EP3234256B1 - Apparatus and process for the equipment of textile fabrics and textile coated with silicone - Google Patents

Apparatus and process for the equipment of textile fabrics and textile coated with silicone Download PDF

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Publication number
EP3234256B1
EP3234256B1 EP15831052.4A EP15831052A EP3234256B1 EP 3234256 B1 EP3234256 B1 EP 3234256B1 EP 15831052 A EP15831052 A EP 15831052A EP 3234256 B1 EP3234256 B1 EP 3234256B1
Authority
EP
European Patent Office
Prior art keywords
silicone
containing finishing
coating
textile fabric
finishing layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15831052.4A
Other languages
German (de)
French (fr)
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EP3234256A1 (en
Inventor
Roland Lottenbach
Verdan GARTMANN
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schoeller Textil AG
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Schoeller Textil AG
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Publication date
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Publication of EP3234256A1 publication Critical patent/EP3234256A1/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/128Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with silicon polymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C3/00Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
    • D06C3/02Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics by endless chain or like apparatus
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0043Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers
    • D06N3/005Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers obtained by blowing or swelling agent
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0043Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers
    • D06N3/0052Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers obtained by leaching out of a compound, e.g. water soluble salts, fibres or fillers; obtained by freezing or sublimation; obtained by eliminating drops of sublimable fluid
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B2700/00Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
    • D06B2700/09Apparatus for passing open width fabrics through bleaching, washing or dyeing liquid
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C2700/00Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
    • D06C2700/02Tenters for tentering or drying fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/06Properties of the materials having thermal properties
    • D06N2209/065Insulating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/12Permeability or impermeability properties
    • D06N2209/121Permeability to gases, adsorption
    • D06N2209/123Breathable

Definitions

  • the present invention relates to the field of textile equipment. It relates to a method for finishing textile fabrics with a silicone finishing layer according to the preamble of patent claim 1, as well as a device for finishing textile fabrics with a silicone finishing layer according to the preamble of patent claim 5.
  • Silicone coatings of textiles are known in the art. In these silicone coatings, a thin layer of silicone is applied to a textile fabric to make it waterproof and to increase the tear strength and Tear strength of the fabric. The silicone coating makes it possible to produce very light, thin, waterproof but tear-resistant fabrics.
  • silicone-coated textiles are no longer breathable. If silicone-coated textiles are used for the production of clothing, it makes them waterproof and tear-resistant, but the low permeability to water leads to a loss of comfort when worn, since body sweat can hardly be released through the textile to the outside WO-A-03 66960 discloses a similar method and apparatus, but with a single step instead of three.
  • the inventive method for equipping textiles with silicone-containing finishing layers is characterized in that the finished or finished finishing layer is not closed but has numerous pores. These pores can be generated according to the invention in various ways.
  • the pores in the silicone coating or in the silicone-containing finishing layer are generated by impregnating the textile fabric to be finished with an aqueous solution in a first step and subsequently in a subsequent step on one side with the silicone-containing Equipment layer is provided. This is closed and continuous and only during the subsequent condensation (preferably when passing through a heated tenter) by the of The water vapor which forms the aqueous impregnation of the textile produces pores in the overlying silicone coating.
  • the silicone resins which are preferably used for coating, can be applied without or with solvent.
  • the pores are generated in the silicone coating or in the silicone-containing finishing layer by applying a silicone coating to the textile fabric in a one-step process, wherein the silicone resin Composition is added a proportion of finely ground salt.
  • the salt with an average particle size of 1 to 300 microns, preferably 10 to 30 microns and more preferably 10 microns does not dissolve in the silicone resin composition, but largely retains its original particle structure and can after drying and fixing or condensing simply with water be washed out of the coating.
  • the salt particles create pores in the silicone-containing coating whose size and shape are determined by the washed-out salt particles.
  • the method of the second embodiment is characterized in that in a first step, a silicone-containing finish composition is applied to the fabric containing a proportion of salt particles, in a further step, preferably, when passing through a heated tenter, the silicone-containing finish composition is condensed to a saline finish layer, and in a subsequent step, the salt is washed out of the finish layer and thereby pores are generated in the silicone-containing finish layer.
  • the salt particles, preferably NaCl in the second embodiment have an average particle size of 1 to 300, preferably 10 to 50, more preferably 20 microns in the finish composition.
  • the silicone-containing finish composition in the second embodiment comprises a proportion of 10 to 60% by weight, preferably 20% by weight of salt particles.
  • the pores are generated in the silicone coating or in the silicone-containing finishing layer by applying an aqueous suspension of the silicone resins in a one-step process and subsequently heating (preferably in the tenter ) the vaporizing water in turn pores are generated in the silicone-containing coating.
  • the method of the third embodiment is characterized in that a silicone-containing finish composition is applied to the fabric (T) in a first step, the finishing composition comprising an aqueous suspension of silicone resins and then dried and condensed, preferably as it passes through a heated tenter wherein pores are generated in the silicone-containing finish layer by the water vapor exiting from the aqueous impregnation.
  • the silicone coating coating in the dry state is preferably 2-30 g / m 2 .
  • all heat-resistant (up to 1 70 ° C) textile fabrics preferably textile fabrics, can be equipped with a silicone-containing finishing layer with pores.
  • a device for finishing textile fabrics having silicone-containing finish layers comprises first means for applying a silicone-containing finish composition to a fabric and second means for drying and condensing the silicone-containing finish composition into a silicone-containing finish layer which is preferably operable by means of a controller such that pores are generated in the silicone-containing finish layer.
  • the silicone-containing finish composition is applied by means of knife coating (preferably a Magnoroll coating machine from Zimmer), preferably with explosion protection. Explosion protection is preferred because explosive gas-air mixtures can result from volatile solvents released from the applied coatings into the ambient air. Needlepoint squeegees have proven to be a suitable type of squeegee. According to further preferred embodiments, the silicone-containing finish composition is applied by means of stencil.
  • the application of the silicone-containing finishing composition can except with the aforementioned devices with a squeegee, air knife and carpet squeegee or by filling, in particular by pressing between two rolls or by a leak roll, rotary machine, counter roll "reverse roll", by transmission, by screen printing, by Light pressure or by spraying.
  • the protected facilities are each surrounded by a housing from which the air can be sucked with the explosive gas components by means of a suction system to ensure that in the respective device no explosive air / gas mixture can be ignited or explode can.
  • the relative concentration of flammable / explosive gases is kept controlled below the relevant limit.
  • a device for aqueous impregnation of the textile fabric is arranged upstream of the devices for applying a silicone-containing finish composition.
  • the drying and the condensation to a silicone-containing finish layer is preferably carried out in the tenter, which is preferably not directly heated and explosion-proof.
  • the device for equipping textile fabrics with silicone-containing finishing layers according to the invention is provided with one or more sensors, such as a Gravimat FMI sensor from Mahlo GmbH, with whose help, for example, the overlay of silicone-containing finishing layer on the textile fabric is controlled can be.
  • sensors such as a Gravimat FMI sensor from Mahlo GmbH, with whose help, for example, the overlay of silicone-containing finishing layer on the textile fabric is controlled can be.
  • sensors for determining the support it is also possible to provide sensors for measuring the air passage, with the aid of which the open area in the finishing layer can be determined based on the total area.
  • the device comprises according to further preferred embodiments, a control device to which the measurement data of the sensors can be transmitted.
  • the measurement results may be controlled by the control device, which preferably controls the abovementioned devices of the device according to the invention, for example the conveying speed of the textile fabric to be finished, the application rate of silicone-containing finishing composition, the temperature and / or the residence time during drying and condensation (preferably in the tenter).
  • the silicone coatings with pores produced according to the new process make the textiles, on the one hand, as known from silicone-coated textiles, water-repellent, but also breathable for the first time, and also offer a high degree of fire protection. Due to the water vapor permeability you increase the wearing comfort considerably.
  • Fig. 1 shows a device 1 for finishing a textile fabric T, for example in the form of a fabric, with a silicone finishing layer according to a first embodiment of the invention.
  • the fabric to be finished is padded in a padding bath 30 with an aqueous solution or liquor and subsequently coated on one side with a spiked blade with a silicone-containing finish composition in an explosion-proof second device 10.
  • the fabric T is conveyed directly to the doctor blade coating after leaving the Foulardierbads 3 and the removal of the excess liquor by two nip rolls.
  • the coating with the silicone-containing finish layer "wet-on-wet" before passing through a heated tenter 20 in which it is then dried and fixed. Both steps, ie padding and application of the silicone-containing finish composition, take place in one pass.
  • the doctor blade coating is explosion-proof.
  • the explosion protection by means of double lines of the housing of a coating system 80 and a clamping frame 81 is indicated.
  • the explosion-proof housing 80, 81 are connected via suction lines 83 with at least one suction device not shown in the figures in communicating connection.
  • the direction of the fluid flow during suction is indicated in the figure by means of double-lined arrows.
  • the fabric web T is guided into a clamping frame 20, which is preferably heated indirectly. While passing through the tenter frame 20, the water evaporates from the solution applied in the padding bath and, due to the applied vapor pressure in the topside, wet silicone-containing coating assisted by the heating in the process of condensation, produces a multiplicity of small pores Eye are imperceptible.
  • the clamping frame is also explosion-proof, respectively surrounded by an explosion-proof housing, which is connected via at least one suction with an exhaust system not shown in the figure.
  • the tissue T can be tested before and after all relevant processing steps by means of sensors 91-94.
  • the sensors are respectively arranged before and after the relevant equipment of the equipment device above and below the conveying path of the fabric web and measure, for example, the basis weight of the fabric web without contact and continuously with high accuracy.
  • the measurement is based on known sensors such as the Gravimat FMI sensors from Mahlo GmbH + Co. KG, Donaustr. 12, D-93342 Saal / Donau in the usual textile area weight ranges on the attenuation of radioactive radiation through the substrate located in the measuring gap. This weakening of the intensity is a measure of the basis weight of the goods.
  • the measured values are transmitted via cable, a bus system or wirelessly to a controller 90, which from the values before and after a processing step the Order quantities (by comparing the basis weight before and after the padder bath or before and after the doctor blade coating) or determine the degree of drying after passing through the tenter.
  • the controller preferably also communicates with the system parts such as padding bath 30, blade coating 10 and clamping frame 20 and can determine the process parameters such as temperatures, application rates, drip-speeds and the like on the basis of the determined mass weights in deviation from the predetermined values , adjust to achieve the desired order quantities.
  • sensors for measuring the basis weight of the fabric web it is also possible to provide sensors which measure the air and / or water vapor permeability.
  • Such online sensors are known for example from the company Druckag AG in CH-8307 Effretikon for the company Testex AG.
  • By measuring the air permeability of the fabric after drying and condensing in the tenter can be closed indirectly on the open pore surface in the silicone coating. The more permeable the fabric is, the larger is the open pore area, which allows air to pass through.
  • the exact size and number of pores per surface can be determined offline by means of microscopic examinations, in particular in the electron microscope.
  • Both silicone resins are from the company ERBA AG, CH-8037 Zurich and are two-component silicone rubber preparations.
  • the fabric to be finished is a 100% PA-6.6 plain weave fabric with a grammage of 140g / m 2 .
  • padding bath is padded with approximately 70% liquor pick-up (wet in wet coating), and then the fabric is passed through two nip rolls to remove excess liquor.
  • the silicone-containing coating is applied by means of a pointed blade on one side to the still wet, padded fabric and then dried in the tenter at 170 ° C with a residence time of 1 min 30s and condensed.
  • Example 2 two-stage process with combustible solvent
  • Tecoplast SBW is a silicone resin from Textilcolor AG, Schildstrasse 2, CH-9475 Sevelen.
  • the TC catalyst SEW is a Methylhydrogenpolysiloxan and is also available from Textilcolor.
  • the fabric to be finished is a 100% PES fabric in twill weave with a basis weight of 60 g / m 2 .
  • a first step approximately 70% liquor pick-up is coated in the padding bath, again removing excess liquor by means of counter-rotating squeeze rolls.
  • a second step on the padded and still wet tissue on one side a silicone and solvent-containing finishing composition (wet-on-wet) gem. 2.2 applied by means of needlepoint.
  • the mixture is then dried in the tenter at 170 ° C with a residence time of 1min 30s and condensed.
  • the pores in the silicone coating are produced on the fabric with the aid of washable particles, preferably salts.
  • FIG. 2 a corresponding device 2 is shown, which was developed for producing such a porous silicone coating.
  • the fabric T to be finished is, as in the FIG. 2 is shown in a highly schematic manner, coated in a first step in an explosion-proof device 10 on one side with a spiked blade with a silicone-containing finish composition.
  • the doctor blade coating is explosion-proof.
  • the explosion protection is again indicated by means of double lines of the housing of the coating system 80 and the clamping frame 81.
  • the explosion-proof housing 80, 81 are connected via suction lines 83 with at least one suction device not shown in the figures in communicating connection.
  • the direction of the fluid flow during suction is indicated in the figure by means of double-lined arrows.
  • the fabric web T is guided into a clamping frame 20, which is preferably heated indirectly. While passing through the clamping frame 20 condenses the silicone-containing coating in which the salt particles are. Since the silicone-containing finishing compositions according to preferred embodiments of the invention may contain flammable solvents, and the clamping frame is explosion-proof, respectively surrounded by an explosion-proof housing, the at least one suction with a suction unit not shown in the figure is connected. Clamping frames which are explosion-proof can be obtained, for example, from the company Monforts Textilmaschinen GmbH & Co. KG, Blumenberger Strasse 143-145, D-41061 Mönchengladbach.
  • the finished fabric is washed in a wide-area washer 40 to wash out the water-soluble salt particles from the silicone-containing coating and thereby to produce the pores in the coating.
  • the now finished and provided with a porous silicone coating textile is dried in a drying 41 and then rolled up and is ready for further processing or shipping.
  • the controller 90 is in turn connected to the sensors and equipment parts such as doctor blade coating 10, clamping frame 20, wide washer 40 and drying 41 and can on the basis of the determined mass weights in deviation from the predetermined values, the process parameters such as temperatures, order quantities , Throughput speeds and the like adapt to the desired To achieve order quantities.
  • the amount of salt or the size distribution of the salt particles used can be adjusted.
  • the fabric to be finished is a 100% plain linen PES / CO fabric with a basis weight of 100g / m 2 .
  • the silicone and saline finish composition is applied on one side of the fabric by means of a pointed wiper and then dried and condensed in the tenter at a temperature of 130-170 ° C (rising) with a residence time of about 2min 30s.
  • the finished fabric is washed out on a wide-area washer 40 to remove the salt particles from the silicone coating, thereby opening the pores in the coating.
  • a pore-coated silicone coating is produced on a textile fabric in a so-called single-stage process.
  • FIG. 3 a corresponding device 3 is shown, which was developed for producing such a porous silicone coating.
  • the fabric to be finished is as shown in FIG. 3 is shown schematically in a first step in an explosion-proof blade coater 31 with a spiked blade coated with a silicone-containing finishing composition in the form of an aqueous silicone resin suspension.
  • the fabric web T After coating with the silicone-containing finish composition, the fabric web T is guided into the tenter frame 20, which is preferably heated indirectly. While passing through the tenter 20, the water evaporates from the applied suspension and creates a multiplicity of small pores due to the vapor pressure in the applied silicone-containing coating, which is assisted by the heating in the process of condensation.
  • the coating is explosion-proof.
  • the explosion protection is again indicated by means of double lines of the housing of the coating system 80 and the clamping frame 81.
  • the explosion-proof housing 80, 81 are connected via suction lines 83 with at least one suction device not shown in the figures in communicating connection.
  • the direction of the fluid flow during suction is indicated in the figure by means of double-lined arrows.
  • the tissue T can be tested before and after all relevant processing steps by means of sensors 91, 92 and 95.
  • the controller 90 is not only connected to the sensors, but preferably also to the system parts such as coating device 10 and / or clamping frame 20 in combination.
  • the process parameters such as, for example, temperatures, application quantities, throughput speeds and the like. adjust to achieve the desired product properties
  • the silicone resins used correspond to those of Example 1.
  • the amount of water can be varied between 5 and 80% by weight, depending on the requirement, wherein the two resin components are preferably present in equal proportions.
  • the suspension for the knife coating is homogenized in the high-pressure homogenizer in water for 10 min to a homogeneous mass.
  • the average particle size is 2 to 40 ⁇ m, preferably 20 ⁇ m.
  • the fabric to be finished is a 100% PA-6.6 plain weave (Cordura) plain weave with a basis weight of 170g / m 2 .
  • the aqueous silicone resin suspension is coated by means of a doctor blade (wet-on-wet), and then the fabric is dried in the tenter at 130-170 ° C. (rising) with a residence time of about 2 minutes 30 seconds and the coating is condensed, the Pores are generated.
  • the speed with which the fabric web is guided through the tenter frame is dependent on the tenter frame length.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Treatment Of Fiber Materials (AREA)

