EP3236011B1 - Rotor with overhang on rotor blades for a securing element - Google Patents
Rotor with overhang on rotor blades for a securing element Download PDFInfo
- Publication number
- EP3236011B1 EP3236011B1 EP17166817.1A EP17166817A EP3236011B1 EP 3236011 B1 EP3236011 B1 EP 3236011B1 EP 17166817 A EP17166817 A EP 17166817A EP 3236011 B1 EP3236011 B1 EP 3236011B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- rotor
- overhang
- circumferential direction
- radially outwardly
- blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000000463 material Substances 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims 24
- 238000005299 abrasion Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000003628 erosive effect Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000000227 grinding Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009760 electrical discharge machining Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/30—Fixing blades to rotors; Blade roots ; Blade spacers
- F01D5/32—Locking, e.g. by final locking blades or keys
- F01D5/326—Locking of axial insertion type blades by other means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/30—Fixing blades to rotors; Blade roots ; Blade spacers
- F01D5/3007—Fixing blades to rotors; Blade roots ; Blade spacers of axial insertion type
- F01D5/3015—Fixing blades to rotors; Blade roots ; Blade spacers of axial insertion type with side plates
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/02—Blade-carrying members, e.g. rotors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/30—Application in turbines
- F05D2220/32—Application in turbines in gas turbines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/10—Two-dimensional
- F05D2250/11—Two-dimensional triangular
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/10—Two-dimensional
- F05D2250/13—Two-dimensional trapezoidal
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/10—Two-dimensional
- F05D2250/14—Two-dimensional elliptical
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2250/00—Geometry
- F05D2250/70—Shape
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/30—Retaining components in desired mutual position
Definitions
- the invention relates to a rotor for an engine, in particular a gas turbine engine according to the preamble of claim 1.
- EP 2 873 807 A1 and EP 2 860 350 A1 disclose known rotors according to the preamble of claim 1.
- a generic and example from U.S. 5,256,035 A known rotor has a rotor base part, which has attachment points for rotor blades arranged one behind the other along a circumferential direction about an axis of rotation. The individual rotor blades are each held in a form-fitting manner in an associated fastening groove via a blade root.
- a one-part or multi-part securing element is provided, which is positively held on at least one of the rotor blades on a radially outer edge and on the rotor base part on a radially inner edge.
- a multi-part securing element which consists of several plate segments and a fastening ring.
- a radially inner edge of the individual plate segments is positively received in a groove of the rotor base part, so that a radially outwardly extending overhang of the rotor base part encompasses the radially inner edge of the plate segments.
- the fastening ring is in turn accommodated in a groove which is formed in each case on a blade base of a rotor blade. In this case, one encompasses itself radially inward extending overhang of the vane base the radially outer edge of the mounting ring over which also secures a plate segment disposed adjacent and axially adjacent the mounting ring.
- the rotor here comprises a rotor base part in the form of a rotor disk 2 with a plurality of fastening grooves 20 spaced apart from one another along a circumferential direction U.
- a blade root 32 of a rotor blade 3a, 3b is accommodated in each fastening groove 20.
- the plurality of blades which are arranged along the circumference of the rotor in a row (for example 20 pieces) are in the Figures 5A , 5B , 5C and 5D only two of them are shown in detail with a view along the axis of rotation of the rotor.
- Each rotor blade 3a, 3b comprises a blade base 31 from which a blade 30 protrudes radially.
- the blade root 32 extends from the blade base 31 in the radially inward direction ri.
- the blade base 31 of a moving blade 3a or 3b in each case forms an overhang 310 which extends radially inward, ie along the radial direction ri pointing towards it.
- a radially outer edge 43 of a securing plate 4 is surrounded by this overhang 310 .
- a plurality of (at least two) rotor blades 3a and 3b are secured in the axial direction on the rotor base part 2 in the region of the fastening grooves 20 via this securing plate 4 .
- the securing plate 4 is connected not only to the rotor blades 3a and 3b, but also to the rotor base part 2.
- a rotating blade 3a, 3b known from the prior art forms an overhang 310 for encompassing the radially outer edge 43 of the securing plate 4, which over an entire length L along the circumferential direction U is formed as a continuous edge 311 running in a straight line or in the shape of a circular arc .
- their respective overhangs 310 of adjacent edges 311 should therefore be aligned with one another on a pair of moving blades 3a and 3b arranged adjacent to one another, so that the radially inner lower edges of these edges 311 lie on a circular path around the axis of rotation M of the rotor.
- Figures 5B and 5C illustrate. Because of the tolerances to be allowed, it is possible for the individual overhangs 310 of mutually adjacent moving blades 3a, 3b to be offset radially with respect to one another.
- the Figures 5B and 5C show an example of an offset g of the two rotor blades 3a and 3b in the area of their overhangs 310.
- the one (left) moving blade 3b is offset radially inwards compared to the adjacent (right) moving blade 3a.
- one overhang 310 of one rotor blade 3b thus protrudes into an annular gap flow in the circumferential direction U (offset “into the wind”).
- one (left) rotor blade 3b is offset radially outwards relative to the other (right) rotor blade 3a (offset “out of the wind”).
- the edge 311 of the overhang 310 of one rotor blade 3b is thus completely offset radially outwards relative to the overhang 310 of the other rotor blade 3a.
- An offset g that can be observed in practice for both cases is only in the range of 0.2 mm to 0.4 mm for a rotor.
- undesired turbulence can occur in the area of adjoining blade bases 31 and thus adjoining overhangs 310 .
- the object of the invention is to improve a rotor in this regard.
- a rotor is proposed with a specially designed overhang on at least one moving blade which is positively connected to the rotor base part.
- the overhang has two, first and second, edge sections along its extent in the circumferential direction, which are each provided at one end of the overhang, based on the circumferential direction, and each opposite at least one further, third edge section of the overhang, which also encompasses the edge of the securing element are set back in a radially outward direction in such a way that the blade root and a lower edge of the overhang can be pushed through the gap in the rotor base part when the securing element is not yet or no longer attached.
- the overhang of at least one rotor blade in a rotor according to the invention is set back or set back at a lower edge of the overhang in the radially outward direction such that the overhang at a radially inner lower edge does not have a straight line or arc-shaped course along the circumferential direction.
- This includes in particular the formation of an edge section with a radial offset to an adjacent edge section of the same overhang as well as the formation of an edge section whose radial extension in the circumferential direction steadily decreases and thus defines an area of the lower edge of the overhang that runs obliquely to the circumferential direction.
- regions are thus formed, for example, which are offset radially with respect to one another and/or run at an angle with respect to one another.
- a recess is thus defined from the outset, preferably in the area of adjacent overhangs. This can lead to the minimization or avoidance of disruptive turbulence in the area of the securing element, particularly with appropriate dimensioning. Furthermore, a weight reduction can be achieved in this way, as well as a simplification in the assembly and/or disassembly of a rotor blade.
- the at least one recessed edge section can be designed and arranged along the circumferential direction in such a way that at least part of the overhang can be pushed through the fastening groove in the axial direction when the securing element is not yet or no longer fixed to the rotor base part.
- At least one of the first and second radially outwardly recessed edge sections may have a smaller extension in the radially inward direction than an adjacent edge section.
- the overhang thus extends radially inward to a lesser extent in the region of the recessed edge section.
- At least one of the first and second radially outwardly recessed edge portions is provided at a circumferential end of the overhang in one embodiment. In this way, a defined recess is provided via the recessed edge section in that area at which two mutually adjacent moving blades abut with their blade bases.
- At least one of the first and second radially outwardly recessed edge sections forms an area on the radially inner lower edge of the overhang, which runs at least partially inclined with respect to the circumferential direction. Consequently, the recessed edge section can not only be set back in stages to an adjoining edge section of the overhang, but also form a setback that is continuously increasing or decreasing at least in sections in the circumferential direction.
