordnet sein, von der Handhabungseinrichtung entgegengenommen und in die jeweilige Einbauposition eingesetzt werden. Vor Entgegennahme der Vorratsrollen durch die Handhabungseinrichtung kann der freie Endbereich der jeweiligen Vorratsrolle bereits die wenigstens eine Funktionsmarkierung besitzen bzw. mit einer Haftmarkierung verbunden sein.In addition, a handling device is provided for inserting the respective supply roll into the at least one installation position. For example, several supply rolls can be arranged on a pallet, received by the handling device and inserted into the respective installation position. Before the supply rolls are received by the handling device, the free end region of the respective supply roll can already have at least one functional marking or be connected to an adhesive marking.
Auch umfasst die Vorrichtung eine optische Erfassungseinrichtung, mittels welcher eine Position der wenigstens einer Funktionsmarkierung erkannt werden kann. Die optische Erfassungseinrichtung kann beispielsweise wenigstens ein Kamerasystem umfassen.The device also includes an optical detection device, by means of which a position of the at least one functional marking can be recognized. The optical detection device can, for example, comprise at least one camera system.
Auch sind ein oder mehrere Mittel vorgesehen, mittels welcher der freie Endbereich einer jeweiligen Vorratsrolle in Abhängigkeit der optischen Erfassung ausgerichtet werden kann, so dass der freie Endbereich der jeweiligen Vorratsrolle in der Einbauposition eine vorbestimmte Position besitzt. Beispielsweise können die ein oder mehreren Mittel als Haltedorn ausgebildet sein bzw. einen Haltedorn umfassen, auf welchem die jeweilige Vorratsrolle klemmend aufsitzt. Um den freien Endbereich auszurichten, kann der Haltedorn um einen bestimmten Betrag gedreht werden, bis der freie Endbereich bzw. die wenigstens eine Funktionsmarkierung eine Soll-Position erreicht.One or more means are also provided, by means of which the free end region of a respective supply roll can be aligned depending on the optical detection, so that the free end region of the respective supply roll has a predetermined position in the installed position. For example, the one or more means can be designed as a holding mandrel or comprise a holding mandrel on which the respective supply roll sits in a clamping manner. In order to align the free end region, the holding mandrel can be rotated by a certain amount until the free end region or the at least one functional marking reaches a target position.
In bevorzugten Ausführungsformen kann die Vorrichtung wenigstens eine Druckstation umfassen, mittels welcher wenigstens eine Funktionsmarkierung auf den außen liegenden freien Endbereich des Flach- und/oder Bandmaterials einer jeweiligen Vorratsrolle in definierter Relativposition aufgedruckt werden kann.In preferred embodiments, the device can comprise at least one printing station, by means of which at least one functional marking can be printed on the outer free end region of the flat and/or strip material of a respective supply roll in a defined relative position.
Im Folgenden sollen Ausführungsbeispiele die Erfindung und ihre Vorteile anhand der beigefügten Figuren näher erläutern. Die Größenverhältnisse der einzelnen Elemente zueinander in den Figuren entsprechen nicht immer den realen Größenverhältnissen, da einige Formen vereinfacht und andere Formen zur besseren Veranschaulichung vergrößert im Verhältnis zu anderen Elementen dargestellt sind.
