EP3191712B1 - Compressor device, cooling device equipped therewith, and method for operating the compressor device and the cooling device - Google Patents
Compressor device, cooling device equipped therewith, and method for operating the compressor device and the cooling device Download PDFInfo
- Publication number
- EP3191712B1 EP3191712B1 EP15774869.0A EP15774869A EP3191712B1 EP 3191712 B1 EP3191712 B1 EP 3191712B1 EP 15774869 A EP15774869 A EP 15774869A EP 3191712 B1 EP3191712 B1 EP 3191712B1
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- Prior art keywords
- gas
- pressure
- compressor
- working
- working gas
- Prior art date
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Links
- 238000001816 cooling Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 title claims description 9
- 239000007788 liquid Substances 0.000 claims description 40
- 239000002184 metal Substances 0.000 claims description 23
- 238000005086 pumping Methods 0.000 claims description 14
- 239000007789 gas Substances 0.000 description 146
- 239000012530 fluid Substances 0.000 description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 230000006835 compression Effects 0.000 description 12
- 238000007906 compression Methods 0.000 description 12
- 239000012528 membrane Substances 0.000 description 8
- 239000001307 helium Substances 0.000 description 6
- 229910052734 helium Inorganic materials 0.000 description 6
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 6
- 239000010720 hydraulic oil Substances 0.000 description 6
- 239000003921 oil Substances 0.000 description 4
- 230000001737 promoting effect Effects 0.000 description 4
- 229920000459 Nitrile rubber Polymers 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/10—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
- F04B37/12—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B45/00—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids
- F04B45/02—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids having bellows
- F04B45/022—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids having bellows with two or more bellows in parallel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/10—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
- F04B37/18—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use for specific elastic fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B45/00—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids
- F04B45/02—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids having bellows
- F04B45/024—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids having bellows with two or more bellows in series
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B45/00—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids
- F04B45/02—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids having bellows
- F04B45/033—Pumps or pumping installations having flexible working members and specially adapted for elastic fluids having bellows having fluid drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/02—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point using Joule-Thompson effect; using vortex effect
Definitions
- the invention relates to a compressor device, a cooling device equipped therewith and a method for operating the compressor device.
- pulse tube coolers or Gifford-McMahon coolers are used for cooling magnetic resonance tomographs, cryopumps, etc.
- Gas and especially helium compressors are used in combination with rotary or rotary valves.
- the rate at which compressed helium is introduced and re-circulated to the cooling device is in the range of 1 Hz.
- a problem with conventional screw or piston compressors is that oil from the compressor may enter and contaminate the working gas and thus the cooling device ,
- acoustic compressors or high-frequency compressors in which one or more pistons are caused by a magnetic field in linear resonant vibrations. These resonant frequencies are in the range of a few 10 Hz and are therefore not suitable for use with pulse tube coolers and Gifford-McMahon coolers to produce very low temperatures in the lower than 10 K range.
- a membrane compressor or pump which has a working space that is divided into a gas volume and a liquid volume by an elastic, gas and liquid-tight membrane.
- a liquid pump liquid is periodically pressed into the liquid volume of the working space, whereby the elastic membrane expands in the direction of gas volume and this compresses - compressor function - or pushing out of the gas volume - pump function.
- a disadvantage is the fact that the gas-, liquid-tight and pressure-resistant sealing of the elastic membrane in the working space is relatively expensive. Especially in the field of sealing, the membrane is heavily loaded, so that either very expensive materials must be used or a shorter life has to be accepted.
- CH 457 147 A also shows a membrane compressor and mentions the lack of tightness of the membrane to helium.
- DE 20 2007 018538 U1 shows a multi-stage diaphragm suction pump whose pumping chambers work in parallel or serially.
- a heat pump and a refrigerator with a compressor device are known.
- the compressor device comprises a compressor chamber in which a balloon is arranged.
- the balloon is periodically pressurized with liquid so that the gas surrounding the balloon is periodically compressed and relaxed again.
- the disadvantage here is that the balloon envelope can scrape or rub in certain operating conditions on the hard and possibly edged inner surface of the compressor chamber. As a result, due to the pressure conditions hole or cracking in the balloon envelope occur.
- the permeability - permeability - of the balloon envelope for helium as a working gas is too large, so you quickly lose substantial amounts of helium. Thus, the service life of such systems with balloon is unsatisfactory.
- a diaphragm pump for liquids which can also serve as a "gas compression pump".
- a liquid must be introduced between the membrane and pump valves, ie a liquid is provided in the gas space. It is thus a compression device with a liquid stamp. A physical separation between compressed gas and hydraulic fluid therefore does not take place.
- DE 10 2008 060598 A1 shows an apparatus for compressing a gas, comprising two cylinder filled with a hydraulic fluid or a working gas. The hydraulic fluid is preferably pumped back and forth between these cylinders with a hydraulic pump. Again, the physical separation between gas and liquid is not sufficient.
- US 1 580 479 A describes a diaphragm pump with two chambers (or bellows) without working fluid, which are mutually compressed or relaxed via a yoke separating the chambers.
- WO2014 / 016415A2 is a compressor device with a metal bellows known as a compressor element, which is impermeable to hydrogen except for all possible working gases.
- the working gas may be due to the Metal bellows are also kept oil-free.
- the efficiency due to the interaction with the working fluid balance tank is unsatisfactory.
