EP3161238A1 - Insulated glazing comprising a spacer, and production method - Google Patents
Insulated glazing comprising a spacer, and production methodInfo
- Publication number
- EP3161238A1 EP3161238A1 EP15729203.8A EP15729203A EP3161238A1 EP 3161238 A1 EP3161238 A1 EP 3161238A1 EP 15729203 A EP15729203 A EP 15729203A EP 3161238 A1 EP3161238 A1 EP 3161238A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- disc
- plastic profile
- pane
- base body
- insulating glazing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 125000006850 spacer group Chemical group 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 229920003023 plastic Polymers 0.000 claims abstract description 73
- 239000004033 plastic Substances 0.000 claims abstract description 73
- 238000007789 sealing Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000003566 sealing material Substances 0.000 claims abstract description 16
- 239000000565 sealant Substances 0.000 claims description 38
- 239000002274 desiccant Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 15
- 230000001070 adhesive effect Effects 0.000 claims description 12
- 239000004417 polycarbonate Substances 0.000 claims description 12
- 229920000515 polycarbonate Polymers 0.000 claims description 12
- 239000007789 gas Substances 0.000 claims description 11
- -1 CaCl 2 Substances 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 6
- 229920005549 butyl rubber Polymers 0.000 claims description 6
- 229920001707 polybutylene terephthalate Polymers 0.000 claims description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 6
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 6
- 229920002367 Polyisobutene Polymers 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 229920001577 copolymer Polymers 0.000 claims description 5
- 229920002379 silicone rubber Polymers 0.000 claims description 5
- 239000004945 silicone rubber Substances 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 4
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 claims description 4
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 229920002943 EPDM rubber Polymers 0.000 claims description 3
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 3
- 229920000058 polyacrylate Polymers 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 239000004831 Hot glue Substances 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000005062 Polybutadiene Substances 0.000 claims description 2
- 239000004793 Polystyrene Substances 0.000 claims description 2
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- 235000012216 bentonite Nutrition 0.000 claims description 2
- 229920001971 elastomer Polymers 0.000 claims description 2
- 239000000806 elastomer Substances 0.000 claims description 2
- 239000000499 gel Substances 0.000 claims description 2
- 239000003365 glass fiber Substances 0.000 claims description 2
- 239000011261 inert gas Substances 0.000 claims description 2
- 239000002808 molecular sieve Substances 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920002857 polybutadiene Polymers 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920005554 polynitrile Polymers 0.000 claims description 2
- 229920006124 polyolefin elastomer Polymers 0.000 claims description 2
- 229920002223 polystyrene Polymers 0.000 claims description 2
- 150000004760 silicates Chemical class 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 2
- 229920000638 styrene acrylonitrile Polymers 0.000 claims description 2
- 239000011145 styrene acrylonitrile resin Substances 0.000 claims description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 2
- 239000010457 zeolite Substances 0.000 claims description 2
- 238000004132 cross linking Methods 0.000 claims 2
- 150000008116 organic polysulfides Chemical class 0.000 claims 1
- 229920001083 polybutene Polymers 0.000 claims 1
- 239000003707 silyl modified polymer Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 description 8
- 238000000576 coating method Methods 0.000 description 7
- 239000011521 glass Substances 0.000 description 6
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 229920001021 polysulfide Polymers 0.000 description 2
- 239000005077 polysulfide Substances 0.000 description 2
- 150000008117 polysulfides Polymers 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000005388 borosilicate glass Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052743 krypton Inorganic materials 0.000 description 1
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000005340 laminated glass Substances 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- 239000005361 soda-lime glass Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66366—Section members positioned at the edges of the glazing unit specially adapted for units comprising more than two panes or for attaching intermediate sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
- B32B17/10045—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets with at least one intermediate layer consisting of a glass sheet
- B32B17/10055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets with at least one intermediate layer consisting of a glass sheet with at least one intermediate air space
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10293—Edge features, e.g. inserts or holes
- B32B17/10302—Edge sealing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/1077—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing polyurethane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
