EP3275910A1 - Condensation product of 1-amino-2-propanol and formaldehyde and the use thereof for reducing the amount of hydrogen sulphide in liquids and gases - Google Patents

Condensation product of 1-amino-2-propanol and formaldehyde and the use thereof for reducing the amount of hydrogen sulphide in liquids and gases Download PDF

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EP3275910A1
EP3275910A1 EP17181811.5A EP17181811A EP3275910A1 EP 3275910 A1 EP3275910 A1 EP 3275910A1 EP 17181811 A EP17181811 A EP 17181811A EP 3275910 A1 EP3275910 A1 EP 3275910A1
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Prior art keywords
formaldehyde
water
amino
condensation product
propanol
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German (de)
French (fr)
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EP3275910B1 (en
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Wolfgang Beilfuss
Ralf Gradtke
Jennifer Knopf
Klaus Weber
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Vink Chemicals & Co KG GmbH
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Schuelke and Mayr GmbH
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D251/00Heterocyclic compounds containing 1,3,5-triazine rings
    • C07D251/02Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings
    • C07D251/12Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members
    • C07D251/14Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members with hydrogen or carbon atoms directly attached to at least one ring carbon atom
    • C07D251/24Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members with hydrogen or carbon atoms directly attached to at least one ring carbon atom to three ring carbon atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D251/00Heterocyclic compounds containing 1,3,5-triazine rings
    • C07D251/02Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings
    • C07D251/12Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members
    • C07D251/14Heterocyclic compounds containing 1,3,5-triazine rings not condensed with other rings having three double bonds between ring members or between ring members and non-ring members with hydrogen or carbon atoms directly attached to at least one ring carbon atom
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D413/00Heterocyclic compounds containing two or more hetero rings, at least one ring having nitrogen and oxygen atoms as the only ring hetero atoms
    • C07D413/02Heterocyclic compounds containing two or more hetero rings, at least one ring having nitrogen and oxygen atoms as the only ring hetero atoms containing two hetero rings
    • C07D413/04Heterocyclic compounds containing two or more hetero rings, at least one ring having nitrogen and oxygen atoms as the only ring hetero atoms containing two hetero rings directly linked by a ring-member-to-ring-member bond
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1456Removing acid components
    • B01D53/1468Removing hydrogen sulfide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/52Hydrogen sulfide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C215/00Compounds containing amino and hydroxy groups bound to the same carbon skeleton
    • C07C215/02Compounds containing amino and hydroxy groups bound to the same carbon skeleton having hydroxy groups and amino groups bound to acyclic carbon atoms of the same carbon skeleton
    • C07C215/04Compounds containing amino and hydroxy groups bound to the same carbon skeleton having hydroxy groups and amino groups bound to acyclic carbon atoms of the same carbon skeleton the carbon skeleton being saturated
    • C07C215/06Compounds containing amino and hydroxy groups bound to the same carbon skeleton having hydroxy groups and amino groups bound to acyclic carbon atoms of the same carbon skeleton the carbon skeleton being saturated and acyclic
    • C07C215/08Compounds containing amino and hydroxy groups bound to the same carbon skeleton having hydroxy groups and amino groups bound to acyclic carbon atoms of the same carbon skeleton the carbon skeleton being saturated and acyclic with only one hydroxy group and one amino group bound to the carbon skeleton
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C47/00Compounds having —CHO groups
    • C07C47/02Saturated compounds having —CHO groups bound to acyclic carbon atoms or to hydrogen
    • C07C47/04Formaldehyde
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D233/00Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings
    • C07D233/02Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, not condensed with other rings having no double bonds between ring members or between ring members and non-ring members
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D261/00Heterocyclic compounds containing 1,2-oxazole or hydrogenated 1,2-oxazole rings
    • C07D261/02Heterocyclic compounds containing 1,2-oxazole or hydrogenated 1,2-oxazole rings not condensed with other rings
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D263/00Heterocyclic compounds containing 1,3-oxazole or hydrogenated 1,3-oxazole rings
    • C07D263/02Heterocyclic compounds containing 1,3-oxazole or hydrogenated 1,3-oxazole rings not condensed with other rings
    • C07D263/04Heterocyclic compounds containing 1,3-oxazole or hydrogenated 1,3-oxazole rings not condensed with other rings having no double bonds between ring members or between ring members and non-ring members
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G12/00Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08G12/02Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
    • C08G12/04Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds
    • C08G12/06Amines
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G29/00Refining of hydrocarbon oils, in the absence of hydrogen, with other chemicals
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G29/00Refining of hydrocarbon oils, in the absence of hydrogen, with other chemicals
    • C10G29/20Organic compounds not containing metal atoms
    • C10G29/28Organic compounds not containing metal atoms containing sulfur as the only hetero atom, e.g. mercaptans, or sulfur and oxygen as the only hetero atoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2252/00Absorbents, i.e. solvents and liquid materials for gas absorption
    • B01D2252/20Organic absorbents
    • B01D2252/204Amines
    • B01D2252/20478Alkanolamines
    • B01D2252/20484Alkanolamines with one hydroxyl group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2252/00Absorbents, i.e. solvents and liquid materials for gas absorption
    • B01D2252/50Combinations of absorbents
    • B01D2252/502Combinations of absorbents having two or more functionalities in the same molecule other than alkanolamine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/30Sulfur compounds
    • B01D2257/304Hydrogen sulfide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/30Sulfur compounds
    • B01D2257/306Organic sulfur compounds, e.g. mercaptans

Definitions

  • WO 98/02501 discloses that bis(oxazolidine) derivatives can be used as scavenging agents for sulphur compounds.
