EP3168381B1 - Enclosure for modular construction systems - Google Patents

Enclosure for modular construction systems Download PDF

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Publication number
EP3168381B1
EP3168381B1 EP16382523.5A EP16382523A EP3168381B1 EP 3168381 B1 EP3168381 B1 EP 3168381B1 EP 16382523 A EP16382523 A EP 16382523A EP 3168381 B1 EP3168381 B1 EP 3168381B1
Authority
EP
European Patent Office
Prior art keywords
enclosure
floor
panels
metal bar
pieces
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP16382523.5A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP3168381A1 (en
Inventor
Pedro Rebollar Buldain
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sustainable Energy&houing SL
Original Assignee
Sustainable Energy&houing SL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sustainable Energy&houing SL filed Critical Sustainable Energy&houing SL
Publication of EP3168381A1 publication Critical patent/EP3168381A1/en
Application granted granted Critical
Publication of EP3168381B1 publication Critical patent/EP3168381B1/en
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/42Walls having cavities between, as well as in, the elements; Walls of elements each consisting of two or more parts, kept in distance by means of spacers, at least one of the parts having cavities
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/005Modulation co-ordination
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815Elements not integrated in a skeleton
    • E04B1/3483Elements not integrated in a skeleton the supporting structure consisting of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • E04B2/58Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H5/00Buildings or groups of buildings for industrial or agricultural purposes
    • E04H5/02Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H2001/1283Small buildings of the ISO containers type

