EP3061568B1 - Clamping device for clamping workpieces of variable thickness - Google Patents

Clamping device for clamping workpieces of variable thickness Download PDF

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Publication number
EP3061568B1
EP3061568B1 EP15156685.8A EP15156685A EP3061568B1 EP 3061568 B1 EP3061568 B1 EP 3061568B1 EP 15156685 A EP15156685 A EP 15156685A EP 3061568 B1 EP3061568 B1 EP 3061568B1
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EP
European Patent Office
Prior art keywords
clamping
clamping apparatus
receptacle
housing
spring
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EP15156685.8A
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German (de)
French (fr)
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EP3061568A1 (en
Inventor
Stefano Raimondi
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Univer SpA
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Univer SpA
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B5/00Clamps
    • B25B5/06Arrangements for positively actuating jaws
    • B25B5/12Arrangements for positively actuating jaws using toggle links
    • B25B5/122Arrangements for positively actuating jaws using toggle links with fluid drive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B5/00Clamps
    • B25B5/16Details, e.g. jaws, jaw attachments
    • B25B5/166Slideways; Guiding and/or blocking means for jaws thereon

Definitions

  • the invention relates to a clamping device for clamping workpieces at different clamping force of the clamping device, comprising a housing, a pivotable about a housing-fixed axis two-armed lever, wherein the lever arm of the lever is pivotally connected to a displaceably mounted in the housing clamping element and the other lever arm of the lever is pivotally connected to a rod in the region of one end of the rod and the rod is pivotally connected in the region of the other end with an actuating part, wherein the actuating part by means of an actuator of the clamping device is movable, wherein the rod and the associated lever arm form a toggle mechanism, which is located in a cocked workpiece in a position in which, without the action of the actuator, an opening of the clamping device is prevented, wherein a spring device is mounted in the housing forms a resilient stop for the actuator during clamping of the workpiece according to its strength.
  • Such a tensioning device is, for example, a substructure tensioner.
  • the clamping element protrudes through an opening of a wall of the housing to tension sheets.
  • the clamping serving end of the clamping element is in particular hook-shaped.
  • the clamping device In practice, applications are recorded in which by means of the clamping device different thickness workpieces are to be clamped, which are in particular sheets of different thickness.
  • the clamping device must be able to clamp both a sheet with a thickness of 1 mm, as well as sheets with a thickness of 2 mm, 3 mm or larger sheet thicknesses. It is particularly advantageous if the clamping of workpieces of different thickness can be done without external intervention in the clamping device, thus adjusting the clamping device by an operator.
  • a tensioning device that meets these requirements and that has the features of the type mentioned, is from the EP 2 626 174 A1 known.
  • the spring device which forms the resilient stop for the adjusting part during clamping of the workpiece according to its strength, designed as a gas spring.
  • a piston of the gas spring is displaceable stored in a stationary gas spring housing.
  • the piston contacts the end face of a roller which is rotatably mounted in an axis, said axis being mounted in a slot of the adjusting part.
  • the roller assume a variable position, and also the piston against which the roller, so in this manner according to the respective strength of the workpiece to be clamped a displacement of the stop for the Control can be accomplished.
  • a spring element is arranged directly in the power flow of an actuator to a two-armed lever which receives a clamping element, which is pivotally mounted in the region of both ends. This spring element can expand differently depending on the strength of the workpiece to be clamped and thus introduced into the spring element.
  • clamping devices for clamping workpieces are in the DE 2003 13 040 U1 and EP 1 702 719 A1 described. However, these are not provided for clamping workpieces at different clamping force of the clamping device. It can be clamped with these fixtures at least no workpieces whose thickness is a multiple of an initial strength.
  • the EP 2 177 320 A1 a tensioning device in which for the purpose of exerting a constant clamping force of a clamping arm on a workpiece to be clamped at different angular positions of a connecting rod of a toggle clamping device, the connecting rod is supported on a curved surface of a guide disc.
  • a spring having an internal stop means is provided, wherein the connecting rod against the spring force the stop means is movable until it rests against a stop surface, whereby the movement of the connecting rod and thus the movement of the clamping arm is limited.
  • Object of the present invention is to provide a comparison with the clamping device of the type mentioned modified clamping device, which is structurally particularly simple, but still allows the clamping of workpieces of different thickness.
  • the spring device has a split spring receptacle with mechanical springs acting on relatively movable receiving parts of the spring receptacle.
  • means for connecting the two receiving parts are provided under the action of the springs.
  • the spring device is constructed very compact and provided with a small number of exclusively mechanically acting components.
  • the spring device is essentially formed by the two receiving parts and the springs, wherein the means for connecting the two receiving parts ensure that they can be forced apart under the action of mechanical springs to a certain extent. If the tool is not tensioned and the actuator is in a position corresponding to this position of the clamping element, the actuating part is moved out of the effective range of the spring device. In this case, the means for connecting the two receiving parts hold back the other receiving part.
  • the control part When clamping the workpiece, thus when the actuator moves the actuator again, the control part is moved back into the region of the spring means and it is based on the control part on reaching and exceeding the toggle position on the resilient stop, thus on the resilient spring means.
  • the spring device is compressed to different degrees, depending on the strength of the workpiece to be clamped. With a relatively thin workpiece, the mechanical springs are only slightly compressed, while with a workpiece of greater strength, the mechanical springs are compressed more strongly.
  • the deformation of the mechanical springs is limited or controlled by the dimensions of the respective spring element to ensure irreversibility of the movement, as well as the clamping force of the clamping element, in particular of the hook.
  • the stiffer the mechanical springs the greater the clamping force of the clamping element or the hook.
  • the spring device is arranged within the housing of the tensioning device.
  • the arrangement within the housing can be realized in a particularly simple manner, in particular when relatively small clamping forces are to be controlled by means of the clamping device, for example clamping forces of workpieces which lie in the range from 1 mm to 3 mm.
  • clamping forces of workpieces which lie in the range from 1 mm to 3 mm.
  • the spring device will usually have larger dimensions, so that in this case it is considered advantageous if the spring means is arranged outside the housing of the clamping device.
  • the mechanical springs are designed as disc springs, in particular form a plate spring package.
  • the mechanical springs are arranged compact, thus need only a small space when transmitting quite large spring forces.
  • these springs can be placed particularly favorable within the receiving parts of the spring receiver.
  • the means for connecting the two receiving parts have a screw, wherein the screw passes through a passage in one of the receiving parts and is screwed into a threaded bore of the other receiving part is particularly advantageous. Consequently, the two receiving parts are held by a simple screw connection, which ensures that the two receiving parts can move away from each other by the action of mechanical springs only by a defined amount, on the other hand, the receiving parts can be moved towards each other, when compressing the mechanical springs and relative movement the screw to the receiving part, which has the passage. In this way, the spring device be handled as a unit, thus pre-assembled as a unit and positioned in the housing.
  • the spring device is held in the housing. This can be done by a simple press connection, to the effect that the stationary receiving part of the spring receptacle is pressed into the housing, or by attaching the spring means in the housing by means of fastening means provided for this purpose.
  • the adjusting member is out of action by the springs, wherein the receiving parts of the spring receiving means are held at a distance from each other by means for connecting the two receiving parts, based on the delivery of the two receiving parts to each other.
  • the actuator has moved the actuating part out of the way of the spring device, wherein the means for connecting the two receiving parts ensure that the movable receiving part only moves away from the stationary receiving part by a defined amount can move. If the actuator is actuated again to clamp the workpiece, the actuating part moves into the region of the spring device and interacts with the movable receiving part of the spring device during clamping of the workpiece.
  • the two receiving parts of the spring means are arranged at a relatively large distance from each other, based on the feed direction. Furthermore, it is provided that in the clamping position of the clamping device, with a tensioned workpiece of relatively large thickness, the two receiving parts of the spring device are delivered to each other maximum. This maximum delivery of the two receiving parts may well lead to contact the two receiving parts.
  • the spring device is designed and also very easy to assemble when the screw passes through a passage in the plate spring package.
  • the individual disc springs are positioned and, moreover, essentially symmetrical forces are introduced into the two receiving parts of the spring device via the screw in cooperation with the disc spring package if the movable receiving part is not acted upon by the setting part.
  • the disc spring assembly is guided axially outside by one of the receiving parts of the spring receiving and inside by the other receiving part of the spring receiving.
  • the actuating part is provided with a rotatable about an axis roller.
  • the axis of this role is arranged parallel to the axis of the joint of the control part and rod.
  • the role contacted during tensioning the spring device. This contacting is preferably recorded already in bringing about the final clamping position and, of course, when the workpiece is stretched.
  • the rotatable roller is in particular defined in the control part mounted, thus the axis is not displaced relative to a slot in the control part.
  • the roller preferably contacts a rolling surface of the associated receiving part of the spring receiver. At constant bearing axis of the roller in the control part is thus ensured that the role can roll due to the curved roller surface optimally on the rolling surface of the receiving part in the process of the actuating part by means of the actuator and then acts with increasing process more on the role of the associated receiving part and thus the spring means ,
  • the rolling surface is arranged parallel to the axis of the roller and substantially parallel to the direction of travel of the actuator.
  • the tensioning device has a housing 2 and a two-arm lever 4, which is pivotable about a housing-fixed axle 3.
  • the one lever arm 5 of the lever 4 is pivotally connected to a displaceably mounted in the housing 2 clamping element 6.
  • the pivoting takes place about the axis 7, in the region of the lever arm 5 and the clamping element 6 are interconnected.
  • the tensioning element 6 has a guide section 8 arranged within the housing 2 with guide grooves 9, which pass through the bearing bolts 10. Adjacent to the guide section 8 is a clamping hook 11 of the clamping element 6, which is led out through an end opening in the housing 2 and clamping a workpiece 12, which is a sheet, between the clamping hook 11 and the housing 2, specifically one with the housing 2 connected support 13 is used.
  • the other lever arm 14 of the lever 4 is pivotally connected to a rod 15 in the region of one end of the rod 15.
  • an axis 16 passes through the lever arm 14 and the rod 15.
  • the rod 15 is pivotally connected to an actuating part 17.
  • An axis 18 connects the rod 15 pivotally connected to the actuating member 17.
  • the actuator 17 is designed as an angled component, wherein a substantially horizontally disposed legs of the actuator 17 end receives the axis 18 and a substantially vertically disposed, downwardly directed portion of the actuator 17 in the region of its lower end an axis 19 receives, in which a in Essentially vertically reciprocable piston rod 20 of an actuator 21 is pivotally mounted.
  • the actuator 21 is in particular an electrically or pneumatically operated actuator, which is housed in a housing 22 which is connected to the housing 2.
  • the axes 16 and 19 are arranged parallel to each other. Parallel to these, a roller 23 is mounted in the corner region of the actuating part 17. The axis of the roller 23 is designated by the reference numeral 24.
  • the adjusting member 17 is therefore movable by means of the piston rod 20 of the actuator 21.
  • the rod 15 and associated with this lever arm 14 form a toggle mechanism 25, which is located in a cocked workpiece 12 in a position in which, without the action of the actuator 21, an opening of the clamping device 1 is prevented.
  • the housing 2 has two housing parts 26, 27.
  • a spring device 28 is mounted, which forms a resilient stop for the adjusting member 17 and thus for the roller 23 during clamping of the workpiece 12 according to its strength.
  • This spring device 28 has a split spring receptacle 29 with on relatively movable receiving parts 30, 31 of the spring retainer 29 acting mechanical springs 32.
  • These mechanical springs 32 are formed as disc springs, which form a plate spring packet 33.
  • one receiving part 31 is supported on the housing 2 and the other receiving part 30 acts on the roller 23.
  • the roller 23 during clamping contacts a rolling surface 35 of the receiving part 30.
  • This rolling surface 35 is arranged parallel to the axis 24 of the roller 23 and substantially parallel to the direction of movement 36 of the piston rod 20 of the actuator 21.
  • Held is that Spring device 28 by the receiving part 31 is pressed into a receptacle 37 of the housing 2.
  • the spring device 28 is designed such that the screw 34 passes through a passage 38 in the receiving part 31 and the screw 34 is screwed into a threaded bore 39 of the receiving part 30.
  • the screw 34 passes through the ring-shaped, in each case identical inner and outer diameter having springs 32 of the plate spring package 33.
  • the plate spring packet 33 is guided externally through the receiving part 31, possibly also through the receiving part 30, furthermore, the plate spring packet inside by the receiving part 30, there the approach of the threaded hole 39 has, led.
  • a relatively wide annular gap 40 is formed between the two receiving parts 30 and 31 in the area of their end faces, whereby the thickness of the annular gap 40 reduces with increasing compression of the plate spring packet 33 until the annular gap 40 is closed and thus the receiving part 30 the receiving part 31 contacted the front side.
  • the 3 and 4 illustrate that in the clamping of a workpiece or sheet 12, for example, has a thickness of 1 mm, the clamping element 6 assumes such a position that their guide grooves 9 contact the housing-fixed bearing pin 10 in its upper end.
  • the clamping element 6 assumes such a position that their guide grooves 9 contact the housing-fixed bearing pin 10 in its upper end.
  • FIGS. 7 and 8 it can be seen to stretch an even stronger workpiece, in this case three sheets 12 with a thickness of 1 mm, therefore to stretch a total thickness of 3 mm, this will cause the toggle mechanism 25 is still in its over-center position, however the adjusting member 17 is further displaced against the resilient stop, with the consequence that the cup spring package 33 is further compressed.
  • the representation of Fig. 8 It can be seen that the annular gap 40 between the two receiving parts 30, 31 is closed and the screw 34 is further displaced axially with respect to the receiving part 31.
  • the clamping device To release the clamping hook 11, the clamping device, starting from the respective clamping position according to Fig. 4 . Fig. 6 or Fig. 8 , in the non-tension position according to Fig. 9 transferred.
  • the piston rod 20 is retracted by actuation of the actuator 21 and it rolls off the roller 23 on the rolling surface 35, wherein, due to the transfer of the toggle mechanism 25 from the over-center position, now the spring means 28 can relax.