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Figur 1 zeigt eine schematische Ansicht einer Ausführungsform einer Vorratsrolle; -
zeigt die Funktionsmarkierung der Vorratsrolle ausFigur 2Figur 1 ; -
Figur 3 zeigt eine weitere Funktionsmarkierung, wie sie für diverse Ausführungsformen einer Vorratsrolle Verwendung finden kann; -
Figur 4 zeigt eine weitere Funktionsmarkierung, wie sie für diverse Ausführungsformen einer Vorratsrolle Verwendung finden kann; -
zeigt eine schematische Ansicht einer weiteren Ausführungsform einer Vorratsrolle;Figur 5 -
zeigt eine schematische Ansicht einer Ausführungsform einer erfindungsgemäßen Vorrichtung;Figur 6 -
verdeutlicht Schritte, wie sie Bestandteil bei der Umsetzung des erfindungsgemäßen Verfahrens sein können und zeigt mehrere Einrichtungen bzw.Figur 7
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Figure 1 shows a schematic view of an embodiment of a supply roll; -
Figure 2 shows the function marking of the supply rollFigure 1 ; -
Figure 3 shows another functional marking as it can be used for various embodiments of a supply roll; -
Figure 4 shows another functional marking as it can be used for various embodiments of a supply roll; -
Figure 5 shows a schematic view of another embodiment of a supply roll; -
Figure 6 shows a schematic view of an embodiment of a device according to the invention; -
Figure 7 clarifies steps that can be part of the implementation of the method according to the invention and shows several devices or
Für gleiche oder gleich wirkende Elemente der Erfindung werden identische Bezugszeichen verwendet. Ferner werden der Übersicht halber nur Bezugszeichen in den einzelnen Figuren dargestellt, die für die Beschreibung der jeweiligen Figur erforderlich sind. Die dargestellten Ausführungsformen stellen lediglich Beispiele dar, wie die Erfindung ausgestaltet sein kann und stellen keine abschließende Begrenzung dar.Identical reference numbers are used for elements of the invention that are the same or have the same effect. Furthermore, for the sake of clarity, only reference numbers that are necessary for the description of the respective figure are shown in the individual figures. The illustrated embodiments merely represent examples of how the invention can be designed and do not represent a final limitation.
Vom Rollenkern 6 wird Flach- und/oder Bandmaterial 8 mit einer Vielzahl an Wicklungen getragen. Das Flach- und/oder Bandmaterial 8 ist als Schrumpffolie 9 ausgebildet.Flat and/or strip material 8 with a large number of windings is carried by the
Weiter umfasst die Vorratsrolle 5 eine Funktionsmarkierung 2, vorliegend ausgebildet als Haftmarkierung 3, welche mit einem außen liegenden freien Endbereich 7 des Flach- und/oder Bandmaterials 8 bzw. der Schrumpffolie 9 in definierter Relativposition verbunden ist. Sofern die Position der Funktionsmarkierung 2 bekannt ist bzw. erkannt wurde, können hierdurch Rückschlüsse zur relativen Lage des freien Endbereichs 7 getroffen werden.The
Die Vorratsrolle 5 liegt auf einem Haltebock 12 auf, der über zwei seitliche Anschläge 14 die Bewegungsfreiheit der Vorratsrolle 5 auf dem Haltebock 12 begrenzt. Vorstellbar ist beispielsweise, dass die Funktionsmarkierung 2 bzw. Haftmarkierung 3 auf die Vorratsrolle 5 bzw. auf den freien Endbereich 7 der Vorratsrolle 5 aufgebracht wird, während die Vorratsrolle 5 auf dem Haltebock 12 aufliegt. Auch kann es sein, dass die Vorratsrolle 5 auf den Haltebock 12 aufgelegt wird, hierbei bereits eine Funktionsmarkierung 2 besitzt und vom Haltebock 12 in eine Einbauposition EB (vgl.
Eine Zusammenschau der
Auf die Vorratsrolle 5 bzw. auf das Flach- und/oder Bandmaterial 8 ist in etwa hälftig zum Betrag der Längserstreckung der Vorratsrolle 5 eine Markierung 16 über einen Wicklungsverlauf aufgetragen. Weiterhin verdeutlicht eine Zusammenschau der
Wird die Position der Funktionsmarkierung 2 bzw. Haftmarkierung 3 erkannt, so können hierdurch Rückschlüsse zur Lage des freien Endbereichs 7 sowie zur Lage bzw. Dimensionierung der Vorratsrolle 5 getroffen werden. Ein Erfassen des freien Endbereichs 7 nach optischer Erkennung der Funktionsmarkierung 2 bzw. Haftmarkierung 3 und ein Abziehen des freien Endbereichs 7 von der Vorratsrolle 5 sind sodann problemlos möglich.If the position of the
Die Funktionsmarkierung 2 bzw. Haftmarkierung 3 des Ausführungsbeispiels aus
Sofern auf dem RFID-Transponder 25 Informationen zur Wicklungszahl der Vorratsrolle 5 hinterlegt sind, kann vorgesehen sein, dass eine Verpackungsmaschine nach Auslesen des RFID-Transponders 25 unter Berücksichtigung der hinterlegten Informationen gesteuert wird. Durch die ggf. hinterlegte Wicklungsanzahl kann die Verpackungsmaschine ggf. auf einen notwendigen Austausch der Vorratsrolle 5 hinweisen oder einen Austausch bzw. Ersatz der nahezu vollständig aufgebrachten Vorratsrolle 5 veranlassen bzw. automatisiert durchführen.If information about the number of windings of the
Die Ausführungsform aus
Auch ist denkbar, dass die Vorratsrolle 5 im freien Endbereich 7 eine Tasche ausgebildet, mittels welcher ein RFID-Transponder 25 aufgenommen und am freien Endbereich 7 festgelegt wird. Der RFID-Transponder ist bei diesen denkbaren Ausführungsformen nicht Bestandteil der Funktionsmarkierung 2 bzw. Haftmarkierung 3.