  • An example of a bisoxazolidine is 3,3'-methylenebis(5-methyloxazolidine), which is obtained by reaction of 1-amino-2-propanol (2-hydroxypropylamine, monoisopropanolamine, MIPA) with formaldehyde in a molar ratio of 2:3 (i.e. 1:1.5).
  • DE 102 44 442 A1 discloses a preservative which has reduced formaldehyde emission and contains a) at least one formal and b) at least one emission-reducing additive selected from among urea, urea derivatives, amino acids, guanidine and guanidine derivatives.
  • WO 97/25126 A2 describes compositions for removing sulphides from gas streams and a corresponding regenerative process.
  • the gas stream is brought into contact with an H 2 S-scavenging agent, an inorganic ion and an oxidation catalyst.
  • H 2 S-scavenging agents are 3,3'-methylenebisoxazolidine and 1,3,5-triazine-1,3,5-(2H,4H,6H)triethanol (N,N',N"-tris(2-hydroxyethyl)hexahydrotriazine), the reaction product of monoethanolamine with formaldehyde in a molar ratio of 1 : 1.
  • DE 10 2012 203 003 A1 discloses liquid preparations for reducing free oxygen and preserving water.
  • the preparations contain at least one N-formal and at least one dialkylhydroxylamine.
  • condensation products of 1-amino-2-propanol and formaldehyde in a molar ratio of greater than 1:3.1 cannot be prepared.
  • reaction of step a) being carried out at a temperature in the range from 60°C to 70°C.
  • the sulphur compound of which amount is reduced according to the third aspect is preferably selected from among hydrogen sulphide, inorganic and organic sulphides, mercaptans and mercaptides, with the composition preferably being used for removing hydrogen sulphide from process streams.
  • 1-Amino-2-propanol (187.8g, 2.5mol) was placed in a reaction vessel and paraformaldehyde (91% pure, 247.5g, 7.5mol) was added a little at a time while stirring in such a way that a temperature of 70°C was not exceeded. After addition of 1/3 of the amount of paraformaldehyde, the exothermic reaction had ended and the further addition of paraformaldehyde was carried out at from 60 to 70°C with heating. After addition was complete, the mixture was stirred at 70°C for about another hour, with the paraformaldehyde dissolving completely.
  • condensation products of 1-amino-2-propanol and paraformaldehyde in a molar ratio of 1:2 and 1:2.5 which have been dewatered according to the invention can be prepared, while dewatered condensation products of 1-amino-2-propanol and paraformaldehyde in a molar ratio of 1:3.5, 1:4 and 1:5 cannot be prepared.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biomedical Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Treating Waste Gases (AREA)
  • Gas Separation By Absorption (AREA)

Abstract

The invention relates to a storage-stable condensation product prepared from 1-amino-2-propanol and formaldehyde in a molar ratio in the range from 1: 2.0 to 1: 3.1. The condensation product contains less than 10% by weight of water. The invention additionally relates to the preparation of the condensation product and the use thereof for reducing the amount of hydrogen sulphide in liquids and gases.

Description

  • The present invention relates to the preparation of a condensation product of 1-amino-2-propanol and formaldehyde, the condensation product, the use thereof for reducing the amount of hydrogen sulphide in liquids and gases and also a corresponding process.
  • Hydrogen sulphide (H2S) is an unpleasantly smelling, toxic gas which poses a great hazard to health and leads to severe corrosion phenomena in industrial plants. Lawmakers have therefore imposed strict obligations for reducing the H2S content.
  • WO 02/051968 A1 discloses a process for reducing the amount of hydrogen sulphide in a liquid or a gas by treatment with an H2S-scavenging product. The H2S-scavenging product is obtained by reaction of i) a compound having a carbonyl group with ii) an alcohol, thiol, amide, thioamide, urea or thiourea. The product is preferably prepared by reaction of formaldehyde with amine-free alcohol or urea. An example of an amine-free alcohol is ethylene glycol. The H2S-scavenging agent can optionally be used together with an amine, in particular N-(2-hydroxy ethyl) amine (ethanolamine).