Description

Die Erfindung betrifft eine Spannvorrichtung zum Spannen von Werkstücken bei unterschiedlicher Spannstärke der Spannvorrichtung, mit einem Gehäuse, einem um eine gehäusefeste Achse schwenkbaren zweiarmigen Hebel, wobei der eine Hebelarm des Hebels schwenkbar mit einem im Gehäuse verschiebbar gelagerten Spannelement verbunden ist und der andere Hebelarm des Hebels schwenkbar mit einer Stange im Bereich eines Endes der Stange verbunden ist und die Stange im Bereich des anderen Endes schwenkbar mit einem Stellteil verbunden ist, wobei das Stellteil mittels eines Aktuators der Spannvorrichtung verfahrbar ist, wobei die Stange und der mit dieser verbundene Hebelarm einen Kniehebelmechanismus bilden, der sich bei gespanntem Werkstück in einer Stellung befindet, in der, ohne Einwirkung des Aktuators, ein Öffnen der Spannvorrichtung verhindert ist, wobei eine Federeinrichtung im Gehäuse gelagert ist, die einen nachgiebigen Anschlag für das Stellteil beim Spannen des Werkstücks entsprechend dessen Stärke bildet.The invention relates to a clamping device for clamping workpieces at different clamping force of the clamping device, comprising a housing, a pivotable about a housing-fixed axis two-armed lever, wherein the lever arm of the lever is pivotally connected to a displaceably mounted in the housing clamping element and the other lever arm of the lever is pivotally connected to a rod in the region of one end of the rod and the rod is pivotally connected in the region of the other end with an actuating part, wherein the actuating part by means of an actuator of the clamping device is movable, wherein the rod and the associated lever arm form a toggle mechanism, which is located in a cocked workpiece in a position in which, without the action of the actuator, an opening of the clamping device is prevented, wherein a spring device is mounted in the housing forms a resilient stop for the actuator during clamping of the workpiece according to its strength.

Bei einer solchen Spannvorrichtung handelt es sich beispielsweise um einen Unterbauspanner. Bei diesem tritt das Spannelement durch eine Öffnung einer Wand des Gehäuses hervor, um Bleche zu spannen. Das dem Spannen dienende Ende des Spannelements ist insbesondere hakenförmig ausgebildet. Bei geöffnetem Unterbauspanner ist das hakenförmige Ende des Spannelements weiter aus dem Gehäuse ausgefahren, während das Spannelement, zum Spannen des Werkstücks, stärker in das Gehäuse eingefahren ist, womit der hakenförmige Bereich des Spannelements das Werkstück zwischen sich und dem Gehäuse klemmt.Such a tensioning device is, for example, a substructure tensioner. In this case, the clamping element protrudes through an opening of a wall of the housing to tension sheets. The clamping serving end of the clamping element is in particular hook-shaped. When the sub-base tensioner is open, the hook-shaped end of the tensioning element is further extended out of the housing, while the tensioning element, for clamping the workpiece, is retracted more strongly into the housing, whereby the hook-shaped area of the tensioning element clamps the workpiece between itself and the housing.

