CN111573342A - A winding device for composite wheel production - Google Patents
A winding device for composite wheel production Download PDFInfo
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- CN111573342A CN111573342A CN202010285892.XA CN202010285892A CN111573342A CN 111573342 A CN111573342 A CN 111573342A CN 202010285892 A CN202010285892 A CN 202010285892A CN 111573342 A CN111573342 A CN 111573342A
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- servo motor
- installation box
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/026—Cantilever type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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Abstract
本发明公开了一种复合材料轮子生产用收卷装置,包括第一安装箱,所述第一安装箱的内部底端通过螺栓固定连接有第一伺服电机,所述第一伺服电机的输出轴端部通过联轴器固定连接有转轴,所述转轴上套接有卷料辊,所述第一安装箱的外侧两端固定连接有第一滑块,所述第一滑块滑动连接有第一滑槽,所述第一滑槽位于支撑架上,所述支撑架固定连接在第一安装箱上,所述支撑架的顶端通过螺栓固定连接有液压缸,所述液压缸的活塞杆端部与第一安装箱的顶端固定连接,所述卷料辊的下方设置有安装座,所述安装座上设置有运送机构,所述安装座的底端四角位置均设置有调节机构。实现卷料辊高度的自动调节和卷料辊的自动下料,工作效率高,安全性好。
The invention discloses a winding device for composite material wheel production, comprising a first installation box, the inner bottom end of the first installation box is fixedly connected with a first servo motor through bolts, and an output shaft of the first servo motor is connected The end is fixedly connected with a rotating shaft through a coupling, the rotating shaft is sleeved with a reeling roller, and the outer ends of the first installation box are fixedly connected with a first sliding block, and the first sliding block is slidingly connected with a first sliding block. A chute, the first chute is located on the support frame, the support frame is fixedly connected to the first installation box, the top of the support frame is fixedly connected with a hydraulic cylinder through bolts, and the piston rod end of the hydraulic cylinder The part is fixedly connected with the top end of the first installation box, an installation seat is arranged below the reeling roller, a conveying mechanism is arranged on the installation seat, and an adjustment mechanism is arranged at the four corners of the bottom end of the installation seat. It realizes the automatic adjustment of the height of the coiling roller and the automatic unloading of the coiling roller, with high work efficiency and good safety.
Description
技术领域technical field
本发明属于购物车配件生产装置技术领域,具体涉及一种复合材料轮子生产用收卷装置。The invention belongs to the technical field of shopping cart accessories production devices, and in particular relates to a rewinding device for composite material wheel production.
背景技术Background technique
TPU复合材料是将其他功能材料经粘结贴合而成的一种新型材料。。TPU composite material is a new type of material formed by bonding other functional materials. .
现有公开号为CN201810646317的中国专利,其公开了一种复合面料生产用收卷装置,包括底座,所述底座的上方固定连接有两个对称设置的安装板,两个所述安装板之间转动连接有转杆,所述转杆上套设有卷筒,其中一个所述安装板上固定连接有驱动电机,所述驱动电机的驱动端贯穿安装板并与转杆固定连接,所述卷筒的一侧设有固定连接在底座上的安装罩,所述安装罩的上侧固定连接有两个对称设置的安装架,所述安装架内通过升降机构连接有滑座,两个所述滑座之间固定连接有安装框,所述安装框内设有清灰机构,所述安装罩内设有与升降机构对应的传动机构。The existing Chinese patent with publication number CN201810646317 discloses a rewinding device for composite fabric production, comprising a base, and two symmetrically arranged mounting plates are fixedly connected above the base, and between the two mounting plates A rotating rod is rotatably connected, a reel is sleeved on the rotating rod, a driving motor is fixedly connected to one of the mounting plates, and the driving end of the driving motor penetrates the mounting plate and is fixedly connected with the rotating rod. One side of the barrel is provided with an installation cover fixedly connected to the base, the upper side of the installation cover is fixedly connected with two symmetrically arranged installation frames, and a sliding seat is connected in the installation frame through a lifting mechanism, and the two An installation frame is fixedly connected between the sliding seats, the installation frame is provided with a dust cleaning mechanism, and the installation cover is provided with a transmission mechanism corresponding to the lifting mechanism.
