EP3277449B1 - Forging hammer with electric linear drive - Google Patents

Forging hammer with electric linear drive Download PDF

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Publication number
EP3277449B1
EP3277449B1 EP16712861.0A EP16712861A EP3277449B1 EP 3277449 B1 EP3277449 B1 EP 3277449B1 EP 16712861 A EP16712861 A EP 16712861A EP 3277449 B1 EP3277449 B1 EP 3277449B1
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EP
European Patent Office
Prior art keywords
linear
bear
runner
decoupling
forging hammer
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Application number
EP16712861.0A
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German (de)
French (fr)
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EP3277449A2 (en
Inventor
Markus Otto
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Langenstein and Schemann GmbH
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Langenstein and Schemann GmbH
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Publication of EP3277449A2 publication Critical patent/EP3277449A2/en
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Publication of EP3277449B1 publication Critical patent/EP3277449B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J7/00Hammers; Forging machines with hammers or die jaws acting by impact
    • B21J7/20Drives for hammers; Transmission means therefor
    • B21J7/22Drives for hammers; Transmission means therefor for power hammers
    • B21J7/30Drives for hammers; Transmission means therefor for power hammers operated by electro-magnets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B1/00Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/42Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by magnetic means, e.g. electromagnetic

Definitions

  • the underlying invention relates to a forging hammer with an electric linear drive.
  • a forging hammer with linear drive is for example from the DE 20 2008 018 169 U1 known, which forms the basis for the preamble of claim 1.
  • a hammerbeard is designed as a linear rotor of a linear motor and has magnets or secondary parts attached to it, which are held longitudinally displaceably together with the hammerbeard in a stationary primary part.
  • the hammerbear which is designed as a linear runner, is moved up and down by operating the linear motor accordingly, so that forging operations can be carried out at the base of the downward movement.
  • U.S. 3,709,083 A discloses an electrically powered punch press.
  • a tool holder that holds a tool is driven by a piston of an electric linear drive.
  • the piston has a spherically designed end which, during a pressing stroke, interacts loosely with a concave recess in a plate screwed onto the tool holder.
  • return springs are provided which are tensioned during the press stroke and whose spring energy causes the tool holder to be returned during the return stroke.
  • an object of the present invention can be seen in developing the known forging hammer, in particular specifying alternative and / or improved embodiments of a forging hammer with a linear drive.
  • a forging hammer which comprises an electrical, in particular electromagnetic, linear drive with a linear rotor and a hammer or hammer-hammer coupled to this, i.e. the linear rotor, for the purpose of executing forging movements.
  • an electric linear drive is to be understood as meaning, in particular, an electric, in particular electromagnetically operating, linear motor in which the linear rotor for executing a linear translational movement, in particular in the longitudinal direction of the linear rotor, in a stator, in particular fixedly attached to a forging hammer frame is guided or stored.
  • it can be a linear motor with permanent magnet excitation, in particular a solenoid linear motor.
  • a linear motor it can be designed, for example, as a synchronous linear motor, for example of a cylindrical design, e.g. with a cylindrical stator and a central, cylindrical through hole in which a cylindrical linear rotor is guided.
  • the linear motor can be an electromagnetically operating or operable tubular linear motor.
  • the linear runner and the bear are connected to one another with the interposition of a decoupling structure that acts indirectly and / or directly between the linear runner and the bear.
  • the decoupling structure can be designed and set up for indirect and / or direct decoupling, in particular flexurally elastic decoupling, of the linear rotor and the bear, which is particularly advantageous in the case of an electromagnetic linear motor, in particular a permanent magnet-excited linear motor as included in the invention described herein.
  • a decoupling structure can reduce a mechanical load acting on the rotors and / or stator during operation, for example in the form of longitudinal, transverse, torsional and / or shear vibrations. So in particular a safe running of the linear motor and the associated reliable forging results can be achieved.
  • the decoupling structure for example in the form of a two- or three-dimensional connection structure with elasto-mechanical properties, can be designed and set up in such a way that the linear runner is at least partially affected by relative movements of the bear relative to the linear runner that occur during a forging movement, in particular by elasto-mechanical damper mechanisms, can be decoupled.
  • Relative movements should be understood to mean, in particular, those movements of the bear relative to the linear runner that occur along with the primary up and down movement, or back and forth movement, of the bear and / or during forging, and are caused in particular by the primary movement and / or Forging operations while operating the forging hammer.
  • the primary movement as such can be viewed as a synchronous movement of the linear runner and the bear.
  • Relative movements of the bear that deviate from this can in this respect also be referred to as secondary movements of the bear.
  • Tilting, deformation, bending, vibrations and / or displacements of the bear and / or tilting, deformation, bending, vibrations and / or occurring with respect to the longitudinal axis or central axis of the linear drive are particularly suitable as relative movements or secondary movements Shifts.
  • the interposed, in particular flexurally elastic or elasto-mechanical, decoupling structure between the linear runner and the bear can in particular ensure that the linear runner and bear are or can be at least partially, preferably completely, decoupled from one another with regard to the secondary movements that may occur during operation of the bear .
  • an extensive, elasto-mechanical decoupling between the linear motor and the bear can be achieved, which means that less stringent requirements are required for the mechanical strength of the components used in the linear motor.
  • A, in particular elasto-mechanical, decoupling or a compensation of relative movements can be achieved in particular in that the decoupling structure or at least a section of the decoupling structure is designed to be flexible in bending, in particular elastic in terms of vibration and / or torsion, and deformed accordingly for the purpose of compensation can be, so that a transmission of the respective secondary movement of the bear to the linear rotor can be at least largely avoided or attenuated.
  • the decoupling structure is an elasto-mechanically acting damping structure.
  • the decoupling structure can comprise specifically designed or configured decoupling segments or decoupling areas for different types of secondary movements, for example tilting relative to the longitudinal axis, displacements transverse to the longitudinal axis, transverse vibrations relative to the longitudinal axis.
  • a decoupling area can include one or more tapers, incisions, beads, openings, recesses, longitudinal and / or transverse grooves, cavities, etc.
  • any secondary movements of the bear such as vibrations, displacements, deformations and / or tilts, are not, or at least essentially not, transmitted to the linear rotor.
  • the present invention is based in particular on the knowledge that in forging hammers with an electric linear drive, which do not have a decoupling structure, in particular the mentioned secondary movements can lead to the running, in particular linear running, of the linear rotor in the associated stator is negatively affected.
  • a partial transfer of secondary movements of the bear to the linear armature can result in an air gap formed between the linear armature and stator of the electric linear drive being changed or varied over the axial length of the stator during forging operation, which has negative effects on the drive and motor so that forging properties of the forging hammer can result, and possibly damage to the linear rotor and / or stator.
  • flexurally elastic decoupling structure in the sense of the present application in particular in relation to the flexural elasticity of the material of the bear and / or the linear rotor and / or directly to the decoupling structure of adjacent components and / or in relation to different Sections of the decoupling structure as such should be understood as a relative dimension, to the effect that the decoupling structure or a section thereof can have a deliberately higher, in particular elasto-mechanical, flexural elasticity than the material of the bear and / or the linear rotor and / or that directly adjacent to the decoupling structure Components and / or that at least the section of the decoupling structure can have a deliberately higher flexural elasticity than further sections of the decoupling structure or adjoining areas.
  • a deliberately higher flexural elasticity than adjacent or adjoining components or sections can be implemented, for example, in that the decoupling structure is tapered at least in sections in the direction transverse, in particular perpendicular, to the direction of movement of the linear rotor, or has a taper, compared to the neighboring or adjoining components.
  • a corresponding taper can, for example, have a concave curvature formed in cross section along the direction of movement of the linear rotor or have a shape shaped in some other way.
  • a taper formed in connection with the decoupling structure can, for example, be designed in such a way that a diameter of the decoupling structure measured transversely to the direction of movement of the linear rotor, in particular a section of the decoupling structure, by a factor between 0.85 to 0.97, in particular by a factor of about 0.95, is smaller than a correspondingly measured diameter of an adjacent or adjoining component and / or of a further section of the decoupling structure.
  • a targeted higher flexural elasticity than adjacent or adjoining components or sections of the decoupling structure can be achieved by the area content of cross-sections or cross-sectional areas of the decoupling structure being or being varied in a targeted manner at least in sections transversely to the direction of movement.
  • the decoupling structure or a section thereof can be designed in its two- or three-dimensional geometric structure in such a way that the surface area of cross-sectional areas varies in the direction parallel to the direction of movement.
  • the two- or three-dimensional structure can have one or more tapers, incisions, beads, depressions, penetrations, recesses, cavities, etc., which are designed so that in a direction parallel to the direction of movement, areas of cross-sectional areas of the decoupling structure between a maximum and a minimum value or vary.
  • a reduction in the surface area compared to adjoining or neighboring components or sections can, for example, be in the range between 0.65 and 0.95, in particular approximately 0.90.
  • a reduction in the surface area does not necessarily have to be accompanied by a reduction in the overall diameter of the decoupling structure transversely to the direction of movement.
  • a reduction in the cross-sectional area can be combined with an increase in the overall diameter.
  • corresponding three-dimensional structures for the decoupling structure can be designed in such a way that a comparatively low material fatigue is achieved, and a comparatively long service life for the decoupling structure can thus be achieved during operation with continued flexurally elastic loading of the decoupling structure.
  • the decoupling structure can comprise at least one, in particular elasto-mechanically designed, flexurally elastic, decoupling element which can be designed and set up in such a way that the linear armature with respect to secondary movements of the bear occurring longitudinally and / or transversely to the longitudinal axis of the linear armature during a forging movement, eg vibrations, displacements, deformations and / or tilts, at least largely, is decoupled.
  • the flexurally elastic decoupling element can in particular be designed in such a way that the mentioned variation in the diameter and / or in the surface area of the cross-sectional areas is achieved or implemented over the course of the decoupling element parallel to the direction of movement of the linear rotor.
  • the decoupling structure can be designed in one piece with the linear rotor, it being possible, for example, to be designed at the end of a piston rod or piston-like rod or structure. It is also possible for the decoupling structure to be designed as a separate construction element and to be connected to the linear rotor and / or a piston thereof with a form fit, material fit and / or force fit.
  • one or more corresponding decoupling elements it can be achieved, for example, that secondary movements that may occur along and / or transversely to the direction of longitudinal movement of the linear rotor can be counteracted, so that, for example, by at least partial vibration decoupling of the linear rotor and bear, an advantageous geometry of the Air gap between the linear rotor and stator can be reached or maintained.
  • one or more decoupling elements make it possible to at least reduce the mechanical load, in particular vibration load, of the linear rotor during operation of the forging hammer, for example to at least partially eliminate it, in particular in such a way that damage to the linear rotor and possibly permanent magnets attached to it or in it can be avoided.
  • the forging hammer further comprises a first linear guide or linear bearing formed between the stator of the linear drive and the bear, in particular in alignment with the central axis of the linear drive, in which the linear rotor is guided and supported in the longitudinal direction.
  • the first linear guide can be, for example, a bearing, such as a roller or sliding bearing, in particular a sliding or guide bush, through which the linear rotor is supported so that it can be moved in the axial direction and transversely to the axial direction, in particular with or largely free of play, can be supported.
  • a bearing such as a roller or sliding bearing, in particular a sliding or guide bush
  • a stabilization of the axial run of the linear rotor, in particular the axial position of the linear rotor in the stator can be achieved.
  • deflections occurring transversely to the axial direction which can occur during operation of the forging hammer, for example due to secondary movements of the bear on the linear rotor, can at least be counteracted.
  • the forging hammer further comprises a second linear guide on a side of the linear drive facing away from the bear, in which or through which the linear rotor is guided in the longitudinal direction, and in particular is supported transversely to the longitudinal direction.
  • the second linear guide can be designed, for example, as a guide bushing, bearing or the like, and can in particular be connected to or attached to a housing or a support structure and / or the stator.
  • the second linear guide can be designed, for example, as a type of bushing or sleeve, in particular closed on one side, in which a corresponding Part or section of the linear rotor can be performed during the operation of the forging hammer.
  • a length of the bushing or sleeve measured in the axial direction, ie parallel to the direction of movement of the linear rotor is at least as large as 1 times the diameter of the linear rotor.
  • the linear armature is movably supported in the axial direction, and on the other hand that the linear armature is supported or held transversely to the axial direction, in particular with or without play.
  • a particularly stable run of the linear rotor can be achieved if the electric linear drive has both the first and the second linear guide.
  • the linear rotor is mounted axially on both sides of the stator, on the one hand in the first linear guide facing the bear and on the other hand in the second linear guide facing away from the bear.
  • the linear armature, the first and second linear guides can be designed and designed relative to one another in such a way that the linear armature is always guided and supported in both the first and second linear guides over an entire linear movement cycle.
  • the linear rotor, the first and second linear guides can be designed in such a way that the first axial end region of the linear rotor facing the bear in the assembled state is always guided in the first linear guide, and a second axial end region facing away from the bear in the assembled state is always guided in the second linear guide.
  • the linear armature and stator can be aligned with one another at least over the respective overlap area of the linear armature and stator, in the case of a cylindrical linear motor, concentrically, ie axially aligned are arranged to each other. It can thus be achieved that variations in the air gap are largely avoided.
  • a linear drive can be implemented with a linear motor, in which the linear rotor is guided in a central rotor space, e.g. in the form of a through-hole or through-opening, of a stator with a hollow-cylindrical geometry, the first and second linear guides facing away from each other axial end faces or ends of the stator are arranged so that guide elements, for example guide bushes, the first and second linear guide are axially aligned with the rotor space.
  • guide elements for example guide bushes
  • the width of the air gap measured between the linear rotor and stator can be, for example, 2 mm.
  • first and / or second linear guide can be present or formed in or on a support or carrying structure for a linear motor of the electric linear drive.
  • first and / or second linear guide can be present or formed on or in a housing structure for an electric linear motor of the electric linear drive.
  • Support or support structure can, for example, be components of the housing structure.
  • the housing structure can, for example as a load-bearing element, for example have a housing base on which the stator of the linear motor can be held, in particular fixed and supported.
  • the first linear guide can be formed in or on the housing bottom, the first linear guide being at least partially attached and fixed in a through opening of the housing bottom, wherein the through opening, in particular through hole, can be formed such that it is axially aligned with the rotor space , and the linear rotor can be moved therein in accordance with the respective linear movement during operation.
  • the The first linear guide for example a plain bearing structure, can for example be arranged to run circumferentially along the through opening, so that the plain bearing structure forms a through opening for the linear rotor that is concentric to the through opening.
  • the second linear guide can be formed on an end face facing away from the first linear guide, in particular on an end face facing away from the housing base, of the housing or of the stator.
  • the second linear guide can comprise a guide cylinder, in particular provided with a support structure, for example externally designed.
  • the guide cylinder can be attached to a support or guide plate, with support ribs connecting the guide plate and the guide cylinder being provided for mechanical stabilization.
  • Support walls can extend from the housing base on laterally opposite sides of the stator and parallel to the longitudinal direction of the linear motor, to which the guide cylinder, in particular the guide plate, can be attached.
  • Support walls and housing base can be stiffened against each other by one or more support ribs, in particular in such a way that deformation of the housing, in particular due to torsional, shear and / or longitudinal vibrations, can at least largely be avoided during operation of the forging hammer.
  • the housing can comprise a housing jacket which is fastened to the housing base and / or to the side support walls and which is designed to surround at least the stator of the linear motor in the assembled state.
  • the housing jacket can comprise one or more mutually connected housing jacket elements which each protectively surround a section of the stator of the linear motor.
  • the housing jacket elements are preferably detachably connected to one another, for example via flanges which are arranged corresponding to one another and formed on adjacent housing jacket elements.
  • the housing jacket elements can be connected to one another and to the housing base and / or the supporting walls trained cylinders, cylinder shells or partial cylinder shells, for example cylinder half-shells, include.
  • a correspondingly modular construction of the housing offers advantages in particular with regard to maintenance work to be carried out.
  • the housing in particular the housing base, comprises one or more stop buffers on a side facing the bear, which are designed in such a way that in the event of a particularly unusual collision between the bear and the housing, the mechanical Load on the linear motor can at least be weakened or buffered.
  • the housing as such can be mounted on an underframe of the forging hammer in configurations with the linear motor fastened in and on the housing.
  • the underframe can have a bear guide designed and set up for linear guidance of the bear, which bear guide is formed on or in the underframe and / or is mechanically connected to it.
  • the bear guide is advantageously connected to the underframe in this way, and the linear motor and the housing are preferably connected to the underframe in such a way that the linear motor at least largely with regard to the mechanical connection between the linear drive and the bear and bear guide via the underframe is mechanically decoupled.
  • absorber or damping elements or structures connected between the subframe and the linear drive can be provided, for example.
  • the linear rotor at least in the connection area to the decoupling structure, and / or the decoupling structure as such can have a piston-like, in particular cylinder, structure.
  • the decoupling structure can be designed in such a way that the flexural strength is reduced in relation to components or elements of the forging hammer that are directly adjacent or connected to it, in particular by a factor less than the flexural strength of the adjacent components and / or elements.
  • an axial length of the first and / or second linear guide in particular of guide surfaces of the first and / or second linear guide, measured in the direction of movement of the linear runner, at least so is as large as 1 times the diameter of the linear rotor, in particular in the area interacting with the first or second linear guide.
  • the axial length of the first and / or second linear guide can be at least 1 times the diameter of the corresponding section of the linear rotor.
  • a ratio of the diameter of the cylinder structure to the length of the decoupling structure formed between the linear rotor and the bear is in the range between 1/5 to 1/2.
  • the decoupling structure is formed between the linear runner or an extension adjoining the linear runner and a fastening structure designed to fasten the bear to the linear runner.
  • the fastening structure can be designed, for example, as a wedge or conical segment that can be connected to the bear in a form-fitting or frictional connection, in particular that engages the bear in the axial direction.
  • a comparatively robust and reliable connection between the bearer and the linear rotor can be achieved by providing the decoupling structure.
  • a forging hammer can be provided which can be constructed, for example, in accordance with the refinements described above, and which comprises an or the electric linear drive with a or the linear rotor.
  • the linear rotor can comprise a magnet section formed from a plurality of permanent magnets arranged one behind the other in the axial direction and extending in the axial direction.
  • a cylindrical extension In its extension at an axial end of the linear rotor, for example, a cylindrical extension can be attached to the magnet section, on or in which, for example, the or a decoupling structure as described herein and / or the or a fastening structure designed for fastening to the bear as described herein can be formed.
  • the permanent magnets of the magnet section can be configured, for example, as magnet ring disks and axially aligned one behind the other.
  • a cylindrical magnet section can be achieved, which can be performed, for example, in a cylindrical rotor space of a stator with a hollow cylindrical geometry.
  • the linear rotor can have a central piston rod which passes through central through holes in the magnetic ring disks.
  • the ring magnetic disks can be slipped or threaded onto a piston rod, so that the piston rod reaches through the through holes and the ring magnetic disks are arranged axially in alignment with one another.
  • the piston rod and magnetic ring disks can, so to speak, be viewed as a cylindrical magnetization structure for the linear rotor.
  • the ring magnet disks can be or be fixed on the linear rotor aligned in and transversely to the longitudinal direction.
  • fastening elements for example clamping nuts, which are present or attached on both sides, for example at the end, of the magnet section can be provided in configurations.
  • the fastening elements and the piston rod can, for example, be designed in such a way that the permanent magnets and piston rod can be braced together by the fastening elements, for example for the purpose of improving the mechanical stability.
  • the permanent magnets can be provided and arranged in the magnet section in such a way, or have a configuration, according to which the permanent magnets are alternately magnetized radially and axially in the axial direction.
  • Such a magnetization structure with alternating radial magnetization and axial magnetization has proven to be particularly advantageous with regard to use in a forging hammer, in particular using a stator with a hollow-cylindrical geometry.
  • laminated sheets in particular peelable laminated sheets, can be arranged between axially successive permanent magnets.
  • Such laminated sheets for example in the form of stainless steel laminated sheets, can be interposed, for example, to compensate for manufacturing tolerances of the permanent magnets and / or to set a respective magnetization structure.
  • a linear rotor suitable for forging hammers can be implemented in particular through the proposed construction of the magnet section, for example comprising permanent magnets braced together on a piston rod by interposed laminations.
  • a neodymium-iron-boron (NdFeB) material is preferably used as the material for the permanent magnets.
  • NdFeB neodymium-iron-boron
  • the permanent magnets can also be made of other materials and, in particular, the permanent magnets can be designed as sintered bodies.
  • the linear rotor can comprise at least one guide sleeve in an area that is adjacent, preferably directly adjoining, the magnet section.
  • an outer surface of the guide sleeve forms a bearing surface with the aid of which the linear rotor can be mounted so as to be movable in the longitudinal direction in the first or second linear guide.
  • the guide sleeve can be designed in such a way that, in order to support or mount the linear rotor, its outer surface rests against an inner surface of the linear guide or can be mounted in a sliding manner.
  • the guide sleeve can have one or more sliding guide rings according to further configurations.
  • the outer diameter of the sliding guide rings is preferably selected so that they are in a linear guide designed as a guide bush, for example, the second linear guide, can be slidably received.
  • the guide sleeve can be designed in such a way that only the guide sleeve is in contact with a corresponding guide surface, so that the guide sleeve can in this respect be viewed as part of a linear bearing for the linear actuator.
  • a stop sleeve can be provided at an end of the magnet section opposite the guide sleeve, which can in particular be designed to interact with a stop present on the first linear guide, for example to limit the possible freedom of movement of the linear rotor in the longitudinal direction.
  • the linear rotor can be designed in such a way that it is or can be supported in two regions spaced apart from one another in the longitudinal direction, preferably immediately adjacent to the longitudinal ends of the magnet section.
  • an outer surface of at least the magnet section is provided with a coating in order to protect at least the permanent magnets from external influences such as dirt, dust, moisture, etc.
  • a resin, in particular epoxy resin, or a material comprising a resin can be used as the material for the coating.
  • the linear drive can be designed as a cylindrical, ie tubular, linear motor.
  • the linear rotor but at least the magnet section or the magnetized part of the linear rotor, can have a cylindrical shape with a preferably approximately circular cross section.
  • the stator can be designed with a cylindrical central passage.
  • the linear motor can be designed as a permanent magnet excited synchronous linear motor.
  • forging processes can be controlled comparatively precisely and precisely.
  • a travel or stroke path of the linear rotor can, for example, be between 700 mm and 800 mm, in particular around 750 mm.
  • the invention proposed here is also suitable for other stroke paths, in particular larger or else smaller stroke paths of the linear rotor.
  • a linear motor of the linear drive can have a modular structure parallel to the direction of movement of the linear rotor.
  • the linear rotor can have a predetermined, but variable number of permanent magnets arranged one behind the other.
  • the stator can, for example, have a predetermined, but variable number of magnet coils connected in series parallel to the direction of movement, for example each comprising a coil carrier and a corresponding coil winding.
  • the housing can, for example, have one of the plurality of housing segments connected one behind the other.
  • the linear motor can have a housing with a one-part or multi-part housing jacket, in particular with a modular structure, which is supported on a housing base or a base plate.
  • reinforcement elements in particular reinforcement ribs, can be provided between the base plate and the housing shell.
  • the base plate can have a fastening interface by means of which the linear motor can be attached to a support frame of the linear hammer.
  • the base plate can in particular be designed in such a way that different fastening interfaces can be implemented, for example on its underside, so that it is possible to mount a respective linear motor on different linear hammers.
  • the housing in particular the base plate or the housing base, can be connected to one or the support frame of the linear hammer in a force-locking manner.
  • screw connections provided at respective corners of the base plate can be used for fastening.
  • a corresponding screw connection can, in configurations for example, comprise a damping element and / or damping bearing element, for example a metal rubber bearing, between screw elements, for example screw head and / or screw nut.
  • a damping element and / or damping bearing element for example a metal rubber bearing
  • the base plate or the housing base can be mounted and fastened to the hammer frame by means of interposed damping or damping strips.
  • damping elements and / or damping strips and other damping or absorber components that are present between the linear motor and hammer frame contribute to the decoupling of the linear motor from the hammer frame, so that mechanical shocks, vibrations and the like that occur during forging processes can at least be attenuated, so that a direct loading of the linear motor with occurring mechanical forces can at least be reduced.
  • FIG. 1 shows a perspective view of a forging hammer 1, with a hammer frame 2 with two lateral uprights 3 for supporting a crosshead 4.
  • the forging hammer 1 shown can comprise a lower insert 5, which can be fastened in the hammer frame 2 by means of an insert wedge 6, and have a receptacle 7 for a lower hammer die 8, which in the forging hammer 1 shows a sectional view FIG. 2 you can see.
  • the forging hammer 1 further comprises a tubular solenoid linear motor 9 fastened and supported on the upper crosshead 4, in particular a solenoid-permanently excited synchronous linear motor.
  • the solenoid linear motor 9 designed as an electric linear drive, comprises a stator 10 and a linear rotor 11 guided therein in the longitudinal direction (see FIG FIG. 2 ).
  • the linear rotor 11 is coupled to a bear 12, which in turn is guided in two bear guides 13 formed on the stands 3, so that the bear 12 can be moved up and down by the electric linear motor 9.
  • the linear solenoid motor 9 is housed in a housing 32.
  • the housing 32 has a modular structure and, in the example shown in the figures, comprises a housing base 33 with a cylindrical first housing jacket 34 attached and fixed to it Support ribs 35, or support brackets, mechanically stiffened with respect to the housing base 33.
  • the housing 32 further comprises a cylindrical second housing jacket 36, which is connected to the first housing jacket 34 via a releasable flange connection 37, in the present example in a force-locking manner.
  • a linear bearing 38 On the side of the second housing shell facing away from the first housing shell 34, a linear bearing 38, described in more detail below, is attached, which comprises a base plate 39 and a cylindrical guide bushing 15 attached to the base plate 39, in particular in a materially bonded manner.
  • the guide bush 15 and base plate 39 are mechanically stiffened against one another by means of second support ribs 40 or support brackets attached to them.
  • the housing 32 By a mechanically comparatively stable construction of the housing 32, on the one hand, protection of electronic components of the solenoid linear motor 9 from mechanical influences can be achieved.
  • the modular structure makes it possible to achieve that components accommodated in the housing are comparatively easily accessible, for example when maintenance work may be required.
  • the solenoid linear motor 9 is connected to the underframe of the forging hammer 1, that is to say the uprights 3, by means of the housing bottom 33 of the housing 32.
  • the housing bottom 33 is screwed to the stand heads 3 of the stand 3, which are designed in a T-shape.
  • Positioning elements and / or dampers or absorber elements can be present between the housing base 33 and the stator heads.
  • the damper or absorber elements can be designed a To at least dampen the transmission of mechanical shocks and / or vibrations from the underframe to the housing 32.
  • the bear 12 carries an upper hammer die 14 which is fixed thereto and corresponds to the lower hammer die 8.
  • the bear 12 In operation of the forging hammer 1, the bear 12 is moved up and down by the corresponding drive of the linear rotor 11 by the solenoid linear motor 9, wherein in the lower base points of the bear 12 respective forging operations can be carried out on a workpiece (not shown).
  • the linear rotor 11 is designed like a piston rod and has a length measured parallel to the longitudinal axis L which is greater than the length of the stator 10 measured parallel to the longitudinal axis.
  • the solenoid linear motor 9 has, as already described, the guide bush 15, which in the detailed illustration of FIG FIG. 3 is shown in more detail.
  • the guide bushing 15 is aligned and arranged as an extension of the running axis or guide axis L of the solenoid linear motor 9 and is designed such that the linear rotor 11 is guided in the longitudinal direction and is supported transversely to the longitudinal direction.
  • the support bearing 16 is arranged in alignment with the longitudinal axis L and in alignment with the upper guide bushing 15, and is designed and set up in such a way that the linear rotor 11 is guided therein in the longitudinal direction and is supported transversely to the longitudinal direction.
  • the linear rotor 11 has a piston rod extension 17 which is in the retracted position of the linear rotor 11, as in FIG FIG. 2 and FIG. 4th shown, extends between the support bearing 16 and the bear 12.
  • the piston rod extension 17 comprises a piston section 18, a fastening structure 19 provided at the distal end and a decoupling structure 20 located between the piston section 18 and the fastening structure.
  • the fastening structure 19 is designed in the form of a wedge or conically tapered section, and positively, in particular frictionally, connected to the bear 12 by means of a retaining bushing 21 in a corresponding recess or a through or blind hole of the bear 12.
  • the decoupling structure 20 comprises a flexurally elastic decoupling section 22 arranged between the piston extension and the fastening structure 19.
  • the decoupling section 22 has an increased flexural elasticity compared to the neighboring components and materials.
  • the increased flexural elasticity or reduced flexural rigidity compared to the neighboring or directly adjoining components or materials can be brought about, for example, by one or more tapers formed in the area of the decoupling structure, for example with a structure concave with respect to the longitudinal axis L, by using or providing a correspondingly flexurally elastic Material, through cuts, recesses, openings, etc.
  • a ratio between the diameter of the linear rotor 11 or a piston of the linear rotor to the diameter of the decoupling structure can be used 20, each measured transversely to the direction of movement of the linear rotor 11, lie in the range of approximately 0.95.
  • the guide bushing 15, the support bearing 16 and the decoupling structure act in forging processes in which the bear 12 is moved up and down to machine a workpiece, and in which the workpiece is or can be deformed at a lower reversal point 20 together in such a way that the linear rotor 11 and bear 12 are decoupled with respect to the relative movements of the bear 12 with respect to the linear rotor 11, and the linear rotor 11 is properly guided in the stator 10.
  • the decoupling structure 20, in particular the decoupling section 22 and / or decoupling section 22 and piston section 18, does not prevent secondary movements of the bear 12 occurring during a forging process, for example in the form of tilting with respect to the longitudinal axis, displacements or vibrations transverse to the longitudinal axis or the like , or not fully transferred to the linear rotor 11.
  • Support bearing 16 and guide bush 15 have a stabilizing effect with regard to the position and the running of the linear rotor 11 in the stator 10, and an air gap formed between the linear rotor 11 and stator 10 in the interior of the linear motor 9, and in particular contribute to the transmission of secondary movements of the Bear 12 on the linear runner 11 can be avoided.
  • the proposed measures i.e. in particular the provision of the decoupling structure 20, the lower support bearing 16 and the upper guide bush 15, can ensure that the linear rotor 11 is optimally guided in the stator 10.
  • the stabilization of the linear rotor 11 and its mechanical decoupling from the bear 12 prevent the geometry of the air gap formed between the linear rotor 11 and stator 10 in the interior of the solenoid linear motor 9 from being influenced, in particular varied, by forging movements. Changes in the air gap during the operation of the linear motor have an adverse effect on the operation of the solenoid linear motor 9, which in turn can lead to impairments in the forging result and / or to reduced energy efficiency.
  • the decoupling structure 20 and the combined effect and interaction with the linear guides designed as guide bushing 15 and support bearing 16 can stabilize the position of linear rotor 11 during the forging operation and at least largely independent of secondary movements of the bear 12 is.
  • FIG. 5 shows an embodiment of a section of the linear rotor 11.
  • the linear rotor 11 according to FIG. 5 comprises an approximately centrally located magnet section 23 extending in the axial direction.
  • the magnet section 23 comprises a plurality of first permanent magnets 24 and second permanent magnets 25.
  • the first permanent magnets 24 are axially magnetized permanent magnets, while the second permanent magnets 25 are radially magnetized permanent magnets.
  • the first permanent magnets 24, measured in the direction parallel to the longitudinal axis L, are narrower than the second permanent magnets 25.
  • laminated sheets are arranged, which are designed in particular to meet manufacturing tolerances of the permanent magnets with respect to the surfaces oriented in the longitudinal direction L.
  • the permanent magnets 24, 25 are designed as ring disks with a central through hole.
  • the linear rotor 11 has a piston rod 26 which passes through the through holes of the permanent magnets 24, 25 and forms a central seat for the permanent magnets 24, 25.
  • the linear rotor 11 Immediately adjacent to the magnet section 23, the linear rotor 11 has a guide sleeve 27 with several sliding guide rings.
  • An inner surface of the guide bush 15 can accordingly be designed as a counter bearing surface for the sliding guide rings.
  • the permanent magnets 24, 26, laminated sheets and the guide sleeve 27 are fastened by means of clamping nuts 28 which are fastened or fixed on both sides of the piston rod 26 and which each abut against a stop nut 29.
  • the clamping nuts 28 and stop nuts 29 as well as corresponding fastening points, in particular threads, the piston rod 26 and the piston rod 26 as such are designed such that the permanent magnets 24, 25 and piston rod 26 are braced together when the stop nuts 29 and clamping nuts 28 are properly attached. In this way, in particular, improved mechanical stability, in particular of the magnet section 23, can be achieved.
  • the piston portion 18, the fastening structure 19 and the decoupling structure 20 may be attached.
  • the magnet section 23 can have a protective coating, which can consist, for example, of an epoxy resin or comprise an epoxy resin.
  • the permanent magnets 23, 24 of the magnet section 23 in particular can be protected from external influences by a corresponding coating.
  • the stator 10 of the tubular solenoid linear motor 9 which is designed in a hollow cylindrical geometry, can be arranged along the longitudinal direction L and spaced apart from each other ring coils 30 (see FIG. 2 exhibit).
  • the ring coils 30 can be controlled in such a way that the magnet section 23 is moved up and down in the stator, with corresponding forging movements of the bear 12 being carried out.
  • the stator 10 with toroidal coils 30 can, as for example in the embodiment according to FIG. 2 is shown, received in the modular housing 32, in particular fastened therein.
  • the approximately centrally located flange connection 37 of the housing halves it can be achieved that the components located within the housing 32 are comparatively easily accessible, for example for maintenance purposes and the like.
  • An interface of the stator 10 or the housing 32 with which the solenoid linear motor 9 is attached to the hammer frame 2 can be designed such that the linear drive designed as described herein can also be installed, i.e. retrofitted, on already existing forging hammers.
  • stop buffers 31 In order to avoid or at least largely prevent any damage to the linear drive, in particular to the permanent magnets 24, 25, stop buffers 31 (see FIG. 2 ) be provided.
  • the housing 32, in particular the housing wall, and / or the linear bearing 38 can have corresponding air inlet and air outlet elements.
  • the housing 32 can be designed such that the stator 10 and linear rotor 11 are essentially encapsulated, in particular mechanically encapsulated, and largely protected from external influences. In particular in the case of partial or even complete encapsulation, it may be necessary to provide the previously mentioned pressure compensation elements.
  • FIG. 6th shows a perspective view of a further embodiment of a further forging hammer 1a.
  • the further forging hammer 1.1 is constructed similarly to the forging hammer 1 according to FIG. 1 , wherein, unless otherwise described, elements and components labeled with the same reference symbols have functions and / or properties that correspond to one another and / or correspond to one another.
  • the further forging hammer 1a comprises a linear motor which is shorter measured in the longitudinal direction L and which is also designed as a solenoid linear motor, and to which reference is made below under the designation of further linear motor 9.1.
  • the further linear motor 9.1 which is shown in FIG. 7th is shown in section, comprises a stator 10, which compared to the embodiment according to FIG. 1 and FIG. 2 is shortened.
  • the stator of the further linear motor 9.1 measured in the longitudinal direction can be designed, for example, to be half as long as that of the linear motor FIG. 1 and FIG. 2 .
  • the linear rotor 11 can also be designed correspondingly shortened, the magnet section and the adjoining sections of the linear rotor 11 corresponding to the method shown in FIG FIG. 5 shown example can be configured.
  • the housing 32 comprises only one housing jacket 34.
  • the one housing jacket 34 is similar to the embodiment according to FIG. 1 and FIG.2 mounted on a housing base 33, in particular welded.
  • the housing jacket 34 and the housing base 33 are supported against one another via first support ribs 35, it being possible for the first support ribs 35 and the housing base 33, for example, to be welded to one another.
  • FIG. 1 and FIG. 2 On the side of the housing jacket 34 facing away from the housing base 33, there is one as in the embodiment of FIG. 1 and FIG. 2 trained linear bearing 38 attached, in particular screwed.
  • the linear bearing 38 is according to the configuration FIG. 1 to FIG. 4th formed, and reference is made to corresponding statements.
  • the housing base 33 is connected to the hammer frame 2 in a force-locking manner, with screw connections 41 provided at the respective corners of the housing base 33 being used in the present example.
  • a corresponding screw connection 41 can, for example, comprise a metal rubber bearing 43 between screw head 42.1 and screw nut 42.2.
  • the housing bottom 33 can be mounted and fastened to the support heads 45 of the hammer frame 2 by means of interposed damping or absorber strips 44. This structure and this method of fastening essentially corresponds to that of the forging hammer 1 FIG. 1 to FIG. 4th .
  • the metal rubber bearings 43 and / or damping or damping strips 44 contribute in particular to the decoupling of the linear motor 9, 9.1 from the hammer frame, so that mechanical impacts, vibrations and the like that occur during forging processes can at least be attenuated, so that a direct loading of the linear motor 9, 9.1 with occurring mechanical forces can at least be reduced.
  • the further linear motor 9.1 shown results in yet another advantage, because the modular design of the housing 32, the linear rotor 11, including, for example, several ring-shaped permanent magnets connected in series, and also the stator 10, which can include several winding bodies 46 connected in series with corresponding coil windings, can in particular the overall length of the linear motor varies at least within certain limits and, in this respect, can be adapted comparatively flexibly to the respective requirements.
  • the interface for attaching the bear can be designed according to the conventional, hydraulically operated forging hammers
  • the solution proposed here in particular the use of an electric linear drive, for example a linear motor in combination with a decoupling structure, and in particular first and second linear guides, can provide a new type of forging hammer.
  • a forging hammer with a permanent magnet-excited linear motor provided for driving the bear can be implemented, with which sufficient impact forces and accelerations for the bear can be achieved, while at the same time a comparatively precise position control of the bear is possible.

