EP3044345A1 - Wear resistant alloy - Google Patents
Wear resistant alloyInfo
- Publication number
- EP3044345A1 EP3044345A1 EP14843978.9A EP14843978A EP3044345A1 EP 3044345 A1 EP3044345 A1 EP 3044345A1 EP 14843978 A EP14843978 A EP 14843978A EP 3044345 A1 EP3044345 A1 EP 3044345A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- present
- amount
- alloy
- amount ranging
- ranging
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 88
- 239000000956 alloy Substances 0.000 title claims abstract description 88
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 19
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 19
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 18
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 16
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 13
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 12
- 239000012535 impurity Substances 0.000 claims abstract description 11
- 229910052802 copper Inorganic materials 0.000 claims abstract description 10
- 229910052796 boron Inorganic materials 0.000 claims abstract description 9
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 9
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 8
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 6
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 6
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 6
- 150000001247 metal acetylides Chemical class 0.000 claims description 8
- 229910052750 molybdenum Inorganic materials 0.000 claims description 6
- 229910052721 tungsten Inorganic materials 0.000 claims description 6
- 239000010955 niobium Substances 0.000 description 33
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 31
- 239000010936 titanium Substances 0.000 description 27
- 239000011777 magnesium Substances 0.000 description 15
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 11
- 239000011575 calcium Substances 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 229910052749 magnesium Inorganic materials 0.000 description 10
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- 239000011651 chromium Substances 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 7
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 7
- 239000013078 crystal Substances 0.000 description 7
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 6
- 239000011572 manganese Substances 0.000 description 6
- 239000011159 matrix material Substances 0.000 description 6
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- 238000005728 strengthening Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 229910052726 zirconium Inorganic materials 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- UGKDIUIOSMUOAW-UHFFFAOYSA-N iron nickel Chemical compound [Fe].[Ni] UGKDIUIOSMUOAW-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 239000011733 molybdenum Substances 0.000 description 4
- 239000006104 solid solution Substances 0.000 description 4
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 4
- 239000010937 tungsten Substances 0.000 description 4
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 3
- 229910052715 tantalum Inorganic materials 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 150000002843 nonmetals Chemical class 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005486 sulfidation Methods 0.000 description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- VVTSZOCINPYFDP-UHFFFAOYSA-N [O].[Ar] Chemical compound [O].[Ar] VVTSZOCINPYFDP-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000003483 aging Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005261 decarburization Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- -1 hafnium Chemical class 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000004881 precipitation hardening Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 229910001256 stainless steel alloy Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910000601 superalloy Inorganic materials 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/02—Alloys containing less than 50% by weight of each constituent containing copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
Definitions
- Engine exhaust valves are often subjected to temperatures exceeding 800°C, and the materials used to make the valves should exhibit strength, abrasion resistance, and corrosion/oxidation resistance.
- High temperature alloys have been used to form exhaust values. Some high temperature alloys, including many superalloys and stainless steel alloys, are created with a variety of metals. Some of these alloys may be undesirable in terms of the manufacturing steps required to make them, the cost of the material(s), the durability or high temperature strength
- a wear resistant alloy consists essentially of from 0.15 wt.% up to 0.30 wt.% C; up to 0.50 wt.% Mn; up to 0.02 wt.% P; up to 0.015 wt.% S; up to 0.50 wt.% Si; from 30.25 wt.% up to 35 wt.% Ni; from 15.0 wt.% up to 17.0 wt.% Cr; from 1 .60 wt.% up to 3.20 wt.% Ti; from 1 .60 wt.% up to 2.50 wt.% Al; from 2.10 wt.% up to 3.20 wt.% Nb(Ta); up to 0.015 wt.% B; Mg present in an amount up to 0.030 wt.%; up to 0.50 wt.% Cu; up to 0.25 wt.% of Mo; up to 0.25 wt.% of W;
- the present disclosure relates to an iron-nickel (Fe-Ni) based alloy. It is believed that the examples of the iron-nickel based alloy disclosed herein exhibit hot hardness, high temperature strength, fatigue strength, and wear resistance
- alloy(s) have properties that allow the alloy(s) to be used in high temperature applications including, for example, cylinder head intake valves, exhaust valves, and exhaust gas recirculation valves.
- Other applications in which the alloy(s) may be used include, for example, turbine applications, fasteners, afterburner parts, combustion chamber parts, shields for exhaust system oxygen sensors, and other parts exposed to elevated temperatures, exhaust gas, and condensate environments.
- Examples of the iron-nickel based alloy disclosed herein achieve high temperature mechanical properties through precipitation hardening and solid solution strengthening.
- the iron-nickel based alloy is developed by heat treatment sequences, which may involve a solution treatment to dissolve strengthening constituents, followed by aging heat treatments to precipitate phases in morphologies and distributions that will produce mechanical properties that are desirable for the alloy's intended use.
- a finely dispersed, stable and ordered intermetallic phase (Fe, Ni) 3 (AI, Ti, Nb), a crystal structure commonly referred to as gamma prime ( ⁇ ')
- ⁇ ' gamma prime
- the carbon in the alloy(s) forms primary carbides (e.g., TiC and/or NbC) for enhanced wear resistance. It is to be understood that these carbides may be randomly precipitated in the alloy.
- the example alloys disclosed herein include at least C, Ni, Cr, Ti, Al, Nb(Ta), Mg and Fe.
- Nb(Ta) refers to niobium, which may be accompanied by a small amount of tantalum.
- Nb is often accompanied by Ta as a contaminant or an inevibtle impurity because separating the two elements may be difficult.