  • WO 98/02501 discloses that bis(oxazolidine) derivatives can be used as scavenging agents for sulphur compounds. An example of a bisoxazolidine is 3,3'-methylenebis(5-methyloxazolidine), which is obtained by reaction of 1-amino-2-propanol (2-hydroxypropylamine, monoisopropanolamine, MIPA) with formaldehyde in a molar ratio of 2:3 (i.e. 1:1.5). The anhydrous condensation product grotan® OX (3,3'-methylenebis[5-methyloxazolidine]) from Schülke & Mayr GmbH, Norderstedt, Federal Republic of Germany, displays good effectiveness in the chemical neutralization of H2S.
  • However, it is known from various formaldehyde depot compounds used, for example, for preserving water-based products and processes that they tend to liberate formaldehyde into the gas phase and accordingly produce an unpleasant smell and also lead to instability or a neck-in effect.
  • According to DE 197 22 858 A1 , compositions based on iodopropynyl butylcarbamate and formaldehyde depot compounds are used as preservatives. The addition of particular glycols, preferably 1,2-propylene glycol, has a positive influence on the odour of the compositions and reduces the emission of volatile materials (such as formaldehyde).
  • DE 102 44 442 A1 discloses a preservative which has reduced formaldehyde emission and contains a) at least one formal and b) at least one emission-reducing additive selected from among urea, urea derivatives, amino acids, guanidine and guanidine derivatives.
  • The preservatives according to DE 10 2004 014 447 A1 comprise a) at least N-formal, b) at least one emission-reducing additive and c) monoethylene glycol.
  • The product grotan® WS (Schülke & Mayr GmbH, Norderstedt, Federal Republic of Germany) is a water-containing product which contains about 80% by weight of the formaldehyde depot compound α,α',α"-trimethyl-1,3,5-triazine-1,3,5-(2H,4H,6H)-triethanol (N,N',N"-tris(2-hydroxypropyl)hexahydrotriazine, hereinafter TTT). TTT is prepared by condensation of MIPA with formaldehyde (in a molar ratio of 1:1). The condensation product is a colourless to yellow liquid which is storage-stable and will keep for more than 36 months, but has an undesirably high viscosity, especially at low temperature. Aqueous dilutions of grotan® WS, in contrast, are not storage-stable.
  • According to the teaching of EP 0 347 815 A2 , alkanolamines are used for stabilizing triazine derivatives. Here, the additional presence of surfactants is said to be absolutely necessary. However, the surfactants used in the examples have poor biodegradability.
  • DE 27 11 106 A1 discloses a process for preparing bis(5,5'-dimethyl-1,3-oxazolidin-3-yl)methane, in which 1-amino-2-propanol is reacted with an excess of formaldehyde at elevated temperature.
  • DD 229 707 A1 describes a process in which alkanolamine and formaldehyde are firstly reacted with one another at a temperature in the range from 30°C to 80°C, with it being possible to employ a stoichiometric excess of alkanolamine to increase the functionality. The products obtained after further addition of alkali metal hydroxide and reaction with alkylene oxide are used as pharmaceuticals, insecticidally or fungicidally active substances or as additives for lubricating greases.
  • DE 26 35 389 C2 discloses preservatives and disinfectants based on condensation products of amino alcohol or amino thiol with formaldehyde. Furthermore, it is stated that an excess of formaldehyde can also be used, but this does not participate in the reaction but instead remains as free formaldehyde in the reaction mixture. The preservatives and disinfectants are suitable for aqueous paints, cooling lubricants and adhesive solutions, or for preserving cooling water circuits or water circuits in paper production.
  • WO 97/25126 A2 describes compositions for removing sulphides from gas streams and a corresponding regenerative process. In the process, the gas stream is brought into contact with an H2S-scavenging agent, an inorganic ion and an oxidation catalyst. Examples of H2S-scavenging agents are 3,3'-methylenebisoxazolidine and 1,3,5-triazine-1,3,5-(2H,4H,6H)triethanol (N,N',N"-tris(2-hydroxyethyl)hexahydrotriazine), the reaction product of monoethanolamine with formaldehyde in a molar ratio of 1 : 1.
  • WO 90/07467 A1 describes a process for selectively reducing the contents of hydrogen sulphide and organic sulphides in gaseous and/or liquid hydrocarbon streams or non-hydrocarbon streams, in which the streams are brought into contact with compositions which comprise the reaction product of (i) a lower alkanolamine with (ii) a lower aldehyde. An example of a lower alkanolamine is monoethanolamine, and an example of a lower aldehyde is formaldehyde.
  • WO 96/05907 A1 describes a process for reducing H2S in liquid and gaseous streams, which is characterized in that the streams are contacted with a condensation product of dialdehyde and alkanolamine. Preference is given to condensation products of glyoxal and monoethanolamine.