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  • Forging (AREA)

Description

Die zu Grunde liegende Erfindung betrifft einen Schmiedehammer mit einem elektrischen Linearantrieb.The underlying invention relates to a forging hammer with an electric linear drive.

Ein Schmiedehammer mit Linearantrieb ist beispielsweise aus der DE 20 2008 018 169 U1 bekannt, welche die Basis für den Oberbegriff des Anspruchs 1 bildet. Bei dem bekannten Schmiedehammer ist ein Hammerbär als Linearläufer eines Linearmotors ausgebildet und weist daran angebrachte Magneten bzw. Sekundärteile auf, die zusammen mit dem Hammerbären in einem stationär ausgebildeten Primärteil längsverschiebbar aufgenommen sind. Zur Ausführung von Schmiedebewegungen wird der als Linearläufer ausgebildete Hammerbär durch entsprechenden Betrieb des Linearmotors auf- und abbewegt, so dass am Fußpunkt der Abbewegung Schmiedeoperationen ausgeführt werden können.A forging hammer with linear drive is for example from the DE 20 2008 018 169 U1 known, which forms the basis for the preamble of claim 1. In the known forging hammer, a hammerbeard is designed as a linear rotor of a linear motor and has magnets or secondary parts attached to it, which are held longitudinally displaceably together with the hammerbeard in a stationary primary part. In order to carry out forging movements, the hammerbear, which is designed as a linear runner, is moved up and down by operating the linear motor accordingly, so that forging operations can be carried out at the base of the downward movement.

