EP3099848A1 - Process for localised repair of a damaged thermal barrier - Google Patents
Process for localised repair of a damaged thermal barrierInfo
- Publication number
- EP3099848A1 EP3099848A1 EP14828044.9A EP14828044A EP3099848A1 EP 3099848 A1 EP3099848 A1 EP 3099848A1 EP 14828044 A EP14828044 A EP 14828044A EP 3099848 A1 EP3099848 A1 EP 3099848A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- damaged
- thermal barrier
- particles
- ceramic coating
- equal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000004888 barrier function Effects 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000002245 particle Substances 0.000 claims abstract description 32
- 238000005524 ceramic coating Methods 0.000 claims abstract description 31
- 238000001962 electrophoresis Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 11
- 229910010293 ceramic material Inorganic materials 0.000 claims abstract description 10
- 239000007788 liquid Substances 0.000 claims abstract description 9
- 239000003792 electrolyte Substances 0.000 claims abstract description 8
- 239000000725 suspension Substances 0.000 claims abstract description 7
- 239000004020 conductor Substances 0.000 claims abstract description 4
- 238000007596 consolidation process Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000005554 pickling Methods 0.000 claims description 2
- 238000003980 solgel method Methods 0.000 claims description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 12
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 9
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 6
- 238000000151 deposition Methods 0.000 description 6
- 230000008021 deposition Effects 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910001233 yttria-stabilized zirconia Inorganic materials 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000005684 electric field Effects 0.000 description 3
- 238000001652 electrophoretic deposition Methods 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000012720 thermal barrier coating Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 238000007750 plasma spraying Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 229910000601 superalloy Inorganic materials 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- NGDQQLAVJWUYSF-UHFFFAOYSA-N 4-methyl-2-phenyl-1,3-thiazole-5-sulfonyl chloride Chemical compound S1C(S(Cl)(=O)=O)=C(C)N=C1C1=CC=CC=C1 NGDQQLAVJWUYSF-UHFFFAOYSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910020203 CeO Inorganic materials 0.000 description 1
- 229910052691 Erbium Inorganic materials 0.000 description 1
- 229910052688 Gadolinium Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910052772 Samarium Inorganic materials 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000003486 chemical etching Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000005328 electron beam physical vapour deposition Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000010329 laser etching Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- XPGAWFIWCWKDDL-UHFFFAOYSA-N propan-1-olate;zirconium(4+) Chemical compound [Zr+4].CCC[O-].CCC[O-].CCC[O-].CCC[O-] XPGAWFIWCWKDDL-UHFFFAOYSA-N 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000000352 supercritical drying Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/005—Repairing methods or devices
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/02—Electrophoretic coating characterised by the process with inorganic material
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/12—Electrophoretic coating characterised by the process characterised by the article coated
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/18—Electrophoretic coating characterised by the process using modulated, pulsed, or reversing current
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/20—Pretreatment
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/22—Servicing or operating apparatus or multistep processes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/288—Protective coatings for blades
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/30—Application in turbines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/30—Manufacture with deposition of material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/40—Heat treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/90—Coating; Surface treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/20—Oxide or non-oxide ceramics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/50—Intrinsic material properties or characteristics
- F05D2300/502—Thermal properties
- F05D2300/5023—Thermal capacity
Definitions
- the invention relates to localized repair methods of damaged thermal barriers.
- the blades of the high-pressure turbines of the aeronautical engines are exposed to a very aggressive environment.
- These parts are, in general, coated with a protective coating in oxidation as well as a thermal barrier coating.
- the thermal barrier coating thermally insulates the underlying part to maintain it at temperatures where its mechanical performance and life expectancy are acceptable.
- CMAS calcium and magnesium aluminosilicates
- the invention proposes, according to a first aspect, a localized repair method of a damaged thermal barrier comprising the following step:
- a) electrophoresis treatment of a part coated with a damaged thermal barrier the part being formed of an electrically conductive material, the damaged thermal barrier comprising a ceramic material and having at least one damaged area to be repaired, the the part being present in an electrolyte comprising a suspension of particles in a liquid medium, a ceramic coating being deposited by electrophoresis in the damaged area in order to obtain a repaired thermal barrier intended to be used at temperatures greater than or equal to 1000 ° C.
- the part is formed of an electrically conductive material and the damaged thermal barrier allows the conduction of electricity in the damaged area to be repaired and therefore the deposition of the ceramic coating by electrophoresis in this area during step a).
- the ceramic coating obtained during step a) is formed by the deposition of the particles on the part.