In der Praxis sind Anwendungsfälle zu verzeichnen, bei denen mittels der Spannvorrichtung unterschiedlich starke Werkstücke zu spannen sind, bei denen es sich insbesondere um Bleche unterschiedlicher Stärke handelt. So muss die Spannvorrichtung beispielsweise geeignet sein, sowohl ein Blech mit einer Stärke von 1 mm, als auch Bleche mit einer Stärke von 2 mm, 3 mm oder größeren Blechstärken spannen zu können. Hierbei ist es von besonderem Vorteil, wenn das Spannen von Werkstücken unterschiedlicher Stärke ohne extern vorzunehmenden Eingriff in die Spannvorrichtung, somit Verstellen der Spannvorrichtung durch einen Bediener erfolgen kann.In practice, applications are recorded in which by means of the clamping device different thickness workpieces are to be clamped, which are in particular sheets of different thickness. For example, the clamping device must be able to clamp both a sheet with a thickness of 1 mm, as well as sheets with a thickness of 2 mm, 3 mm or larger sheet thicknesses. It is particularly advantageous if the clamping of workpieces of different thickness can be done without external intervention in the clamping device, thus adjusting the clamping device by an operator.

Eine Spannvorrichtung, die diese Anforderungen erfüllt und die die Merkmale der eingangs genannten Art aufweist, ist aus der EP 2 626 174 A1 bekannt. Bei dieser Spannvorrichtung ist die Federeinrichtung, die den nachgiebigen Anschlag für das Stellteil beim Spannen des Werkstücks entsprechend dessen Stärke bildet, als Gasfeder ausgebildet. Ein Kolben der Gasfeder ist verschiebbar in einem stationären Gasfedergehäuse gelagert. Hierbei kontaktiert der Kolben stirnseitig eine Rolle, die in einer Achse drehbar gelagert ist, wobei diese Achse in einem Langloch des Stellteils gelagert ist. Somit kann beim Spannen des Werkstücks, entsprechend der Stärke des Werkstücks, die Rolle eine variable Position einnehmen, und auch der Kolben an dem die Rolle anliegt, sodass auf diese Art und Weise entsprechend der jeweiligen Stärke des zu spannenden Werkstücks eine Verlagerung des Anschlags für das Stellteil bewerkstelligt werden kann.A tensioning device that meets these requirements and that has the features of the type mentioned, is from the EP 2 626 174 A1 known. In this clamping device, the spring device which forms the resilient stop for the adjusting part during clamping of the workpiece according to its strength, designed as a gas spring. A piston of the gas spring is displaceable stored in a stationary gas spring housing. Here, the piston contacts the end face of a roller which is rotatably mounted in an axis, said axis being mounted in a slot of the adjusting part. Thus, during clamping of the workpiece, according to the thickness of the workpiece, the roller assume a variable position, and also the piston against which the roller, so in this manner according to the respective strength of the workpiece to be clamped a displacement of the stop for the Control can be accomplished.

Aus der DE 10 2013 009 925 A1 ist eine weitere Spannvorrichtung zum Spannen von Werkstücken bei unterschiedlicher Spannstärke der Spannvorrichtung, somit zum Spannen von Werkstücken unterschiedlicher Spannstärke bekannt. Hierbei ist unmittelbar im Kraftfluss von einem Aktuator zu einem zweiarmigen Hebel, der ein Spannelement aufnimmt, ein Federelement angeordnet, das im Bereich beider Enden schwenkbar gelagert ist. Dieses Federelement kann sich je nach Stärke des zu spannenden Werkstücks und damit in das Federelement eingeleiteter Kräfte unterschiedlich aufweiten.From the DE 10 2013 009 925 A1 is another clamping device for clamping workpieces at different clamping force of the clamping device, thus known for clamping workpieces of different clamping force. Here, a spring element is arranged directly in the power flow of an actuator to a two-armed lever which receives a clamping element, which is pivotally mounted in the region of both ends. This spring element can expand differently depending on the strength of the workpiece to be clamped and thus introduced into the spring element.

Weitere Spannvorrichtungen zum Spannen von Werkstücken sind in der DE 2003 13 040 U1 und EP 1 702 719 A1 beschrieben. Diese sind allerdings nicht zum Spannen von Werkstücken bei unterschiedlicher Spannstärke der Spannvorrichtung vorgesehen. Es lassen sich mit diesen Spannvorrichtungen zumindest keine Werkstücke spannen, deren Dicke ein Vielfaches einer Ausgangsstärke beträgt.Other clamping devices for clamping workpieces are in the DE 2003 13 040 U1 and EP 1 702 719 A1 described. However, these are not provided for clamping workpieces at different clamping force of the clamping device. It can be clamped with these fixtures at least no workpieces whose thickness is a multiple of an initial strength.

Ferner offenbart die EP 2 177 320 A1 eine Spannvorrichtung, bei der zwecks Ausüben einer konstanten Klemmkraft eines Spannarms auf ein zu klemmendes Werkstück bei unterschiedlichen Winkelstellungen eines Verbindungsstabs einer Kniehebelspannvorrichtung sich der Verbindungsstab an einer gebogenen Oberfläche einer Führungsscheibe abstützt. Vorzugweise ist bei dieser Spannvorrichtung ein eine Feder aufweisendes internes Anschlagmittel vorgesehen, wobei der Verbindungsstab entgegen der Federkraft
des Anschlagmittels bewegbar, ist bis dieses an einer Anschlagsoberfläche anliegt, wodurch die Bewegung des Verbindungsstabs und somit die Bewegung des Klemmarms beschränkt wird.
Further, the EP 2 177 320 A1 a tensioning device in which for the purpose of exerting a constant clamping force of a clamping arm on a workpiece to be clamped at different angular positions of a connecting rod of a toggle clamping device, the connecting rod is supported on a curved surface of a guide disc. Preferably, in this clamping device, a spring having an internal stop means is provided, wherein the connecting rod against the spring force
the stop means is movable until it rests against a stop surface, whereby the movement of the connecting rod and thus the movement of the clamping arm is limited.

Aufgabe der vorliegenden Erfindung ist es, eine gegenüber der Spannvorrichtung der eingangs genannten Art modifizierte Spannvorrichtung zu schaffen, die baulich besonders einfach gestaltet ist, aber dennoch das Spannen von Werkstücken unterschiedlicher Stärke gestattet.Object of the present invention is to provide a comparison with the clamping device of the type mentioned modified clamping device, which is structurally particularly simple, but still allows the clamping of workpieces of different thickness.

Gelöst wird die Aufgabe durch eine Spannvorrichtung, die gemäß den Merkmalen des Patentanspruchs 1 ausgebildet ist.The problem is solved by a clamping device which is designed according to the features of claim 1.

Bei der Spannvorrichtung ist erfindungsgemäß vorgesehen, dass die Federeinrichtung eine geteilte Federaufnahme mit auf relativ zueinander bewegbare Aufnahmeteile der Federaufnahme einwirkenden mechanischen Federn aufweist. Hierbei sind Mittel zum Verbinden der beiden Aufnahmeteile unter Einwirkung der Federn vorgesehen. Beim Spannen des Werkstücks stützt sich das eine Aufnahmeteil am Gehäuse ab und es wirkt das andere Aufnahmeteil auf das Stellteil ein.In the tensioning device according to the invention, it is provided that the spring device has a split spring receptacle with mechanical springs acting on relatively movable receiving parts of the spring receptacle. Here, means for connecting the two receiving parts are provided under the action of the springs. When clamping the workpiece, a receiving part is supported on the housing and it acts on the other receiving part on the control part.

Bei der erfindungsgemäßen Spannvorrichtung ist die Federeinrichtung sehr kompakt gebaut und mit einer geringen Anzahl ausschließlich mechanisch wirkender Bestandteile versehen. Die Federeinrichtung ist im Wesentlichen durch die zwei Aufnahmeteile und die Federn gebildet, wobei die Mittel zum Verbinden der beiden Aufnahmeteile sicherstellen, dass diese unter Einwirkung der mechanischen Federn bis zu einem bestimmten Maß auseinandergedrückt werden können. Wird das Werkzeug nicht gespannt und befindet sich der Aktuator in einer dieser Stellung des Spannelements entsprechenden Stellung, ist das Stellteil aus dem Wirkbereich der Federeinrichtung verfahren. Hierbei halten die Mittel zum Verbinden der beiden Aufnahmeteile das andere Aufnahmeteil zurück. Beim Spannen des Werkstücks, somit wenn der Aktuator das Stellteil wieder verfährt, wird das Stellteil in den Bereich der Federeinrichtung zurückverfahren und es stützt sich das Stellteil bei Erreichen und Überschreiten der Kniehebelposition am nachgiebigen Anschlag, somit an der nachgiebigen Federeinrichtung ab. Die Federeinrichtung wird unterschiedlich stark zusammengedrückt, je nach Stärke des zu spannenden Werkstücks. Bei einem relativ dünnen Werkstück werden die mechanischen Federn nur geringfügig zusammengedrückt, während bei einem Werkstück größerer Stärke die mechanischen Federn stärker zusammengedrückt werden.In the tensioning device according to the invention, the spring device is constructed very compact and provided with a small number of exclusively mechanically acting components. The spring device is essentially formed by the two receiving parts and the springs, wherein the means for connecting the two receiving parts ensure that they can be forced apart under the action of mechanical springs to a certain extent. If the tool is not tensioned and the actuator is in a position corresponding to this position of the clamping element, the actuating part is moved out of the effective range of the spring device. In this case, the means for connecting the two receiving parts hold back the other receiving part. When clamping the workpiece, thus when the actuator moves the actuator again, the control part is moved back into the region of the spring means and it is based on the control part on reaching and exceeding the toggle position on the resilient stop, thus on the resilient spring means. The spring device is compressed to different degrees, depending on the strength of the workpiece to be clamped. With a relatively thin workpiece, the mechanical springs are only slightly compressed, while with a workpiece of greater strength, the mechanical springs are compressed more strongly.

