EP3094777B1 - Machine de commettage - Google Patents
Machine de commettage Download PDFInfo
- Publication number
- EP3094777B1 EP3094777B1 EP15704837.2A EP15704837A EP3094777B1 EP 3094777 B1 EP3094777 B1 EP 3094777B1 EP 15704837 A EP15704837 A EP 15704837A EP 3094777 B1 EP3094777 B1 EP 3094777B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stranding
- holding
- good
- rotation
- disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
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Images
Classifications
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B3/00—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
- D07B3/02—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the supply reels rotate about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the component strands away from the supply reels in fixed position
- D07B3/04—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the supply reels rotate about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the component strands away from the supply reels in fixed position and are arranged in tandem along the axis of the machine, e.g. tubular or high-speed type stranding machine
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0235—Stranding-up by a twisting device situated between a pay-off device and a take-up device
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2501/00—Application field
- D07B2501/40—Application field related to rope or cable making machines
- D07B2501/406—Application field related to rope or cable making machines for making electrically conductive cables
Definitions
- the invention relates to a stranding element, with at least one essentially stationary storage container for the goods to be stranded and with at least one rotating guide device for the goods for guiding the goods from the storage container substantially parallel to the axis of rotation of the guide device in the direction of the stranding area, the guide device in one Support structure is rotatably mounted, according to the preamble of claim 1, as well as a stranding machine with a plurality of storage containers for the material to be stranded which are essentially stationary during operation and with at least one rotating guide device for the material to guide it from each of the storage containers to a common stranding area , according to the preamble of claim 11.
- a stranding machine is an apparatus with which, for example, electrical lines, steel, copper and aluminum wires as well as insulated wires, which consist of several single wires, are twisted into cables.
- the shape of the cable is determined by the number of single wires, the arrangement of the single wires and the lay length.
- the simplest machines consist of a bobbin around which a rotor with the individual wires moves. The lay length is determined depending on the rotor and spool speed. Many coil carriers are arranged on the rotor, which only allow the production of thin cables. For thicker cables and in particular thick and heavy goods to be stranded, other constructions of stranding machines have to be used, such as in particular tube stranding machines.
- Tube stranding machines such as those used in the US 2371523 A are made up of welded storage racks in which a stranding tube is mounted in a central bearing.
- bobbin supports for the material to be stranded are essentially stationary, but typically oscillate.
- the goods are transferred from the coil carriers to the outside of the stranding tube and from there along the tube to the stranding area.
- these stranding machines take up a lot of space, are very complex and cannot be easily expanded as required if cables are to be made from more wires than there are coil carriers. If, on the other hand, cables are to be produced from fewer individual wires than the tube stranding machine has coil carriers, the entire tube must nevertheless be moved, which leads to unnecessary expenditure and energy consumption and thus also increased production costs for the cable.
- the object of the present invention is therefore to provide a stranding element with which even thick and heavy material can be stranded, and which can be flexibly and easily adapted to the particular stranding task, in particular with regard to the number of individual wires to be stranded.
- the at least one guide device is rotatably mounted by means of a bearing arrangement, which bearing arrangement lies entirely within the flight circle of the goods and via at least one holding arrangement which extends radially beyond the flight circle of the goods and is axially spaced from the guide device is fastened to the support structure, which holding arrangement has at least one passage which opens at least temporarily for the passage of the goods in the circumferential direction and follows the flight circle of the goods.
- the storage of the rotating parts can be accomplished in structurally simple, compact and functionally reliable central bearing arrangements for the bearing axes which coincide structurally with the axis of rotation of the rotating parts.
- the guide device preferably comprises a stranding disk rotatably mounted in the bearing arrangement with at least one guide for the material to be stranded.
- Such disks have a lower rotational moment of inertia, so that the guiding device for the material to be stranded can be accelerated more quickly and, in an emergency and when production has ended, can also be braked more quickly and with less effort.
- each guidance typically a bore passing through the stranding disk, preferably runs on the holding arrangement opposite side of the stranding disk from a guide tube, which guide tube is supported in an auxiliary stranding disk of the stranding element or in another stranding element following in the direction of the axis of rotation.
- At least one guide tube is designed in the wall of a cylinder tube, the axis of rotation of the cylinder tube being rotatably mounted on at least one end face in a bearing arrangement.
- an advantageous embodiment of the invention is characterized in that the holding arrangement has a central area, preferably a disc, preferably parallel to a possible stranding disc and with an essentially circular peripheral edge with a smaller radius than the flight circle of the material, the central disc in a radial Carrier structure lying outside the flight circle is held in a stationary and rotationally fixed manner by means of at least two holding devices, with at least one of the holding devices always holding the central disk and each holding device, in the immediate vicinity of which there is currently a guide for the good, opening a passage gap for the good to be stranded , This ensures a stable fixation of the compact, central bearing arrangement.
- a particularly good position fixation results in an arrangement with at least three holding devices, at least two of which always hold the central disk.
- a preferred variant of this holding arrangement provides that the central region of the holding arrangement is fixed in place and in a rotationally fixed manner in a holding ring lying radially outside of the flight circle via a plurality of holding elements which are preferably distributed uniformly along the circumference of the holding ring, with at least two holding elements always being the central one Connect the disc to the retaining ring and move each retaining element, in the immediate vicinity of which there is currently a guide for the good, out of the area of the flight circle of the good and open a passage gap for the good to be stranded.
- the holding element is designed as a pin which is essentially radial and longitudinally movable and is mounted in the central disk or the holding ring and which engages in the holding position in corresponding bores in the radially opposite component, the holding element preferably pointing towards the holding position is biased.
