EP3224907B1 - Steckverbinder für flexible leiterfolien - Google Patents

Steckverbinder für flexible leiterfolien Download PDF

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Publication number
EP3224907B1
EP3224907B1 EP15808332.9A EP15808332A EP3224907B1 EP 3224907 B1 EP3224907 B1 EP 3224907B1 EP 15808332 A EP15808332 A EP 15808332A EP 3224907 B1 EP3224907 B1 EP 3224907B1
Authority
EP
European Patent Office
Prior art keywords
plug connector
housing part
blades
flexible conductor
housing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP15808332.9A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP3224907A1 (de
Inventor
Jürgen Lappöhn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ERNI Production and Co KG GmbH
Original Assignee
ERNI Production and Co KG GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ERNI Production and Co KG GmbH filed Critical ERNI Production and Co KG GmbH
Publication of EP3224907A1 publication Critical patent/EP3224907A1/de
Application granted granted Critical
Publication of EP3224907B1 publication Critical patent/EP3224907B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
    • H01R12/67—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals
    • H01R12/675—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals with contacts having at least a slotted plate for penetration of cable insulation, e.g. insulation displacement contacts for round conductor flat cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
    • H01R12/67—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals
    • H01R12/68—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal insulation penetrating terminals comprising deformable portions
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/77—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/778—Coupling parts carrying sockets, clips or analogous counter-contacts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
    • H01R13/5045—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together different pieces being assembled by press-fit
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/521—Sealing between contact members and housing, e.g. sealing insert
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2404—Connections using contact members penetrating or cutting insulation or cable strands the contact members having teeth, prongs, pins or needles penetrating the insulation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
    • H01R4/242—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
    • H01R4/2425—Flat plates, e.g. multi-layered flat plates
    • H01R4/2429—Flat plates, e.g. multi-layered flat plates mounted in an insulating base
    • H01R4/2433—Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2495—Insulation penetration combined with permanent deformation of the contact member, e.g. crimping