Der bekannte Schmiedehammer lässt durchaus Raum für Verbesserungen und Variationen im Hinblick auf Ausgestaltung und Auslegung von Linearantrieb und Hammerbär zu.The well-known forging hammer leaves room for improvements and variations with regard to the design and layout of the linear drive and hammer head.

US 3 709 083 A offenbart eine elektrisch betriebene Stanzpresse. Bei dieser bekannten Stanzpresse wird eine Werkzeughalterung, die ein Werkzeug hält, durch einen Kolben eines elektrischen Linearantriebs angetrieben. Der Kolben weist ein sphärisch ausgebildetes Ende auf, das bei einem Presshub mit einer konkaven Ausnehmung einer an der Werkzeughalterung angeschraubten Platte lose zusammenwirkt. Zum Rückhub der Werkzeughalterung nach dem Presshub sind Rückholfedern vorgesehen, die beim Presshub gespannt werden, und deren Federenergie beim Rückhub eine Rückholung der Werkzeughalterung bewirkt. U.S. 3,709,083 A discloses an electrically powered punch press. In this known punch press, a tool holder that holds a tool is driven by a piston of an electric linear drive. The piston has a spherically designed end which, during a pressing stroke, interacts loosely with a concave recess in a plate screwed onto the tool holder. For the return stroke of the tool holder after the press stroke, return springs are provided which are tensioned during the press stroke and whose spring energy causes the tool holder to be returned during the return stroke.

Insoweit kann eine Aufgabe der vorliegenden Erfindung darin gesehen, den bekannten Schmiedehammer weiterzubilden, insbesondere alternative und/oder verbesserte Ausführungsformen eines Schmiedehammers mit Linearantrieb anzugeben.In this respect, an object of the present invention can be seen in developing the known forging hammer, in particular specifying alternative and / or improved embodiments of a forging hammer with a linear drive.

Diese Aufgabe wird erfindungsgemäß insbesondere gelöst durch die Merkmale des Patentanspruchs 1. Weitere Lösungen, Ausgestaltungen und Varianten der Erfindung ergeben sich insbesondere aus den abhängigen Ansprüchen sowie aus der nachfolgenden Beschreibung von Ausführungsbeispielen.According to the invention, this object is achieved in particular by the features of claim 1. Further solutions, configurations and variants of the invention emerge in particular from the dependent claims and from the following description of exemplary embodiments.

In Ausgestaltungen nach Patentanspruch 1 ist ein Schmiedehammer vorgesehen, welcher einen elektrischen, insbesondere elektro-magnetischen, Linearantrieb mit einem Linearläufer und einen mit diesem, d.h. dem Linearläufer, zum Zwecke der Ausführung von Schmiedebewegungen gekoppelten Bären oder Hammerbären umfasst.In embodiments according to patent claim 1, a forging hammer is provided which comprises an electrical, in particular electromagnetic, linear drive with a linear rotor and a hammer or hammer-hammer coupled to this, i.e. the linear rotor, for the purpose of executing forging movements.

Unter einem elektrischen Linearantrieb soll im Sinne der vorliegenden Anmeldung insbesondere ein elektrischer, insbesondere elektromagnetisch arbeitender, Linearmotor verstanden werden, bei welchem der Linearläufer zur Ausführung einer geradlinigen, insbesondere in Längsrichtung des Linearläufers verlaufenden, Translationsbewegung in einem, insbesondere ortsfest an einem Schmiedehammergestell befestigten, Stator geführt bzw. gelagert ist. Beispielsweise kann es sich um einen permanentmagneterregten Linearmotor, insbesondere Solenoid-Linearmotor handeln. Als Linearmotor kann dieser beispielsweise als Synchron-Linearmotor ausgebildet sein, beispielsweise in zylinderförmiger Bauart, z.B. mit einem zylinderförmig ausgebildeten Stator und einem zentralen, zylinderförmigen Durchgangsloch in welchem ein zylinderförmiger Linearläufer geführt ist. Insoweit kann es sich bei dem Linearmotor um einen elektromagnetisch arbeitenden bzw. betreibbaren tubularen Linearmotor handeln.In the context of the present application, an electric linear drive is to be understood as meaning, in particular, an electric, in particular electromagnetically operating, linear motor in which the linear rotor for executing a linear translational movement, in particular in the longitudinal direction of the linear rotor, in a stator, in particular fixedly attached to a forging hammer frame is guided or stored. For example, it can be a linear motor with permanent magnet excitation, in particular a solenoid linear motor. As a linear motor, it can be designed, for example, as a synchronous linear motor, for example of a cylindrical design, e.g. with a cylindrical stator and a central, cylindrical through hole in which a cylindrical linear rotor is guided. To this extent, the linear motor can be an electromagnetically operating or operable tubular linear motor.

Bei dem vorgeschlagenen Schmiedehammer ist vorgesehen, dass der Linearläufer und Bär unter Zwischenschaltung einer mittelbar und/oder unmittelbar zwischen Linearläufer und Bär wirkenden Entkopplungsstruktur miteinander verbunden sind. Insbesondere kann die Entkopplungsstruktur ausgebildet und eingerichtet sein zur mittelbaren und/oder unmittelbaren Entkopplung, insbesondere biegeelastischen Entkopplung, von Linearläufer und Bär, was insbesondere bei einem elektromagnetischen Linearmotor, insbesondere einem wie von der hierin beschriebenen Erfindung umfassten permanentmagneterregten Linearmotor, von besonderem Vorteil ist. Beispielsweise kann durch eine Entkopplungsstruktur eine auf den Läufern und/oder Stator während des Betriebs wirkende mechanische Belastung, z.B. in Form von Längs-, Quer-, Torsions- und/oder Scherschwingungen, vermindert werden. So können insbesondere ein sicherer Lauf des Linearmotors und damit verbunden zuverlässige Schmiedeergebnisse erreicht werden.In the proposed forging hammer, it is provided that the linear runner and the bear are connected to one another with the interposition of a decoupling structure that acts indirectly and / or directly between the linear runner and the bear. In particular, the decoupling structure can be designed and set up for indirect and / or direct decoupling, in particular flexurally elastic decoupling, of the linear rotor and the bear, which is particularly advantageous in the case of an electromagnetic linear motor, in particular a permanent magnet-excited linear motor as included in the invention described herein. For example, a decoupling structure can reduce a mechanical load acting on the rotors and / or stator during operation, for example in the form of longitudinal, transverse, torsional and / or shear vibrations. So in particular a safe running of the linear motor and the associated reliable forging results can be achieved.

Die Entkopplungsstruktur, beispielsweise in Form einer zwei- oder dreidimensional ausgebildeten Verbindungsstruktur mit elasto-mechanischen Eigenschaften, kann so ausgebildet und eingerichtet sein, dass der Linearläufer zumindest teilweise von während einer Schmiedebewegung auftretenden Relativbewegungen des Bären relativ zum Linearläufer, insbesondere durch elasto-mechanische Tilgermechanismen, entkoppelt werden kann.The decoupling structure, for example in the form of a two- or three-dimensional connection structure with elasto-mechanical properties, can be designed and set up in such a way that the linear runner is at least partially affected by relative movements of the bear relative to the linear runner that occur during a forging movement, in particular by elasto-mechanical damper mechanisms, can be decoupled.

Als Relativbewegungen sollen insbesondere solche Bewegungen des Bären relativ zum Linearläufer verstanden werden, die einhergehend mit der primären Auf- und Abwärtsbewegung, bzw. Hin- und Herbewegung, des Bären und/oder beim Schmieden, auftreten und verursacht werden insbesondere durch die Primärbewegung und/oder Schmiedevorgängen beim Betrieb des Schmiedehammers. Die Primärbewegung als solche kann betrachtet werden als eine synchrone Bewegung von Linearläufer und Bär. Davon abweichende Relativbewegungen des Bären können insoweit auch als Sekundärbewegungen des Bären bezeichnet werden.Relative movements should be understood to mean, in particular, those movements of the bear relative to the linear runner that occur along with the primary up and down movement, or back and forth movement, of the bear and / or during forging, and are caused in particular by the primary movement and / or Forging operations while operating the forging hammer. The primary movement as such can be viewed as a synchronous movement of the linear runner and the bear. Relative movements of the bear that deviate from this can in this respect also be referred to as secondary movements of the bear.

Als Relativbewegungen oder Sekundärbewegungen kommen insbesondere in Frage quer zur Bewegungsrichtung des Linearläufers auftretende Verkippungen, Verformungen, Verbiegungen, Schwingungen und/oder Verschiebungen des Bären, und/oder bezüglich der Längsachse oder zentralen Achse des Linearantriebs auftretende Verkippungen, Verformungen, Verbiegungen, Schwingungen und/oder Verschiebungen.Tilting, deformation, bending, vibrations and / or displacements of the bear and / or tilting, deformation, bending, vibrations and / or occurring with respect to the longitudinal axis or central axis of the linear drive are particularly suitable as relative movements or secondary movements Shifts.

Durch die zwischengeschaltete, insbesondere biegeelastische oder elasto-mechanische, Entkopplungsstruktur zwischen Linearläufer und Bär kann insbesondere erreicht werden, dass Linearläufer und Bär im Hinblick auf die während des Betriebs beim Bären etwa auftretenden Sekundärbewegungen zumindest teilweise, bevorzugt gänzlich, voneinander entkoppelt sind bzw. werden können. Insbesondere kann durch eine entsprechende Entkopplungsstruktur eine weitgehende, elasto-mechanische Entkopplung zwischen Linearmotor und Bär erreicht werden, wodurch weniger hohe Anforderungen für die mechanische Festigkeit der im Linearmotor verwendeten Komponenten erforderlich sind.The interposed, in particular flexurally elastic or elasto-mechanical, decoupling structure between the linear runner and the bear can in particular ensure that the linear runner and bear are or can be at least partially, preferably completely, decoupled from one another with regard to the secondary movements that may occur during operation of the bear . In particular, by means of a corresponding decoupling structure an extensive, elasto-mechanical decoupling between the linear motor and the bear can be achieved, which means that less stringent requirements are required for the mechanical strength of the components used in the linear motor.

Insbesondere kann, zumindest weitgehend, vermieden werden, dass Sekundärbewegungen des Bären auf den Linearläufer übertragen werden, was sich nachteilig auf den Antrieb und die Antriebseigenschaften des Linearantriebs auswirken würde. Ferner kann durch eine Entkopplung von Bär und Linearmotor, insbesondere Linearläufer, erreicht werden, dass während des Betriebs auf den Linearläufer tatsächlich wirkende mechanische Belastungen verringert werden. Insbesondere kann vermieden werden, dass eine am oder im Linearläufer ausgebildete Magnetisierungsstruktur aus Permanentmagneten den während des Schmiedebetriebs auftretenden mechanischen Belastungen, insbesondere Schlägen, voll ausgesetzt sind.In particular, it can be avoided, at least largely, that secondary movements of the bear are transmitted to the linear rotor, which would have a disadvantageous effect on the drive and the drive properties of the linear drive. Furthermore, by decoupling the bearing and the linear motor, in particular the linear runner, it can be achieved that mechanical loads actually acting on the linear runner are reduced during operation. In particular, it can be avoided that a magnetization structure formed on or in the linear rotor and made of permanent magnets is fully exposed to the mechanical loads, in particular impacts, occurring during the forging operation.

Eine, insbesondere elasto-mechanische, Entkopplung bzw. ein Ausgleich von Relativbewegungen, kann insbesondere erreicht werden, indem die Entkopplungsstruktur oder zumindest ein Abschnitt der Entkopplungsstruktur biegeelastisch, insbesondere schwingungs- und/oder torsionselastisch, verformbar ausgebildet ist, und zum Zwecke des Ausgleichs entsprechend verformt werden kann, so dass eine Übertragung der jeweiligen Sekundärbewegung des Bären auf den Linearläufer zumindest weitgehend vermieden oder gedämpft werden kann. Erfindungsgemäß handelt es sich bei der Entkopplungsstruktur um eine elasto-mechanisch wirkende Dämpfungsstruktur.A, in particular elasto-mechanical, decoupling or a compensation of relative movements can be achieved in particular in that the decoupling structure or at least a section of the decoupling structure is designed to be flexible in bending, in particular elastic in terms of vibration and / or torsion, and deformed accordingly for the purpose of compensation can be, so that a transmission of the respective secondary movement of the bear to the linear rotor can be at least largely avoided or attenuated. According to the invention, the decoupling structure is an elasto-mechanically acting damping structure.

Die Entkopplungsstruktur kann für verschiedene Arten von Sekundärbewegungen, z.B. Verkippungen relativ zur Längsachse, Verschiebungen quer zur Längsachse, Querschwingungen bezüglich der Längsachse, jeweils spezifisch ausgebildete oder eingerichtete Entkopplungssegmente oder Entkopplungsbereiche umfassen. Beispielsweise kann ein Entkopplungsbereich eine oder mehrere Verjüngungen, Einschnitte, Sicken, Durchbrüche, Ausnehmungen, Längs- und/oder Quer-Rillen, Hohlräume, usw. umfassen.The decoupling structure can comprise specifically designed or configured decoupling segments or decoupling areas for different types of secondary movements, for example tilting relative to the longitudinal axis, displacements transverse to the longitudinal axis, transverse vibrations relative to the longitudinal axis. For example, a decoupling area can include one or more tapers, incisions, beads, openings, recesses, longitudinal and / or transverse grooves, cavities, etc.

Wie bereits erwähnt, kann durch das Vorsehen einer, insbesondere biegeelastischen, Entkopplungsstruktur erreicht werden, dass etwaige Sekundärbewegungen des Bären, wie Schwingungen, Verschiebungen, Verformungen und/oder Verkippungen, nicht, oder zumindest im Wesentlichen nicht, auf den Linearläufer übertragen werden. In diesem Zusammenhang soll erwähnt werden, dass die vorliegende Erfindung insbesondere auf der Erkenntnis beruht, dass bei Schmiedehämmern mit elektrischem Linearantrieb, welche keine Entkopplungsstruktur aufweisen, insbesondere die genannten Sekundärbewegungen dazu führen können dass, der Lauf, insbesondere lineare Lauf, des Linearläufers im zugeordneten Stator negativ beeinträchtigt wird.As already mentioned, by providing a decoupling structure, in particular a flexurally elastic, decoupling structure, any secondary movements of the bear, such as vibrations, displacements, deformations and / or tilts, are not, or at least essentially not, transmitted to the linear rotor. In this context, it should be mentioned that the present invention is based in particular on the knowledge that in forging hammers with an electric linear drive, which do not have a decoupling structure, in particular the mentioned secondary movements can lead to the running, in particular linear running, of the linear rotor in the associated stator is negatively affected.

Beispielsweise kann es bereits durch eine teilweise Übertragung von Sekundärbewegungen des Bären auf den Linearläufer dazu kommen, dass ein zwischen Linearläufer und Stator des elektrischen Linearantriebs ausgebildeter Luftspalt beim Schmiedebetrieb über die axiale Länge des Stators verändert wird oder variiert, was negative Auswirkungen für die Antriebs- und damit Schmiedeeigenschaften des Schmiedehammers nach sich ziehen kann, und u.U. zu Beschädigungen am Linearläufer und/oder Stator führen kann. Durch vorsehen einer, insbesondere elasto-mechanisch in einer, zwei oder drei Dimensionen wirkenden, Entkopplungsstruktur können vorteilhaft die genannten Beeinträchtigungen vermieden werden.For example, a partial transfer of secondary movements of the bear to the linear armature can result in an air gap formed between the linear armature and stator of the electric linear drive being changed or varied over the axial length of the stator during forging operation, which has negative effects on the drive and motor so that forging properties of the forging hammer can result, and possibly damage to the linear rotor and / or stator. By providing a decoupling structure that acts in particular elasto-mechanically in one, two or three dimensions, the aforementioned impairments can advantageously be avoided.

Im Hinblick auf den Begriff biegeelastische Entkopplungsstruktur soll angemerkt werden, dass der Begriff "biegeelastisch" im Sinne der vorliegenden Anmeldung insbesondere im Verhältnis zur Biegeelastizität des Materials des Bären und/oder des Linearläufers und/oder unmittelbar zur Entkopplungsstruktur benachbarter Komponenten und/oder im Verhältnis unterschiedlicher Abschnitte der Entkopplungsstruktur als solchen als Relativmaß verstanden werden soll, dahingehend, dass die Entkopplungsstruktur oder ein Abschnitt derselben eine gezielt höhere, insbesondere elasto-mechanische, Biegeelastizität aufweisen kann als das Material des Bären und/oder des Linearläufers und/oder der unmittelbar zur Entkopplungsstruktur benachbarten Komponenten und/oder, dass zumindest der Abschnitt der Entkopplungsstruktur eine gezielt höhere Biegeelastizität aufweisen kann als weitere Abschnitte der Entkopplungsstruktur oder angrenzende Bereiche.With regard to the term flexurally elastic decoupling structure, it should be noted that the term "flexurally elastic" in the sense of the present application in particular in relation to the flexural elasticity of the material of the bear and / or the linear rotor and / or directly to the decoupling structure of adjacent components and / or in relation to different Sections of the decoupling structure as such should be understood as a relative dimension, to the effect that the decoupling structure or a section thereof can have a deliberately higher, in particular elasto-mechanical, flexural elasticity than the material of the bear and / or the linear rotor and / or that directly adjacent to the decoupling structure Components and / or that at least the section of the decoupling structure can have a deliberately higher flexural elasticity than further sections of the decoupling structure or adjoining areas.

Eine gegenüber benachbarten oder angrenzenden Komponenten oder Abschnitten gezielt höhere Biegeelastizität kann beispielsweise dadurch umgesetzt sein oder werden, dass gegenüber den benachbarten oder angrenzenden Komponenten die Entkopplungsstruktur zumindest abschnittsweise in Richtung quer, insbesondere senkrecht, zur Bewegungsrichtung des Linearläufers verjüngt ist oder eine Verjüngung aufweist. Eine entsprechende Verjüngung kann beispielsweise eine im Querschnitt längs der Bewegungsrichtung des Linearläufers ausgebildete konkave Krümmung oder anderweitig geformte Form aufweisen.A deliberately higher flexural elasticity than adjacent or adjoining components or sections can be implemented, for example, in that the decoupling structure is tapered at least in sections in the direction transverse, in particular perpendicular, to the direction of movement of the linear rotor, or has a taper, compared to the neighboring or adjoining components. A corresponding taper can, for example, have a concave curvature formed in cross section along the direction of movement of the linear rotor or have a shape shaped in some other way.

Eine im Zusammenhang mit der Entkopplungsstruktur ausgebildete Verjüngung kann beispielsweise derart ausgeführt sein, dass ein quer zur Bewegungsrichtung des Linearläufers gemessener Durchmesser der Entkopplungsstruktur, insbesondere eines Abschnitts der Entkopplungsstruktur, um einen Faktor zwischen 0,85 bis 0,97, insbesondere um einen Faktor von etwa 0,95, kleiner ist als ein entsprechend gemessener Durchmesser einer benachbarten oder angrenzenden Komponente und/oder eines weiteren Abschnitts der Entkopplungsstruktur.A taper formed in connection with the decoupling structure can, for example, be designed in such a way that a diameter of the decoupling structure measured transversely to the direction of movement of the linear rotor, in particular a section of the decoupling structure, by a factor between 0.85 to 0.97, in particular by a factor of about 0.95, is smaller than a correspondingly measured diameter of an adjacent or adjoining component and / or of a further section of the decoupling structure.

Beispielsweise kann ein Verjüngungsabschnitt vorhanden sein, dessen Durchmesser quer zur Bewegungsrichtung des Linearläufers um einen Faktor zwischen 0,85 bis 0,97, insbesondere um einen Faktor von etwa 0,95 kleiner ist als ein quer zur Bewegungsrichtung des Linearläufers gemessener maximaler Durchmesser der Entkopplungsstruktur.For example, there may be a tapered section whose diameter is transverse to the direction of movement of the linear rotor by a factor between 0.85 to 0.97, in particular by a factor of about 0.95 smaller than a maximum diameter of the decoupling structure measured transversely to the direction of movement of the linear rotor.