- one exemplary embodiment provides that the at least one edge section that is recessed radially outwards extends along the circumferential direction of the rotor with a length that corresponds to at least three times, in one variant at least four times, a height of the height that is recessed radially outwards Edge portion relative to an adjacent edge portion of the overhang (at least) is withdrawn.
- the at least one edge section that is set back radially outwards is set back by at least a height of 0.5 mm, in particular at least by a height of 0.8 mm or 1 mm, compared to an adjoining edge section of the rotor blade overhang.
- a recess is thus formed over the recessed edge section, which has a maximum depth of at least 0.5 mm, 0.8 mm or 1 mm when two adjacent moving blades are nominally aligned.
- the overhang of a rotor blade of the rotor can have two edge sections, namely a first and a second edge section, which are each set back in a radially outward-pointing direction compared to at least one further third edge section of the overhang, which also encompasses the edge of the securing element.
- the first edge section and the second edge section are thus spatially separated from one another and spaced apart from one another along the circumferential direction, but each is set back radially outwards relative to at least a third edge section of the moving blade overhang.
- the two recessed edge sections can be recessed to different extents and/or can extend along the circumferential direction with different lengths from one another.
- the overhang of a moving blade can thus be configured asymmetrically with respect to a radial direction. This enables, for example, a configuration of a recess that is optimized in terms of the direction of rotation, which is formed by two edge sections of two adjacent rotor blades that are adjacent to one another and are each set back radially outwards.
- first and second edge sections of a rotor blade which are set back radially outwards, are provided on ends of the associated overhang (and a blade base of the associated rotor blade) that are spaced apart from one another along the circumferential direction.
- a second edge portion of one (first) blade overhang and a first edge portion of another (second) blade overhang thus adjoin adjacent blades and blade bases.
- overhangs can be provided on at least two moving blades of the rotor which are arranged adjacent to one another along the circumferential direction, with edge sections which adjoin one another and are each set back radially outwards.
- a radially outwardly directed recess of a defined minimum length and minimum height is then formed in the region of the border sections of two adjacent rotor blades that adjoin one another.
- an interruption of a circular course of the edges of the individual overhangs that follow one another along the circumferential direction is thus provided in a targeted manner.
- At least one of the first and second radially outwardly recessed edge portions is opposite the adjacent third edge portion of the rotor blade overhang is reduced by at least the sum of the shape and position tolerances of this third edge section.
- a recess is thus formed via a recessed first or second edge section, which has a maximum (radial) depth of at least the sum of the shape and position tolerances of the third edge section when two adjacent moving blades are nominally aligned.
- a nominal position of the third edge section with respect to the associated fastening groove and/or with respect to an overhang of an adjacent moving blade of the rotor is predetermined via the shape and position tolerances.
- a recess defined in the area of the blade bases of two adjacent moving blades is elliptical, trapezoidal or triangular in a view along the axis of rotation, for example.
- overhangs with adjacent edge sections that are set back radially outward can be provided on each pair of moving blades arranged adjacent to one another, so that along the circumferential direction in the area of adjoining edge sections of two adjacent moving blades there is a radially outwardly directed recess of a defined minimum length and minimum height is formed.
- the formation of a recess is therefore not limited to individual pairs of moving blades, but is provided continuously in each area of two adjacent moving blades.
- At least one of the first and second edge sections set back radially outwards can be produced, for example, by mechanical material removal. This includes production by means of a machining manufacturing process, such as grinding or milling. In such a variant, material can consequently be removed in a targeted manner on the overhang of a rotor blade base, for example ground off, in order to achieve that a radially inner lower edge of the overhang no longer has a straight course.
- an edge section set back radially outwards can be produced by thermal material removal.
- the production takes place by means of eroding.
- the (thermal) removal of material on the overhang to produce a recessed edge section in takes place in one operation with the production of specific functional areas on a rotor blade.
- a functional area such as a damper pocket or a blade base area provided with at least one cutout to reduce weight, to be produced on a moving blade in the area of the blade base by eroding.
- the overhang of a rotor blade can then also be processed accordingly in order to provide an edge section that is set back radially outwards.
- the at least one securing element can be provided for axially securing at least two rotor blades.
- a preferably plate-shaped securing element is surrounded at a (radially outer) edge by the overhangs of at least two rotor blades.
- FIG. 12 illustrates, schematically and in a sectional view, a (gas turbine) engine T, in which the individual engine components are arranged one behind the other along a central axis or axis of rotation M.
- a fan F At an inlet or intake E of the engine T, air is sucked in along an entry direction E by means of a fan F.
- This fan F is driven by a shaft, which is rotated by a turbine TT.
- the turbine TT is connected to a compressor V, which has, for example, a low-pressure compressor 11 and a high-pressure compressor 12, and possibly also a medium-pressure compressor.
- the fan F supplies air to the compressor V and, on the other hand, to a bypass channel B for generating the thrust.
- the air conveyed via the compressor V finally reaches a combustion chamber section BK, in which the drive energy for driving the turbine TT is generated.
- the turbine TT has a high-pressure turbine 13 , a medium-pressure turbine 14 and a low-pressure turbine 15 .
- the Turbine TT operates via the The energy released during combustion turns on the fan F, in order to then generate the required thrust via the air conveyed into the bypass duct B.
- the air leaves the bypass channel B in the area of an outlet A at the end of the engine T, where the exhaust gases from the turbine TT flow to the outside.
- the outlet A usually has a thrust nozzle.
- At least one rotor comes with the introduction in connection with the Figures 5A to 5D configuration shown for use.
- the rotor is arranged and rotatably mounted about the central axis or axis of rotation M in such a way that the individual securing plates 4 provided along the circumferential direction U for axially securing the rotor blades 3a, 3b are arranged on a downstream end face of the rotor 2.
- the individual securing elements 4 thus face an annular space 5 which is formed in the region of the blade roots 32 of the individual moving blades 3a, 3b between the rotor and a guide blade arrangement 6.
- the flow arising in this annular space 5 can be undesirably swirled in a configuration of the overhangs 310 of the blade bases 31 used for the connection between the rotor blades 3a, 3b and a securing element 4 if individual overhangs 310 are offset from one another due to tolerances. Individual overhangs 31 then protrude completely into the flow path defined in a circular ring around the axis of rotation along the securing plates 4 or are set back radially outward for this purpose (cf Figures 5B and 5C ).
- an overhang 310 which is provided for a form-fitting connection with a radially outer edge 43 of a multipart or one-part securing element, such as a securing plate 4, is formed with an edge section of defined geometry and size that is set back in the radially outer direction ra.
- At least one defined radial recess is provided from the outset, which influences the flow as little as possible, but in any case in a foreseeable manner.
- a plurality of recesses distributed along the circumferential direction U are preferably provided, in particular on each pair of blade bases 31 arranged adjacent to one another.
- an overhang 310 of a blade base 31 of each rotor blade 3a, 3b fixed to the rotor base part 2 has two edge sections 311a and 311c set back radially outwards. These two radially recessed edge sections 311a and 311c have a smaller extension in the radially inward direction ri than a third edge section 311b formed between them.
- the length of the third edge section 311b along the circumferential direction U can be at least twice the shape and position tolerances of a gap between the axial securing elements 4 and/or at least half of a minimum width d of a blade neck 320 of the blade root 32 inserted into the associated fastening groove 20 Rotor blade 3a or 3b (cf. the individual representation of a rotor blade 3a of Figure 1D ).
- the length of the third edge section 311b along the circumferential direction U is less than 60%, optionally less than 50% or even less than 35% of the total length L of an overhang 310 along the circumferential direction U.
- a recessed edge section 311a or 311c is provided at the ends of an overhang 310 that are spaced apart from one another along the circumferential direction U.
- the edge sections 311a and 311c extend with different lengths a1 and a2 in the circumferential direction U.
- Both recessed edge sections 311a and 311c also form an area of the lower edge of the overhang 310 that runs inclined to the circumferential direction U.
- each recessed edge section 311a, 311c runs obliquely outwards towards the respective end, so that a radial extension of the respective recessed edge section 311a or 311c towards the respective lateral edge of the overhang 310 steadily decreases.