- the stranding disk is preferably provided, at least in the area of the guide, with a cam-like structure or a positive guide, which brings the holding element, which is in front of the guide in the direction of rotation, out of its holding position from the area of the flight circle as soon as the guide passes the holding element, and preferably over the remaining peripheral area holds the holding element in the holding position.
- the positive guidance interacts with the holding element lying ahead of the guidance in the direction of rotation via a sliding element guided or continuously abutting in this positive guidance or a roller running thereon, in order to actuate this element connected to the holding element or this roller radially depending on the angular position of the stranding disk and thus to bring the holding element from its holding position into a position spaced from the holding and guide ring, only when the guide passes the holding element, and to hold the holding element in the holding position over the remaining circumferential region in order to achieve the desired secure holding function of the holding elements and their release Passage for the goods to be stranded as they circulate around the stranding disk.
- the holding arrangement comprises a central region, preferably a central star-shaped or triangular-shaped disk or a spoke-like structure, which central region by means of a plurality of radially outward and projecting essentially radially outward from the central bearing arrangement beyond the flight circle Holding devices in the support structure is held in a stationary and rotationally fixed manner, these holding devices being arranged in the region of the trajectory of the good preferably equally distributed in the circumferential direction of the holding arrangement, and wherein the holding devices support the central disk in the support structure at all times, but in doing so a passage of the Allow good in the circumferential direction.
- This construction ensures the optimal holding effect on the central area with the bearing arrangement for the stranding disk, which ensures that it runs smoothly even at high speeds.
- each connection arrangement comprises at least one roller rotatably attached to the central region or to the support structure, preferably a plurality of rollers spaced apart in the circumferential direction of the holding arrangement.
- the axes of all the rollers are oriented parallel to one another and preferably parallel to the axis of rotation of the stranding element, and the contact points of the outermost rollers, each with an opposite roller, lie on circumferentially opposite sides of a radial connecting line between the axis of rotation and the opposite roller.
- At least one recess is advantageously on the outer circumference of one of the rollers projecting into the flight circle of the goods provided that have a dimension such that the material can be received in this recess and can be transported past these roles without hindrance and preferably without contact with the contacting opposite roles in the course of the rotation of the role. Two or more such recesses are preferably provided.
- the material coming into the area of the rollers of the holding arrangement on the outer circumference of the stranding element enters the recess in the roller, which recess has the same peripheral speed as the stranding element and thus also the material to be stranded when the roller rotates.
- the goods and the recess therefore continue to move in the area of the intersection of the circles on which they move, with the same circumferential speed without mutual interference, until the goods have passed the holding arrangement and can then emerge from the rotating recess.
- the extension extends Recess in the circumferential direction of the roller preferably parallel to the axes of rotation of the rollers over an area which is at most the smallest distance between the contact points corresponds to two adjacent, opposite rollers with this roller with the recess, so that the roller with the recess is in contact with at least one of two opposing adjacent rollers at any time.
- An alternative embodiment provides that the recess in the roll is inclined but equidistant from the axis of rotation, the boundaries of the recesses in the circumferential direction of the roll being spaced apart by at least the circumferential width of the recess, and the roll being in contact with everyone at all times opposite role is.
- This type of construction enables continuous mutual contact of only two rollers, since, seen across the width of the roller with the recess, an area always touches and is supported on the opposite roller. This ensures a smooth, shock-free run while still allowing the goods circulating on the flight circle to pass through, albeit with a certain deviation from the direction of transport of the goods in the area in front of and behind the respective holding arrangement.
- At least the rollers with the recess can be driven at an angular velocity proportional to the angular velocity of the guide element, wherein there is preferably a functional drive connection, for example using toothed belts or the like, between the drive of the stranding disk and the rollers.
- the recesses can thus always be held in the optimal position relative to the material to be stranded, in order for the material to enter and exit the recess as gently as possible and to pass each roller arrangement as gently as possible, preferably without direct contact with any of the Roles to ensure.
- At least one of the holding arrangements is designed for electrical contacting of the carrier element and possibly other components or assemblies of the stranding element, and either at least one role of the support element with current consumers and / or sensors and / or actuators on the stranding element or at least one role of the support structure or at least one of the holding elements for the electrical connection of the holding ring to the central area, and that the holding and guide ring with power consumers and / or sensors and / or actuators on the stranding element or the at least one holding element is connected to power and / or data lines from and / or to external power sources, evaluation, control or display units or the like.
- the stranding element can have a holding arrangement, the central region being held in a stationary and rotationally fixed manner in a carrier structure lying radially outside the flight circle by means of at least one holding device, each holding device comprising at least one bearing with an air gap, preferably a magnetic levitation bearing, the Air gap extends along the flight circle of the good.
- This information also includes arrangements with a straight air gap that is tangent to the circular flight circle.
- the contact-free, preferably magnetic mounting ensures the unhindered passage of the goods to be stranded through the holding devices, the cross section of the passage for the goods on the flight circle being able to be adjusted or actively adapted, depending on the strength of the magnets or the amount of air active magnets can be used.
- Air bearings are basically plain bearings, in which the compressed air pressed into the bearing gap between the sliding surfaces moving towards each other forms the lubricant. This also creates a pressure cushion that carries the load of the mounted component without contact.
- aerodynamic bearings which build up the air cushion through the movement itself
- aerostatic bearings in which compressed air is introduced to build up the pressure cushion.
- the compressed air is typically provided by a compressor, with the highest possible level being desired for the pressure, the rigidity and the damping of the air cushion.
- Aerodynamic bearings do not require compressed air supply, but have the problem that the two bearing partners touch below a characteristic relative speed (linear or rotary) and therefore have friction that leads to wear.
- At least one of the magnetic levitation bearings preferably extends along a circumferential section of the stranding disk and its air gap follows the flight circle of the goods over a corresponding circumferential section.
