EP3277778A1 - Additivzusammensetzung für fluid-catalytic-cracking-katalysator und verfahren zur herstellung davon - Google Patents

Additivzusammensetzung für fluid-catalytic-cracking-katalysator und verfahren zur herstellung davon

Info

Publication number
EP3277778A1
EP3277778A1 EP15887376.0A EP15887376A EP3277778A1 EP 3277778 A1 EP3277778 A1 EP 3277778A1 EP 15887376 A EP15887376 A EP 15887376A EP 3277778 A1 EP3277778 A1 EP 3277778A1
Authority
EP
European Patent Office
Prior art keywords
composition
group
zeolite
total weight
promoter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP15887376.0A
Other languages
English (en)
French (fr)
Other versions
EP3277778A4 (de
Inventor
Raman Ravishankar
Peddy Venkatachalapathi RAO
Nettem Venkateswarlu Choudary
Sriganesh Gandham
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hindustan Petroleum Corp Ltd
Original Assignee
Hindustan Petroleum Corp Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hindustan Petroleum Corp Ltd filed Critical Hindustan Petroleum Corp Ltd
Publication of EP3277778A1 publication Critical patent/EP3277778A1/de
Publication of EP3277778A4 publication Critical patent/EP3277778A4/de
Withdrawn legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G11/00Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G11/14Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts
    • C10G11/18Catalytic cracking, in the absence of hydrogen, of hydrocarbon oils with preheated moving solid catalysts according to the "fluidised-bed" technique
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/405Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/42Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing iron group metals, noble metals or copper
    • B01J29/46Iron group metals or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/48Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing arsenic, antimony, bismuth, vanadium, niobium tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0236Drying, e.g. preparing a suspension, adding a soluble salt and drying
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/28Phosphorising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
    • B01J2229/186After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself not in framework positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/30After treatment, characterised by the means used
    • B01J2229/42Addition of matrix or binder particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

