CN113200404A - Wire rod packing wire - Google Patents
Wire rod packing wire Download PDFInfo
- Publication number
- CN113200404A CN113200404A CN202110642332.XA CN202110642332A CN113200404A CN 113200404 A CN113200404 A CN 113200404A CN 202110642332 A CN202110642332 A CN 202110642332A CN 113200404 A CN113200404 A CN 113200404A
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- China
- Prior art keywords
- wire
- guide rail
- guide
- motor
- wheel
- Prior art date
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- 238000012856 packing Methods 0.000 title claims abstract description 17
- 238000004804 winding Methods 0.000 claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- GOLXNESZZPUPJE-UHFFFAOYSA-N spiromesifen Chemical compound CC1=CC(C)=CC(C)=C1C(C(O1)=O)=C(OC(=O)CC(C)(C)C)C11CCCC1 GOLXNESZZPUPJE-UHFFFAOYSA-N 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 5
- 238000005086 pumping Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/02—Methods or apparatus in which packages do not rotate
- B65H49/04—Package-supporting devices
- B65H49/06—Package-supporting devices for a single operative package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
- B21C47/10—Winding-up or coiling by means of a moving guide
- B21C47/12—Winding-up or coiling by means of a moving guide the guide moving parallel to the axis of the coil
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/16—Unwinding or uncoiling
- B21C47/18—Unwinding or uncoiling from reels or drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/28—Drums or other coil-holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/30—Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with fixed stroke
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/547—Cantilever supporting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
The invention discloses a wire rod packing wire which comprises a paying-off device, a feeding device, a winding device and a winding device, wherein the paying-off device, the feeding device, the winding device and the winding device are arranged side by side, the paying-off device is fixedly arranged on a plane, the feeding device is positioned on one side of the paying-off device and is movably arranged on a first guide rail, the two first guide rails are transversely arranged in parallel and extend to the outside from the inside of the paying-off device, so that the feeding device can be contained in the paying-off device, the winding device is positioned on the other side of the paying-off device and is movably arranged on a second guide rail, the two second guide rails are transversely arranged in parallel, the winding device is positioned on the other side of the winding device and is rotatably arranged on the second guide rail, and a plurality of machine positions can be contained between the paying-off device and the winding device. According to the invention, the feeding device and the paying-off device forbid manual feeding and wire stringing and the winding device and the take-up device forbid spool winding, so that the working efficiency is effectively improved, and safety accidents are prevented.
Description
Technical Field
The invention belongs to the technical field of wire rod processing, and particularly relates to a wire rod packing wire.
Background
Wire rods involved in the cold drawn iron wire industry are steel materials commonly used in industrial production. The wire rod is usually carried the pay-off to the processing region through the manual work after producing, just need to carry out the unwrapping wire with the wire rod overhead line to the overhead line frame that four meters are high for preventing indiscriminate line before processing, and the wire rod is received the line and is put up through the I-shaped wheel rotation after skinning and wire drawing processing. The conventional wire rod packing line in the market basically adopts manual feeding and wire stringing, and oxide skin exists on the surface of the wire rod, so that the oxide skin can fly during feeding and wire stringing, the health of the environment and workers is influenced, and the efficiency is low. And the spool rotates and winds the wire and often shakes, which affects the working efficiency.
Disclosure of Invention
The invention aims to provide a wire rod packing wire which is safe and high in working efficiency.
In order to achieve the purpose, the technical scheme of the invention is as follows: a wire rod packing wire, comprising side by side:
the pay-off device is used for stringing a wire rod and is fixedly arranged on a plane;
the feeding device is positioned on one side of the pay-off device and is movably arranged on the first guide rails, and the two first guide rails are transversely arranged in parallel and extend from the inside to the outside of the pay-off device, so that the feeding device can be contained in the pay-off device;
the wire winding device is positioned on the other side of the pay-off device and is movable on a second guide rail, and the two second guide rails are transversely arranged in parallel;
the wire take-up device is positioned on the other side of the winding device and can be rotatably arranged on the second guide rail;
wherein a plurality of machine positions can be accommodated between the pay-off device and the winding device.
Preferably, the winding device includes:
the first trolley is movably arranged at the upper end of the second guide rail;
the first power assembly is arranged between the guide rails and is in transmission connection with the first trolley;
the shell is fixedly arranged at the upper end of the first trolley;
a second power assembly disposed within the first housing; and
and the rotating assembly is arranged on one side of the first shell and is in transmission connection with the second power assembly.