Ferner kann eine gegenüber benachbarten oder angrenzenden Komponenten oder Abschnitten der Entkopplungsstruktur gezielt höhere Biegeelastizität dadurch erreicht sein oder werden, dass der Flächeninhalt von Querschnitten oder Querschnittsflächen der Entkopplungsstruktur quer zur Bewegungsrichtung zumindest abschnittsweise gezielt variiert ist oder wird.Furthermore, a targeted higher flexural elasticity than adjacent or adjoining components or sections of the decoupling structure can be achieved by the area content of cross-sections or cross-sectional areas of the decoupling structure being or being varied in a targeted manner at least in sections transversely to the direction of movement.

Insbesondere kann die Entkopplungsstruktur oder ein Abschnitt derselben in ihrer zwei- oder dreidimensionalen geometrischen Struktur derart ausgebildet sein, dass der Flächeninhalt von Querschnittsflächen in Richtung parallel zur Bewegungsrichtung variiert. Beispielsweise kann die zwei- oder dreidimensionale Struktur ein oder mehrere Verjüngungen, Einschnitte, Sicken, Vertiefungen, Durchgriffe, Ausnehmungen, Hohlräume usw. aufweisen, die so ausgebildet sind, dass in einer Richtung parallel zur Bewegungsrichtung Flächeninhalte von Querschnittsflächen der Entkopplungsstruktur zwischen einem maximalen und einem minimalen Wert liegen, bzw. variieren. Eine Verkleinerung der Flächeninhalte gegenüber angrenzenden oder benachbarten Komponenten oder Abschnitten kann beispielsweise im Bereich zwischen 0,65 bis 0,95, insbesondere etwa 0,90 liegen.In particular, the decoupling structure or a section thereof can be designed in its two- or three-dimensional geometric structure in such a way that the surface area of cross-sectional areas varies in the direction parallel to the direction of movement. For example, the two- or three-dimensional structure can have one or more tapers, incisions, beads, depressions, penetrations, recesses, cavities, etc., which are designed so that in a direction parallel to the direction of movement, areas of cross-sectional areas of the decoupling structure between a maximum and a minimum value or vary. A reduction in the surface area compared to adjoining or neighboring components or sections can, for example, be in the range between 0.65 and 0.95, in particular approximately 0.90.

Angemerkt werden soll an dieser Stelle, dass eine Verkleinerung des Flächeninhalts nicht zwangsläufig mit einer Verkleinerung des gesamt Durchmessers der Entkopplungsstruktur quer zur Bewegungsrichtung einherzugehen braucht. Insbesondere im Falle einer dreidimensionalen Struktur mit biegeelastisch federnden Eigenschaften in Quer- und/oder parallel zur Bewegungsrichtung kann eine Verkleinerung der Querschnittsfläche mit einer Vergrößerung des Gesamtdurchmessers verbunden sein. Insbesondere können entsprechende dreidimensionale Strukturen für die Entkopplungsstruktur so ausgelegt sein, dass eine vergleichsweise geringe Materialermüdung erreicht wird, und so im Betrieb bei fortgesetzter biegeelastischer Beanspruchung der Entkopplungsstruktur eine vergleichsweise hohe Standzeit für die Entkopplungsstruktur erreicht werden kann.It should be noted at this point that a reduction in the surface area does not necessarily have to be accompanied by a reduction in the overall diameter of the decoupling structure transversely to the direction of movement. In particular in the case of a three-dimensional structure with flexurally elastic, resilient properties in the transverse and / or parallel to the direction of movement, a reduction in the cross-sectional area can be combined with an increase in the overall diameter. In particular, corresponding three-dimensional structures for the decoupling structure can be designed in such a way that a comparatively low material fatigue is achieved, and a comparatively long service life for the decoupling structure can thus be achieved during operation with continued flexurally elastic loading of the decoupling structure.

In Ausgestaltungen kann die Entkopplungsstruktur zumindest ein, insbesondere elasto-mechanisch ausgebildetes, biegeelastisches, Entkopplungselement umfassen, welches derart ausgebildet und eingerichtet sein kann, dass der Linearläufer bezüglich längs und/oder quer zur Längsachse des Linearläufers während einer Schmiedebewegung auftretenden Sekundärbewegungen des Bären, z.B. Schwingungen, Verschiebungen, Verformungen und/oder Verkippungen, zumindest weitgehend, entkoppelt ist.In refinements, the decoupling structure can comprise at least one, in particular elasto-mechanically designed, flexurally elastic, decoupling element which can be designed and set up in such a way that the linear armature with respect to secondary movements of the bear occurring longitudinally and / or transversely to the longitudinal axis of the linear armature during a forging movement, eg vibrations, displacements, deformations and / or tilts, at least largely, is decoupled.

Das biegeelastische Entkopplungselement kann insbesondere so ausgebildet sein, dass über den Verlauf des Entkopplungselements parallel zur Bewegungsrichtung des Linearläufers die erwähnte Variation im Durchmesser und/oder im Flächeninhalt der Querschnittsflächen erreicht wird, bzw. umgesetzt ist.The flexurally elastic decoupling element can in particular be designed in such a way that the mentioned variation in the diameter and / or in the surface area of the cross-sectional areas is achieved or implemented over the course of the decoupling element parallel to the direction of movement of the linear rotor.

Erfindungsgemäß kann die Entkopplungsstruktur einstückig mit dem Linearläufer ausgebildet sein, wobei diese z.B. endseitig an einer Kolbenstange oder kolbenartigen Stange oder Struktur ausgebildet sein kann. Möglich ist es auch, dass die Entkopplungsstruktur als separates Konstruktionselement ausgebildet ist, und form-, stoff-, und/oder kraftschlüssig, mit dem Linearläufer und/oder einem Kolben desselben, verbunden ist.According to the invention, the decoupling structure can be designed in one piece with the linear rotor, it being possible, for example, to be designed at the end of a piston rod or piston-like rod or structure. It is also possible for the decoupling structure to be designed as a separate construction element and to be connected to the linear rotor and / or a piston thereof with a form fit, material fit and / or force fit.

Mit einem oder auch mehreren entsprechenden Entkopplungselementen kann beispielswiese erreicht werden, dass längs und/oder quer zur Längsbewegungsrichtung des Linearläufers ggf. auftretenden Sekundärbewegungen entgegengewirkt werden kann, so dass, beispielweise durch zumindest teilweise Schwingungsentkopplung von Linearläufer und Bär, während des Betriebs eine vorteilhafte Geometrie des Luftspalts zwischen Linearläufer und Stator erreicht bzw. aufrecht erhalten werden kann. Ferner ist es durch ein oder mehrere Entkopplungselemente möglich, die mechanische Belastung, insbesondere Schwingungsbelastung, des Linearläufers beim Betrieb des Schmiedehammers zumindest zu verringern, beispielsweise zumindest teilweise zu tilgen, insbesondere derart, dass eine Beschädigung des Linearläufers und ggf. daran bzw. darin angebrachter Permanentmagnete vermieden werden kann.With one or more corresponding decoupling elements, it can be achieved, for example, that secondary movements that may occur along and / or transversely to the direction of longitudinal movement of the linear rotor can be counteracted, so that, for example, by at least partial vibration decoupling of the linear rotor and bear, an advantageous geometry of the Air gap between the linear rotor and stator can be reached or maintained. Furthermore, one or more decoupling elements make it possible to at least reduce the mechanical load, in particular vibration load, of the linear rotor during operation of the forging hammer, for example to at least partially eliminate it, in particular in such a way that damage to the linear rotor and possibly permanent magnets attached to it or in it can be avoided.

In Ausgestaltungen kann vorgesehen sein, dass der Schmiedehammer des Weiteren eine zwischen Stator des Linearantriebs und Bär, insbesondere mit der zentralen Achse des Linearantriebs fluchtend, ausgebildete erste Linearführung, oder Linearlagerung, umfasst, in welcher der Linearläufer in Längsrichtung geführt und gelagert ist.In refinements, it can be provided that the forging hammer further comprises a first linear guide or linear bearing formed between the stator of the linear drive and the bear, in particular in alignment with the central axis of the linear drive, in which the linear rotor is guided and supported in the longitudinal direction.

Bei der ersten Linearführung kann es sich beispielsweise um ein Lager, wie beispielsweise ein Wälz- oder Gleitlager, insbesondere um eine Gleit- oder Führungsbuchse, handeln, durch welches der Linearläufer in Axialrichtung bewegbar gelagert, und quer zur Axialrichtung, insbesondere spielfrei oder weitgehend spielfrei, abgestützt sein kann.The first linear guide can be, for example, a bearing, such as a roller or sliding bearing, in particular a sliding or guide bush, through which the linear rotor is supported so that it can be moved in the axial direction and transversely to the axial direction, in particular with or largely free of play, can be supported.

Durch Vorsehen einer solchen ersten Linearführung kann in Zusammenwirkung mit der Entkopplungsstruktur insbesondere eine Stabilisierung des axialen Laufs des Linearläufers, insbesondere der axialen Position des Linearläufers im Stator, erreicht werden. Beispielsweise kann, unterstützend zur Entkopplungsstruktur, quer zur Axialrichtung auftretenden Auslenkungen, die beim Betrieb des Schmiedehammers etwa durch Sekundärbewegungen des Bären am Linearläufer auftreten können, zumindest entgegengewirkt werden. Durch die Lage- und Laufstabilisierung des Linearläufers kann auch erreicht werden, dass die Geometrie, Form und/oder Breite des zwischen Linearläufer und Stator gebildeten Luftspalts während des Schmiedebetriebs stabilisiert ist, und durch Schmiedevorgänge hervorgerufene Variationen der Luftspaltgeometrie zumindest unterdrückt bzw. zumindest weitgehend vermieden werden können. Dies führt insbesondere zu verbesserten Antriebseigenschaften des Linearantriebs und damit, zumindest mittelbar, zu verbesserten Schmiedeergebnissen.By providing such a first linear guide, in cooperation with the decoupling structure, in particular a stabilization of the axial run of the linear rotor, in particular the axial position of the linear rotor in the stator, can be achieved. For example, in support of the decoupling structure, deflections occurring transversely to the axial direction, which can occur during operation of the forging hammer, for example due to secondary movements of the bear on the linear rotor, can at least be counteracted. By stabilizing the position and running of the linear rotor, it can also be achieved that the geometry, shape and / or width of the air gap formed between the linear rotor and stator is stabilized during the forging operation, and variations in the air gap geometry caused by forging processes are at least suppressed or at least largely avoided be able. This leads in particular to improved drive properties of the linear drive and thus, at least indirectly, to improved forging results.

Nach einer weiteren Ausgestaltung kann vorgesehen sein, dass der Schmiedehammer des Weiteren an einer vom Bären abgewandten Seite des Linearantriebs eine zweite Linearführung umfasst, in welcher bzw. durch welche der Linearläufer in Längsrichtung geführt ist, und insbesondere quer zur Längsrichtung abgestützt ist.According to a further embodiment, it can be provided that the forging hammer further comprises a second linear guide on a side of the linear drive facing away from the bear, in which or through which the linear rotor is guided in the longitudinal direction, and in particular is supported transversely to the longitudinal direction.

Die zweite Linearführung kann beispielswiese als Führungsbuchse, Lager oder ähnliches ausgebildet sein, und kann insbesondere mit oder an einem Gehäuse oder einer Tragstruktur und/oder dem Stator verbunden oder daran befestigt sein. Die zweite Linearführung kann beispielsweise als eine Art, insbesondere einseitig geschlossene, Buchse oder Hülse ausgebildet sein, in welcher ein korrespondierender Teil oder Abschnitt des Linearläufers beim Betrieb des Schmiedehammers geführt sein kann. In Ausgestaltungen kann vorgesehen sein, dass eine in axialer Richtung, d.h. parallel zur Bewegungsrichtung des Linearläufers, gemessene Länge der Buchse oder Hülse mindestens so groß ist wie der 1-fache Durchmesser des Linearläufers.The second linear guide can be designed, for example, as a guide bushing, bearing or the like, and can in particular be connected to or attached to a housing or a support structure and / or the stator. The second linear guide can be designed, for example, as a type of bushing or sleeve, in particular closed on one side, in which a corresponding Part or section of the linear rotor can be performed during the operation of the forging hammer. In embodiments it can be provided that a length of the bushing or sleeve measured in the axial direction, ie parallel to the direction of movement of the linear rotor, is at least as large as 1 times the diameter of the linear rotor.

Mittels der zweiten Linearführung kann erreicht werden, dass der Linearläufer einerseits in Axialrichtung bewegbar gelagert ist, und dass der Linearläufer andererseits quer zur Axialrichtung, insbesondere spielfrei oder weitgehend spielfrei, abgestützt oder gehaltert ist.By means of the second linear guide it can be achieved that on the one hand the linear armature is movably supported in the axial direction, and on the other hand that the linear armature is supported or held transversely to the axial direction, in particular with or without play.

Ein besonders stabiler Lauf des Linearläufers kann erreicht werden, wenn der elektrische Linearantrieb sowohl die erste als auch die zweite Linearführung aufweist. Mit anderen Worten ist es insbesondere von Vorteil, wenn der Linearläufer axial beiderseits des Stators gelagert ist, einerseits in der dem Bären zugewandten ersten Linearführung und andererseits in der vom Bären abgewandten zweiten Linearführung.A particularly stable run of the linear rotor can be achieved if the electric linear drive has both the first and the second linear guide. In other words, it is particularly advantageous if the linear rotor is mounted axially on both sides of the stator, on the one hand in the first linear guide facing the bear and on the other hand in the second linear guide facing away from the bear.

Insbesondere können der Linearläufer, die erste und zweite Linearführung derart ausgebildet und relativ zueinander ausgebildet sein, dass über einen gesamten Linearbewegungszyklus hinweg der Linearläufer stets sowohl in der ersten als auch zweiten Linearführung geführt und abgestützt ist. Der Linearläufer, die erste und zweite Linearführung können derart ausgebildet sein, dass dem Bären im montierten Zustand zugewandter erster axialer Endbereich des Linearläufers stets in der ersten Linearführung, und ein vom Bären im montierten Zustand abgewandter zweiter axialer Endbereich stets in der zweiten Linearführung geführt sind.In particular, the linear armature, the first and second linear guides can be designed and designed relative to one another in such a way that the linear armature is always guided and supported in both the first and second linear guides over an entire linear movement cycle. The linear rotor, the first and second linear guides can be designed in such a way that the first axial end region of the linear rotor facing the bear in the assembled state is always guided in the first linear guide, and a second axial end region facing away from the bear in the assembled state is always guided in the second linear guide.

Insbesondere durch zusammenwirken der ersten und zweiten Linearführung kann erreicht werden, das Linearläufer und Stator zumindest über den jeweiligen Überlappungsbereich von Linearläufer und Stator zueinander fluchtend, im Falle eines zylinderförmigen Linearmotors konzentrisch, d.h. axial fluchtend zueinander angeordnet sind. So kann erreicht werden, dass Variationen des Luftspalts weitgehend vermieden werden.In particular, through the interaction of the first and second linear guides, the linear armature and stator can be aligned with one another at least over the respective overlap area of the linear armature and stator, in the case of a cylindrical linear motor, concentrically, ie axially aligned are arranged to each other. It can thus be achieved that variations in the air gap are largely avoided.

Durch Verwendung der ersten und zweiten Linearführung kann ein Linearantrieb mit einem Linearmotor umgesetzt werden, bei welchem der Linearläufer in einem zentralen Läuferraum, z.B. in Form einer Durchgangsbohrung oder Durchgangsöffnung, eines Stators mit hohlzylindrischer Geometrie geführt ist, wobei die erste und zweite Linearführung an einander abgewandten axialen Stirnseiten oder Stirnenden des Stators angeordnet sind, so dass Führungselemente, beispielsweise Führungsbuchsen, der ersten und zweiten Linearführung axial fluchtend mit dem Läuferraum ausgerichtet sind.By using the first and second linear guide, a linear drive can be implemented with a linear motor, in which the linear rotor is guided in a central rotor space, e.g. in the form of a through-hole or through-opening, of a stator with a hollow-cylindrical geometry, the first and second linear guides facing away from each other axial end faces or ends of the stator are arranged so that guide elements, for example guide bushes, the first and second linear guide are axially aligned with the rotor space.

Insbesondere bei Ausgestaltungen mit zylinderförmiger Geometrie von Stator und Linearläufer kann die zwischen Linearläufer und Stator gemessene Breite des Luftspalts kann beispielsweise 2 mm betragen.In particular in the case of configurations with a cylindrical geometry of the stator and linear rotor, the width of the air gap measured between the linear rotor and stator can be, for example, 2 mm.

In Ausgestaltungen können die erste und/oder zweite Linearführung in oder an einer Stütz- oder Tragstruktur für einen Linearmotor des elektrischen Linearantriebs vorhanden oder ausgebildet sein. Insbesondere kann die erste und/oder zweite Linearführung an oder in einer Gehäusestruktur für einen elektrischen Linearmotor des elektrischen Linearantriebs vorhanden oder ausgebildet sein. Stütz- oder Tragstruktur können beispielsweise Bestandteile der Gehäusestruktur sein.In refinements, the first and / or second linear guide can be present or formed in or on a support or carrying structure for a linear motor of the electric linear drive. In particular, the first and / or second linear guide can be present or formed on or in a housing structure for an electric linear motor of the electric linear drive. Support or support structure can, for example, be components of the housing structure.

Die Gehäusestruktur kann, z.B. als tragendes Element, beispielsweise einen Gehäuseboden aufweisen, auf dem der Stator des Linearmotors gehaltert, insbesondere festgelegt und abgestützt, sein kann. Die erste Linearführung kann in oder an dem Gehäuseboden ausgebildet sein, wobei die erste Linearführung zumindest teilweise in einer Durchgangsöffnung des Gehäusebodens angebracht und festgelegt sein kann, wobei die Durchgangsöffnung, insbesondere Durchgangsbohrung, derart ausgebildet sein kann, dass sie axial fluchtend mit dem Läuferraum ausgebildet ist, und der Linearläufer während des Betriebs darin entsprechend der jeweiligen Linearbewegung bewegt werden kann. Die erste Linearführung, beispielsweise eine Gleitlagerstruktur, kann z.B. umlaufend entlang der Durchgangsöffnung verlaufend angeordnet sein, so dass die Gleitlagerstruktur eine zur Durchgangsöffnung konzentrische Durchlauföffnung für den Linearläufer ausbildet.The housing structure can, for example as a load-bearing element, for example have a housing base on which the stator of the linear motor can be held, in particular fixed and supported. The first linear guide can be formed in or on the housing bottom, the first linear guide being at least partially attached and fixed in a through opening of the housing bottom, wherein the through opening, in particular through hole, can be formed such that it is axially aligned with the rotor space , and the linear rotor can be moved therein in accordance with the respective linear movement during operation. the The first linear guide, for example a plain bearing structure, can for example be arranged to run circumferentially along the through opening, so that the plain bearing structure forms a through opening for the linear rotor that is concentric to the through opening.

An einer von der ersten Linearführung abgewandten Stirnseite, insbesondere an einer vom Gehäuseboden abgewandten Stirnseite, des Gehäuses oder des Stators kann die zweite Linearführung ausgebildet sein. Die zweite Linearführung kann einen, insbesondere mit einer, beispielsweise extern ausgebildeten, Stützstruktur versehenen, Führungszylinder umfassen. Der Führungszylinder kann auf einer Stütz- oder Führungsplatte angebracht sein, wobei zur mechanischen Stabilisierung die Führungsplatte und den Führungszylinder verbindende Stützrippen vorhanden sein können.The second linear guide can be formed on an end face facing away from the first linear guide, in particular on an end face facing away from the housing base, of the housing or of the stator. The second linear guide can comprise a guide cylinder, in particular provided with a support structure, for example externally designed. The guide cylinder can be attached to a support or guide plate, with support ribs connecting the guide plate and the guide cylinder being provided for mechanical stabilization.