Die Deformation der mechanischen Federn ist von den Maßen des jeweiligen Federelements begrenzt bzw. kontrolliert, um eine Irreversibilität der Bewegung zu garantieren, als auch um die Spannkraft des Spannelements, insbesondere des Hakens einzustellen. Je steifer die mechanischen Federn sind, desto größer ist die Spannkraft des Spannelements bzw. des Hakens.The deformation of the mechanical springs is limited or controlled by the dimensions of the respective spring element to ensure irreversibility of the movement, as well as the clamping force of the clamping element, in particular of the hook. The stiffer the mechanical springs, the greater the clamping force of the clamping element or the hook.

Insbesondere ist die Federeinrichtung innerhalb des Gehäuses der Spannvorrichtung angeordnet. Die Anordnung innerhalb des Gehäuses lässt sich insbesondere dann besonders einfach verwirklichen, wenn im Verhältnis kleinere Spannstärken mittels der Spannvorrichtung zu beherrschen sind, beispielsweise Spannstärken von Werkstücken, die im Bereich von 1 mm bis 3 mm liegen. Bei größeren Spannstärken der Werkstücke, beispielsweise bei Spannstärken, die von 1 mm bis 7 mm reichen, wird in aller Regel die Federeinrichtung größere Abmessungen aufweisen, sodass in diesem Fall es als vorteilhaft angesehen wird, wenn die Federeinrichtung außerhalb des Gehäuses der Spannvorrichtung angeordnet ist.In particular, the spring device is arranged within the housing of the tensioning device. The arrangement within the housing can be realized in a particularly simple manner, in particular when relatively small clamping forces are to be controlled by means of the clamping device, for example clamping forces of workpieces which lie in the range from 1 mm to 3 mm. For larger clamping forces of the workpieces, for example, at clamping thicknesses ranging from 1 mm to 7 mm, the spring device will usually have larger dimensions, so that in this case it is considered advantageous if the spring means is arranged outside the housing of the clamping device.

Gemäß einer bevorzugten Weiterbildung der Erfindung ist vorgesehen, dass die mechanischen Federn als Tellerfedern ausgebildet sind, insbesondere ein Tellerfederpaket bilden. Bei dieser Ausbildung sind die mechanischen Federn kompakt angeordnet, benötigen somit bei Übertragung recht großer Federkräfte nur geringen Platz. Außerdem können diese Federn besonders günstig innerhalb der Aufnahmeteile der Federaufnahme platziert werden.According to a preferred embodiment of the invention it is provided that the mechanical springs are designed as disc springs, in particular form a plate spring package. In this embodiment, the mechanical springs are arranged compact, thus need only a small space when transmitting quite large spring forces. In addition, these springs can be placed particularly favorable within the receiving parts of the spring receiver.

Besonders vorteilhaft ist es, wenn die Mittel zum Verbinden der beiden Aufnahmeteile eine Schraube aufweisen, wobei die Schraube einen Durchgang in einer der Aufnahmeteile durchsetzt und in eine Gewindebohrung des anderen Aufnahmeteils eingeschraubt ist. Demzufolge werden die beiden Aufnahmeteile durch eine einfache Schraubenverbindung gehalten, die sicherstellt, dass sich die beiden Aufnahmeteile unter Einwirkung der mechanischen Federn nur um ein definiertes Maß voneinander weg bewegen können, andererseits die Aufnahmeteile aufeinander zu bewegt werden können, bei Komprimierung der mechanischen Federn und Relativbewegung der Schraube zu dem Aufnahmeteil, das den Durchgang aufweist. Auf diese Art und Weise kann die Federeinrichtung als Einheit gehandhabt werden, somit als Einheit vormontiert und im Gehäuse positioniert werden.It when the means for connecting the two receiving parts have a screw, wherein the screw passes through a passage in one of the receiving parts and is screwed into a threaded bore of the other receiving part is particularly advantageous. Consequently, the two receiving parts are held by a simple screw connection, which ensures that the two receiving parts can move away from each other by the action of mechanical springs only by a defined amount, on the other hand, the receiving parts can be moved towards each other, when compressing the mechanical springs and relative movement the screw to the receiving part, which has the passage. In this way, the spring device be handled as a unit, thus pre-assembled as a unit and positioned in the housing.

Es ist insbesondere vorgesehen, dass die Federeinrichtung im Gehäuse gehalten ist. Dies kann durch eine einfache Pressverbindung erfolgen, dahingehend, dass das stationäre Aufnahmeteil der Federaufnahme in das Gehäuse eingepresst ist, oder aber durch ein Befestigen der Federeinrichtung im Gehäuse mittels hierfür vorgesehener Befestigungsmittel.It is provided in particular that the spring device is held in the housing. This can be done by a simple press connection, to the effect that the stationary receiving part of the spring receptacle is pressed into the housing, or by attaching the spring means in the housing by means of fastening means provided for this purpose.

Vorzugsweise ist in der geöffneten Stellung der Spannvorrichtung das Stellteil außer Einwirkung durch die Federn, wobei die Aufnahmeteile der Federaufnahme in Abstand zueinander mittels der Mittel zum Verbinden der beiden Aufnahmeteile gehalten werden, bezogen auf die Zustellung der beiden Aufnahmeteile zueinander. Befindet sich die Spannvorrichtung in deren Nicht-Spannstellung, hat der Aktuator das Stellteil aus dem Weg der Federeinrichtung bewegt, wobei hierbei durch die Mittel zum Verbinden der beiden Aufnahmeteile sichergestellt ist, dass das bewegliche Aufnahmeteil sich nur um ein definiertes Maß von dem stationären Aufnahmeteil weg bewegen kann. Wird zum Spannen des Werkstücks der Aktuator wieder betätigt, verfährt das Stellteil in den Bereich der Federeinrichtung und wirkt beim Spannen des Werkstücks mit dem beweglichen Aufnahmeteil der Federeinrichtung zusammen.Preferably, in the open position of the tensioning device, the adjusting member is out of action by the springs, wherein the receiving parts of the spring receiving means are held at a distance from each other by means for connecting the two receiving parts, based on the delivery of the two receiving parts to each other. If the tensioning device is in its non-tensioning position, the actuator has moved the actuating part out of the way of the spring device, wherein the means for connecting the two receiving parts ensure that the movable receiving part only moves away from the stationary receiving part by a defined amount can move. If the actuator is actuated again to clamp the workpiece, the actuating part moves into the region of the spring device and interacts with the movable receiving part of the spring device during clamping of the workpiece.

Unter diesem Aspekt ist insbesondere vorgesehen, dass in der Spannstellung der Spannvorrichtung, bei einem gespannten Werkstück relativ geringer Stärke, die beiden Aufnahmeteile der Federeinrichtung in relativ großem Abstand zueinander angeordnet sind, bezogen auf deren Zustellrichtung. Des Weiteren ist vorgesehen, dass in der Spannstellung der Spannvorrichtung, bei einem gespannten Werkstück relativ großer Stärke, die beiden Aufnahmeteile der Federeinrichtung maximal aufeinander zugestellt sind. Diese maximale Zustellung der beiden Aufnahmeteile kann durchaus dazu führen, dass sich die beiden Aufnahmeteile kontaktieren.In this aspect, it is particularly provided that in the clamping position of the clamping device, with a tensioned workpiece relatively low thickness, the two receiving parts of the spring means are arranged at a relatively large distance from each other, based on the feed direction. Furthermore, it is provided that in the clamping position of the clamping device, with a tensioned workpiece of relatively large thickness, the two receiving parts of the spring device are delivered to each other maximum. This maximum delivery of the two receiving parts may well lead to contact the two receiving parts.