上述专利虽然实现对复合面料的收卷,但是收卷辊的升高和降低调节需要手动调节,工作效率低,而且收卷辊缠满面料时的重量较重,手动调节费时费力,取下收料辊时,往往需要工作人员利用叉车。行吊等工具进行取放,工作效率低,而且工作人员需要靠近卷料辊进行取料,危险性高,为此,我们提出一种卷料辊能够自动升高和降低且自动下料的复合材料轮子生产用收卷装置来解决现有技术中存在的问题。Although the above-mentioned patent realizes the winding of the composite fabric, the lifting and lowering of the winding roller needs to be adjusted manually, and the work efficiency is low, and the weight of the winding roller is heavy when the fabric is full, and manual adjustment is time-consuming and laborious. When feeding rollers, workers are often required to use forklifts. Picking and placing with tools such as cranes has low work efficiency, and the staff needs to be close to the coiling roller to take the material, which is highly dangerous. The material wheel production uses a winding device to solve the problems existing in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种复合材料轮子生产用收卷装置,以解决上述背景技术中提出现有收卷装置的收卷辊的升高和降低调节需要手动调节,工作效率低,而且收卷辊缠满轮子皮时的重量较重,手动调节费时费力,取下收料辊时,往往需要工作人员利用叉车。行吊等工具进行取放,工作效率低,而且工作人员需要靠近卷料辊进行取料,危险性高的问题。The purpose of the present invention is to provide a rewinding device for the production of composite material wheels, so as to solve the problem that the raising and lowering adjustment of the rewinding roller of the existing rewinding device requires manual adjustment, the work efficiency is low, and the rewinding is proposed in the above background technology. When the roller is fully wrapped around the wheel skin, the weight is heavy, and manual adjustment is time-consuming and laborious. When removing the take-up roller, the staff often needs to use a forklift. The work efficiency is low, and the staff needs to be close to the coiling roller to take the material, which is a high risk problem.
为实现上述目的,本发明采用了如下技术方案:To achieve the above object, the present invention has adopted the following technical solutions:
一种复合材料轮子生产用收卷装置,包括第一安装箱,所述第一安装箱的内部底端通过螺栓固定连接有第一伺服电机,所述第一伺服电机的输出轴端部通过联轴器固定连接有转轴,所述转轴上套接有卷料辊,所述第一安装箱的外侧两端固定连接有第一滑块,所述第一滑块滑动连接有第一滑槽,所述第一滑槽位于支撑架上,所述支撑架固定连接在第一安装箱上,所述支撑架的顶端通过螺栓固定连接有液压缸,所述液压缸的活塞杆端部与第一安装箱的顶端固定连接,所述卷料辊的下方设置有安装座,所述安装座上设置有运送机构,所述安装座的底端四角位置均设置有调节机构。A winding device for composite material wheel production, comprising a first installation box, the inner bottom end of the first installation box is fixedly connected with a first servo motor by bolts, and the output shaft end of the first servo motor is connected through a coupling. The shaft is fixedly connected with a rotating shaft, the rotating shaft is sleeved with a coiling roller, the outer two ends of the first installation box are fixedly connected with a first sliding block, and the first sliding block is slidably connected with a first chute, The first chute is located on the support frame, the support frame is fixedly connected to the first installation box, the top of the support frame is fixedly connected with a hydraulic cylinder through bolts, and the end of the piston rod of the hydraulic cylinder is connected to the first installation box. The top of the installation box is fixedly connected, an installation seat is arranged below the reeling roller, a conveying mechanism is arranged on the installation seat, and an adjustment mechanism is arranged at the four corners of the bottom end of the installation seat.