- At least one of the magnetic levitation bearings is designed as an active magnetic bearing, since in this case the holding force and also the load-bearing capacity of the bearing of the bearing arrangement and thus also the air gap for the passage of the goods to be stranded are set and - within certain limits to the can be adapted to individual needs.
- At least one of the active magnetic levitation bearings can advantageously be combined with at least one permanent magnet which is matched to the weight of the stranding element.
- the holding arrangement preferably has at least one magnetic axial bearing, so that the stranding disk also needs as few moving components as possible for positioning and storage in the axial direction.
- the problem stated at the outset is achieved in that at least one of the storage containers and an associated guide device are elements of a stranding element according to one of the preceding paragraphs.
- Such a stranding element can preferably be operated and handled independently of other stranding elements and thus forms a separate functional and structural unit.
- the combination of the functional units into structural units ensures that an existing stranding machine can in principle be expanded as required with a certain number of these units if cables are to be stranded from more individual wires than is possible with the original machine.
- individual units of existing machines can be easily and quickly removed and reinstalled for maintenance, repair or replacement, since the individual units can also be handled individually and separately from all other units.
- two or more of the stranding elements described in the previous paragraphs are connected to one another in a rotationally fixed manner.
- the connected stranding elements can preferably also have a common drive.
- a further preferred embodiment of the invention provides a stranding machine in which the guide device closest to the stranding area for a plurality of storage containers is formed from a stranding tube rotatably mounted about its longitudinal axis, inside of which the storage container for the material to be stranded is preferably opposite the stranding tube are mounted in an oscillating manner, and in which at least one further stranding element which can be operated and handled separately and independently of the stranding tube is provided in accordance with one of the preceding paragraphs.
- This embodiment enables the modular expansion of existing tube stranding machines by any number of stranding elements in principle, in order to be able to strand the exact number of strands depending on the production requirements. If, on the other hand, fewer strands are to be processed than would be predetermined overall by the stranding tube and stranding elements, the stranding elements which are not required can simply be switched off, uncoupled and possibly even removed.
- Fig. 1 shows a conventional tube stranding machine, as used for example for the production of twisted cables from several individual wires.
- the individual cores can be electrical lines, steel, copper or aluminum wires and insulated cores, the shape of the cable being determined by the number of individual cores, the arrangement of the individual cores and the lay length.
- storage containers 2 for the material to be stranded preferably on bobbins mounted on pendulum-suspended bobbins, are stored.
- the material to be stranded is guided away from the storage containers 2 and along the stranding tube 1 to the stranding area 3. Because of the great length and the considerable weight of the stranding tube 1, the latter has to be supported in several bearing stands 4, wherein at least one of the bearing stands 4 also contains a drive device for rotating the stranding tube 1 in its entirety and also braking it again.
- a special embodiment of a stranding machine with stranding elements according to the invention is in the 2 and 3 shown in an overall view.
- a stranding tube 1 two, in principle any number, stranding elements V are provided here.
- a carrier of at least one rotating guide 6 for the material to be stranded in each stranding element V, instead of a hollow cylindrical tube section, a stranding disk 5, preferably thin in relation to its diameter, is provided, in the outer circumferential region 5a of which at least one bore penetrating its thickness is provided, which is used as a rotating guide 6.
- the stranding disk 5 or any other guiding device, such as in the segment of a stranding tube 1, is rotatably supported in a bearing arrangement L which lies completely within the flight circle of the goods.
- the flight circle of the good is to be understood as that curve on which each longitudinal section of the good moves in the course of the rotation of the stranding disk 5, the stranding tube segment, the guide 6, etc., without taking into account the longitudinal movement of the good.
- the stranding disk 5 can be rotatably mounted on a central axis A, which axis A is formed on the bearing arrangement L.
- the axis A is preferably formed on the stranding disk 5 and rotatably received in the fixed bearing arrangement L.
- a support element 9 for a stationary and non-rotatable axis A, on which the stranding disk 5 is rotatably supported, can preferably be supported on the support structure 10 via three holding arrangements H, the holding arrangements H preferably being arranged in an equally distributed manner in the circumferential direction of the stranding disk 5.
- the holding arrangements H are further preferably arranged in the region of the outer peripheral edge 5a of the stranding disk 5. They support the carrier element 9 in a stationary manner at all times on the carrier structure 10 of the stranding element V, but thereby allow the goods to pass in the circumferential direction during the rotary movement of the respective guide 6 of the stranding disk 5 past the holding arrangement H.
- the stranding disk 5 is set in rotation or braked by a drive 14 and a gearwheel or toothed belt gear on or in the support structure 10, and any auxiliary stranding disk 5b is moved via a shaft 15 and optionally also driven by this drive 14 via gears, toothed belts, etc.
- the auxiliary stranding disk 5b can also be connected to a driven stranding disk 5 in a rotationally fixed manner without its own drive.
- the bearing arrangement L is held in a support structure 10 by means of a holding arrangement H, the holding arrangement H extending radially beyond the flight circle of the goods and also axially from this respective guide device 1 in the direction of the axis of rotation A of the stranding disk 5, the stranding tube 1, etc. , 5 is spaced.
- the holding arrangement H also has, according to the invention, a passage which temporarily opens for the passage of the goods in the circumferential direction and corresponds to the flight circle of the goods, which only permits the central mounting of the guide device 1, 5 in a structure lying outside the flight circle.
- At least one guide tube 6a can extend from each guide 6, the end of which is supported in an auxiliary stranding disk 5b, which auxiliary stranding disk 5b is rotatably arranged on the side of the stranding element V opposite the storage container 2.
- the auxiliary stranding disk 5b can at best be omitted, in which case the guide tubes 6a can extend as far as the stranding disk 5 of the stranding element V following in the direction of the axis of rotation A of the stranding elements V.