- the individual edge sections 311a and 311c are each set back up to a height b1 or b2 compared to the central edge section 311b.
- this height b1 or b2 is greater than 0.8 mm and is approximately 1 mm.
- the extent in the circumferential direction U of the respective recessed edge section 311a, 311c is in turn measured as a—preferably integer—multiple of this height b1 or b2.
- a length a1, a2 corresponds to at least three times a height b1 or b2 of the respective recessed edge section 311a, 311c.
- the heights b1 and b2 of the recessed edge sections 311a and 311c are dimensioned such that in the region of mutually adjacent moving blades 3a, 3b and so that adjoining blade bases 31 are formed by two recessed edge sections 311c and 311a running obliquely towards one another in each case a radial recess 33 in the course of the lower edges of a plurality of securing plates 4 following one another in the circumferential direction U.
- This radial recess 33 is dimensioned via the recessed edge sections 311c and 311a of the individual rotor blades 3a and 3b such that even with a tolerance-related maximum radial offset g of two rotor blades 3a and 3b, a radial depth of the respective recess 33 is greater than the offset g and preferably corresponds to a multiple of the offset g. A (relevant) influence on the flow due to the offset g is thus excluded or minimal (cf Figure 1B ).
- the recessed edge sections 311a and 311c still provide a sufficient extension of the overhang 310 in the radially inner direction ri, so that there is also a groove 3100 in the area of a recessed edge section 311a or 311c for the surrounded radially outer edge 43 of the securing plate 4.
- the radially inner edge 42 of a securing plate 4 is accommodated in a groove 2100 of the rotor base part 2, which is formed by an overhang 210 projecting in the radially outer direction ra.
- the securing plate 4 ensures that the individual rotor blades 3a, 3b are secured axially on the rotor base part 2 in the region of their respective blade root 32, which is at least partially covered by a securing plate 4 (cf figure 3 ).
- the overhang 310 blocks the blade root 32 from being pushed through a fastening groove 20 .
- the overhang 310 cannot be pushed over the webs 22 of the rotor base part 2 lying opposite one another and bordered laterally by a fastening groove 20 .
- the radial would have to be here Extension of the blade root 32 and thus the length of a blade neck 320 are increased, so that a lower edge of the overhang 310 consistently runs radially further outwards than the end of the webs 22. But this would be accompanied by an increase in the weight of a moving blade 3a, 3b.
- the additional assembly advantage can be realized in the embodiment variant of a solution according to the invention without a weight disadvantage.
- Illustrated variant is the shape of the recessed edge portions 311a and 311c compared to the variant of FIG Figures 1A to 1C varies.
- An overhang 310 on a blade base 31 is profiled so that the two edge sections 311a and 311b of a rotor blade 3a or 3b, which are spaced apart from one another along the circumferential direction U, are in the radially outer direction ra opposite the middle, third edge section 311b of the overhang 310 of the respective rotor blade 3a or 3a 3b are designed to be set back radially.
- the individual recessed edge sections 311a and 311c each have areas of constant radial extension along the circumferential direction U.
- each of the recessed edge portions 311a, 311c of a blade Figures 2A and 2 B at least one area in which a height of the respective recessed edge section 311a, 311c does not decrease in the circumferential direction U or in the opposite direction thereto.
- a machining manufacturing process or thermal material removal can be provided for the production of the reduced edge sections 311a, 311c on a rotor blade 3a or 3b.
- the withdrawn edge portions 311a and 311c in the embodiment of Figures 1A to 1C can be made comparatively easily by grinding.
- a profiled version corresponding to the variant of Figures 2A and 2 B can be produced, for example, by eroding.
- the recessed edge sections 311a and 311c can be produced in one operation with (not shown here) Damper pockets or other functional areas are made on the blades 3a, 3b, which are usually also made by eroding.
- the locking plate 4 has a central region 40 lying between the radially inner and radially outer edges 42 and 43 . From the figure 4 shows in particular how a radially outer edge 43 of the locking plate 4 is received in the groove 3100 of the blade base 31 of a moving blade 3b and encompassed by the radially inwardly extending overhang 310, while the central region 40 extends outside of the groove 3100 along the blade root 32 extends.
Description
Die Erfindung betrifft einen Rotor für ein Triebwerk, insbesondere ein Gasturbinentriebwerk nach dem Oberbegriff des Anspruchs 1.The invention relates to a rotor for an engine, in particular a gas turbine engine according to the preamble of claim 1.
Die
In der
Mit Blick auf die einzelnen Überhänge der mehreren mit dem Rotorbasisteil verbundenen Laufschaufeln kann sich jedoch im Betrieb des Rotors eine unerwünschte Verwirbelungen im Bereich zweier aneinander angrenzende Überhänge ergeben, insbesondere bei einem schnell drehenden und hochbelasteten Rotor, wie er in einem Gasturbinentriebwerk, zum Beispiel im Hochdruckverdichter oder der Hochdruckturbine eingesetzt ist. Dies ist anhand der
Der Rotor umfasst hierbei ein Rotorbasisteil in Form einer Rotorscheibe 2 mit mehreren entlang einer Umfangsrichtung U zueinander beabstandeten Befestigungsnuten 20. In jeder Befestigungsnut 20 ist ein Schaufelfuß 32 einer Laufschaufel 3a, 3b aufgenommen. Von der Vielzahl der Laufschaufel, die entlang des Umfangs des Rotors hintereinander angeordnet sind (beispielsweise 20 Stück) sind in den
Die Schaufelbasis 31 einer Laufschaufel 3a oder 3b bildet jeweils einen sich radial nach innen, d.h., sich entlang der nach ihnen weisenden Radialrichtung ri erstreckenden Überhang 310 aus. Über diesen Überhang 310 ist ein radial äußerer Rand 43 einer Sicherungsplatte 4 umgriffen. Über diese Sicherungsplatte 4 sind mehrere (mindestens zwei) Laufschaufeln 3a und 3b in axialer Richtung an dem Rotorbasisteil 2 im Bereich der Befestigungsnuten 20 gesichert. Hierfür ist die Sicherungsplatte 4 nicht nur mit den Laufschaufeln 3a und 3b, sondern auch mit dem Rotorbasisteil 2 verbunden. Für einen Formschluss zwischen dem Rotorbasisteil 2 und der Sicherungsplatte 4 umgreift dabei ein in den
Wie insbesondere anhand der
Dies ist jedoch in der Praxis tatsächlich häufig nicht der Fall, wie die
Ein in der Praxis beobachtbarer Versatz g für beide Fälle liegt dabei zwar bei einem Rotor nur im Bereich von 0,2 mm bis 0,4 mm. Jedoch kann es hier gerade bei schnelldrehenden Rotoren für ein Gasturbinentriebwerk, beispielsweise bei einem Rotor einer Hochdruckturbine oder eines Hochdruckdichters, zu unerwünschten Verwirbelungen im Bereich aneinander angrenzende Schaufelbasen 31 und damit aneinander angrenzender Überhänge 310 kommen.An offset g that can be observed in practice for both cases is only in the range of 0.2 mm to 0.4 mm for a rotor. However, in the case of high-speed rotors for a gas turbine engine, for example a rotor of a high-pressure turbine or a high-pressure compressor, undesired turbulence can occur in the area of adjoining
Der Erfindung liegt die Aufgabe zugrunde, einen Rotor in dieser Hinsicht zu verbessern.The object of the invention is to improve a rotor in this regard.
Diese Aufgabe wird mit einem Rotor des Anspruchs 1 gelöst.This object is achieved with a rotor of claim 1.
