EP3235991B1

EP3235991B1 - Window actuator with obstacle detection

Info

Publication number: EP3235991B1
Application number: EP16165754.9A
Authority: EP
Inventors: Harry Hansen; Torben Ernst MUNK; Lyngholm Stefan MEIER; Heldgaard Jakob THOMSEN
Original assignee: VKR Holding AS
Current assignee: VKR Holding AS
Priority date: 2016-04-18
Filing date: 2016-04-18
Publication date: 2020-08-12
Anticipated expiration: 2036-04-18
Also published as: EP3235991A1; EP3235993A1; EP3235992A1

Description

TECHNICAL FIELD

This disclosure relates to an electrically pivotable window and the electrical drive of such window. Particularly, the disclosure relates to anti-pinch sensing and control of the window.

BACKGROUND

GB 2026723 discloses an anti-pinch system for translatory windows such as the windows of a vehicle, i.e. windows which move either vertically or horizontally. An anti-pinch system for a pivotable window faces very different problems than a translatory window.
A pivotable window suffers from load variations due to, e.g., wind or snow, substantially changing the force necessary to operate the window. An additional snow or wind load could aid the electric motor in providing the closing force. Consequently, the motor current, which is used as a criterion for the closing force, will not exceed the maximum allowable value until the closing force amounts to the sum of the additional load and the safety margin. This may evidently lead to an obstacle being detected too late to prevent injury or even not being detected at all.
Moreover, if the force profile of the window is updated according to such an abnormal operation cycle, it may lead to the closure of the window being prevented under normal operating conditions, since the current required under normal conditions exceed the values allowable under the updated profile.
EP 2754820 discloses a pivotable window with an actuator on each side. Each actuator has a safety strip 9 on the actuator housing to detect an object entrapped between the actuator housing and the window frame.
EP 1441100 discloses a pivotable window without pinch detection. Instead, the closing movement is performed stepwise to increase the attention of the person nearby and to limit the risk of pinching.
US 5449987 discloses a pivotable window in which the motor current/closing force is monitored while performing a closing operation. If the closing force exceeds a certain threshold, the actuator initiates a reversing operation.
However there due to various reasons which are explained below, it has shown to be difficult to provide a reliable pinch detection, which also is cost effective. Further it is an object to provide an actuator, which is easy to retrofit to a window that is already installed in a building.
The final closing movement of a window creates a spike in the closing force needed due compress the gasket between the frame and sash. Different window sizes may use the same actuator drive, but yet require different closing forces.
As mentioned above, wind or draft can change the load of a window. Snow may change the weight of the window. Likewise, the window may be retrofitted with a blind or a shutter which also changes the weight of the window. Some pivotable windows such as roof windows may be installed in different roof slopes and consequently the force requirements may be different. As a window ages the resistance (friction) and closing forces also change.