- the guide tubes 6a guide the material to be stranded safely in any rotational state of the stranding element V past the storage container 2, its bobbin, etc.
- the guide tubes 6a can extend on the side of the stranding disk 5 opposite the storage container 2 to at least the closest holding arrangement H for the stranding disk 5. At most, at least one guide tube 6a can also be worked out in the wall of a cylinder tube, which, however, is then rotatably mounted in the central bearing arrangement L via an axis on at least one end face of the cylinder tube in exactly the same way as the stranding disk 5.
- the holding arrangement H of the embodiment of FIG 2 and 3 has a central area, which is preferably designed in the form of a disk 16.
- This disk 16 is preferably held parallel to the stranding disk 5 in the support structure 10.
- This disk 16 has at least partially a substantially circular peripheral edge over a part of its circumference, the radius of which is smaller than the radius of the flight circle of the material to be stranded.
- This disk 16 is in the carrier structure 10 lying radially outside the flight circle at least two holding devices H1 (see 4 and 5 ) held in a stationary and rotationally fixed manner and thus supports the bearing arrangement L for the stranding disk 5 and optionally the auxiliary stranding disk 5b in a stationary and rotationally fixed manner.
- At least two holding devices H1 there are always at least two of them with holding action in connection with the disk 16, but are designed according to the invention in such a way that a passage gap following the flight circle of the goods is kept free for the goods to be stranded if a guide 6 is in the vicinity of the respective holding device H1.
- each holding device H1 comprises at least one roller 11 rotatably attached to the support structure 10 and at least a plurality of rollers 12 which are rotatably attached to the opposite component, ie the support element 9 and are spaced apart in the circumferential direction of the stranding disk 5 Axes of all the rollers 11, 12 parallel to one another and preferably parallel to the axis of rotation A of the stranding disk 5. Furthermore, the contact points of the outermost rollers 12, each with an opposite roller 11, lie on opposite sides of each other in the circumferential direction of a radial connecting line R between the axis of rotation A of the stranding disk 5 and the axis of the opposite roller 11.
- the carrier element 9 and thus the stranding disk 5 are supported in a stationary but rotatable manner in the carrier structure 10 of the stranding element V by means of the rollers 11, 12 which contact each other at any time.
- this material can be guided in the circumferential direction without impairment or damage and also without influencing the holding arrangement H when the stranding disk 5 and thus also the guides 6 for the material to be stranded, at least one recess 11a ( see Fig. 6 ) intended. At most, several recesses 11a can also be provided, the number of recesses 11a in the roller 11 preferably being proportional to the guides 6 on the stranding disk 5.
- the dimensioning of the recess is provided in such a way that the material, when it is guided through the guides 6 along the flight circle at the height of the holding devices H1, is received in this recess 11a and in the course of the rotation of the roller 11 without hindrance and preferably without contact with the opposing contacts Rollers 12 are transported past these rollers 12 and thus the holding arrangement H can pass unhindered.
- the arrangement of the rollers 11, 12 can also be reversed, so that the or each roller 11 is connected to the carrier element 9 with a recess 11a, while the opposite rollers 12 are mounted on the carrier structure 10 of the stranding element V.
- the course of the recess 11a extends over an area which is less than or equal to the distance between the contact points of the two most distant opposite rollers 12 with this roller 11 with the recess 11a.
- the width of the recess 11a defined above is preferably less than or equal to the distance between the contact points of the two least distant opposite rollers 12 with this roller 11 with recess 11a. This ensures that the roller 11 is in contact with at least one of two opposing adjacent rollers 12 at all times.
- the width of the recess 11a in the circumferential direction of the roller 11 can be smaller than the smallest distance between the contact points of the opposing rollers 12 along the circumference of the roller 11 with the recess 11a equivalent. This also ensures for this specific arrangement that the roller 11 is in contact with the recess 11a at any time with at least two opposite rollers 12.
- a further embodiment of the roller 11 with the recess 11a can provide an oblique orientation of the longitudinal extent of the recess 11a in the direction of the thickness of the roller 11 with respect to the axis of this roller 11.
- the axis of the recess 11a thus follows an equidistant screw shape around the axis of rotation of the roller 11.
- the ends of the recess 11a are preferably spaced apart in the circumferential direction of the roller 11 by at least the circumferential width of the recess 11a, and the roller 11 is also at all times Passing the good through the recess 11a in contact with each opposite roller 12.
- the entry area into the recess 11a for the good lags behind the exit region on the opposite side of the roller 11 in the direction of rotation of the roller 11. This means that even with holding devices H1 with only one roller 11 on the support structure 10 and an opposite roller 12 at any time and in any rotational state of the rollers 11, 12, their continuous contact with a supporting effect can be guaranteed simultaneously with the possibility of carrying
- At least the rollers 11 with the recess 11a of the holding arrangements H are driven with an angular velocity proportional to the angular velocity of the stranding disk 5 and the number of guides 6 and the number of recesses 11a, so that the predetermined at all times
- the peripheral speed of the stranding disk 5 and the constant, unchangeable relative position of the recesses 11a and guides 6 can be ensured.
- there are also separate drives with only mutual coordination of the angular velocities via the electrical ones or electronic controls of these drives are conceivable.
- the electrical contacting of components or assemblies of the stranding element V can preferably also be accomplished via at least one of the holding arrangements H1.
- the energy or the signals can be transmitted via the contact between these rollers 11, 12.
- the holding devices H1 can be equally distributed along the circumference of the central region of the holding arrangement H. At most, arrangements with closer support of the bearing arrangement L are also conceivable in the areas in which increased loads occur, for example, due to the weight of the elements of the stranding element. Embodiments with at least two holding arrangements H would thus also be conceivable only below the horizontal plane through the axis of rotation, against which lower holding arrangements H the components supported thereby are acted upon by the weight.