Erfindungsgemäß ist ein Rotor mit einem speziell ausgestalteten Überhang an wenigstens einer mit dem Rotorbasisteil formschlüssig verbundenen Laufschaufel vorgeschlagen. Hierbei weist der Überhang entlang seiner Erstreckung in Umfangsrichtung zwei, erste und zweite, Randabschnitte auf, die jeweils, bezogen auf die Umfangsrichtung, an einem Ende des Überhangs vorgesehen sind und jeweils gegenüber wenigstens einem weiteren, den Rand des Sicherungselements ebenfalls umgreifenden dritten Randabschnitts des Überhangs in radial nach außen weisender Richtung derart zurückgenommen sind, dass der Schaufelfuß und eine Unterkante des Überhangs durch die Lücke in dem Rotorbasisteil hindurchgeschoben werden können, wenn das Sicherungselement noch nicht oder nicht mehr angebracht ist.According to the invention, a rotor is proposed with a specially designed overhang on at least one moving blade which is positively connected to the rotor base part. The overhang has two, first and second, edge sections along its extent in the circumferential direction, which are each provided at one end of the overhang, based on the circumferential direction, and each opposite at least one further, third edge section of the overhang, which also encompasses the edge of the securing element are set back in a radially outward direction in such a way that the blade root and a lower edge of the overhang can be pushed through the gap in the rotor base part when the securing element is not yet or no longer attached.
Folglich ist der Überhang wenigstens einer Laufschaufel bei einem erfindungsgemäßen Rotor derart an einer Unterkante des Überhangs in radial nach außen weisender Richtung zurückgenommen oder zurückgesetzt, dass der Überhang an einer radial innen liegenden Unterkante keinen geradlinigen oder kreisbogenförmigen Verlauf entlang der Umfangsrichtung aufweist. Dies schließt insbesondere die Ausbildung eines Randabschnitts mit radialen Versatz zu einem angrenzenden Randabschnitt desselben Überhangs ein wie auch die Ausbildung eines Randabschnitts, dessen radiale Erstreckung in Umfangsrichtung stetig abnimmt und somit einen schräg zur Umfangsrichtung verlaufenden Bereich der Unterkante des Überhangs definiert. An einer radial innen liegenden Unterkante eines Überhangs sind somit zum Beispiel radial zueinander versetzte und/oder unter einem Winkel zueinander verlaufende Bereiche ausgebildet. Es ist somit von vornherein ein Rücksprung, vorzugsweise im Bereich aneinandergrenzender Überhänge, definiert. Dieser kann, insbesondere bei entsprechender Dimensionierung, zur Minimierung oder Vermeidung störender Verwirbelungen im Bereich des Sicherungselements führen. Ferner ist hierüber eine Gewichtsreduzierung erzielbar sowie eine Vereinfachung bei der Montage und/oder Demontage einer Laufschaufel. Letzteres indem der wenigstens eine zurückgenommene Randabschnitt derart ausgebildet und entlang der Umfangsrichtung angeordnet sein kann, dass zumindest ein Teil des Überhangs in axialer Richtung durch die Befestigungsnut hindurchgeschoben werden kann, wenn das Sicherungselement noch nicht oder nicht mehr an dem Rotorbasisteil festgelegt ist.Consequently, the overhang of at least one rotor blade in a rotor according to the invention is set back or set back at a lower edge of the overhang in the radially outward direction such that the overhang at a radially inner lower edge does not have a straight line or arc-shaped course along the circumferential direction. This includes in particular the formation of an edge section with a radial offset to an adjacent edge section of the same overhang as well as the formation of an edge section whose radial extension in the circumferential direction steadily decreases and thus defines an area of the lower edge of the overhang that runs obliquely to the circumferential direction. On a radially inner lower edge of an overhang, regions are thus formed, for example, which are offset radially with respect to one another and/or run at an angle with respect to one another. A recess is thus defined from the outset, preferably in the area of adjacent overhangs. This can lead to the minimization or avoidance of disruptive turbulence in the area of the securing element, particularly with appropriate dimensioning. Furthermore, a weight reduction can be achieved in this way, as well as a simplification in the assembly and/or disassembly of a rotor blade. The latter in that the at least one recessed edge section can be designed and arranged along the circumferential direction in such a way that at least part of the overhang can be pushed through the fastening groove in the axial direction when the securing element is not yet or no longer fixed to the rotor base part.
Wenigstens einer der ersten und zweiten radial nach außen zurückgenommenen Randabschnitte kann eine geringere Erstreckung in radial nach innen weisender Richtung aufweisen als ein angrenzender Randabschnitt. Der Überhang erstreckt sich somit im Bereich des zurückgenommenen Randabschnitts weniger stark radial nach innen. Wenigstens einer der ersten und zweiten radial nach außen zurückgenommenen Randabschnitte ist in einem Ausführungsbeispiel an einem in Umfangsrichtung liegenden Ende des Überhangs vorgesehen. Auf diese Art und Weise wird über den zurückgenommenen Randabschnitt in demjenigen Bereich ein definierter Rücksprung bereitgestellt, an dem zwei zueinander benachbarte Laufschaufeln mit ihren Schaufelbasen aneinandergrenzen.At least one of the first and second radially outwardly recessed edge sections may have a smaller extension in the radially inward direction than an adjacent edge section. The overhang thus extends radially inward to a lesser extent in the region of the recessed edge section. At least one of the first and second radially outwardly recessed edge portions is provided at a circumferential end of the overhang in one embodiment. In this way, a defined recess is provided via the recessed edge section in that area at which two mutually adjacent moving blades abut with their blade bases.
Wenigstens einer der ersten und zweiten radial nach außen zurückgenommenen Randabschnitte bildet in einem Ausführungsbeispiel einen Bereich an der radial inneren Unterkante des Überhangs aus, der zur Umfangsrichtung wenigstens teilweise geneigt verläuft. So kann der zurückgenommene Randabschnitt folglich nicht nur stufig zu einem angrenzenden Randabschnitt des Überhangs zurückspringend ausgeführt ein, sondern auch einen sich zumindest abschnittsweise in Umfangsrichtung stetig vergrößernden oder verkleinerten Rücksprung bilden.In one exemplary embodiment, at least one of the first and second radially outwardly recessed edge sections forms an area on the radially inner lower edge of the overhang, which runs at least partially inclined with respect to the circumferential direction. Consequently, the recessed edge section can not only be set back in stages to an adjoining edge section of the overhang, but also form a setback that is continuously increasing or decreasing at least in sections in the circumferential direction.
Es hat sich gezeigt, dass für bestimmte Einsatzzwecke und insbesondere Drehzahlen des Rotor eine bestimmte Mindestgröße für die radial nach außen gerichtete Rücknahme des Randabschnitts eines Laufschaufelüberhangs von Vorteil ist, um Verwirbelungen zu reduzieren. Im diesem Zusammenhang sieht ein Ausführungsbeispiel vor, dass sich der wenigstens eine radial nach außen zurückgenommenen Randabschnitt mit einer Länge entlang der Umfangsrichtung des Rotors erstreckt, die mindestens dem Dreifachen, in einer Variante mindestens dem Vierfachen einer Höhe entspricht, mit der der radial nach außen zurückgenommenen Randabschnitt gegenüber einem angrenzenden Randabschnitt des Überhangs (mindestens) zurückgenommen ist. Bei einer minimalen Höhe b, mit der der wenigstens eine Randabschnitt gegenüber einem angrenzenden Randabschnitt des Überhangs radial nach außen, d.h., radial in nach außen weisender Richtung zurückgenommen ausgeführt ist, und einer Länge a, mit der sich der wenigstens eine zurückgenommene Randabschnitt entlang der Umfangsrichtung erstreckt, bedeutet dies folglich, dass gilt: a ≥ 3b.It has been shown that for specific applications and in particular speeds of the rotor, a specific minimum size for the radially outwardly directed retraction of the edge section of a rotor blade overhang is advantageous in order to reduce turbulence. In this context, one exemplary embodiment provides that the at least one edge section that is recessed radially outwards extends along the circumferential direction of the rotor with a length that corresponds to at least three times, in one variant at least four times, a height of the height that is recessed radially outwards Edge portion relative to an adjacent edge portion of the overhang (at least) is withdrawn. At a minimum height b, with which the at least one edge section is set back radially outwards compared to an adjacent edge section of the overhang, i.e. radially in the outward-pointing direction, and a length a, with which the at least one set back edge section extends along the circumferential direction extends, this consequently means that: a ≥ 3b.