Preferably, the rotating assembly comprises a vertically arranged rotary table, a vertically arranged right-angle mounting plate on the rotary table, a first hollow shaft vertically arranged on one side of the right-angle mounting plate in a rotating mode, a first guide wheel arranged opposite to the first hollow shaft, two trunk-shaped mounting plates transversely arranged on the end face of the first hollow shaft, and a paying-off wheel arranged between the trunk-shaped mounting plates, wherein the paying-off wheel is provided with a plurality of guide wheels which are arranged in a crossed mode, and the upper end face of each guide wheel is flush with the axis of the first hollow shaft.
Preferably, the second power assembly comprises a second hollow shaft, a double-section belt pulley and a first motor, the second hollow shaft, the double-section belt pulley and the first motor are sequentially and transversely arranged inside the first shell from top to bottom, the first motor is in transmission connection with the second hollow shaft through the double belt pulleys, one end of the second hollow shaft penetrates through the outer side of the shell and is in transmission connection with the rotary table, a wire outlet hole is formed in the second hollow shaft penetrating through the outer side, a second guide wheel is arranged on the wire outlet hole, and the second guide wheel is trapped in the wire outlet hole.
Preferably, the first power assembly comprises a screw, a screw mounting seat and a second motor, the screw mounting seat is fixedly arranged on a plane, the screw is rotatably arranged on the screw mounting seat, the second motor is arranged at one end of the screw mounting seat and is in transmission connection with the screw, a nut matched with the screw is arranged on the screw, and the nut is fixedly connected to the bottom of the first trolley.
Preferably, take-up is in including fixed second casing, the vertical setting that sets up on the second guide rail third motor, the fixed setting in the second casing are in fixed axle, the rotation of the upper end of second casing set up fixed epaxial rotation shell, symmetry set up linking arm and vertical setting on the rotation shell are in the tensioning subassembly of the linking arm other end, the axle of third motor run through in the upper end and the dress of second casing have inlayed first gear, the lower extreme radial extension of rotating the shell is provided with the connection pad, be provided with the insection on the lateral wall of connection pad, first gear with the insection meshing is connected.
Preferably, the tensioning assembly comprises a vertical limiting disc, an installation shell, a pushing cylinder, a telescopic rod, a positioning piece, a first plate and a second plate, wherein the installation shell is fixedly arranged at the middle part of the limiting disc, the pushing cylinder is vertically and fixedly arranged inside the installation shell, the telescopic rod is fixedly connected to a cylinder rod of the pushing cylinder, the telescopic rod is movably connected with the positioning piece, the first plate and the second plate are respectively arranged at two ends of the installation shell, the telescopic rod penetrates through the installation shell and the first plate and is fixedly connected with the second plate, the second plate is fixedly connected to the rotary disc, and the first plate and the second plate are provided with anti-slip glue on end faces facing the outer side.
Preferably, pay-off is including fixed dust-proof room that sets up on the plane and setting third guide rail, lifting unit, third guide pulley and the wire guide of dust-proof room inside, the vertical setting of third guide rail and bottom fixed connection are on the plane, the lifting unit activity sets up on the third guide rail, the third guide pulley with the wire guide establishes respectively the both sides of third guide rail, wherein, the third guide pulley rotates to set up on the lifting unit, the wire guide is fixed to be set up on the third guide rail and be located the lower half of third guide rail, with the wire guide is corresponding be provided with the wire hole on the dust-proof room, the wire hole upper end is provided with the fan.
Preferably, the lifting assembly comprises two first mounting plates which are respectively arranged on two sides of the third guide rail and connected through bolts, and a balance wheel which is fixedly arranged at one end edge of each first mounting plate and used for mounting a swing arm of the first guide wheel, a pulley which is close to the swing arm, a fourth motor which is arranged at the other end of the first mounting plate and matched with a reduction gearbox in a matched mode, and a balance wheel which is arranged at the upper end of the fourth motor, wherein the pulleys are arranged in two and arranged side by side, the pulley is connected with the guide rail in a rolling mode, a second gear is arranged on a shaft of the fourth motor, a rack is vertically arranged on the third guide rail, and the second gear is connected with the rack in a meshed mode.