SUMMARY

It is an object of the invention to solve or at least reduce the problems indicated above.
This object is achieved according to a first aspect by an actuator for operating a pivot hung or top hung building window, the actuator being adapted to perform a first closing operation while monitoring a closing force applied by the actuator, the actuator being adapted to initiate a first reversing operation upon the closing force exceeding a first threshold during the first closing operation, and the actuator being configured to initiate a second closing operation after the first reversing operation.
By closing the window with the force limited to a relatively low first threshold a pinching event or entrapment event can be detected without large force being applied to the trapped or pinched object. The reversing action allows the trapped or pinched object to be removed, before the second closing action takes place. The second closing action can be carried out with a higher threshold allowing a larger force to be applied to the window. This larger force may be necessary due to excessive friction or wind conditions. Thus, proper closing of the window is ensured whilst the risk of injury to e.g. fingers or other body parts of a person is reduced since the person will have a chance to remove their hand, fingers or other body part during the reversing operation. Thus, there is provided an enhanced entrapment detection, which does not terminate the closing operation due to false pinching signals caused, e.g. by strong winds. Further, it is ensured that the window closes while allowing trapped objects to escape.
In a first possible implementation form of the first aspect the actuator is configured to monitor the closing force applied by the actuator during the second closing operation, configured to initiate a second reversing operation upon the closing force exceeding a second threshold during the second closing operation and configured to initiate a third closing operation after the second reversing operation.
In a second possible implementation form of the first aspect the target of the first closing operation is a fully closed position.
In a third possible implementation form of the first aspect the first reversing operation has a magnitude that is small compared to a complete movement of the window between a fully open and a fully closed position
In a fourth possible and implementation form of the first aspect the target of the second closing operation is a fully closed position.
In a fifth possible implementation form of the first aspect the second reversing operation has a magnitude that is small compared to the complete movement of the window between a fully open and a fully closed position.
In a sixth possible implementation form of the first aspect the actuator is configured to initiate the second closing operation a short period of time after the first reversing operation.
In a seventh possible implementation form of the first aspect the second threshold is equal to the first threshold
In an eighth possible implementation form of the first aspect the second threshold is lower than the first threshold.
In a ninth possible implementation form of the first aspect the second threshold is higher than the first threshold.
In a tenth possible implementation form of the first aspect the first threshold is lower than a maximum force of the actuator.
In an eleventh possible implementation form of the first aspect the actuator is configured to hold the window still for a short period of time between the first reversing operation and the second closing operation.
In a twelfth possible implementation form of the first aspect the actuator is configured to hold the window still for a short period of time between the second reversing operation and the third closing operation
In a thirteenth possible implementation form of the first aspect the actuator is configured to apply the maximum actuator force if needed during the during the second and/or third closing operation.
In a fourteenth possible implementation form of the first aspect the actuator is configured to allow the actuator to always allow use of the maximum actuator force when the opening of the window is smaller than a first opening threshold.
The object above is also achieved according to a second aspect by a method of closing a pivot hung or top hung building window using an actuator, the method comprising
performing a first closing operation while monitoring a closing force,
initiating a first reversing operation when the closing force exceeds a first threshold during the first closing operation,
and initiating a second closing operation after the first reversing operation.
In a first possible implementation form of the second aspect the method further comprises monitoring the closing force applied by the actuator during the second closing operation, initiating a second reversing operation when the closing force exceeds a second threshold during the second closing operation and initiating initiate a third closing operation after the second reversing operation.
In a second possible implementation form of the second aspect the method comprises second closing operation is initiated a short period of time after the first reversing operation.
In a third possible implementation form of the second aspect the method comprises holding the window still for a short period of time between the first reversing operation and the second closing operation.
In a fourth possible implementation form of the second aspect applying the maximum actuator force if needed during the during the second and/or third closing operation.
The foregoing and other objects are achieved by the features of the independent claims. Further implementation form forms are apparent from the dependent claims, the detailed description and the figures.

BRIEF DESCRIPTION OF THE DRAWINGS

In the following detailed portion of the present disclosure, the invention will be explained in more detail with reference to the example embodiments shown in the drawings, in which:

Fig. 1 illustrates an example embodiment of a pivoting roof window with a thrust chain actuator drive,
Fig. 2 illustrates an example of a pivoting roof window with an exterior sun screening installed,
Fig. 3 is a diagrammatic illustration of a window actuator with a control unit,
Fig. 4 is an elevated view of the window actuator of Fig. 3,
Fig. 5, is an elevated cutaway view of a portion of the window actuator of Fig. 3,
Fig. 6a and 6b shows an example of measured motor current and a low-pass filtered motor current, respectively, of the motor of the window actuator,
Fig. 7 is a graph illustrating a closing procedure for a window with a window actuator,
Fig. 8 is a flowchart illustrating the closing procedure of Fig. 7,
Fig. 9 is a graph illustrating another closing procedure for a window with a window actuator, and
Fig. 10 is a flowchart illustrating the closing procedure of Fig. 9.

