EP3112531A1 - Composant pour une machine destinée a fabriquer et/ou a traiter une bande de matière fibreuse et poudre à pulvériser pour produire une couche fonctionnelle - Google Patents
Composant pour une machine destinée a fabriquer et/ou a traiter une bande de matière fibreuse et poudre à pulvériser pour produire une couche fonctionnelle Download PDFInfo
- Publication number
- EP3112531A1 EP3112531A1 EP16177481.5A EP16177481A EP3112531A1 EP 3112531 A1 EP3112531 A1 EP 3112531A1 EP 16177481 A EP16177481 A EP 16177481A EP 3112531 A1 EP3112531 A1 EP 3112531A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- phase particles
- hard
- hard phase
- functional layer
- grain size
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002346 layers by function Substances 0.000 title claims abstract description 52
- 239000000843 powder Substances 0.000 title claims description 35
- 239000007921 spray Substances 0.000 title claims description 35
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000002657 fibrous material Substances 0.000 title 1
- 239000002245 particle Substances 0.000 claims abstract description 114
- 239000011230 binding agent Substances 0.000 claims abstract description 48
- 238000009826 distribution Methods 0.000 claims abstract description 35
- 230000002902 bimodal effect Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 229910018487 Ni—Cr Inorganic materials 0.000 claims description 6
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 claims description 6
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 5
- 239000010941 cobalt Substances 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 4
- 150000001247 metal acetylides Chemical class 0.000 claims description 4
- 150000004767 nitrides Chemical class 0.000 claims description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000011195 cermet Substances 0.000 claims description 3
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 3
- 229910052574 oxide ceramic Inorganic materials 0.000 claims description 3
- 239000011224 oxide ceramic Substances 0.000 claims description 3
- 230000000737 periodic effect Effects 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 2
- 238000000576 coating method Methods 0.000 description 49
- 239000011248 coating agent Substances 0.000 description 45
- 230000000875 corresponding effect Effects 0.000 description 12
- 239000000758 substrate Substances 0.000 description 12
- 239000010410 layer Substances 0.000 description 10
- 239000000654 additive Substances 0.000 description 8
- 238000002844 melting Methods 0.000 description 7
- 230000008018 melting Effects 0.000 description 7
- 238000007751 thermal spraying Methods 0.000 description 7
- 239000011159 matrix material Substances 0.000 description 6
- 238000005406 washing Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 4
- 238000004372 laser cladding Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229920002522 Wood fibre Polymers 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000007606 doctor blade method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000005300 metallic glass Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 239000002025 wood fiber Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000007561 laser diffraction method Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000003921 particle size analysis Methods 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000004901 spalling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910003470 tongbaite Inorganic materials 0.000 description 1
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/08—Pressure rolls
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/067—Metallic material containing free particles of non-metal elements, e.g. carbon, silicon, boron, phosphorus or arsenic
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/02—Rolls; Their bearings
- D21G1/0246—Hard rolls
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G3/00—Doctors
- D21G3/005—Doctor knifes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/52—Addition to the formed paper by contacting paper with a device carrying the material
- D21H23/56—Rolls
Definitions
- doctor blades are applied to the roll surface, which remove the impurities from the roll surface.
- Such doctor blades can, where they come into contact with the roller or its roller cover, also be equipped with corresponding functional layers.
- the present invention relates to such coated rolls and doctor blades, but is not limited exclusively to these, but can also other comparable claimed components of a machine for manufacturing and / or Treatment of a fibrous web such as paper web are applied.
- An example of rolls are central press rolls in the press section of a paper machine. But other industrial rollers come into consideration.
- doctor blades it is possible to use knives or scrapers which come into contact, at least indirectly, in the machine with the roller, the fibrous web or a coating to be applied thereto. At least indirectly means here at least an indirect contact of the relevant parts or even a direct, so immediate contact is conceivable.
- doctor blades may be doctor blades for applying a coating to the fibrous web, creping blades for creping a fibrous web from a roll, or cleaning scrapers for doctoring a roller to clean it.
- the object of the present invention is therefore to provide a component of a machine for producing and / or treating a fibrous web, such as a calender roll or a doctor blade, by means of which the disadvantages due to washing out of the binder phase can be prevented. It is also the object of the invention to provide a corresponding spray powder for producing such a coating.