  • WO 94/08980 A1 discloses hexahydrotriazines having at least one alkoxyalkylene group and the use thereof as H2S scavengers.
  • US 2003/0234383 A1 proposes reacting the mixture of ethanolamine and diglycol amine with formaldehyde in order to produce an H2S-scavenging agent, and in order to prevent crystalline dithiazine deposits. According to US 8 512 449 B1 , an aqueous mixture containing triazine, glycol ether and alcohol is used for scavenging sulphide.
  • WO2013/101361 A1 proposes using the product of the condensation of aldehyde with a secondary amine in order to scavenge H2S.
  • DE 10 2012 203 003 A1 discloses liquid preparations for reducing free oxygen and preserving water. The preparations contain at least one N-formal and at least one dialkylhydroxylamine.
  • WO 2016/105341 A1 states that the use of triazine compounds for removing sulphur compounds leads to an undesirably high pH and to deposits, and instead proposes using combinations of i) an aldehyde-free compound (for example acrylate, acrylonitrile, ethyl trans-4-oxo-2-butenoate, para-benzoquinone or ortho-benzoquinone) with ii) a weak base (for example amine).
  • It was an object of the present invention to provide compositions which remove sulphur compounds from process streams with improved effectiveness. The compositions should be capable of storage in high concentration, without further constituents which are not absolutely necessary for the effect, e.g. antioxidants or other stabilizers, or emission-reducing additives necessarily having to be present. The compositions should additionally be able to be produced from inexpensive constituents. In addition, the compositions should preferably not lead to an undesirably high pH in aqueous dilution.
  • It was thus an objective of the invention to provide, in particular, a storage-stable concentrate which has a low viscosity, is stable at low temperature and is economical and which displays improved performance as H2S scavenger.
  • It has now surprisingly been found that this object is achieved by the use of a condensation product obtainable by reaction of 1-amino-2-propanol with formaldehyde in a molar ratio in the range from 1:2.0 to 1:3.1, with the condensation product containing less than 10% by weight of water.
  • The condensation product of the invention has a low viscosity, is stable at low temperature, produces no neck-in effect and is also inexpensive. It has also surprisingly been found that the condensation product of 1-amino-2-propanol and formaldehyde (in a molar ratio in the range from 1:2.0 to 1:3.1) of the invention displays a greatly improved action in the removal or reduction of H2S, mercaptans, sulphides or other thiol compounds from/in water-containing or water-free gases or liquids. This improved effectiveness of the condensation product according to the invention was found both in hydrocarbon and in water and mixtures of the two. In addition, condensation products according to the invention have an advantageously low pH compared to other formaldehyde depot compounds prepared from 1-amino-2-propanol, even in aqueous dilution.
  • In the preparation of the condensation product, it has additionally been found, in contrast to what would have been expected from the teaching of the prior art, that condensation products of 1-amino-2-propanol and formaldehyde in a molar ratio of greater than 1:3.1 cannot be prepared. The specifically used (superstoichiometric) amount of formaldehyde is therefore crucial if the molar ratio necessary for forming the chemical compounds N,N',N"-tris(2-hydroxy-propyl) hexahydrotriazine (molar ratio of 1-amino-2-propanol to formaldehyde of 1:1) and bis(5,5'-dimethyl-1,3-oxazolidin-3-yl)methane (molar ratio of 1-amino-2-propanol to formaldehyde of 1:1.5) is exceeded. It was additionally surprising that free formaldehyde was not detectable, for example by means of NMR, in condensation products according to the invention in the preparation of which formaldehyde was used in such a superstoichiometric amount.
  • In a first aspect, the invention provides a process for preparing a condensation product containing less than 10% by weight of water, comprising the successive steps:
    • Step a) of reaction of 1-amino-2-propanol is reacted with formaldehyde in a molar ratio in the range from 1:2.0 to 1:3.1 and at a temperature in the range from 50°C to 80°C to form a product;
    • Step b) of removal of water from the product obtained at the end of step a), under reduced pressure to form the condensation product.
  • In process as hereinbefore defined, the molar ratio of 1-amino-2-propanol to formaldehyde is preferably in the range from 1:2.2 to 1:3.1, preferably in the range from 1:2.5 to 1:3.1, more preferably in the range from 1:2.7 to 1:3.1, for example in the range from 1:2.9 to 1:3.1.
  • Preference is also given to the reaction of step a) being carried out at a temperature in the range from 60°C to 70°C.
  • Step a) is advantageously carried out using formaldehyde in the form of paraformaldehyde or in the form of formalin solution, preferably in the form of paraformaldehyde. Typically, 1-amino-2-propanol is first charged and formaldehyde is then added.
  • According to the invention, the removal of water in step b) is carried out at a temperature of from 50°C to 80°C, preferably at a temperature in the range from 60°C to 70°C.