Alternativ oder ergänzend ist der wenigstens eine radial nach außen zurückgenommene Randabschnitt gegenüber einem angrenzenden Randabschnitt des Laufschaufelüberhangs mindestens um eine Höhe von 0,5 mm, insbesondere mindestens um eine Höhe von 0,8 mm oder 1 mm zurückgenommen. Es ist über den zurückgenommenen Randabschnitt somit ein Rücksprung gebildet, der bei nomineller Ausrichtung zweier benachbarter Laufschaufeln eine maximale Tiefe von mindestens 0,5 mm, 0,8 mm oder 1 mm aufweist.Alternatively or additionally, the at least one edge section that is set back radially outwards is set back by at least a height of 0.5 mm, in particular at least by a height of 0.8 mm or 1 mm, compared to an adjoining edge section of the rotor blade overhang. A recess is thus formed over the recessed edge section, which has a maximum depth of at least 0.5 mm, 0.8 mm or 1 mm when two adjacent moving blades are nominally aligned.
In einer Variante kann der Überhang einer Laufschaufel des Rotors zwei Randabschnitte, nämlich einen ersten und einen zweiten Randabschnitt, aufweisen, die jeweils gegenüber wenigstens einem weiteren, den Rand des Sicherungselements ebenfalls umgreifenden dritten Randabschnitt des Überhangs in radial nach außen weisender Richtung zurückgenommen sind. Der erste Randabschnitt und der zweite Randabschnitt sind somit entlang der Umfangsrichtung räumlich voneinander getrennt und zueinander beabstandet, jedoch jeweils gegenüber wenigstens einem dritten Randabschnitt des Laufschaufelüberhangs radial nach außen zurückgenommen.In one variant, the overhang of a rotor blade of the rotor can have two edge sections, namely a first and a second edge section, which are each set back in a radially outward-pointing direction compared to at least one further third edge section of the overhang, which also encompasses the edge of the securing element. The first edge section and the second edge section are thus spatially separated from one another and spaced apart from one another along the circumferential direction, but each is set back radially outwards relative to at least a third edge section of the moving blade overhang.
Hierbei können die zwei zurückgenommenen Randabschnitte unterschiedlich stark zurückgenommen sein und/oder sich entlang der Umfangsrichtung mit zueinander unterschiedlichen Längen erstrecken. Der Überhang einer Laufschaufel kann somit asymmetrisch bezüglich einer Radialrichtung ausgestaltet sein. Dies ermöglicht beispielsweise eine drehrichtungsoptimierte Ausgestaltung eines Rücksprungs, der durch zwei aneinander angrenzende und jeweils radial nach außen zurückgenommene Randabschnitte zweier benachbarter Laufschaufeln gebildet ist.In this case, the two recessed edge sections can be recessed to different extents and/or can extend along the circumferential direction with different lengths from one another. The overhang of a moving blade can thus be configured asymmetrically with respect to a radial direction. This enables, for example, a configuration of a recess that is optimized in terms of the direction of rotation, which is formed by two edge sections of two adjacent rotor blades that are adjacent to one another and are each set back radially outwards.
Insbesondere mit Blick auf eine solche Variante kann vorgesehen sein, dass die ersten und zweiten radial nach außen zurückgenommenen Randabschnitte einer Laufschaufel an entlang der Umfangsrichtung zueinander beabstandeten Enden des zugehörigen Überhangs (und einer Schaufelbasis der zugehörigen Laufschaufel) vorgesehen sind. Entlang des Umfangs des Rotors grenzen somit bei benachbarten Laufschaufeln und einander angrenzenden Schaufelbasen ein zweiter Randabschnitt eines (ersten) Laufschaufelüberhangs und ein erster Randabschnitt eines anderen (zweiten) Laufschaufelüberhangs aneinander an. Derart können an wenigstens zwei entlang der Umfangsrichtung zueinander benachbart angeordneten Laufschaufeln des Rotors Überhänge mit aneinander angrenzenden und jeweils radial nach außen zurückgenommenen Randabschnitten vorgesehen sein. Auf diese Weise ist dann im Bereich der aneinander angrenzenden Randabschnitte zweier benachbarter Laufschaufeln ein radial nach außen gerichteter Rücksprung definierter Mindestlänge und Mindesthöhe gebildet. An dem radialen Rücksprung ist somit gezielt eine Unterbrechung eines kreisbahnförmigen Verlaufs der entlang der der Umfangsrichtung aufeinanderfolgender Ränder der einzelnen Überhänge vorgesehen.In particular, with a view to such a variant, it can be provided that the first and second edge sections of a rotor blade, which are set back radially outwards, are provided on ends of the associated overhang (and a blade base of the associated rotor blade) that are spaced apart from one another along the circumferential direction. Along the circumference of the rotor, a second edge portion of one (first) blade overhang and a first edge portion of another (second) blade overhang thus adjoin adjacent blades and blade bases. In this way, overhangs can be provided on at least two moving blades of the rotor which are arranged adjacent to one another along the circumferential direction, with edge sections which adjoin one another and are each set back radially outwards. In this way, a radially outwardly directed recess of a defined minimum length and minimum height is then formed in the region of the border sections of two adjacent rotor blades that adjoin one another. At the radial recess, an interruption of a circular course of the edges of the individual overhangs that follow one another along the circumferential direction is thus provided in a targeted manner.
In einer Variante ist wenigstens einer der ersten und zweiten radial nach außen zurückgenommenen Randabschnitte gegenüber dem angrenzenden dritten Randabschnitt des Laufschaufelüberhangs mindestens um die Summe der Form- und Lagetoleranzen diesen dritten Randabschnitts zurückgenommen. Über einen zurückgenommenen ersten oder zweiten Randabschnitt ist somit ein Rücksprung gebildet, der bei nomineller Ausrichtung zweier benachbarter Laufschaufeln eine maximale (radiale) Tiefe von mindestens der Summe der Form- und Lagetoleranzen des dritten Randabschnitts aufweist. Über die Form- und Lagetoleranzen ist dabei eine nominelle Position des dritten Randabschnitts bezüglich der zugehörigen Befestigungsnut und/oder bezüglich eines Überhangs einer benachbarten Laufschaufel des Rotors vorgegeben ist.In a variant, at least one of the first and second radially outwardly recessed edge portions is opposite the adjacent third edge portion of the rotor blade overhang is reduced by at least the sum of the shape and position tolerances of this third edge section. A recess is thus formed via a recessed first or second edge section, which has a maximum (radial) depth of at least the sum of the shape and position tolerances of the third edge section when two adjacent moving blades are nominally aligned. A nominal position of the third edge section with respect to the associated fastening groove and/or with respect to an overhang of an adjacent moving blade of the rotor is predetermined via the shape and position tolerances.
Ein im Bereich der Schaufelbasen zweier benachbarter Laufschaufeln definierter Rücksprung ist hierbei beispielsweise in einer Ansicht entlang der Rotationsachse ellipsenförmig, trapezförmig oder dreiecksförmig.A recess defined in the area of the blade bases of two adjacent moving blades is elliptical, trapezoidal or triangular in a view along the axis of rotation, for example.