Vom Gehäuseboden können sich an lateral gegenüberliegenden Seiten des Stators, und parallel zur Längsrichtung des Linearmotors verlaufende Stützwände erstrecken, an welchen der Führungszylinder, insbesondere die Führungsplatte, befestigt sein kann. Stützwände und Gehäuseboden können durch eine oder mehrere Stützrippen gegeneinander versteift sein, insbesondere derart, dass eine Verformung des Gehäuses, insbesondere auf Grund von Torsions-, Scher- und/oder Längsschwingungen, während des Betriebs des Schmiedehammers zumindest weitgehend vermieden werden können.Support walls can extend from the housing base on laterally opposite sides of the stator and parallel to the longitudinal direction of the linear motor, to which the guide cylinder, in particular the guide plate, can be attached. Support walls and housing base can be stiffened against each other by one or more support ribs, in particular in such a way that deformation of the housing, in particular due to torsional, shear and / or longitudinal vibrations, can at least largely be avoided during operation of the forging hammer.

Das Gehäuse kann in Ausgestaltungen einen am Gehäuseboden und/oder an den seitlichen Stützwänden befestigten Gehäusemantel umfassen, welcher dazu ausgebildet ist, im montierten Zustand zumindest den Stator des Linearmotors zu umgeben. Der Gehäusemantel kann ein oder mehrere mit einander verbundene Gehäusemantelelemente umfassen, welche jeweils einen Abschnitt des Stators des Linearmotors schützend umgeben. Vorzugsweise sind die Gehäusemantelelemente, beispielsweise über zueinander korrespondierend angeordnete und an aneinandergrenzenden Gehäusemantelelementen ausgebildete Flansche, lösbar miteinander verbunden. Die Gehäusemantelelemente können miteinander und mit dem Gehäuseboden und/oder den Stützwänden verbindbar ausgebildete Zylinder, Zylinderschalen oder Zylinderteilschalen, beispielsweise Zylinderhalbschalen, umfassen. Ein entsprechend modularer Aufbau des Gehäuses bietet insbesondere Vorteile im Hinblick auf etwa durchzuführende Wartungsarbeiten.In embodiments, the housing can comprise a housing jacket which is fastened to the housing base and / or to the side support walls and which is designed to surround at least the stator of the linear motor in the assembled state. The housing jacket can comprise one or more mutually connected housing jacket elements which each protectively surround a section of the stator of the linear motor. The housing jacket elements are preferably detachably connected to one another, for example via flanges which are arranged corresponding to one another and formed on adjacent housing jacket elements. The housing jacket elements can be connected to one another and to the housing base and / or the supporting walls trained cylinders, cylinder shells or partial cylinder shells, for example cylinder half-shells, include. A correspondingly modular construction of the housing offers advantages in particular with regard to maintenance work to be carried out.

In Ausgestaltungen kann vorgesehen sein, dass das Gehäuse, insbesondere der Gehäuseboden, an einer dem Bären zugewandten Seite einen oder mehrere Anschlagpuffer umfasst, welche derart ausgebildet sind, dass im Falle einer, insbesondere außergewöhnlichen, Kollision zwischen Bär und Gehäuse die durch die Kollision hervorgerufenen mechanische Belastung für den Linearmotor zumindest abgeschwächt bzw. abgepuffert werden kann.In refinements, it can be provided that the housing, in particular the housing base, comprises one or more stop buffers on a side facing the bear, which are designed in such a way that in the event of a particularly unusual collision between the bear and the housing, the mechanical Load on the linear motor can at least be weakened or buffered.

Das Gehäuse als solches kann in Ausgestaltungen, mit dem im und am Gehäuse befestigten Linearmotor auf einem Untergestell des Schmiedehammers angebracht sein. Das Untergestell kann Zwischen dem Untergestell und dem Gehäuse kann eine zur Linearführung des Bären ausgebildete und eingerichtete Bär-Führung aufweisen, die an oder im Untergestell ausgebildet und/oder damit mechanisch verbunden ist. Die Bär-Führung ist vorteilhafter Weise derart mit dem Untergestell verbunden, und der Linearmotor und das Gehäuse sind bevorzugt derart mit dem Untergestell verbunden, dass der Linearmotor im Hinblick auf die über das Untergestell zwischen Linearantrieb und Bär und Bär-Führung bestehende mechanische Verbindung zumindest weitgehend mechanisch entkoppelt ist. Dazu können beispielsweise zwischen Untergestell und Linearantrieb zwischengeschaltete Tilger- oder Dämpfungselemente oder -strukturen vorgesehen sein.The housing as such can be mounted on an underframe of the forging hammer in configurations with the linear motor fastened in and on the housing. Between the underframe and the housing, the underframe can have a bear guide designed and set up for linear guidance of the bear, which bear guide is formed on or in the underframe and / or is mechanically connected to it. The bear guide is advantageously connected to the underframe in this way, and the linear motor and the housing are preferably connected to the underframe in such a way that the linear motor at least largely with regard to the mechanical connection between the linear drive and the bear and bear guide via the underframe is mechanically decoupled. For this purpose, absorber or damping elements or structures connected between the subframe and the linear drive can be provided, for example.

Insbesondere ist es mit dem hierin vorgeschlagenen Aufbau möglich, zwischen Linearantrieb und Bär bestehende, direkte und/oder indirekte mechanische Verbindungen gegenüber der Übertragung von Stößen und/oder Schwingungen zu entkoppeln. Auf diese Weise kann insbesondere erreicht werden, dass der Linearmotor beim Schmiedebetrieb vergleichsweise geringen mechanischen Belastungen ausgesetzt ist, wodurch einerseits die Materialbeanspruchung von Komponenten des Linearmotors durch mechanische Entkopplung verringert werden kann, und andererseits ein zuverlässiger Betrieb des Linearmotors dadurch sichergestellt werden kann, dass Variationen des zwischen Stator und Linearläufer ausgebildeten Luftspalts auf Grund der mechanischen Entkopplung während des Betriebs zumindest weitgehend vermieden werden können.In particular, with the structure proposed here, it is possible to decouple existing, direct and / or indirect mechanical connections between the linear drive and the bear from the transmission of shocks and / or vibrations. In this way it can be achieved in particular that the linear motor is exposed to comparatively low mechanical loads during the forging operation, whereby on the one hand the material stress on components of the linear motor is reduced by mechanical decoupling and, on the other hand, reliable operation of the linear motor can be ensured in that variations in the air gap formed between the stator and linear rotor due to the mechanical decoupling can at least largely be avoided during operation.

Nach einer Ausgestaltung kann/können der Linearläufer, zumindest im Anschlussbereich zur Entkopplungsstruktur, und/oder die Entkopplungsstruktur als solche eine kolbenartige, insbesondere Zylinderstruktur aufweisen.According to one embodiment, the linear rotor, at least in the connection area to the decoupling structure, and / or the decoupling structure as such can have a piston-like, in particular cylinder, structure.

Die Entkopplungsstruktur kann derart ausgelegt sein, dass die Biegefestigkeit in Bezug zu unmittelbar daran angrenzende oder damit verbundenen Bauteilen oder Elementen des Schmiedehammers verringert ist, insbesondere um einen Faktor kleiner ist als die Biegefestigkeit der angrenzenden Bauteile und/oder Elemente.The decoupling structure can be designed in such a way that the flexural strength is reduced in relation to components or elements of the forging hammer that are directly adjacent or connected to it, in particular by a factor less than the flexural strength of the adjacent components and / or elements.

Insbesondere in Ausgestaltungen mit zylinderartig oder kolbenartig ausgebildetem Linearläufer, beispielsweise in Form einer Kolbenstange, kann vorgesehen sein, dass eine in Bewegungsrichtung des Linearläufers gemessene axiale Länge der ersten und/oder zweiten Linearführung, insbesondere von Führungsflächen der ersten und/oder zweiten Linearführung, mindestens so groß ist wie die 1-fache Durchmesser des Linearläufers, insbesondere im jeweils mit der ersten oder zweiten Linearführung wechselwirkenden Bereich. Kurz gefasst, kann in entsprechenden Ausgestaltungen die axiale Länge der ersten und/oder zweiten Linearführung mindestens das 1-fache des Durchmessers des korrespondierenden Abschnitts des Linearläufers, betragen.In particular, in configurations with a cylinder-like or piston-like linear runner, for example in the form of a piston rod, it can be provided that an axial length of the first and / or second linear guide, in particular of guide surfaces of the first and / or second linear guide, measured in the direction of movement of the linear runner, at least so is as large as 1 times the diameter of the linear rotor, in particular in the area interacting with the first or second linear guide. In short, in corresponding configurations, the axial length of the first and / or second linear guide can be at least 1 times the diameter of the corresponding section of the linear rotor.

In Ausgestaltungen kann vorgesehen sein, dass ein Verhältnis von Durchmesser der Zylinderstruktur zur Länge der zwischen Linearläufer und Bär ausgebildeten Entkopplungsstruktur im Bereich zwischen 1/5 bis 1/2 liegt. Durch entsprechende bzw. geeignete Einstellung von Länge und/oder Durchmesser der zwischen Linearläufer und Bären ausgebildeten Zylinderstruktur kann insbesondere die Biegesteifigkeit, oder alternativ die Biegeelastizität verändert und gezielt eingestellt werden.In refinements, it can be provided that a ratio of the diameter of the cylinder structure to the length of the decoupling structure formed between the linear rotor and the bear is in the range between 1/5 to 1/2. By appropriate or suitable setting of the length and / or diameter of the cylinder structure formed between the linear rotor and the bear, in particular the flexural rigidity or, alternatively, the flexural elasticity can be changed and set in a targeted manner.

In Ausgestaltungen kann vorgesehen sein, dass die Entkopplungsstruktur zwischen Linearläufer oder einem an den Linearläufer anschließenden Ausläufer und einer zur Befestigung des Bären am Linearläufer ausgebildeten Befestigungsstruktur ausgebildet ist.In refinements, it can be provided that the decoupling structure is formed between the linear runner or an extension adjoining the linear runner and a fastening structure designed to fasten the bear to the linear runner.

Die Befestigungsstruktur kann beispielsweise als Form- oder Reibschlüssig mit dem Bären verbindbares, insbesondere in Axialrichtung in den Bären eingreifendes, Keil- oder Kegelsegment ausgebildet sein. Insbesondere bei entsprechenden Keil- oder Kegelsegmentverbindungen kann durch Bereitstellung der Entkopplungsstruktur eine vergleichsweise robuste und zuverlässige Verbindung zwischen Bär und Linearläufer erreicht werden.The fastening structure can be designed, for example, as a wedge or conical segment that can be connected to the bear in a form-fitting or frictional connection, in particular that engages the bear in the axial direction. In particular with corresponding wedge or conical segment connections, a comparatively robust and reliable connection between the bearer and the linear rotor can be achieved by providing the decoupling structure.

In Ausgestaltungen, insbesondere nach Patentanspruch 12 kann ein Schmiedehammer vorgesehen sein, welcher beispielsweise entsprechend der oben unten beschriebenen Ausgestaltungen ausgebildet sein kann, und welcher einen bzw. den elektrischen Linearantrieb mit einem bzw. dem Linearläufer umfasst. Der Linearläufer kann einen aus mehreren, in Axialrichtung hintereinander angeordneten Permanentmagneten ausgebildeten, und sich in Axialrichtung erstreckenden Magnetabschnitt umfassen.In refinements, in particular according to claim 12, a forging hammer can be provided which can be constructed, for example, in accordance with the refinements described above, and which comprises an or the electric linear drive with a or the linear rotor. The linear rotor can comprise a magnet section formed from a plurality of permanent magnets arranged one behind the other in the axial direction and extending in the axial direction.

An den Magnetabschnitt kann sich in dessen Verlängerung an einem axialen Ende des Linearläufers beispielsweise ein zylinderförmiger Ausläufer anschließen, an, oder in welchem beispielsweise die, oder eine wie hierin beschriebene Entkopplungsstruktur und/oder die oder eine wie hierin beschriebene, zur Befestigung am Bären ausgebildete Befestigungsstruktur ausgebildet sein kann/können.In its extension at an axial end of the linear rotor, for example, a cylindrical extension can be attached to the magnet section, on or in which, for example, the or a decoupling structure as described herein and / or the or a fastening structure designed for fastening to the bear as described herein can be formed.

Die Permanentmagnete des Magnetabschnitts können in Ausgestaltungen beispielsweise als Magnetringscheiben ausgebildet und axial fluchtend hintereinander angeordnet sein. In dieser Anordnung kann ein zylinderförmiger Magnetabschnitt erreicht werden, der beispielsweise in einem zylindrischen Läuferraum eines Stators mit hohlzylindrischer Geometrie geführt werden kann.The permanent magnets of the magnet section can be configured, for example, as magnet ring disks and axially aligned one behind the other. In this arrangement, a cylindrical magnet section can be achieved, which can be performed, for example, in a cylindrical rotor space of a stator with a hollow cylindrical geometry.

In Ausgestaltungen mit einem zumindest teilweise aus Magnetringscheiben zusammengesetzten Magnetabschnitt kann der Linearläufer eine zentrale Kolbenstange aufweisen, welche mittige Durchgangslöcher der Magnetringscheiben durchgreift. Mit anderen Worten können die Magnetringscheiben auf eine Kolbenstange aufgesteckt oder aufgefädelt sein, so dass die Kolbenstange die Durchgangslöcher durchgreift und die Magnetringscheiben axial fluchtend zueinander angeordnet sind. Kolbenstange und Magnetringscheiben können sozusagen als zylinderförmige Magnetisierungsstruktur für den Linearläufer angesehen werden.In configurations with a magnet section composed at least partially of magnetic ring disks, the linear rotor can have a central piston rod which passes through central through holes in the magnetic ring disks. In other words, the ring magnetic disks can be slipped or threaded onto a piston rod, so that the piston rod reaches through the through holes and the ring magnetic disks are arranged axially in alignment with one another. The piston rod and magnetic ring disks can, so to speak, be viewed as a cylindrical magnetization structure for the linear rotor.

Anhand der Kolbenstange können die Magnetringscheiben in und quer zur Längsrichtung ausgerichtet am Linearläufer festgelegt werden bzw. sein. Entsprechend können in Ausgestaltungen beiderseits, beispielsweise endseitig, des Magnetabschnitts vorhandene bzw. angebrachte Befestigungselemente, beispielsweise Spannmuttern, vorgesehen sein. Die Befestigungselemente und die Kolbenstange können beispielsweise so ausgelegt sein, dass Permanentmagnete und Kolbenstange durch die Befestigungselemente miteinander verspannt werden können, beispielsweise zum Zwecke der Verbesserung der mechanischen Stabilität.With the aid of the piston rod, the ring magnet disks can be or be fixed on the linear rotor aligned in and transversely to the longitudinal direction. Correspondingly, fastening elements, for example clamping nuts, which are present or attached on both sides, for example at the end, of the magnet section can be provided in configurations. The fastening elements and the piston rod can, for example, be designed in such a way that the permanent magnets and piston rod can be braced together by the fastening elements, for example for the purpose of improving the mechanical stability.

In weiteren Ausgestaltungen können die Permanentmagnete im Magnetabschnitt derart vorgesehen und angeordnet sein, bzw. eine Konfiguration aufweisen, nach der die Permanentmagnete in Axialrichtung aufeinanderfolgend abwechselnd radial und axial magnetisiert sind. Eine solche Magnetisierungsstruktur mit abwechselnd aufeinanderfolgender Radialmagnetisierung und Axialmagnetisierung hat sich im Hinblick auf Verwendung bei einem Schmiedehammer, insbesondere unter Verwendung eines Stators mit hohlzylindrischer Geometrie, als besonders vorteilhaft erwiesen.In further refinements, the permanent magnets can be provided and arranged in the magnet section in such a way, or have a configuration, according to which the permanent magnets are alternately magnetized radially and axially in the axial direction. Such a magnetization structure with alternating radial magnetization and axial magnetization has proven to be particularly advantageous with regard to use in a forging hammer, in particular using a stator with a hollow-cylindrical geometry.

Zwischen axial aufeinanderfolgenden Permanentmagneten können in Ausgestaltungen Schichtbleche, insbesondere schälbare Schichtbleche, angeordnet sein. Solche Schichtbleche, beispielsweise in Form von Edelstahlschichtblechen, können beispielsweise zum Ausgleich von Fertigungstoleranzen der Permanentmagnete und/oder zur Einstellung einer jeweiligen Magnetisierungsstruktur zwischengeschaltet sein.In configurations, laminated sheets, in particular peelable laminated sheets, can be arranged between axially successive permanent magnets. Such laminated sheets, for example in the form of stainless steel laminated sheets, can be interposed, for example, to compensate for manufacturing tolerances of the permanent magnets and / or to set a respective magnetization structure.

Insbesondere durch den vorgeschlagenen Aufbau des Magnetabschnitts, beispielsweise umfassend durch zwischengeschaltete Schichtbleche miteinander auf einer Kolbenstange verspannte Permanentmagnete mit insbesondere ringförmiger Geometrie, kann ein für Schmiedehämmer geeigneter Linearläufer umgesetzt werden.A linear rotor suitable for forging hammers can be implemented in particular through the proposed construction of the magnet section, for example comprising permanent magnets braced together on a piston rod by interposed laminations.

Als Material für die Permanentmagneten wird gemäß Ausgestaltungen bevorzugt ein Neodym-Eisen-Bor (NdFeB) Werkstoff verwendet. Insbesondere solche Werkstoffe haben sich für die bei Schmiedehämmern erforderlichen Beschleunigungen und Kraftwirkungen als vorteilhaft erwiesen. Die Permanentmagneten können jedoch auch aus anderen Materialen hergestellt sein, und, insbesondere, können die Permanentmagnete als Sinterkörper ausgebildet sein.According to embodiments, a neodymium-iron-boron (NdFeB) material is preferably used as the material for the permanent magnets. Such materials in particular have proven to be advantageous for the accelerations and force effects required in forging hammers. However, the permanent magnets can also be made of other materials and, in particular, the permanent magnets can be designed as sintered bodies.

In weiteren Ausgestaltungen kann der Linearläufer in einem an den Magnetabschnitt benachbarten, bevorzugt unmittelbar anschließenden, Bereich zumindest eine Führungshülse umfassen. Vorzugsweise bildet eine Außenfläche der Führungshülse eine Lagerfläche, anhand derer der Linearläufer in der ersten oder zweiten Linearführung in Längsrichtung bewegbar gelagert werden kann. Die Führungshülse kann dabei so ausgestaltet sein, dass diese zur Abstützung bzw. Lagerung des Linearläufers mit einer Außenfläche an einer Innenfläche der Linearführung anliegen bzw. gleitend gelagert werden kann.In further refinements, the linear rotor can comprise at least one guide sleeve in an area that is adjacent, preferably directly adjoining, the magnet section. Preferably, an outer surface of the guide sleeve forms a bearing surface with the aid of which the linear rotor can be mounted so as to be movable in the longitudinal direction in the first or second linear guide. The guide sleeve can be designed in such a way that, in order to support or mount the linear rotor, its outer surface rests against an inner surface of the linear guide or can be mounted in a sliding manner.