Baulich besonders einfach ist die Federeinrichtung gestaltet und auch besonders einfach zu montieren, wenn die Schraube einen Durchgang im Tellerfederpaket durchsetzt. Hierdurch sind die einzelnen Tellerfedern positioniert und es werden überdies über die Schraube im Zusammenwirken mit dem Tellerfederpaket im Wesentlichen symmetrische Kräfte in die beiden Aufnahmeteile der Federeinrichtung eingeleitet, wenn das bewegliche Aufnahmeteil nicht mittels des Stellteils beaufschlagt wird.Structurally particularly simple, the spring device is designed and also very easy to assemble when the screw passes through a passage in the plate spring package. As a result, the individual disc springs are positioned and, moreover, essentially symmetrical forces are introduced into the two receiving parts of the spring device via the screw in cooperation with the disc spring package if the movable receiving part is not acted upon by the setting part.

Vorteilhaft ist es, wenn das Tellerfederpaket außen durch eines der Aufnahmeteile der Federaufnahme und innen durch das andere Aufnahmeteil der Federaufnahme axial geführt ist.It is advantageous if the disc spring assembly is guided axially outside by one of the receiving parts of the spring receiving and inside by the other receiving part of the spring receiving.

Gemäß einer besonderen Weiterbildung der Erfindung ist vorgesehen, dass das Stellteil mit einer um eine Achse drehbaren Rolle versehen ist. Die Achse dieser Rolle ist parallel zur Achse der Gelenkverbindung von Stellteil und Stange angeordnet. Die Rolle kontaktiert beim Spannen die Federeinrichtung. Diese Kontaktierung ist vorzugsweise bereits beim Herbeiführen der endgültigen Spannstellung zu verzeichnen und selbstverständlich dann, wenn das Werkstück gespannt ist.According to a particular embodiment of the invention it is provided that the actuating part is provided with a rotatable about an axis roller. The axis of this role is arranged parallel to the axis of the joint of the control part and rod. The role contacted during tensioning the spring device. This contacting is preferably recorded already in bringing about the final clamping position and, of course, when the workpiece is stretched.

Die drehbare Rolle ist insbesondere definiert im Stellteil gelagert, somit deren Achse nicht bezüglich eines Langlochs im Stellteil verlagerbar.The rotatable roller is in particular defined in the control part mounted, thus the axis is not displaced relative to a slot in the control part.

Die Rolle kontaktiert vorzugsweise eine Abrollfläche des dieser zugeordneten Aufnahmeteils der Federaufnahme. Bei unveränderlicher Lagerachse der Rolle im Stellteil ist somit sichergestellt, dass die Rolle aufgrund der gekrümmten Rollenoberfläche optimal auf die Abrollfläche des Aufnahmeteils beim Verfahren des Stellteils mittels des Aktuators rollen kann und dann mit zunehmendem Verfahren stärker auf das der Rolle zugeordnete Aufnahmeteil und damit die Federeinrichtung einwirkt.The roller preferably contacts a rolling surface of the associated receiving part of the spring receiver. At constant bearing axis of the roller in the control part is thus ensured that the role can roll due to the curved roller surface optimally on the rolling surface of the receiving part in the process of the actuating part by means of the actuator and then acts with increasing process more on the role of the associated receiving part and thus the spring means ,

Es wird als besonders vorteilhaft angesehen, wenn die Abrollfläche parallel zur Achse der Rolle und im Wesentlichen parallel zur Verfahrrichtung des Aktuators angeordnet ist.It is considered to be particularly advantageous if the rolling surface is arranged parallel to the axis of the roller and substantially parallel to the direction of travel of the actuator.

Weitere Merkmale der Erfindung sind in den Unteransprüchen, der Beschreibung der Figuren sowie in den Figuren selbst dargestellt, wobei bemerkt wird, dass alle Einzelmerkmale und alle Kombinationen von Einzelmerkmalen erfindungswesentlich sind.Further features of the invention are set forth in the subclaims, the description of the figures and in the figures themselves, wherein it is noted that all individual features and all combinations of individual features are essential to the invention.

In den Figuren ist die Erfindung anhand eines Ausführungsbeispiels einer Spannvorrichtung veranschaulicht, ohne auf das beschriebene Ausführungsbeispiel beschränkt zu sein.In the figures, the invention is illustrated with reference to an embodiment of a clamping device, without being limited to the described embodiment.

Es zeigt:

Fig. 1
eine Seitenansicht der erfindungsgemäßen Spannvorrichtung, die als Unterbauspanner ausgebildet ist, veranschaulicht für den Zustand des Spannens eines Bleches mit einer Stärke von 1 mm,
Fig. 2
einen Schnitt durch die Anordnung gemäß Fig. 1 gemäß der Linie II-II,
Fig. 3
eine Ansicht der Anordnung gemäß Fig. 1, allerdings bei demontiertem Gehäuseteil im Bereich der Spannkinematik, zur Verdeutlichung deren Aufbau,
Fig. 4
den in Fig. 3 umrandete Bereich A, betreffend die Kinematik der Spannvorrichtung in vergrößerter Darstellung,
Fig. 5 und 6
den Darstellungen der Fig. 3 und 4 entsprechende Darstellungen, allerdings für den Zustand des Spannens zweier Bleche mit jeweils einer Blechstärke von 1 mm, somit einer Spannstärke von 2 mm,
Fig. 7 und 8
den Darstellungen der Fig. 3 und 4 entsprechende Darstellungen, allerdings für den Zustand des Spannens dreier Bleche mit jeweils einer Blechstärke von 1 mm, somit einer Spannstärke von 3 mm,
Fig. 9
eine Ansicht der Spannvorrichtung gemäß Fig. 5, allerdings bei geöffneter Spannvorrichtung, somit auch ohne Blech.
It shows:
Fig. 1
a side view of the clamping device according to the invention, which is designed as a sub-base tensioner, illustrates for the state of tensioning a sheet with a thickness of 1 mm,
Fig. 2
a section through the arrangement according to Fig. 1 according to the line II-II,
Fig. 3
a view of the arrangement according to Fig. 1 , but with dismounted housing part in the area of the clamping kinematics, to clarify their structure,
Fig. 4
the in Fig. 3 bordered area A, concerning the kinematics of the clamping device in an enlarged view,
FIGS. 5 and 6
the representations of the 3 and 4 corresponding illustrations, however, for the state of tensioning two sheets, each with a sheet thickness of 1 mm, thus a clamping force of 2 mm,
FIGS. 7 and 8
the representations of the 3 and 4 corresponding illustrations, however, for the state of tensioning three sheets, each with a sheet thickness of 1 mm, thus a clamping force of 3 mm,
Fig. 9
a view of the clamping device according to Fig. 5 , but with open clamping device, thus also without sheet metal.

Bei der nachfolgenden Beschreibung wird zunächst auf die Darstellung der Fig. 1 bis 3 Bezug genommen:

  • Veranschaulicht ist eine Spannvorrichtung 1 zum Spannen von Werkstücken, insbesondere zum Spannen von Blechen. Die Spannvorrichtung 1 ist als Unterbauspanner ausgebildet.
In the following description, the presentation of the Fig. 1 to 3 Referenced:
  • Illustrated is a clamping device 1 for clamping workpieces, in particular for clamping metal sheets. The tensioning device 1 is designed as a substructure tensioner.

Die Spannvorrichtung weist ein Gehäuse 2 und einen um eine gehäusefeste Achse 3 schwenkbaren zweiarmen Hebel 4 auf. Der eine Hebelarm 5 des Hebels 4 ist schwenkbar mit einem im Gehäuse 2 verschiebbar gelagerten Spannelement 6 verbunden. Die Schwenkung erfolgt um die Achse 7, im Bereich der der Hebelarm 5 und das Spannelement 6 miteinander verbunden sind. Das Spannelement 6 weist einen innerhalb des Gehäuses 2 angeordneten Führungsabschnitt 8 mit Führungsnuten 9 auf, die Lagerbolzen 10 durchsetzen. An den Führungsabschnitt 8 grenzt ein Spannhaken 11 des Spannelements 6 an, der durch eine stirnseitige Öffnung im Gehäuse 2 herausgeführt ist und dem Spannen eines Werkstücks 12, bei dem es sich um ein Blech handelt, zwischen dem Spannhaken 11 und dem Gehäuse 2, konkret einer mit dem Gehäuse 2 verbundenen Auflage 13 dient.The tensioning device has a housing 2 and a two-arm lever 4, which is pivotable about a housing-fixed axle 3. The one lever arm 5 of the lever 4 is pivotally connected to a displaceably mounted in the housing 2 clamping element 6. The pivoting takes place about the axis 7, in the region of the lever arm 5 and the clamping element 6 are interconnected. The tensioning element 6 has a guide section 8 arranged within the housing 2 with guide grooves 9, which pass through the bearing bolts 10. Adjacent to the guide section 8 is a clamping hook 11 of the clamping element 6, which is led out through an end opening in the housing 2 and clamping a workpiece 12, which is a sheet, between the clamping hook 11 and the housing 2, specifically one with the housing 2 connected support 13 is used.