Description

TECHNISCHES GEBIETTECHNICAL AREA

Die vorliegende Erfindung bezieht sich auf das Gebiet der Textilausrüstung. Sie betrifft ein Verfahren zur Ausrüstung von textilen Flächengebilden mit einer Silikon-Ausrüstungsschicht gemäss Oberbegriff des Patentanspruchs 1, sowie eine Vorrichtung zur Ausrüstung von textilen Flächengebilden mit einer Silikon-Ausrüstungsschicht gemäss Oberbegriff des Patentanspruchs 5.The present invention relates to the field of textile equipment. It relates to a method for finishing textile fabrics with a silicone finishing layer according to the preamble of patent claim 1, as well as a device for finishing textile fabrics with a silicone finishing layer according to the preamble of patent claim 5.

Sie betrifft weiterhin entsprechend ausgerüstete Textilien mit silikonhaltiger Ausrüstungsschicht gemäss Oberbegriff des Patentanspruchs 11.It further relates to suitably finished textiles with silicone-containing finishing layer according to the preamble of patent claim 11.

STAND DER TECHNIKSTATE OF THE ART

Aus dem Stand der Technik sind Silikonbeschichtungen von Textilien bekannt. Bei diesen Silikonbeschichtungen wird eine dünne Schicht Silikon auf ein textiles Gewebe aufgetragen um es wasserdicht zu machen und um die Reißfestigkeit sowie die Weiterreissfestigkeit des Gewebes zu erhöhen. Durch die Silikonbeschichtung lassen sich sehr leichte, dünne, wasserdichte aber trotzdem reißfeste Gewebe herstellen.Silicone coatings of textiles are known in the art. In these silicone coatings, a thin layer of silicone is applied to a textile fabric to make it waterproof and to increase the tear strength and Tear strength of the fabric. The silicone coating makes it possible to produce very light, thin, waterproof but tear-resistant fabrics.

Ein grosser Nachteil der bekannten silikonbeschichteten Textilien besteht darin, dass sie nicht mehr atmungsaktiv sind. Werden silikonbeschichtete Textilien zur Herstellung von Bekleidung eingesetzt, so macht es diese zwar wasserdicht und reissfest, aber die geringe Wasserdampfdurchlässigkeit führt zu Komforteinbussen beim Tragen, da Körperschweiss kaum durch das Textil nach aussen abgegeben werden kann WO-A-03 66960 offenbart ein ähnliches Verfahren und eine ähnliche Vorrichtung, jedoch mit einem einzigen Schritt anstelle von drei.A major disadvantage of the known silicone-coated textiles is that they are no longer breathable. If silicone-coated textiles are used for the production of clothing, it makes them waterproof and tear-resistant, but the low permeability to water leads to a loss of comfort when worn, since body sweat can hardly be released through the textile to the outside WO-A-03 66960 discloses a similar method and apparatus, but with a single step instead of three.