- FIG. 7 Another embodiment for the holding arrangements H is in Fig. 7 shown.
- the central region, ie the disk 16, of the holding arrangement H can be arranged in a retaining ring lying radially outside the flight circle 9 can be fixed in place and in a rotationally fixed manner via a plurality of holding elements 7 which are preferably distributed uniformly along the circumference of the disk or the holding ring 9.
- Each guide 6 for the goods coming from the storage container 2 and transported to the stranding area 3 is provided radially in the outermost circumferential edge area of the stranding disk 5, wherein a plurality of guides 6 are preferably distributed uniformly around the circumference of the stranding disk 5.
- Each of the holding elements 7 is now designed as a pin 7 which is essentially radial and can be moved in its longitudinal extent and which, in the holding position, engages in corresponding bores 8 in the outer peripheral edge 16a of the central disk 16.
- the holding element 7 can preferably be biased towards the holding position, but can also be connected to an active drive for its radial movement between the holding position and a position at a distance from the peripheral edge 16a of the central disk 16.
- the stranding disk 5 is provided, at least in the region of the guide, with a cam-like structure 13 or is coupled to it in a rotationally fixed manner, which acts directly or indirectly on the holding element 7 and, if necessary, brings it against its bias from its holding position into a position spaced from the holding ring 9 ,
- the stranding disk 5 can, according to a further embodiment, be connected to a positive guide extending over the entire circumference, which positive guide cooperates with the holding elements 7 in order to move them from the holding position into a distance from the holding ring 9 depending on the relative position of the guides 6 to the holding elements 7 Bring position when the guide 6 passes the respective holding element 7.
- the holding element 7 is again held in the holding position via the positive guide in order to ensure the desired safe holding function.
- An electrical or electronic control of the movement of the holding elements 7 or a direct connection to the drive of the stranding disk 5 would also be conceivable.
- FIG. 7 Fix at any time, even in embodiments according to Fig. 7 always at least two holding elements 7, the central disk 16, but each holding element 7, in the immediate vicinity of which there is currently a guide 6 for the goods, moved out of the area of the flight circle of the goods to be stranded, thereby opening a passage gap in the circumferential direction for the goods to be stranded.
- a further embodiment which ensures a secure fixation of the arrangement carrying the stranding disk 5 and now, however, an open passage for the material to be stranded at any time, provides for the use of magnetic bearings. Between the two opposite parts of the magnetic bearing, the material to be stranded can pass through the movement circle without hindrance, while the position of the holding arrangement H for the stranding disk 5 is securely fixed.
- At least one of the holding elements 7 can be designed for electrical contacting of the central disk 16, so that by connecting this central areas of the holding arrangement H to current consumers and / or sensors and / or actuators on the stranding element V, these are supplied with energy or a data and Control communication with external evaluation, control or display units or the like can be established.
- FIG. 8 An embodiment according to the invention is shown, the holding arrangement H of which has a central area, which can be designed, for example, in the form of a plate 16 and is preferably arranged parallel to the stranding disk 5.
- the area radially outermost with respect to the axis of rotation A is in any case within the flight circle of the good.
- the central region is held in a support structure 10, which is located radially outside the flight circle, in a stationary and rotationally fixed manner by means of at least one holding device H2.
- This holding device H2 comprises at least one magnetic levitation bearing, which consists of at least two magnet devices 17 and 18 located opposite one another.
- the magnetic levitation bearings 17, 18 are preferably designed as active magnetic bearings, in which the bearing force is generated by controlled electromagnets in at least one of the magnet devices 17, 18 and the stability of the system is ensured by a suitable feedback and electronic control.
- the constant power supply required for active magnetic bearings as well as the mechanical catch bearing, which is preferably provided for protection in the event of power failures or control system failures, usually consisting of a loose ball or slide bearing, is shown in Fig. 4 not shown. Active magnetic bearings in combination with permanent magnets are particularly advantageous. About that In addition, electrodynamic magnetic bearings with generation of the bearing force by eddy currents, mostly without electronic control, could also be provided.
- passive magnetic bearings can of course also be used for the holding devices H2 if they are constructed using diamagnetic materials and these passive magnetic bearings are in fact realized as "superconducting magnetic bearings".
- an air gap 19 which is preferably adjustable via the control in active magnetic bearings and which essentially extends along the flight circle of the goods.
- This air gap 19 could also be created by an air bearing in which air under pressure forms the lubricant of the parts moving relative to one another.
- the air gap 19 can either follow the shape of the flight circle, i.e. extend over a circumferential section of the flight circle.
- the air gap 19 of the magnetic bearing 17, 18 of the holding device H2 also extends directly along a circumferential section of the stranding disk 5.
- Essentially straight, plane air gaps 19 as for example for those along a circumferential section of the stranding disk 5, preferably in the lower region of the holding arrangement H.
- the air gap 19 must of course be so large that the radial change in the distance of the material to be stranded can take place without passing through the air gap 19 when the air gap 19 enters and leaves the gap.
- the holding arrangement H and / or the holding device H2 preferably also has at least one magnetic axial bearing in addition to the radially acting magnetic bearings described above.
- the magnetic bearings 17, 18 can preferably be equally distributed along the circumference of the central region of the holding arrangement H. At most, arrangements with closer support of the bearing arrangement L are also conceivable in the areas in which increased loads occur, for example, due to the weight of the elements of the stranding element V. Thus, magnetic bearings 17, 18 could only be arranged below the horizontal plane through the axis of rotation A, against which lower holding devices H2 the components supported thereby are acted upon by the weight. The magnetic bearings could also be distributed in a retaining ring lying radially outside the flight circle for the fixed and rotationally fixed fixing of the central region of the holding arrangement H.