- the common pumping device is used twice. In each flow direction of the working fluid is a compression of the working gas; in the one flow direction in the first compressor stage and in the opposite direction of flow in the second compressor stage. This increases the efficiency of the compressor device. Characterized in that the high and low pressure gas line are designed so that they act as a gas storage due to their volume, the operating frequency of a compressor operated with the device cooler can be decoupled from the pumping frequency of the pumping device.
- the compressed working gas is cooled after each compression stroke.
- first working gas in the first compressor stage is compressed or precompressed and stored temporarily in a buffer memory.
- the second compressor stage is operated virtually idle and serves as a working fluid expansion tank. If in the buffer memory, a working gas at a mean pressure p mid is reached, which corresponds to the second gas volume in the second compressor stage, in the next compressor stroke in the second compressor stage, the pre-compressed working gas from the buffer memory to the final pressure p end is compressed. The compressed to the final pressure p end working gas is then discharged to the outside or stored in a high-pressure gas storage.
- first working gas in the first compressor stage is compressed or precompressed and simultaneously transferred to the second gas volume of the second compressor stage.
- the pre-compressed working gas to the mean pressure p mid is then compressed to the final pressure p end .
- the compressed to the final pressure p end working gas is then discharged to the outside or stored in a high-pressure gas storage.
- a working fluid preferably hydraulic oil according to DIN 51524 is used, which is additionally dehydrated or anhydrous.
- the hydraulic oil is in a closed system of pumping device, working fluid equalizing device and fluid volume in the compressor chamber, so that during operation no water from the environment can be absorbed by the hydraulic oil.
- water can also be used as the working fluid.
- Water as a working fluid is also advantageous because in the event of defects, water that has penetrated into a downstream cryocooler can be removed more easily than hydraulic oil that has entered a downstream cooler.
- water is suitable as a working medium in explosion-protected applications, since water is non-flammable and non-explosive. In addition, water is non-toxic and therefore environmentally friendly.
- helium, neon or nitrogen is preferably used as working gas.
- Fig. 1 shows an unclaimed compressor device with a first and a second compressor stage 2-1, 2-2, in the form of a non-promoting compressor device.
- Each of the two compressor devices 2-1, 2-2 has a gas-tight closed compressor chamber 4-1, 4-2.
- a metal bellows 6-1, 6-2 is arranged in each of the two compressor rooms 4-1, 4-2.
- the metal bellows 6-1, 6-2 subdivide the compressor chambers 4-1, 4-2 into a first and a second gas volume 8-1, 8-2 for a working gas 10 and into a first and second fluid volume 12-1, 12, respectively -2 for a working liquid 14.
- the gas volumes 8-1, 8-2 are inside the metal bellows 6-1, 6-2, and the liquid volumes are outside the bellows 6-1, 6-2.
- the gas volumes 8-1, 8-2 are each provided with a high pressure working gas port 18-1, 18-2 and a low pressure working gas port 20-1, 20-2 connected.
- the low pressure working gas ports 20-1, 20-2 are provided with check valves 22 which are permeable toward the compressor stages 2-1, 2-2.
- the high pressure working gas ports 18-1, 18-2 are also provided with check valves 22 having opposite directions of passage as compared to the check valves 22 on the low pressure working gate ports 20-1, 20-2.
- the high pressure working gas ports 18-1, 18-2 are connected via the check valves 22 to a common high pressure gas line 24, and the low pressure working gas ports 20-1, 20-2 are connected to a low pressure gas line 26 via the check valves 22.
- the check valves 22 in the high-pressure working gas ports 18-1, 18-2 are in the direction of common high-pressure gas line 24 and the check valves 22 on the low-pressure working gas ports 20-1, 20-2 are in the direction of compressor stages 2-1, 2-2 permeable.
- the common high pressure gas line 24 and the common low pressure gas line 26 terminate in a motorized rotary valve 28 which alternately the high pressure gas line 24 and the low pressure gas line 26 with a cooling device 30, for.
- the high and low pressure gas line 24, 26 act due to their volume as a gas storage or it is explicitly a low-pressure gas storage 27 and a high-pressure gas storage 25 in the low-pressure or high-pressure gas line 26, 24 are provided.
- the check valves 22 at the two high pressure working gas ports 18-1, 18-2 are each followed by heat exchangers 32-1, 32-2 for cooling the compressed working gas.
- the two compressor stages 2-1, 2-1 are constructed analogously, ie, the gas volumes 8-1, 8-2 and the liquid volumes 12-1, 12-2 are equal.
- the two working fluid ports 16-1, 16-2 are connected to a common electromotive pumping device 34, which alternately pumps working fluid 14 into the first and second fluid volumes 12-1, 12-2 of the first and second compressor stages 2-1, 2-2. Ie. either working fluid 14 is pumped from the second fluid volume 12-2 into the first fluid volume 12-1 or vice versa.
- FIGS. 2a to 2e illustrate the various phases of operation of the compressor device Fig. 1 , In the in Fig. 2a phase shown by the common Pumping 34 working fluid 14 from the second fluid volume 12-2 of the second compressor stage 2-2 in the first fluid volume 12-1 in the first compressor stage 2-1 pumped.
- the first metal bellows 6-1 is compressed and the working gas 10 therein is pressed into the high pressure gas reservoir 25 via the first high pressure working gas port 18-1, the first heat exchanger 32-1 and the common high pressure gas line 24.