DARSTELLUNG DER ERFINDUNGPRESENTATION OF THE INVENTION

Es ist daher eine Aufgabe der vorliegenden Erfindung ein Verfahren zum Ausrüsten von Textilien mit silikonhaltigen Ausrüstungsschichten sowie entsprechend ausgerüstete textile Flächengebilde zur Verfügung zu stellen, die die Nachteile der bekannten Vorrichtungen, Verfahren und silikonbeschichteten Textilien zumindest stark verringern.It is therefore an object of the present invention to provide a method of equipping textiles with silicone-containing finishing layers as well as correspondingly finished textile fabrics which at least greatly reduce the disadvantages of the known devices, methods and silicone-coated textiles.

Es ist zudem eine Aufgabe der vorliegenden Erfindung eine neue Vorrichtung zum Ausrüsten von Textilien mit silikonhaltigen Ausrüstungsschichten zur Verfügung zu stellen.It is also an object of the present invention to provide a novel apparatus for equipping textiles with silicone-containing finishing layers.

Es ist eine weitere Aufgabe der vorliegenden Erfindung neue atmungsaktive Textilien mit silikonhaltigen Ausrüstungsschichten zur Verfügung zu stellen.It is another object of the present invention to provide new breathable fabrics having silicone-containing finish layers.

Gelöst werden diese und andere Aufgaben durch Merkmale der Ansprüche 1, 5 und 11.These and other objects are achieved by the features of claims 1, 5 and 11.

Das erfindungsgemässe Verfahren zum Ausrüsten von Textilien mit silikonhaltigen Ausrüstungsschichten zeichnet sich dadurch aus, dass die hergestellte oder fertige Ausrüstungsschicht nicht geschlossen ist sondern zahlreiche Poren aufweist. Diese Poren können gemäss der Erfindung auf verschiedene Arten generiert werden.The inventive method for equipping textiles with silicone-containing finishing layers is characterized in that the finished or finished finishing layer is not closed but has numerous pores. These pores can be generated according to the invention in various ways.

Gemäss einer ersten Ausführungsform des Herstellungsverfahrens gemäss der Erfindung werden die Poren in der Silikonbeschichtung, respektive in der silikonhaltigen Ausrüstungsschicht dadurch generiert, dass das auszurüstende textile Flächengebilde in einem ersten Schritt mit einer wässrigen Lösung imprägniert und anschliessend in einem nachfolgenden Schritt auf einer Seite mit der silikonhaltigen Ausrüstungsschicht versehen wird. Diese ist geschlossen und durchgängig und erst beim anschliessenden Kondensieren (vorzugsweise beim Durchlauf durch einen geheizten Spannrahmen) werden durch den von der wässrigen Imprägnierung des Textils austretenden Wasserdampf Poren in der darüberliegenden Silikonbeschichtung erzeugt.According to a first embodiment of the production method according to the invention, the pores in the silicone coating or in the silicone-containing finishing layer are generated by impregnating the textile fabric to be finished with an aqueous solution in a first step and subsequently in a subsequent step on one side with the silicone-containing Equipment layer is provided. This is closed and continuous and only during the subsequent condensation (preferably when passing through a heated tenter) by the of The water vapor which forms the aqueous impregnation of the textile produces pores in the overlying silicone coating.

Bei diesen zweistufigen Verfahren (wässrige Imprägnierung im ersten Schritt und Silikon-Beschichtung im zweiten Schritt) können die Silikonharze, die vorzugsweise zur Beschichtung verwendet werden, ohne oder mit Lösungsmittel aufgebracht werden.In these two-stage processes (aqueous impregnation in the first step and silicone coating in the second step), the silicone resins, which are preferably used for coating, can be applied without or with solvent.

Gemäss einer zweiten Ausführungsform des Herstellungsverfahrens, welche nicht Teil der beanspruchten Lehre ist, werden die Poren in der Silikonbeschichtung, respektive in der silikonhaltigen Ausrüstungsschicht dadurch generiert, dass in einem einstufigen Verfahren eine Silikon-Beschichtung auf das textile Flächengebilde aufgebracht wird, wobei der Silikonharz-Zusammensetzung ein Anteil an fein gemahlenem Salz zugegeben ist. Das Salz mit einer durchschnittlichen Teilchengrösse von 1 bis 300 µm, vorzugsweise 10 bis 30 µm und besonders bevorzugt 10 µm löst sich nicht in der Silikonharz-Zusammensetzung, sondern behält weitestgehend seine ursprüngliche Partikelstruktur bei und kann nach dem Trocknen und Fixieren oder Kondensieren einfach mit Wasser aus der Beschichtung ausgewaschen werden. Durch die Salzpartikel entstehen Poren in der silikonhaltigen Beschichtung, deren Grösse und Form von den ausgewaschenen Salzpartikeln vorgegeben sind. Im einfachsten Fall werden gewöhnliche Kochsalz (NaCl) Kristalle verwendet, die auf die gewünschte Grösse vermahlen sind. Es lassen sich aber auch andere gut in Wasser lösliche, aber in der silikonhaltigen Ausrüstungszusammensetzung unlösliche, Partikel verwenden, die sich nach dem Trocknen und Kondensieren wieder einfach auswaschen lassen. Der Begriff Salz soll im Folgenden alle diese Partikel umfassen.According to a second embodiment of the production method, which is not part of the claimed teaching, the pores are generated in the silicone coating or in the silicone-containing finishing layer by applying a silicone coating to the textile fabric in a one-step process, wherein the silicone resin Composition is added a proportion of finely ground salt. The salt with an average particle size of 1 to 300 microns, preferably 10 to 30 microns and more preferably 10 microns does not dissolve in the silicone resin composition, but largely retains its original particle structure and can after drying and fixing or condensing simply with water be washed out of the coating. The salt particles create pores in the silicone-containing coating whose size and shape are determined by the washed-out salt particles. In the simplest case, ordinary saline (NaCl) crystals are used, which are ground to the desired size. However, it is also possible to use other particles which are readily soluble in water but insoluble in the silicone-containing finish composition and which can easily be washed out again after drying and condensation. The term salt is intended below to encompass all of these particles.

Das Verfahren der zweiten Ausführungsform ist dadurch gekennzeichnet, dass in einem ersten Schritt eine silikonhaltige Ausrüstungszusammensetzung auf das textile Flächengebilde aufgebracht wird, die einen Anteil an Salzpartikeln enthält, in einem weiteren Schritt, vorzugsweise beim Durchlauf durch einen geheizten Spannrahmen, die silikonhaltige Ausrüstungszusammensetzung zu einer salzhaltigen Ausrüstungsschicht kondensiert wird, und in einem nachfolgenden Schritt das Salz aus der Ausrüstungsschicht ausgewaschen wird und dadurch Poren in der silikonhaltigen Ausrüstungsschicht generiert werden. Bevorzugt liegen die Salzpartikel, vorzugsweise NaCl, in der zweiten Ausführungsform mit einer durchschnittlichen Teilchengrösse von 1 bis 300, vorzugsweise 10 bis 50, besonders bevorzugt 20 µm in der Ausrüstungszusammensetzung vor. Bevorzugt umfasst die silikonhaltige Ausrüstungszusammensetzung in der zweiten Ausführungsform einen Anteil von 10 bis 60 Gew.%, vorzugsweise 20 Gew.% an Salzpartikeln.The method of the second embodiment is characterized in that in a first step, a silicone-containing finish composition is applied to the fabric containing a proportion of salt particles, in a further step, preferably, when passing through a heated tenter, the silicone-containing finish composition is condensed to a saline finish layer, and in a subsequent step, the salt is washed out of the finish layer and thereby pores are generated in the silicone-containing finish layer. Preferably, the salt particles, preferably NaCl, in the second embodiment have an average particle size of 1 to 300, preferably 10 to 50, more preferably 20 microns in the finish composition. Preferably, the silicone-containing finish composition in the second embodiment comprises a proportion of 10 to 60% by weight, preferably 20% by weight of salt particles.

Gemäss einer dritten Ausführungsform des Herstellungsverfahrens, welche nicht Teil der beanspruchten Lehre ist, werden die Poren in der Silikonbeschichtung, respektive in der silikonhaltigen Ausrüstungsschicht dadurch generiert, dass in einem einstufigen Verfahren eine wässrige Suspension der Silikonharze aufgebracht wird und anschliessend beim Heizen (vorzugsweise im Spannrahmen) das verdampfende Wasser wiederum Poren in der der silikonhaltigen Beschichtung generiert werden.According to a third embodiment of the production method, which is not part of the claimed teaching, the pores are generated in the silicone coating or in the silicone-containing finishing layer by applying an aqueous suspension of the silicone resins in a one-step process and subsequently heating (preferably in the tenter ) the vaporizing water in turn pores are generated in the silicone-containing coating.

Das Verfahren der dritten Ausführungsform ist dadurch gekennzeichnet, dass einem ersten Schritt eine silikonhaltige Ausrüstungszusammensetzung auf das textile Flächengebilde (T) aufgebracht wird, wobei die Ausrüstungszusammensetzung eine wässrige Suspension von Silikonharzen umfasst und anschliessend, vorzugsweise beim Durchlauf durch einen geheizten Spannrahmen, getrocknet und kondensiert wird, wobei durch den von der wässrigen Imprägnierung austretenden Wasserdampf Poren in der silikonhaltigen Ausrüstungsschicht generiert werden.The method of the third embodiment is characterized in that a silicone-containing finish composition is applied to the fabric (T) in a first step, the finishing composition comprising an aqueous suspension of silicone resins and then dried and condensed, preferably as it passes through a heated tenter wherein pores are generated in the silicone-containing finish layer by the water vapor exiting from the aqueous impregnation.

Die Silikon-Beschichtungsauflage beträgt im trockenen Zustand vorzugsweise 2-30g/m2.The silicone coating coating in the dry state is preferably 2-30 g / m 2 .

Gemäss der vorliegenden Erfindung können alle hitzebeständigen (bis 1 70°C) textilen Flächengebilde, vorzugsweise textile Gewebe, mit einer silikonhaltigen Ausrüstungsschicht mit Poren ausrüstbar.According to the present invention, all heat-resistant (up to 1 70 ° C) textile fabrics, preferably textile fabrics, can be equipped with a silicone-containing finishing layer with pores.