- B32B7/14—Interconnection of layers using interposed adhesives or interposed materials with bonding properties applied in spaced arrangements, e.g. in stripes
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B3/66328—Section members positioned at the edges of the glazing unit of rubber, plastics or similar materials
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67304—Preparing rigid spacer members before assembly
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67326—Assembling spacer elements with the panes
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67326—Assembling spacer elements with the panes
- E06B3/6733—Assembling spacer elements with the panes by applying, e.g. extruding, a ribbon of hardenable material on or between the panes
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67339—Working the edges of already assembled units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B2003/66385—Section members positioned at the edges of the glazing unit with special shapes
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/663—Elements for spacing panes
- E06B3/66309—Section members positioned at the edges of the glazing unit
- E06B2003/66395—U-shape
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/67—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
- E06B3/6707—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased acoustical insulation
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/67—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
- E06B3/6715—Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased thermal insulation or for controlled passage of light
-
- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/66—Units comprising two or more parallel glass or like panes permanently secured together
- E06B3/673—Assembling the units
- E06B3/67339—Working the edges of already assembled units
- E06B3/67343—Filling or covering the edges with synthetic hardenable substances
- E06B3/67347—Filling or covering the edges with synthetic hardenable substances by extrusion techniques
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
Definitions
- the invention relates to a glazing with a spacer comprising a plastic profile, a method for their preparation and their use.
- Insulating glazings consisting of two or more panes.
- Insulating glazings are made of at least two panes, which are connected to each other via at least one circumferential spacer.
- interior space between the two panes is air or gas filled, but in any case free of moisture. Too high a content of moisture in the interior of the glazing leads to the condensation of water droplets in the interior of the glazing, especially in cold outside temperatures, which must be avoided at all costs.
- spacers containing a desiccant may be used to hold the residual moisture remaining in the system after installation.
- the absorption capacity of the desiccant is limited, in this case, the sealing of the system is of enormous importance to prevent the ingress of further moisture.
- sealant prevent gas and moisture exchange between the space between the panes and the environment and contribute to the mechanical stability of the insulating glass element.
- Spacers made of different materials are known. Spacers made of high thermal conductivity materials such as aluminum have the disadvantage that at low outside temperatures they cause the disc edge to cool down considerably, which may degrade the thermal insulation and lead to the formation of condensation on the inside of the pane.
- Spacers made of lower thermal conductivity materials are therefore preferred (so-called "warm-edge” systems). Spacers made of polymeric materials have these improved heat-insulating properties.
- spacers of dimensionally stable plastics which, in cavities or recesses, comprise desiccant or desiccant-filled matrix contain. Often these spacers consisting of several components must be assembled in several individual stages of the process, which makes the production expensive. A starting point for minimizing the production steps is to co-extrude the individual components.
- Insulating glazing containing more than two panes are usually separated by several individual spacers.
- a further pane is placed on a double glazing by means of an additional spacer.
- thermoplastic materials for the production of spacers is known, which are either produced as a prefabricated profile and then fixed between the disks, or are extruded directly onto the disk.
- the disc contact surfaces of the spacer must be provided with an adhesive in a separate production step.
- the material properties must be precisely matched to prevent detachment of the spacer from the disc.
- Sprayable thermoplastic spacers made of sealing materials such as polyisobutylene and butyl rubber which contain desiccants in the matrix, so that a step for filling hollow bodies in dimensionally stable spacers is eliminated.
- they can be injected simultaneously on two sides of a central pane of the same height, so that the strict specifications for the installation of triple-glazing are met.
- These sprayable thermoplastic spacers are dark colored, have a rough surface and are therefore visually unappealing and their labeling for the purpose of disk marking is difficult.
- inaccuracies may occur during production of the sprayable spacers which lead to unevennesses on the wafer contact surface.
- DE 696 07 473 discloses a double glazing with a composite spacer of an insulating foam body, sealing material and desiccant matrix, which can advantageously co-extruded simultaneously.
