EP3128280B1 - Dispositif d'introduction de forces d'impact dans une surface de chauffage et procédé de montage d'une enclume - Google Patents
Dispositif d'introduction de forces d'impact dans une surface de chauffage et procédé de montage d'une enclume Download PDFInfo
- Publication number
- EP3128280B1 EP3128280B1 EP16182753.0A EP16182753A EP3128280B1 EP 3128280 B1 EP3128280 B1 EP 3128280B1 EP 16182753 A EP16182753 A EP 16182753A EP 3128280 B1 EP3128280 B1 EP 3128280B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- anvil
- intermediate ring
- mounting portion
- manifold
- heating surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000010438 heat treatment Methods 0.000 title claims description 67
- 238000000034 method Methods 0.000 title claims description 9
- 239000000463 material Substances 0.000 claims description 19
- 229910000734 martensite Inorganic materials 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims 1
- 230000007246 mechanism Effects 0.000 description 10
- 238000003466 welding Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 235000011089 carbon dioxide Nutrition 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G7/00—Cleaning by vibration or pressure waves
Definitions
- the invention relates to a device for introducing impact forces into a heating surface, comprising a collector and a distributor, for removing deposits on the heating surface with an anvil connected to a collector or distributor, on which the impact forces act in order to oscillate the heating surface ,
- a steam generator with steam generator heating surfaces each having a collector and distributor, known.
- deposits of ash on the heating surfaces lead to a deterioration in the heat transfer from the flue gas to the heat transfer medium.
- the deposits can - as in the EP 0 716 282 A1 - are cleaned by a mechanical impulse, which is transmitted from a striking element on an anvil connected to the heating surface.
- the anvil must be made of a material that is particularly resistant to mechanical stress and firmly connected to the heating surface.
- martensitic materials such as X20CrMoV11-1, which have a particularly high hardness, are used thus resistant to plastic deformation by the impact mechanism.
- the particular problem here is the permanent solid connection between the anvil and the heating surface or the Krempenboden on the heating surface.
- This usually consists of ferritic materials such as e.g. 16Mo3, which are very bad or not weldable with a martensitic material.
- an austenitic or ferritic-austenitic intermediate plate of a material is also welded, which is welded to both a ferritic, as well as a martensitic material. It is used, for example, in 10CrMo9-10.
- a device for the introduction of impact forces in a heating surface, in which on the front side of the collector or the distributor of the heating surface an intermediate ring for non-positive and / or positive fastening of a mounting portion of the anvil is attached.
- anvil and intermediate ring Due to the non-positive and / or positive connection between anvil and intermediate ring can be on the intermediate plate of a ferritic-austenitic material - and a cohesive connection of this with the anvil - are omitted and thus the complex heat treatment of the welds superfluous.
- the intermediate ring has a first thread (for example, an internal thread) and the attachment portion of the anvil a second thread (for example, an external thread), which engage in fastening the attachment portion to the intermediate ring.
- first thread for example, an internal thread
- second thread for example, an external thread
- the attachment portion of the anvil may also be press-fitted to the intermediate ring to provide a frictional connection.
- the length of the attachment portion is smaller than the width of the intermediate ring, whereby a gap remains between the collector / distributor side facing the mounting portion and the anvil-facing side of the collector / distributor after assembly of the anvil.
- the geometry of the brim bottom substantially corresponds to the geometry of the intermediate ring.
- the impact is transmitted through the ring in the brim floor. This is mechanically loaded only in the outer area and transfers the force directly into the pipe material of the collector / distributor of the heating surface.
- the intermediate ring is made of the same ferritic material as the heating surface in order to provide a strong, cohesive connection in the form of a weld during welding, while the anvil itself is made of another, preferably martensitic material with higher hardness than the ferritic material since this is exposed to the loads of the impact mechanism.
- the header / manifold is substantially in the shape of a cylinder, with the rotational symmetry axis of the intermediate ring being equal to the rotational symmetry axis of the header / manifold to provide directional introduction of the impact forces into the header / manifold tubing.
- a bore is provided through the intermediate ring and into the attachment portion of the anvil, in which a locking pin is hammered in the mounted state of the anvil to additionally secure the anvil against waste.