- a component for a machine for producing and / or treating a fibrous web is understood, for example, to mean a roll or a doctor blade.
- the component can be a basic body, in Trap of a roller, a preferably cylindrical roller core, in the case of a doctor blade, in particular a strip-shaped body having.
- the roll may be a calender roll or a drying cylinder, such as Yankee cylinders. It can be designed heated or heated.
- the term functional layer in the sense of the present invention is meant a layer which comes into direct or indirect contact with another part of the machine. This part can rest or move relative to the component having the functional layer.
- direct or indirect it is meant that the functional layer is applied indirectly (indirectly to at least one intermediate layer arranged between main body and functional layer) or directly (directly, ie without an intermediate layer) to the main body.
- the at least one intermediate layer may be an adhesive layer, which serves for the bonding between on the one hand the main body and the at least one functional layer.
- functional layer means that radially outer or outermost layer which, for example, comes into contact with the paper web and / or a doctor blade during operation of the machine.
- a roll cover or a doctor blade coating in the sense of the present invention therefore comprises at least one functional layer, but may also additionally have the at least one intermediate layer.
- the functional and / or intermediate layer can / can be constructed from a plurality of individual layers.
- binder phase is meant a toughening component such as a matrix or a binder.
- hard phase is meant an enhancement of the binder phase in which the hard phase is embedded.
- Hard phase and binder phase of the finished coating can together form a hard metal. They thus form a (exactly) two-phase material. Both phases are distributed homogeneously over the total thickness of the functional layer, ie mixed together.
- finished coating means a ready-to-use coating as it can be used for the purpose mentioned, ie in particular a solidified at room temperature material compared to the starting material such as the mixture of the spray powder according to the invention over the unprocessed starting particles high hardness, wear resistance and especially the has high hot hardness.
- the resulting frequency distribution in the form of a bar or line graph has exactly one maximum, e.g. in the form of a Gaussian bell, it is a monomodal particle size distribution. If, on the other hand, it has exactly two maxima, then it is a bimodal particle size distribution. Accordingly, therefore, the particle size distribution of the hard material particles or hard phase particles has a bimodal distribution, so that most of the first hard phase particles have such a grain size that they scatter around the first maximum, whereas the second hard phase particles have such a grain size that they scatter around the second maximum , In other words, the average grain sizes of the two hard phase particles (and thus the two modes) are different.
- third hard-phase particles are also provided, so that a trimodal grain-size distribution of the hard-phase particles results analogously.
- higher modes than three would be conceivable in principle, each mode would have corresponding hard phase particles having a corresponding average grain size.
- the term "at least bimodal" means that a plurality of modes, ie a multimodal frequency distribution of the corresponding hard-phase particles is conceivable.
- the average particle sizes of the hard-phase particles of the different modes can differ from one another here.
- the mean, ie average distance between the hard material grains or hard phase particles in the binder phase is referred to as gap dimension in the sense of the invention.
- thermal coating in the context of the present invention provides that for the production of the corresponding functional layer a material as spray additive, for example as powder, wire or otherwise suitable form by entry of thermal energy or completely melted and on the base body to be coated is accelerated kinetically.
- the impinging material cools, solidifies and forms a mechanical, such as positive connection, with the body.
- powder in particular in the form of thermal spraying, by powder is meant the spray additive material, ie that starting material, the inside or outside of a spray burner off, on or melted and accelerated, for example in a gas stream in the form of spray particles on to fling the surface of the underlying substrate (eg base or intermediate layer). Powder is therefore that starting material which is applied to the substrate to be coated for the purpose of producing the corresponding functional layer.
- Edge 11 is followed on the one hand by the width edge 3 and, on the other hand, by a surface 12.
- Edge 11 and surface 12 form the top of the doctor blade. This can form those, when used properly, the roller or the fibrous web side facing.
- the surface 12 of the opposite surface of the base body 2 of the doctor blade is referred to as the back 13 (not shown).