Zur Verbesserung der tribologischen Eigenschaften der Führungshülse kann diese gemäß weiterer Ausgestaltungen einen oder mehrere Gleitführungsringe aufweisen. Bevorzugt ist der Außendurchmesser der Gleitführungsringe so gewählt, dass diese in einer als Führungsbuchse ausgebildeten Linearführung, beispielsweise der zweiten Linearführung, gleitend aufgenommen werden kann.In order to improve the tribological properties of the guide sleeve, it can have one or more sliding guide rings according to further configurations. The outer diameter of the sliding guide rings is preferably selected so that they are in a linear guide designed as a guide bush, for example, the second linear guide, can be slidably received.

In Ausgestaltungen kann die Führungshülse so ausgebildet sein, dass lediglich die Führungshülse in Kontakt mit einer korrespondierenden Führungsfläche ist, so dass die Führungshülse insoweit als ein Teil eines Linearlagers für den Linearläufer angesehen werden kann.In refinements, the guide sleeve can be designed in such a way that only the guide sleeve is in contact with a corresponding guide surface, so that the guide sleeve can in this respect be viewed as part of a linear bearing for the linear actuator.

An einem von der Führungshülse entgegengesetzten Ende des Magnetabschnitts kann gemäß Ausgestaltungen eine Anschlaghülse vorgesehen sein, welche insbesondere dazu ausgebildet sein kann, mit einem an der ersten Linearführung vorhandenen Anschlag zu wechselwirken, um beispielsweise den möglichen Bewegungsfreiraum des Linearläufers in Längsrichtung zu beschränken.According to embodiments, a stop sleeve can be provided at an end of the magnet section opposite the guide sleeve, which can in particular be designed to interact with a stop present on the first linear guide, for example to limit the possible freedom of movement of the linear rotor in the longitudinal direction.

Insbesondere kann der Linearläufer derart ausgebildet sein, dass dieser an zwei voneinander in Längsrichtung beabstandeten Bereichen, vorzugsweise unmittelbar benachbart zu längsseitigen Enden des Magnetabschnitts, gelagert ist bzw. gelagert werden kann.In particular, the linear rotor can be designed in such a way that it is or can be supported in two regions spaced apart from one another in the longitudinal direction, preferably immediately adjacent to the longitudinal ends of the magnet section.

In Ausgestaltungen kann vorgesehen sein, dass eine Außenfläche zumindest des Magnetabschnitts mit einer Beschichtung versehen ist, um zumindest die Permanentmagnete vor externen Einflüssen, wie Schmutz, Staub, Feuchtigkeit usw. zu schützen. Als Material für die Beschichtung kann ein Harz, insbesondere Epoxidharz, oder ein ein Harz umfassendes Material verwendet werden.In refinements, it can be provided that an outer surface of at least the magnet section is provided with a coating in order to protect at least the permanent magnets from external influences such as dirt, dust, moisture, etc. A resin, in particular epoxy resin, or a material comprising a resin can be used as the material for the coating.

Wie bereits an anderer Stelle erwähnt, kann der Linearantrieb als zylinderförmiger, d.h. tubularer, Linearmotor ausgebildet sein. Insbesondere bei solchen Ausgestaltungen kann der Linearläufer, zumindest jedoch der Magnetabschnitt bzw. der magnetisierte Teil des Linearläufers, eine Zylinderform mit bevorzugt etwa kreisförmigem Querschnitt aufweisen. Entsprechend kann der Stator mit einem zylinderförmigen zentralen Durchgang ausgebildet sein.As already mentioned elsewhere, the linear drive can be designed as a cylindrical, ie tubular, linear motor. In the case of such configurations in particular, the linear rotor, but at least the magnet section or the magnetized part of the linear rotor, can have a cylindrical shape with a preferably approximately circular cross section. Correspondingly, the stator can be designed with a cylindrical central passage.

In Ausgestaltungen kann der Linearmotor als Permanentmagnet erregter Synchron-Linearmotor ausgebildet sein. Mit entsprechenden Schmiedehämmern lassen sich Schmiedevorgänge vergleichsweise exakt und präzise steuern.In embodiments, the linear motor can be designed as a permanent magnet excited synchronous linear motor. With the appropriate forging hammers, forging processes can be controlled comparatively precisely and precisely.

Ein Verfahr- bzw. Hubweg des Linearläufers kann beispielsweise zwischen 700mm und 800mm, insbesondere bei etwa 750mm liegen. Jedoch eignet sich die hierin vorgeschlagene Erfindung auch für andere Hubwege, insbesondere größere oder aber auch kleinere Hubwege des Linearläufers.A travel or stroke path of the linear rotor can, for example, be between 700 mm and 800 mm, in particular around 750 mm. However, the invention proposed here is also suitable for other stroke paths, in particular larger or else smaller stroke paths of the linear rotor.

In Ausgestaltungen kann ein Linearmotor des Linearantriebs parallel zur Bewegungsrichtung des Linearläufers einen modularen Aufbau aufweisen. Beispielsweise kann der Linearläufer eine vorgegebene, jedoch variable Anzahl an hintereinander angeordneten Permanentmagneten aufweisen. Der Stator kann beispielsweise parallel zur Bewegungsrichtung hintereinandergeschaltet eine jeweils vorgegebene, jedoch variierbare Anzahl an Magnetspulen, beispielsweise umfassend jeweils einen Spulenträger und eine korrespondierende Spulenwicklung, aufweisen. Das Gehäuse kann beispielsweise ein der mehrere hintereinander geschaltete Gehäusesegmente aufweisen. Mit dem modularen Aufbau ist es möglich, den Linearmotor entsprechend der jeweiligen Anforderungen und Randbedingungen flexibel anzupassen.In refinements, a linear motor of the linear drive can have a modular structure parallel to the direction of movement of the linear rotor. For example, the linear rotor can have a predetermined, but variable number of permanent magnets arranged one behind the other. The stator can, for example, have a predetermined, but variable number of magnet coils connected in series parallel to the direction of movement, for example each comprising a coil carrier and a corresponding coil winding. The housing can, for example, have one of the plurality of housing segments connected one behind the other. With the modular structure, it is possible to flexibly adapt the linear motor according to the respective requirements and boundary conditions.

In Ausgestaltungen kann der Linearmotor ein das Gehäuse mit einem, insbesondere modular aufgebauten ein- oder mehrteiligen Gehäusemantel aufweisen, der auf einem Gehäuseboden oder einer Bodenplatte abgestützt ist. Zur mechanischen Verstärkung können zwischen Bodenplatte und Gehäusemantel Verstärkungselemente, insbesondere Verstärkungsrippen, vorhanden sein..In refinements, the linear motor can have a housing with a one-part or multi-part housing jacket, in particular with a modular structure, which is supported on a housing base or a base plate. For mechanical reinforcement, reinforcement elements, in particular reinforcement ribs, can be provided between the base plate and the housing shell.

Die Bodenplatte kann in Ausgestaltungen eine Befestigungsschnittstelle aufweisen, anhand derer der Linearmotor an einem Traggestell des Linearhammers angebracht werden kann. Die Bodenplatte kann insbesondere derart ausgebildet sein, dass, z.B. an deren Unterseite, unterschiedliche Befestigungsschnittstellen umgesetzt werden können, so dass es möglich ist, einen jeweiligen Linearmotor an unterschiedlichen Linearhämmern zu montieren.In embodiments, the base plate can have a fastening interface by means of which the linear motor can be attached to a support frame of the linear hammer. The base plate can in particular be designed in such a way that different fastening interfaces can be implemented, for example on its underside, so that it is possible to mount a respective linear motor on different linear hammers.

In Ausgestaltungen kann das Gehäuse, insbesondere die Bodenplatte oder der Gehäuseboden, einem oder dem Traggestell des Linearhammers kraftschlüssig verbunden sein. Beispielsweise können etwa an jeweiligen Ecken der Bodenplatte vorgesehene, Schraubverbindungen zur Befestigung verwendet werden.In refinements, the housing, in particular the base plate or the housing base, can be connected to one or the support frame of the linear hammer in a force-locking manner. For example, screw connections provided at respective corners of the base plate can be used for fastening.

Eine entsprechende Schraubverbindung kann in Ausgestaltungen beispielsweise zwischen Schraubelementen, etwa Schraubenkopf und/oder Schraubenmutter, ein Dämpfungselement und/oder dämpfendes Lagerelement, beispielsweise ein Metallgummilager umfassen.A corresponding screw connection can, in configurations for example, comprise a damping element and / or damping bearing element, for example a metal rubber bearing, between screw elements, for example screw head and / or screw nut.

In Ausgestaltungen kann die Bodenplatte oder der Gehäuseboden mittels zwischengeschalteten Dämpfungs- oder Tilgerleisten am Hammergestell gelagert und befestigt sein.In refinements, the base plate or the housing base can be mounted and fastened to the hammer frame by means of interposed damping or damping strips.

Insbesondere Dämpfungselemente und/oder Dämpfungsleisten und weitere Dämpfungs- oder Tilgerbauteile, die zwischen Linearmotor und Hammergestell vorhanden sind, tragen zur Entkopplung des Linearmotors vom Hammergestell bei, so dass mechanische Schläge, Schwingungen und dgl. die bei Schmiedevorgängen auftreten, zumindest abgeschwächt werden können, so dass eine unmittelbare Beaufschlagung des Linearmotors mit auftretenden mechanischen Kräften zumindest verringert werden kann.In particular, damping elements and / or damping strips and other damping or absorber components that are present between the linear motor and hammer frame contribute to the decoupling of the linear motor from the hammer frame, so that mechanical shocks, vibrations and the like that occur during forging processes can at least be attenuated, so that a direct loading of the linear motor with occurring mechanical forces can at least be reduced.

Ausführungsbeispiele der Erfindung werden nachfolgend anhand der anhängenden Figuren näher beschrieben. Es zeigen:

FIG. 1
eine perspektivische Ansicht eines Schmiedehammers;
FIG. 2
eine Schnittdarstellung des Schmiedehammers;
FIG. 3
ein Detail des Schmiedehammers nach FIG. 2;
FIG. 4
ein weiteres Detail des Schmiedehammers nach FIG. 2,
FIG. 5
eine beispielhafte Ausgestaltung eines Abschnitts eines Linearläufers;
FIG. 6
eine perspektivische Ansicht einer weiteren Ausführungsform eines Schmiedehammers; und
FIG. 7
eine Schnittdarstellung des Schmiedehammers der weiteren Ausführungsform.
Embodiments of the invention are described in more detail below with reference to the attached figures. Show it:
FIG. 1
a perspective view of a forging hammer;
FIG. 2
a sectional view of the forging hammer;
FIG. 3
a detail of the blacksmith's hammer FIG. 2 ;
FIG. 4th
after another detail of the blacksmith's hammer FIG. 2 ,
FIG. 5
an exemplary configuration of a section of a linear rotor;
FIG. 6th
a perspective view of another embodiment of a forging hammer; and
FIG. 7th
a sectional view of the forging hammer of the further embodiment.

FIG. 1 zeigt eine perspektivische Ansicht eines Schmiedehammers 1, mit einem Hammergestell 2 mit zwei seitlichen Ständern 3 zur Stützung eines Querhaupts 4. FIG. 1 shows a perspective view of a forging hammer 1, with a hammer frame 2 with two lateral uprights 3 for supporting a crosshead 4.

Ein wie in FIG. 1 gezeigter Schmiedehammer 1 kann einen unteren Einsatz 5 umfassen, welcher mittels eines Einsatzkeils 6 im Hammergestell 2 befestigt sein kann, und eine Aufnahme 7 für ein unteres Hammergesenk 8 aufweisen, welches in der eine Schnittdarstellung des Schmiedehammers 1 zeigenden FIG. 2 zu sehen ist.A like in FIG. 1 The forging hammer 1 shown can comprise a lower insert 5, which can be fastened in the hammer frame 2 by means of an insert wedge 6, and have a receptacle 7 for a lower hammer die 8, which in the forging hammer 1 shows a sectional view FIG. 2 you can see.

Der Schmiedehammer 1 umfasst des Weiteren einem am oberen Querhaupt 4 befestigten und abgestützten, tubularen Solenoid-Linearmotor 9, insbesondere einen solenoid-permaneterregten Synchron-Linearmotor.The forging hammer 1 further comprises a tubular solenoid linear motor 9 fastened and supported on the upper crosshead 4, in particular a solenoid-permanently excited synchronous linear motor.

Der als elektrischer Lineartrieb ausgebildete Solenoid-Linearmotor 9 umfasst einen Stator 10 und einen darin in Längsrichtung geführten Linearläufer 11 (siehe FIG. 2).The solenoid linear motor 9, designed as an electric linear drive, comprises a stator 10 and a linear rotor 11 guided therein in the longitudinal direction (see FIG FIG. 2 ).

Der Linearläufer 11 ist mit einem Bären 12 gekoppelt, welcher wiederum in zwei, an den Ständern 3 ausgebildeten Bär-Führungen 13 geführt ist, so dass der Bär 12 durch den elektrischen Linearmotor 9 auf- und abbewegt werden kann.The linear rotor 11 is coupled to a bear 12, which in turn is guided in two bear guides 13 formed on the stands 3, so that the bear 12 can be moved up and down by the electric linear motor 9.

Der Solenoid-Linearmotor 9 ist in einem Gehäuse 32 aufgenommen. Das Gehäuse 32 weist einen modularen Aufbau auf, und umfasst in dem in den Figuren gezeigten Beispiel einen Gehäuseboden 33 mit einem daran befestigten und festgelegten zylinderförmigen ersten Gehäusemantel 34. Der erste Gehäusemantel 34 ist mit dem Gehäuseboden 33, beispielsweise stoffschlüssig, verbunden, und mittels ersten Stützrippen 35, bzw. Stützwinkel, gegenüber dem Gehäuseboden 33 mechanisch versteift.The linear solenoid motor 9 is housed in a housing 32. The housing 32 has a modular structure and, in the example shown in the figures, comprises a housing base 33 with a cylindrical first housing jacket 34 attached and fixed to it Support ribs 35, or support brackets, mechanically stiffened with respect to the housing base 33.

Das Gehäuse 32 umfasst des Weiteren einen zylinderförmigen zweiten Gehäusemantel 36, der über eine lösbare Flanschverbindung 37 mit dem ersten Gehäusemantel 34, im vorliegenden Beispiel kraftschlüssig, verbunden ist.The housing 32 further comprises a cylindrical second housing jacket 36, which is connected to the first housing jacket 34 via a releasable flange connection 37, in the present example in a force-locking manner.

An der vom ersten Gehäusemantel 34 abgewandten Seite des zweiten Gehäusemantels ist eine weiter unten näher beschriebene Linearlagerung 38 befestigt, welche eine Grundplatte 39 und eine an der Grundplatte 39, insbesondere stoffschlüssig, befestigte zylindrische Führungsbuchse 15 umfasst. Die Führungsbuchse 15 und Grundplatte 39 sind mittels daran angebrachter zweiten Stützrippen 40, bzw. Stützwinkel, mechanisch gegeneinander versteift.On the side of the second housing shell facing away from the first housing shell 34, a linear bearing 38, described in more detail below, is attached, which comprises a base plate 39 and a cylindrical guide bushing 15 attached to the base plate 39, in particular in a materially bonded manner. The guide bush 15 and base plate 39 are mechanically stiffened against one another by means of second support ribs 40 or support brackets attached to them.

Durch einen mechanisch vergleichsweise stabilen Aufbau des Gehäuses 32 kann einerseits ein Schutz elektronischer Komponenten des Solenoid-Linearmotors 9 vor mechanischen Einwirkungen erreicht werden. Andererseits kann durch den modularen Aufbau erreicht werden, dass im Gehäuse aufgenommene Komponenten, beispielsweise bei ggf. erforderlichen Wartungsarbeiten, vergleichsweise einfach zugänglich sind.By a mechanically comparatively stable construction of the housing 32, on the one hand, protection of electronic components of the solenoid linear motor 9 from mechanical influences can be achieved. On the other hand, the modular structure makes it possible to achieve that components accommodated in the housing are comparatively easily accessible, for example when maintenance work may be required.

Der Solenoid-Linearmotor 9 ist anhand des Gehäusebodens 33 des Gehäuses 32 mit dem Untergestell des Schmiedehammers 1, sprich den Ständern 3 verbunden. Konkret ist der Gehäuseboden 33 mit T-förmig ausgebildeten Ständerköpfen der Ständer 3 verschraubt. Zwischen Gehäuseboden 33 und Ständerköpfen können Positionierelemente und/oder Dämpfer oder Tilgerelemente vorhanden sein. Die Dämpfer oder Tilgerelemente können ausgelegt sein, eine Übertragung von mechanischen Stößen und/oder Schwingungen vom Untergestell auf das Gehäuse 32 zumindest zu dämpfen.The solenoid linear motor 9 is connected to the underframe of the forging hammer 1, that is to say the uprights 3, by means of the housing bottom 33 of the housing 32. Specifically, the housing bottom 33 is screwed to the stand heads 3 of the stand 3, which are designed in a T-shape. Positioning elements and / or dampers or absorber elements can be present between the housing base 33 and the stator heads. The damper or absorber elements can be designed a To at least dampen the transmission of mechanical shocks and / or vibrations from the underframe to the housing 32.

Wie in FIG. 2 gezeigt ist, trägt der Bär 12 ein daran festgelegtes, zum unteren Hammergesenk 8 korrespondierendes oberes Hammergesenk 14.As in FIG. 2 As shown, the bear 12 carries an upper hammer die 14 which is fixed thereto and corresponds to the lower hammer die 8.

Im Betrieb des Schmiedehammers 1 wird der Bär 12 durch entsprechenden Antrieb des Linearläufers 11 durch den Solenoid-Linearmotor 9 auf- und abbewegt, wobei in unteren Fußpunkten des Bären 12 jeweilige Schmiedeoperationen an einem (nicht gezeigten) Werkstück ausgeführt werden können.In operation of the forging hammer 1, the bear 12 is moved up and down by the corresponding drive of the linear rotor 11 by the solenoid linear motor 9, wherein in the lower base points of the bear 12 respective forging operations can be carried out on a workpiece (not shown).

Wie insbesondere aus FIG. 2 ersichtlich ist, ist der Linearläufer 11 kolbenstangenartig ausgebildet, und weist eine parallel zur Längsachse L gemessene Länge auf, die größer ist als die parallel zur Längsachse gemessene Länge des Stators 10.Like in particular from FIG. 2 As can be seen, the linear rotor 11 is designed like a piston rod and has a length measured parallel to the longitudinal axis L which is greater than the length of the stator 10 measured parallel to the longitudinal axis.

An einem oberen Ende, d.h. an einem vom Bären 12 abgewandten Ende weist der Solenoid-Linearmotor 9 wie bereits beschrieben die Führungsbuchse 15 auf, welche in der Detaildarstellung der FIG. 3 genauer gezeigt ist.At an upper end, ie at an end facing away from the bear 12, the solenoid linear motor 9 has, as already described, the guide bush 15, which in the detailed illustration of FIG FIG. 3 is shown in more detail.

Die Führungsbuchse 15 ist fluchtend und in Verlängerung der Laufachse bzw. Führungsachse L des Solenoid-Linearmotors 9 angeordnet und so ausgebildet, dass der Linearläufer 11 in Längsrichtung geführt und quer zur Längsrichtung abgestützt ist.The guide bushing 15 is aligned and arranged as an extension of the running axis or guide axis L of the solenoid linear motor 9 and is designed such that the linear rotor 11 is guided in the longitudinal direction and is supported transversely to the longitudinal direction.

An einem vom oberen Ende abgewandten unteren Ende des Solenoid-Linearmotors 9 ist ein Stützlager 16 vorhanden, welches in der Darstellung der FIG. 3, welche einen vergrößerten Ausschnitt der FIG. 2 zeigt, genauer zu sehen ist.At a lower end of the solenoid linear motor 9 facing away from the upper end, there is a support bearing 16 which, in the illustration in FIG FIG. 3 , which shows an enlarged section of the FIG. 2 shows can be seen in more detail.