- the head portion of the anvil which absorbs the impact force can be made except in the form of a circle also as a hexagon or generally as a polygon to allow the attachment of a large wrench directly to the anvil.
- a pressure equalization bore is advantageously provided on the anvil, extending from the bottom of the Anvil extends to one of the tool holders. This hole allows a pressure equalization of the area between the brim floor and intermediate ring to the environment.
- FIG. 1 - 4 1 shows a device 1 for introducing impact forces into a heating surface 2 according to a first embodiment.
- the device comprises an anvil 3 and an intermediate ring 4.
- the anvil is preferably made of a martensitic materials such as X20CrMoV11-1 with particular hardness and has at one end a striking plate 5 for absorbing impact forces - generated by a striking mechanism, not shown - on.
- Impact mechanisms for removing deposits on heating surfaces for steam generators are known to those skilled in the art and are therefore not further discussed here.
- the striking plate 5 has according to a preferred embodiment, a circular striking surface and has lateral tool holders 5a.
- the striking plate may also be made as a hexagon or generally as a polygon to allow attaching a large jaw key directly to the anvil.
- the anvil further has at the opposite end according to the invention with the striking plate 5 integrally formed mounting portion 6 with a first thread (here external thread 6a).
- the attachment section 6 is preferably cylindrical with a radius smaller than the radius of the striking plate 5.
- the intermediate ring 4 is preferably made of the same ferritic material as the heating surface 2, whereby a welding of the intermediate ring 4 to the heating surface 2 without heat treatment is possible, and has an outer radius corresponding to the radius of the striking plate 5.
- the intermediate ring 4 has a second thread (in this case an internal thread 4b on the inside of the intermediate ring 4) which engages with the first thread on the fastening section 6 for fastening the fastening section 6 of the anvil 3 to the intermediate ring 4 serves.
- the anvil 3 is screwed by means of the internal thread 4b and the external thread 6b in the intermediate ring 4c.
- the heating surface 2 is a superheater heating surface with reversing collector 7 and another collector / distributor, not shown.
- the collector 7 is preferably a cylindrical hollow body which is closed at least at one end by a welded-on Krempenteil 8.
- the heating surface 2 further comprises tubes 10 and 11, which serve for the steam discharge or steam supply to the collector 7, as the arrows in the FIG. 2 demonstrate.
- the heating surface is preferably made of a ferritic materials such as 16Mo3.
- the assembly of the device 1 on the heating surface 2 takes place by welding the intermediate ring 4 to the brim bottom 8 (see weld 9 in FIG Fig. 2 ) and the screwing of the attachment portion 6 of the anvil 3 in the intermediate ring 4. As a result, the anvil 3 is positively connected to the intermediate ring 4.
- a firm tightening of the screw with a tightening torque of 400 Nm to 1500 Nm, preferably with 800 Nm, in addition to form the connection positively.
- the tightening torque is introduced into the anvil 3 by a tool (not shown) mounted in one of the tool holders 5a and the anvil 3 is rotated relative to the intermediate ring 4 until the desired tightening torque is reached.
- a bore 4a is introduced into the intermediate ring 4 in the radial direction in the intermediate ring 4, which extends through the thread 4b / 6b into the anvil. Subsequently, a locking pin 12 is taken in the hole and welded to the intermediate ring 4 outside. As a result, the loosening of the screw connection of anvil and intermediate ring additionally prevented by the particularly high loads when hitting the impact mechanism.
- the anvil 3 can be separated from the intermediate ring 4 at the next revision standstill. This can be done either by loosening the screw under drilling of the locking pin 12, or by cutting the anvil 3 from the intermediate ring 4.
- a new intermediate ring 4 can be welded either on the old intermediate ring or on the brim floor 8. If it is mounted on the old intermediate ring, so there is no change in the pressure part of the heating surface 2, which is particularly useful in terms of the elimination of otherwise necessary testing activities on Krempenboden 8.
- FIG. 5 first shows the aforementioned, proposed anvil attachment, in which an austenitic or ferritic-austenitic intermediate plate 13 with an anvil plate 14 and a brim bottom 8 of a collector is welded and the welds are then heat-treated consuming.