Eine Vorrichtung zum Ausrüsten von textilen Flächengebilden mit silikonhaltigen Ausrüstungsschichten gemäss der Erfindung umfasst erste Einrichtungen zum Aufbringen einer silikonhaltigen Ausrüstungszusammensetzung auf ein textiles Flächengebilde und zweite Einrichtungen zum Trocknen und Kondensieren der silikonhaltigen Ausrüstungszusammensetzung zu einer silikonhaltigen Ausrüstungsschicht, die vorzugsweise mittels einer Steuerung derart betreibbar ist, dass in der silikonhaltigen Ausrüstungsschicht Poren generiert werden.A device for finishing textile fabrics having silicone-containing finish layers according to the invention comprises first means for applying a silicone-containing finish composition to a fabric and second means for drying and condensing the silicone-containing finish composition into a silicone-containing finish layer which is preferably operable by means of a controller such that pores are generated in the silicone-containing finish layer.

Die silikonhaltige Ausrüstungszusammensetzung wird gemäss einer bevorzugten Ausführungsform durch Rakelbeschichtung (vorzugsweise eine Beschichtungsanlage vom Typ Magnoroll der Firma Zimmer) vorzugsweise explosionsgeschützt aufgebracht. Der Explosionsschutz ist bevorzugt, da durch volatile Lösungsmittel, die von den aufgebrachten Beschichtungen in die Umgebungsluft abgeben werden, explosive Gas-Luftgemische entstehen können. Als ein geeigneter Rakeltyp haben sich Spitzrakel erwiesen. Gemäss weiterer bevorzugter Ausführungsformen wird die silikonhaltige Ausrüstungszusammensetzung mittels Schablone aufgebracht. Das Aufbringen der silikonhaltigen Ausrüstungszusammensetzung kann ausser mit den vorgenannten Einrichtungen auch mit einer Zylinderrakel, Luftrakel und Teppichrakel oder durch Auffüllen, insbesondere durch Pressen zwischen zwei Walzen oder auch durch eine Leckwalze, Rotationsmaschine, Gegenwalze "Reverse Roll", durch Übertragung, durch Siebdruck, durch Lichtdruck oder durch Besprühen durchgeführt werden.According to a preferred embodiment, the silicone-containing finish composition is applied by means of knife coating (preferably a Magnoroll coating machine from Zimmer), preferably with explosion protection. Explosion protection is preferred because explosive gas-air mixtures can result from volatile solvents released from the applied coatings into the ambient air. Needlepoint squeegees have proven to be a suitable type of squeegee. According to further preferred embodiments, the silicone-containing finish composition is applied by means of stencil. The application of the silicone-containing finishing composition can except with the aforementioned devices with a squeegee, air knife and carpet squeegee or by filling, in particular by pressing between two rolls or by a leak roll, rotary machine, counter roll "reverse roll", by transmission, by screen printing, by Light pressure or by spraying.

Um den Explosionsschutz zu gewährleisten sind die geschützten Einrichtungen jeweils mit einem Gehäuse umgeben, aus dem mittels einer Absauganlage die Luft mit den explosiven Gasanteilen abgesaugt werden kann um sicherzustellen, dass in der jeweiligen Einrichtung keine explosives Luft/Gasgemisch entstehen kann, das sich entzünden oder explodieren kann. Die relative Konzentration an entzündlichen/explosiven Gasen wird derart kontrolliert unter dem relevanten Grenzwert gehalten.In order to ensure explosion protection, the protected facilities are each surrounded by a housing from which the air can be sucked with the explosive gas components by means of a suction system to ensure that in the respective device no explosive air / gas mixture can be ignited or explode can. The relative concentration of flammable / explosive gases is kept controlled below the relevant limit.

Gemäss weiterer Ausführungsformen der erfindungsgemässen Vorrichtung ist stromaufwärts von den Einrichtungen zum Aufbringen einer silikonhaltigen Ausrüstungszusammensetzung eine Einrichtung zum wässrigen Imprägnieren des textilen Flächengebildes angeordnet.According to further embodiments of the device according to the invention, a device for aqueous impregnation of the textile fabric is arranged upstream of the devices for applying a silicone-containing finish composition.

Die Trocknung und das Kondensieren zu einer silikonhaltigen Ausrüstungsschicht erfolgt vorzugsweise im Spannrahmen, wobei dieser bevorzugt nicht direkt beheizt und explosionsgeschützt ist.The drying and the condensation to a silicone-containing finish layer is preferably carried out in the tenter, which is preferably not directly heated and explosion-proof.

Gemäss bevorzugter Ausführungsformen ist die Vorrichtung zum Ausrüsten von textilen Flächengebilden mit silikonhaltigen Ausrüstungsschichten gemäss der Erfindung mit einem oder mehreren Sensoren, wie beispielsweise einen Gravimat FMI Sensor der Firma Mahlo GmbH versehen, mit deren Hilfe zum Beispiel die Auflage an silikonhaltiger Ausrüstungsschicht auf dem textilen Flächengebilde kontrolliert werden kann.According to preferred embodiments, the device for equipping textile fabrics with silicone-containing finishing layers according to the invention is provided with one or more sensors, such as a Gravimat FMI sensor from Mahlo GmbH, with whose help, for example, the overlay of silicone-containing finishing layer on the textile fabric is controlled can be.

Alternativ und/oder zusätzlich zu den Sensoren zur Bestimmung der Auflage können auch Sensoren zur Luftdurchlassmessung vorgesehen sein, mit Hilfe derer die offene Fläche in der Ausrüstungsschicht bezogen auf die Gesamtfläche ermittelt werden kann.Alternatively and / or in addition to the sensors for determining the support, it is also possible to provide sensors for measuring the air passage, with the aid of which the open area in the finishing layer can be determined based on the total area.

Die Vorrichtung umfasst gemäss weiterer bevorzugter Ausführungsformen eine Steuereinrichtung, zu der die Messdaten der Sensoren übermittelt werden können. Entsprechend der Messergebnisse kann die Steuervorrichtung, die vorzugsweise die vorgenannten Einrichtungen der erfindungsgemässen Vorrichtung steuert, zum Beispiel die Fördergeschwindigkeit des auszurüstenden textilen Flächengebildes, die Auftragsmenge an silikonhaltiger Ausrüstungszusammensetzung, die Temperatur und/oder die Verweilzeit bei der Trocknung und Kondensierung (vorzugsweise im Spannrahmen) steuern.The device comprises according to further preferred embodiments, a control device to which the measurement data of the sensors can be transmitted. Corresponding The measurement results may be controlled by the control device, which preferably controls the abovementioned devices of the device according to the invention, for example the conveying speed of the textile fabric to be finished, the application rate of silicone-containing finishing composition, the temperature and / or the residence time during drying and condensation (preferably in the tenter).

Die erfindungsgemäss ausgerüsteten textilen Flächengebilde die eine poröse silikonhaltige Ausrüstungsschicht umfassen zeichnen sich durch folgende vorteilhafte Eigenschaften aus:

  • Sie können die Flammschutznorm nach EN ISO 11612 erfüllen (Prüfnorm EN 15025, 10s Beflammung nach Norm, Nachbrennen & Nachglimmen <2s, keine Lochbildung, kein Abtropfen) und schützen dabei den Träger vor kurzen Kontakten mit einer Flamme ebenso wie vor Konvektions- und Strahlungshitze;
  • sie sind atmungsaktiv (Wasserdampfdurchlässigkeit im Originalzustand nach ISO 15496 > 3000g/m2/24h, vorzugsweise > 6000g/m2/24h) wobei es vorzugsweise zu annähernd einer Verdoppelung dieser Werte nach einem Waschgang bei 40°C kommen kann;
  • sie sind winddicht (0-30l/m2/s, vorzugsweise 0-3 l/m2/s Luftdurchlass nach EN ISO 9237); und
  • sie sind wasserdicht (Wasserdurchtritt nach AATTCC 35 < 1g).
The textile fabrics according to the invention which comprise a porous silicone-containing finishing layer have the following advantageous properties:
  • They can fulfill the flame protection standard according to EN ISO 11612 (test standard EN 15025, 10s flame treatment according to standard, afterburning & afterglow <2s, no hole formation, no dripping) and thereby protect the wearer from short contacts with a flame as well as from convection and radiant heat;
  • they are breathable (water vapor permeability in the original state according to ISO 15496> 3000g / m 2 / 24h, preferably> 6000g / m 2 / 24h), whereby it can preferably come to approximately a doubling of these values after a wash at 40 ° C;
  • they are windproof (0-30l / m 2 / s, preferably 0-3 l / m 2 / s air outlet according to EN ISO 9237); and
  • they are waterproof (water penetration to AATTCC 35 <1g).

Die gemäss dem neuen Verfahren hergestellten Silikonbeschichtungen mit Poren machen die Textilien einerseits - wie von silikonbeschichteten Textilien bekannt - wasserabweisend, aber erstmals auch atmungsaktiv und bieten zudem einen hohen Brandschutz. Durch die Wasserdampfdurchlässigkeit erhöhen Sie den Tragekomfort ganz erheblich.The silicone coatings with pores produced according to the new process make the textiles, on the one hand, as known from silicone-coated textiles, water-repellent, but also breathable for the first time, and also offer a high degree of fire protection. Due to the water vapor permeability you increase the wearing comfort considerably.