DETAILED DESCRIPTION

Fig. 1 illustrates a window 1 with top hung rectangular sash 3 with a window pane 4 therein and a matching rectangular frame 2. Fig. 2 illustrates a roof window 1 with a pivot hung sash 3 and a matching rectangular frame 2. The roof window 1 of Fig. 2 is provided with an exterior sun screening 6. A compressible gasket (not shown) is provided between the rectangular sash 3 and the rectangular frame 2 and the compressible gasket is tightly compressed or deformed between the rectangular sash 2 and the rectangular gasket 3 when the roof window 1 is fully closed. The roof window of Fig. 1 and of Fig. 2 is provided with an actuator for moving the window i.e. moving the sash 3 between an open position (illustrated) and a closed position. The actuator can be a push-pull (thrust) chain actuator and in Fig. 1 the push-pull chain 11 of the actuator can be seen. The actuator itself can be installed in or on the frame 2, or in or on the sash 3.
For illustration purposes, a roof window has been shown in Figs. 1 and 2, but it is understood that actuator can be used for any top hung or pivot hung building window. Figs. 3 to 5 show the actuator 10 in the form of a push-pull chain actuator with a push-pull chain 11. However, it is understood that the actuator can be of another type, such as e.g. a spindle actuator. The actuator 10 comprises a housing 15 that holds an electric drive motor 12, a chain magazine, a push-pull chain 11, and a position sensor 14. The position sensor can e.g. be a rotary pulse generator on the electric motor 12. The actuator 10 is provided with an electronic control unit 50. The electronic control unit 50 can be external to the actuator 10 or can be located in in the housing 15. In one example the anti-pinch controller 50 is embedded in a secure separate processor to provide a failsafe operation. The electronic control unit 50 is connected to a source of electric power and configured to control the operation of the actuator 10, i.e. to control the operation of the electric drive motor 12. Typically, there will be a single electric drive motor 12. However, in an embodiment there can be to drive motors 12 in tandem, as shown in Fig. 5. The electric drive motor 12 drives a sprocket (not visible in the drawings) via a reduction gear 17. The sprocket engages the push-pull chain 11 and rotation of the sprocket in one direction extends the chain 11 and rotation in the opposite direction retracts the chain.
The push-pull chain 11 is configured to be able to transmit both tension and pressure and such push-pull chains are well known in the art. When the electric drive motor 12 is operated in the direction to retract the push-pull chain 11 the incoming chain length is stored in a chain magazine inside the housing 15. When the electric drive motor 12 is operated in the direction to extend the push-pull chain 11 the outgoing chain length is removed from the chain magazine.
The force that is applied by the actuator 10 is in an embodiment measured by monitoring the electric current to the electric drive motor 12. However, it is understood that the force can be measured by other means, such as for example a strain gauge.
Fig. 6a shows a graph that illustrates the measured electric current in A to the electric drive motor 12 over time. Fig. 6b illustrates the measured low-pass filtered current in A to the electric drive motor 12 over time. The increase of the current towards the end of the time span and thus of the force applied by the actuator 10 to the window and can be an indication of a pinching event. In one example the measured current derivative may be used for enhanced indication of a pinching event.
The electronic control unit 50 receives instructions, e.g. from a remote control unit (not shown) or from a control panel (not shown) to open or close the window 1 or to move the window 1 to a desired intermediate position, in accordance with the desire of an operator. The instructions can also come from a control system that controls the climate of a building by adjusting the opening of windows in such building.
If the window is open, as shown in Figs. 1 and 2, the electronic control unit 50 may receive an instruction to close the window 1. The electronic control unit 50 is configured to initiate a first closing operation upon receipt of such an instruction.
An example of a closing procedure is illustrated in Fig. 7. At the start of the closing procedure the electronic control unit 50 has received in instruction to close the window. Thereupon, the electronic control unit 50 initiates a first closing operation 101. During the first closing operation 101 the electronic control unit 50 monitors the force applied to the window by the actuator 10, e.g. by monitoring the current delivered to the electric drive motor 12. The electronic control unit 50 is configured to monitor that the force applied to the window does not exceed a first threshold. The first threshold is preferably a force low enough to avoid injury if a body part, such as the hand or fingers or person is trapped in the window opening, i.e. the opening between the sash 3 and the frame 2.
The electronic control unit 50 is configured to continue the first closing operation 101 until the window 1 is fully closed if the instructions received by the electronic control unit 50 are to close the window 1 completely. If the instructions are to close the window to a desired position, for example a ventilating position in which the window is slightly open the procedure lasts until the desired position is reached. In the example in figure 7 the instruction received by the electronic control unit 50 is to close the window 1 completely.
At T1 the force applied to the window exceeds the first threshold (indicate by the interrupted line in Fig. 6b) and the electronic control unit 50 is configured to terminate the first closing action 101 and to initiate a first reversing action 102. The first reversing action 102 is preferably a relatively small movement, i.e. relatively small compared to a full movement of the window 1 between its fully open position and fully closed position. The first reversing action should 102 be large enough for a person to move a trapped body part away from the window 1.
The electronic control unit 50 is configured to hold the window still for a first short period of time 103 after the first reversing action has been completed, in order to give a person that has a body part trapped time to move this body part away from the window 1. The short period of time 103 is a brief time. Or a momentary pause allowing a trapped body part to be removed.
The electronic control unit 50 is configured to initiate a second closing operation 104 at the end of the first short period of time 103. The electronic control unit 50 is in an embodiment configured to monitor the force applied by the actuator 10 to the window 1 during the second closing operation 104 and to terminate the second closing operation 104 if the force exceeds a second threshold. The second threshold can be identical to the first threshold, but also be higher or lower than the first threshold. In an embodiment the electronic control unit 50 is configured to allow the actuator to apply its maximum force during the second closing operation 104.