  • The removal of water in step b) is preferably carried out at a pressure in the range from 102 to 104Pa (1 to 100mbar), more preferably at a pressure in the range from 5x102 to 5x103Pa (5 to 50mbar), in particular at a pressure of about 103Pa (10mbar).
  • In all embodiments of the invention, the condensation product preferably contains less than 8% by weight of water, more preferably less than 6% by weight of water, in particular less than 5% by weight of water, e.g. less than 4% by weight of water, or less than 3% by weight or less than 2% by weight of water, for example 1% by weight of water or less.
  • In a second aspect, the invention provides a condensation product containing less than 10% by weight of water, obtainable by reaction of 1-amino-2-propanol with formaldehyde in a molar ratio in the range from 1:2.0 to 1:3.1.
  • In a third aspect, the invention provides for the use of the condensation product as hereinbefore defined, for removing sulphur compounds from process streams.
  • The process stream treated according to the invention is preferably selected from liquid and gaseous process streams. Preferred process streams contain water, hydrocarbon or a mixture of water and hydrocarbon.
  • The sulphur compound of which amount is reduced according to the third aspect is preferably selected from among hydrogen sulphide, inorganic and organic sulphides, mercaptans and mercaptides, with the composition preferably being used for removing hydrogen sulphide from process streams.
  • In a fourth aspect, the invention provides a process for removing one or more sulphur compounds from a process stream, in which the process stream is brought into contact with the hereinbefore defined condensation.
  • In a fifth aspect, the invention provides for the use of the condensation product as hereinbefore defined, for removing one or more sulphur compounds from a process stream in order to avoid deposits.
  • The advantages of the present invention may be derived, in particular, from the following examples. All percentages are, unless indicated otherwise, by weight.
  • EXAMPLES Method of determining the sulphide concentration (based on IP 570: Determination of hydrogen sulphide in mineral oils) Description of the method
    • The various sulphur scavengers are allowed to act on the sample at various temperatures and for different times. The sample is diluted with alkyl benzene in order to get into the linear working range of the analytical system.
    • The sample to be analysed (including sulphur scavenger) is injected into the analytical system (shown schematically in Figure 1).
    • Acid (2M H3PO4 in water) is added, and the analytical sample is optionally heated in the analytical system.
    • The hydrogen sulphide formed is quantitatively driven off by means of air in the analytical system and the hydrogen sulphide is transferred to an electrochemical measuring electrode in the analytical instrument.
    • The hydrogen sulphide produces a measurement signal which is proportional to the respective amount of hydrogen sulphide at the electrochemical measuring electrode.
    • The resulting peak area (made up of measurement signal intensity against time) is determined by means of evaluation software and converted into a content of sulphide on the basis of a calibration curve.
    Example 1 - Lack of storage stability of an aqueous solution of a formaldehyde condensation product
  • 1-Amino-2-propanol (187.8g, 2.5mol) was placed in a reaction vessel and paraformaldehyde (91% pure, 247.5g, 7.5mol) was added a little at a time while stirring in such a way that a temperature of 70°C was not exceeded. After addition of 1/3 of the amount of paraformaldehyde, the exothermic reaction had ended and the further addition of paraformaldehyde was carried out at from 60 to 70°C with heating. After addition was complete, the mixture was stirred at 70°C for about another hour, with the paraformaldehyde dissolving completely.
  • A clear, yellowish solution was obtained (density at 20°C: 1.1258g/cm3; refraction index at 20°C: 1.4503; Hazen colour number: 29).
  • The stability was tested by storage at t=1 month and t=3 months at temperatures of -5°C, 25°C and 40°C in PE bottles (Table 1). Table 1
    1 month storage at: -5°C 25°C 40°C
    Appearance (Zero value: clear y.) clear, y. clear, y. clear, orange
    Formaldehyde which can be eliminated (%) n.d. 45.7 33.5
    3 months storage at: -5°C 25°C 40°C
    Appearance clear, light yellow clear, dark yellow clear, orange / red
    Formaldehyde which can be eliminated (%) (Zero value: 50%) n.d. 59.3 59.7
    y: yellowish; n. d. = not determined;
  • On storage at 40°C, significant degradation and a reduced content of formaldehyde which can be eliminated was found even after one month. After storage for three months, it could be seen that the product was ultimately not storage-stable.
  • The condensation product of 1-amino-2-propanol and formaldehyde (in a molar ratio of 1:3) is thus not stable in aqueous solution.