Entlang der Umfangsrichtung des Rotors können an jedem Paar zueinander benachbart angeordneter Laufschaufeln Überhänge mit aneinander angrenzenden und jeweils radial nach außen zurückgenommenen Randabschnitten vorgesehen sein, sodass entlang der Umfangsrichtung im Bereich aneinander angrenzender Randabschnitte zweier benachbarter Laufschaufeln jeweils ein radial nach außen gerichteter Rücksprung definierter Mindestlänge und Mindesthöhe gebildet ist. Die Ausbildung eines Rücksprungs ist in dieser Variante somit nicht auf einzelne Laufschaufelpaare beschränkt, sondern durchgehend in jedem Bereich zweier benachbarter Laufschaufeln vorgesehen.Along the circumferential direction of the rotor, overhangs with adjacent edge sections that are set back radially outward can be provided on each pair of moving blades arranged adjacent to one another, so that along the circumferential direction in the area of adjoining edge sections of two adjacent moving blades there is a radially outwardly directed recess of a defined minimum length and minimum height is formed. In this variant, the formation of a recess is therefore not limited to individual pairs of moving blades, but is provided continuously in each area of two adjacent moving blades.
Wenigstens einer der ersten und zweiten radial nach außen zurückgenommenen Randabschnitte kann beispielsweise durch mechanischen Materialabtrag hergestellt sein. Dies schließt eine Herstellung durch ein spanabhebendes Fertigungsverfahren, wie zum Beispiel Schleifen oder Fräsen ein. In einer solchen Variante kann folglich am Überhang einer Laufschaufelbasis gezielt Material abgetragen, beispielsweise abgeschliffen sein, um zu erreichen, dass eine radial innen liegende Unterkante des Überhangs keinen geradlinigen Verlauf mehr aufweist.At least one of the first and second edge sections set back radially outwards can be produced, for example, by mechanical material removal. This includes production by means of a machining manufacturing process, such as grinding or milling. In such a variant, material can consequently be removed in a targeted manner on the overhang of a rotor blade base, for example ground off, in order to achieve that a radially inner lower edge of the overhang no longer has a straight course.
Alternativ kann ein radial nach außen zurückgenommener Randabschnitt durch thermischen Materialabtrag hergestellt sein. Beispielsweise kann in diesem Zusammenhang vorgesehen sein, dass die Herstellung mittels Erodieren erfolgt. Dies schließt eine Herstellung durch Funkenerodieren ein, wodurch ein zurückgenommener Randabschnitt auch nachträglich an einem Überhang aus hochfestem Material eines vergleichsweise einfach herstellbar ist. Hierbei kann vorgesehen, dass der (thermische) Materialabtrag am Überhang zur Erzeugung eines zurückgesetzten Randabschnitts in einem Arbeitsgang mit der Herstellung von bestimmten Funktionsbereichen an einer Laufschaufel erfolgt. Beispielsweise ist es üblich, dass ein Funktionsbereich, wie zum Beispiel eine Dämpfertasche oder ein zur Gewichtsreduzierung mit wenigstens einer Aussparung versehener Schaufelbasisbereich, an einer Laufschaufel im Bereich der Schaufelbasis durch Erodieren hergestellt wird. In einem solchen Arbeitsgang kann dann auch der Überhang einer Laufschaufel entsprechend bearbeitet werden, um hieran einen radial nach außen zurückgenommenen Randabschnitt vorzusehen.Alternatively, an edge section set back radially outwards can be produced by thermal material removal. For example, it can be provided in this connection that the production takes place by means of eroding. This includes production by spark erosion, as a result of which a recessed edge section can be produced comparatively easily even subsequently on an overhang made of high-strength material. It can be provided that the (thermal) removal of material on the overhang to produce a recessed edge section in takes place in one operation with the production of specific functional areas on a rotor blade. For example, it is common for a functional area, such as a damper pocket or a blade base area provided with at least one cutout to reduce weight, to be produced on a moving blade in the area of the blade base by eroding. In such a work step, the overhang of a rotor blade can then also be processed accordingly in order to provide an edge section that is set back radially outwards.
Grundsätzlich kann das mindestens eine Sicherungselement zur axialen Sicherung von mindestens zwei Laufschaufeln vorgesehen sein. Hierbei ist dann ein vorzugsweise plattenförmig ausgestattetes Sicherungselement an einem (radial äußeren) Rand von den Überhängen mindestens zweier Laufschaufeln umgriffen.In principle, the at least one securing element can be provided for axially securing at least two rotor blades. In this case, a preferably plate-shaped securing element is surrounded at a (radially outer) edge by the overhangs of at least two rotor blades.
Die beigefügten Figuren veranschaulichen exemplarisch mögliche Ausführungsvarianten der Erfindung.The accompanying figures illustrate exemplary possible embodiment variants of the invention.
Es zeigen:
- Figur 1A
- ausschnittsweise einen erfindungsgemäß ausgestalteten Rotor mit Blick entlang einer Rotationsachse des Rotors auf zwei abschnittsweise radial nach außen zurückgenommene Überhänge zweier benachbarter Laufschaufeln des Rotors;
- Figur 1B
- in mit der
Figur 1A übereinstimmender Ansicht einen radialen Versatz zwischen zwei Schaufelbasen der benachbarten Laufschaufeln gegenüber der in derFigur 1A dargestellten nominellen Ausrichtung der beiden Laufschaufeln zueinander; - Figur 1C
- in mit der
Figur 1A übereinstimmender Ansicht den Rotor unter teilweiser Ausblendung eines Sicherungselements zur Veranschaulichung eines Schaufelhalses einer Laufschaufel, der in eine Befestigungsnut eingeschoben ist; - Figur 1D
- eine Laufschaufel in Einzeldarstellung;
- Figur 2A
- in mit den
Figuren 1A und1B übereinstimmender Ansicht eine weitere Ausführungsvariante mit geometrisch unterschiedlich ausgestalteten zurückgenommenen Randabschnitten an zwei Überhängen zweier Laufschaufeln; - Figur 2B
- in mit der
Figur 1C übereinstimmender Ansicht den Rotor derFigur 2A ; - Figur 3
- eine Schnittdarstellung längs der Rotationsachse eines erfindungsgemäß ausgestalteten Rotor im eingebauten Zustand in ein Gasturbinentriebwerk;
Figur 4- ausschnittsweise eine entlang einer Schnittlinie parallel zur Rotationsachse des Rotors gewonnene Schnittdarstellung des Rotors;
- Figuren 5A - 5D
- jeweils ausschnittsweise ein aus dem Stand der Technik bekannter Rotor mit zwei benachbarten Laufschaufeln, deren Überhänge mit einem geradlinig verlaufenden Rand und damit nominell miteinander fluchtenden Unterkanten (
Figur 5A ) sowie gegebenenfalls toleranzbedingt zueinander versetzten Unterkanten (Figuren 5B und5C ) sowie unter teilweiser Ausblendung eines Sicherungselements (Figur 5D ) dargestellt sind; - Figur 6
- in Schnittdarstellung schematisch ein Gasturbinentriebwerk, in dem ein erfindungsgemäßer Rotor Verwendung findet.
- Figure 1A
- detail of a rotor designed according to the invention with a view along an axis of rotation of the rotor to two overhangs of two adjacent moving blades of the rotor, which overhangs are recessed radially outwards in sections;
- Figure 1B
- in with the
Figure 1A matching view, a radial offset between two blade bases of the adjacent rotor blades compared to that in FIGFigure 1A illustrated nominal alignment of the two blades to each other; - Figure 1C
- in with the
Figure 1A matching view of the rotor with partial omission of a securing element to illustrate a blade neck of a rotor blade, which is inserted into a fastening groove; - Figure 1D
- a blade in detail;
- Figure 2A
- in with the
Figures 1A and1B matching view another variant with geometrically differently designed recessed edge sections on two overhangs of two rotor blades; - Figure 2B
- in with the
Figure 1C agreeing view the rotor ofFigure 2A ; - figure 3
- a sectional view along the axis of rotation of a rotor designed according to the invention in the installed state in a gas turbine engine;
- figure 4
- a detail of a sectional view of the rotor obtained along a cutting line parallel to the axis of rotation of the rotor;
- Figures 5A - 5D
- in each case a detail of a rotor known from the prior art with two adjacent rotor blades, the overhangs of which have an edge running in a straight line and thus lower edges that are nominally aligned with one another (
Figure 5A ) as well as lower edges offset from one another due to tolerances (Figures 5B and5C ) and with partial hiding of a security element (Figure 5D ) are shown; - figure 6
- a schematic sectional view of a gas turbine engine in which a rotor according to the invention is used.