Preferably, the feeding device comprises a second trolley, a fifth motor and a coiling frame, the second trolley is movably arranged on the first guide rail, the coiling frame is fixedly arranged in the middle of the upper end of the second trolley, and the fifth motor is fixedly connected to one side of the upper end of the second trolley and is in transmission connection with the second trolley.
Compared with the prior art, the invention has the beneficial effects that: through the mode that feeding device and pay-off banned artifical pay-off and stringing and winding device and take-up banned the I-shaped wheel wire winding, effectively improved work efficiency, prevented the emergence of incident.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the winding device of the present invention.
FIG. 3 is a cross-sectional view of a second power assembly of the invention.
FIG. 4 is a partial schematic view of a winding device according to the present invention.
FIG. 5 is a schematic view of a rotary assembly according to the present invention.
Fig. 6 is a partial sectional view of the winding device of the present invention.
Fig. 7 is a schematic structural diagram of a first power assembly of the present invention.
Fig. 8 is a schematic structural view of a take-up device of the present invention.
Fig. 9 is a schematic structural view of a take-up device of the present invention.
Fig. 10 is a partial cross-sectional view of a take-up device of the present invention.
Fig. 11 is a schematic structural view of the rotating case of the present invention.
Figure 12 is a schematic view of the structure of the tension assembly of the present invention.
FIG. 13 is a schematic structural diagram of a positioning element according to the present invention.
FIG. 14 is a schematic view of the structure of the pay-off device of the present invention.
FIG. 15 is a partial enlarged view of the present invention at A.
FIG. 16 is a right side view of the pay-off device of the present invention.
FIG. 17 is a left side view of the pay-off device of the present invention.
Fig. 18 is a schematic structural diagram of a wire guide according to the present invention.
FIG. 19 is a schematic view of the first mounting plate of the present invention.
Fig. 20 is a schematic structural view of the swing arm of the present invention.
Fig. 21 is a schematic structural view of the feeding device of the present invention.
In the figure: the feeding device 1, the second trolley 11, the fifth motor 12, the wire rod rack 13, the pay-off device 2, the third guide rail 21, the rack 211, the lifting assembly 22, the first mounting plate 221, the swing arm 222, the pulley 223, the fourth motor 224, the second gear 2241, the balance wheel 225, the third guide wheel 23, the wire guide 24, the second mounting plate 241, the strip-shaped hole 2411, the fourth guide wheel 242, the adjusting wheel 243, the spool 3, the winding device 4, the second guide rail 7, the first trolley 41, the first power assembly 42, the lead screw 421, the nut 4211, the lead screw mounting seat 422, the second motor 423, the first housing 43, the second power assembly 44, the second hollow shaft 441, the wire outlet hole 4411, the double-section belt pulley 442, the first motor 443, the second guide wheel 444, the rotating assembly 45, the turntable 451, the right-angle mounting plate 452, the first hollow shaft 453, the first mounting plate 454, the trunk-shaped mounting plate 455, the pay-off wheel 456, the take-up device 5, the lifting assembly 22, the first mounting plate 221, the swing arm 222, the second hollow wheel 3, the second motor, the second guide wheel 3, the second wheel, the wire-up device, the second wheel, and the second wheel, and the third wheel 3, and the third wheel, The device comprises a second shell 51, a third motor 52, a first gear 521, a fixed shaft 53, a rotating shell 54, a connecting disc 541, insections 5411, a connecting arm 55, a tensioning assembly 56, a limiting disc 561, a mounting shell 562, a pushing cylinder 563, a telescopic rod 564, a positioning piece 565, a limiting hole 5651, a first plate 566, a second plate 567, an anti-skid glue 568, a first guide rail 6, a second guide rail 7, a machine position 8, a dust-proof chamber 9, an outlet hole 91 and a fan 92.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and back … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative positional relationship between the components, the movement situation, and the like in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description of "first", "second", etc. in an embodiment of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
As shown in fig. 1 to 21, an embodiment of the present invention provides a wire rod packing wire, including:
the pay-off device 2 is used for stringing a wire rod, and the pay-off device 2 is fixedly arranged on a plane;