KURZE ERLÄUTERUNG DER FIGURENBRIEF EXPLANATION OF THE FIGURES

Die Erfindung soll nachfolgend anhand von Ausführungsbeispielen im Zusammenhang mit der Zeichnung näher erläutert werden. Es zeigen:

Fig. 1
eine Vorrichtung zur Ausrüstung von textilen Flächengebilden mit einer Silikon-Ausrüstungsschicht gemäss einer ersten Ausführungsform, bei der das auszurüstende textile Flächengebilde erst in einem Foulardierbad in Lösung getaucht, dann in einer explosionsgeschützten zweiten Einrichtung einseitig mit einem Spitzrakel beschichtet und anschliessend in einem ebenfalls explosionsgeschützten Spannrahmen getrocknet wird;
Fig. 2
eine Vorrichtung zur Ausrüstung von textilen Flächengebilden mit einer Silikon-Ausrüstungsschicht gemäss einer zweiten Ausführungsform, welche nicht Teil der beanspruchten Lehre ist, bei der das auszurüstende textile Flächengebilde zuerst in einer explosionsgeschützten zweiten Einrichtung einseitig mit einem Spitzrakel beschichtet, anschliessend in einem ebenfalls explosionsgeschützten Spannrahmen getrocknet und nach dem Trocknen und Kondensieren ausgewaschen und nochmals getrocknet wird; und
Fig. 3
eine Vorrichtung zur Ausrüstung von textilen Flächengebilden mit einer Silikon-Ausrüstungsschicht gemäss einer weiteren Ausführungsform, welche nicht Teil der beanspruchten Lehre ist, bei der das auszurüstende textile Flächengebilde erst in einer explosionsgeschützten Einrichtung einseitig mit einem Spitzrakel beschichtet und dann in einem explosionsgeschützten Spannrahmen getrocknet wird.
The invention will be explained in more detail with reference to embodiments in conjunction with the drawings. Show it:
Fig. 1
a device for finishing textile fabrics with a silicone finishing layer according to a first embodiment, in which the fabric to be finished dipped in solution only in a Föderardierbad, then coated on one side with a spike in an explosion-proof second device and then dried in a likewise explosion-proof clamping frame becomes;
Fig. 2
a device for finishing textile fabrics with a silicone finishing layer according to a second embodiment, which is not part of the claimed teaching, wherein the textile fabric to be finished first coated in a second explosion-proof device with a spike, then dried in a likewise explosion-proof clamping frame and after drying and condensing, washed out and dried again; and
Fig. 3
a device for finishing textile fabrics with a silicone finishing layer according to another embodiment, which is not part of the claimed teaching, in which the textile fabric to be finished is only coated in one explosion-proof device on one side with a spike and then dried in an explosion-proof clamping frame.

WEGE ZUR AUSFÜHRUNG DER ERFINDUNGWAYS FOR CARRYING OUT THE INVENTION

Fig. 1 zeigt eine Vorrichtung 1 zur Ausrüstung eines textilen Flächengebildes T, zum Beispiel in Form eines Gewebes, mit einer Silikon-Ausrüstungsschicht gemäss einer ersten Ausführungsform der Erfindung. In der Figur ist stark schematisiert dargestellt, dass das auszurüstende Gewebe in einer ersten Einrichtung in einem Foulardierbad 30 mit einer wässrigen Lösung oder Flotte foulardiert und anschliessend in einer explosionsgeschützten zweiten Einrichtung 10 einseitig mit einem Spitzrakel mit einer silikonhaltigen Ausrüstungszusammensetzung beschichtet wird. In der Figur 1 ist gezeigt, dass das Gewebe T nach Verlassen des Foulardierbads 3 und dem Entfernen der überschüssigen Flotte durch zwei Quetschwalzen direkt zur Rakelbeschichtung gefördert wird. Vorzugsweise erfolgt die Beschichtung mit der silikonhaltigen Ausrüstungsschicht "nass-in-nass" vor dem Durchlauf durch einen geheizten Spannrahmen 20 in dem es anschliessend getrocknet und fixiert wird. Beide Schritte, also Foulardieren und Aufbringen der silikonhaltigen Ausrüstungszusammensetzung, erfolgen in einem Durchlauf. Fig. 1 shows a device 1 for finishing a textile fabric T, for example in the form of a fabric, with a silicone finishing layer according to a first embodiment of the invention. In the figure, it is shown in highly schematic form that the fabric to be finished is padded in a padding bath 30 with an aqueous solution or liquor and subsequently coated on one side with a spiked blade with a silicone-containing finish composition in an explosion-proof second device 10. In the FIG. 1 it is shown that the fabric T is conveyed directly to the doctor blade coating after leaving the Foulardierbads 3 and the removal of the excess liquor by two nip rolls. Preferably, the coating with the silicone-containing finish layer "wet-on-wet" before passing through a heated tenter 20 in which it is then dried and fixed. Both steps, ie padding and application of the silicone-containing finish composition, take place in one pass.

Da die silikonhaltigen Ausrüstungszusammensetzungen, wie im Folgenden genauer gezeigt wird, gemäss bevorzugter Ausführungsformen leicht entzündliche Lösungsmittel enthalten kann, erfolgt die Rakelbeschichtung explosionsgeschützt.Since the silicone-containing finish compositions, as shown in more detail below, according to preferred embodiments can contain easily flammable solvents, the doctor blade coating is explosion-proof.

In den Figuren ist der Explosionsschutz mittels doppelter Linien der Gehäuse einer Beschichtungsanlage 80 und eines Spannrahmens 81 angedeutet. Die explosionsgeschützten Gehäuse 80, 81 stehen über Absaugleitungen 83 mit mindestens einer in den Figuren nicht dargestellten Absaugeinrichtung in kommunizierender Verbindung. Die Richtung des Fluidstromes beim Absaugen ist in der Figur mittels doppellinierter Pfeile angedeutet. Nach dem Auftragen der silikonhaltigen Beschichtung wird die Gewebebahn T in einen Spannrahmen 20 geführt der vorzugsweise indirekt beheizt ist. Während dem Durchlaufen des Spannrahmens 20 verdampft das Wasser aus der im Foulardierbad aufgetragenen Lösung und erzeugt durch den anliegenden Dampfdruck in der oberseitig aufgetragenen, feuchten silikonhaltigen Beschichtung, die sich durch die Erwärmung unterstützt im Prozess des Kondensierens befindet, eine Vielzahl von kleinen Poren, die von Auge nicht wahrnehmbar sind. Da die silikonhaltigen Ausrüstungszusammensetzungen gemäss bevorzugter Ausführungsformen der Erfindung entzündliche Lösungsmittel enthalten können, ist auch der Spannrahmen explosionsgeschützt, respektive von einem explosionsgeschützten Gehäuse umgeben, das über mindestens eine Absaugleitung mit einer nicht in der Figur dargestellten Absauganlage verbunden ist.In the figures, the explosion protection by means of double lines of the housing of a coating system 80 and a clamping frame 81 is indicated. The explosion-proof housing 80, 81 are connected via suction lines 83 with at least one suction device not shown in the figures in communicating connection. The direction of the fluid flow during suction is indicated in the figure by means of double-lined arrows. After application of the silicone-containing coating, the fabric web T is guided into a clamping frame 20, which is preferably heated indirectly. While passing through the tenter frame 20, the water evaporates from the solution applied in the padding bath and, due to the applied vapor pressure in the topside, wet silicone-containing coating assisted by the heating in the process of condensation, produces a multiplicity of small pores Eye are imperceptible. Since the silicone-containing finishing compositions according to preferred embodiments of the invention may contain flammable solvents, the clamping frame is also explosion-proof, respectively surrounded by an explosion-proof housing, which is connected via at least one suction with an exhaust system not shown in the figure.

Nach dem Trocknen und Kondensieren im Spannrahmen 20 wird das nun Ausgerüstete und mit Poren versehene Textil aufgerollt und ist für die Weiterverarbeitung oder den Versand bereit.After drying and condensation in the clamping frame 20, the now equipped and provided with pores textile is rolled up and ready for further processing or shipping.

Aus der Figur 1 ist zudem ersichtlich, dass das Gewebe T vor und nach allen relvanten Bearbeitungsschritten mittels Sensoren 91 - 94 geprüft werden kann. Die Sensoren sind entsprechend vor und nach den relevanten Einrichtungen der Ausrüstungsvorrichtung ober- und unterhalb des Förderwegs der Gewebebahn angeordnet und messen zum Beispiel das Flächengewicht der Gewebebahn berührungslos und kontinuierlich mit hoher Genauigkeit. Die Messung beruht bei bekannten Sensoren wie den Gravimat FMI Sensoren der Firma Mahlo GmbH + Co. KG, Donaustr. 12, D-93342 Saal/Donau bei den üblichen textilen Flächengewichtsbereichen auf der Schwächung radioaktiver Strahlung durch das im Messspalt befindliche Substrat. Diese Schwächung der Intensität ist ein Maß für das Flächengewicht der Ware. Die Messwerte werden über Kabel, ein Bussystem oder drahtlos an eine Steuerung 90 übermittelt, die aus den Werten vor und nach einem Bearbeitungsschritt die Auftragsmengen (durch Vergleich des Flächengewichts vor und nach dem Foulardierbad oder vor und nach der Rakelbeschichtung) oder den Trocknungsgrad nach Durchlaufen des Spannrahmens ermitteln kann.From the FIG. 1 It can also be seen that the tissue T can be tested before and after all relevant processing steps by means of sensors 91-94. The sensors are respectively arranged before and after the relevant equipment of the equipment device above and below the conveying path of the fabric web and measure, for example, the basis weight of the fabric web without contact and continuously with high accuracy. The measurement is based on known sensors such as the Gravimat FMI sensors from Mahlo GmbH + Co. KG, Donaustr. 12, D-93342 Saal / Donau in the usual textile area weight ranges on the attenuation of radioactive radiation through the substrate located in the measuring gap. This weakening of the intensity is a measure of the basis weight of the goods. The measured values are transmitted via cable, a bus system or wirelessly to a controller 90, which from the values before and after a processing step the Order quantities (by comparing the basis weight before and after the padder bath or before and after the doctor blade coating) or determine the degree of drying after passing through the tenter.

Wie in der Figur dargestellt steht die Steuerung vorzugsweise auch mit den Anlagenteilen wie Foulardierbad 30, Rakelbeschichtung 10 und Spannrahmen 20 in Verbindung und kann auf Basis der ermittelten Massengewichte bei Abweichung von den vorgegebenen Werten die Prozessparameter wie zum Beispiel Temperaturen, Auftragsmengen, Druchlaufgeschwindigkeiten u.Ä. anpassen um die gewünschten Auftragsmengen zu erreichen.As shown in the figure, the controller preferably also communicates with the system parts such as padding bath 30, blade coating 10 and clamping frame 20 and can determine the process parameters such as temperatures, application rates, drip-speeds and the like on the basis of the determined mass weights in deviation from the predetermined values , adjust to achieve the desired order quantities.