- the second metal bellows 6-2 expands through working gas 10, which flows back out of the low-pressure working gas reservoir 27 via the low-pressure gas line 26 and the second low-pressure working gas connection 20-2.
- the rotary valve 28 connects the cooling device 30 via the low pressure gas line 26 with the low pressure gas storage 27th
- the working fluid flow is reversed and the pumping device 34 now pumps working fluid 14 from the first fluid volume 12-1 of the first compressor stage 2-1 in the second fluid volume 12-2 in the second compressor stage 2-2.
- the second metal bellows 6-2 is compressed and the working gas 10 therein is compressed and pressed into the high pressure gas reservoir 25 via the second high pressure working gas port 18-1, the second heat exchanger 32-2 and the common high pressure gas line 24.
- the first metal bellows 6-1 expands through working gas 10 flowing back from the low-pressure gas reservoir 27 via the low-pressure gas line 26 and the first low-pressure working gas port 20-1.
- Fig. 2e phase shown is again the first phase and the compression takes place in the first compressor stage 2-1.
- Fig. 2a and 2e differ only in that in Fig. 2e the first metal bellows 6-1 still relaxed and the second metal bellows 6-2 is still compressed.
- Fig. 2a is the compression in the first compressor stage 2-1 completed and the first metal bellows 6-1 is compressed, while the second metal bellows 6-2 is relaxed.
- the rotational frequency of the rotary valve 28 is decoupled from the frequency of the compression in the two compressor stages.
- the rotational frequency of the rotary valve 28 may be synchronized with the frequency of the compressor strokes.
- the high-pressure and low-pressure gas storage 25, 27 could be dispensed with.
- Fig. 3 shows the invention with two compressor stages 2-1, 2-2 in the form of a working gas 10 promotional compressor device.
- the structure of the two compressor stages 2-1, 2-2 and the connection of the two compressor stages 2-1, 2-2 with the common pumping device (34) corresponds to the structure in Fig. 1 and 2
- that of the two heat exchangers 32-1, 32-2 corresponds to the arrangement according to the first embodiment.
- the working gas 10 is first compressed in the first compressor stage 2-1 from an initial pressure po to a first average pressure p mid1 and then subsequently in the second compressor stage 2-2 from a second average pressure p mid2 to the final pressure p end .
- a buffer store 42 is connected via a first gas line 40-1 and a first shut-off valve 44-1 to the second low-pressure working gas port 20-2 of the second compressor stage 2-2.
- the first high pressure Pakistangansan gleich 20-1 is connected to the buffer memory 42.
- a low-pressure gas storage 27 is connected via a third gas line 40-3 to a first low-pressure working gas connection 20-1 with a check valve 22 in the first compressor stage 2-1.
- the second high pressure working gas connection 18-2 of the second compressor stage 2-2 is connected via a check valve 22, a second heat exchanger 32- 2 and a fourth gas line 40-4 with a high-pressure gas storage 25.
- the first compressor stage 2-1 is supplied with working gas 10 to be compressed from the low-pressure gas reservoir 27.
- FIGS. 4a to 4d the operation of the compressor device after Fig. 3 described.
- first phase is pumped by the common pumping device 34 working fluid 14 from the first fluid volume 12-1 of the first compressor stage 2-1 in the second fluid volume 12-2 in the second compressor stage 2-1.
- the first metal bellows 6-1 expands and uncompressed working gas 10 flows via the third gas line 40-3 and the first low-pressure working gas connection 20-1 with check valve 22 into the first gas volume 8-1.
- the first check valve 44-1 in the first gas line is closed.
- the second compressor stage 2-2 serves only as a working fluid expansion tank. In the second gas volume 8-2 prevails in the relaxed state, the second average pressure p mid2 and in the compressed state in about the final pressure p end .
- the first shut-off valve 40-1 is opened during the next compression stroke in the first compressor stage 2-1, so that the working gas 10 pre-compressed to the first average pressure p mid1 from the buffer reservoir 42 via the open first shut-off valve 44th -1 and the first gas line 40-1 can flow into the second gas volume 8-2 of the second compressor stage 2-2, wherein the second average pressure p mid2 sets - see Fig. 4c ,
- the working fluid 14 is pumped through the common pumping device 34 in the second compressor stage 2-2.
- the working gas 10 pre-compressed to the second average pressure p mid2 in the second gas volume 8-2 is at the final pressure p end . further compressed and pressed via the second heat exchanger 32-2 and the fourth gas line 40-4 in the high-pressure gas storage 25.
- the first high-pressure working gas connection 18-1 is connected via a gas line 40-1, 40-2 to the low-pressure working gas connection 20-2 of the second compressor stage 2-2.
- the buffer memory 42 and the first shut-off valve 44-1 are unnecessary.
- the working gas 10 is pre-compressed in the first compressor stage 2-1 to a mean pressure p mid and in the countermovement of the common electromotive Pumpeninheimtung 34, the working gas 10 in the second compressor stage 2-2 then compressed to the final pressure p end .
- the compressed to the final pressure p end working gas is then discharged to the outside or stored in a high-pressure gas storage 25.
- Fig. 5 shows an application as a drive of a Joule-Thomson refrigerator 50 with closed working gas circuit.