Die Funktionsmarkierung 2 bzw. Haftmarkierung 3 aus
Durch die mehreren dreieckförmigen Kennzeichnungen 27 kann die optische Erfassungseinrichtung 30 auch bei ungenauer axialer Platzierung der Vorratsrolle 5 auf dem Haltedorn 15 bzw. bei ungenauer axialer Ausrichtung der Vorratsrolle 5 gegenüber der Erfassungseinrichtung 30 eine jeweilige Lage des freien Endbereichs 7 erkennen. Die dreieckförmigen Kennzeichnungen 27 sind vorliegend lediglich beispielhaft zu verstehen, so dass in diversen weiteren Ausführungsformen auch andere Kennzeichnungen bzw. Symbole vorgesehen sein können, mittels welcher die Vorratsrolle 5 bzw. der freie Endbereich 7 unter Zuhilfenahme der optischen Erfassungseinrichtung 30 ausgerichtet werden kann.Due to the several
Die Vorrichtung 100 umfasst eine Einrichtung 50 (vgl.
Zu erkennen ist in
Weiter ist im Bereich der Einbauposition EB eine optische Erfassungseinrichtung 30 angeordnet, die beispielsweise als Kamerasystem 32 ausgebildet sein kann. Über die optische Erfassungseinrichtung 30 kann eine Position der Funktionsmarkierung 2 bzw. Haftmarkierung 3 erkannt werden. Die Handhabungseinrichtung 10, der Aktor 40 und die optische Erfassungseinrichtung 30 bzw. das Kamerasystem 32 stehen mit einer Steuerungseinrichtung S in Verbindung. Wurde die Position der Funktionsmarkierung 2 bzw. Haftmarkierung 3 durch die optische Erfassungseinrichtung 30 bzw. durch das Kamerasystem 32 erkannt, so gibt die Steuerungseinrichtung S ggf. eine drehende Bewegung des Haltedorns 15 über den Aktor 40 vor, so dass die Funktionsmarkierung 2 bzw. Haftmarkierung 3 hierdurch in eine vorbestimmte Soll-Position gebracht wird. Eine in den Figuren vorliegender Patentanmeldung nicht mit dargestellte Saug- und/oder Greifeinrichtung bzw. ein Saugstab kann sodann den freien Endbereich 7 der Vorratsrolle 5 erfassen und abziehen. Hierauf folgend kann das Flach- und/oder Bandmaterial 8 bzw. die Schrumpffolie 9 der Vorratsrolle 5 mit einem Flach- und/oder Bandmaterial bzw. einer Schrumpffolie einer weiteren Vorratsrolle verschweißt werden.Furthermore, an
Wie in
So verweist Ziffer 60 auf einen Extruder, welchem mehrere Walzen 70 und 80 in Förderrichtung nachgeordnet sind. Zwischen den Walzen 70 und 80 ist in Förderrichtung ein bestimmter Abstand ausgebildet, mittels welches Abstandes das Flach- und/oder Bandmaterial 8 bzw. die Schrumpffolie 9 in Förderrichtung gestreckt werden kann. Auf eine Kontaktwalze wird mit Ziffer 85 verwiesen, wobei zwischen der Kontaktwalze 85 und der in Förderrichtung letzten Walze 80 eine Reckung des Flach- und/oder Bandmaterials 8 bzw. der Schrumpffolie 9 in Querrichtung erfolgt. Nach Passieren der Kontaktwalze 85 wird das Flach- und/oder Bandmaterial 8 bzw. die Schrumpffolie 9 an eine der Wickelwalzen 91 bis 93 weitergeführt, über welche das Flach- und/oder Bandmaterial 8 bzw. die Schrumpffolie 9 auf einem Rollenkern 6 angeordnet werden kann.