Der andere Hebelarm 14 des Hebels 4 ist schwenkbar mit einer Stange 15 im Bereich eines Endes der Stange 15 verbunden. Hierbei durchsetzt eine Achse 16 den Hebelarm 14 und die Stange 15. Im Bereich des anderen Endes ist die Stange 15 schwenkbar mit einem Stellteil 17 verbunden. Eine Achse 18 verbindet die Stange 15 schwenkbar mit dem Stellteil 17. Das Stellteil 17 ist als abgewinkeltes Bauteil gestaltet, wobei ein im Wesentlichen horizontal angeordneter Schenkel des Stellteils 17 endseitig die Achse 18 aufnimmt und ein im Wesentlichen vertikal angeordneter, nach unten gerichteter Abschnitt des Stellteils 17 im Bereich seines unteren Endes eine Achse 19 aufnimmt, in der eine im Wesentlichen vertikal hin und her verfahrbare Kolbenstange 20 eines Aktuators 21 schwenkbar gelagert ist. Bei dem Aktuator 21 handelt es sich insbesondere um einen elektrisch oder pneumatisch betriebenen Stellantrieb, der in einem Gehäuse 22, das mit dem Gehäuse 2 verbunden ist, untergebracht ist.The other lever arm 14 of the lever 4 is pivotally connected to a rod 15 in the region of one end of the rod 15. In this case, an axis 16 passes through the lever arm 14 and the rod 15. In the region of the other end, the rod 15 is pivotally connected to an actuating part 17. An axis 18 connects the rod 15 pivotally connected to the actuating member 17. The actuator 17 is designed as an angled component, wherein a substantially horizontally disposed legs of the actuator 17 end receives the axis 18 and a substantially vertically disposed, downwardly directed portion of the actuator 17 in the region of its lower end an axis 19 receives, in which a in Essentially vertically reciprocable piston rod 20 of an actuator 21 is pivotally mounted. The actuator 21 is in particular an electrically or pneumatically operated actuator, which is housed in a housing 22 which is connected to the housing 2.

Die Achsen 16 und 19 sind parallel zueinander angeordnet. Parallel zu diesen ist eine Rolle 23 im Eckbereich des Stellteils 17 gelagert. Die Achse der Rolle 23 ist mit der Bezugsziffer 24 bezeichnet. Das Stellteil 17 ist demnach mittels der Kolbenstange 20 des Aktuators 21 verfahrbar.The axes 16 and 19 are arranged parallel to each other. Parallel to these, a roller 23 is mounted in the corner region of the actuating part 17. The axis of the roller 23 is designated by the reference numeral 24. The adjusting member 17 is therefore movable by means of the piston rod 20 of the actuator 21.

Die Stange 15 und der mit dieser verbundene Hebelarm 14 bilden einen Kniehebelmechanismus 25, der sich bei gespanntem Werkstück 12 in einer Stellung befindet, in der, ohne Einwirkung des Aktuators 21, ein Öffnen der Spannvorrichtung 1 verhindert ist.The rod 15 and associated with this lever arm 14 form a toggle mechanism 25, which is located in a cocked workpiece 12 in a position in which, without the action of the actuator 21, an opening of the clamping device 1 is prevented.

Das Gehäuse 2 weist zwei Gehäuseteile 26, 27 auf. In diesen ist, auf der der Stange 15 abgewandten Seite des Stellteils 17, eine Federeinrichtung 28 gelagert, die einen nachgiebigen Anschlag für das Stellteil 17 und somit für die Rolle 23 beim Spannen des Werkstücks 12 entsprechend dessen Stärke bildet.The housing 2 has two housing parts 26, 27. In this, on the side facing away from the rod 15 of the adjusting member 17, a spring device 28 is mounted, which forms a resilient stop for the adjusting member 17 and thus for the roller 23 during clamping of the workpiece 12 according to its strength.

Diese Federeinrichtung 28 weist eine geteilte Federaufnahme 29 mit auf relativ zueinander bewegliche Aufnahmeteile 30, 31 der Federaufnahme 29 einwirkende mechanische Federn 32 auf. Diese mechanischen Federn 32 sind als Tellerfedern ausgebildet, die ein Tellerfederpaket 33 bilden. Es sind als Schraube ausgebildete Mittel 34 zum Verbinden der beiden Aufnahmeteile 30, 31 unter Einwirkung der Federn 32 vorgesehen. Beim Spannen des Werkstücks 12 stützt sich das eine Aufnahmeteil 31 am Gehäuse 2 ab und es wirkt das andere Aufnahmeteil 30 auf die Rolle 23 ein. Konkret kontaktiert die Rolle 23 beim Spannen eine Abrollfläche 35 des Aufnahmeteils 30. Diese Abrollfläche 35 ist parallel zur Achse 24 der Rolle 23 und im Wesentlichen parallel zur Verfahrrichtung 36 der Kolbenstange 20 des Aktuators 21 angeordnet. Gehalten ist die Federeinrichtung 28, indem deren Aufnahmeteil 31 in eine Aufnahme 37 des Gehäuses 2 eingepresst ist.This spring device 28 has a split spring receptacle 29 with on relatively movable receiving parts 30, 31 of the spring retainer 29 acting mechanical springs 32. These mechanical springs 32 are formed as disc springs, which form a plate spring packet 33. There are formed as a screw means 34 for connecting the two receiving parts 30, 31 under the action of the springs 32 are provided. When clamping the workpiece 12, one receiving part 31 is supported on the housing 2 and the other receiving part 30 acts on the roller 23. Specifically, the roller 23 during clamping contacts a rolling surface 35 of the receiving part 30. This rolling surface 35 is arranged parallel to the axis 24 of the roller 23 and substantially parallel to the direction of movement 36 of the piston rod 20 of the actuator 21. Held is that Spring device 28 by the receiving part 31 is pressed into a receptacle 37 of the housing 2.

Im Detail ist die Federeinrichtung 28 derart gestaltet, dass die Schraube 34 einen Durchgang 38 im Aufnahmeteil 31 durchsetzt und die Schraube 34 in eine Gewindebohrung 39 des Aufnahmeteils 30 eingeschraubt ist. Die Schraube 34 durchsetzt die ringförmig ausgebildeten, jeweils identischen Innen- und Außendurchmesser aufweisenden Federn 32 des Tellerfederpakets 33. Das Tellerfederpaket 33 wird außen durch das Aufnahmeteil 31, ggf. auch durch das Aufnahmeteil 30 geführt, ferner wird das Tellerfederpaket innen durch das Aufnahmeteil 30, dort den Ansatz der die Gewindebohrung 39 aufweist, geführt. Bei relativ entspanntem Tellerfederpaket 33 ist ein relativ breiter Ringspalt 40 zwischen den beiden Aufnahmeteilen 30 und 31 im Bereich deren Stirnflächen gebildet, wobei sich die Stärke des Ringspalts 40 mit zunehmender Kompression des Tellerfederpakets 33 reduziert, bis der Ringspalt 40 geschlossen ist und somit das Aufnahmeteil 30 das Aufnahmeteil 31 stirnseitig kontaktiert.In detail, the spring device 28 is designed such that the screw 34 passes through a passage 38 in the receiving part 31 and the screw 34 is screwed into a threaded bore 39 of the receiving part 30. The screw 34 passes through the ring-shaped, in each case identical inner and outer diameter having springs 32 of the plate spring package 33. The plate spring packet 33 is guided externally through the receiving part 31, possibly also through the receiving part 30, furthermore, the plate spring packet inside by the receiving part 30, there the approach of the threaded hole 39 has, led. With a relatively relaxed plate spring packet 33, a relatively wide annular gap 40 is formed between the two receiving parts 30 and 31 in the area of their end faces, whereby the thickness of the annular gap 40 reduces with increasing compression of the plate spring packet 33 until the annular gap 40 is closed and thus the receiving part 30 the receiving part 31 contacted the front side.