- Hydraulic oils according to DIN 51524 are suitable as working fluids. These H, HL, HLP and HVLP oils are oils which are well tolerated with common sealants such as NBR (acrylonitrile-butadiene rubber) etc. NBR, however, is not sufficiently helium-tight. HF oils are often incompatible with common sealing materials ( http://de.wikipedia.org/wiki/List of plastics ).
- water can also be used as the working fluid.
- Water as a working fluid is also advantageous because in the event of defects, water that has penetrated into a downstream cryocooler can be removed more easily than hydraulic oil that has entered a downstream cooler.
- water is suitable as a working medium in explosion-protected applications, since water is non-flammable and non-explosive. In addition, water is non-toxic and therefore environmentally friendly.
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Description
Die Erfindung betrifft eine Kompressorvorrichtung, eine damit ausgerüstete Kühlvorrichtung und ein Verfahren zum Betreiben der Kompressorvorrichtung.The invention relates to a compressor device, a cooling device equipped therewith and a method for operating the compressor device.
Zur Kühlung von Kernspintomographen, Kryo-Pumpen etc. werden Pulsrohrkühler oder Gifford-McMahon-Kühler eingesetzt. Hierbei kommen Gas- und insbesondere Heliumkompressoren in Kombination mit Rotations- bzw. Drehventilen zum Einsatz. Die Rate mit der verdichtetes Helium in die Kühlvorrichtung eingeführt und wieder ausgeführt wird liegt im Bereich von 1 Hz. Ein Problem von herkömmlichen Schrauben- oder Kolbenkompressoren besteht darin, dass Öl aus dem Kompressor in das Arbeitsgas und damit in die Kühleinrichtung gelangen und diese verunreinigen kann.For cooling magnetic resonance tomographs, cryopumps, etc., pulse tube coolers or Gifford-McMahon coolers are used. Gas and especially helium compressors are used in combination with rotary or rotary valves. The rate at which compressed helium is introduced and re-circulated to the cooling device is in the range of 1 Hz. A problem with conventional screw or piston compressors is that oil from the compressor may enter and contaminate the working gas and thus the cooling device ,
Es sind auch akustische Kompressoren oder Hochfrequenzkompressoren bekannt, bei denen ein oder mehrere Kolben durch ein Magnetfeld in lineare Resonanzschwingungen versetzt werden. Diese Resonanzfrequenzen liegen im Bereich von einigen 10 Hz und sind daher nicht für die Verwendung mit Pulsrohrkühlern und Gifford-McMahon-Kühlern zur Erzeugung sehr tiefer Temperaturen im Bereich kleiner 10 K geeignet.There are also known acoustic compressors or high-frequency compressors in which one or more pistons are caused by a magnetic field in linear resonant vibrations. These resonant frequencies are in the range of a few 10 Hz and are therefore not suitable for use with pulse tube coolers and Gifford-McMahon coolers to produce very low temperatures in the lower than 10 K range.
Aus der
Aus der
Aus der
Aus der
Ausgehend von der
Die Lösung dieser Aufgaben erfolgt durch die Merkmale der Ansprüche.The solution of these objects is achieved by the features of the claims.
Dadurch, dass der aus der
Durch Rückschlagventile an den Hochdruck- und Niederdruck-Arbeitsgasanschlüssen wird der Gasstrom bei Verdichtung und Entspannung auf einfache Weise gesteuert.By check valves at the high pressure and low pressure working gas connections, the gas flow is controlled in compression and expansion in a simple manner.
Durch den Hochdruck-Arbeitsgasanschlüssen in den beiden Verdichterstufen nach geschalteten Wärmetauschern wird das komprimierte Arbeitsgas nach jedem Verdichtungshub gekühlt.By the high pressure working gas connections in the two compressor stages after switched heat exchangers, the compressed working gas is cooled after each compression stroke.
Bei dem fördernden Verdichter nach der Erfindung der Ansprüche 1 und 5 wird zunächst Arbeitsgas in der ersten Verdichterstufe verdichtet bzw. vorverdichtet und in einem Pufferspeicher zwischengespeichert. Die zweite Verdichterstufe wird quasi im Leerlauf betrieben und dient als Arbeitsflüssigkeitsausgleichsbehälter. Wenn in dem Pufferspeicher eine Arbeitsgasmenge bei einem mittleren Druck pmid erreicht ist, die dem zweiten Gasvolumen in der zweiten Verdichterstufe entspricht, wird in nächsten Verdichterhub in der zweiten Verdichterstufe das vorverdichtete Arbeitsgas aus dem Pufferspeicher auf den Enddruck pend verdichtet. Das auf den Enddruck pend verdichtete Arbeitsgas wird dann nach außen abgegeben oder in einem Hochdruckgasspeicher gespeichert.In the conveying compressor according to the invention of claims 1 and 5, first working gas in the first compressor stage is compressed or precompressed and stored temporarily in a buffer memory. The second compressor stage is operated virtually idle and serves as a working fluid expansion tank. If in the buffer memory, a working gas at a mean pressure p mid is reached, which corresponds to the second gas volume in the second compressor stage, in the next compressor stroke in the second compressor stage, the pre-compressed working gas from the buffer memory to the final pressure p end is compressed. The compressed to the final pressure p end working gas is then discharged to the outside or stored in a high-pressure gas storage.