  • Example 2 - Storage stability of a dewatered formaldehyde condensation product
  • 1-Amino-2-propanol (150.2g, 2mol) was placed in a reaction vessel and paraformaldehyde (91% pure, 198g, 6mol) was then added a little at a time while stirring in such a way that a temperature of 70°C was not exceeded. After addition of 1/3 of the amount of paraformaldehyde, the exothermic reaction had ended and the further addition of paraformaldehyde was carried out at from 60 to 70°C with heating. After the addition was complete, the mixture was stirred at 70°C for about another hour, with the paraformaldehyde dissolving completely. The water was subsequently removed under reduced pressure [max. 70°C at 103Pa (10 mbar)]. A slightly yellowish clear solution was formed (density at 20°C: 1.1259 g/ml; refraction index at 20°C: 1.4710; Hazen colour number: 18; formaldehyde which can be eliminated: 59.6%). The stability after 1 month and 3 months of storage, was tested at -5, 25 and 40°C in PE bottles (Table 2). Table 2
    Storage for 1 month at -5°C 25°C 40°C
    Appearance clear, s.y.* clear, s.y. clear, s.y.h
    Formaldehyde which can be eliminated (%) n.d. 59.6 59.8
    Storage for 3 months at -5°C 25°C 40°C
    Appearance clear, s.y. clear, s.y. clear, s.y.
    Formaldehyde which can be eliminated (%) n.d. 59.3 59.7
    Storage for 6 months at -5°C 25°C 40°C
    Appearance clear, s.y.* clear, s.y.* clear, y*
    Density at 20°C (g/ml) 1.1321 1.1297 1.1283
    Refraction at 20°C 1.4738 1.4726 1.472
    Hazen colour number 17 20 91
    Formaldehyde which can be eliminated (%) n.d. 59.6 58.6
    Storage for 12 months at -5°C 25°C 40°C
    Appearance clear, s.y. clear, light yellow clear, yellow
    Density at 20°C (g/ml) n.d. 1.1305 1.1306
    Refraction at 20°C n.d. 1.4727 1.4732
    Hazen colour number n.d. 70 531
    Formaldehyde which can be eliminated (%) n.d. 58.2 57.6
    Degradation of formaldehyde which can be eliminated compared to the zero value n.d. 2.3% 3.4%
    s.y.: s.y. n. d. = not determined
  • On storage at 40°C, only slight degradation and an only slightly reduced content of formaldehyde which can be eliminated was thus found even after 12 months. When dewatered, the condensation product of 1-amino-2-propanol and formaldehyde (in a molar ratio of 1:3) is thus exceptionally stable.
  • Example 3 - Viscosities and comparative determination of the reduction of hydrogen sulphide
  • The following formulations were studied:
  • Formulation BK (Comparison):
  • The reaction product of ethanolamine and paraformaldehyde (91% pure) in a molar ratio of 1:1 was formed. This gave 1,3,5-triazine-1,3,5-(2H,4H,6H)triethanol. The water of reaction and the water from the paraformaldehyde remained in the product.
  • Formulation OX (Comparison):
  • The reaction product of 1-amino-2-propanol and paraformaldehyde (91% pure) in a molar ratio of 2:3 was formed. This gave 3,3'-methylenebis(5-methyloxazolidine). The water of reaction and the water from the paraformaldehyde were distilled off.
  • Formulation OK (Comparison):
  • The reaction product of 1-amino-2-propanol and paraformaldehyde (91% pure) in a molar ratio of 2:3 was formed. This gave 3,3'-methylenebis(5-methyloxazolidine). The water of reaction and the water from the paraformaldehyde were distilled off. Urea and ethylene glycol were added (the mixture contained about 4.6% by weight of urea and about 9.5% by weight of ethylene glycol).
  • B2 (Invention):
  • The dewatered reaction product of 1-amino-2-propanol and paraformaldehyde (91% pure) in a molar ratio of 1:3 was prepared as described in Example 2.
  • The viscosities of the formulations are shown in Table 3. Table 3
    -10°C 0°C 10°C 20°C 40°C
    BK* 7437mPas 2309mPas 1004mPas 447mPas 105mPas
    OX* 176mPas 74mPas 38mPas 19mPas 9mPas
    OK* 48392mPas n.d. n.d. 907mPas 170mPas
    B2 1940mPas 540mPas 220mPas 97mPas n.d.
    n. d. = not determined, * Comparison
  • The data in Table 3 show that the condensation product according to the invention has an advantageously low viscosity over a wide temperature range, i.e. even at a low temperature of -10°C, which is advantageous for the processability of the condensation products of the invention.