- the ceramic coating may be mainly deposited in the damaged area.
- a ceramic coating mass greater than or equal to 50% of the total mass of the ceramic coating deposited in step a) can be deposited in the damaged area.
- This mass of ceramic coating deposited in the damaged zone may for example be greater than or equal to 75% or even 90% of the total mass of the ceramic coating deposited in step a).
- the ceramic coating can be deposited only in the damaged area.
- the invention advantageously makes it possible to quickly, inexpensively and locally repair the damaged thermal barrier and thus to avoid the scrapping of partially degraded parts or the complete removal of the damaged thermal barrier.
- the invention therefore makes it possible to extend the life of the parts and to limit the cost of restarting parts whose thermal barrier has been damaged.
- the electrophoresis deposition process has the advantage of being usable for parts having complex geometries.
- the repaired thermal barrier may be intended for use in an environment where the temperature on the surface of the thermal barrier is greater than or equal to 1000 ° C.
- the part may advantageously be made of metallic material and, for example, comprise nickel.
- the damaged thermal barrier may have a lack of material in the damaged area.
- the particles may have an average size less than or equal to
- average size is meant the dimension given by the statistical size distribution at half of the population, called D50.
- the particles, in the non-agglomerated state can have an average size of between 20 nm and 1 m.
- Such particle sizes advantageously make it possible to obtain a stable suspension.
- the particles may or may not have been sol gelated.
- the process may comprise, before step a), a step of forming the particles by implementing a sol-gel process. These particles can then be dispersed in the liquid medium to form the electrolyte.
- the particles of the electrolyte may, for example, be yttria-zirconia (YSZ) particles, which may be Yttria-Stabilized Zirconia. may or may not have been obtained by sol-gel. It is still possible to use zirconium oxide particles. More generally, it is possible to use for the electrophoretic deposition any particles likely to present an electric charge within the electrolyte (thus allowing them to move during the application of the electric field).
- YSZ yttria-zirconia
- zirconium oxide particles More generally, it is possible to use for the electrophoretic deposition any particles likely to present an electric charge within the electrolyte (thus allowing them to move during the application of the electric field).
- particles of the following chemical formula ZrO 2 - eOi, 5 (where Re denotes a rare earth element, for example: Gd, Sm or Er), Y 2 O 3 , Al 2 O 3 , TiO 2 or CeO 2 .
- the particles may be formed of the same ceramic material as that present in the damaged thermal barrier.
- the particles may be formed of a material different from the ceramic material present in the damaged thermal barrier.
- the material constituting the particles and the ceramic material of the damaged thermal barrier are advantageously compatible thermomechanically and chemically.
- the difference between the coefficients of thermal expansion of the ceramic material present in the damaged thermal barrier and of the material constituting the particles may in absolute value advantageously be less than or equal to 2.10 -6 K 1 .
- the use of a different material may advantageously make it possible to provide an additional property, for example an anti-CMAS property or a heat-sensitive material, and thus to functionalize the thermal barrier while repairing it.
- the liquid medium may, for example, be chosen from: alcohols, for example ethanol or isopropanol, ketones, for example acetylacetone, water and their mixtures.
- the particles may be present in the liquid medium, before the start of step a), in a concentration greater than or equal to 0.1 g / l, preferably greater than or equal to 1 g / l. .
- the thickness of the deposited ceramic coating may be greater than or equal to 50 nm, for example greater than or equal to 30 ⁇ . In an exemplary embodiment, the thickness of the deposited ceramic coating may be less than or equal to 200 ⁇ m.
- the part may be coated with a bonding layer for attachment of the thermal barrier to the workpiece and the ceramic coating may be deposited on the bonding layer.
- the attachment layer advantageously makes it possible to improve the attachment of the thermal barrier to the part.
- the attachment layer may furthermore advantageously make it possible to protect the part against oxidation and corrosion.
- the bonding layer may, for example, be metallic.
- the thermal barrier can be directly present on the part.
- the thermal barrier can be directly present on the part.
- the duration of step a) may be greater than or equal to 1 minute, preferably 5 minutes.
- a voltage greater than or equal to 1 V may be imposed during all or part of step a) between the workpiece and a counter-electrode.
- the voltage imposed during all or part of step a) may preferably be greater than or equal to 50 V.
- the damaged zone may, before step a), have been subjected to a stripping step.
- Performing a stripping advantageously makes it possible to eliminate the thermal barrier residues and oxide layers that may be present and thus to improve the conductive nature of the electricity of the damaged area to be repaired in order to promote the formation of the deposit of the ceramic coating by electrophoresis.