Bei dem Verdichter der Ansprüche 2 und 5 wird zunächst Arbeitsgas in der ersten Verdichterstufe verdichtet bzw. vorverdichtet und gleichzeitig in das zweite Gasvolumen der zweiten Verdichterstufe überführt. In der zweiten Verdichterstufe wird dann das auf den mittleren Druck pmid vorverdichtete Arbeitsgas auf den Enddruck pend verdichtet. Das auf den Enddruck pend verdichtete Arbeitsgas wird dann nach außen abgegeben oder in einem Hochdruckgasspeicher gespeichert.In the compressor of claims 2 and 5, first working gas in the first compressor stage is compressed or precompressed and simultaneously transferred to the second gas volume of the second compressor stage. In the second compressor stage, the pre-compressed working gas to the mean pressure p mid is then compressed to the final pressure p end . The compressed to the final pressure p end working gas is then discharged to the outside or stored in a high-pressure gas storage.
Als Arbeitsflüssigkeit wird bevorzugt Hydrauliköl nach DIN 51524 eingesetzt, das zusätzlich entwässert bzw. wasserfrei ist. Das Hydrauliköl befindet sich in einem geschlossenen System aus Pumpeinrichtung, Arbeitsflüssigkeitsausgleichseinrichtung und Flüssigkeitsvolumen im Verdichterraum, so dass während des Betriebs kein Wasser aus der Umgebung durch das Hydrauliköl aufgenommen werden kann. Alternativ kann auch Wasser als Arbeitsflüssigkeit verwendet werden. Wasser als Arbeitsmittel ist auch vorteilhaft, da bei Defekten ein in einen nachgeschalteten Kryo-Kühler eingedrungenes Wasser leichter wieder entfernt werden kann als in einen nachgeschalteten Kühler eingedrungenes Hydrauliköl. Auch bietet sich Wasser als Arbeitsmittel bei explosionsgeschützten Anwendungen an, da Wasser nicht brennbar und nicht explosiv ist. Außerdem ist Wasser ungiftig und damit umweltfreundlich.As a working fluid preferably hydraulic oil according to DIN 51524 is used, which is additionally dehydrated or anhydrous. The hydraulic oil is in a closed system of pumping device, working fluid equalizing device and fluid volume in the compressor chamber, so that during operation no water from the environment can be absorbed by the hydraulic oil. Alternatively, water can also be used as the working fluid. Water as a working fluid is also advantageous because in the event of defects, water that has penetrated into a downstream cryocooler can be removed more easily than hydraulic oil that has entered a downstream cooler. Also, water is suitable as a working medium in explosion-protected applications, since water is non-flammable and non-explosive. In addition, water is non-toxic and therefore environmentally friendly.
Für Kryo-Anwendungen wird je nach Temperaturbereich vorzugsweise Helium, Neon oder Stickstoff als Arbeitsgas verwendet.For cryogenic applications, depending on the temperature range, helium, neon or nitrogen is preferably used as working gas.
Die übrigen Unteransprüche beziehen sich auf weitere vorteilhafte Ausgestaltungen der Erfindung. Weitere Einzelheiten, Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung verschiedener Ausführungsformen.The remaining subclaims relate to further advantageous embodiments of the invention. Further details, features and advantages of the invention will become apparent from the following description of various embodiments.
Es zeigt:
-
Fig. 1 eine schematische Darstellung eines nicht beanspruchten Verdichters mit zwei Verdichterstufen als nicht-fördernde Kompressorvorrichtung, -
Fig. 2a bis 2e schematische Darstellungen dieses Verdichters, -
Fig. 3 eine schematische Darstellung der Erfindung mit zwei Verdichterstufen als fördernde Kompressorvorrichtung, -
Fig. 4a bis 4d schematische Darstellungen der zum Betrieb dieses Verdichters, und -
Fig. 5 eine Anwendung der Erfindung als Antrieb eines Joule-Thomson-Kühlers.
-
Fig. 1 a schematic representation of an unclaimed compressor with two compressor stages as a non-promotional compressor device, -
Fig. 2a to 2e schematic representations of this compressor, -
Fig. 3 a schematic representation of the invention with two compressor stages as a promotional compressor device, -
Fig. 4a to 4d schematic representations of the operation of this compressor, and -
Fig. 5 an application of the invention as a drive a Joule-Thomson cooler.