Nachstehend wird die Funktionsweise der Spannvorrichtung beschrieben:

  • Die Fig. 9 zeigt die Spannvorrichtung in deren Nicht-Spannstellung, somit bei maximal ausgefahrenem Spannelement 6, damit maximal vom Gehäuse 2 beabstandet angeordnetem Spannhaken 11. Hierbei ist das Spannelement 6 derart positioniert, dass die gehäusefesten Lagerbolzen 10 die Führungsnuten 9 des Spannelements 6 im Bereich deren unteren Enden kontaktieren. Der Hebel 4 nimmt hierbei eine Schwenkstellung ein, die dazu führt, dass die mit diesem verbundene Stange 15 nahezu gestreckt bezüglich des Hebelarms 14 des Hebels 4 angeordnet ist. Aufgrund dieser kinematischen Beziehung befindet sich das Stellteil 17 in einer maximal entfernten Stellung vom Spannelement 6, die der eingefahrenen Stellung der Kolbenstange 20 des Aktuators 21 entspricht. Durch Einfahren der Kolbenstange 20 des Aktuators 21 wird somit diese Funktionsstellung gemäß Fig. 9 erreicht. In dieser Stellung liegt die Rolle 23 gerade noch im Bereich deren Scheitel an der Abrollfläche 35 des Aufnahmeteils 30 im Bereich dessen unteren Endes an.
The operation of the tensioner will be described below.
  • The Fig. 9 shows the clamping device in its non-clamping position, thus at maximum extended clamping element 6, thus maximally spaced from the housing 2 arranged clamping hook 11. Here, the clamping element 6 is positioned such that the housing-fixed bearing pin 10, the guide grooves 9 of the clamping element 6 in the region of the lower ends to contact. The lever 4 in this case assumes a pivoting position, which results in that the rod 15 connected thereto is arranged almost stretched with respect to the lever arm 14 of the lever 4. Due to this kinematic relationship, the adjusting member 17 is in a maximum remote position of the clamping element 6, which corresponds to the retracted position of the piston rod 20 of the actuator 21. By retracting the piston rod 20 of the actuator 21 is thus this functional position according to Fig. 9 reached. In this position, the roller 23 is straight still in the region of the vertex of the rolling surface 35 of the receiving part 30 in the region of the lower end.

Ausgehend von dieser Position wird, zum Spannen des Werkstücks bzw. Blechs 12 der Aktuator 21 betätigt und dessen Kolbenstange 20 ausgefahren. Demzufolge rollt die Rolle 23 auf der Abrollfläche 35 ab, bis in die in den Fig. 3 und 4 veranschaulichte Endposition. Hierbei, somit während des Spannens des Werkstücks 12, wird der Hebel 4 aufgrund dessen Verbindung über die Stange 15 mit dem Stellteil 17 im Uhrzeigersinn geschwenkt, in die Übertotpunktstellung. In dieser Stellung verbleibt der Kniehebelmechanismus 25 auch dann, wenn über den Aktuator 21 aktiv keine Kraft auf das Stellteil 17 ausgeübt wird. Diese Übertotpunktstellung wird somit erst dann aufgehoben, wenn durch die Aktivierung des Aktuators 21 die Kolbenstange 20 wieder eingefahren wird.Starting from this position, for the clamping of the workpiece or sheet 12, the actuator 21 is actuated and the piston rod 20 is extended. Accordingly, the roller 23 rolls on the rolling surface 35, until in the in the 3 and 4 illustrated end position. In this case, thus during the clamping of the workpiece 12, the lever 4 is pivoted due to its connection via the rod 15 with the adjusting member 17 in the clockwise direction, in the over-center position. In this position, the toggle mechanism 25 remains even when no force is actively exerted on the actuator 17 via the actuator 21. This Übertotpunktstellung is thus canceled only when the piston rod 20 is retracted by the activation of the actuator 21.

Die Fig. 3 und 4 veranschaulichen, dass sich bei dem Spannen eines Werkstücks bzw. Blechs 12, das beispielsweise eine Stärke von 1 mm aufweist, das Spannelement 6 eine solche Position einnimmt, dass deren Führungsnuten 9 in deren oberen Endbereich die gehäusefesten Lagerbolzen 10 kontaktieren. Beim Spannen dieses dünnen Werkstücks erfolgt keine oder nur eine geringe Kompression des Tellerfederpakets 33 infolge der Einwirkung der Rolle 23 auf das Aufnahmeteil 30.The 3 and 4 illustrate that in the clamping of a workpiece or sheet 12, for example, has a thickness of 1 mm, the clamping element 6 assumes such a position that their guide grooves 9 contact the housing-fixed bearing pin 10 in its upper end. When clamping this thin workpiece takes place little or no compression of the plate spring package 33 due to the action of the roller 23 on the receiving part 30th

Ist hingegen ein Werkstück größerer Dicke zu spannen, veranschaulicht in den Fig. 5 und 6 durch das Spannen zweier Bleche von jeweils 1 mm Stärke, führt dies dazu, dass die Übertotpunktstellung des Kniehebelmechanismus 25 bereits erreicht wird, bevor die oberen Enden der Führungsnuten 9 des Spannelements 6 die gehäusefesten Lagerbolzen 10 kontaktieren. Diese abweichende Position führt dazu, dass das Stellteil 17, bezogen auf die Anordnung gemäß der Fig. 5 und 6, geringfügig horizontal in Richtung der Federeinrichtung 28 verschoben wird, und demzufolge die Rolle 23 über das Aufnahmeteil 30 das Tellerfederpaket 33 etwas stärker zusammendrückt. Es erfolgt somit eine Lagerverschiebung der das Gegenlager bildenden Federeinrichtung 28. Dieser Zustand beim Klemmen einer Gesamtwerkstückstärke von 2 mm ist anschaulich der Fig. 6 zu entnehmen. Dort ist gezeigt, dass der Ringspalt 40 eine entsprechend geringere Stärke aufweist und die Schraube 34 im Bereich deren Kopfs nicht mehr axial am Aufnahmeteil 31 anliegt.If, on the other hand, a workpiece of greater thickness is to be clamped, illustrated in FIG FIGS. 5 and 6 by clamping two sheets of 1 mm thickness, this leads to the over-center position of the toggle mechanism 25 is already reached before the upper ends of the guide grooves 9 of the clamping element 6 contact the housing-fixed bearing pin 10. This deviating position causes the setting member 17, based on the arrangement according to the FIGS. 5 and 6 is shifted slightly horizontally in the direction of the spring means 28, and consequently the roller 23 via the receiving part 30, the plate spring packet 33 compresses slightly more. There is thus a bearing displacement This state when clamping a total workpiece thickness of 2 mm is clearly the Fig. 6 refer to. There it is shown that the annular gap 40 has a correspondingly lower thickness and the screw 34 no longer bears axially on the receiving part 31 in the region of its head.

Ist, wie der Darstellung der Fig. 7 und 8 zu entnehmen ist, ein noch stärkeres Werkstück zu spannen, vorliegend drei Bleche 12 mit einer Stärke von jeweils 1 mm, demnach eine Gesamtstärke von 3 mm zu spannen, führt dies dazu, dass sich der Kniehebelmechanismus 25 zwar immer noch in seiner Übertotpunktstellung befindet, allerdings das Stellteil 17 weiter gegen den nachgiebigen Anschlag verschoben ist, mit der Konsequenz, dass das Tellerfederpaket 33 weiter komprimiert ist. Insbesondere der Darstellung der Fig. 8 ist zu entnehmen, dass der Ringspalt 40 zwischen den beiden Aufnahmeteilen 30, 31 geschlossen ist und die Schraube 34 noch weiter bezüglich des Aufnahmeteils 31 axial verschoben ist.Is how the representation of FIGS. 7 and 8 it can be seen to stretch an even stronger workpiece, in this case three sheets 12 with a thickness of 1 mm, therefore to stretch a total thickness of 3 mm, this will cause the toggle mechanism 25 is still in its over-center position, however the adjusting member 17 is further displaced against the resilient stop, with the consequence that the cup spring package 33 is further compressed. In particular, the representation of Fig. 8 It can be seen that the annular gap 40 between the two receiving parts 30, 31 is closed and the screw 34 is further displaced axially with respect to the receiving part 31.