the feeding device 1 is used for conveying wire rods, the feeding device 1 is positioned on one side of the pay-off device 2 and is movably arranged on first guide rails 6, and the two first guide rails 6 are transversely arranged in parallel and extend from the inside to the outside of the pay-off device 2, so that the feeding device 1 can be accommodated in the pay-off device 2;
the winding device 4 is used for winding a wire rod on the spool 3, the winding device 4 is positioned on the other side of the pay-off device 2 and is movable on a second guide rail 7, and the two second guide rails 7 are transversely arranged in parallel;
the wire take-up device 5 is used for clamping and replacing the spool 3, and the wire take-up device 5 is positioned on the other side of the winding device 4 and can be rotatably arranged on the second guide rail 7;
wherein a plurality of stands 8 can be accommodated between the pay-off device 2 and the winding device 4. Two machine positions 8 are arranged at intervals, wherein a roller film straight-pumping machine is arranged on the machine position 8 close to the winding device 4, and a peeling machine is arranged on the other machine position 8;
preferably, the first guide rail 6 and the second guide rail 7 are both designed to be i-shaped, the width of the upper flange of each of the first guide rail 6 and the second guide rail 7 is smaller than that of the lower flange, the thickness of the upper flange of each of the first guide rail 6 and the second guide rail 7 is larger than that of the lower flange, and further, the upper ends of the lower flanges of each of the first guide rail 6 and the second guide rail 7 are inclined from the middle part to the two sides, so that the stability of the first guide rail 6 and the second guide rail 7 during bearing is improved; the first guide rail 6 and the second guide rail 7 are fixedly connected to a plane through bolts.
Namely, the feeding device 1 transports the wire rod into the paying-off device 2 along the first guide rail 6 for stringing, further, the wire rod flows out to enter a peeling machine to remove oxide skin on the surface, further, the wire rod flows into a roller film straight-pumping machine for wire drawing, further flows into the winding device 4, and is orderly wound on the spool 3 through the matching of the rotation and the back-and-forth movement of the winding device 4, specifically, the winding device 4 moves on the second guide rail 7 to realize the wire arrangement of the wire rod, and after the wire arrangement is completed, the spool 3 is rotationally replaced by the take-up device 5; the take-up device 5 can be simultaneously embedded with the two spools 3.
In this embodiment, in order to enable the winding device 4 to realize winding and winding functions, the winding device 4 includes:
the first trolley 41 is movably arranged at the upper end of the second guide rail 7;
the first power assembly 42 is arranged between the second guide rails 7, and the first power assembly 42 is in transmission connection with the first trolley 41;
a first housing 43, wherein the first housing 43 is fixedly arranged at the upper end of the first trolley 41;
a second power assembly 44, said second power assembly 44 being disposed within said first housing 43; and
the rotating assembly 45 is arranged on one side of the first shell 43 and is in transmission connection with the second power assembly 44;
namely, the wire rod passes through the second power assembly 44 and enters the rotating assembly 45, and is further fixed on the spool 3 manually, after that, the second power assembly 44 drives the rotating mechanism 45 to rotate, so that the wire rod is wound on the spool, and at the same time, the first trolley 41 is driven by the first power assembly 42 to reciprocate on the second guide rail 7, so that the wire rod is wound.
Specifically, the rotating assembly 45 includes a vertically arranged rotating disc 451, a right-angle mounting plate 452 vertically arranged on the rotating disc 451, a first hollow shaft 453 vertically and rotatably arranged on one side of the right-angle mounting plate 452, a first guide wheel 454 arranged opposite to the first hollow shaft 453, two trunk-shaped mounting plates 455 transversely arranged on the end surfaces of the first hollow shaft 453, and a paying-off wheel 456 arranged between the two trunk-shaped mounting plates 455; specifically, the plurality of the paying-off wheels 456 are arranged in a cross manner, the paying-off wheels 456 are fixedly connected to the two trunk-shaped mounting plates 455 through connecting shafts, the upper end surface of the first guide wheel 454 is flush with the axis of the first hollow shaft 443, and preferably, the first hollow shaft 453 is fixedly connected to the right-angle mounting plate 452 through a bearing seat, so that the first hollow shaft 453 can rotate.