Ist das Flach- und/oder Bandmaterial 8 bzw. die Schrumpffolie 9 vollständig auf einem Rollenkern 6 angeordnet, erfolgte eine Trennung des Flach- und/oder Bandmaterials 8 bzw. der Schrumpffolie 9 via die Schneideinrichtung 90. Die Schneideinrichtung 90 kann beispielsweise als Schneidmesser ausgebildet sein und einen Laserstrahl zum Zwecke der jeweiligen Trennung emittieren. Die Wickelwalzen 91 bis 93 können jeweils über das Wendekreuz 95 getauscht werden, so dass die Wickelwalzen 91 bis 93 selektiv bereitgestellt werden können, um mittels einer der Wickelwalzen 91 bis 93 Flach- und/oder Bandmaterial 8 bzw. Schrumpffolie 9 auf einem Rollenkern 6 anzuordnen.If the flat and/or strip material 8 or the shrink film 9 is completely arranged on a
Die Wickelwalzen 91 bis 93 sowie das Wickelkreuz 95 bilden zusammen die Wickelvorrichtung 98. Im Bereich der Wickelvorrichtung 98 ist eine Einrichtung 50 angeordnet, mittels welcher eine Funktionsmarkierung 2 (vgl.
Ergänzend kann noch erwähnt werden, dass die Funktionsmarkierungen 2 bzw. Haftmarkierungen 3 so ausgestattet und dazu genutzt werden können, einer Verpackungsmaschine und/oder Handhabungseinrichtung 10 Informationen und/oder Daten über die Folienrollen 5 zu übermitteln und/oder bereitzustellen. Als solcherart geeignete Informationsträger können aufgedruckte optische Kodierungen oder auch die erwähnten RFID-Transponder 25 eingesetzt werden.In addition, it can also be mentioned that the
Die Erfindung wurde unter Bezugnahme auf eine bevorzugte Ausführungsform beschrieben. Es ist jedoch für einen Fachmann vorstellbar, dass Abwandlungen oder Änderungen der Erfindung gemacht werden können, ohne dabei den Schutzbereich der nachstehenden Ansprüche zu verlassen.The invention has been described with reference to a preferred embodiment. However, it will be apparent to one skilled in the art that modifications or changes may be made to the invention without departing from the scope of the following claims.
- 22
- FunktionsmarkierungFunction marking
- 33
- HaftmarkierungAdhesive marker
- 55
- Vorratsrollesupply roll
- 66
- RollenkernRoll core
- 77
- Freier EndbereichFree end area
- 88th
- Flach- und/oder BandmaterialFlat and/or strip material
- 99
- SchrumpffolieShrink wrap
- 1010
- HandhabungseinrichtungHandling device
- 1111
- Außen liegende Lage bzw. benachbarte LageExternal location or adjacent location
- 1212
- Haltebockbracket
- 1414
- Anschlagattack
- 1515
- Haltedornretaining mandrel
- 1616
- Markierungmark
- 1818
- AbschlusskanteFinal edge
- 2020
- KennzeichnungLabelling
- 2222
- KennzeichnungLabelling
- 2424
- Transparentes SichtfensterTransparent viewing window
- 2525
- RFID-TransponderRFID transponder
- 2626
- PfeildarstellungArrow representation
- 2727
- Dreieckförmige KennzeichnungTriangular marking
- 2828
- Dornmandrel
- 3030
- Optische ErfassungseinrichtungOptical detection device
- 3232
- KamerasystemCamera system
- 4040
- AktorActor
- 5050
- EinrichtungFurnishings
- 5252
- DruckstationPrinting station
- 6060
- Extruderextruder
- 7070
- Walzeroller
- 8080
- Walzeroller
- 8585
- Kontaktwalzecontact roller
- 9090
- Schneideinrichtungcutting device
- 9191
- Wickelwalzewinding roller
- 9292
- Wickelwalzewinding roller
- 9393
- Wickelwalzewinding roller
- 9595
- WendekreuzTurning cross
- 9898
- Wickelvorrichtungwinding device
- 100100
- Vorrichtungcontraption
- EBE.B
- EinbaupositionInstallation position
- SS
- SteuerungseinrichtungControl device
Claims (14)
- A method for handling flat material and/or strip material (8) wound on supply rolls (5), in which method- at least one function marking (2) is applied in a defined relative position onto an externally arranged free end section (7) of the flat material and/or strip material (8) on a supply roll (5);- the supply roll (5) is positioned on a holding mandrel (15);- the location of the at least one function marking (2) is optically identified;- the free end section (7) is aligned based on the optical identification;- the free end section (7) is temporally thereafter gripped and extracted from the supply roll (5).