Definitions

  • the present disclosure relates to a fluid catalytic cracking (FCC) catalyst additive composition and its process of preparation.
  • FCC fluid catalytic cracking
  • Fluid Catalytic Cracking is a process which employs specialized catalysts known as FCC catalysts to facilitate the catalytic cracking of heavy hydrocarbon feedstock, such as vacuum gas oil, to lighter products, such as naphtha and other distillate range fractions.
  • One of the significant objectives of carrying out the afore-stated cracking process is to convert the left-over heavy fraction obtained during the derivatization of crude oil into low molecular weight beneficial chemicals such as propylene, light cycle oil, liquefied petroleum gas, gasoline, olefinic gases and the like. After isolation, these products are recycled in the industry; which not only makes the industrial processes economical but also satisfies the ever increasing demand of the afore-stated chemicals.
  • zeolites are used as FCC catalysts.
  • Zeolites that are used in the FCC units are typically crystalline alumino- silicates which have a uniform crystal structure characterized by a large number of regular microlevel cavities interconnected by a large number of smaller channels.
  • These catalysts act as molecular sieves resulting in selective absorption of molecules having sizes below a defined value and rejection of molecules of larger sizes.
  • a sastisfactory yield of the desirable products is not achieved.
  • there is felt need for developing a catalyst system that is capable of achieving optimum benefits of the FCC process.
  • An object of the present disclosure is to provide a fluid catalytic cracking (FCC) catalyst additive composition.
  • Another object of the present disclosure is to provide a FCC catalyst additive composition having a wide spectrum of industrial applicability.
  • Another object of the present disclosure is to provide a process for the preparation of the FCC catalyst additive composition.
  • the present disclosure provides a fluid catalytic cracking (FCC) catalyst additive composition
  • FCC fluid catalytic cracking
  • zeolite in an amount ranging from 30 to 50% of the total weight of the composition
  • Group V element in an amount ranging from 0.1 to 5 % of the total weight of the zeolite
  • promoter in an amount ranging from 1 to 3 % of the total weight of the zeolite and optionally, at least one excipient in an amount ranging from 50 to 70% of the total weight of the composition.
  • the Group V element is phosphorus.
  • the promoter is at least one element selected from the group consisting of magnesium, calcium, strontium, barium, copper, iron, nickel, zinc, gallium, indium, thallium and the lanthanide series.
  • the present disclosure further provides a process for the preparation of the FCC catalyst additive comprising admixing at least one pre-dried zeolite with at least one promoter precursor and at least one Group V element precursor to obtain a slurry; agitating said slurry for a time period ranging from 2 to 4 hours to form a thick slurry; heating said thick slurry at a temperature ranging from 50 to 100 °C under vacuum to obtain a dried mass; calcining said dried mass at a temperature ranging from 500 °C to 750 °C at a time period ranging from 4 to 6 hours to obtain a calcined mass; grinding said calcined mass to obtain a ground mass and processing said ground mass to obtain the FCC catalyst additive composition.
  • the present disclosure provides an FCC catalyst additive composition consisting of at least one zeolite, at least one Group V element, at least one promoter and optionally at least one excipient.
  • the zeolite which is the center of the catalytic activity, is included in the composition in an amount ranging from 30 to 50% of the total weight of the composition.
  • the zeolite is at least one selected from the group consisting of ZSM-5, ZSM-11, ZSM- 12, ZSM-48, ZSM-57, SAPO-5, SAPO-11, SAPO-17, SAPO-18, SAPO-34, SAPO-44, MCM-22, an intergrowth of ZSM-11, zeolite Y and Beta.
  • the zeolite is ZSM-5 with silica to alumina (S1O2/A2O 3 ) molar ratio of 23.
  • the Group V element is phosphorus and is included in the composition in an amount ranging from 0.1 to 5 % of the total weight of the zeolite.
  • the afore-stated range has been obtained on the basis of optimization data.
  • the Group V elements are included in the composition to boost the catalytic activity.
  • inclusion of the Group V element in the composition in the afore-stated quantity aids in effecting passivation of the highly active acid sites which in turn results in lower crackability, lesser production of dry gas and increase in the liquid yield.
  • the promoter like the Group V element, enhances the catalytic activity and performance of the zeolite.
  • the promoter included in the composition of the present disclosure is at least one element selected from the group consisting of magnesium, calcium, strontium, barium, copper, iron, nickel, zinc, gallium, indium, thallium and the lanthanide series and is included in the composition in an amount ranging from 1 to 3 % of the total weight of the zeolite.
  • the promoter when included in the afore-stated range, modifies the acidity of the active sites and provides stability.
  • the promoter is at least one selected from the group consisting of magnesium, calcium, strontium and barium.
  • the promoter is a combination of zinc and gallium.
  • the composition optionally, includes at least one excipient in an amount ranging from 50 to 70% of the total weight of the composition.
  • the excipient is at least one selected from the group consisting of binder, filler and matrix.
  • the binder is pseudoboehmite. Pseudoboehmite functions both as a binder and as matrix.
  • the filler is alpha alumina.
  • the present disclosure provides a process for the preparation of the FCC catalyst additive composition. Initially, at least one zeolite, in a pre-determined amount, is admixed with a pre-determined amount of at least one Group V element precursor and a pre-determined amount of at least one promoter precursor to obtain slurry.
  • the zeolite is pre-dried.
  • the Group V element precursor is selected from the group consisting of phosphoric acid, phosphates, phosphorous acid, phosphites, pyrophosphoric acid, pyrophosphate, polymeric phosphoric acid, polyphosphates, metaphosphoric acid and metaphosphates.
  • the promoter precursor is selected from the group consisting of a chloride of the promoter, a fluoride of the promoter, a bromide of the promoter, an oxalate of the promoter, sulfate of the promoter, acetate of the promoter, a carbonate of the promoter and an oxide of the promoter.
  • the promoter precursor is a nitrate of the promoter.
  • the promoter precursor is admixed in pre-determined quantity of water before it is admixed with the Group V element and the zeolite.
  • At least one excipient is also admixed to form the slurry.
  • the addition of the excipient is accompanied by stirring for a time period ranging from 2 to 4 hours and is optionally followed by admixing aqueous nitric acid having concentration ranging from 40 to 60 % to adjust the pH.
  • the resulting slurry is agitated for a time period ranging from 2 to 4 hours at an agitation speed of 1 to 250 rpm to form a thick slurry.
  • the thick slurry is heated at a temperature ranging from 50 to 100 °C under vacuum to obtain a dried mass.
  • the dried mass is calcined at a temperature ranging from 500 °C to 750 °C at a time period ranging from 4 to 6 hours to obtain a calcined mass.
  • the calcined mass is ground to obtain a ground mass and the ground mass is further processed to obtain the FCC catalyst additive composition.
  • the step of processing is at least one selected from the group that includes but is not limited to pelletizing, pastilling, extruding, granulating and spray drying.
  • the resulting composition is in at least one form selected from the group that includes but is not limited to extrudates, pellets, pastilles, beads, flakes, granules and powder.
  • the composition is in the form of a spray dried powder.
  • the afore-stated ingredients are admixed in pre-determined quantities so as to have the eventual composition comprise at least one zeolite in an amount ranging from 30 to 50% of the total weight of the composition; at least one Group V element in an amount ranging from 0.1 to 5 % of the total weight of the zeolite; at least one promoter in an amount ranging from 1 to 3 % of the total weight of the zeolite and optionally, at least one excipient in an amount ranging from 50 to 70% of the total weight of the composition.
  • Examples 2 - 10 As in Example 1 , catalyst additives were prepared containing different promoters such as calcium, strontium, barium, nickel, iron, copper, lanthanum and cerium.
  • promoters such as calcium, strontium, barium, nickel, iron, copper, lanthanum and cerium.
  • extrudates were also prepared using strontium nitrate as the precursor.
  • the metal nitrates were dissolved in water independently and then admixed together to form a promoter pool; the resulting additive composition is in the form of granules of average size 700 microns and contains 40% zeolite and 60% pseudoboehmite
  • the catalyst additive of the present disclosure has a wide spectrum of applications in various fields such as polymer, metallurgy and petrochemicals.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Catalysts (AREA)
EP15887376.0A 2015-03-31 2015-07-22 Additivzusammensetzung für fluid-catalytic-cracking-katalysator und verfahren zur herstellung davon Withdrawn EP3277778A4 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IN1342MU2015 2015-03-31
PCT/IB2015/055542 WO2016156938A1 (en) 2015-03-31 2015-07-22 Fluid catalytic cracking catalyst additive composition and process for preparation thereof