Definitions

  • the invention relates to a connector for flexible conductor foils with foil-insulated conductors according to the preamble of claim 1.
  • Flexible conductor foils with foil-insulated conductors are used today in the most diverse areas of entertainment and consumer electronics, but also in vehicle construction. Conductor films are used in particular where a very flexible conductor structure with the lowest possible weight and limited space conditions is desired. Flexible conductor foils allow an ordered parallel guidance of a plurality of separate conductor tracks, wherein larger bends are possible and thus parts are electrically conductively connected to each other, which are arranged in a very limited space. In particular, in the automotive industry such conductor films must be able to withstand major mechanical effects, such as vibrations.
  • the contacting of the individual foil-insulated conductors is of particular importance. Especially in vehicle construction this must Contact safely and against external mechanical effects, but also with respect to temperature influences and environmental influences of various kinds, be resistant.
  • the plug and the mating connector each have a base body and a lid, which can be brought into firm contact with the base body via a fixing mechanism.
  • At least one penetration contact element is provided between the base body and the cover, which provides at least one base plate of electrically conductive material with penetrating bodies.
  • the penetrating bodies are triangular shaped bodies formed of the base plate material, each having a triangular tip raised from the base plate and one of the triangular tip in the base plate opposite triangle base, around which each shaped body is bent.
  • a plurality of penetrating bodies are provided in the base plate, the triangular base of which enclose an angle with the base plate longitudinal axis in such a way that the penetrating bodies are arranged alternately at an angle of ⁇ 60 ° relative to the base plate longitudinal axis.
  • a foil-insulated conductor of the conductor foil end region can be arranged before the lid is brought into contact with the base body, wherein the penetration contact element at least partially penetrates the foil-insulated conductor for purposes of fixing the electrical contacting by pressing the lid against the base body. Also in this connector several independent assembly steps are required, on the one hand for contacting the individual foil-insulated conductors of the flexible conductor foil and on the other hand connected in this way with connectors foil-insulated conductor in a connector housing. Again, an automatic production is not readily possible.
  • the connector according to the invention for flexible conductor foils with the features of claim 1 has the advantage that not only a simple and in particular an automatic production accessible contacting the foil-insulated tracks, in particular a simultaneous contacting several juxtaposed in the flexible conductor foil foil-insulated conductor tracks with simultaneous assembly the connector in the connector housing is possible, but in particular a very effective, electrically excellent and gas-tight contacting of the corresponding plug contacts can be realized, which also withstands mechanical stresses and can be used for example in the automotive industry.
  • an advantageous embodiment provides that the second housing part has a receiving space adapted to the conductor foil, which in at least one housing wall has an opening for receiving the conductor foil.
  • the flat flexible conductor foil can be inserted into the second housing part and is held there in the receiving space adapted to it.
  • the opening and the receiving space are arranged in the second housing part such that a conductor foil arranged in the receiving space comes to rest substantially perpendicular to the cutting edges.
  • the cutting edge receptacles have curved boundary surfaces.
  • boundary surfaces are also preferably designed as sliding surfaces for at least a portion of the cutting.
  • the boundary surfaces which form the sliding surfaces run in a funnel shape, that two blades are bent towards each other while they slide along the boundary surfaces.
  • this assembly can also be automated.
  • the cutting edges are arranged one behind the other along a line, that a foil-insulated conductor during assembly of the second connector housing part is cut at the first connector housing part in several places.
  • a very advantageous embodiment provides that the cutting edges have different lengths, in each case a shorter cutting edge is in each case surrounded by two longer cutting, which are spaced from each other and whose length is so large that they are at the boundary surfaces of a respective Schneidability for conditioning come.
  • a particularly advantageous embodiment provides that the second housing part has a plurality in the longitudinal direction of the foil-insulated conductor arranged one behind the other cutting receptacles. In this way increases the contact surface and thus the contact reliability. In addition, increases the current carrying capacity of the contact thus produced in this way.
  • first and / or second housing part which clamp the flexible conductor foil in the assembled state of the two housing parts in the area between the foil-insulated conductors.
  • clamping elements can be formed purely in principle in various ways and arranged in the housing parts.
  • clamping elements are each arranged between conductor tracks of the flexible conductor foil.
  • clamping elements are each associated with rows of cutting.
  • a very advantageous embodiment provides that in the first housing part first clamping elements and in the second housing part with the first clamping elements cooperating second clamping elements are arranged. In this way, to a certain extent a clamping of the flexible conductor foil is produced automatically during the assembly of the second to the first housing part.
  • first and second clamping elements can be designed very differently.
  • An advantageous embodiment provides that the first clamping elements are clamping teeth with rounded clamping tooth surfaces and that the second clamping elements are adapted to the clamping teeth, arranged in the second housing element openings.
  • the clamping elements can be a particularly effective and easy to manufacture clamp and thus strain relief of the flexible conductor foil in the connector housing part can be achieved.
  • the clamping teeth have a height which is dimensioned such that in the assembled state of the two housing parts to each other arranged between the first and the second housing part flexible conductor foil is deformed so that the deformed flexible conductor foil in the region of the openings slightly protrudes into the openings arranged in the second housing part.