- The method according to claim 1, in which the free end section (7) is aligned by a rotation of the holding mandrel (15) on which the particular supply roll (5) is positioned.
- The method according to claim 1 or 2, in which at least one function marking (2) is applied onto the externally arranged free end section (7) at least approximately centrally and/or in a specific position with regard to the end edge (18) of the externally arranged free end section (7).
- The method according to one or more of the claims 1 to 3, in which at least one function marking (2) is designed as adhesive marker (3), which is connected and, in particular, glued to a free end section (7) of the flat material and/or strip material (8) and to a layer (11) of the flat material and/or strip material (8) adjacent to the free end section (7), such that the adhesive marker (3) fastens the free end section (7) to the adjacent layer (11) of flat material and/or strip material (8).
- The method according to claim 4, in which the adhesive marker (3) is connected to the free end section (7) and to the adjacent layer (11) by way of an adhesive bond such that an adhesive force of the adhesive bond between the free end section (7) and the adhesive marker (3) is formed to be greater than an adhesive force between the adjacent layer (11) and the adhesive marker (3).
- The method according to one or more of the claims 1 to 5, in which one or more function markings are printed in a defined relative position onto the free end section.
- The method according to claim 6, in which a line running parallel to an end edge (18) of the free end section (7) is printed onto the free end section (7).
- The method according to one of the claims 3 to 7, in which the location or position of the at least one function marking (2) is optically identified and the supply roll (5) is temporally thereafter positioned on the holding mandrel (15).
- The method according to one of the claims 1 to 8, in which a suction device and/or gripping device or a suction rod is provided, which seizes the free end section (7) via negative pressure and guides the free end section (7) away from the supply roll (5).
- The method according to one of the claims 1 to 8, in which a suction device and/or gripping device or a suction rod is provided, which seizes the free end section (7) via negative pressure and guides the free end section away from the supply roll (5), whereupon the free end section (7) is connected to flat material and/or strip material already passing through a packaging machine.
- The method according to claim 10, in which a vertically movable sealing bar is provided, which moves the free end section (7) against the flat material and/or strip material already being guided in the packaging machine.
- An apparatus (100) for handling flat material and/or strip material (8) wound on supply rolls (5), the apparatus comprising:- a device (50) by means of which at least one function marking (2) can be applied in a defined relative position onto an externally arranged free end section (7) of the flat material and/or strip material (8) on a supply roll (5);- at least one installation position (EB) provided for the rotating reception of supply rolls (5) of flat material and/or strip material (8);- a handling device (10) for mounting the particular supply roll (5) into the at least one installation position (EB);- an optical detection device (30) by means of which a position of the at least one function marking (2) can be identified;- one or more means by means of which the free end section (7) of a particular supply roll (5) can be aligned based on the optical detection such that the free end section (7) of the particular supply roll (5) in the installation position (EB) has a predefined position; and- a suction device and/or gripping device or a suction rod, which can seize the free end section (7) via negative pressure and guide the free end section (7) away from the supply roll (5).
- The apparatus according to claim 12, in which the device (50) comprises at least one printing station (52) by means of which at least one function marking (2) can be printed in a defined relative position onto the externally arranged free end section (7) of the flat material and/or strip material (8) on a particular supply roll (5).