- the problem arises of positioning all the spacers between the individual panes at exactly the same height.
- the assembly of the triple glazing would have to be done gradually.
- DE 25 55 384 C3 discloses an intermediate layer of a plastic material with incorporated desiccant, wherein the intermediate layer contains desiccant over the entire cross section.
- the intermediate layer thus serves as a spacer and sealant.
- the desiccant contained reduces the adhesive effect of the sealant, which may cause the layer to peel off over time and migrate to the visible area of the interpane space (so-called garland effect).
- EP 2 420 536 A1 discloses a sealant consisting of a primary sealant containing a butyl sealant and a secondary sealant, wherein the primary sealant contains a polymer modified with specific reactive groups and the secondary sealant is a silicone-based sealant.
- This spacer is like the described sprayable spacers dark colored and therefore visually less appealing.
- the object of the present invention is to provide an insulating glazing, which does not have the disadvantages mentioned and which is economical and inexpensive to produce.
- the insulating glazing comprises at least a first disc, a second disc, a third disc arranged between the first disc and the second disc, an inner space between the panes, an outer space between the panes and a spacer.
- the spacer comprises at least a first glazing interior surface, a second glazing interior surface interior surface, a first disc contact surface and a second disc contact surface, at least one plastic profile, a primary sealant and a base body containing at least one sealing material comprising a dry material.
- the plastic profile is disposed on the glazing interior surface and separates the outer pane space from the inner pane space and defines the distance between the adjacent panes.
- the plastic profile contains a groove for receiving a third disc.
- the groove extends parallel to the first disc contact surface and the second disc contact surface and can protrude into the main body.
- the groove may have different geometries, for example, it may be rectangular or trapezoidal shaped.
- the third disc is inserted into the groove and is fixed so that no gluing of the disc is required.
- An advantage of the one-piece design of the plastic profile is that the glazing interior surfaces are automatically level with each other without the need for special assembly precautions.
- the plastic profile can be designed visually appealing and labeled for example for the purpose of product identification.
- the base body of sealing material with desiccant is disposed in the outer space between the panes adjacent to the plastic profile. The sealing material has good adhesive and adhesive properties on glass.
- an insulating glazing is provided by the invention, which can be made visually appealing by the plastic profile and in which the migration of the arranged between the outer discs sealing material in the glazing interior (garland effect) is prevented by the plastic profile.
- the first disc contact surface and the second disc contact surface represent the sides of the spacer at which the mounting of the outer discs (first disc and second disc) of an insulating glazing takes place during installation of the spacer.
- the first disc contact surface and the second disc contact surface are parallel to each other.
- the glazing interior surfaces are defined as the surfaces of the polymeric base body, which point after installation of the spacer in an insulating glazing in the direction of the interior of the glazing.
- the first glazing interior space lies between the first and the third pane, while the second glazing interior space is arranged between the third and the second pane.
- the groove is wider than the disc mounted therein, so that in addition an insert can be inserted into the groove, which prevents slipping of the disc and a consequent noise during opening and closing of the window.
- the insert also compensates for the thermal expansion of the third disc when heated, so that regardless of the climatic conditions, a tension-free fixation is guaranteed.
- the use of a liner is advantageous in terms of minimizing the variety of variants of the plastic profile.
- a plastic profile can be used with various deposits.
- the insert can also be formed directly on the polymeric body, for example, by both components are manufactured together in a two-component injection molding process.
- the insert preferably contains an elastomer, particularly preferably ethylene-propylene-diene rubber and / or a thermoplastic polyurethane. Very good results are achieved with these materials.
- the insert preferably contains a silicone and / or a polysulfide. These materials are particularly easy to process and can be injected into the groove.
- the primary sealing means in the outer space between the panes is arranged adjacent to the base body and to the disk contact surfaces.
- the base body is surrounded on three sides by primary sealant and limited to the inner pane clearance by the plastic profile.
- the primary sealant has better adhesive properties than the base material, which in addition to sealing material also contains desiccant.