- a stranding machine can be built up modularly, in which the number and specific design of the individual stranding elements can be selected depending on the required number and properties of the strands to be stranded. Individual stranding elements V can also be removed and / or replaced easily and quickly for maintenance and repair. Since a certain minimum number of strands to be stranded is usually to be provided, a corresponding number of stranding elements V according to the invention can be connected to one another in a rotationally fixed manner to form a jointly operable unit. This unit can also have a common drive for all stranding elements V.
- a combination of the stranding elements described above with a conventional tube stranding machine is also conceivable.
- the tubular stranding machine is arranged lying closest to the stranding area, while one or more stranding elements according to the invention can be connected to it.
- the number of stranding elements V following the tube stranding machine can be chosen as desired.
- a smaller number of these structural units can also be operated.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Ropes Or Cables (AREA)
Claims (14)
- Elément de câblage avec au moins un conteneur de réserve (2) pour l'essentiel fixe pour le matériau à câbler et avec au moins un dispositif de guidage (1, 5, 6, 6a) rotatif pour le matériau pour le guidage du matériau depuis le conteneur de réserve (2) pour l'essentiel parallèlement à l'axe de rotation du dispositif de guidage (1, 5, 6, 6a) en direction de la zone de câblage (3), sachant que le dispositif de guidage est logé pouvant tourner dans une structure de support (10), caractérisé en ce qu'au moins un dispositif de guidage (1, 5, 6, 6a) est logé pouvant tourner au moyen d'un système de paliers (L), lequel système de paliers (L) se situe complètement à l'intérieur du circuit de passage du matériau et est fixé à la structure de support (10) par le biais d'au moins un système de fixation (H) s'étendant du système de paliers (L) radialement au-delà du circuit de passage du matériau et axialement à distance du dispositif de guidage (1, 5, 6, 6a), lequel système de fixation (H) comporte au moins un passage (11a, 19) s'ouvrant au moins par intermittence pour le passage du matériau dans la direction périphérique, et suivant le circuit de passage du matériau.
- Elément de câblage selon la revendication 1, caractérisé en ce que le dispositif de guidage (1, 5, 6, 6a) comprend un plateau de câblage (5) logé pouvant tourner dans le système de paliers (L) avec au moins un guidage (6) pour le matériau à câbler, sachant que de chaque guidage (6) au moins sur le côté du plateau de câblage (5) opposé axialement au système de fixation (H) part un tube de guidage (6a), lequel tube de guidage (6a) est soutenu dans un plateau de câblage auxiliaire (5b) de l'élément de câblage (V) ou d'un autre élément de câblage (V) suivant en direction de l'axe de rotation (A) et sachant que de préférence un tube de guidage (6a) est élaboré dans la paroi d'un tube cylindrique rotatif (1), sachant que l'axe de rotation du tube cylindrique (1) est logé pouvant tourner sur au moins un côté frontal dans un système de paliers (L).
- Elément de câblage selon au moins l'une quelconque des revendications 1 ou 2, caractérisé en ce que le système de fixation (H) comporte une zone centrale, de préférence un plateau (16), de préférence parallèle à un plateau de câblage (5) éventuel et avec un bord périphérique (16a) pour l'essentiel circulaire avec un rayon plus faible que le circuit de passage du matériau, sachant que le plateau central (16) est maintenu fixement et solidaire en rotation dans une structure de support (10) se situant radialement en dehors du circuit de passage au moyen d'au moins deux dispositifs de fixation (H1), de préférence au moins trois dispositifs de fixation (H1), sachant toujours qu'au moins un des dispositifs de fixation (H1), de préférence au moins deux dispositifs de fixation (H1), maintiennent le plateau central (16) et chaque dispositif de fixation (H1) à proximité duquel se trouve momentanément un guidage (6) pour le matériau, libère un interstice de passage pour le matériau à câbler.
- Elément de câblage selon la revendication 3, caractérisé en ce que la zone centrale (16) du système de fixation est fixée fixement et solidaire en rotation dans une couronne de fixation (9) se situant radialement en dehors du circuit de passage par le biais d'une pluralité d'éléments de fixation (7) disposés de préférence uniformément répartis le long de la périphérie de la couronne de fixation (9), sachant toujours qu'au moins deux éléments de fixation (7) relient le plateau central (16) à la couronne de fixation (9) et chaque élément de fixation (7) à proximité duquel se trouve momentanément un guidage (6) pour le matériau, est déplacé de la zone du circuit de passage du matériau et libère un interstice de passage pour le matériau à câbler.
- Elément de câblage selon la revendication 3 ou 4, caractérisé en ce que l'élément de fixation (7) est constitué sous la forme d'une broche mobile pour l'essentiel radialement et dans son extension longitudinale et logée dans le plateau central (16) ou la couronne de fixation (9), qui vient en prise en position de fixation dans des trous correspondants (8) dans le composant radialement opposé, sachant que l'élément de fixation (7) est précontraint de préférence à la position de fixation, et sachant que de préférence le plateau de câblage (5) est doté au moins dans la zone du guidage (6) d'une structure de type came (13) ou d'un guidage forcé, qui met l'élément de fixation (7) situé en amont du guidage (6) dans la direction de rotation hors de sa position de fixation de la zone du circuit de passage dès que le guidage (6) passe l'élément de fixation (7) et maintient de préférence l'élément de fixation (7) sur le reste de la zone périphérique.