优选的,所述运送机构包括第二安装箱,所述第二安装箱通过螺栓固定连接在第一安装箱的底端,所述第二安装箱的内部底端通过螺栓固定连接有第二伺服电机,所述第二伺服电机的输出轴端部通过联轴器固定连接有丝杆,所述丝杆与安装座通过轴承转动连接,所述丝杆上螺纹传动连接有固定块,所述固定块的上端焊接有载物台。Preferably, the transport mechanism includes a second installation box, the second installation box is fixedly connected to the bottom end of the first installation box by bolts, and the inner bottom end of the second installation box is fixedly connected with the second servo through bolts The motor, the end of the output shaft of the second servo motor is fixedly connected with a screw rod through a coupling, the screw rod and the mounting seat are rotatably connected through a bearing, and a fixed block is connected to the screw rod for threaded transmission. A stage is welded to the upper end of the block.
优选的,所述载物台的底端两侧通过螺栓固定连接有第二滑槽,所述第二滑槽滑动连接有第二滑块,所述第二滑块通过螺栓固定连接在安装座上。Preferably, the two sides of the bottom end of the stage are fixedly connected with a second chute by bolts, the second chute is slidably connected with a second sliding block, and the second sliding block is fixedly connected to the mounting seat by bolts superior.
优选的,所述安装座远离第二伺服电机的一端端部通过螺栓固定连接有第一限位板。Preferably, a first limiting plate is fixedly connected to one end of the mounting seat away from the second servo motor by bolts.
优选的,所述调节机构包括连接块,所述连接块通过螺栓固定连接在安装座的底端,所述连接块的下端面固定连接有调节螺杆,所述调节螺杆上螺纹传动连接有锥形底座。Preferably, the adjusting mechanism includes a connecting block, the connecting block is fixedly connected to the bottom end of the mounting seat by bolts, the lower end surface of the connecting block is fixedly connected with an adjusting screw, and the upper thread of the adjusting screw is connected with a tapered screw. base.
优选的,所述调节螺杆的下端端部焊接有限位块,所述限位块位于锥形底座的内部。Preferably, a limit block is welded to the lower end of the adjusting screw, and the limit block is located inside the conical base.
优选的,所述转轴靠近第一伺服电机的一侧焊接有第二限位板,所述转轴远离第二限位板的一端端部通过螺栓固定连接有固定板,所述卷料辊位于第二限位板和固定板之间。Preferably, a second limit plate is welded on the side of the rotating shaft close to the first servo motor, a fixing plate is fixedly connected to the end of the rotating shaft away from the second limit plate by bolts, and the coiling roller is located on the second limit plate. between the two limit plates and the fixed plate.
优选的,所述固定板上等角度的固定连接有四个定位销,所述卷料辊上设置有与定位销相配合的定位孔,所述定位销插接在定位孔内。Preferably, four positioning pins are fixedly connected at equal angles on the fixing plate, and positioning holes matched with the positioning pins are provided on the reeling roller, and the positioning pins are inserted into the positioning holes.
本发明的技术效果和优点:本发明提出的一种复合材料轮子生产用收卷装置,与现有技术相比,具有以下优点:The technical effects and advantages of the present invention: a kind of winding device for composite wheel production proposed by the present invention, compared with the prior art, has the following advantages:
1、本发明通过液压缸带动第一安装箱沿第一滑槽上下滑动,进而第一安装箱带动第一伺服电机上下运动,进而第一伺服电机带动转轴上下运动,转轴上插接有卷料辊,进而实现卷料辊的高度调节,无需人工调节,工作效率高,安全性好;1. In the present invention, the hydraulic cylinder drives the first installation box to slide up and down along the first chute, and then the first installation box drives the first servo motor to move up and down, and then the first servo motor drives the rotating shaft to move up and down, and the rotating shaft is plugged with a coil material Roller, and then realize the height adjustment of the coiling roller, without manual adjustment, high work efficiency and good safety;
2、本发明通过第二伺服电机驱动丝杆旋转,进而丝杆驱动载物台沿第二滑块左右运动,卷料辊缠满轮子皮后放置到载物台上,然后被载物台运输到外侧,实现自动下料,提高工作效率,结构简单,操作方便,安全性高。2. In the present invention, the second servo motor drives the screw to rotate, and then the screw drives the stage to move left and right along the second slider. The coiling roller is wrapped around the wheel skin and placed on the stage, and then transported by the stage. To the outside, realize automatic cutting, improve work efficiency, simple structure, convenient operation and high safety.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的A处放大图;Fig. 2 is the enlarged view of A place of the present invention;
图3为本发明的立体结构图;Fig. 3 is the three-dimensional structure diagram of the present invention;
图4为本发明的转轴、卷料辊和固定块的爆炸图一;Fig. 4 is the exploded view one of the rotating shaft, the coiling roller and the fixed block of the present invention;
图5为本发明的转轴、卷料辊和固定块的爆炸图二;Fig. 5 is the exploded view two of the rotating shaft, the coiling roller and the fixed block of the present invention;
图6为本发明的调节机构结构图。FIG. 6 is a structural diagram of the adjustment mechanism of the present invention.