Further, the second power assembly 44 includes a second hollow shaft 441, a double-segment belt pulley 442 and a first motor 443, which are transversely disposed inside the first housing 43 from top to bottom in sequence, specifically, the second hollow shaft 441 and the double-segment belt pulley 442 are both fixed inside the first housing 43 through bearing seats, the first motor 443 is drivingly connected to the second hollow shaft 441 through the double-segment belt pulley 442, one end of the second hollow shaft 441 penetrates through the outer side of the first housing 43 and is drivingly connected to the turntable 451, the double-segment belt pulley 442 is respectively connected to the second hollow shaft 441 and the first motor 443 through belts, so that the second hollow shaft 441 can drive the rotating assembly 45 to rotate, thereby achieving winding;
preferably, in order to make the wire rod enter the spool 3 from the second power assembly 44 onto the rotating assembly 45, the second hollow shaft 441 penetrating through the outside is provided with an outlet hole 4411, the wire outlet hole 4411 is provided with a second guide wheel 444, specifically, the rotating shaft sleeve sleeved on the second hollow shaft 441 is provided with a hole position the same as the wire outlet hole 4411, the second guide wheel 444 is fixedly connected to the rotating shaft sleeve through a mounting seat, the bottom of the second guide wheel 444 is flush with the axis of the second hollow shaft 441, specifically, the wire rod flows into the second guide wheel 444 from the inside of the second hollow shaft 441, and flows around the second guide wheel 444 to the first guide wheel 454, further flows into the unwinding wheel 456 from the inside of the first hollow shaft 453, flows out through the plurality of unwinding wheels 456, and is fixed to the spool 3.
In this embodiment, in order to realize that the first power assembly 42 can drive the first cart 41 to reciprocate on the second guide rail 7, so as to realize the wire arranging function, the first power assembly 42 includes a lead screw 421, a lead screw mounting seat 422 and a second motor 423, two ends of the lead screw 421 are rotatably disposed on the lead screw mounting seat 422 through bearings, further, the second motor 423 is disposed at one end of the lead screw mounting seat 422 and is in transmission connection with the lead screw 421, a nut 4211 is disposed on the lead screw 421, the nut 4211 is fixedly connected to the bottom of the first cart 41, that is, the lead screw 421 is driven by the second motor 423 to rotate, so as to drive the first cart 41 fixedly connected to the nut 4211 to reciprocate on the guide rail 1.
In this embodiment, the wire rewinding device 5 includes a second housing 51 fixedly disposed on a plane, a third motor 52 vertically disposed in the second housing 51, a fixed shaft 53 fixedly disposed at an upper end of the second housing 51, a rotating housing 54 rotatably disposed on the fixed shaft 53, connecting arms 55 symmetrically disposed on the rotating housing 54, and a tensioning assembly 56 vertically disposed at the other end of the connecting arm 55, specifically, the fixed shaft 53 is sleeved with a bearing, the rotating housing 54 is tightly connected to the bearing, further, in order to enable the rotating housing 54 to rotate, a shaft of the third motor 52 penetrates through the upper end of the second housing 51 and is embedded with a first gear 521, a connecting disc 541 radially extends from a lower end of the rotating housing 54, a tooth pattern 5411 is disposed on a side wall of the connecting disc 541, and the first gear 521 is engaged with the tooth pattern 5411, that is, after the spool 3 on the tensioning assembly 56 finishes winding, the third motor 52 drives the spool 3 to rotate by driving the rotating shell 54, so that continuous disc replacement and winding are realized, and the working efficiency is effectively improved.
Specifically, the tensioning assembly 56 includes a limiting disc 561 vertically disposed on the connecting arm 55, a mounting shell 562, a pushing cylinder 563, a telescopic rod 564, a positioning member 565, a first plate 566 and a second plate 567, the mounting shell 562 is fixedly disposed in the middle of the limiting disc 561, the pushing cylinder 563 is vertically and fixedly disposed inside the mounting shell 562, the telescopic rod 564 is fixedly connected to a cylinder rod of the pushing cylinder 563, the telescopic rod 564 is movably connected to the positioning member 565, the positioning member 565 is provided with a limiting hole 5651 adapted to the telescopic rod 564, that is, the limiting hole 5651 prevents the telescopic rod 564 from deviating, so as to improve the structural stability; the first plate 566 and the second plate 567 are respectively arranged at two ends of the mounting shell 562, the telescopic rod 564 penetrates through the mounting shell 562 and is fixedly connected with the first plate 566, the second plate 567 is fixedly connected on the limiting disc, anti-slip glue 568 is arranged on the end faces of the first plate 566 and the second plate 567 facing the outer side, friction force can be increased through the anti-slip glue 568, and the spool 3 is prevented from shaking. That is, the pushing cylinder 563 pushes the first plate 566 to reciprocate up and down through the telescopic rod 564, so as to tighten or loosen the spool.