- the intermediate plate has been replaced by the intermediate ring
- the impact force is now transferred via the intermediate ring 4 in the turf bottom 8 (see Fig. 6 ).
- the Krempenteil 8 is mechanically loaded only in the outer region and transmits the force via an annular surface (see arrows 15) directly into the tube material of the collector 7 of the heating surface 2.
- the central region 16 of the Krempenteils 8 is not burdened by blows, as to the assembly of the anvil 3 a gap 17 between the Krempenboden 8 facing side of the mounting portion 6 and the anvil 3 facing side of the Krempenteils 8 remains, whereby no bending stresses in the Krempenboden 8 is introduced.
- the life of the Krempenteils 8 is significantly increased and significantly reduces the risk of damage in this area. From the FIG. 6 it can be seen that the intermediate ring 4 and turf bottom 8 are advantageously chamfered for the welding.
- a pressure compensation hole 3a is provided in the anvil 3, which extends from the bottom of the mounting portion 6 through this and up to one of the tool holders 5a.
- the bore 3a serves to equalize the pressure of the gap 17 (ie the area between the rim bottom 8 and the intermediate ring 4) to the environment. It is intended to prevent pressure build-up and associated detachment of the intermediate ring during welding and operation.
- FIG. 7 A second embodiment of the device 1 according to the invention is shown in FIG FIG. 7 shown.
- the second embodiment is different from the embodiment of FIG. 1 in that the function of the intermediate ring 3 and of the fastening section 6 are interchanged in the attachment of the anvil to the intermediate ring.
- the attachment portion 6 of the anvil is configured as a ring with internal thread 6c, and the intermediate ring 4 has an external thread 4c. This allows screwing of the intermediate ring 4 in the anvil 3.
- the dimensions of the intermediate ring is maintained in the second embodiment over the first embodiment, while the striking plate 5 and mounting portion 6 are dimensioned correspondingly larger.
- a pressure equalization bore 3a can also be provided from the bottom of the anvil 3.
- FIG. 8 is a further, third embodiment shown, in which instead of the screw of intermediate ring 4 and mounting portion 6 a purely non-positive connection is provided as a press fit.
- a purely non-positive connection is provided as a press fit.
- the thread according to the first embodiment instead of the thread according to the first embodiment - an excess at the radius of the mounting portion 6 forming the disc is provided on the attachment portion 6 and the intermediate ring 4 is manufactured with a defined tolerance. It is also possible to manufacture the intermediate ring 4 with an undersize and the disc with a defined tolerance. In both cases, the pressing force would be the same.
- To mount the anvil 3 according to the third embodiment either the anvil 3 or the intermediate ring 4 is heated or cooled to cause a temperature difference between the anvil 3 and the intermediate ring (4).
- a conventional mobile gas burner can be used, with which the intermediate ring 4 is heated to a temperature in the range of 100 ° C - 300 ° C, whereby it expands accordingly.
- the temperature difference could also be done by cooling the anvil 3 in the unassembled state with dry ice. For this purpose, this could be embedded in dry ice and cooled, for example, to about -75 ° C. While the temperature difference exists (ie, the anvil 3 and the intermediate ring 4 have different temperatures), the fastening portions 6 are then inserted into the intermediate ring 4. Finally, the temperature difference between the anvil 3 and intermediate ring 4 is compensated, whereby anvil and intermediate ring are in press fit. Also in this embodiment, a pressure equalization hole 3a can also be provided through the attachment portion 6 to a tool holder 5a.
- a press fit for the arrangement according to the second embodiment of FIG. 7 ie, in the arrangement in which the intermediate ring is inserted into the mounting portion
- the mounting portion 6 with undersize (and the intermediate ring 4 with a defined tolerance) made or intermediate ring 4 is made with an oversize (and the mounting portion with a defined tolerance).
- the intermediate ring 4 can be cooled in the unassembled state and placed in the anvil, in which case - after temperature compensation - the intermediate ring is welded in press fit with the anvil on the Krempenteil 8.