Definitions

  • the present invention pertains to the field of construction, and more particularly to industrialised modular construction systems for buildings.
  • the object of the present invention is an enclosure for industrialised modular construction systems that, besides being a simple and fast solution compared to current techniques, without the need for welding or having to plaster the heads of connecting elements, allows, at the same time, compliance with the wind resistance regulations.
  • the present invention solves the above-mentioned disadvantages by providing an enclosure for modular systems that, in addition to being a simpler and faster solution compared to current techniques, allows to avoid having to weld and having to plaster the heads of the connecting elements, which involved a longer work time.
  • the enclosure described herein provides a significant increase in its resistance to extreme wind conditions, thereby ensuring integrity and the optimum condition of the panels without any deterioration.
  • the enclosure for modular systems object of the invention, comprises a plurality of panels having a tongue and groove joint for engagement with each other.
  • These panels are made of a multilayer outer piece, a multilayer inner piece, and an intermediate air chamber arranged between the outer and inner pieces.
  • the outer pieces of the panels have a transverse groove in the lower and upper edge of each outer piece and recesses located at the side edges thereof.
  • the enclosure of the invention comprises bracing metal bars coupled to the aforementioned groove of the outer pieces, which are located in a higher and lower position respectively of the enclosure, said metal bars remaining arranged at a level corresponding to the ceiling and/or floor of each floor or height of the modular construction system in question.
  • the enclosure of the invention also comprises supporting metal bars, coupled vertically in correspondence with the aforementioned recesses of the outer pieces, and wherein each supporting metal bar is located in an intermediate position between each two columns of panels.
  • This special arrangement and location of the supporting metal bars is what will allow significantly strengthening and increasing the resistance of the enclosure against the stress and forces of extreme wind.
  • the panels are connected and coupled together easily and with minimal time consumption while structural rigidity is provided, and which ensures that there are no joins between the different levels or floors of the modular construction system, or between the side connections.
  • the multilayer inner pieces can comprise a transverse wooden batten, arranged in an upper and/or lower end thereof, said wooden battens being arranged at a level corresponding to the ceiling and/or floor of each floor or height of the modular construction system.
  • These wooden battens allow adding a further reinforcing element, helping the structural rigidity of the assembly, without assuming an appreciable increase in weight.
  • the enclosure described herein allows configuring all kinds of façade finished surfaces, including ventilated fagades, with the same materials as traditional construction systems.
  • the enclosure of the invention presents the features of claim 1.
  • each of said panels (2) are formed in turn by a multilayer outer piece (10), a multilayer inner piece (20), and an intermediate air chamber (30) arranged between the outer and inner pieces (10, 20), as reflected in Figures 3 and 4 .
  • Figures 5, 6A and 6B should be mentioned where, in addition to the various components and inner pieces of the panels (2) cited above, a top view of the connection between two panels (2) can be seen, both laterally, as seen in Figure 5 , with a pair of structural pillars (110) and the meeting in corner of two adjacent panels (2) where, in this case, a pair of rectangular tubes (111), Figure 6A , and an intermediate pillar (110), Figure 6B , respectively, as structural elements, are shown.
  • each one of the outer pieces (10) comprises: an OSB ( "Oriented strand board” ); an insulating core of extruded polystyrene XPS; and a façade finish.
  • the inner pieces (20) comprise: a machined layer of extruded polystyrene XPS to incorporate channels for different water or air ducts; a first oriented strand board OSB, an insulating core of extruded polystyrene XPS; a second oriented strand board OSB, and a sheet of plasterboard.
  • outer pieces (10) have a transverse groove (11) located in the lower and upper edge of each outer piece (10) and recesses (12) shown in Figure 2 located in the side edges thereof, with said recesses (12) being especially useful in extreme wind conditions.
  • the enclosure (1) of the invention further comprises bracing metal bars (40A), shown more clearly in Figure 2 , and are coupled or partially inserted into the grooves (11) of the outer pieces (10), which are located in a higher and lower position with respect to the enclosure (1), said bracing metal bars (40A) remaining arranged at a level corresponding to the ceiling and/or floor of each floor or height of the modular construction system (100), see Figures 2 and 3 .
  • bracing metal bars (40A) shown more clearly in Figure 2 , and are coupled or partially inserted into the grooves (11) of the outer pieces (10), which are located in a higher and lower position with respect to the enclosure (1), said bracing metal bars (40A) remaining arranged at a level corresponding to the ceiling and/or floor of each floor or height of the modular construction system (100), see Figures 2 and 3 .
  • FIGs 2 to 4 an "L"-shaped profile of said bracing metal bars (40A) is shown, they can have other shapes and configurations depending on each application.
  • bracing metal bars (40A) With respect to these bracing metal bars (40A), it is important to note that, in the case of having enclosures (1) whose façade is formed by panels (2) with a single vertical outer piece (10), which goes from the floor to the ceiling, as depicted in Figure 2 , it is provided that the upper bracing metal bar (40A) has first screwing means (70A) for a secure connection and attachment between said upper bracing metal bar (40A) and a "U"-shaped beam (45) arranged perpendicularly under said upper bracing metal bar (40A), with its side branches of the U facing inwards, i.e. towards the inner piece (20), as is clearly reflected in Figures 3 and 4 .
  • enclosures (1) formed by a plurality of sliding panels (2), each with their corresponding independent outer piece (10), as shown on the right side of Figure 1 said screwing means are not necessary since the panel that will be located in the uppermost position of each column can slide between the panel and the immediately lower bracing metal bar.
  • the enclosure (1) of the invention further comprises supporting metal bars (60) shown in Figures 2 and 5 , preferably of steel, particularly useful in cases of exposure to extreme wind and coupled vertically, corresponding with the recesses (12) of the outer pieces (10), and wherein each supporting metal bar (60) is located in an intermediate position between two columns of panels (2), as shown in Figure 2 .
  • This feature allows strengthening and stiffening the whole assembly, providing greater resistance to the enclosure (1).
  • the multilayer inner pieces (20) comprise a transverse wooden batten (21), arranged in an upper and/or lower end thereof, said wooden battens (21) being arranged at a level corresponding to the ceiling and/or floor of each floor or height of the modular construction system (100).
  • These wooden battens (21) contribute even more, if possible, to a greater rigidity and structural support for the whole of the enclosure (1) assembly.
  • the enclosure (1) further comprises self-supporting roof panels (80), shown in Figures 3 , 4 , 7 to 9 , which are preferably comprised of: a first oriented strand board OSB; an insulating core of extruded polystyrene XPS, a second oriented strand board OSB; and a sheet of plasterboard.
  • roof panels (80) shown in Figures 3 , 4 , 7 to 9 , which are preferably comprised of: a first oriented strand board OSB; an insulating core of extruded polystyrene XPS, a second oriented strand board OSB; and a sheet of plasterboard.
  • self-supporting should be understood the quality of said ceiling panels (80) to be able to support and withstand the weight of operators transiting above them in the assembly work at the final location of the building in question.
  • the enclosure (1) further comprises second screwing means (70B) for the solid connection between the inner piece (20), the wooden batten(21) and an "L"-shaped metal bar (40B) connected in turn to the lower end of the "U"-shaped beam (45) and housed within the air chamber (30); also said second screwing means (70B) acting for the connection between the self-supporting ceiling panel (80) and the wooden batten (21).
  • second screwing means (70B) for the solid connection between the inner piece (20), the wooden batten(21) and an "L"-shaped metal bar (40B) connected in turn to the lower end of the "U"-shaped beam (45) and housed within the air chamber (30); also said second screwing means (70B) acting for the connection between the self-supporting ceiling panel (80) and the wooden batten (21).
  • the enclosure (1) also comprises a multilayer floor slab (90), which, in the present embodiment is made up of: a metal-rubber acoustic laminate (91) arranged on the upper end of each bracing metal bar (40A); a structural metal bar (92); a wooden board (93) arranged on the structural metal bar (92); an insulation layer (94), arranged in an immediately higher position with respect to wooden board (93); a panel with heating-cooling floor (95) located on the insulation layer (94); a layer of mortar (96) arranged on the panel with heating-cooling floor (95); and a floor finish (97).
  • a multilayer floor slab (90) which, in the present embodiment is made up of: a metal-rubber acoustic laminate (91) arranged on the upper end of each bracing metal bar (40A); a structural metal bar (92); a wooden board (93) arranged on the structural metal bar (92); an insulation layer (94), arranged in an immediately higher position with respect to wooden board (93); a panel with heating
  • the enclosure (1) further comprises a plurality of corners (3), also known as “isocorners”, coupled to the corners of the enclosure (1), and that have side through holes (3A) to facilitate the tasks of hoisting and anchoring of the enclosure (1), usually with cranes.
  • corners (3) also known as “isocorners”
  • side through holes (3A) to facilitate the tasks of hoisting and anchoring of the enclosure (1), usually with cranes.
  • this enclosure allows implementing the whole range of façades types as well as finish materials thereof.
  • maximum structural rigidity of the whole of the enclosure is achieved, allowing to increase its resistance to loads and forces exerted by extreme wind conditions.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Joining Of Building Structures In Genera (AREA)
EP16382523.5A 2015-11-10 2016-11-10 Enclosure for modular construction systems Not-in-force EP3168381B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES201531618A ES2611806B1 (es) 2015-11-10 2015-11-10 Cerramiento para sistemas de construcción modular