Die
Insbesondere im Bereich der Hochdruckturbine 13 kommt wenigstens ein Rotor mit der einleitend in Zusammenhang mit den
Hier lässt sich mit der erfindungsgemäßen Lösung eine Verbesserung erzielen. Hiernach ist ein Überhang 310, der zur formschlüssigen Verbindung mit einem radial äußeren Rand 43 einer mehrteiligen oder einteiligen Sicherungselement, wie einer Sicherungsplatte 4, vorgesehen ist, mit einem in radial äußerer Richtung ra zurückgenommenen Randabschnitt definierter Geometrie und Größe ausgebildet. Mit der erfindungsgemäßen Lösung kann somit auch bei nomineller Anordnung der einzelnen Laufschaufeln 3a, 3b zueinander ausgeschlossen werden, dass an jedem Paar benachbarter Laufschaufeln 3a, 3b ein geradliniger oder kreisbogenförmiger Verlauf der die entlang der Umfangsrichtung U aufeinanderfolgenden, radial innen liegenden Unterkanten der Überhänge 310 gegeben ist. Vielmehr ist von vornherein wenigstens ein definierter radialer Rücksprung bereitstellt, der die Strömung möglichst wenig, jedoch in jedem Fall vorhersehbar beeinflusst. Vorzugsweise sind mehrere entlang der Umfangsrichtung U verteilte Rücksprünge vorgesehen, insbesondere an jedem Paar zueinander benachbart angeordneter Schaufelbasen 31.An improvement can be achieved here with the solution according to the invention. After this, an
Bei der Ausführungsvariante der
An den entlang der Umfangsrichtung U zueinander beabstandeten Enden eines Überhangs 310 ist jeweils ein zurückgenommener Randabschnitte 311a oder 311c vorgesehen. Die Randabschnitte 311a und 311c erstrecken sich dabei mit unterschiedlichen Längen a1 und a2 in Umfangsrichtung U. Beide zurückgenommenen Randabschnitte 311a und 311c bilden ferner einen geneigt zu Umfangsrichtung U verlaufenden Bereich der Unterkante des Überhangs 310 aus. Jeder zurückgenommene Randabschnitt 311a, 311c verläuft dabei ausgehend von dem mittleren, dritten Randabschnitt 311b schräg nach außen zum jeweiligen Ende hin, sodass eine radiale Erstreckung des jeweiligen zurückgenommenen Randabschnitts 311a oder 311c zum jeweiligen seitlichen Rand des Überhangs 310 hin stetig abnimmt.A recessed
Hierbei sind die einzelnen Randabschnitte 311a und 311c jeweils bis zu einer Höhe b1 oder b2 gegenüber dem mittleren Randabschnitts 311b zurückgenommen. Diese Höhe b1 oder b2 ist vorliegend größer als 0,8 mm und beträgt etwa 1 mm. Die Erstreckung in Umfangsrichtung U des jeweiligen zurückgenommenen Randabschnitts 311a, 311c wiederum bemisst sich als - vorzugsweise ganzzahliges - Vielfaches dieser Höhe b1 oder b2. Vorliegend entspricht eine Länge a1, a2 wenigstens dem Dreifachen einer Höhe b1 oder b2 des jeweiligen zurückgenommenen Randabschnitts 311a, 311c.The
Die Höhen b1 und b2 der zurückgenommenen Randabschnitte 311a und 311c sind so bemessen, dass im Bereich zueinander benachbart liegender Laufschaufeln 3a, 3b und damit aneinander angrenzender Schaufelbasen 31 durch zwei schräg aufeinander zu verlaufende zurückgenommene Randabschnitte 311c und 311a jeweils ein radialer Rücksprung 33 im Verlauf der in Umfangsrichtung U aufeinanderfolgenden Unterkanten mehrerer Sicherungsplatten 4 gebildet ist. Dieser radialer Rücksprung 33 ist über die zurückgenommenen Randabschnitte 311c und 311a der einzelnen Laufschaufeln 3a und 3b so bemessen, dass auch bei einem toleranzbedingten maximalen radialen Versatz g zweier Laufschaufeln 3a und 3b eine radiale Tiefe des jeweiligen Rücksprung 33 größer als der Versatz g ist und vorzugweise einem Vielfachen des Versatzes g entspricht. Damit ist eine (relevante) Strömungsbeeinflussung aufgrund des Versatzes g ausgeschlossen oder minimal (vergleiche
Die zurückgenommenen Randabschnitte 311a und 311c stellen selbstverständlich weiterhin noch einen ausreichende Erstreckung des Überhang 310 in radial innerer Richtung ri bereit, sodass auch im Bereich eines zurückgenommenen Randabschnitts 311a oder 311c eine Nut 3100 für den umgriffenen radial äußeren Rand 43 der Sicherungsplatte 4 vorhanden ist. Der radial innere Rand 42 einer Sicherungsplatte 4 ist in einer Nut 2100 des Rotorbasisteils 2 aufgenommen, die durch einen in radial äußerer Richtung ra vorstehenden Überstand 210 gebildet ist. Derart stellt die Sicherungsplatte 4 sicher, dass die einzelnen Laufschaufeln 3a, 3b im Bereich ihres jeweiligen Schaufelfußes 32, den eine Sicherungsplatte 4 zumindest teilweise überdeckt, an dem Rotorbasisteil 2 axial gesichert sind (vergleiche auch
Im Unterschied zu der aus dem Stand der Technik bekannten Lösung nach den
Bei der mit den
Insbesondere hierdurch ist erreicht, dass ein im Bereich der Schaufelbasen 31 zweier benachbarter Laufschaufel 3a, 3b definierter Rücksprung 33 in der Ansicht entlang der Rotationsachse der
Für die Herstellung der zurückgenommenen Randabschnitte 311a, 311c an einer Laufschaufel 3a oder 3b kann ein spanabhebendes Fertigungsverfahren oder ein thermischer Materialabtrag vorgesehen sein. So können beispielsweise die zurückgenommen Randabschnitte 311a und 311c in der Ausführungsvariante der
Anhand der
Anhand der ausschnittsweisen Darstellung eines Längsschnitts entsprechend der
- TT
- Gasturbinentriebwerkgas turbine engine
- 1111
- Niederdruckverdichterlow-pressure compressor
- 1212
- Hochdruckverdichterhigh-pressure compressor
- 1313
- Hochdruckturbinehigh pressure turbine
- 1414
- Mitteldruckturbinemedium pressure turbine
- 1515
- Niederdruckturbinelow pressure turbine
- 22
- Rotorbasisteilrotor base part
- 2020
- Befestigungsnutmounting groove
- 210210
- ÜberstandGot over
- 21002100
- Nutgroove
- 2222
- Stegweb
- 3030
- Schaufelblattshovel blade
- 3131
- Schaufelbasisblade base
- 310310
- Überhangoverhang
- 31003100
- Nutgroove
- 311311
- Randedge
- 311a, 311b, 311c311a, 311b, 311c
- Randabschnittedge section
- 3232
- Schaufelfußblade root
- 320320
- Schaufelhalsshovel neck
- 3333
- Radialer RücksprungRadial Return
- 3a, 3b3a, 3b
- Laufschaufelblade
- 44
- Sicherungsplatte (Sicherungselement)fuse plate (fuse element)
- 4040
- Mittelbereichmidrange
- 4242
- Innerer Randinner rim
- 4343
- Äußerer RandOuter Rim
- 55
- Ringspaltannular gap
- 66
- Leitschaufelanordnungguide vane arrangement
- AA
- Auslassoutlet
- a1, a2a1, a2
- Längelength
- BB
- Bypasskanalbypass channel
- BKBK
- Brennkammerabschnittcombustion chamber section
- b1, b2b1, b2
- HöheHeight
- cc
- BreiteBroad
- di.e
- Minimale Breite des SchaufelhalsesMinimum width of the bucket neck
- EE
- Einlass / IntakeInlet / Intake
- Ff
- Fanfan
- gG
- Versatzoffset
- LL
- Gesamtlängeoverall length
- MM
- Mittelachse / RotationsachseCentral axis / axis of rotation
- RR
- Eintrittsrichtungentry direction
- ra, rira, ri
- Radialrichtungradial direction
- TTTT
- Turbineturbine
- Uu
- Umfangsrichtungcircumferential direction
- VV
- Verdichtercompressor
Claims (13)