- the intermediate ring 4 in a first step to the Krempenboden 8 are welded, heated in a second step, the anvil 3 with a burner (and thus be stretched) and then placed on the Krempenboden 8 welded intermediate ring 4, wherein after balancing the temperature difference, a drop of the anvil by the clamping force of the press fit is prevented.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat Treatment Of Articles (AREA)
- Connection Of Plates (AREA)
Claims (14)
- Collecteur (7) pour une surface de chauffe (2) d'une enclume (3) pour introduire des forces d'impact dans la surface de chauffe (2) pour retirer des dépôts sur la surface de chauffe, les impacts agissant sur l'enclume de manière à faire osciller la surface de chauffe, caractérisé en ce que
une bague intermédiaire (4) est fixée à la face avant du collecteur (7) par un montage en force et/ou un ajustement de forme d'une portion de montage (6) de l'enclume (3),
le collecteur (7) comprend une base d'extrémité soudée (8) comme face avant et la bague intermédiaire (4) est soudée à la face avant de la base d'extrémité (8). - Collecteur (7) selon la revendication 1, caractérisé en ce que la bague intermédiaire (4) comprend un premier filetage (4b) et la portion de montage (6) comprend un deuxième filetage (6b), qui sont en prise lorsque la portion montage (6) est fixée à la bague intermédiaire (4).
- Collecteur (7) selon la revendication 2, caractérisé en ce que la bague intermédiaire (4) comprend un filetage femelle (4b) et la portion de montage (6) de l'enclume comprend un filetage mâle (6b), et la portion de montage (6) est vissée dans la bague intermédiaire (4), ou en ce que la bague intermédiaire (4) comprend un filetage mâle (4c) et la portion de montage (6) de l'enclume comprend un filetage femelle (6c), et la bague intermédiaire (4) est vissée dans la portion de montage (6).
- Collecteur (7) selon la revendication 1, caractérisé en ce que la portion de montage (6) est fixée à la bague intermédiaire (4) au moyen d'un ajustement serré.
- Procédé (7) selon l'une quelconque des revendications précédentes, caractérisé en ce que la longueur de la portion de montage (6) est inférieure à la largeur de la bague intermédiaire (4) .
- Collecteur (7) selon l'une des revendications précédentes, caractérisé en ce que la géométrie de la base d'extrémité (8) correspond de manière générale à la géométrie de la bague intermédiaire (4) et/ou en ce que la bague intermédiaire (4) est faite du même matériau ferritique que la surface de chauffe (2) tandis que l'enclume (3) est faite d'un matériau différent, de préférence un matériau martensitique, ayant une dureté supérieure à celle du matériau ferritique.
- Collecteur (7) selon l'une des revendications précédentes, caractérisé en ce que le collecteur (7) a de manière générale la forme d'un cylindre et l'axe de symétrie de rotation de la bague intermédiaire (4) est le même que l'axe de symétrie de rotation du collecteur.
- Collecteur (7) selon l'une des revendications précédentes, caractérisé en ce qu'un alésage (4a) est prévu dans la bague intermédiaire et s'étend dans la portion de montage (6) de l'enclume (3), une broche de verrouillage (12) étant emmanchée dans l'alésage dans un état monté de l'enclume et/ou l'enclume (3) comprenant une ou plusieurs montures d'outils (5a) s'étendant radialement vers l'extérieur, l'enclume comprenant au moins un alésage de compensation de pression (3a) qui s'étend à partir du fond de l'enclume (3) jusqu'à une monture d'outil (5a).
- Collecteur (7) selon l'une quelconque des revendications précédentes, caractérisé en ce que l'enclume (3) comprend une portion de tête pour recevoir la force d'impact, la portion de tête ayant une forme circulaire, hexagonale ou polygonale.
- Procédé de montage d'une enclume (3) pour introduire des forces d'impact dans une surface de chauffe (2) sur un collecteur (7) de la surface de chauffe, caractérisé par la fixation d'une bague intermédiaire (4) à la face avant du collecteur (7), le collecteur (7) comprenant une base d'extrémité soudée à la face avant de celui-ci, et une bague intermédiaire (4) étant soudée à la face avant de la base d'extrémité (8) ; et
le montage d'une portion de montage (6) de l'enclume sur la bague intermédiaire (4) par un ajustement de forme et/ou un montage en force. - Procédé de montage d'une enclume (3) selon la revendication 10, caractérisé par le vissage de la portion de montage (6) qui comprend un filetage mâle (6b) dans la bague intermédiaire (4) qui comprend un filetage femelle (4b) ou le vissage de la portion de montage (6) qui comprend un filetage femelle (6c) sur la bague intermédiaire (4) qui comprend un filetage mâle (4c).