附图标记:1、第一安装箱;2、第一伺服电机;3、第一转轴;4、卷料辊;5、第一滑块;6、第一滑槽;7、支撑架;8、液压缸;9、安装座;10、运送机构;101、第二安装箱;102、第二伺服电机;103、丝杆;104、固定块;105、载物台;106、第二滑槽;107、第二滑块;108、第一限位板;11、调节机构;111、连接块;112、调节螺杆;113、锥形底座;114、限位块;12、第二限位板;13、固定板;14、定位销;15、定位孔。Reference numerals: 1, the first installation box; 2, the first servo motor; 3, the first shaft; 4, the coiling roller; 5, the first slider; 6, the first chute; , hydraulic cylinder; 9, mounting seat; 10, conveying mechanism; 101, second installation box; 102, second servo motor; 103, screw rod; 104, fixed block; 105, stage; 106,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. The specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明提供了如图1-6所示的一种复合材料轮子生产用收卷装置,包括第一安装箱1,所述第一安装箱1的内部底端通过螺栓固定连接有第一伺服电机2,所述第一伺服电机2的输出轴端部通过联轴器固定连接有转轴3,所述转轴3上套接有卷料辊4,所述第一安装箱1的外侧两端固定连接有第一滑块5,所述第一滑块5滑动连接有第一滑槽6,所述第一滑槽6位于支撑架7上,所述支撑架7固定连接在第一安装箱1上,所述支撑架7的顶端通过螺栓固定连接有液压缸8,所述液压缸8的活塞杆端部与第一安装箱1的顶端固定连接,所述卷料辊4的下方设置有安装座9,所述安装座9上设置有运送机构10,所述安装座9的底端四角位置均设置有调节机构11。The present invention provides a rewinding device for composite wheel production as shown in Figures 1-6, comprising a first installation box 1, the inner bottom end of the first installation box 1 is fixedly connected with a first servo motor by
较佳地,所述运送机构10包括第二安装箱101,所述第二安装箱101通过螺栓固定连接在第一安装箱1的底端,所述第二安装箱101的内部底端通过螺栓固定连接有第二伺服电机102,所述第二伺服电机102的输出轴端部通过联轴器固定连接有丝杆103,所述丝杆103与安装座9通过轴承转动连接,所述丝杆103上螺纹传动连接有固定块104,所述固定块104的上端焊接有载物台105。Preferably, the
通过采用上述技术方案,卷料辊4缠满轮子皮后放置到载物台105上,然后被载物台105运输到外侧,实现自动下料,提高工作效率,结构简单,操作方便,安全性高。By adopting the above technical solution, the
较佳地,所述载物台105的底端两侧通过螺栓固定连接有第二滑槽106,所述第二滑槽106滑动连接有第二滑块107,所述第二滑块107通过螺栓固定连接在安装座9上。Preferably, two sides of the bottom end of the
通过采用上述技术方案,使载物台105沿第二滑块107在安装座9上滑动,减少摩擦阻力,方便载物台105顺畅滑动,减少能源消耗。By adopting the above technical solution, the
较佳地,所述安装座9远离第二伺服电机102的一端端部通过螺栓固定连接有第一限位板108。Preferably, one end of the
通过采用上述技术方案,第一限位板108的设置防止载物台105滑出安装座9,起到限位、保护作用。By adopting the above technical solution, the disposition of the first
较佳地,所述调节机构11包括连接块111,所述连接块111通过螺栓固定连接在安装座9的底端,所述连接块111的下端面固定连接有调节螺杆112,所述调节螺杆112上螺纹传动连接有锥形底座113。Preferably, the adjusting