- the arrangement of the primary sealant in addition to the disc contact surfaces, the tightness and stability of the arrangement are improved.
- the main body and the primary sealant are made in one piece, preferably co-extruded. The co-extrusion creates a particularly strong bond between the individual components without the use of additional adhesives.
- the plastic profile at the glazing interior surfaces at least one opening, preferably a plurality of openings, which allow the gas and moisture exchange between the base body and the glazing interior. This allows the absorption of moisture by the desiccant contained in the body.
- a secondary sealing means is introduced in the outer pane cavity adjacent to the primary sealing means, which fills the space between the disc in its entire width between the first disc and the second disc.
- This secondary sealant causes a bonding of the first and the second disc and thus ensures sufficient mechanical stability of the insulating glazing.
- the secondary sealant preferably contains polysulfides, silicones, silicone rubber, polyurethanes, polyacrylates, copolymers and / or mixtures thereof. Such materials have a very good adhesion to glass, so that the secondary sealant is mainly used for bonding the discs and contributes to the mechanical stability of the insulating glazing.
- the main body contains a sealing material, preferably butyl rubber, polyisobutylene, or a hot-melt adhesive and includes a desiccant, which preferably contains silica gels, molecular sieves, CaCl 2 , Na 2 SO 4 , activated carbon, silicates, bentonites, zeolites and / or mixtures thereof ,
- a sealing material preferably butyl rubber, polyisobutylene, or a hot-melt adhesive
- a desiccant which preferably contains silica gels, molecular sieves, CaCl 2 , Na 2 SO 4 , activated carbon, silicates, bentonites, zeolites and / or mixtures thereof ,
- the primary sealant and the base body preferably contain the same sealing material, wherein the base body additionally contains desiccant. As a result, material incompatibilities are avoided at the interface between primary sealant and body.
- the plastic profile preferably contains polyethylene (PE), polycarbonates (PC), polypropylene (PP), polystyrene, polybutadiene, polynitriles, polyesters, polyurethanes, polymethylmethacrylates, polyacrylates, polyamides, polyethylene terephthalate (PET), polybutylene terephthalate (PBT), acrylonitrile-butadiene-styrene (ABS), acrylic ester styrene Acrylonitrile (ASA), acrylonitrile-butadiene-styrene / polycarbonate (ABS / PC), styrene-acrylonitrile (SAN), PET / PC, PBT / PC and / or copolymers or blends thereof.
- the plastic profile may optionally also contain other constituents, such as glass fibers.
- the primary sealant preferably contains butyl rubber, polyisobutylene, polyolefin rubber, copolymers and / or blends.
- the plastic profile preferably contains more than one groove so that insulating glazings with more than three panes can be produced. Insulating glazings with more than three panes have better thermal insulation properties than double or triple glazing.
- the groove preferably has a depth of 1 mm to 15 mm, particularly preferably 2 mm to 4 mm. As a result, a stable fixation of the third disc can be achieved.
- the wall thickness d of the plastic profile is 0.5 mm to 15 mm, preferably 0.5 mm to 10 mm, particularly preferably 0.7 mm to 1 mm.
- the space between the panes of the insulating glazing is preferably filled with a protective gas, preferably with a noble gas, preferably argon or krypton, which reduce the heat transfer value in the space between the panes.
- a protective gas preferably with a noble gas, preferably argon or krypton, which reduce the heat transfer value in the space between the panes.
- the first pane and / or the second and / or the third pane contain glass and / or polymers, preferably quartz glass, borosilicate glass, soda lime glass, polymethyl methacrylate and / or mixtures thereof. Other discs extending beyond the third disc also include these materials.
- the discs have a thickness of 1 mm to 50 mm, preferably 3 mm to 16 mm, particularly preferably 3 mm to 10 mm, wherein the discs may also have different thicknesses.
- a variation of the thicknesses of the discs improves the soundproofing (asymmetric construction).
- the individual panes may be simple glass panes or laminated glass panes containing, for example, special soundproofing foils, in addition to a heat-insulating and to achieve a sound-insulating effect.