Anstelle oder zusätzlich zu den Sensoren zur Messung des Flächengewichts der Gewebebahn können auch Sensoren vorgesehen sein, die die Luft- und oder Wasserdampfdurchlässigkeit messen. Solche Online-Sensoren sind zum Beispiel von der Firma Schaltag AG in CH-8307 Effretikon für die Firma Testex AG bekannt. Durch die Messung der Luftdurchlässigkeit des Gewebes nach dem Trocknen und Kondensieren im Spannrahmen kann indirekt auf die offene Porenfläche in der Silikonbeschichtung geschlossen werden. Je Luftdurchlässiger das ausgerüstete Gewebe ist, umso grösser ist die offene Porenfläche, die den Luftdurchtritt ermöglicht. Die genaue Grösse und Anzahl der Poren pro Fläche kann offline mittels mikroskopischer Untersuchungen, insbesondere im Elektronenmikroskop, ermittelt werden.Instead of or in addition to the sensors for measuring the basis weight of the fabric web, it is also possible to provide sensors which measure the air and / or water vapor permeability. Such online sensors are known for example from the company Schaltag AG in CH-8307 Effretikon for the company Testex AG. By measuring the air permeability of the fabric after drying and condensing in the tenter can be closed indirectly on the open pore surface in the silicone coating. The more permeable the fabric is, the larger is the open pore area, which allows air to pass through. The exact size and number of pores per surface can be determined offline by means of microscopic examinations, in particular in the electron microscope.

Im Folgenden werden zwei Verfahrensbeispiele gegeben, die verdeutlichen, welche Ausrüstungszusammensetzungen vorzugsweise mit einer Vorrichtung 1 gemäss Figur 1 zum Einsatz kommen.In the following, two method examples are given, which illustrate which equipment compositions preferably with a device 1 according to FIG. 1 be used.

1. Beispiel: zweistufiges Verfahren ohne brennbare Lösungsmittel1st example: two-stage process without combustible solvents 1. 1 Grund-Zusammensetzung Flotte (für Foulardierbad 30)1. 1 Basic Composition Fleet (for Foulardierbad 30)

a)a) 10g/l10g / l Tubiguard BS (Fluorcarbon-Zubereitung)Tubiguard BS (fluorocarbon preparation) b)b) 5g/l5g / l Phobol NOB (Blockierter Isocyanat, Vernetzer)Phobol NOB (blocked isocyanate, crosslinker) c)c) 0.5g/l0.5g / l Invadin PBA (Netzmittel)Invadin PBA (wetting agent) d)d) 0.5g/l0.5g / l Essigsäure 90% (Säure für Badeinstellung auf ca. pH 5)Acetic acid 90% (acid for bath adjustment to approx. PH 5) e)e) 1l1l Wasserwater

1.2 Zusammensetzung der silikonhaltigen Beschichtung (für Rakelbeschichtung 10)1.2 Composition of the silicone-containing coating (for doctor coating 10)

f)f) 50 Gew.% Textal 9118A (Silikonharz Komponente 1)50% by weight Textal 9118A (silicone resin component 1) g)G) 50 Gew.% Textal 9119B (Silikonharz Komponente 2)50% by weight Textal 9119B (silicone resin component 2)

Beide Silikonharze stammen von der Firma ERBA AG, CH-8037 Zürich und sind zweikomponentige Silikonkautschukzubereitungen.Both silicone resins are from the company ERBA AG, CH-8037 Zurich and are two-component silicone rubber preparations.

Das auszurüstende Gewebe ist eine 100% PA-6.6 Ware in Leinwandbindung mit einem Flächengewicht von 140g/m2.The fabric to be finished is a 100% PA-6.6 plain weave fabric with a grammage of 140g / m 2 .

Im ersten Schritt wird Foulardierbad mit ca. 70% Flottenaufnahme foulardiert (Nass in Nass Beschichtung), und anschliessend wird das Gewebe durch zwei Quetschwalzen geführt um überschüssige Flotte zu entfernen.In the first step, padding bath is padded with approximately 70% liquor pick-up (wet in wet coating), and then the fabric is passed through two nip rolls to remove excess liquor.

Vor der Spannrahmenpassage wird die silikonhaltigen Beschichtung mittels Spitzrakel einseitig auf das noch nasse, foulardierte Gewebe aufgebracht und anschliessend im Spannrahmen bei 170°C mit einer Verweilzeit von 1 min 30s getrocknet und kondensiert.Before the tenter passage, the silicone-containing coating is applied by means of a pointed blade on one side to the still wet, padded fabric and then dried in the tenter at 170 ° C with a residence time of 1 min 30s and condensed.

2. Beispiel: zweistufiges Verfahren mit brennbarem LösungsmittelExample 2: two-stage process with combustible solvent 2. 1 Zusammensetzung Imprägnierung (für Foulardierbad 30)2. 1 composition impregnation (for padding bath 30)

a)a) 10g/l10g / l Tubiguard BS (Fluorcarbon-Zubereitung)Tubiguard BS (fluorocarbon preparation) b)b) 5g/l5g / l Phobol NOB (Blockierter Isocyanat, Vernetzer)Phobol NOB (blocked isocyanate, crosslinker) c)c) 0.5g/l0.5g / l Invadin PBA (Netzmittel)Invadin PBA (wetting agent) d)d) 0.5g/l0.5g / l Essigsäure 90% (Säure für Badeinstellung ca. pH 5)Acetic acid 90% (acid for bath adjustment approx. PH 5)

2.2 Zusammensetzung der silikon- und lösungsmittelhaltigen Beschichtung (für Rakelbeschichtung 10)2.2 Composition of the silicone- and solvent-containing coating (for doctor coating 10)

e)e) 60-100 Gew.%60-100% by weight vorzugsweise 60 Gew.% Silikonharz Tecoplast SBW mit TC-Katalysator SEW gelöst in Toluolpreferably 60% by weight of Tecoplast SBW silicone resin with TC catalyst SEW dissolved in toluene f)f) 0-40 Gew.%0-40% by weight vorzugsweise 37.5 Gew.% Lösungsmittel (Xylol oder Toluol, reguliert Viskosität und Auflage)preferably 37.5% by weight of solvent (xylene or toluene, regulates viscosity and circulation) g)G) 2.5 Gew.%2.5% by weight TC-Katalysator SEWTC catalyst SEW

Tecoplast SBW ist ein Silikonharz von der Firma Textilcolor AG, Schildstrasse 2, CH-9475 Sevelen. Der TC-Katalysator SEW ist ein Methylhydrogenpolysiloxan und ist ebenfalls von der Firma Textilcolor erhältlich.Tecoplast SBW is a silicone resin from Textilcolor AG, Schildstrasse 2, CH-9475 Sevelen. The TC catalyst SEW is a Methylhydrogenpolysiloxan and is also available from Textilcolor.

Das auszurüstende Gewebe ist eine 100% PES Ware in Köperbindung mit einem Flächengewicht von 60 g/m2.The fabric to be finished is a 100% PES fabric in twill weave with a basis weight of 60 g / m 2 .

In einem ersten Schritt wird im Foulardierbad mit ca. 70% Flottenaufnahme beschichtet, wobei wiederum überflüssige Flotte mittels gegenläufiger Quetschwalzen entfernt wird. In einem zweiten Schritt wird auf das foulardierte und noch nasse Gewebe einseitig eine silikon- und lösungsmittelhaltigen Ausrüstungszusammensetzung (nass-in-nass) gem. 2.2 mittels Spitzrakel aufgebracht. Anschliessend wird im Spannrahmen bei 170 °C mit einer Verweilzeit von 1min 30s getrocknet und kondensiert.In a first step, approximately 70% liquor pick-up is coated in the padding bath, again removing excess liquor by means of counter-rotating squeeze rolls. In a second step, on the padded and still wet tissue on one side a silicone and solvent-containing finishing composition (wet-on-wet) gem. 2.2 applied by means of needlepoint. The mixture is then dried in the tenter at 170 ° C with a residence time of 1min 30s and condensed.

Gemäss einer weiteren Ausführungsform, welche nicht Teil der beanspruchten Lehre ist, werden in einem sogenannten "Sinter"-verfahren die Poren in der Silikonbeschichtung auf dem Gewebe mit Hilfe von auswaschbaren Partikeln, vorzugsweise von Salzen, erzeugt.According to a further embodiment which is not part of the claimed teaching, in a so-called "sintering" process the pores in the silicone coating are produced on the fabric with the aid of washable particles, preferably salts.

In der Figur 2 ist eine entsprechende Vorrichtung 2 dargestellt, die zum Herstellen einer solchen porösen Silikonbeschichtung entwickelt wurde.In the FIG. 2 a corresponding device 2 is shown, which was developed for producing such a porous silicone coating.

Das auszurüstende Gewebe T wird, wie in der Figur 2 stark schematisiert dargestellt ist, in einem ersten Schritt in einer explosionsgeschützten Einrichtung 10 einseitig mit einem Spitzrakel mit einer silikonhaltigen Ausrüstungszusammensetzung beschichtet. Wie bereits zu den vorherigen Beispielen beschrieben erfolgt die Rakelbeschichtung explosionsgeschützt. Der Explosionsschutz ist wiederum mittels doppelter Linien der Gehäuse der Beschichtungsanlage 80 und des Spannrahmens 81 angedeutet. Die explosionsgeschützten Gehäuse 80, 81 stehen über Absaugleitungen 83 mit mindestens einer in den Figuren nicht dargestellten Absaugeinrichtung in kommunizierender Verbindung. Die Richtung des Fluidstromes beim Absaugen ist in der Figur mittels doppellinierter Pfeile angedeutet.The fabric T to be finished is, as in the FIG. 2 is shown in a highly schematic manner, coated in a first step in an explosion-proof device 10 on one side with a spiked blade with a silicone-containing finish composition. As already described for the previous examples, the doctor blade coating is explosion-proof. The explosion protection is again indicated by means of double lines of the housing of the coating system 80 and the clamping frame 81. The explosion-proof housing 80, 81 are connected via suction lines 83 with at least one suction device not shown in the figures in communicating connection. The direction of the fluid flow during suction is indicated in the figure by means of double-lined arrows.