In this embodiment, the paying-off device 2 includes a dust-proof chamber 9 fixedly disposed on a plane, and a third guide rail 21, a lifting assembly 22, a third guide wheel 23 and a wire guide 24 disposed inside the dust-proof chamber 9, where the third guide rail 21 is vertically disposed and the bottom of the third guide rail 21 is fixedly connected to the plane, the lifting assembly 22 is movably disposed on the third guide rail 21, and the third guide wheel 21 and the wire guide 24 are respectively disposed on two sides of the third guide rail 21, where the third guide wheel 21 is rotatably disposed on the lifting assembly 22, that is, the third guide wheel 23 is lowered to a height convenient for an operator to thread by adjusting the lifting assembly 22, and further, the lifting assembly 22 can be adjusted to a height favorable for paying-off, which is more convenient in operation and prevents potential safety hazards; furthermore, the tightness state of the wire rod can be adjusted through the adjusting wheel 242, and the stability of paying-off is further improved; preferably, the wire guide 24 is fixedly arranged on the third guide rail 21 and located at the lower half part of the third guide rail 21, the wire guide 24 is composed of a second mounting plate 241, a fourth guide wheel 242 and an adjusting wheel 243, the second mounting plate 241 is fixedly arranged at one side of the third guide rail 21, two ends of the fourth guide wheel 242 are rotatably connected to the second mounting plate 241, a strip-shaped hole 2411 is vertically arranged on the second mounting plate 241, the adjusting wheel 243 is matched with the strip-shaped hole 2411, the tightness state of the wire rod can be adjusted through the adjusting wheel 243, and the stability of paying off is further improved; preferably, a wire outlet 91 is arranged on the dust-proof chamber 9 corresponding to the wire guide 24, and a fan 92 is arranged at the upper end of the wire outlet 91, so that the blown scale in the dust-proof chamber 9 can be extracted by the fan 92, thereby avoiding environmental pollution.
Specifically, the lifting assembly 22 includes two first mounting plates 221 respectively disposed on two sides of the third guide rail 21 and connected by bolts, a swing arm 222 fixedly disposed at an edge of one end of the first mounting plate 222 for mounting the third guide wheel 23, a pulley 223 disposed near the swing arm 222, a fourth motor 224 disposed at the other end of the first mounting plate 221 and matched with a matched reduction box, and a balance wheel 225 disposed at an upper end of the fourth motor 224, and the balance wheel 225 is embedded in the lifting assembly 22 for balancing two sides of the lifting assembly with force when moving, so as to prevent loosening; the two pulleys 223 are arranged side by side, and the pulleys 223 are in rolling connection with the third guide rail 21. A second gear 2241 is arranged on the shaft of the fourth motor 224, a rack 211 is vertically arranged on the third guide rail 21, and the second gear 2241 is meshed with the rack 211. That is, the fourth motor 224 drives the second gear 2241 to climb on the rack 211, so as to adjust the height of the third guide wheel 23.
In this embodiment, in order to realize that the feeding device 1 can transport the wire rod into the pay-off device 2, the feeding device 1 includes a second trolley 11, a fifth motor 12 and a wire rod rack 13, the second trolley 11 is movably disposed on the first guide rail 6, the wire rod rack 13 is fixedly disposed in the middle of the upper end of the second trolley 11, the fifth motor 12 is fixedly connected to one side of the upper end of the second trolley 11 and is in transmission connection with the second trolley, that is, the second trolley 11 is controlled to move along the first rail 6 according to the fifth motor 12, so as to transport the wire rod. The second dolly 11 comprises mounting panel, gyro wheel and connecting axle, and two parallel intervals of connecting axle set up in the bottom of mounting panel and be connected with the mounting panel through the bearing frame, and further, the connecting axle both ends branch is equipped with the gyro wheel, and one of them connecting axle one end is passed the gyro wheel and is used for adorning the embedded gear, the epaxial gear that is provided with of fifth motor 12, two gears pass through the chain and link, realize promptly the second dolly can move on the first guide rail 6.