Publications (2)

Publication Number Publication Date
EP3277778A1 true EP3277778A1 (de) 2018-02-07
EP3277778A4 EP3277778A4 (de) 2019-03-20

Family

ID=57004997

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15887376.0A Withdrawn EP3277778A4 (de) 2015-03-31 2015-07-22 Additivzusammensetzung für fluid-catalytic-cracking-katalysator und verfahren zur herstellung davon

Country Status (2)

Country Link
EP (1) EP3277778A4 (de)
WO (1) WO2016156938A1 (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20230133426A1 (en) * 2021-11-02 2023-05-04 Uop Llc Process and apparatus for reacting feed with cooled regenerated catalyst

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE69832938T2 (de) * 1997-10-15 2006-08-10 China Petro-Chemical Corp. Krackkatalysator für die Produktion von leichten Olefinen und dessen Herstellung
US6355591B1 (en) * 2000-01-03 2002-03-12 Indian Oil Corporation Limited Process for the preparation of fluid catalytic cracking catalyst additive composition
US8137534B2 (en) * 2009-04-23 2012-03-20 Uop Llc Catalyst compositions for improved fluid catalytic cracking (FCC) processes targeting propylene production
CN103703105B (zh) * 2011-07-06 2016-05-18 瑞来斯实业有限公司 催化剂/添加剂的工艺和组成物,用于降低流化床催化裂化(fcc)过程中的燃料气收率
CN103813856B (zh) * 2011-07-21 2016-08-10 瑞来斯实业有限公司 流化床催化裂化(fcc)催化剂添加剂及其制备方法

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Publication number Publication date
EP3277778A4 (de) 2019-03-20
WO2016156938A1 (en) 2016-10-06

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