- Rotor for an engine (T), comprising- a rotor base part (2) which has fastening grooves (20) for rotor blades (3a, 3b), said fastening grooves being arranged in succession along a circumferential direction (U) about an axis of rotation (M),- a plurality of rotor blades (3a, 3b) which are each held in an associated fastening groove (20) in a positively locking manner by way of a blade root (32), and- at least one securing element (4) for axially securing, in relation to the axis of rotation (M), at least one of the rotor blades (3a, 3b) to the rotor base part (2),wherein the at least one securing element (4) has two peripheries (42, 43) which are spaced apart radially from one another and by way of which the securing element (4) is held, on the one hand, on the rotor base part (2) and, on the other hand, on the at least one rotor blade (3a, 3b) in a positively locking manner, and for the positively locking engagement with the rotor blade (3a, 3b), the one periphery (43) of the securing element (4) is encompassed at least in one region by an overhang (310) of the rotor blade (3a, 3b), said overhang for this purpose extending, with respect to the axis of rotation (M), radially inwardly over the one periphery (43) of the securing element (4) and along the circumferential direction (U),wherein a respective gap between two webs (22) of the rotor base part (2) is defined by a fastening groove (20), andwherein the overhang (310) has, along its extent in the circumferential direction (U), at least one peripheral portion (311a, 311c) which engages around the periphery (43) of the securing element (4) and which is set back, at a radially inner lower edge of the overhang (310), in a radially outwardly pointing direction (ra) in relation to at least one further peripheral portion (311b) of the overhang (310), said further peripheral portion likewise engaging around the periphery (43) of the securing element (4),characterized in thatthe overhang (310) has two, first and second, peripheral portions (311a, 311c) which are each provided at an end of the overhang (310) in relation to the circumferential direction (U) and are each set back in the radially outwardly pointing direction (ra) in relation to at least one further third peripheral portion (311b) of the overhang (310), said further peripheral portion likewise engaging around the periphery (43) of the securing element (4), in such a way that the blade root (32) and a lower edge of the overhang (310) can be pushed through the gaps in the rotor base part (2) when the securing element (4) is not yet attached or is no longer attached.
- Rotor according to Claim 1, characterized in that at least one of the first and second radially outwardly set-back peripheral portions (311a, 311c) has a smaller extent in the radially inwardly pointing direction (ri).
- Rotor according to Claim 1 or 2, characterized in that at least one of the first and second radially outwardly set-back peripheral portions (311a, 311c) forms, at the radially inner lower edge, a region that runs in an at least partially inclined manner with respect to the circumferential direction (U).
- Rotor according to one of the preceding claims, characterized in that at least one of the first and second radially outwardly set-back peripheral portions (311a, 311c) extends, along the circumferential direction (U), with a length (a1, a2) that corresponds to at least three times a height (b1, b2) by which the radially outwardly set-back peripheral portion (311a, 311c) is maximally set back in relation to the adjoining third peripheral portion (311b) of the overhang (310).
- Rotor according to one of the preceding claims, characterized in that at least one of the first and second radially outwardly set-back peripheral portions (311a, 311c) is set back in relation to the adjoining third peripheral portion (311b) of the overhang (310) at least by a height (b1, b2) of 0.5 mm, in particular at least by a height (b1, b2) of 0.8 mm or 1 mm.
- Rotor according to one of the preceding claims, characterized in that the two set-back peripheral portions (311a, 311c) are set back to differing extents and/or extend along the circumferential direction (U) with differing lengths (a1, a2).
- Rotor according to one of the preceding claims, characterized in that the first and second radially outwardly set-back peripheral portions (311a, 311c) are provided at ends of the overhang (310) which are spaced apart from one another along the circumferential direction (U).
- Rotor according to one of the preceding claims, characterized in that one of the first and second radially outwardly set-back peripheral portions (311a, 311c) are set back in relation to the adjoining third peripheral portion (311b) of the overhang (310) at least by the sum of predefined dimensional and positional tolerances of this third peripheral portion (311b), wherein the dimensional and positional tolerances predefine a nominal position of the third peripheral portion (311b) with respect to the associated fastening groove (20) and/or with respect to an overhang (310) of an adjacent rotor blade (3b, 3a).
- Rotor according to one of the preceding claims, characterized in that overhangs with mutually adjoining and in each case radially outwardly set-back peripheral portions (311a, 311c) are provided on at least two rotor blades (3a, 3b) of the rotor which are arranged adjacent to one another along the circumferential direction (U), such that a radially outwardly directed recess (33) of defined minimum length and minimum height is formed in the region of the mutually adjoining peripheral portions (311a, 311c) of the two adjacent rotor blades (3a, 3b).
- Rotor according to Claim 9, characterized in that the recess (33) is elliptical, trapezoidal or triangular in a view along the axis of rotation (M).
- Rotor according to Claim 9 or 10, characterized in that overhangs with mutually adjoining and in each case radially outwardly set-back peripheral portions (311a, 311c) are provided along the circumferential direction (U) at each pair of mutually adjacently arranged rotor blades (3a, 3b), such that a respective radially outwardly directed recess (33) of defined minimum length and minimum height is formed along the circumferential direction (U) in the region of mutually adjoining peripheral portions (311a, 311c) of two adjacent rotor blades (3a, 3b).
- Rotor according to one of the preceding claims, characterized in that the at least one radially outwardly set-back peripheral portion (311a, 311c) is produced by mechanical or thermal abrasion of material.
- Rotor according to one of the preceding claims, characterized in that the at least one securing element (4) is provided for axially securing at least two rotor blades (3a, 3b), and the one periphery (43) of the securing element (4) is thus encompassed by overhangs (310) of at least two rotor blades (3a, 3b).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016107315.6A DE102016107315A1 (en) | 2016-04-20 | 2016-04-20 | Rotor with overhang on blades for a safety element |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3236011A1 EP3236011A1 (en) | 2017-10-25 |
EP3236011B1 true EP3236011B1 (en) | 2022-08-31 |
Family
ID=58549064
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17166817.1A Active EP3236011B1 (en) | 2016-04-20 | 2017-04-18 | Rotor with overhang on rotor blades for a securing element |
Country Status (3)
Country | Link |
---|---|
US (1) | US10526904B2 (en) |
EP (1) | EP3236011B1 (en) |
DE (1) | DE102016107315A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109162763B (en) * | 2018-09-10 | 2021-05-18 | 东方电气集团东方汽轮机有限公司 | Locking notch structure for mushroom-shaped blade root |
US10704400B2 (en) * | 2018-10-17 | 2020-07-07 | Pratt & Whitney Canada Corp. | Rotor assembly with rotor disc lip |
US11168615B1 (en) | 2020-08-25 | 2021-11-09 | Raytheon Technologies Corporation | Double ring axial sealing design |
KR102454379B1 (en) * | 2020-09-08 | 2022-10-14 | 두산에너빌리티 주식회사 | rotor and turbo-machine comprising the same |
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EP2873807A1 (en) | 2013-11-18 | 2015-05-20 | Siemens Aktiengesellschaft | Cover plate, rotor blade, wheel disc, bolt and gas turbine |
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Also Published As
Publication number | Publication date |
---|---|
EP3236011A1 (en) | 2017-10-25 |
US10526904B2 (en) | 2020-01-07 |
US20170306771A1 (en) | 2017-10-26 |
DE102016107315A1 (en) | 2017-10-26 |
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