The technical principle of the invention is as follows: the wire rod is conveyed to the pay-off device 2 along the first guide rail 6 through the feeding device 1 for stringing, further, the wire rod flows out to enter a peeling machine to remove oxide skins on the surface, further, the wire rod flows into a roller film straight-pumping machine to be drawn, further, the wire rod flows into the winding device 4, the wire rod is wound on the spool 3 in order through the matching of the rotation and the back-and-forth movement of the winding device 4, specifically, the winding device 4 moves on the second guide rail 7 to realize the wire arrangement of the wire rod, and after the wire arrangement is finished, the spool 3 is replaced in a rotating mode through the take-up device 5; the take-up device 5 can be simultaneously embedded with the two spools 3.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. The utility model provides a wire rod baling line which characterized in that, including setting up side by side:
the pay-off device is used for stringing a wire rod and is fixedly arranged on a plane;
the feeding device is positioned on one side of the pay-off device and is movably arranged on the first guide rails, and the two first guide rails are transversely arranged in parallel and extend from the inside to the outside of the pay-off device, so that the feeding device can be contained in the pay-off device;
the wire winding device is positioned on the other side of the pay-off device and is movable on a second guide rail, and the two second guide rails are transversely arranged in parallel; and
the wire take-up device is positioned on the other side of the winding device and can be rotatably arranged on the second guide rail;
wherein a plurality of machine positions can be accommodated between the pay-off device and the winding device.
2. The wire rod packing wire of claim 1, wherein: the winding device includes:
the first trolley is movably arranged at the upper end of the second guide rail;
the first power assembly is arranged between the guide rails and is in transmission connection with the first trolley;
the shell is fixedly arranged at the upper end of the first trolley;
a second power assembly disposed within the first housing; and
and the rotating assembly is arranged on one side of the first shell and is in transmission connection with the second power assembly.
3. The wire rod packing wire of claim 2, wherein: the rotating assembly comprises a vertically arranged rotary table, a vertically arranged right-angle mounting plate, a vertically arranged rotating plate and a wire releasing wheel, wherein the right-angle mounting plate and the rotating plate are arranged on the rotary table in a rotating mode, the first hollow shaft is arranged on one side of the right-angle mounting plate, the first guide wheel is arranged on the opposite side of the first hollow shaft, the two wire releasing wheel is transversely arranged on the end face of the first hollow shaft, the two wire releasing wheel is arranged between the two wire releasing wheel and the wire releasing wheel, the wire releasing wheel is provided with a plurality of wire releasing wheels which are arranged in a crossed mode, and the upper end face of the first guide wheel is flush with the axis of the first hollow shaft.
4. The wire rod packing wire of claim 3, wherein: the second power assembly comprises a second hollow shaft, a double-section belt pulley and a first motor, wherein the second hollow shaft, the double-section belt pulley and the first motor are sequentially and transversely arranged from top to bottom inside the first shell, the first motor is connected with the second hollow shaft through the double-belt pulley in a transmission mode, one end of the second hollow shaft penetrates through the outer side of the shell and is in transmission connection with the rotary table, a wire outlet hole is formed in the second hollow shaft penetrating through the outer side, a second guide wheel is arranged on the wire outlet hole, and the second guide wheel is sunk in the wire outlet hole.
5. The wire rod packing wire of claim 3, wherein: the first power assembly comprises a lead screw, a lead screw mounting seat and a second motor, the lead screw mounting seat is fixedly arranged on a plane, the lead screw is rotatably arranged on the lead screw mounting seat, the second motor is arranged at one end of the lead screw mounting seat and is connected with the lead screw in a transmission manner, a nut matched with the lead screw is arranged on the lead screw, and the nut is fixedly connected to the bottom of the first trolley.
6. The wire rod packing wire of claim 1, wherein: take-up is in including fixed second casing, the vertical setting that sets up on the second guide rail third motor, fixed setting in the second casing are in fixed axle, the rotation of the upper end of second casing set up fixed epaxial rotation shell, symmetry set up linking arm and vertical setting on the rotation shell are in the tensioning subassembly of the linking arm other end, the axle of third motor run through in the upper end and the dress of second casing have inlayed first gear, the radial extension of the lower extreme of rotating the shell is provided with the connection pad, be provided with the insection on the lateral wall of connection pad, first gear with the insection meshing is connected.