- the etching can be carried out mechanically, for example by sandblasting, sanding, grinding, high-pressure water jet or by laser etching.
- the etching may be a chemical etching, for example an electrolytic pickling or etching in an acidic or basic medium.
- the damaged thermal barrier may, at the beginning of step a), present a lack of material in the damaged area.
- the method may comprise, after step a), a step b) consolidation by heat treatment of the deposited ceramic coating.
- Step b) may, for example, include the submission of the part obtained after implementation of step a) at a temperature greater than or equal to 1000 ° C, for example greater than or equal to 1100 ° C.
- the part may constitute a turbomachine blade.
- FIG. 1 is a photograph of a turbomachine blade damaged in service
- FIG. 2 comprises a photograph of a turbine engine blade damaged in service and illustrates, schematically and partially, the structure of a damaged thermal barrier
- FIGS. 3A and 3B illustrate, in a schematic and partial manner, the implementation of a method according to the invention.
- FIGS. 4A and 4B are photographs respectively representing a part before and after treatment by a method according to the invention.
- FIG. 2 shows a part 1, for example consisting of a nickel-based superalloy coated with a bonding layer 2 on which a damaged thermal barrier 3 is present.
- An oxide layer 2a is present between the hanger layer 2 and the thermal barrier 3 damaged.
- Layer 2a may consist of 01-Al2O3 alumina.
- the damaged thermal barrier 3 comprises a ceramic material and has a damaged area 4 to be repaired.
- the damaged area 4 may have at least one undamaged adjacent area. In the illustrated example, the damaged area 4 is present between two undamaged adjacent areas 5a and 5b.
- FIG. 3A shows the implementation of a step a) according to the invention.
- the part 1 carrying the damaged thermal barrier 3 is present in an electrolyte 10 comprising a suspension of particles 11 in a liquid medium.
- the particles 11 may, for example, be yttria-zirconia particles (zirconia stabilized with yttrium oxide).
- the oxide powder (yttriated zirconia) thus obtained is then suspended in a liquid medium consisting for example of isopropanol in order to form the electrolyte 10.
- the part 1 coated with the damaged thermal barrier 3 constitutes an electrode of the electrophoresis system with respect to which a counter electrode 20 is present.
- the counter-electrode 20 is, for example, made of platinum. Due to the conductive nature of the part 1 and the damaged area 4, an electrophoresis deposit is made in the damaged area 4.
- the damaged area 4 is constituted, in the illustrated example, by a region devoid of material.
- the damaged zone includes a first region devoid of of material and a second region in which a ceramic layer is present, the thickness of the ceramic layer in the second region being low enough for the second region to be electrically conductive.
- the damaged zone is constituted by a region in which a ceramic layer is present, the thickness of the ceramic layer being sufficiently small for this region to be electrically conductive.
- the deposition is preferably carried out in the most conductive zones (thickness of the ceramic layer sufficiently small or total absence of ceramic layer) because the electric field will be relatively high in these areas.
- the damaged thermal barrier 3 has a single damaged area 4 to be repaired but it is not beyond the scope of the present invention if the damaged thermal barrier has a plurality of damaged areas to repair.
- each of the damaged areas to be repaired is electrically conductive.
- a generator G imposes a potential difference between the part 1 and the counter-electrode 20.
- the generator G is DC or pulsed.
- the part 1 is polarized at a charge opposite to that of the particles 11. Due to the application of an electric field between the part 1 and the counter-electrode 20, the particles 11 move and are deposited on the part 1 to forming a ceramic coating 6.
- the deposition of the ceramic coating 6 in the damaged zone 4 provides a repaired thermal barrier 7.
- the deposition of the ceramic coating 6 in the damaged zone 4 induces a gradual decrease in the electrical conductivity of this zone to course of time. In fact, as the ceramic coating 6 is deposited, this zone becomes more and more insulating, which slows down or even stops the formation of the ceramic coating 6 on the part 1.
- the ceramic coating 6 is deposited in the damaged zone 4 and covers the entire surface of the damaged zone 4.
- the damaged thermal barrier 3 is not covered with a mask having an opening superimposed with the damaged zone 4 to to fix.
- the ceramic coating 6 may have a thickness e greater than or equal to 50 nm, for example greater than or equal to 30 ⁇ m.
- the thickness e of the ceramic coating 6 corresponds to its largest dimension measured perpendicularly to the surface S of the coated part 1.