- The apparatus according to claim 12 or claim 13, in which the optical detection device (30) comprises at least one camera system (32).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015208126.5A DE102015208126A1 (en) | 2015-04-30 | 2015-04-30 | Supply roll with function marking, method for handling flat and / or strip material wound up on supply rolls and system for handling flat and / or strip material |
PCT/EP2016/058222 WO2016173857A1 (en) | 2015-04-30 | 2016-04-14 | Supply roll having function marking, method for handling flat and/or strip material wound on supply rolls, and system for handling flat and/or strip material |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3288872A1 EP3288872A1 (en) | 2018-03-07 |
EP3288872B1 true EP3288872B1 (en) | 2023-10-04 |
EP3288872C0 EP3288872C0 (en) | 2023-10-04 |
Family
ID=55910920
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16720362.9A Active EP3288872B1 (en) | 2015-04-30 | 2016-04-14 | Supply roll having function marking, method for handling flat and/or strip material wound on supply rolls, and system for handling flat and/or strip material |
Country Status (5)
Country | Link |
---|---|
US (1) | US10507996B2 (en) |
EP (1) | EP3288872B1 (en) |
CN (1) | CN107531435B (en) |
DE (1) | DE102015208126A1 (en) |
WO (1) | WO2016173857A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2017183553A1 (en) * | 2016-04-18 | 2017-10-26 | 株式会社瑞光 | Method and apparatus for cutting outermost layer of original fabric roll |
DE102017108496B4 (en) * | 2017-04-21 | 2023-06-29 | Windmöller & Hölscher Kg | Method and devices as well as system for winding and unwinding a coil |
DE102017121670A1 (en) * | 2017-09-19 | 2019-03-21 | Krones Aktiengesellschaft | Supply roll with adhesive marking and method for handling flat and / or strip material |
ES2834738B2 (en) * | 2019-12-17 | 2021-10-28 | M Torres Disenos Ind S A Unipersonal | AUTOMATIC PROCESS OF PREPARATION OF SPLICING AND SYSTEM TO CARRY IT OUT |
CN111573342A (en) * | 2020-04-13 | 2020-08-25 | 衢州三美五金科技有限公司 | Coiling mechanism is used in combined material wheel production |
CN112209037B (en) * | 2020-10-22 | 2021-04-20 | 苏州冠鸿智能装备有限公司 | Intelligent transfer robot |
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GB8418587D0 (en) * | 1984-07-20 | 1984-08-22 | Express Newspapers Ltd | Adhesive tabs |
JPS63165259A (en) * | 1986-12-25 | 1988-07-08 | Tokyo Jido Kikai Seisakusho:Kk | Band like material replacing unit in band like material feeding device |
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IT1235955B (en) | 1989-12-07 | 1992-12-09 | Gd Spa | DEVICE FOR THE REMOVAL OF A CLOSING ADHESIVE CLAMP FROM A BAND OF TAPE MATERIAL |
DE4115406A1 (en) * | 1991-05-10 | 1992-11-12 | Jagenberg Ag | WINDING MACHINE FOR WINDING MATERIALS |
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DE4424902C2 (en) * | 1994-07-14 | 1997-02-13 | Koenig & Bauer Albert Ag | Adhesive arrangement |
DE19522110A1 (en) | 1995-06-19 | 1997-01-02 | Kisters Maschinenbau Gmbh | Process for welding two film webs, each coming from a supply roll, in a packaging machine |
DE19625366C1 (en) * | 1996-06-25 | 1997-11-06 | Koenig & Bauer Albert Ag | Adhesive label for covering adhesive medium application |
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FI104483B (en) * | 1998-03-02 | 2000-02-15 | Valmet Corp | Procedure and arrangement for marking customer rolls of paper, cardboard or cellulose |
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-
2015
- 2015-04-30 DE DE102015208126.5A patent/DE102015208126A1/en active Pending
-
2016
- 2016-04-14 US US15/569,141 patent/US10507996B2/en active Active
- 2016-04-14 EP EP16720362.9A patent/EP3288872B1/en active Active
- 2016-04-14 CN CN201680022896.0A patent/CN107531435B/en active Active
- 2016-04-14 WO PCT/EP2016/058222 patent/WO2016173857A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
WO2016173857A1 (en) | 2016-11-03 |
US10507996B2 (en) | 2019-12-17 |
CN107531435A (en) | 2018-01-02 |
US20180155143A1 (en) | 2018-06-07 |
CN107531435B (en) | 2020-05-05 |
DE102015208126A1 (en) | 2016-11-03 |
EP3288872C0 (en) | 2023-10-04 |
EP3288872A1 (en) | 2018-03-07 |
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