- so-called low-E coatings can be used, which provide an effective way to shield infrared radiation before entering the living room and at the same time let natural light through.
- Low-E coatings are thermal radiation reflective coatings that reflect a significant portion of the infrared radiation, resulting in reduced warming of the living space in the summer.
- the various low-E coatings are known, for example, from DE 10 2009 006 062 A1, WO 2007/101964 A1, EP 0 912 455 B1, DE 199 27 683 C1, EP 1 218 307 B1 and EP 1 917 222 B1.
- Such low-E coatings can not be applied to the middle pane of a prior art triple glazing because, when exposed to sunlight, the coating causes heating of the pane which results in failure of the adhesive bond between the center pane and spacers.
- adhesion of the functionalized center disk creates additional stresses. To compensate for these stresses, the center disc must be biased in the prior art.
- the spacer according to the invention with a plastic profile containing a groove allows the production of a double glazing with a low-E coating on the third disc, without biasing the third disc is necessary. This eliminates the biasing process, which can be achieved further cost reduction.
- the tension-free fixing in a groove according to the invention furthermore, the thickness and thus the weight of the third disk can advantageously be reduced.
- the invention further comprises a method for producing an insulating glazing according to the invention comprising the steps:
- a base body comprising a sealing material with desiccant and a primary sealant on the plastic profile.
- a third pane is formed in a groove the plastic profile pre-assembled.
- the plastic profile can be preformed to a rectangle open on one side.
- three plastic profiles can be provided with a fermentation cut and welded together at the corners.
- the third disc is inserted into the groove of the plastic profile. The remaining open edge of the third disc is then also closed with a plastic profile.
- the profiles can also be clamped or plugged onto the edge of the pane if the groove is adapted to the pane thickness.
- the plastic profile After assembling the complete plastic profile around the third disc, the plastic profile is inserted between a first disc and a second disc.
- the plastic profile can be provided on the sides that should rest against the disc, for example, with an adhesive and so fixed.
- the main body and the primary sealant are co-extruded around the plastic profile directly in the outer space between the panes. The extruded material cures and creates a permanently stable adhesive bond.
- a third disc is first inserted into the groove of the plastic profile and then the plastic profile is provided with the main body and primary sealant, which are co-extruded directly on the plastic profile.
- the processing of the pre-assembled component can be carried out on a conventional double-glazing installation known to the person skilled in the art.
- the costly installation of additional system components or a loss of time in a multi-pass a system, as in the assembly of several individual spacers according to the prior art, can thus be avoided. This is advantageous in terms of productivity gain and cost reduction.
- the first disc and the second disc are attached to the two disc contact surfaces of the spacer made of plastic profile, base body and primary sealant, and the assembly is pressed in the last step, whereby a stable adhesive bond is produced.
- the primary sealant is also attached to the disc contact surfaces, so that the adhesion to the first and second disc is improved.
- the inner space between the disc between the first disc and the third disc and between the second disc and the third disc is filled with a protective gas.
- the invention further comprises the use of an insulating glazing according to the invention as building interior glazing, building exterior glazing and / or facade glazing.
- FIGS. 1 a, 1 b and 1 c a schematic representation of the invention
- FIG. 2 shows a flowchart of a possible embodiment of the invention
- FIG. 3 shows a flow chart of a possible embodiment of the invention
- Figures 1 a, 1 b and 1 c show a schematic representation of the insulating glazing according to the invention.
- a third disc 3 is arranged between the first disc 1 and the second disc 2, a spacer 6 is attached, which consists of a plastic profile 9, a base body 1 1 containing a sealing material and a desiccant and a primary sealant 10.
- the plastic profile 9 separates the inner space between the panes 5 from the outer pane space 4.
- the plastic profile 9 includes a groove 14 for receiving the third disc 3.
- the groove 14 extends parallel to the disc contact surfaces 8.1 and 8.2 and projects into the main body 1 1 inside. In the groove 14, the third disc 3 is inserted via an insert 15.