7. The wire rod packing wire of claim 6, wherein: the tensioning assembly comprises a vertical limiting disc, an installation shell, a pushing cylinder, a telescopic rod, a positioning piece, a first plate and a second plate, wherein the installation shell is fixedly arranged at the middle part of the limiting disc, the pushing cylinder is vertically and fixedly arranged inside the installation shell, the telescopic rod is fixedly connected to a cylinder rod of the pushing cylinder, the telescopic rod is movably connected with the positioning piece, the first plate and the second plate are respectively arranged at two ends of the installation shell, the telescopic rod penetrates through the installation shell and the first plate, the second plate is fixedly connected to the rotary disc, and the first plate and the second plate are provided with anti-slip glue on end faces facing the outer side.
8. The wire rod packing wire of claim 1, wherein: the pay-off is in including fixed dust-proof chamber that sets up on the plane and setting third guide rail, lifting unit, third guide pulley and the wire spare that sets up the dust-proof chamber is inside, the vertical setting of third guide rail and bottom fixed connection are on the plane, the lifting unit activity sets up on the third guide rail, the third guide pulley with the wire spare is established respectively the both sides of third guide rail, wherein, the third guide pulley rotates to be set up on the lifting unit, the wire spare is fixed to be set up just be located on the third guide rail the lower half of third guide rail, with the wire spare is corresponding be provided with the wire hole on the dust-proof chamber, the wire hole upper end is provided with the fan.
9. The wire rod packing wire of claim 8, wherein: the lifting assembly comprises two first mounting plates which are arranged on two sides of a third guide rail in a separated mode and connected through bolts, and a first fixing device is arranged at one end edge of each first mounting plate and used for mounting a swing arm of a first guide wheel, a pulley and a balance wheel, wherein the pulley and the balance wheel are arranged on the swing arm, the fourth motor is arranged at the other end of the first mounting plate and matched with a reduction gearbox matched with the first mounting plate, the balance wheel is arranged at the upper end of the fourth motor, the pulleys are arranged in two and arranged side by side, the pulley is connected with the guide rail in a rolling mode, a second gear is arranged on a shaft of the fourth motor, a rack is vertically arranged on the third guide rail, and the second gear is connected with the rack in a meshing mode.
10. The wire rod packing wire of claim 1, wherein: the feeding device comprises a second trolley, a fifth motor and a coiling frame, the second trolley is movably arranged on the first guide rail, the coiling frame is fixedly arranged in the middle of the upper end of the second trolley, and the fifth motor is fixedly connected to one side of the upper end of the second trolley and is in transmission connection with the second trolley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110642332.XA CN113200404A (en) | 2021-06-09 | 2021-06-09 | Wire rod packing wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110642332.XA CN113200404A (en) | 2021-06-09 | 2021-06-09 | Wire rod packing wire |
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| Publication Number | Publication Date |
|---|---|
| CN113200404A true CN113200404A (en) | 2021-08-03 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110642332.XA Pending CN113200404A (en) | 2021-06-09 | 2021-06-09 | Wire rod packing wire |
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| CN (1) | CN113200404A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114084750A (en) * | 2021-11-30 | 2022-02-25 | 江阴泰阳成索业有限公司 | Double-station wire rewinding machine |
| CN114275583A (en) * | 2022-02-19 | 2022-04-05 | 绍兴势乔纺织品有限公司 | Dustproof cloth winding frame |
| CN114436035A (en) * | 2022-03-14 | 2022-05-06 | 江苏永鼎盛达电缆有限公司 | Copper rod drawing emergency control swinging pay-off equipment for cables and use method |
| CN116891040A (en) * | 2023-09-08 | 2023-10-17 | 潍坊特钢集团有限公司 | Hot rolling wire rod packing apparatus |
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| CN114084750A (en) * | 2021-11-30 | 2022-02-25 | 江阴泰阳成索业有限公司 | Double-station wire rewinding machine |
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| CN116891040A (en) * | 2023-09-08 | 2023-10-17 | 潍坊特钢集团有限公司 | Hot rolling wire rod packing apparatus |
| CN116891040B (en) * | 2023-09-08 | 2023-12-01 | 潍坊特钢集团有限公司 | Hot rolling wire rod packing apparatus |
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