- step a After step a), a drying and then a consolidation heat treatment of the ceramic coating 6 can be performed.
- the thermal barrier was first damaged by water jet.
- Figure 4A shows the result obtained after damage.
- Electrophoretic deposition was performed from a suspension of YSZ powder in isopropanol (10 g / L) at a voltage of 100V for 6 minutes.
- a photograph of the part after treatment by the method according to the invention is given in FIG. 4B.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Electrochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Inorganic Chemistry (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Coating By Spraying Or Casting (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP20203886.5A EP3789518B1 (en) | 2014-01-29 | 2014-12-11 | Method for localised repair of a damaged thermal barrier |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1400224 | 2014-01-29 | ||
PCT/FR2014/053268 WO2015114227A1 (en) | 2014-01-29 | 2014-12-11 | Process for localised repair of a damaged thermal barrier |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20203886.5A Division-Into EP3789518B1 (en) | 2014-01-29 | 2014-12-11 | Method for localised repair of a damaged thermal barrier |
EP20203886.5A Division EP3789518B1 (en) | 2014-01-29 | 2014-12-11 | Method for localised repair of a damaged thermal barrier |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3099848A1 true EP3099848A1 (en) | 2016-12-07 |
EP3099848B1 EP3099848B1 (en) | 2021-08-25 |
Family
ID=50976720
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14828044.9A Active EP3099848B1 (en) | 2014-01-29 | 2014-12-11 | Process for localised repair of a damaged thermal barrier |
EP20203886.5A Active EP3789518B1 (en) | 2014-01-29 | 2014-12-11 | Method for localised repair of a damaged thermal barrier |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20203886.5A Active EP3789518B1 (en) | 2014-01-29 | 2014-12-11 | Method for localised repair of a damaged thermal barrier |
Country Status (7)
Country | Link |
---|---|
US (1) | US9840914B2 (en) |
EP (2) | EP3099848B1 (en) |
CN (1) | CN106414813B (en) |
BR (1) | BR112016017562B1 (en) |
CA (1) | CA2938031C (en) |
RU (1) | RU2678347C2 (en) |
WO (1) | WO2015114227A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3073866B1 (en) * | 2017-11-21 | 2019-11-29 | Safran Helicopter Engines | METHOD FOR MANUFACTURING A THERMAL BARRIER ON A PIECE OF A TURBOMACHINE |
CN110129859B (en) * | 2018-02-08 | 2021-09-21 | 通用电气公司 | Method for masking holes in and treating components |
FR3099935B1 (en) * | 2019-08-12 | 2021-09-10 | Safran Aircraft Engines | Process for coating a part of a turbomachine |
US20230220580A1 (en) * | 2022-01-12 | 2023-07-13 | General Electric Company | Formation of a barrier coating using electrophoretic deposition of a slurry |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10335406A1 (en) * | 2003-08-01 | 2005-02-17 | Mtu Aero Engines Gmbh | Method of repairing thermal barrier coatings with local damage |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3416165A1 (en) * | 1983-06-03 | 1984-12-06 | VEB Thuringia Sonneberg, DDR 6412 Sonneberg | Method for the electrophoretic production of a composition film |
SU1730209A1 (en) * | 1988-09-23 | 1992-04-30 | Предприятие П/Я А-7555 | Plant for electrophoretic coating |
US5723078A (en) * | 1996-05-24 | 1998-03-03 | General Electric Company | Method for repairing a thermal barrier coating |
FR2827311B1 (en) * | 2001-07-12 | 2003-09-19 | Snecma Moteurs | PROCESS FOR LOCAL REPAIR OF PARTS COATED WITH A THERMAL BARRIER |
US20070087129A1 (en) * | 2005-10-19 | 2007-04-19 | Blankenship Donn R | Methods for repairing a workpiece |
US7780832B2 (en) * | 2005-11-30 | 2010-08-24 | General Electric Company | Methods for applying mitigation coatings, and related articles |
KR100753909B1 (en) | 2006-09-09 | 2007-08-31 | 한국원자력연구원 | Repair method of pitting damage or cracks of metals or alloys by using electrophoretic deposition of nanoparticles |
EP2000557B1 (en) | 2007-06-04 | 2015-04-29 | United Technologies Corporation | Erosion barrier for thermal barrier coatings |
-
2014
- 2014-12-11 BR BR112016017562-0A patent/BR112016017562B1/en active IP Right Grant
- 2014-12-11 CN CN201480074456.0A patent/CN106414813B/en active Active
- 2014-12-11 EP EP14828044.9A patent/EP3099848B1/en active Active
- 2014-12-11 CA CA2938031A patent/CA2938031C/en active Active
- 2014-12-11 WO PCT/FR2014/053268 patent/WO2015114227A1/en active Application Filing
- 2014-12-11 US US15/115,068 patent/US9840914B2/en active Active
- 2014-12-11 EP EP20203886.5A patent/EP3789518B1/en active Active
- 2014-12-11 RU RU2016135017A patent/RU2678347C2/en active
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10335406A1 (en) * | 2003-08-01 | 2005-02-17 | Mtu Aero Engines Gmbh | Method of repairing thermal barrier coatings with local damage |