Die beiden Arbeitsflüssigkeitsanschlüsse 16-1, 16-2 sind mit einer gemeinsamen elektromotorischen Pumpeinrichtung 34 verbunden, die abwechselnd Arbeitsflüssigkeit 14 in das erste und zweite Flüssigkeitsvolumen 12-1, 12-2 der ersten und zweiten Verdichterstufe 2-1, 2-2 pumpt. D. h. es wird entweder Arbeitsflüssigkeit 14 aus dem zweiten Flüssigkeitsvolumen 12-2 in das erste Flüssigkeitsvolumen 12-1 gepumpt oder umgekehrt.The two working fluid ports 16-1, 16-2 are connected to a common
Die
In der in
In der in
In der in
Die in
Durch das Vorsehen des Hochdruckspeichers 25 und des Niederdruckspeichers 27 ist die Drehfrequenz des Drehventils 28 von der Frequenz der Verdichtung in den beiden Verdichterstufen entkoppelt. Alternativ kann die Drehfrequenz des Drehventils 28 mit der Frequenz der Verdichterhübe synchronisiert sein. In diesem Fall könnte auf den Hochdruck- und Niederdruckgasspeicher 25, 27 verzichtet werden.By providing the high-
Nachfolgend werden insbesondere die Unterschiede in den beiden Verdichtern beschrieben. Ein Pufferspeicher 42 ist über eine erste Gasleitung 40-1 und ein erstes Sperrventil 44-1 mit dem zweiten Niederdruck-Arbeitsgasanschluss 20-2 der zweiten Verdichterstufe 2-2 verbunden. Über einen ersten Wärmetauscher 32-1 und eine zweite Gasleitung 40-2 ist der erste Hochdruck-Arbeitsgansanschluss 20-1 mit dem Pufferspeicher 42 verbunden. Ein Niederdruckgasspeicher 27 ist über eine dritte Gasleitung 40-3 mit einem ersten Niederdruck-Arbeitsgasanschluss 20-1 mit Rückschlagventil 22 in der ersten Verdichterstufe 2-1 verbunden. Der zweite Hochdruck-Arbeitsgasanschluss 18-2 der zweiten Verdichterstufe 2-2 ist über ein Rückschlagventil 22, einen zweiten Wärmetauscher 32- 2 und eine vierte Gasleitung 40-4 mit einem Hochdruckgasspeicher 25 verbunden. Über den ersten Niederdruck-Arbeitsgasanschluss 20-1 wird der ersten Verdichterstufe 2-1 zu verdichtendes Arbeitsgas 10 aus dem Niederdruckgasspeicher 27 zugeführt.In particular, the differences in the two compressors will be described below. A
Nachfolgend wird anhand der
In einer in
In der zweiten in
Die Betriebsphasen nach
Ist diese Gasmenge in dem Pufferspeicher 42 erreicht wird beim nächsten Verdichtungshub in der ersten Verdichterstufe 2-1 das erste Sperrventil 40-1 geöffnet, so dass das auf den ersten mittleren Druck pmid1 vorverdichtete Arbeitsgas 10 aus dem Pufferspeicher 42 über das offene erste Sperrventil 44-1 und die erste Gasleitung 40-1 in das zweite Gasvolumen 8-2 der zweiten Verdichterstufe 2-2 strömen kann, wobei sich der zweite mittlere Druck pmid2 einstellt - siehe
In der nächsten in
Damit ist ein Verdichtungszyklus von dem Ausgangsdruck po auf den Enddruck pend abgeschlossen und der Zyklus beginnt von vorne.Thus, a compression cycle from the output pressure po to the final pressure p end is completed and the cycle starts again.
Bei einer alternativen Ausführungsform zu der Ausgestaltung nach
Als Arbeitsflüssigkeit eignen sich Hydrauliköle nach DIN 51524. Diese H, HL, HLP und HVLP Öle sind Öle, die sich mit gängigen Dichtungskunststoffen wie NBR (AcrylnitrilButadien-Kautschuk) etc. gut vertragen. NBR ist allerdings nicht ausreichend heliumdicht. HF Öle sind häufig mit gängigen Dichtungsmaterialien (http://de.wikipedia.org/wiki/Liste der Kunststoffe) unverträglich.Hydraulic oils according to DIN 51524 are suitable as working fluids. These H, HL, HLP and HVLP oils are oils which are well tolerated with common sealants such as NBR (acrylonitrile-butadiene rubber) etc. NBR, however, is not sufficiently helium-tight. HF oils are often incompatible with common sealing materials ( http://de.wikipedia.org/wiki/List of plastics ).
Alternativ kann auch Wasser als Arbeitsflüssigkeit verwendet werden. Wasser als Arbeitsmittel ist auch vorteilhaft, da bei Defekten ein in einen nachgeschalteten Kryo-Kühler eingedrungenes Wasser leichter wieder entfernt werden kann als in einen nachgeschalteten Kühler eingedrungenes Hydrauliköl. Auch bietet sich Wasser als Arbeitsmittel bei explosionsgeschützten Anwendungen an, da Wasser nicht brennbar und nicht explosiv ist. Außerdem ist Wasser ungiftig und damit umweltfreundlich.Alternatively, water can also be used as the working fluid. Water as a working fluid is also advantageous because in the event of defects, water that has penetrated into a downstream cryocooler can be removed more easily than hydraulic oil that has entered a downstream cooler. Also, water is suitable as a working medium in explosion-protected applications, since water is non-flammable and non-explosive. In addition, water is non-toxic and therefore environmentally friendly.