Fig. 8 is a flowchart illustrating the operation the actuator 10. After the start the electronic control unit 50 receives instructions to move the window 1 to a target position, e.g. the fully closed position of the window 1. Thereupon, the electronic control unit 50 initiates the first closing operation 101 while monitoring the closing force applied to the window 1. The electronic control unit 50 determines whether a first threshold is exceeded during the first closing operation 101. If the first threshold is not exceeded the electronic control unit 50 verifies whether the target position has been reached during the first closing operation 101. If the target position has not been reached the electronic control unit 50 continues with the first closing operation 101. When the electronic control unit 50 detects that target position has been reached the electronic control unit terminates the first closing procedure 101. If the target position was the fully closed position the first closing procedure 101 ends with the window 1 in its fully closed position.
If the electronic control unit 50 detects that the closing force exceeds the first threshold during the first closing operation 101 electronic control unit 50 initiates a first reversing operation 102 and thereafter maintains the position of the window 1 for a first short period of time 103, e.g. less than a couple of seconds.
At the end of the first short period of time 103 the electronic control unit 50 initiates the second closing operation 104. The electronic control unit 50 may or may not monitor the closing force during the second closing operation 104 and allows the actuator 10 to apply its maximum closing force during the second closing operation 104. The electronic control unit 50 is configured to verify whether the target position has been reached during the second closing operation 104. If the target position has not been reached the second closing operation continues. When the target position has been reached the process ends and electronic control unit 50 is ready to receive new instructions.
In an embodiment, that can be combined with any of the other embodiments, the electronic control unit 50 is configured to allow the actuator 10 to apply its maximum force during the very last part of the closing movement towards the completely closed position of the window 1. The very last part of the closing movement is preferably selected so small that it is difficult if not impossible for a person to get his fingers or other body part trapped between the frame 2 and the sash 3, and thus on one hand the risk of a pinching event is small and on the other hand a large force is typically needed for compressing the compressible gasket in this part of the movement. The portion of the closing movement in which the compressible gasket needs to be compressed typically requires a much larger force to be carried out.
In an embodiment, illustrated with reference to Figs. 9 and 10, the electronic control unit 50 is configured to perform at least two reversing actions when a respective first and second threshold are exceeded before a third closing operation is carried out with a higher third threshold or without any limit on the force applied to the window.
The closing process is identical to the process described with reference to Figs. 7 and 8 up to the end of the short period of time 103. During the second closing operation 104 the electronic control unit 50 is configured to verify that the closing force does not exceed a second threshold. The second threshold can be identical to the first threshold or can be lower than the first threshold or can be higher than the first threshold. An example of the first threshold can be 5 kg, with the second threshold being 10 kg. The electronic control unit 50 is configured to terminate the second closing operation 104 and to initiate a second reversing operation 105 upon detecting that the second threshold has been exceeded. The second reversing operation 105, is preferably a small operation with a small stroke, similar to the first reversing operation 102 and small relative to the maximum movement of the window 1 between its fully closed and fully open position.
The electronic control unit 50 is configured to hold the window 1 still for a second short period of time 106 after the second reversing action 105 has been completed, in order to give the person that has or had a body part trapped time one more opportunity to move this body part away from the window 1. The electronic control unit 50 is configured to initiate a third closing operation 107 at the end of the second short period of time 106. The electronic control unit 50 is in an embodiment configured to monitor the force applied by the actuator to the window during the third closing operation 107 and to terminate the third closing operation 107 if the force exceeds a third threshold. The third threshold is preferably be higher than the first and second threshold, e.g. 40 kg. In an embodiment the electronic control unit 50 is configured to allow the actuator 10 to apply its maximum force during the third closing operation 107.
The process of closing the window in accordance with the embodiment of Figs. 9 and 10, is identical to the process described in the flowchart in Fig. 8 up to and including maintaining the position of the window for the first short period of time 103. At the end of the first short period of time 103 the electronic control unit 50 is configured to initiate the second closing operation 104 while monitoring the closing force and to verify that the second threshold is exceeded or not.
If the second threshold is not exceeded, the electronic control unit 50 verifies whether the target position has been reached. If the target position has not been reached the second closing operation 104 continues until the target position has been reached and then the process ends. If the second threshold is exceeded during the second closing operation 104 the electronic control unit 50 performs the second reversing operation 105 and thereupon maintains the position of the window for a second short period of time 106. At the end of the second short period of time 106 the electronic control unit 50 initiates the third closing operation, preferably without applying a force limit. The electronic control unit 50 verifies whether the target position has been reached during the third closing operation 107 and ends the third closing operation 107 with the window one in its target position when the electronic control unit 50 has detected that the window in the target position and then the electronic control unit 50 is ready to receive new instructions.
The invention has been described in conjunction with various embodiments herein. However, other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word "comprising" does not exclude other elements or steps, and the indefinite article "a" or "an" does not exclude a plurality. A single processor, controller, circuit or other unit may fulfill the functions of several items recited in the claims.