Zum Lösen des Spannhakens 11 wird die Spannvorrichtung, ausgehend von der jeweiligen Spannstellung gemäß Fig. 4, Fig. 6 oder Fig. 8, in die NichtSpannstellung gemäß Fig. 9 überführt. Somit wird durch Betätigung des Aktuators 21 die Kolbenstange 20 wieder eingefahren und es rollt die Rolle 23 an der Abrollfläche 35 ab, wobei, aufgrund der Überführung des Kniehebelmechanismus 25 aus der Übertotpunktstellung, nunmehr sich die Federeinrichtung 28 entspannen kann.To release the clamping hook 11, the clamping device, starting from the respective clamping position according to Fig. 4 . Fig. 6 or Fig. 8 , in the non-tension position according to Fig. 9 transferred. Thus, the piston rod 20 is retracted by actuation of the actuator 21 and it rolls off the roller 23 on the rolling surface 35, wherein, due to the transfer of the toggle mechanism 25 from the over-center position, now the spring means 28 can relax.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Spannvorrichtungjig
22
Gehäusecasing
33
Achseaxis
44
Hebellever
55
Hebelarmlever arm
66
Spannelementclamping element
77
Achseaxis
88th
Führungsabschnittguide section
99
Führungsnutguide
1010
Lagerbolzenbearing bolt
1111
Spannhakententerhook
1212
Werkstück/BlechWorkpiece / plate
1313
Auflageedition
1414
Hebelarmlever arm
1515
Stangepole
1616
Achseaxis
1717
Stellteiladjusting part
1818
Achseaxis
1919
Achseaxis
2020
Kolbenstangepiston rod
2121
Aktuatoractuator
2222
Gehäusecasing
2323
Rollerole
2424
Achseaxis
2525
KniehebelmechanismusToggle mechanism
2626
Gehäuseteilhousing part
2727
Gehäuseteilhousing part
2828
Federeinrichtungspring means
2929
Federaufnahmespring mount
3030
Aufnahmeteilreceiving part
3131
Aufnahmeteilreceiving part
3232
Federfeather
3333
TellerfederpaketBelleville spring assembly
3434
Mittel/SchraubeMedium / screw
3535
Abrollflächerolling surface
3636
Verfahrrichtungtraversing
3737
Aufnahmeadmission
3838
Durchgangpassage
3939
Gewindebohrungthreaded hole
4040
Ringspaltannular gap

Claims (14)

  1. Clamping apparatus (1) for clamping workpieces (12) with different clamping strength of the clamping apparatus (1), having a housing (2), a two-arm lever (4) that is pivotable about a pin (3) secured to the housing, wherein one lever arm (5) of the lever (4) is connected in a pivotable manner to a clamping element (6) mounted in a displaceable manner in the housing (2) and the other lever arm (14) of the lever (4) is connected in a pivotable manner to a rod (15) in the region of one end of the rod (15) and the rod (15) is connected in a pivotable manner to an actuating part (17) in the region of the other end, wherein the actuating part (17) is movable by means of an actuator (21) of the clamping apparatus (1), wherein the rod (15) and the lever arm (14) connected thereto form a toggle-lever mechanism (25) which, with a workpiece (12) clamped in place, is in a position in which the clamping apparatus (1) is prevented from opening without any action by the actuator (21), wherein a spring device (28) is mounted in the housing (2), said spring device (28) forming a resilient stop for the actuating part (17) when the workpiece (12) is clamped, depending on the thickness thereof, characterized in that the spring device (28) has a divided spring receptacle (29) with mechanical springs (32) that act on receptacle parts (30, 31), movable relative to one another, of the spring receptacle (29), wherein means (34) for connecting the two receptacle parts (30, 31) are provided, wherein, when the workpiece (12) is clamped, one receptacle part (31) is supported on the housing (2) and the other receptacle part (30) acts on the actuating part (17).
  2. Clamping apparatus according to Claim 1, characterized in that the mechanical springs (32) are in the form of disc springs, and in particular form a disc spring assembly (33).
  3. Clamping apparatus according to Claim 1 or 2, characterized in that the means (34) for connecting the two receptacle parts (30, 31) have a screw (34), wherein the screw (34) passes through a passage (38) in one receptacle part (31) of the receptacle parts (30, 31) and is screwed into a threaded bore (39) in the other receptacle part (30).
  4. Clamping apparatus according to one of Claims 1 to 3, characterized in that, in the open position of the clamping apparatus (1), the actuating part (17) is not acted upon by the springs (32), wherein the receptacle parts (30, 31) of the spring receptacle (29) are kept spaced apart from one another by means of the means (34) for connecting the two receptacle parts (30, 31), with respect to the advancing direction of the two receptacle parts (30, 31) with respect to one another.
  5. Clamping apparatus according to Claim 4, characterized in that, in the clamping position of the clamping apparatus (1), with a workpiece (12) with a relatively small thickness clamped in place, the two receptacle parts (30, 31) of the spring device (28) are arranged at a relatively large spacing apart from one another, with respect to the advancing direction thereof.
  6. Clamping apparatus according to Claim 5, characterized in that, in the clamping position of the clamping apparatus (1), with a workpiece (12) with a relatively large thickness clamped in place, the two receptacle parts (30, 31) of the spring device (28) are in a state advanced towards one another to the maximum and are in contact with one another.
  7. Clamping apparatus according to one of Claims 3 to 6, characterized in that the screw (34) passes through a passage in the disc spring assembly (33).
  8. Clamping apparatus according to one of Claims 3 to 7, characterized in that the disc spring assembly (33) is axially guided on the outside by at least one of the receptacle parts (30, 31), in particular by the stationary receptacle part (31), and on the inside by the movable receptacle part (30).
  9. Clamping apparatus according to one of Claims 1 to 8, characterized in that the receptacle part (31) supported on the housing (2) is held in the housing (2).
  10. Clamping apparatus according to one of Claims 1 to 9, characterized in that the actuating part (17) is provided a roller (23) that is rotatable about a pin (24), wherein the pin (24) of said roller (23) is arranged parallel to the pin (18) of the articulated joint of the actuating part (17) and rod (15), and the roller (23) comes into contact with the spring device (28) during clamping.
  11. Clamping apparatus according to Claim 10, characterized in that the roller (23) comes into contact with a rolling surface (35) of the receptacle part (30), assigned thereto, of the spring device (28).
  12. Clamping apparatus according to Claim 11, characterized in that the rolling surface (35) is arranged parallel to the pin (24) of the roller (23) and substantially parallel to the direction of movement of an actuating means (20) of the actuator (21).
  13. Clamping apparatus according to one of Claims 1 to 12, characterized in that the spring device (28) is arranged inside the housing (2) of the clamping apparatus (1).
  14. Clamping apparatus according to one of Claims 1 to 12, characterized in that the spring device is arranged outside the housing (2) of the clamping apparatus (1).
EP15156685.8A 2015-02-26 2015-02-26 Clamping device for clamping workpieces of variable thickness Active EP3061568B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP15156685.8A EP3061568B1 (en) 2015-02-26 2015-02-26 Clamping device for clamping workpieces of variable thickness

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP15156685.8A EP3061568B1 (en) 2015-02-26 2015-02-26 Clamping device for clamping workpieces of variable thickness

Publications (2)

Publication Number Publication Date
EP3061568A1 EP3061568A1 (en) 2016-08-31
EP3061568B1 true EP3061568B1 (en) 2017-04-12

Family

ID=52595115

Family Applications (1)

Application Number Title Priority Date Filing Date
EP15156685.8A Active EP3061568B1 (en) 2015-02-26 2015-02-26 Clamping device for clamping workpieces of variable thickness

Country Status (1)

Country Link
EP (1) EP3061568B1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3375569A1 (en) 2017-03-13 2018-09-19 UNIVER S.p.A. Device for positioning, pivoting or clamping of workpieces
EP3677382A1 (en) 2019-01-02 2020-07-08 UNIVER S.p.A. Device for holding or clamping workpieces and mandrel for a device for holding or clamping workpieces

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITMI20020683A1 (en) * 2002-04-02 2003-10-02 Luciano Migliori STAPLING DEVICE FOR LASER WELDING
DE20313040U1 (en) 2003-08-23 2003-10-30 Tuenkers Maschinenbau Gmbh Body panel clamping tool, for use during manufacture of road vehicles, has bell-crank and parallelogram linkage moving lever with hooked end and connected to piston and cylinder unit
ITMI20050087U1 (en) 2005-03-17 2006-09-18 Univer Spa LOCKING DEVICE FOR PIECES TO BE WORKED WITH A HOOK-LOCKING ORGAN
EP2177320A1 (en) * 2008-10-15 2010-04-21 UNIVER S.p.A. Irreversible-type toggle-lever drive device
DE102010046190B4 (en) * 2010-09-23 2019-02-21 Destaco Europe Gmbh Zentrierspannvorrichtung with elastically mounted in the housing lever element
ITTO20120106A1 (en) 2012-02-08 2013-08-09 Vep Automation Srl PIECE LOCKING EQUIPMENT, PARTICULARLY OF SHEET SHEETS
DE102013009925A1 (en) 2013-06-13 2014-12-18 Centrotherm Photovoltaics Ag Measuring object, method for producing the same and apparatus for the thermal treatment of substrates

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

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Publication number Publication date
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