  • a very advantageous embodiment further provides that the second housing part can be latched to the first housing part.
  • a designated as a whole with 10 connector has a housing which consists of two parts.
  • a first connector housing part 100 plug contacts in the form of spring contacts 105 are arranged in a conventional manner. With the plug contacts 105 are electrically connected cutting 110, 115, which are arranged one behind the other in a line, each with a shorter cutting edge 115 is surrounded by two longer cutting 110.
  • a second connector housing part 200 is formed as a separate part.
  • the second connector housing part 200 is designed so that it can be fixed by being pushed into a corresponding opening in the first connector housing part 100 at this and can be locked with this.
  • the second connector housing part 200 has an opening on a side wall 220 222, which serves to receive a flexible conductor foil 300.
  • an opening 232 is likewise arranged, which is accessible from the interior of the second connector, more precisely from a receiving space 240 arranged in the interior and adapted to the conductor foil 300.
  • Both openings 222, 232 thus open into the arranged in the second connector housing part, adapted to the conductor foil 300 receiving space 240, the dimensions of which correspond substantially to the outer dimensions of the conductor foil. How the particular Fig. 1 2, the outward-accessible opening 222, into which the conductor foil is inserted, is funnel-shaped so that insertion of the conductor foil 300 into the second connector housing part 200 is facilitated.
  • two cutting receptacles 210 are provided, which can also be referred to as cutting receiving spaces.
  • These cutting receptacles 210 have funnel-shaped curved boundary surfaces 211, 212, which are spaced apart from one another so that they are adapted to the distance between the two longer cutting edges 110 which surround the shorter cutting edge 115.
  • the two longer cutting edges 110 which each surround the shorter cutting edge 115, so to speak "fit" into the cutting receptacles 210, wherein the longer cutting edges 110 come to rest on the boundary surfaces 211 and 212, respectively.
  • the state before the final mounting of the second connector housing part 200 to the first connector housing part 100 is in Fig. 1 shown.
  • the assembly is now carried out in that the second connector housing part 200 is pressed in the direction of the first connector housing part 100.
  • the cutting edges 110, 115 cut through a foil-insulated conductor track of the conductor foil and thus contact the conductor foil with the plug contact 105.
  • the two outer longer cutting edges 110 surrounding the shorter cutting edge 115 slide on the two boundary surfaces 211, 212 of the cutting receptacles 210 they are bent on each other as in Fig. 2 is shown.
  • the outer edges 110 surrounding the shorter inner cutter 115 are bent towards each other.
  • the two outer cutting edges 110 cut in the direction of the conductor foil and thus not only increase the contact surface and thus increase the contact reliability and also the current carrying capacity, but they are under prestress. As a result, a pressure is exerted on the contact surfaces and this in turn allows a gas-tight contacting.
  • This type of contacting thus allows a relation to external influences, in particular mechanical loads, resistant electrical contacting, which - and this is particularly noteworthy - can also be done automatically.
  • FIG. 9 shows the flexible conductor foil 300 in a completely assembled connector, ie after attachment of the housing part 200 to the housing part 100 to form the electrical contacting of foil-insulated conductors 310 of the conductor foil 300 and attachments of the conductor foil 300 in the manner described above.
  • fastening elements in the form of clamping teeth 410 are provided in the first housing part, which have rounded clamping tooth surfaces 415. These clamping teeth 410 are respectively positioned in the spaces between the foil-insulated conductors 310 to clamp the flexible conductor foil 300 there.
  • the foil-insulated conductor 310 in the flexible conductor foil 300 are arranged side by side.
  • Each foil-insulated conductor 310 is associated with respective cutting edges 110, 115 in order to contact and clamp the foil-insulated conductors 310. In each case, each row of cutting edges 110, 115 are assigned clamping teeth 410.
  • the Clamping teeth 410 thus lie between the cutting edges 110, 115, for example in the region of the flexible conductor foil 300, in which no foil-insulated conductor 310 is arranged.
  • Fig. 3 In each case, three rows of cutting edges 110, 115 and rows of clamping teeth, which are likewise arranged one after the other and run essentially parallel to the rows of the cutting edges 110, 115, are shown. It is understood that for the in Fig. 3 shown flexible conductor foil 300 four such rows are provided, the fourth row is however broken away and not shown for the sake of clarity. This also applies to the Fig. 4 . 5 and 7 ,
  • the conductor foil 300 is mounted in the second housing part 200 by being inserted in the receiving space 240 in the manner described above. This is in Fig. 4 shown schematically.
  • the second housing part 200 is moved in the direction of the first housing part 100.
  • the electrical contacting is produced in the manner described above by the cutting edges 110, 115 penetrate the foil-insulated conductor tracks 310 and then bent in the direction of the foil-insulated conductor 310, ie in the conductor direction.
  • FIG. 5 shows an enlargement of the in Fig. 5 Section marked VI.
  • FIGS. 7 and 8 shows an enlargement of the in Fig. 7 shown with VIII section shown.
  • Fig. 7 shows the completely assembled connector with flexible conductor foil 300.
  • the isometric view is cut in two planes to clearly show how not only the cutting edges 110, 115 run in rows parallel to the foil-insulated conductors 310 over this, but also assigned to them arranged in rows and arranged to extend parallel to the foil-insulated conductors 310.
  • the clamping teeth 410 with their upwardly tapering portions 415, slightly deform the conductor foil 300, with the deformed portions 333 slightly projecting into the opening 510 provided in the second case member 200.
  • the clamping teeth 410 have a height which is dimensioned such that in the assembled state of the two housing parts to each other between the first and the second housing part arranged flexible conductor foil 300 is deformed so that the deformed portions 333 of the flexible conductor foil 300 slightly into the Open openings 510, as in FIGS. 7 and 8 is shown.
  • This type of clamping takes place evenly distributed over the entire conductor foil 300, resulting in a very stable attachment of the conductor foil 300 to form a strain relief.