Non-Patent Citations (1)
Title |
---|
See also references of WO2015114227A1 * |
Also Published As
Publication number | Publication date |
---|---|
CA2938031A1 (en) | 2015-08-06 |
EP3099848B1 (en) | 2021-08-25 |
WO2015114227A1 (en) | 2015-08-06 |
BR112016017562A2 (en) | 2017-08-08 |
EP3789518B1 (en) | 2023-11-29 |
RU2016135017A3 (en) | 2018-08-22 |
EP3789518A1 (en) | 2021-03-10 |
CA2938031C (en) | 2022-05-10 |
RU2016135017A (en) | 2018-03-05 |
BR112016017562B1 (en) | 2022-04-12 |
US20160348509A1 (en) | 2016-12-01 |
RU2678347C2 (en) | 2019-01-28 |
US9840914B2 (en) | 2017-12-12 |
CN106414813A (en) | 2017-02-15 |
CN106414813B (en) | 2019-04-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP3099848B1 (en) | Process for localised repair of a damaged thermal barrier | |
EP3077570B1 (en) | Method for locally repairing thermal barriers | |
FR2972449A1 (en) | METHOD FOR PRODUCING A THERMAL BARRIER IN A MULTILAYER SYSTEM FOR PROTECTING A METAL PIECE AND PIECE EQUIPPED WITH SUCH A PROTECTION SYSTEM | |
EP2882551B1 (en) | Abradable coating made of a material having a low surface roughness | |
EP3707297B1 (en) | Method for producing a thermal barrier on a part of a turbomachine | |
FR2946663A1 (en) | Thermal coating useful in a thermomechanical part of e.g. a turbomachine and an aircraft engine, comprises a stack of two layers defining a plane and an orthogonal direction of the plane, and first and second thermal insulation layers | |
FR2941965A1 (en) | Depositing a protection layer on a metallic piece e.g. turbine blade using mold, comprises depositing precursor coating on piece and/or inner walls of mold, and depositing piece in the mold and then mold in a compression enclosure | |
FR2827308A1 (en) | PROCESS FOR GLOBAL REPAIR OF A PART COATED WITH A THERMAL BARRIER | |
WO2010092298A1 (en) | Process for depositing a protective layer on a part | |
EP3669013B1 (en) | Method for manufacturing an electrolyte for solid oxide cells by magnetron cathode sputtering | |
EP3619338A1 (en) | Superalloy turbine part and associated method for manufacturing by bombardment with charged particles | |
FR3085870A1 (en) | METHOD FOR ASSEMBLING A METAL PIECE AND A CERAMIC PIECE, AND ELECTRIC DEVICE, IN PARTICULAR CAPACITIVE SENSOR, CARRIED OUT BY THE METHOD | |
EP4436940A1 (en) | Method for electrophoretically coating a ceramic matrix composite part with an environmental barrier | |
FR3139335A1 (en) | Manufacturing process for obtaining a part coated with an electrically and thermally insulating coating | |
FR3085872A1 (en) | METHOD FOR EXTRACTING A FOREIGN BODY NESTED IN A BLADE OF HIGH PRESSURE DISPENSER | |
WO2017093648A1 (en) | Hybrid annular sector with touch-tolerant protective coating |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: REQUEST FOR EXAMINATION WAS MADE |
|
17P | Request for examination filed |
Effective date: 20160718 |
|
AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
AX | Request for extension of the european patent |
Extension state: BA ME |
|
RIN1 | Information on inventor provided before grant (corrected) |
Inventor name: HAMADI, SARAH Inventor name: CERDA, HELENE Inventor name: BONINO, JEAN-PIERRE Inventor name: PUJOL, GUILLAUME Inventor name: ANSART, FLORENCE Inventor name: MALIE, ANDRE, HUBERT, LOUIS |
|
DAX | Request for extension of the european patent (deleted) | ||
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: EXAMINATION IS IN PROGRESS |
|
17Q | First examination report despatched |
Effective date: 20180413 |
|
GRAP | Despatch of communication of intention to grant a patent |
Free format text: ORIGINAL CODE: EPIDOSNIGR1 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: GRANT OF PATENT IS INTENDED |
|
RIC1 | Information provided on ipc code assigned before grant |
Ipc: C25D 13/22 20060101ALI20200527BHEP Ipc: C25D 13/02 20060101AFI20200527BHEP Ipc: F01D 5/00 20060101ALI20200527BHEP Ipc: F01D 5/28 20060101ALI20200527BHEP Ipc: C25D 13/12 20060101ALI20200527BHEP Ipc: C25D 13/20 20060101ALI20200527BHEP |
|
INTG | Intention to grant announced |
Effective date: 20200624 |
|
GRAS | Grant fee paid |
Free format text: ORIGINAL CODE: EPIDOSNIGR3 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: GRANT OF PATENT IS INTENDED |
|
RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: INSTITUT NATIONAL POLYTECHNIQUE Owner name: UNIVERSITE PAUL SABATIER - TOULOUSE III Owner name: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE Owner name: SAFRAN AIRCRAFT ENGINES |
|
GRAA | (expected) grant |
Free format text: ORIGINAL CODE: 0009210 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE PATENT HAS BEEN GRANTED |
|
AK | Designated contracting states |
Kind code of ref document: B1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
REG | Reference to a national code |
Ref country code: GB Ref legal event code: FG4D Free format text: NOT ENGLISH |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: EP |