通过采用上述技术方案,通过调节锥形底座113在调节螺杆112上的位置,使安装座9安装到地面上平稳,牢固。By adopting the above technical solution, by adjusting the position of the
较佳地,所述调节螺杆112的下端端部焊接有限位块114,所述限位块114位于锥形底座113的内部。Preferably, a limiting
通过采用上述技术方案,限位块114的设置防止锥形底座113在调节螺杆112上转动时滑出调节螺杆112,起到限位、固定作用。By adopting the above technical solution, the setting of the limiting
较佳地,所述转轴3靠近第一伺服电机2的一侧焊接有第二限位板12,所述转轴3远离第二限位板12的一端端部通过螺栓固定连接有,所述卷料辊4位于第二限位板12和固定板13之间。Preferably, a
通过采用上述技术方案,第二限位板12实现对插入到转轴3上卷料辊4的限位,便于卷料辊4卷料,通过固定板13把卷料辊4固定在转轴3上,便于卷料辊4在转轴3的转动下卷料。By adopting the above technical solution, the second limiting
较佳地,所述固定板13上等角度的固定连接有四个定位销14,所述卷料辊4上设置有与定位销14相配合的定位孔15,所述定位销14插接在定位孔15内。Preferably, four
通过采用上述技术方案,使固定板13上的定位销14插入到卷料辊4上的定位孔15内,进而防止卷料辊4与固定板13之间发生转动,固定板13与转轴3固定连接在一起,进而有效防止卷料辊4与转轴3之间发生相对转动,方便卷料。By adopting the above technical solution, the positioning pins 14 on the fixing
工作原理:首先通过转动锥形底座113,进而锥形底座113在调节螺杆112上螺纹传动,实现对锥形底座113与地面间的高度调节,进而实现对安装座9平衡的调节,调节好后,把卷料辊4放到载物台105上,然后第二伺服电机102反转带动丝杆103旋转,进而丝杆103驱动固定块104向后运动,进而固定块104带动载物台105向后运动,进而载物台105上的卷料辊4插入到转轴3上,直至卷料辊4的端部与第二限位板12接触;Working principle: First, by rotating the
然后把固定块104上的定位销14插入到卷料辊4上的定位孔15内,通过螺栓把固定块104固定在转轴3上,然后启动液压缸8,进而液压缸8的活塞杆带动第一安装箱1沿第一滑槽6向上滑动,直至到达最高处,把复合轮子皮的端部夹紧在卷料辊4上,然后启动第一伺服电机2,进而第一伺服电机2带动转轴3旋转,转轴3带动卷料辊4旋转,进而卷料辊4对复合轮子皮进行收卷;Then insert the
收卷完成后停止第一伺服电机2工作,然后使液压缸8的活塞杆向下推动第一安装箱1,进而第一安装箱1带动卷料辊4向下运动,直至卷料辊4放置到载物台105上,然后从转轴3上拆卸下固定块104,然后使第二伺服电机102正转,进而驱动载物台105载着卷料辊4向后滑动,直至与第一限位板108接触停止运动,进而卷料辊4从转轴3上滑出,实现自动下料。After the winding is completed, the
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments can be modified, or some technical features thereof can be equivalently replaced, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included. within the protection scope of the present invention.
Claims (8)
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CN113026169A (en) * | 2021-03-22 | 2021-06-25 | 安徽中佳纺织有限公司 | High-performance warp warping machine |
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Application publication date: 20200825 |