Publications (2)

Publication Number Publication Date
EP3168381A1 EP3168381A1 (en) 2017-05-17
EP3168381B1 true EP3168381B1 (en) 2019-04-24

Family

ID=57394509

Family Applications (1)

Application Number Title Priority Date Filing Date
EP16382523.5A Not-in-force EP3168381B1 (en) 2015-11-10 2016-11-10 Enclosure for modular construction systems

Country Status (4)

Country Link
US (1) US20170130474A1 (pt)
EP (1) EP3168381B1 (pt)
ES (1) ES2611806B1 (pt)
PT (1) PT3168381T (pt)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130333303A1 (en) * 2012-06-19 2013-12-19 Kelvin D. Elisary Modular roofing system
IL239683B (en) * 2015-06-29 2021-07-29 Klein Amos Multi-layer protective system
USD843019S1 (en) * 2017-02-16 2019-03-12 Huntsman International Llc Foam board with facer
USD844859S1 (en) * 2017-02-16 2019-04-02 Huntsman International Llc Foam board with facer
USD854193S1 (en) * 2017-02-16 2019-07-16 Huntsman International Llc Foam board with facer
EP3635187B1 (en) * 2017-06-09 2021-12-01 Spanminx Limited A structural module and a tie for the structural module
IT201900011247A1 (it) * 2019-07-09 2019-10-09 Francesco Spoltore Container destinato ad unità di alloggio modulare, ecosostenibile e smontabile
MX2022012226A (es) * 2020-04-08 2022-10-27 Welkin Modular Inc Sistemas y metodos para construccion modular.
CN113216450B (zh) * 2021-05-25 2023-08-04 中冶交投善筑成都装配式建筑科技发展有限公司 一种耗能自恢复墙板结构及安装方法

Citations (1)

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Publication number Priority date Publication date Assignee Title
US5491945A (en) * 1994-03-16 1996-02-20 Meirick; Herbert J. Thermally insulated columnar structure formed with isolated front and back faces

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Also Published As

Publication number Publication date
ES2611806A1 (es) 2017-05-10
US20170130474A1 (en) 2017-05-11
EP3168381A1 (en) 2017-05-17
ES2611806B1 (es) 2017-11-17
PT3168381T (pt) 2019-08-06

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