  • The formulations mentioned were also tested according to the method indicated above to determine how they can reduce hydrogen sulphide in various matrices (solvents or solvent mixtures). 0.10% of the respective formulation was added. The results are shown in Table 4. Table 4
    BK* OX* OK* B2
    Solvent Sulphide, T(°C) Reaction time Reduction in H2S (%)
    Water 200ppm 50°C 2h 20.0 27.0 21.1 33.5
    Alkylbenzene 200ppm 20°C 2h 8.0 8.8 11.6 16.3
    Alkylbenzene 200ppm 50°C 2h 10.1 10.0 15.4 24.6
    Alkylbenzene 100ppm 50°C 2h 7.4 3.8 11.2 44.4
    Alkylbenzene (+1% of water) 200ppm 50°C 0.5h 51.5 43.3 50.2 64.4
    * Comparison
  • The data in Table 4 demonstrate that the condensation product according to the invention not only reduces the content of sulphide in water and in hydrocarbons better in comparison with 3,3'-methylenebis(5-methyloxazolidine) or with 1,3,5-triazine-1,3,5-(2H,4H,6H)triethanol, but also that this improved action requires no additives and, in addition, is even more pronounced and sets in very quickly at elevated use temperature.
  • Example 4 - Testing of other molar ratios
  • The procedure of Example 2 was repeated, but the molar ratio of 1-amino-2-propanol to paraformaldehyde was varied in the range from 1:2 to 1:5; 1 mol of 1-amino-2-propanol was placed in a reaction vessel in each case and different amounts of paraformaldehyde (91% pure) were then added. Solutions which can be produced stably at room temperature were tested in respect of their stability by storage at -5°C, 25°C and 40°C in PE bottles. The results are shown in Tables 5 and 6. Table 5
    A B C*** D*** E***
    Molar ratio* 1:2 1:2.5 1:3.5 1:4 1:5
    Appearance after dewatering (70°C) clear, s.y. clear, s.y. clear, s.y. clear, s.y. not dissolved
    Appearence after cooling to 20°C clear, s.y. clear, s.y. turbid, inh., turbid, inh.
    Density, 20°C (g/cm3) 1.0802 1.1041 n.d. n.d. n.d.
    Refraction index, 20°C 1.4714 1.4723 n.d. n.d. n.d.
    Formaldehyde which can be eliminated (%) 50.2 54.7 n.d. n.d. n.d.
    *** Comparison; n.d.: not determined; inh.: inhomogeneous
  • These examples show that condensation products of 1-amino-2-propanol and paraformaldehyde in a molar ratio of 1:2 and 1:2.5 which have been dewatered according to the invention can be prepared, while dewatered condensation products of 1-amino-2-propanol and paraformaldehyde in a molar ratio of 1:3.5, 1:4 and 1:5 cannot be prepared.
  • The inventive, stably preparable condensation products of 1-amino-2-propanol and paraformaldehyde in a molar ratio of 1:2 and 1:2.5 (products A and B in Table 5) were additionally examined in respect of their long-term storage stability (Table 6). Table 6. Storage stability of condensation products according to the invention
    Compound A
    Storage for 5 months at -5°C 25°C 40°C
    Appearance clear, s.y. clear, s.y. clear, light yellow
    Formaldehyde which can be eliminated (%) n.d. 49.2 50.2
    % Degradation to zero value n.d. 2.0 0.0
    Storage for 9 months at -5°C 25°C 40°C
    Appearance clear, s.y. clear, y. clear, yellow
    Density at 20°C (g/ml) n.d. 1.0817 1.0820
    Refraction at 20°C n.d. 1.4719 1.4712
    Hazen colour number n.d. 23 167
    Formaldehyde which can be eliminated (%) n.d. 50.2 50.1
    % Degradation to zero value n.d. 0.0 0.2
    Compound B
    Storage for 5 months at -5°C 25°C 40°C
    Appearance clear, s.y. clear, s.y. clear, light yellow
    Formaldehyde which can be eliminated (%) n.d. 54.3 54.4
    % Degradation to zero value n.d. 0.7 0.5
    Storage for 9 months at -5°C 25°C 40°C
    Appearance clear, s.y. clear, y. clear, yellow
    Density at 20°C (g/ml) n.d. 1.1053 1.1059
    Refraction at 20°C n.d. 1.4727 1.4730
    Hazen colour number n.d. 29 232
    Formaldehyde which can be eliminated (%) n.d. 54.5 54.3
    % Degradation to zero value n.d. 0.4 0.7
    n. d. = not determined
  • The data in Table 6 demonstrate that the condensation products of 1-amino-2-propanol and paraformaldehyde in a molar ratio of 1:2 and 1:2.5 which have been dewatered according to the invention have good storage stability.
  • Example 5 - Testing of particular molar ratios
  • The procedure of Examples 2 and 3 was repeated, but the molar ratio of 1-amino-2-propanol to paraformaldehyde was varied in the narrow range from 1:3.1 to 1:3.3; 1 mol of 1-amino-2-propanol was placed in a reaction vessel in each case and different amounts of paraformaldehyde (91% pure) were then added. The results are shown in Table 7. Table 7. Preparation of condensation products
    A B** C**
    Molar ratio* 1:3.1 1:3.2 1:3.3
    Appearance after dewatering (70°C) clear, s.y. clear, s.y. slightly opaque, s.y.