- Elément de câblage selon au moins l'une quelconque des revendications 1 ou 2, caractérisé en ce que le système de fixation (H) comprend une zone centrale, de préférence un plateau central en forme d'étoile ou de triangle (16) ou une structure de type à rayons, laquelle zone centrale est maintenue fixement et solidaire en rotation dans la structure de support (10) au moyen d'une pluralité de dispositifs de fixation (H1) situés radialement à l'extérieur et dépassant du système de paliers (L) central pour l'essentiel radialement vers l'extérieur sur le circuit de passage, sachant que ces dispositifs de fixation (H1) sont disposés dans la zone du circuit de passage du matériau, de préférence uniformément répartis dans la direction périphérique du système de fixation (H) et sachant que les dispositifs de fixation (H1) soutiennent à chaque instant le plateau central (16) dans la structure de support (10), mais permettent à cet effet un passage du matériau en direction périphérique du plateau (16), sachant de préférence que chaque dispositif de fixation (H1) comprend au moins un rouleau (11) fixé pouvant tourner sur la zone centrale ou sur la structure de support et au moins un rouleau (12) fixé pouvant tourner sur le composant respectivement opposé, de préférence une pluralité de rouleaux (12) à distance du système de fixation dans la direction périphérique, sachant que les axes de tous les rouleaux (11, 12) sont orientés parallèlement l'un à l'autre et de préférence parallèlement à l'axe de rotation (A) de l'élément de câblage et sachant que les points de contact des rouleaux extrêmes (12) se situent entre l'axe de rotation (A) et le rouleau opposé (11) avec chacun un rouleau opposé (11) sur les côtés opposés l'un à l'autre en direction périphérique d'une ligne de liaison radiale.
- Elément de câblage selon la revendication 6, caractérisé en ce que sur la périphérie extérieure d'un des rouleaux (11) dépassant dans le circuit de passage du matériau est prévu au moins un évidement (11a), de préférence deux ou plusieurs évidements (11a) sont prévus, sachant que ces évidements (11a) comportent une dimension, en ce que le matériau peut être reçu dans cet évidement (11a) et au cours de la rotation du rouleau (11) être transporté sans entrave et de préférence sans contact avec les rouleaux (12) opposés en contact sur ces rouleaux (12).
- Elément de câblage selon la revendication 7, caractérisé en ce qu'au moins les rouleaux (11) avec l'évidement (11a), de préférence également les rouleaux opposés (12), peuvent être entraînés avec une vitesse angulaire proportionnelle à la vitesse angulaire du plateau de câblage (5), sachant de préférence qu'une liaison fonctionnelle conforme à l'entraînement existe par exemple en utilisant des courroies dentées ou éléments analogues entre le système d'entraînement du plateau de câblage (5) et les rouleaux (11, 12).
- Elément de câblage selon l'une quelconque des revendications 1 ou 2, caractérisé en ce que le système de fixation (H) comporte une zone centrale dont le rayon extérieur maximal est plus petit que le circuit de passage du matériau, sachant que la zone centrale est maintenue fixement et solidaire en rotation au moyen d'au moins un dispositif de fixation (H2) dans une structure de support (10) située radialement en dehors du circuit de passage, sachant que chaque dispositif de fixation (H2) comprend au moins un palier avec un entrefer (19), de préférence un palier à sustentation magnétique (17, 18), dont l'entrefer (19) s'étend le long du circuit de passage du matériau.
- Elément de câblage selon la revendication 9, caractérisé en ce qu'au moins un des paliers à sustentation magnétique (17, 18) s'étend le long d'une section périphérique du plateau de câblage (5) et son entrefer (19) suit le circuit de passage du matériau sur une section périphérique correspondante, sachant de préférence qu'au moins un des paliers à sustentation magnétique (17, 18) est constitué comme palier magnétique actif et est combiné à la rigueur avec au moins un aimant permanent accordé sur le poids de l'élément de câblage (V).
- Câbleuse avec une pluralité de conteneurs de réserve (2) en service pour l'essentiel fixes pour le matériau à câbler et avec au moins un dispositif de guidage rotatif (1, 5, 6, 6a) pour le matériau pour le guidage de celui-ci de chacun des conteneurs de réserve (2) vers une zone de câblage commune (3), caractérisée en ce qu'au moins un des conteneurs de réserve (2) et un dispositif de guidage (1, 5, 6, 6a) correspondant sont des éléments d'un élément de câblage (V) selon l'une quelconque des revendications 1 à 10.
- Câbleuse selon la revendication 11, caractérisée en ce que cet élément de câblage (V) peut être actionné et manipulé indépendamment des autres éléments de câblage et forme une unité fonctionnelle et de construction.
- Câbleuse selon la revendication 11, caractérisée en ce que deux ou plusieurs éléments de câblage (V) sont reliés l'un à l'autre solidaires en rotation selon l'une quelconque des revendications 1 à 9 et comportent de préférence également un système d'entraînement commun (14).