- p0 p 0
- Ausgangsdruckoutput pressure
- pmid1 p mid1
- mittleren Druck 1mean pressure 1
- pmid2 p mid2
- mittleren Druck 2mean pressure 2
- pend p end
- Enddruckfinal pressure
- 2-12-1
- erste Verdichterstufefirst compressor stage
- 2-22-2
- zweite Verdichterstufesecond compressor stage
- 4-14-1
- erster Verdichterraumfirst compressor room
- 4-24-2
- zweiter Verdichterraumsecond compressor room
- 6-16-1
- erster Metallfaltenbalgfirst metal bellows
- 6-26-2
- zweiter Metallfaltenbalgsecond metal bellows
- 8-18-1
- erstes Gasvolumenfirst gas volume
- 8-28-2
- zweites Gasvolumensecond gas volume
- 1010
- Arbeitsgasworking gas
- 12-112-1
- erstes Flüssigkeitsvolumenfirst fluid volume
- 12-212-2
- zweites Flüssigkeitsvolumensecond liquid volume
- 1414
- Arbeitsflüssigkeitworking fluid
- 16-116-1
- erster Arbeitsflüssigkeitsanschlussfirst working fluid connection
- 16-216-2
- zweiter Arbeitsflüssigkeitsanschlusssecond working fluid connection
- 18-118-1
- erster Hochdruck-Arbeitsgasanschlussfirst high-pressure working gas connection
- 18-218-2
- zweiter Hochdruck-Arbeitsgasanschlusssecond high pressure working gas connection
- 20-120-1
- erster Niederdruck-Arbeitsgasanschlussfirst low-pressure working gas connection
- 20-220-2
- zweiter Niederdruck-Arbeitsgasanschlusssecond low-pressure working gas connection
- 2222
- Rückschlagventilecheck valves
- 2424
- HochdruckgasleitungHigh-pressure gas line
- 2525
- HochdruckgasspeicherHigh-pressure gas storage
- 2626
- NiederdruckgasleitungLow-pressure gas line
- 2727
- NiederdruckgasspeicherLow pressure gas
- 2828
- elektromotorisches Drehventilelectromotive rotary valve
- 3030
- Kühleinrichtungcooling device
- 32-132-1
- erster Wärmetauscherfirst heat exchanger
- 32-232-2
- zweiter Wärmetauschersecond heat exchanger
- 3434
- gemeinsame elektromotorische Pumpeinrichtungcommon electromotive pumping device
- 40-140-1
- erste Gasleitungfirst gas line
- 40-240-2
- zweite Gasleitungsecond gas line
- 40-340-3
- dritte Gasleitungthird gas line
- 40-440-4
- vierte Gasleitungfourth gas line
- 4242
- Pufferspeicherbuffer memory
- 44-144-1
- erstes Sperrventilfirst shut-off valve
- 5050
- Joule-Thomson-KältemaschineJoule-Thomson cooling machine
Claims (9)
- Compressor device, comprising:a first compressor stage (2-1), including:a first compressor chamber (4-1) having a defined volume in which a first metal bellows (6-1) sub-divides the first compressor chamber (4-1) into a first gas volume (8-1) with a working gas (10) and a first liquid volume (12-1) with a working liquid (14),a first high-pressure and a first low-pressure working gas connection (18-1, 20-1) that lead to the first gas volume (8-1), anda first working liquid connection (16-1) leading to the first liquid volume (12-1); anda pump device (34) periodically pumping the working liquid (14) via the first working liquid connection (16-1) into the liquid volume (12-1), thereby compressing the working gas (10) in the gas volume (8-1) periodically,characterized inthat a second compressor stage (2-2) is provided including a second compressor chamber (4-2) that is sub-divided by a second metal bellows (8-2) into a second gas volume (8-2) with working gas (10) and a second liquid volume (12-2) with working liquid (14),that the second compressor stage (2-2) includes a second high-pressure working gas connection and a second low-pressure working gas connection (18-2, 20-2) leading into the second gas volume (8-2),that the second compressor stage (2-2) includes a second working liquid connection (16-2) leading into the second liquid volume (12-2),that the pump device (34) is a common pump device,that the common pump device (34) is connected with the second compressor stage (2-2) via the second working liquid connection (16-2),that the second low-pressure working gas connection (20-2) of the second compressor stage (2-2) is connected with a buffer storage (42) via a first gas line (40-1) and a first lock valve (44-1), andthat the first high-pressure working gas connection (18-1) of the first compressor stage (2-1) is connected with the buffer storage (42) via a second gas line (40-2).
- Compressor device, comprising:a first compressor stage (2-1), including:a first compressor chamber (4-1) having a defined volume in which a first metal bellows (6-1) sub-divides the first compressor chamber (4-1) into a first gas volume (8-1) with a working gas (10) and a first liquid volume (12-1) with a working liquid (14),a first high-pressure and a first low-pressure working gas connection (18-1, 20-1) that lead to the first gas volume (8-1), anda first working liquid connection (16-1) leading to the first liquid volume (12-1); anda pump device (34) periodically pumping the working liquid (14) via the first working liquid connection (16-1) into the liquid volume (12-1), thereby compressing the working gas (10) in the gas volume (8-1) periodically,characterized inthat a second compressor stage (2-2) is provided including a second compressor chamber (4-2) that is sub-divided by a second metal bellows (8-2) into a second gas volume (8-2) with working gas (10) and a second liquid volume (12-2) with working liquid (14),that the second compressor stage (2-2) includes a second high-pressure working gas connection and a second low-pressure working gas connection (18-2, 20-2) leading into the second gas volume (8-2),that the second compressor stage (2-2) includes a second working liquid connection (16-2) leading into the second liquid volume (12-2),that the pump device (34) is a common pump device,that the common pump device (34) is connected with the second compressor stage (2-2) via the second working liquid connection (16-2), andthat the second low-pressure working gas connection (20-2) of the second compressor stage (2-2) is connected to the first high-pressure working gas connection (18-1) of the first compressor stage (2-1) via a gas line (40-1; 40-2).