Nach dem Auftragen der silikonhaltigen Beschichtung mit den Salzpartikeln wird die Gewebebahn T in einen Spannrahmen 20 geführt der vorzugsweise indirekt beheizt ist. Während dem Durchlaufen des Spannrahmens 20 kondensiert die silikonhaltige Beschichtung in der sich die Salzpartikel befinden. Da die silikonhaltigen Ausrüstungszusammensetzungen gemäss bevorzugter Ausführungsformen der Erfindung entzündliche Lösungsmittel enthalten können, ist auch der Spannrahmen explosionsgeschützt, respektive von einem explosionsgeschützten Gehäuse umgeben, das über mindestens eine Absaugleitung mit einer nicht in der Figur dargestellten Absauganlage verbunden ist. Spannrahmen die explosionsgeschützt sind, können zum Beispiel von der Firma Monforts Textilmaschinen GmbH & Co. KG, Blumenberger Straße 143-145, D-41061 Mönchengladbach bezogen werden.After application of the silicone-containing coating with the salt particles, the fabric web T is guided into a clamping frame 20, which is preferably heated indirectly. While passing through the clamping frame 20 condenses the silicone-containing coating in which the salt particles are. Since the silicone-containing finishing compositions according to preferred embodiments of the invention may contain flammable solvents, and the clamping frame is explosion-proof, respectively surrounded by an explosion-proof housing, the at least one suction with a suction unit not shown in the figure is connected. Clamping frames which are explosion-proof can be obtained, for example, from the company Monforts Textilmaschinen GmbH & Co. KG, Blumenberger Strasse 143-145, D-41061 Mönchengladbach.

Nach dem Trocknen und Kondensieren im Spannrahmen 20 wird das ausgerüstete Gewebe in einer Breitwaschanlage 40 gewaschen um die gut wasserlöslichen Salzpartikel aus der silikonhaltigen Beschichtung auszuwaschen und dadurch die Poren in der Beschichtung zu erzeugen.After drying and condensing in the tenter frame 20, the finished fabric is washed in a wide-area washer 40 to wash out the water-soluble salt particles from the silicone-containing coating and thereby to produce the pores in the coating.

Anschliessend wird das nun fertig ausgerüstete und mit einer porenhaltigen Silikonbeschichtung versehene Textil in einer Trocknung 41 getrocknet und nachfolgend aufgerollt und ist für die Weiterverarbeitung oder den Versand bereit.Subsequently, the now finished and provided with a porous silicone coating textile is dried in a drying 41 and then rolled up and is ready for further processing or shipping.

Aus der Figur 2 ist wiederum ersichtlich, dass das Gewebe T vor und nach allen relevanten Bearbeitungsschritten mittels Sensoren 91, 93, 94 und 95 geprüft werden kann. In Abweichung von dem Bereits für die Vorrichtung gemäss Figur 1 gesagten, hat es sich als vorteilhaft erwiesen beim Durchführen des "Sinter"-Verfahrens die Luftdurchlässigkeit nach dem durchlaufen der Breitwaschanlage 40 und der Trocknung 41 mittels Sensor 95 zu messen.From the FIG. 2 again it can be seen that the tissue T can be tested before and after all relevant processing steps by means of sensors 91, 93, 94 and 95. In deviation from the already for the device according to FIG. 1 said, it has proved to be advantageous in carrying out the "sintering" method to measure the air permeability after passing through the wide-area washer 40 and the drying 41 by means of sensor 95.

Wie in der Figur dargestellt steht die Steuerung 90 wiederum mit den Sensoren und Anlagenteilen wie Rakelbeschichtung 10, Spannrahmen 20, Breitwaschanlage 40 und Trocknung 41 in Verbindung und kann auf Basis der ermittelten Massengewichte bei Abweichung von den vorgegebenen Werten die Prozessparameter wie zum Beispiel Temperaturen, Auftragsmengen, Durchlaufgeschwindigkeiten u.Ä. anpassen um die gewünschten Auftragsmengen zu erreichen. Bei Abweichungen vom gewünschten Wert der Luftdurchlässigkeit können die Salzmenge oder die Grössenverteilung der eingesetzten Salzpartikel angepasst werden.As shown in the figure, the controller 90 is in turn connected to the sensors and equipment parts such as doctor blade coating 10, clamping frame 20, wide washer 40 and drying 41 and can on the basis of the determined mass weights in deviation from the predetermined values, the process parameters such as temperatures, order quantities , Throughput speeds and the like adapt to the desired To achieve order quantities. In case of deviations from the desired value of the air permeability, the amount of salt or the size distribution of the salt particles used can be adjusted.

Im Folgenden wird ein Verfahrensbeispiel gegeben, das verdeutlicht, welche Ausrüstungszusammensetzungen vorzugsweise mit einer Vorrichtung 1 gemäss Figur 1 zum Einsatz kommen.In the following, a method example is given, which illustrates which equipment compositions preferably with a device 1 according to FIG. 1 be used.

3. Beispiel: "Sinter"-verfahren3rd example: "sintering" method 3.1 Zusammensetzung der silikon- und salzhaltigen Beschichtung (für Rakelbeschichtung 10)3.1 Composition of the silicone and saline coating (for doctor coating 10)

a)a) 20-45 Gew.%20-45% by weight vorzugsweise 40 Gew.% Textal 9118Apreferably 40% by weight Textal 9118A b)b) 20-45 Gew.%20-45% by weight vorzugsweise 40 Gew.% Textal 9118Bpreferably 40% by weight Textal 9118B c)c) 10-60 Gew.%10-60% by weight vorzugsweise 20 Gew.% NaCl (Partikelgrösse 10 µm)preferably 20% by weight of NaCl (particle size 10 μm)

Das auszurüstende Gewebe ist eine 100% PES/CO Ware in Leinwandbindung mit einem Flächengewicht von 100g/m2.The fabric to be finished is a 100% plain linen PES / CO fabric with a basis weight of 100g / m 2 .

Vor der Spannrahmenpassage wird die silikon- und salzhaltige Ausrüstungszusammensetzung mittels Spitzrakel einseitig auf das Gewebe aufgebracht und anschliessend wird im Spannrahmen bei einer Temperatur von 130-170°C (ansteigend) mit einer Verweilzeit von etwa 2min 30s getrocknet und kondensiert.Before the tenter frame passage, the silicone and saline finish composition is applied on one side of the fabric by means of a pointed wiper and then dried and condensed in the tenter at a temperature of 130-170 ° C (rising) with a residence time of about 2min 30s.

Nach der Spannrahmenpassage wird das ausgerüstete Gewebe auf einer Breitwaschanlage 40 ausgewaschen um die Salzpartikel aus der Silikonbeschichtung zu entfernen und damit die Poren in der Beschichtung zu öffnen.After the tenter passage, the finished fabric is washed out on a wide-area washer 40 to remove the salt particles from the silicone coating, thereby opening the pores in the coating.

Gemäss einer weiteren Ausführungsform, welche nicht Teil der beanspruchten Lehre ist, wird in einem sogenannten einstufigen Verfahren eine mit Poren versehene Silikonbeschichtung auf einem textilen Flächengebilde hergestellt.According to a further embodiment which is not part of the claimed teaching, a pore-coated silicone coating is produced on a textile fabric in a so-called single-stage process.

In der Figur 3 ist eine entsprechende Vorrichtung 3 dargestellt, die zum Herstellen einer solchen porösen Silikonbeschichtung entwickelt wurde.In the FIG. 3 a corresponding device 3 is shown, which was developed for producing such a porous silicone coating.

Das auszurüstende Gewebe Twird, wie in der Figur 3 stark schematisiert dargestellt ist, in einem ersten Schritt in einer explosionsgeschützten Rakel-Beschichtungseinrichtung 31 mit einem Spitzrakel mit einer silikonhaltigen Ausrüstungszusammensetzung in Form einer wässrigen Silikonharz-Suspension beschichtet.The fabric to be finished is as shown in FIG FIG. 3 is shown schematically in a first step in an explosion-proof blade coater 31 with a spiked blade coated with a silicone-containing finishing composition in the form of an aqueous silicone resin suspension.

Nach der Beschichtung mit der silikonhaltigen Ausrüstungszusammensetzung wird die Gewebebahn T in den Spannrahmen 20 geführt der vorzugsweise indirekt beheizt ist. Während dem Durchlaufen des Spannrahmens 20 verdampft das Wasser aus der aufgebrachten Suspension und erzeugt durch den Dampfdruck in der aufgetragenen silikonhaltigen Beschichtung, die sich durch die Erwärmung unterstützt im Prozess des Kondensierens befindet, eine Vielzahl von kleinen Poren.After coating with the silicone-containing finish composition, the fabric web T is guided into the tenter frame 20, which is preferably heated indirectly. While passing through the tenter 20, the water evaporates from the applied suspension and creates a multiplicity of small pores due to the vapor pressure in the applied silicone-containing coating, which is assisted by the heating in the process of condensation.

Wie bereits zu den vorherigen Beispielen beschrieben, erfolgt die Beschichtung explosionsgeschützt. Der Explosionsschutz ist wiederum mittels doppelter Linien der Gehäuse der Beschichtungsanlage 80 und des Spannrahmens 81 angedeutet. Die explosionsgeschützten Gehäuse 80, 81 stehen über Absaugleitungen 83 mit mindestens einer in den Figuren nicht dargestellten Absaugeinrichtung in kommunizierender Verbindung. Die Richtung des Fluidstromes beim Absaugen ist in der Figur mittels doppellinierter Pfeile angedeutet.As already described for the previous examples, the coating is explosion-proof. The explosion protection is again indicated by means of double lines of the housing of the coating system 80 and the clamping frame 81. The explosion-proof housing 80, 81 are connected via suction lines 83 with at least one suction device not shown in the figures in communicating connection. The direction of the fluid flow during suction is indicated in the figure by means of double-lined arrows.