    Appearance after cooling to 20°C clear, s.y. slightly opaque, s.y. Turbid
    Appearance after storage at 20°C for 7 days clear, s.y. Turbid Turbid, inh.
    ** Comparison
  • The preparation of dewatered condensation products of 1-amino-2-propanol and paraformaldehyde can thus be carried out successfully according to the invention up to a molar ratio of 1:3.1, while dewatered condensation products of 1-amino-2-propanol and paraformaldehyde in a molar ratio of 1:3.2 and 1:3.3 are not stable products.
  • Example 5 - Examination of the pH values of aqueous solutions
  • The inventive product as per Example 2 and formulation OX was prepared as described in Example 3. Formulation WS was prepared like formulation BK in Example 3, but from 1-amino-2-propanol (and not from ethanolamine as for formulation BK) and paraformaldehyde (91 % pure) in a molar ratio of 1:1. The water of reaction and the water from the paraformaldehyde remained in the product. Formulation WS is a water-containing product containing about 80% by weight of the formaldehyde depot compound α,α',α"-trimethyl-1,3,5-triazine-1,3,5-(2H,4H,6H)triethanol (N,N',N"-tris(2-hydroxypropyl)hexahydrotriazine). The pH values of aqueous solutions of the formulations WS, OX and B2 (in each case in deionized water) are shown in Table 8. Table 8
    Formulation
    Concentration, [%] WS* OX* B2
    0.2 10.3 10.4 10.0
    1.0 10.5 10.4 9.9
    * Comparison
  • The data in Table 8 show that condensation products which have been prepared according to the invention have an advantageously lower pH than other formaldehyde depot compounds prepared from 1-amino-2-propanol, even in aqueous dilution.

Claims (16)

  1. Process for preparing a condensation product, containing less than 10% by weight of water, comprising the successive steps:
    Step a) of reaction of 1-amino-2-propanol is reacted with formaldehyde in a molar ratio in the range from 1:2.0 to 1:3.1 and at a temperature in the range from 50°C to 80°C to form a product;
    Step b) of removal of water from the product obtained at the end of step a), under reduced pressure to form the condensation product.
  2. Process according to Claim 1, characterized in that the molar ratio of 1-amino-2-propanol to formaldehyde is in the range from 1:2.5 to 1:3.1.
  3. Process according to claim 1 or 2, characterized in that the reaction in step a) is carried out at a temperature in the range from 60°C to 70°C.
  4. Process according to any of claims 1 to 3, characterized in that in step a), formaldehyde is used in the form of paraformaldehyde.
  5. Process according to any of claims 1 to 4, characterized in that, in step a), 1-amino-2-propanol is initially charged and formaldehyde is added.
  6. Process according to any of claims 1 to 5, characterized in that the removal of water is carried out at a temperature of from 50°C to 80°C.
  7. Process according to any of claims 1 to 6, characterized in that the removal of water is carried out at a pressure in the range from 102 to 104Pa (1 to 100mbar)
  8. Process according to any of claims 1 to 7, characterized in that the condensation product contains less than 4% by weight of water.
  9. Condensation product obtainable by the process according to any of claim 1 to 8.
  10. Use of a condensation product containing less than 10% by weight of water, according to claim 9 or obtained by the process according to any of claims 1 to 8 for removing sulphur compounds from process streams.
  11. Use according to Claim 10, characterized in that the process stream is selected from among liquid and gaseous process streams.
  12. Use according to Claim 10 or Claim 11, characterized in that the process stream contains water, hydrocarbon or a mixture of water and hydrocarbon.
  13. Use according to any of Claims 10 to 12, characterized in that the sulphur compound is selected from among hydrogen sulphide, inorganic and organic sulphides, mercaptans and mercaptides.
  14. Use according to any of Claims 10 to 12, characterized in that the sulphur compound is hydrogen sulphide.
  15. Method for removing one or more sulphur compounds from a process stream, wherein the process stream is brought into contact with a condensation product containing less than 10% by weight of water according to claim 9 or obtained by the process according to any of claims 1 to 8.
  16. Use of a condensation containing less than 10% by weight of water according to claim 9 or obtained by the process according to any of claims 1 to 8, in a process for removing one or more sulphur compounds from a process stream in order to avoid deposits.
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WO2023172708A1 (en) * 2022-03-11 2023-09-14 The Lubrizol Corporation Method for preparing a reaction product containing 3,3'-methylenebis[5-methyloxazolidine], compositions including the reaction product, and uses of the reaction product

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CN111944560A (en) * 2020-08-27 2020-11-17 西安奥德石油工程技术有限责任公司 Desulfurizing agent for oil and gas fields and preparation method thereof
CN114957143B (en) * 2022-06-20 2024-02-06 南通江天化学股份有限公司 Preparation method of 1,3, 5-tris (hydroxyethyl) hexahydro-s-triazine

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