- Procédé de montage d'une enclume (3) selon la revendication 10, caractérisé par un chauffage ou un refroidissement soit de l'enclume (3) soit de la bague intermédiaire (4), de façon à assurer une différence de température entre l'enclume (3) et la bague intermédiaire (4) ;
l'insertion de la portion de montage (6) dans la bague intermédiaire (4) ou l'insertion de la bague intermédiaire (4) dans la portion de montage (6) pendant que l'enclume et la bague intermédiaire ont une différence de température ; et
l'équilibrage de la différence de température de l'enclume et de la bague intermédiaire pour obtenir un ajustement serré. - Procédé de montage d'une enclume (3) selon l'une quelconque des revendications 10-12, dans lequel, après le montage de la portion de montage (6) sur la bague intermédiaire (4), un intervalle (17) reste entre le côté de la portion de montage (6) opposé au collecteur et le côté de l'enclume (3) opposé au collecteur, puisque la longueur de la portion de montage (6) est inférieure à la largeur de la bague intermédiaire (4).
- Procédé de montage d'une enclume (3) selon l'une quelconque des revendications 10-13, caractérisé par
la formation d'un alésage (4a) dans la bague intermédiaire (4) et dans la portion de montage (6) ;
l'emmanchement d'une broche de verrouillage (12) dans l'alésage (4a).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015010307.5A DE102015010307B4 (de) | 2015-08-07 | 2015-08-07 | Vorrichtung zur Einleitung von Schlagkräften in eine Heizfläche und Verfahren zum Montieren eines Ambosses |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3128280A1 EP3128280A1 (fr) | 2017-02-08 |
EP3128280B1 true EP3128280B1 (fr) | 2018-08-01 |
Family
ID=56799239
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16182753.0A Active EP3128280B1 (fr) | 2015-08-07 | 2016-08-04 | Dispositif d'introduction de forces d'impact dans une surface de chauffage et procédé de montage d'une enclume |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP3128280B1 (fr) |
DE (1) | DE102015010307B4 (fr) |
DK (1) | DK3128280T3 (fr) |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FI52147C (fi) | 1971-08-19 | 1977-06-10 | Ahlstroem Oy | Menetelmä ja laite höyrykattilan putkiston ulkopuolista puhdistusta va rten |
US4442800A (en) | 1982-05-03 | 1984-04-17 | The Babcock & Wilcox Company | Single drum all-welded boiler |
US5553571A (en) | 1994-12-07 | 1996-09-10 | Foster Wheeler Energy Corporation | Rappable steam generator tube bank |
US5540275A (en) * | 1995-03-17 | 1996-07-30 | Foster Wheeler Energy Corporation | Single impact rapping hammer system and method for cleaning tube units |
FI122703B (fi) * | 2006-12-14 | 2012-05-31 | Foster Wheeler Energia Oy | Likaantuvan pinnan ravistuslaite |
KR20120042832A (ko) | 2009-07-09 | 2012-05-03 | 쉘 인터내셔날 리써취 마트샤피지 비.브이. | 열 교환기 |
FI122923B (sv) * | 2010-11-23 | 2012-08-31 | Kamwest Oy | Slaganordning för rengöring av ytor, speciellt värmeytor |
-
2015
- 2015-08-07 DE DE102015010307.5A patent/DE102015010307B4/de active Active
-
2016
- 2016-08-04 EP EP16182753.0A patent/EP3128280B1/fr active Active
- 2016-08-04 DK DK16182753.0T patent/DK3128280T3/en active
Also Published As
Publication number | Publication date |
---|---|
EP3128280A1 (fr) | 2017-02-08 |
DK3128280T3 (en) | 2018-10-22 |
DE102015010307B4 (de) | 2019-01-10 |
DE102015010307A1 (de) | 2017-02-09 |
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