Das Stützlager 16 ist fluchtend mit der Längsachse L und fluchtend zur oberen Führungsbuchse 15 angeordnet, und derart ausgebildet und eingerichtet, dass der Linearläufer 11 darin in Längsrichtung geführt, und quer zur Längsrichtung abgestützt ist.The support bearing 16 is arranged in alignment with the longitudinal axis L and in alignment with the upper guide bushing 15, and is designed and set up in such a way that the linear rotor 11 is guided therein in the longitudinal direction and is supported transversely to the longitudinal direction.

Der Linearläufer 11 weist an dem dem Bären 12 zugewandten Ende einen Kolbenstangenfortsatz 17 auf, der sich in zurückgezogener Position des Linearläufers 11, wie in FIG. 2 und FIG. 4 gezeigt, zwischen dem Stützlager 16 und dem Bären 12 erstreckt.At the end facing the bear 12, the linear rotor 11 has a piston rod extension 17 which is in the retracted position of the linear rotor 11, as in FIG FIG. 2 and FIG. 4th shown, extends between the support bearing 16 and the bear 12.

Der Kolbenstangenfortsatz 17 umfasst einen Kolbenabschnitt 18, eine am distalen Ende vorgesehene Befestigungsstruktur 19 und eine zwischen dem Kolbenabschnitt 18 und der Befestigungsstruktur befindliche Entkopplungsstruktur 20.The piston rod extension 17 comprises a piston section 18, a fastening structure 19 provided at the distal end and a decoupling structure 20 located between the piston section 18 and the fastening structure.

Die Befestigungsstruktur 19 ist in Form eines Keils oder konisch verjüngten Abschnitts ausgebildet, und mittels einer Haltebuchse 21 in einer korrespondierenden Ausnehmung bzw. einem Durchgangs- oder Sackloch des Bären 12 Formschlüssig, insbesondere Reibschlüssig, mit dem Bären 12 verbunden.The fastening structure 19 is designed in the form of a wedge or conically tapered section, and positively, in particular frictionally, connected to the bear 12 by means of a retaining bushing 21 in a corresponding recess or a through or blind hole of the bear 12.

Die Entkopplungsstruktur 20 umfasst einen zwischen dem Kolbenfortsatz und der Befestigungsstruktur 19 angeordneten biegeelastischen Entkopplungsabschnitt 22. Der Entkopplungsabschnitt 22 weist eine gegenüber den benachbarten Komponenten und Materialien erhöhte Biegeelastizität auf.The decoupling structure 20 comprises a flexurally elastic decoupling section 22 arranged between the piston extension and the fastening structure 19. The decoupling section 22 has an increased flexural elasticity compared to the neighboring components and materials.

Die gegenüber den benachbarten oder unmittelbar angrenzenden Komponenten oder Materialien erhöhte Biegeelastizität, bzw. verringerte Biegesteifigkeit, kann beispielsweise bewirkt sein durch eine oder mehrere im Bereich der Entkopplungsstruktur ausgebildete Verjüngungen, beispielsweise mit bezüglich der Längsachse L konkaver Struktur, durch Verwenden bzw. Vorsehen eines entsprechend biegeelastischen Materials, durch Einschnitte, Ausnehmungen, Durchbrüche usw..The increased flexural elasticity or reduced flexural rigidity compared to the neighboring or directly adjoining components or materials can be brought about, for example, by one or more tapers formed in the area of the decoupling structure, for example with a structure concave with respect to the longitudinal axis L, by using or providing a correspondingly flexurally elastic Material, through cuts, recesses, openings, etc.

Insbesondere kann ein Verhältnis zwischen Durchmesser des Linearläufers 11 oder eines Kolbens des Linearläufers zum Durchmesser der Entkopplungsstruktur 20, jeweils gemessen quer zur Bewegungsrichtung des Linearläufers 11 im Bereich von etwa 0,95 liegen. Möglich sind insbesondere auch Verhältnisse im Bereich von 0,80 bis 0,97, oder aber 0,85 bis 0,95, mit welchen für Schmiedevorgänge vergleichsweise vorteilhafte Elastizitätseigenschaften erreicht werden können.In particular, a ratio between the diameter of the linear rotor 11 or a piston of the linear rotor to the diameter of the decoupling structure can be used 20, each measured transversely to the direction of movement of the linear rotor 11, lie in the range of approximately 0.95. In particular, ratios in the range from 0.80 to 0.97, or 0.85 to 0.95, with which comparatively advantageous elasticity properties can be achieved for forging processes, are also possible.

Beim Betrieb des Schmiedehammers 1 wirken bei Schmiedevorgängen, bei welchen der Bär 12 zur Bearbeitung eines Werkstücks auf- und abbewegt wird, und bei welchen in einem unteren Umkehrpunkt eine Umformung des Werkstück erfolgt oder erfolgen kann, die Führungsbuchse 15, das Stützlager 16 und die Entkopplungsstruktur 20 derart zusammen, dass Linearläufer 11 und Bär 12 bezüglich Relativbewegungen des Bären 12 gegenüber dem Linearläufer 11 entkoppelt sind, und der Linearläufer 11 im Stator 10 ordnungsgemäß geführt ist. Mit anderen Worten können durch Zusammenwirken der Führungsbuchse 15, des Stützlagers 16 und der Entkopplungsstruktur 20, insbesondere des Entkopplungsabschnitts 22, und ggf. zwischen Hammergestell 2 und Gehäuse 32 vorhandener Dämpfer und/oder Tilgerelemente, Sekundärbewegungen des Bären 12 ausgeglichen oder abgefangen werden, um so eine Übertragung auf den Linearläufer 11, zumindest weitgehend, zu vermeiden.When the forging hammer 1 is in operation, the guide bushing 15, the support bearing 16 and the decoupling structure act in forging processes in which the bear 12 is moved up and down to machine a workpiece, and in which the workpiece is or can be deformed at a lower reversal point 20 together in such a way that the linear rotor 11 and bear 12 are decoupled with respect to the relative movements of the bear 12 with respect to the linear rotor 11, and the linear rotor 11 is properly guided in the stator 10. In other words, through the interaction of the guide bushing 15, the support bearing 16 and the decoupling structure 20, in particular the decoupling section 22, and any dampers and / or absorber elements present between the hammer frame 2 and the housing 32, secondary movements of the bear 12 can be compensated for or absorbed, and so on a transfer to the linear rotor 11, at least largely, to avoid.

Genauer bewirkt die Entkopplungsstruktur 20, insbesondere der Entkopplungsabschnitt 22 und/oder Entkopplungsabschnitt 22 und Kolbenabschnitt 18, , dass während eines Schmiedevorgangs auftrete Sekundärbewegungen des Bären 12 beispielsweise in Form von Verkippungen bezüglich der Längsachse, Verschiebungen oder Schwingungen quer zur Längsachse o.ä., nicht, bzw. nicht im vollem Umfang auf den Linearläufer 11 übertragen werden.More precisely, the decoupling structure 20, in particular the decoupling section 22 and / or decoupling section 22 and piston section 18, does not prevent secondary movements of the bear 12 occurring during a forging process, for example in the form of tilting with respect to the longitudinal axis, displacements or vibrations transverse to the longitudinal axis or the like , or not fully transferred to the linear rotor 11.

Stützlager 16 und Führungsbuchse 15 wirken im Hinblick auf die Position und den Lauf des Linearläufers 11 im Stator 10, und einen zwischen Linearläufer 11 und Stator 10 im Inneren des Linearmotors 9 ausgebildeten Luftspalt stabilisierend, und tragen insbesondere dazu bei, dass eine Übertragung von Sekundärbewegungen des Bären 12 auf den Linearläufer 11 vermieden werden kann.Support bearing 16 and guide bush 15 have a stabilizing effect with regard to the position and the running of the linear rotor 11 in the stator 10, and an air gap formed between the linear rotor 11 and stator 10 in the interior of the linear motor 9, and in particular contribute to the transmission of secondary movements of the Bear 12 on the linear runner 11 can be avoided.

Durch die vorgeschlagenen Maßnahmen, d.h. insbesondere der Bereitstellung der Entkopplungsstruktur 20, des unteren Stützlagers 16 und der oberen Führungsbuchse 15 kann erreicht werden, dass der Linearläufer 11 im Stator 10 optimal geführt ist. Insbesondere kann durch die Stabilisierung des Linearläufers 11 und dessen mechanische Entkopplung vom Bären 12 vermieden werden, dass die Geometrie des zwischen Linearläufer 11 und Stator 10 im inneren des Solenoid-Linearmotors 9 ausgebildeten Luftspalts durch Schmiedebewegungen beeinflusst, insbesondere variiert wird. Veränderungen des Luftspalts beim Betrieb des Linearmotors wirken sich nachteilig auf den Betrieb des Solenoid-Linearmotors 9 aus, was wiederum zu Beeinträchtigungen im Schmiedeergebnis und/oder zu verringerter Energieeffizienz führen kann. Mit anderen Worten kann insbesondere durch die Entkopplungsstruktur 20, sowie durch die kombinierte Wirkung und das Zusammenwirken mit der als Führungsbuchse 15 und Stützlager 16 ausgebildeten Linearführungen erreicht werden, dass die Position des Linearläufer 11 während des Schmiedebetriebs stabilisiert, und zumindest weitgehend unabhängig von Sekundärbewegungen des Bären 12 ist.The proposed measures, i.e. in particular the provision of the decoupling structure 20, the lower support bearing 16 and the upper guide bush 15, can ensure that the linear rotor 11 is optimally guided in the stator 10. In particular, the stabilization of the linear rotor 11 and its mechanical decoupling from the bear 12 prevent the geometry of the air gap formed between the linear rotor 11 and stator 10 in the interior of the solenoid linear motor 9 from being influenced, in particular varied, by forging movements. Changes in the air gap during the operation of the linear motor have an adverse effect on the operation of the solenoid linear motor 9, which in turn can lead to impairments in the forging result and / or to reduced energy efficiency. In other words, the decoupling structure 20 and the combined effect and interaction with the linear guides designed as guide bushing 15 and support bearing 16 can stabilize the position of linear rotor 11 during the forging operation and at least largely independent of secondary movements of the bear 12 is.

FIG. 5 zeigt eine Ausgestaltung eines Abschnitts des Linearläufers 11. Der Linearläufer 11 nach FIG. 5 umfasst einen etwa mittig gelegenen, sich in Axialrichtung erstreckenden Magnetabschnitt 23. FIG. 5 shows an embodiment of a section of the linear rotor 11. The linear rotor 11 according to FIG FIG. 5 comprises an approximately centrally located magnet section 23 extending in the axial direction.

Der Magnetabschnitt 23 umfasst eine Vielzahl an ersten Permanentmagneten 24 und zweiten Permanentmagneten 25. Bei den ersten Permanentmagneten 24 handelt es sich im axial magnetisierte Permanentmagnete, während es sich bei den zweiten Permanentmagneten 25 um radial magnetisierte Permanentmagnete handelt. Die ersten Permanentmagnete 24 sind, in Richtung parallel zur Längsachse L gemessen, schmäler als die zweiten Permanentmagnete 25.The magnet section 23 comprises a plurality of first permanent magnets 24 and second permanent magnets 25. The first permanent magnets 24 are axially magnetized permanent magnets, while the second permanent magnets 25 are radially magnetized permanent magnets. The first permanent magnets 24, measured in the direction parallel to the longitudinal axis L, are narrower than the second permanent magnets 25.

Jeweils zwischen zwei benachbarten Permanentmagneten sind (nicht gezeigte) Schichtbleche angeordnet, die insbesondere dazu ausgelegt sind, Fertigungstoleranzen der Permanentmagnete bezüglich der in Längsrichtung L orientierten Flächen auszugleichen.In each case between two adjacent permanent magnets (not shown) laminated sheets are arranged, which are designed in particular to meet manufacturing tolerances of the permanent magnets with respect to the surfaces oriented in the longitudinal direction L.

Die Permanentmagnete 24, 25 sind als Ringscheiben ausgebildet, mit einem mittigen Durchgangsloch. Der Linearläufer 11 weist eine Kolbenstange 26 auf, welche die Durchgangslöcher der Permanentmagnete 24, 25 durchgreift und einen zentralen Sitz für die Permanentmagnete 24, 25 bildet.The permanent magnets 24, 25 are designed as ring disks with a central through hole. The linear rotor 11 has a piston rod 26 which passes through the through holes of the permanent magnets 24, 25 and forms a central seat for the permanent magnets 24, 25.

Unmittelbar an den Magnetabschnitt 23 angrenzend weist der Linearläufer 11 eine Führungshülse 27 mit mehreren Gleitführungsringen auf. Die Führungshülse 27, insbesondere die Gleitführungsringe, bildet/en einen Teil eines Gleitlagers mit welchem der Linearläufer 11 in der Führungsbuchse 15 (siehe FIG. 3) längsverschiebbar gelagert werden kann bzw. ist. Eine Innenfläche der Führungsbuchse 15 kann entsprechend als Gegenlagerfläche für die Gleitführungsringe ausgebildet sein.Immediately adjacent to the magnet section 23, the linear rotor 11 has a guide sleeve 27 with several sliding guide rings. The guide sleeve 27, in particular the sliding guide rings, form / s part of a plain bearing with which the linear rotor 11 in the guide bush 15 (see FIG FIG. 3 ) can be or is longitudinally displaceable. An inner surface of the guide bush 15 can accordingly be designed as a counter bearing surface for the sliding guide rings.

Die Permanentmagnete 24, 26, Schichtbleche und die Führungshülse 27 sind mittels beiderseitig an der Kolbenstange 26 befestigten bzw. festgelegten Spannmuttern 28, die jeweils gegen eine Anschlagmutter 29 anschlagen befestigt. Die Spannmuttern 28 und Anschlagmuttern 29 sowie korrespondierende Befestigungsstellen, insbesondere Gewinde, der Kolbenstange 26 und die Kolbenstange 26 als solche sind derart ausgebildet, dass ordnungsgemäßem Anbringen der Anschlagmuttern 29 und Spannmuttern 28 die Permanentmagnete 24, 25 und Kolbenstange 26 miteinander verspannt sind. Insbesondere auf diese Weise kann eine verbesserte mechanische Stabilität, insbesondere des Magnetabschnitts 23, erreicht werden.The permanent magnets 24, 26, laminated sheets and the guide sleeve 27 are fastened by means of clamping nuts 28 which are fastened or fixed on both sides of the piston rod 26 and which each abut against a stop nut 29. The clamping nuts 28 and stop nuts 29 as well as corresponding fastening points, in particular threads, the piston rod 26 and the piston rod 26 as such are designed such that the permanent magnets 24, 25 and piston rod 26 are braced together when the stop nuts 29 and clamping nuts 28 are properly attached. In this way, in particular, improved mechanical stability, in particular of the magnet section 23, can be achieved.

An dem von der Führungshülse 27 abgewandten Ende des Linearläufers 11 können im montierten Zustand, wie in der Ausgestaltung nach aus FIG. 4 gezeigt ist, der Kolbenabschnitt 18, die Befestigungsstruktur 19 und die Entkoppelungsstruktur 20 angebracht sein.At the end of the linear rotor 11 facing away from the guide sleeve 27, in the assembled state, as in the embodiment according to FIG FIG. 4th is shown, the piston portion 18, the fastening structure 19 and the decoupling structure 20 may be attached.

Der Magnetabschnitt 23 kann eine Schutzbeschichtung aufweisen, die beispielsweise aus einem Epoxidharz bestehen oder ein Epoxidharz umfassen kann. Durch eine entsprechende Beschichtung können insbesondere die Permanentmagnete 23, 24 des Magnetabschnitts 23 vor externen Einflüssen geschützt werden.The magnet section 23 can have a protective coating, which can consist, for example, of an epoxy resin or comprise an epoxy resin. The permanent magnets 23, 24 of the magnet section 23 in particular can be protected from external influences by a corresponding coating.

Korrespondierend zu den Magnetabschnitten 24, 25, kann der in hohlzylindrischer Geometrie ausgebildete Stator 10 des tubularen Solenoid-Linearmotors 9 entlang der Längsrichtung L angeordnete, und voneinander beabstandete Ringspulen 30 (siehe FIG. 2 aufweisen). Durch eine entsprechende (nicht gezeigte) Steuerung können die Ringspulen 30 derart gesteuert werden, dass der Magnetabschnitt 23 im Stator auf- und abbewegt wird, wobei korrespondierende Schmiedebewegungen des Bären 12 ausgeführt werden.Corresponding to the magnet sections 24, 25, the stator 10 of the tubular solenoid linear motor 9, which is designed in a hollow cylindrical geometry, can be arranged along the longitudinal direction L and spaced apart from each other ring coils 30 (see FIG. 2 exhibit). By means of a corresponding control (not shown), the ring coils 30 can be controlled in such a way that the magnet section 23 is moved up and down in the stator, with corresponding forging movements of the bear 12 being carried out.

Der Stator 10 mit Ringspulen 30 kann, wie beispielsweise in der Ausgestaltung nach FIG. 2 gezeigt ist, in dem modular aufgebauten Gehäuse 32 aufgenommen, insbesondere darin befestigt sein. Durch die etwa mittig gelegene Flanschverbindung 37 der Gehäusehälften kann erreicht werden, dass die innerhalb des Gehäuses 32 gelegenen Komponenten, beispielsweise zu Wartungszwecken und dgl. vergleichsweise einfach zugänglich sind.The stator 10 with toroidal coils 30 can, as for example in the embodiment according to FIG. 2 is shown, received in the modular housing 32, in particular fastened therein. As a result of the approximately centrally located flange connection 37 of the housing halves, it can be achieved that the components located within the housing 32 are comparatively easily accessible, for example for maintenance purposes and the like.

Eine Schnittstelle des Stators 10 bzw. des Gehäuses 32 mit welcher der Solenoid-Linearmotor 9 am Hammergestell 2 befestigt ist, kann derart ausgebildet sein, dass der, wie hierin beschrieben ausgebildete, Linearantrieb auch bei bereits bestehenden Schmiedehämmern montiert, sprich nachgerüstet, werden kann.An interface of the stator 10 or the housing 32 with which the solenoid linear motor 9 is attached to the hammer frame 2 can be designed such that the linear drive designed as described herein can also be installed, i.e. retrofitted, on already existing forging hammers.

Um etwaige Beschädigungen des Linearantriebs, insbesondere der Permanentmagnete 24, 25 zu vermeiden, oder zumindest weitgehend zu unterbinden können an einer Unterseite des Gehäusebodens Anschlagpuffer 31 (siehe FIG. 2) vorgesehen sein.In order to avoid or at least largely prevent any damage to the linear drive, in particular to the permanent magnets 24, 25, stop buffers 31 (see FIG FIG. 2 ) be provided.

Zur Ausgleichung von Druckschwankungen die im Inneren des Gehäuses während des Betriebs des Schmiedehammers auf Grund der Bewegung des Linearläufers 11 auftreten können, kann das Gehäuse 32, insbesondere die Gehäusewandung, und/oder die Linearlagerung 38 entsprechende Lufteinlass- und Luftauslasselemente aufweisen.To compensate for pressure fluctuations that can occur inside the housing during operation of the forging hammer due to the movement of the linear rotor 11, the housing 32, in particular the housing wall, and / or the linear bearing 38 can have corresponding air inlet and air outlet elements.

Insgesamt kann das Gehäuse 32 derart ausgebildet sein, dass Stator 10 und Linearläufer 11 im Wesentlichen gekapselt, insbesondere mechanisch gekapselt, und weitgehend von externen Einflüssen geschützt sind. Insbesondere im Falle einer teilweise oder gar vollständigen Kapselung kann es erforderlich sein die vorweg genannten Druckausgleichselemente vorzusehen.Overall, the housing 32 can be designed such that the stator 10 and linear rotor 11 are essentially encapsulated, in particular mechanically encapsulated, and largely protected from external influences. In particular in the case of partial or even complete encapsulation, it may be necessary to provide the previously mentioned pressure compensation elements.