Landscapes

  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
EP15808332.9A 2014-11-27 2015-11-12 Steckverbinder für flexible leiterfolien Active EP3224907B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102014117469 2014-11-27
DE102015100401.1A DE102015100401B4 (de) 2014-11-27 2015-01-13 Steckverbinder für flexible Leiterfolien
PCT/DE2015/100485 WO2016082822A1 (de) 2014-11-27 2015-11-12 Steckverbinder für flexible leiterfolien

Publications (2)

Publication Number Publication Date
EP3224907A1 EP3224907A1 (de) 2017-10-04
EP3224907B1 true EP3224907B1 (de) 2018-12-12

Family

ID=55967877

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15808332.9A Active EP3224907B1 (de) 2014-11-27 2015-11-12 Steckverbinder für flexible leiterfolien

Country Status (14)

Country Link
US (1) US10236604B2 (zh)
EP (1) EP3224907B1 (zh)
JP (1) JP6619812B2 (zh)
KR (1) KR20170088387A (zh)
CN (1) CN107112643B (zh)
BR (1) BR112017010992B1 (zh)
CA (1) CA2967079C (zh)
DE (1) DE102015100401B4 (zh)
DK (1) DK3224907T3 (zh)
ES (1) ES2715497T3 (zh)
IL (1) IL251773B (zh)
MX (1) MX363356B (zh)
TW (1) TWI675511B (zh)
WO (1) WO2016082822A1 (zh)

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Publication number Priority date Publication date Assignee Title
EP3756248A1 (fr) 2018-04-06 2020-12-30 Fischer Connectors Holding S.A. Connecteur multipolaire
RU2020134237A (ru) 2018-04-06 2022-05-06 Фишер Коннекторс Холдинг С.А. Многополюсный соединитель
DE102018116356B3 (de) * 2018-07-05 2019-12-05 Erni Production Gmbh & Co. Kg Steckverbinder für flexible Leiterfolien
DE202021101969U1 (de) 2021-04-13 2022-07-25 Tridonic Gmbh & Co Kg Elektrischer Verbinder
DE102021128871A1 (de) 2021-11-05 2023-05-11 Erni International Ag Steckverbinder, Steckverbinderanordnung, sowie ein Werkzeug und Verfahren zur Montage der Steckverbinderanordnung
DE102021128888A1 (de) 2021-11-05 2023-05-11 Erni International Ag Steckverbinder, Steckverbinderanordnung und Verfahren zur Herstellung des Steckverbinders

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Also Published As

Publication number Publication date
TW201630261A (zh) 2016-08-16
ES2715497T3 (es) 2019-06-04
DE102015100401A1 (de) 2016-06-02
JP2018500730A (ja) 2018-01-11
IL251773B (en) 2018-02-28
MX363356B (es) 2019-03-20
TWI675511B (zh) 2019-10-21
CN107112643A (zh) 2017-08-29
IL251773A0 (en) 2017-05-29
CN107112643B (zh) 2019-10-25
DK3224907T3 (en) 2019-04-08
US20170331207A1 (en) 2017-11-16
KR20170088387A (ko) 2017-08-01
BR112017010992B1 (pt) 2022-06-21
JP6619812B2 (ja) 2019-12-11
DE102015100401B4 (de) 2016-12-15
BR112017010992A2 (pt) 2018-02-14
WO2016082822A1 (de) 2016-06-02
MX2017005257A (es) 2017-06-21
EP3224907A1 (de) 2017-10-04
CA2967079C (en) 2023-09-05
CA2967079A1 (en) 2016-06-02
US10236604B2 (en) 2019-03-19

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