- Compressor device according to claim 1 or 2, characterized in that the high-pressure working gas connections (18-1, 18-2) and the low-pressure working gas connections (20-1, 20-2) of the two compressor stages (2-1, 2-2) each are provided with check valves (22),
that the check valves (22) on the low-pressure working gas connections (20-1, 20-2) each are permeable in a direction of the compressor stages (2-1, 2-2), and that the check valves (22) on the high-pressure working gas connections (18-1, 18-2), as opposed to the check valves on the low-pressure working gas connections (20-1, 20-2) are permeable in an opposite direction. - Compressor device according to one of the preceding claims 1 to 3, characterized in that a heat exchanger (32-1, 32-2) is connected downstream of each of the high-pressure working gas connections (18-1, 18-2) of the two compressor stages (2-1, 2-2) in order to cool the compressed working gas (10).
- Compressor device according to one of the claims 1 to 4, characterized in that the first low-pressure working gas line (20-1) is connected with a low-pressure gas storage (27) via a third gas line (40-3), and
that the second high-pressure working gas connection (18-2) of the second compressor stage (2-2) is connected with a high-pressure gas storage (25) via a fourth gas line (40-4). - Cooling device including a compressor device according to claim 5 and a Joule-Thomson cooler (50) that is connected with the low-pressure gas storage (27) and the high-pressure gas storage (25).
- Method for operating a compressor device according to one of claims 1, 3, 4, or 5 and a cooling device according to claim 6, with the method steps of:- repeatedly compressing working gas (10) in the first compressor stage (2-1) from an outlet pressure (po) to a first middle pressure (pmid1), the second compressor stage (2-2) serving as a compensation container for working liquid;- temporarily storing the working gas (10) that was pre-compressed to a first middle pressure (pmid1) in a buffer storage (42);- repeating the previous method steps until, when the buffer storage (42) is connected with the second gas volume (8-2) in the second compressor stage (2-2), a second middle pressure (pmid2) is achieved with pmid1 > pmid2;- transferring the working gas (10) that was pre-compressed to a first middle pressure (pmid1) from the buffer storage (42) into the gas volume (8-2) of the second compressor stage (2-1); and- compressing the working gas (10) that was pre-compressed to the second middle pressure (pmid2) in the second compressor stage (2-2) to an end pressure (pend).
- The method for operating a compressor device according to one of claims 2 to 5 and a cooling device according to claim 6, with the method steps of:- compressing working gas (10) in a first compressor stage (2-1) from an outlet pressure (po) to a middle pressure (pmid) and transferring the working gas (10) pre-compressed to the middle pressure (pmid) into the second gas volume (8-2) of the second compressor stage (2-2); and- compressing the working gas (10) pre-compressed to the middle pressure (pmid) in the second compressor stage (2-2) to an end pressure (pend).
- The method according to claim 7 or 8, characterized in that the compressed working gas (10) from the two compressor stages (2-1, 2-2) is cooled after each compressor stroke.
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EP18195959.4A EP3434897B1 (en) | 2014-09-08 | 2015-09-08 | Compressor device, a cooling device equipped with such a compressor device and a method for operating the compressor device and the cooling device |
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DE102014217897.5A DE102014217897A1 (en) | 2014-09-08 | 2014-09-08 | A compressor device, a cooling device equipped therewith, and a method of operating the compressor device and the cooling device |
PCT/EP2015/070507 WO2016038041A1 (en) | 2014-09-08 | 2015-09-08 | Compressor device, cooling device equipped therewith, and method for operating the compressor device and the cooling device |
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EP18195959.4A Division-Into EP3434897B1 (en) | 2014-09-08 | 2015-09-08 | Compressor device, a cooling device equipped with such a compressor device and a method for operating the compressor device and the cooling device |
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US10739052B2 (en) * | 2015-11-20 | 2020-08-11 | Carrier Corporation | Heat pump with ejector |
US10551093B2 (en) * | 2016-03-16 | 2020-02-04 | Sumitomo Heavy Industries, Ltd. | Cryocooler and rotary valve mechanism |
-
2014
- 2014-09-08 DE DE102014217897.5A patent/DE102014217897A1/en not_active Withdrawn
-
2015
- 2015-09-08 JP JP2017512337A patent/JP6594959B2/en active Active
- 2015-09-08 CN CN201580045402.6A patent/CN107094367B/en active Active
- 2015-09-08 EP EP15774869.0A patent/EP3191712B1/en active Active
- 2015-09-08 EP EP18195959.4A patent/EP3434897B1/en active Active
- 2015-09-08 WO PCT/EP2015/070507 patent/WO2016038041A1/en active Application Filing
-
2017
- 2017-03-06 US US15/450,053 patent/US11028841B2/en active Active
Non-Patent Citations (1)
Title |
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None * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11262105B2 (en) * | 2018-03-07 | 2022-03-01 | Sumitomo Heavy Industries, Ltd. | Cryocooler and cryocooler pipe system |
Also Published As
Publication number | Publication date |
---|---|
EP3434897B1 (en) | 2019-12-11 |
US20170175729A1 (en) | 2017-06-22 |
JP6594959B2 (en) | 2019-10-23 |
EP3191712A1 (en) | 2017-07-19 |
DE102014217897A1 (en) | 2016-03-10 |
WO2016038041A1 (en) | 2016-03-17 |
EP3434897A1 (en) | 2019-01-30 |
CN107094367B (en) | 2019-10-25 |
JP2017528644A (en) | 2017-09-28 |
CN107094367A (en) | 2017-08-25 |
US11028841B2 (en) | 2021-06-08 |
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