Claims

An actuator (10) for operating a pivot hung or top hung building window (1), said actuator (10) being adapted to perform a first closing operation (101) while monitoring a closing force applied by said actuator (10), said actuator (10) being adapted to initiate a first reversing operation (102) upon said closing force exceeding a first threshold during said first closing operation (101), and characterized by said actuator (10) being configured to initiate a second closing operation (104) after said first reversing operation (102).
An actuator (10) according to claim 1, configured to monitor the closing force applied by said actuator (10) during said second closing operation (104), configured to initiate a second reversing operation (105) upon said closing force exceeding a second threshold during said second closing operation (104) and configured to initiate a third closing operation (107) after said second reversing operation (105).
An actuator (10) according to claim 1 or 2, wherein the target of said first closing operation (101) is a fully closed position.
An actuator (10) according to any one of claims 1 to 3, wherein said first reversing operation (102) has a magnitude that is small compared to a complete movement of the window (1) between a fully open and a fully closed position
An actuator (10) according to any one of claims 1 to 4, wherein the target of said second closing operation (104) is a fully closed position.
An actuator (10) according to any one of claims 2 to 5, wherein said second reversing operation (105) has a magnitude that is small compared to the complete movement of the window (1) between a fully open and a fully closed position.
An actuator (10) according to any one of claims 1 to 6, wherein said actuator (10) is configured to initiate said second closing operation (104) a short period of time after said first reversing operation (102).
An actuator (10) according to any one of claims 1 to 7, wherein said second threshold is equal to said first threshold
An actuator (10) according to any one of claims 1 to 7, wherein said second threshold is lower than said first threshold.
An actuator (10) according to any one of claims 1 to 7, wherein said second threshold is higher than said first threshold.
An actuator (10) according to any one of claims 1 to 9, wherein said first threshold is lower than a maximum force of said actuator (10).
An actuator (10) according to any one of claims 1 to 11, wherein said actuator (10) is configured to hold the window (1) still for a short period of time (103) between said first reversing operation (102) and said second closing operation (104) .
An actuator (10) according to any one of claims 2 to 12, wherein said actuator (10) is configured to hold the window (1) still for a short period of time (106) between said second reversing operation (105) and said third closing operation (107) .
An actuator (10) according to any one of claims 2 to 13, wherein said actuator (10) is configured to apply the maximum actuator force if needed during the during said second (104) and/or third closing operation (107).
An actuator (10) according to any one of claims 1 to 14, configured to allow said actuator (10) to always allow use of the maximum actuator force when the opening of the window (1) is smaller than a first opening threshold.
A method of closing a pivot hung or top hung building window (1) using an actuator (10) according to any of claims 1 to 15, said method comprising
performing a first closing operation (101) while monitoring a closing force,
initiating a first reversing operation (102) when said closing force exceeds a first threshold during said first closing operation (101),
and characterized by initiating a second closing operation (104) after said first reversing operation (102).
A method according to claim 16, further comprising monitoring the closing force applied by an actuator (10) during said second closing operation (104), initiating a second reversing operation (105) when said closing force exceeds a second threshold during said second closing operation (104) and initiating a third closing operation (107) after said second reversing operation (105).
A method according to claim 17, wherein said second closing operation (104) is initiated a short period of time after said first reversing operation (102).
A method according to claim 17 or 18, further comprising holding the window (1) still for a short period of time (103) between said first reversing operation (102) and said second closing operation (104).
A method according to any one of claims 17 to 19, further comprising applying the maximum actuator force if needed during said second (104) and/or third (107) closing operation.