|
REG | Reference to a national code |
Ref country code: IE Ref legal event code: FG4D Free format text: LANGUAGE OF EP DOCUMENT: FRENCH Ref country code: AT Ref legal event code: REF Ref document number: 1423891 Country of ref document: AT Kind code of ref document: T Effective date: 20210915 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R096 Ref document number: 602014079715 Country of ref document: DE |
|
REG | Reference to a national code |
Ref country code: SE Ref legal event code: TRGR |
|
REG | Reference to a national code |
Ref country code: LT Ref legal event code: MG9D |
|
REG | Reference to a national code |
Ref country code: NL Ref legal event code: MP Effective date: 20210825 |
|
REG | Reference to a national code |
Ref country code: AT Ref legal event code: MK05 Ref document number: 1423891 Country of ref document: AT Kind code of ref document: T Effective date: 20210825 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: RS Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: HR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: NO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20211125 Ref country code: PT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20211227 Ref country code: FI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: ES Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: LT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: BG Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20211125 Ref country code: AT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: PL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: LV Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: GR Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20211126 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: NL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: DK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 |
|
REG | Reference to a national code |
Ref country code: DE Ref legal event code: R097 Ref document number: 602014079715 Country of ref document: DE |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SM Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: SK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: RO Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: EE Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: CZ Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 Ref country code: AL Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 |
|
PLBE | No opposition filed within time limit |
Free format text: ORIGINAL CODE: 0009261 |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: NO OPPOSITION FILED WITHIN TIME LIMIT |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MC Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 |
|
REG | Reference to a national code |
Ref country code: CH Ref legal event code: PL |
|
26N | No opposition filed |
Effective date: 20220527 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: SI Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 |
|
REG | Reference to a national code |
Ref country code: BE Ref legal event code: MM Effective date: 20211231 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LU Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20211211 Ref country code: IE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20211211 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: BE Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20211231 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: LI Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20211231 Ref country code: CH Free format text: LAPSE BECAUSE OF NON-PAYMENT OF DUE FEES Effective date: 20211231 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: IT Payment date: 20221122 Year of fee payment: 9 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: HU Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT; INVALID AB INITIO Effective date: 20141211 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: CY Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: GB Payment date: 20231124 Year of fee payment: 10 |
|
PGFP | Annual fee paid to national office [announced via postgrant information from national office to epo] |
Ref country code: SE Payment date: 20231121 Year of fee payment: 10 Ref country code: FR Payment date: 20231122 Year of fee payment: 10 Ref country code: DE Payment date: 20231121 Year of fee payment: 10 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MK Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 |
|
PG25 | Lapsed in a contracting state [announced via postgrant information from national office to epo] |
Ref country code: MT Free format text: LAPSE BECAUSE OF FAILURE TO SUBMIT A TRANSLATION OF THE DESCRIPTION OR TO PAY THE FEE WITHIN THE PRESCRIBED TIME-LIMIT Effective date: 20210825 |