Aus der Figur 3 ist wiederum ersichtlich, dass das Gewebe T vor und nach allen relevanten Bearbeitungsschritten mittels Sensoren 91, 92 und 95 geprüft werden kann. Wie in der Figur dargestellt und bereits vorgängig erläutert steht die Steuerung 90 nicht nur mit den Sensoren, sondern vorzugsweise auch mit den Anlagenteilen wie Beschichtungseinrichtung 10 und/oder Spannrahmen 20 in Verbindung. Dadurch können auf Basis der ermittelten Massengewichte und/oder Luftdurchlässigkeiten bei Abweichungen von den vorgegebenen Werten die Prozessparameter wie zum Beispiel Temperaturen, Auftragsmengen, Durchlaufgeschwindigkeiten u.Ä. anpassen um die gewünschten Produkteigenschaften zu erreichenFrom the FIG. 3 again it can be seen that the tissue T can be tested before and after all relevant processing steps by means of sensors 91, 92 and 95. As shown in the figure and already explained above, the controller 90 is not only connected to the sensors, but preferably also to the system parts such as coating device 10 and / or clamping frame 20 in combination. As a result, on the basis of the determined mass weights and / or air permeabilities, deviations from the predefined values can be used to determine the process parameters such as, for example, temperatures, application quantities, throughput speeds and the like. adjust to achieve the desired product properties

4. Beispielrezeptur für einstufiges Verfahren als Suspension4. Example recipe for one-step process as a suspension 4.1 Zusammensetzung Imprägnierung (Suspension für Beschichtung)4.1 Composition Impregnation (suspension for coating)

a)a) 30 Gew. %30% by weight Textal 9118A (Silikonharz Komponente 1)Textal 9118A (silicone resin component 1) b)b) 30 Gew.%30% by weight Textal 9119B (Silikonharz Komponente 2)Textal 9119B (silicone resin component 2) c)c) 40 Gew. %40% by weight Wasserwater

Die verwendeten Silikonharze entsprechen denen aus Beispiel 1.The silicone resins used correspond to those of Example 1.

Gemäss weiterer bevorzugter Ausführungsbeispiele kann die Wassermenge zwischen 5 und 80 Gew.% variiert werden, je nach Anforderung, wobei die beiden Harzkomponenten vorzugsweise zu gleichen Anteilen vorliegen.According to further preferred embodiments, the amount of water can be varied between 5 and 80% by weight, depending on the requirement, wherein the two resin components are preferably present in equal proportions.

Die Suspension für die Rakelbeschichtung wird im Hochdruckhomogenisator im Wasser während 10min zu einer homogenen Masse homogenisiert. Die durchschnittliche Teilchengrösse liegt bei 2 bis 40 µm, vorzugsweise bei 20 µm.The suspension for the knife coating is homogenized in the high-pressure homogenizer in water for 10 min to a homogeneous mass. The average particle size is 2 to 40 μm, preferably 20 μm.

Das auszurüstende Gewebe ist eine 100% PA-6.6 Hochfest-Ware (Cordura) in Leinwandbindung mit einem Flächengewicht von 170g/m2.The fabric to be finished is a 100% PA-6.6 plain weave (Cordura) plain weave with a basis weight of 170g / m 2 .

Vor der Spannrahmenpassage wird mittels Rakel mit der wässrigen Silikonharzsuspension beschichtet (nass-in-nass), und anschliessend wird das Gewebe im Spannrahmen bei 130-170°C (ansteigend) mit einer Verweilzeit von etwa 2min 30s getrocknet und die Beschichtung kondensiert, wobei die Poren generiert werden.Before the clamping frame passage, the aqueous silicone resin suspension is coated by means of a doctor blade (wet-on-wet), and then the fabric is dried in the tenter at 130-170 ° C. (rising) with a residence time of about 2 minutes 30 seconds and the coating is condensed, the Pores are generated.

Allgemein kann gesagt werden, dass die Geschwindigkeit mit der die Gewebebahn durch den Spannrahmen geführt wird abhängig von Spannrahmenlänge ist.In general, it can be said that the speed with which the fabric web is guided through the tenter frame is dependent on the tenter frame length.

Liste der BezugszeichenList of reference numbers

1,2,31,2,3
Vorrichtungen zurDevices for
TT
textiles Flächengebildetextile fabric
1010
Beschichtungseinrichtungcoater
1111
SpitzrakelSpitz squeegee
2020
Spannrahmententer
3030
FoulardierbadFoulardierbad
4040
BreitwaschanlageWide washers
4141
Trocknungdesiccation
5050
Absauganlageextraction
6060
Abwicklungcompletion
7070
Aufwicklungrewind
8080
explosionsgeschütztes Gehäuse der BeschichtungsanlageExplosion-proof housing of the coating plant
8181
explosionsgeschütztes Gehäuse des SpannrahmensExplosion-proof housing of the clamping frame
8383
Absaugleitungensuction
9090
Steuerungcontrol
91-9591-95
Sensorensensors

Claims (11)

  1. Method of finishing textile fabrics with at least one silicone-containing finishing layer, characterized in that the textile fabric to be finished is impregnated in a first step with an aqueous solution and, in a subsequent step, in the still-wet state, is provided on one side with the silicone-containing finishing layer, which is condensed in a further step, preferably while running through a heated tenter frame, wherein the water vapour that exits from the aqueous impregnation generates pores in the silicone-containing finishing layer above it and the finished silicone coating on the textile fabric is not closed but has a multitude of pores.
  2. Method according to Claim 1, characterized in that the silicone-containing finishing composition comprises silicone resins that are applied without or with solvent.
  3. Method according to Claim 1 or 2, characterized in that the silicone-containing finishing layer is produced by applying a silicone-containing finishing composition to the textile fabric, preferably with a coating bar, more preferably with a doctor blade, or with a stencil.
  4. Method according to any of Claims 1 to 3, characterized in that the silicone-containing finishing composition comprises silicone resins and up to 50% by weight, preferably 40% by weight, of a solvent, more preferably xylene or toluene.
  5. Apparatus for finishing a textile fabric (T) with a silicone-containing finishing layer by a method of Claims 1 to 4, comprising a device for applying a silicone-containing finishing composition to a textile fabric (T), a device upstream of said device for impregnating (30) the textile fabric (T), preferably a padding bath (30), and further devices for condensing the silicone-containing finishing composition to give a silicone-containing finishing layer, which is preferably operable by means of a control system (90) in such a way that pores are generated in the silicone-containing finishing layer.
  6. Apparatus according to Claim 5, characterized in that the device for applying a silicone-containing finishing composition to a textile fabric (T) is a bar coating device, preferably with a doctor blade or a stencil coating device.
  7. Apparatus according to Claim 5 or 6, characterized in that the device for applying the silicone-containing finishing composition (10, 30) to a textile fabric (T) and/or the second device for condensing the silicone-containing finishing composition to a silicone-containing finishing layer (20) are explosion-protected (31, 80, 81).
  8. Apparatus according to any of Claims 5 to 7, characterized in that an open-width washing machine (40) is disposed downstream of the second device for condensing (20), preferably a tenter frame.
  9. Apparatus according to any of Claims 5 to 8, characterized in that it comprises one or more sensors for determining the basis weight of the textile fabric and the coating of silicone-containing finishing layer thereon and/or determining vapour permeability and/or gas permeability.
  10. Apparatus according to Claim 9, characterized in that it comprises a control system (90) connected to the sensors (91-95), and measurements provided by the sensors (91-95) are used to control the devices for applying the finishing composition and for drying and condensing in such a way that a preset size and number of pores generated in the finishing layer are achieved per unit area.
  11. Textiles having a silicone-containing finishing layer produced by a method according to any of Claims 1 to 4, characterized in that the silicone-containing finishing layer has a multitude of pores.
EP15831052.4A 2014-12-19 2015-12-14 Apparatus and process for the equipment of textile fabrics and textile coated with silicone Active EP3234256B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH02010/14A CH710552A2 (en) 2014-12-19 2014-12-19 Apparatus and process for finishing textile fabrics and silicone-coated textile.
PCT/EP2015/079647 WO2016096760A1 (en) 2014-12-19 2015-12-14 Apparatus and method for treating sheet-like textiles and silicone-coated fabric

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EP3234256A1 EP3234256A1 (en) 2017-10-25
EP3234256B1 true EP3234256B1 (en) 2019-11-06

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EP15831052.4A Active EP3234256B1 (en) 2014-12-19 2015-12-14 Apparatus and process for the equipment of textile fabrics and textile coated with silicone

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CH (1) CH710552A2 (en)
EA (1) EA039496B1 (en)
WO (1) WO2016096760A1 (en)

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Publication number Priority date Publication date Assignee Title
US3968293A (en) * 1966-03-07 1976-07-06 Porvair Limited Artificial leather sheet material
JPS5920793B2 (en) * 1982-01-06 1984-05-15 倉庫精練株式会社 Durable water-resistant, moisture-permeable, breathable, and anti-melt processing method for synthetic fiber knitted fabrics
JPS60194184A (en) * 1984-03-07 1985-10-02 東レ株式会社 Water-proof and moisture permeable processing of synthetic fiber knitted fabric
FR2835855B1 (en) * 2002-02-08 2005-11-11 Rhodia Chimie Sa USE OF REVERSIBLE SILICONE REVERSE EMULSION FOR REALIZING "IMPER-BREATHABLE" COATINGS
DE102010011067B4 (en) * 2010-03-11 2014-02-20 Trans-Textil Gmbh Flexible sheet material for limiting a matrix material feed space and method for its production
KR101421660B1 (en) * 2012-02-23 2014-07-22 주식회사 포이즈 the coat composite with nano Zinc Oxide the outdoor fabric with both resin coated coat composite and coated porous resin and the manufacturing method of outdoor fabric
SE537807C2 (en) * 2013-03-13 2015-10-20 Organoclick Ab Method and formulation for obtaining fabrics that are water repellent and or repellent for water soluble dirt
MX2016007272A (en) * 2013-12-03 2016-08-04 Kb Tsuzuki K K Modified fiber and method for producing same.

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Also Published As

Publication number Publication date
EA201791404A8 (en) 2022-01-26
EA201791404A1 (en) 2017-10-31
EP3234256A1 (en) 2017-10-25
WO2016096760A1 (en) 2016-06-23
EA039496B1 (en) 2022-02-03
CH710552A2 (en) 2016-06-30

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