- Câbleuse selon au moins l'une quelconque des revendications 11 à 13, caractérisée en ce que de préférence au plus près de la zone de câblage (3) pour une pluralité de conteneurs de réserve (2), le dispositif de guidage est formé d'un tube de câblage (1) logé pouvant tourner autour de son axe longitudinal à l'intérieur duquel les conteneurs de réserve (2) sont logés de façon flottante pour le matériau à câbler de préférence en face du tube de câblage (1a) et en ce qu'au moins un autre élément de câblage actionnable et manipulable séparément et indépendamment du tube de câblage (1a) est prévu selon l'une quelconque des revendications 1 à 9.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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CH00045/14A CH709136A2 (de) | 2014-01-15 | 2014-01-15 | Verseilelement und Verseilmaschine mit einem derartigen Verseilelement. |
CH01208/14A CH709968A2 (de) | 2014-08-08 | 2014-08-08 | Verseilelement und Verseilmaschine. |
PCT/IB2015/000032 WO2015107414A1 (fr) | 2014-01-15 | 2015-01-15 | Machine de commettage |
Publications (2)
Publication Number | Publication Date |
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EP3094777A1 EP3094777A1 (fr) | 2016-11-23 |
EP3094777B1 true EP3094777B1 (fr) | 2020-02-26 |
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EP15704837.2A Active EP3094777B1 (fr) | 2014-01-15 | 2015-01-15 | Machine de commettage |
Country Status (4)
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US (1) | US10370793B2 (fr) |
EP (1) | EP3094777B1 (fr) |
CN (1) | CN105917047B (fr) |
WO (1) | WO2015107414A1 (fr) |
Families Citing this family (8)
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US11798653B2 (en) * | 2018-10-18 | 2023-10-24 | Medimmune, Llc | Methods for determining treatment for cancer patients |
CN110828069B (zh) * | 2019-11-12 | 2021-08-17 | 四川蓝电电缆科技有限公司 | 一种电线电缆加工用管绞机 |
CN111933355A (zh) * | 2020-08-06 | 2020-11-13 | 杨秀波 | 一种结构稳定的绞线机 |
CN112117056B (zh) * | 2020-09-17 | 2022-05-03 | 鹰潭市众鑫成铜业有限公司 | 一种绞线绕线器 |
CN115083694B (zh) * | 2022-08-22 | 2022-11-11 | 徐州华夏电子有限公司 | 一种用于汽车线束生产的绞制装置 |
CN115482969B (zh) * | 2022-11-04 | 2023-03-24 | 能工线缆有限公司 | 一种电力电缆生产用智能化管式绞丝机 |
CN117476289B (zh) * | 2023-09-08 | 2024-05-24 | 广州电缆厂有限公司 | 一种电线电缆导体同心式绞线装置 |
CN117623002B (zh) * | 2024-01-23 | 2024-04-05 | 洛阳三五电缆集团有限公司 | 电缆的绞合设备 |
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DE572188C (de) * | 1933-03-11 | Sachsenwerk Licht & Kraft Ag | Schwimmerschalterantrieb fuer mehrere zeitlich aufeinanderfolgende Schaltungen | |
DE572183C (de) | 1932-03-07 | 1933-03-11 | Erhard Wendt | Schnellverseilmaschine |
US2162131A (en) * | 1938-07-01 | 1939-06-13 | William E Somerville | High speed stranding or wire rope machine |
US2147065A (en) * | 1938-09-26 | 1939-02-14 | William E Somerville | High speed stranding or wire rope machine |
GB563378A (en) | 1943-01-13 | 1944-08-11 | Hanson & Edwards Ltd | Improvements relating to tubular wire stranding machines |
BE480827A (fr) * | 1945-08-01 | |||
US2485348A (en) * | 1947-11-26 | 1949-10-18 | Arnason Arni | Wire rope machine |
US2534696A (en) * | 1949-06-25 | 1950-12-19 | Syncro Mach Co | Stranding machine |
US2671303A (en) | 1951-10-11 | 1954-03-09 | Nat Standard Co | Wire laying machine |
US2723525A (en) * | 1953-06-23 | 1955-11-15 | Edmands Company | Wire twisting machine |
BE678555A (fr) * | 1966-03-28 | 1966-09-01 | ||
US3425203A (en) * | 1966-12-30 | 1969-02-04 | Wanskuck Co | Cable making machine |
US3448569A (en) * | 1968-02-15 | 1969-06-10 | Us Machinery | Cabling apparatus |
GB1445689A (en) * | 1972-11-24 | 1976-08-11 | Science Res Council | Methods of and apparatus for the manufacture of stranded cables |
US3996653A (en) * | 1975-07-10 | 1976-12-14 | Swiss Aluminium Limited | Method of reconditioning under-roller type wire stranders |
US4300339A (en) * | 1979-06-28 | 1981-11-17 | Belden Corporation | System for stranding and cabling elongate filaments |
US4325214A (en) | 1979-12-19 | 1982-04-20 | Northern Telecom Limited | Apparatus for stranding wire |
EP0158761B1 (fr) * | 1983-07-26 | 1989-08-23 | Giorgio Targa | Machine pour la fabrication de cables |
GB8612835D0 (en) * | 1986-05-27 | 1986-07-02 | Bekaert Sa Nv | Steel cord |
US4704854A (en) * | 1987-03-06 | 1987-11-10 | M.G.S. Manufacturing, Inc. | Flexible coupling for a wire stranding machine |
US4903473A (en) * | 1988-09-01 | 1990-02-27 | Stolberger Maschinenfabrik Gmbh & Co Kg | Method for controlling a cage stranding machine |
US6543213B1 (en) | 2000-02-24 | 2003-04-08 | Peter Khu Sondermaschinenbau Gmbh | Method and apparatus for manufacturing ropes, cables or the like |
EP2205373B1 (fr) | 2007-10-01 | 2019-04-24 | Inventio AG | Dispositif d'emboutissage |
CN203218041U (zh) | 2013-04-25 | 2013-09-25 | 浙江保龙机械有限公司 | 自动绞线机收线装置 |
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2015
- 2015-01-15 CN CN201580004657.8A patent/CN105917047B/zh not_active Expired - Fee Related
- 2015-01-15 WO PCT/IB2015/000032 patent/WO2015107414A1/fr active Application Filing
- 2015-01-15 US US15/110,341 patent/US10370793B2/en not_active Expired - Fee Related
- 2015-01-15 EP EP15704837.2A patent/EP3094777B1/fr active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
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CN105917047B (zh) | 2020-01-21 |
US20160333518A1 (en) | 2016-11-17 |
CN105917047A (zh) | 2016-08-31 |
US10370793B2 (en) | 2019-08-06 |
WO2015107414A1 (fr) | 2015-07-23 |
EP3094777A1 (fr) | 2016-11-23 |
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