FIG. 6 zeigt eine perspektivische Ansicht einer weiteren Ausgestaltung eines weiteren Schmiedehammers 1a. Der weitere Schmiedehammer 1.1 ist ähnlich aufgebaut wie der Schmiedehammer 1 nach FIG. 1, wobei, sofern nicht anderweitig beschrieben, mit gleichen Bezugszeichen bezeichnete Elemente und Komponenten zueinander entsprechende und/oder korrespondierende Funktionen und/oder Eigenschaften aufweisen. FIG. 6th shows a perspective view of a further embodiment of a further forging hammer 1a. The further forging hammer 1.1 is constructed similarly to the forging hammer 1 according to FIG. 1 , wherein, unless otherwise described, elements and components labeled with the same reference symbols have functions and / or properties that correspond to one another and / or correspond to one another.

Im Unterschied zum Schmiedehammer 1 nach FIG. 1 umfasst der weitere Schmiedehammer 1a einen in Längsrichtung L gemessen kürzeren Linearmotor, welcher ebenfalls als Solenoid-Linearmotor ausgebildet ist, und auf den im Weiteren unter der Bezeichnung weiterer Linearmotor 9.1 Bezug genommen wird.In contrast to the forging hammer 1 after FIG. 1 the further forging hammer 1a comprises a linear motor which is shorter measured in the longitudinal direction L and which is also designed as a solenoid linear motor, and to which reference is made below under the designation of further linear motor 9.1.

Der weitere Linearmotor 9.1, welcher in FIG. 7 im Schnitt dargestellt ist, umfasst einen Stator 10, der gegenüber der Ausgestaltung nach FIG. 1 und FIG. 2 verkürzt ist. Der Stator des weiteren Linearmotors 9.1 kann in Längsrichtung gemessen beispielsweise halb so lang ausgebildet sein wie der des Linearmotors nach FIG. 1 und FIG. 2. Entsprechend verkürzt kann bei dem weiteren Linearmotor 9.1 auch der Linearläufer 11 ausgebildet sein, wobei der Magnetabschnitt und die sich daran anschließenden Abschnitte des Linearläufers 11 entsprechend des in FIG. 5 gezeigten Beispiels ausgestaltet sein können.The further linear motor 9.1, which is shown in FIG. 7th is shown in section, comprises a stator 10, which compared to the embodiment according to FIG. 1 and FIG. 2 is shortened. The stator of the further linear motor 9.1, measured in the longitudinal direction, can be designed, for example, to be half as long as that of the linear motor FIG. 1 and FIG. 2 . In the case of the further linear motor 9.1, the linear rotor 11 can also be designed correspondingly shortened, the magnet section and the adjoining sections of the linear rotor 11 corresponding to the method shown in FIG FIG. 5 shown example can be configured.

Aufgrund der verkürzten Form des weiteren Linearmotors 9.1, welcher als tubularer Linearmotor ausgebildet ist, umfasst das Gehäuse 32 lediglich einen Gehäusemantel 34. Der eine Gehäusemantel 34 ist, ähnlich wie bei der Ausgestaltung nach FIG. 1 und FIG.2 auf einem Gehäuseboden 33 angebracht, insbesondere verschweißt. Zur Versteifung sind Gehäusemantel 34 und Gehäuseboden 33 über erste Stützrippen 35 gegeneinander abgestützt, wobei die ersten Stützrippen 35 und der Gehäuseboden 33 z.B. miteinander verschweißt sein können.Due to the shortened shape of the further linear motor 9.1, which is designed as a tubular linear motor, the housing 32 comprises only one housing jacket 34. The one housing jacket 34 is similar to the embodiment according to FIG FIG. 1 and FIG.2 mounted on a housing base 33, in particular welded. For stiffening purposes, the housing jacket 34 and the housing base 33 are supported against one another via first support ribs 35, it being possible for the first support ribs 35 and the housing base 33, for example, to be welded to one another.

An der vom Gehäuseboden 33 abgewandten Seite des Gehäusemantels 34 ist, eine wie bei der Ausgestaltung der FIG. 1 und FIG. 2 ausgebildete Linearlagerung 38 angebracht, insbesondere verschraubt. Die Linearlagerung 38 ist entsprechend der Ausgestaltung nach FIG. 1 bis FIG. 4 ausgebildet, und es wird auf entsprechende Ausführungen verwiesen.On the side of the housing jacket 34 facing away from the housing base 33, there is one as in the embodiment of FIG FIG. 1 and FIG. 2 trained linear bearing 38 attached, in particular screwed. The linear bearing 38 is according to the configuration FIG. 1 to FIG. 4th formed, and reference is made to corresponding statements.

Ähnlich wie bei der Ausgestaltung nach FIG. 1 bis FIG. 4 ist der weitere Linearmotor 9.1 in dem Gehäuse 32 aufgenommen über den Gehäuseboden 33 mit dem Hammergestell 2 verbunden.Similar to the design after FIG. 1 to FIG. 4th the further linear motor 9.1 received in the housing 32 is connected to the hammer frame 2 via the housing base 33.

Wie aus Zusammensicht der FIG. 6 und FIG. 7 ersichtlich ist, ist der Gehäuseboden 33 mit dem Hammergestell 2 kraftschlüssig verbunden, wobei im vorliegenden Beispiel an jeweiligen Ecken des Gehäusebodens 33 vorgesehene Schraubverbindungen 41 verwendet werden. Eine entsprechende Schraubverbindung 41 kann beispielsweise zwischen Schraubenkopf 42.1 bzw. Schraubenmutter 42.2 ein Metallgummilager 43 umfassen. Ferner kann der Gehäuseboden 33 mittels zwischengeschalteten Dämpfungs- oder Tilgerleisten 44 an Tragköpfen 45 des Hammergestells 2 gelagert und befestigt sein. Dieser Aufbau und diese Befestigungsweise entspricht im Wesentlichen dem/der des Schmiedehammers 1 nach FIG. 1 bis FIG. 4.As if from the perspective of the FIG. 6th and FIG. 7th As can be seen, the housing base 33 is connected to the hammer frame 2 in a force-locking manner, with screw connections 41 provided at the respective corners of the housing base 33 being used in the present example. A corresponding screw connection 41 can, for example, comprise a metal rubber bearing 43 between screw head 42.1 and screw nut 42.2. Furthermore, the housing bottom 33 can be mounted and fastened to the support heads 45 of the hammer frame 2 by means of interposed damping or absorber strips 44. This structure and this method of fastening essentially corresponds to that of the forging hammer 1 FIG. 1 to FIG. 4th .

Die Metallgummilager 43 und/oder Dämpfungs- oder Tilgerleisten 44 tragen insbesondere zur Entkopplung des Linearmotors 9, 9.1 vom Hammergestell bei, so dass mechanische Schläge, Schwingungen und dgl. die bei Schmiedevorgängen auftreten, zumindest abgeschwächt werden können, so dass eine unmittelbare Beaufschlagung des Linearmotors 9, 9.1 mit auftretenden mechanischen Kräften zumindest verringert werden kann.The metal rubber bearings 43 and / or damping or damping strips 44 contribute in particular to the decoupling of the linear motor 9, 9.1 from the hammer frame, so that mechanical impacts, vibrations and the like that occur during forging processes can at least be attenuated, so that a direct loading of the linear motor 9, 9.1 with occurring mechanical forces can at least be reduced.

Für den in FIG. 6 und FIG. 7 gezeigten weiteren Linearmotor 9.1 ergibt sich noch ein weiterer Vorteil, denn durch die modulare Bauart von Gehäuse32, Linearläufer 11, umfassend z.B. mehrere hintereinandergeschaltete ringförmige Permanentmagnete, und auch Stator 10, der je nach Bedarf mehrere hintereinandergeschaltete Wickelkörper 46 mit entsprechenden Spulenwicklungen umfassen kann, kann insbesondere die Baulänge des Linearmotors zumindest in gewissen Grenzen variiert und insoweit vergleichsweise flexibel an jeweilige Anforderungen angepasst werden.For the in FIG. 6th and FIG. 7th The further linear motor 9.1 shown results in yet another advantage, because the modular design of the housing 32, the linear rotor 11, including, for example, several ring-shaped permanent magnets connected in series, and also the stator 10, which can include several winding bodies 46 connected in series with corresponding coil windings, can in particular the overall length of the linear motor varies at least within certain limits and, in this respect, can be adapted comparatively flexibly to the respective requirements.

Nicht auch zuletzt aufgrund der Tatsache, dass die Schnittstelle zur Befestigung des Bären, sowie die Schnittstellt zur Befestigung am Hammergestell, entsprechend der herkömmlichen, hydraulisch betriebenen Schmiedehämmer ausgebildet werden kann, ist es möglich, herkömmliche, hydraulisch betriebene Schmiedehämmer entsprechend der hierin vorgeschlagenen Lösungen mit elektrischen Linearmotoren auszustatten, bzw. nachzurüsten, ohne dass wesentliche konstruktive Veränderungen etwa am Hammergestell 2 erforderlich wären.Not least due to the fact that the interface for attaching the bear, as well as the interface for attachment to the hammer frame, can be designed according to the conventional, hydraulically operated forging hammers, it is possible to use conventional, hydraulically operated forging hammers according to the solutions proposed here with electric Equip or retrofit linear motors without significant structural changes, for example to the hammer frame 2, being necessary.

Insgesamt zeigt sich, dass durch die hierin vorgeschlagene Lösung, insbesondere die Verwendung eines elektrischen Linearantriebs, beispielsweise Linearmotors in Kombination mit einer Entkopplungsstruktur, und insbesondere ersten und zweiten Linearführungen eine neuartiger Schmiedehammer bereitgestellt werden kann. Insbesondere kann mit der hierin vorgeschlagenen Konstruktion ein Schmiedehammer mit einem zum Antrieb des Bären vorgesehenen permanentmagneterregten Linearmotor umgesetzt werden, mit welchem ausreichende Schlagkräfte und Beschleunigungen für den Bären erreichbar sind, wobei gleichzeitig eine vergleichsweise präzise Positionssteuerung des Bären möglich ist.Overall, it can be seen that the solution proposed here, in particular the use of an electric linear drive, for example a linear motor in combination with a decoupling structure, and in particular first and second linear guides, can provide a new type of forging hammer. In particular, with the construction proposed here, a forging hammer with a permanent magnet-excited linear motor provided for driving the bear can be implemented, with which sufficient impact forces and accelerations for the bear can be achieved, while at the same time a comparatively precise position control of the bear is possible.

BezugszeichenlisteList of reference symbols

11
SchmiedehammerBlacksmith hammer
1.11.1
weiterer Schmiedehammeranother blacksmith hammer
22
HammergestellHammer frame
33
StänderStand
44th
QuerhauptCrosshead
55
Einsatzmission
66th
EinsatzkeilInsert wedge
77th
Aufnahmeadmission
88th
unteres Hammergesenklower hammer die
99
Solenoid-LinearmotorSolenoid linear motor
9.19.1
weiterer Linearmotoranother linear motor
1010
Statorstator
1111th
LinearläuferLinear runner
1212th
Bärbear
1313th
Bär-FührungBear leadership
1414th
oberes Hammergesenkupper hammer die
1515th
FührungsbuchseGuide bush
1616
StützlagerSupport bearing
1717th
KolbenstangenfortsatzPiston rod extension
1818th
KolbenabschnittPiston section
1919th
BefestigungsstrukturFastening structure
2020th
EntkopplungsstrukturDecoupling structure
2121
HaltebuchseRetaining sleeve
2222nd
EntkopplungsabschnittDecoupling section
2323
MagnetabschnittMagnet section
2424
erster Permanentmagnetfirst permanent magnet
2525th
zweiter Permanentmagnetsecond permanent magnet
2626th
KolbenstangePiston rod
2727
FührungshülseGuide sleeve
2828
SpannmutterClamping nut
2929
AnschlagmutterStop nut
3030th
RingspuleToroidal coil
3131
AnschlagpufferStop buffer
3232
Gehäusecasing
3333
GehäusebodenCase back
3434
erster Gehäusemantelfirst housing jacket
3535
erste Stützrippefirst support rib
3636
zweiter Gehäusemantelsecond housing jacket
3737
FlanschverbindungFlange connection
3838
LinearlagerungLinear bearing
3939
GrundplatteBase plate
4040
zweite Stützrippesecond support rib
4141
SchraubverbindungScrew connection
42.142.1
SchraubenkopfScrew head
42.242.2
SchraubenmutterScrew nut
4343
MetallgummilagerMetal rubber bearings
4444
Dämpfungs- oder TilgerleistenDamping or damping strips
4545
TragkopfCarrying head
4646
WickelkörperWinding body
LL.
LängsachseLongitudinal axis

Claims (15)

  1. A forging hammer (1) comprising an electric linear drive (9) with a linear runner (11) and a bear (12) coupled to the latter for the purpose of executing forging movements, characterized in that linear runner (11) and bear (12) are connected to one another with the interposition of a decoupling structure (20) acting between linear runner (11) and bear (12), in that the decoupling structure (20) is constructed in one piece with the linear runner (11), or is connected as a separate construction element in a form-fitting, material-fitting and/or force-fitting manner to the linear runner (11) and/or a piston (17) of the linear runner (11), and in that the decoupling structure (20) is designed and set up as an elasto-mechanically acting damping structure for at least partially decoupling the linear runner (11) from relative movements of the bear (12) relative to the linear runner (11) occurring during a forging movement.
  2. Forging hammer (1) according to claim 1, wherein the decoupling structure (20) comprises at least one (20) flexible elastic decoupling element (22) which is constructed and arranged to decouple the linear runner (11) with respect to vibrations, displacements, deformations and/or tilting of the bear (12) occurring longitudinally and/or transversely to the longitudinal axis (L) of the linear runner (11) during a forging movement.
  3. Forging hammer (1) according to any one of claims 1 or 2, wherein the decoupling structure (20) for different types of secondary movements, in particular tilting relative to the longitudinal axis (L), displacements transverse to the longitudinal axis (L), transverse vibrations with respect to the longitudinal axis (L), each comprising specifically formed or arranged decoupling segments (22) or decoupling regions (22), wherein the decoupling region (22) optionally comprises one or more tapers (22), incisions, beads, apertures, recesses, longitudinal and/or transverse grooves, and/or cavities.
  4. Forging hammer (1) according to any one of claims 1 to 3, wherein the decoupling structure (20) has a taper (22) at least in sections in a direction transverse, in particular perpendicular, to the direction of movement (L) of the linear runner (11), wherein the taper (22) optionally has a concave curvature formed in cross-section along the direction of movement of the (L) linear runner (11), and/or
    the surface area of cross-sections or cross-sectional areas of the decoupling structure (20) transverse to the direction of movement (L) is varied in a systematic manner, at least in sections.
  5. Forging hammer (1) according to any one of claims 1 to 4, wherein the decoupling structure (20) is formed at the end of the piston rod (17).
  6. Forging hammer (1) according to any one of claims 1 to 5, further comprising a first linear guide (16), in particular a linear bearing, formed between the stator (10) of the linear drive (9) and the bear (12), in which linear guide the linear runner (11) is guided in the longitudinal direction (L).
  7. Forging hammer (1) according to claim 6, wherein the first linear guide (16) is provided or formed in or on a supporting structure for a linear motor (9) of the electric linear drive (9), and wherein optionally a length of the first linear guide (16) measured parallel to the direction of movement (L) of the linear runner (11) is at least as great as 1 times the diameter of the linear runner (11).
  8. Forging hammer (1) according to any one of claims 1 to 7, further comprising, on a side of the linear drive (11) facing away from the bear (12), a second linear guide (15) in which the linear runner (11) is guided in the longitudinal direction (L), in particular is supported transversely to the longitudinal direction (L).
  9. Forging hammer (1) according to claim 8, wherein a length of the second linear guide (15) measured parallel to the direction of movement (L) of the linear runner (11) is at least as great as 1 times the diameter of the linear runner (11).
  10. Forging hammer (1) according to claims 6 and 8, wherein the linear runner (11), the first (16) and second linear guide (15) are formed and designed relative to each other in such a way that over an entire linear movement cycle the linear runner (11) is always guided and supported in both the first (16) and second linear guide (15).
  11. Forging hammer (1) according to any one of claims 1 to 10, wherein the decoupling structure (20) is formed between the linear runner (11) or an extension (18) adjoining the linear runner (11) and a fastening structure (19) formed for fastening the bear (12) to the linear runner (11), wherein the fastening structure (19) is preferably formed as a wedge or cone segment which can be form- or force-fittingly connected to the bear (12).
  12. Forging hammer (1) according to any one of claims 1 to 11, wherein the linear drive (11) comprises a magnet section (23) formed of a plurality of permanent magnets (24, 25) arranged one behind the other in the axial direction and extending in the axial direction, wherein, preferably, the permanent magnets (24, 25) are formed as magnetic ring discs and are fixed, in particular braced, on a piston rod (26) extending through the magnetic ring discs, preferably by fastening elements (28, 29) located on both sides of the magnetic section (23), wherein the linear drive (9) is optionally designed as a tubular linear motor, wherein in extension of the magnetic section (23) a cylindrical extension (17, 18) adjoins one axial end of the linear rotor (11), on or in which the decoupling structure (20, 22) and/or, if dependent on claim 11, the fastening structure (19) is formed.
  13. Forging hammer (1) according to claim 12, wherein the permanent magnets (24, 25) are successively magnetised alternately radially and axially in the axial direction (L), wherein optionally laminated sheets, in particular peelable laminated sheets, are arranged between axially successive permanent magnets (24, 25).
  14. Forging hammer (1) according to any one of claims 1 to 13, wherein the linear drive (9) comprises a linear motor which is designed as a permanent magnet excited synchronous linear motor, in particular a solenoid linear motor.
  15. Forging hammer (1) according to any one of claims 1 to 14, further comprising a housing structure (32) for a or the electric linear motor (9) of the electric linear drive (9), the housing structure (32) being formed as a load-bearing element; has a housing base (33) on which the stator (10) of the linear motor (9) is held, in particular fixed and supported, and, on a side facing the bear (12), comprises one or more stop buffers (29) which are designed in such a way that, in the event of a collision, in particular an extraordinary collision, between the bear (12) and the housing structure (32), a mechanical load caused by the collision for the linear motor (9) is at least attenuated or buffered.
EP16712861.0A 2015-04-02 2016-03-29 Forging hammer with electric linear drive Active EP3277449B1 (en)

Applications Claiming Priority (2)

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DE102015105172.9A DE102015105172B4 (en) 2015-04-02 2015-04-02 blacksmith hammer
PCT/EP2016/056805 WO2016156319A2 (en) 2015-04-02 2016-03-29 Forging hammer having an electric linear drive

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DE102015105172B4 (en) 2015-04-02 2023-05-04 Langenstein & Schemann Gmbh blacksmith hammer
CN106513551A (en) * 2017-01-03 2017-03-22 上海蒙塔萨汽车零部件有限公司 Forging device for machining and producing car parts
CN108188316A (en) * 2018-04-04 2018-06-22 安阳锻压数控设备有限公司 The equipment systems and production technology of a kind of forged steel ball
TWI826459B (en) 2018-07-09 2023-12-21 日商索尼半導體解決方案公司 Comparator and camera device
DE102019110889B4 (en) * 2019-04-26 2024-08-22 Langenstein & Schemann Gmbh Drive unit with linear drives for a forming machine and forming machine with such a drive unit

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DE102015105172A1 (en) 2016-10-06
DE102015105172B4 (en) 2023-05-04
US11097334B2 (en) 2021-08-24
WO2016156319A3 (en) 2016-12-01
EP3277449A2 (en) 2018-02-07
US20180085820A1 (en) 2018-03-29
WO2016156319A2 (en) 2016-10-06

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