- the insert 15 encloses the edge of the third disc 3 and fits flush into the groove 14 a.
- the insert 15 is made of ethylene-propylene-diene rubber.
- the insert 15 fixes the third disc 3 stress-free and compensates for thermal expansion of the disc. Furthermore, the insert 15 prevents noise by slipping the third disc 3.
- the plastic profile 9 can be assembled in the course of the manufacturing process to form a complete frame around the third disc 3.
- the plastic profile 9 has on the glazing interior surfaces 7.1 and 7.2 openings 13 to establish a connection between the inner space between the panes 5 and the main body 1 1 to allow gas exchange and to allow the absorption of moisture by the desiccant.
- a primary sealing means 10 is attached to the base body 1 1, which may contain the same sealing material as the base body 1 1.
- the first disk contact surface 8.1 and the second disk contact surface 8.2 are formed by the plastic profile 9 and the primary sealing means 10.
- the bonding and the sealing are improved because the primary sealant 10 has better adhesive properties than the sealant with desiccant.
- Adjacent to the primary sealant 10, a secondary sealant 12 is mounted in the outer space between the panes 4 between the first pane 1 and the second pane 2, which serves to bond the two panes 1 and 2 and increases the mechanical stability of the double glazing.
- FIG. 2 shows a flow chart of a possible embodiment of the method according to the invention.
- a third disk 3 is provided and washed.
- an insert 15 is applied to the edges of the third disc 3.
- the third disc 3 is now inserted into the groove 14 of the plastic profile 9.
- a complete profile frame is formed around the third disc 3. This can be done by attaching four plastic profiles to the edges of the disc, or three plastic profiles can be preformed to a rectangle open on one side, the third disc 3 is pushed over the open side into the groove 14. If required, the corners can be linked via corner connectors or welded.
- the thus pre-assembled pane can then be further processed in a classic double-glazing system. There, the assembly of the first disc 1 and the second disc 2 takes place on the disc contact surfaces 8.1 and 8.2.
- a protective gas can be introduced into the inner space between the panes 5.
- the insulating glazing is pressed.
- FIG. 3 shows a flow chart of a possible embodiment of the method according to the invention.
- a third disk 3 is provided and washed.
- an insert 15 is applied to the edges of the third disc 3.
- the third disc 3 is now in the groove 14 of the plastic profile. 9 inserted.
- a complete profile frame is formed around the third disc 3.
- the plastic profile 9 with preassembled third disc 3 is disposed between the first disc 1 and the second disc 2.
- the plastic profile 9 can be provided on the sides with adhesive tape to fix it before the following process step between the discs 1 and 2.
- the main body 1 1 is extruded onto the plastic profile 9 in the outer space between the panes 1 1 with the primary sealant 10.
- the inner space between the panes 5 can be filled with inert gas.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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EP14174733 | 2014-06-27 | ||
PCT/EP2015/063821 WO2015197491A1 (en) | 2014-06-27 | 2015-06-19 | Insulated glazing comprising a spacer, and production method |
Publications (1)
Publication Number | Publication Date |
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EP3161238A1 true EP3161238A1 (en) | 2017-05-03 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP15729203.8A Withdrawn EP3161238A1 (en) | 2014-06-27 | 2015-06-19 | Insulated glazing comprising a spacer, and production method |
Country Status (3)
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US (1) | US10301868B2 (en) |
EP (1) | EP3161238A1 (en) |
WO (1) | WO2015197491A1 (en) |
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-
2015
- 2015-06-19 WO PCT/EP2015/063821 patent/WO2015197491A1/en active Application Filing
- 2015-06-19 EP EP15729203.8A patent/EP3161238A1/en not_active Withdrawn
- 2015-06-19 US US15/321,170 patent/US10301868B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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US10301868B2 (en) | 2019-05-28 |
US20170152701A1 (en) | 2017-06-01 |
WO2015197491A1 (en) | 2015-12-30 |
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