- Fig. 4 is in a highly schematic sectional view of a partial cross section perpendicular to the longitudinal axis through the finished coating 5 of the roller 1 from FIG. 3a or perpendicular to the longitudinal axis of in FIG. 3b shown scraper blade shown. To simplify the illustration, the roll curvature has been disregarded. It should also be noted that the thickness of the coating 5 or of the individual functional layer 4 and of the particles shown therein is not shown to scale.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Paper (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102015212399.5A DE102015212399A1 (de) | 2015-07-02 | 2015-07-02 | Bauteil für eine Maschine zur Herstellung und/oder Behandlung einer Faserstoffbahn |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3112531A1 true EP3112531A1 (fr) | 2017-01-04 |
EP3112531B1 EP3112531B1 (fr) | 2019-10-16 |
Family
ID=56296728
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16177481.5A Active EP3112531B1 (fr) | 2015-07-02 | 2016-07-01 | Composant pour une machine destinee a fabriquer et/ou a traiter une bande de matiere fibreuse et utilisation d'une poudre à pulvériser pour produire une couche fonctionelle pour un composant pour une machine destinee a fabriquer et/ou a traiter une bande de matiere fibreuse |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP3112531B1 (fr) |
DE (1) | DE102015212399A1 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112593446A (zh) * | 2020-11-25 | 2021-04-02 | 丁士美 | 一种可调节喷淋角度的造纸用喷淋机构 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102022121998A1 (de) | 2022-08-31 | 2024-02-29 | Voith Patent Gmbh | Walze und Pressvorrichtung |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0710741A2 (fr) * | 1990-11-30 | 1996-05-08 | S.D. Warren Company | Procédé et appareil de calandrage pour papier |
US20060213326A1 (en) * | 2005-03-28 | 2006-09-28 | Gollob David S | Thermal spray feedstock composition |
US20070202350A1 (en) * | 2006-02-28 | 2007-08-30 | Schlumberger Technology Corporation | Reducing abrasive wear in wear resistant coatings |
US20130251910A1 (en) | 2006-12-15 | 2013-09-26 | Tetyana P. Shmyreva | Amorphous-nanocrystalline-microcrystalline coatings and methods of production thereof |
DE102013201740A1 (de) * | 2013-02-04 | 2014-04-10 | Voith Patent Gmbh | Schaberklinge |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0035043A1 (fr) * | 1980-02-28 | 1981-09-09 | Scm Corporation | Poudres d'alliage autofondantes pour la pulvérisation et la fusion, procédé pour préparer les poudres et objets revêtus avec ces poudres |
US20150114720A1 (en) * | 2013-10-24 | 2015-04-30 | Smith International, Inc. | Inhibition of Microfissure Formation in Wear Resistant Coatings |
-
2015
- 2015-07-02 DE DE102015212399.5A patent/DE102015212399A1/de not_active Ceased
-
2016
- 2016-07-01 EP EP16177481.5A patent/EP3112531B1/fr active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0710741A2 (fr) * | 1990-11-30 | 1996-05-08 | S.D. Warren Company | Procédé et appareil de calandrage pour papier |
US20060213326A1 (en) * | 2005-03-28 | 2006-09-28 | Gollob David S | Thermal spray feedstock composition |
US20070202350A1 (en) * | 2006-02-28 | 2007-08-30 | Schlumberger Technology Corporation | Reducing abrasive wear in wear resistant coatings |
US20130251910A1 (en) | 2006-12-15 | 2013-09-26 | Tetyana P. Shmyreva | Amorphous-nanocrystalline-microcrystalline coatings and methods of production thereof |
DE102013201740A1 (de) * | 2013-02-04 | 2014-04-10 | Voith Patent Gmbh | Schaberklinge |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112593446A (zh) * | 2020-11-25 | 2021-04-02 | 丁士美 | 一种可调节喷淋角度的造纸用喷淋机构 |
CN112593446B (zh) * | 2020-11-25 | 2023-11-10 | 四川成发造纸机械有限公司 | 一种可调节喷淋角度的造纸用喷淋机构 |
Also Published As
Publication number | Publication date |
---|---|
EP3112531B1 (fr) | 2019-10-16 |
DE102015212399A1 (de) | 2017-01-05 |
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Ipc: C23C 4/06 20160101ALI20190529BHEP Ipc: D21G 3/00 20060101ALI20190529BHEP Ipc: B31F 1/14 20060101ALI20190529BHEP Ipc: D21G 1/02 20060101ALI20190529BHEP Ipc: D21H 23/56 20060101ALI20190529BHEP Ipc: D21F 3/08 20060101AFI20190529BHEP Ipc: C23C 4/067 20160101ALI20190529BHEP |
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