- the notation Nb(Ta) recognizes that the measured niobium likely includes a small amount of tantalum.
- Ta and Nb behave similarly within the alloy, Ta is heavier and thus is not as effective as Nb pound for pound.
- particular element(s) may not be intentionally added to the alloy, but may be present in a small amount that equates to an inevitable impurity.
- P, S, Mn, Si, W, Mo, and Cu are examples of classic inevitable impurities that may not be added to the alloy on purpose but are present nonetheless.
- Examples of the disclosed alloy contain increased magnesium (Mg) or Mg and calcium (Ca) levels (compared to other high temperature alloys) which contribute to the alloy(s) having improved grain refinement. It is believed that the addition of Mg or Mg and Ca in the amounts disclosed herein have a desirable effect on grain refinement. It is also believed that the addition of magnesium, or combinations of magnesium and calcium, to the alloy(s) disclosed herein advantageously improve die life during forging. In an example, the die life may be increased by 15%.
- the magnesium is present in the alloy in an amount up to 0.030 wt.%.
- Magnesium may also be present in smaller amounts, e.g., up to 0.020 wt.% or up to 0.010 wt.%.
- the magnesium may be present in a range from 0.010 wt.% up to 0.020 wt.%, or in a range from 0.020 wt.% up to 0.030 wt.%.
- the magnesium helps improve at least grain refinement and die life.
- the Mg may be added while other elements (e.g., C, Ni, Cr, Ti, Al, Nb(Ta) and Fe) of the alloy remain unchanged, which improves the grain
- calcium is added to the alloy, and in other examples calcium is not included in the alloy.
- calcium may be included in the alloy in an amount up to 0.020 wt.% maximum.
- the maximum amount of calcium may also be lower, e.g., up to 0.015 wt.%, or up to 0.010 wt.%. It is believed (as noted above, that calcium also helps improve grain refinement.
- Carbon may be present in the alloy in an amount ranging from 0.15 wt.% up to 0.30 wt.%.
- the alloy may also contain smaller ranges of carbon, examples of which include from 0.16 wt.% up to 0.30 wt.%, from 0.15 wt.% up to 0.25 wt.%, from 0.15 wt.% up to 0.20 wt.%, or from 0.15 wt.% up to about 0.17 wt.%.
- at least some of the carbon combines with niobium (i.e., Nb(Ta)) and titanium to form primary carbide grains.
- the formation of primary carbides may occur during ingot solidification. Generally, as the percentage of carbon goes down, so will the percentage of primary carbides.
- the carbide grains positively influence the adhesive and abrasion wear resistance of the alloy.
- Nickel may be present in the alloy in an amount ranging from 30.25 wt.% up to 35 wt.%.
- the alloy may also contain smaller ranges of nickel, examples of which include from 30.25 wt.% up to 34.50 wt.%, from 31 .0 wt.% up to 35.0 wt.%, from 32.0 wt.% up to 35.0 wt.%, from 33.0 wt.% up to 35.0 wt.%, or from 34.0 wt.% up to 35.0 wt.%.
- Nickel is mutually soluble with iron.
- Nickel may be added to stabilize the austenitic matrix (gamma) and to promote the formation of the gamma prime phase/crystal structure, which improves the high temperature strength of the alloy. Nickel can also promote the formation of a gamma double prime (y") crystal structure (i.e., Ni 3 Nb), which also contributes to the high temperature strength of the alloy. Nickel can also form a brittle Eta ( ⁇ ) phase with titanium as Ni 3 Ti. Carefully balancing aluminum (Al), titanium (Ti), and niobium (Nb(Ta)) with nickel (Ni) will prevent the Eta phase ⁇ from forming.
- cobalt may also be substituted for at least some of the nickel.
- Cobalt can be substituted for nickel in the gamma phase (leading to improved creep strength), which allows more nickel to form the gamma prime phase.
- Chromium may be present in the alloy in an amount ranging from 15.0 wt.% up to 17.0 wt.%. Chromium provides solid solution strengthening to the alloy matrix, and also forms a tenacious oxide for oxidation resistance. This tenacious oxide is believed to be present at the surface of the alloy, which advantageously inhibits high temperature oxidation formation and minimizes corrosion and wear rates in addition to oxidation rates. Chromium present above 20 wt.% forms a sigma ( ⁇ ) or an alpha prime ( ⁇ ') phase, which may precipitate at exhaust service temperatures. This precipitation can hinder the wear resistance of the alloy, and thus chromium is present in an amount that is within the given range of 15.0 wt.% up to 17.0 wt.%.
- Aluminum may be present in the alloy in an amount ranging from 1 .60 wt.% up to 2.50 wt.%.
- the alloy may also contain smaller ranges of aluminum, examples of which range from 1 .65 wt.% up to 2.30 wt.%, from 1 .60 wt.% up to 2.20 wt.%, from 1 .60 wt.% up to 2.00 wt.%, or from 1 .60 wt.% up to 1 .80 wt.%.
- Aluminum combines with nickel to precipitate the gamma prime phase, and thus may be considered the principle ingredient for the gamma prime crystal structure.
- aluminum provides some high temperature oxidation protection.
- Titanium may be present in the alloy in an amount ranging from 1 .60 wt.% up to 3.20 wt.%.
- the alloy may also contain smaller ranges of titanium, examples of which include from 2.40 wt.% up to 3.20 wt.%, from 2.20 wt.% up to 2.60 wt.%, from 1 .90 wt.% up to 2.30 wt.%, or from 1 .60 wt.% up to 1 .80 wt.%. It is believed that the lattice strain mismatch of aluminum with the gamma matrix may be improved with the addition of titanium. Titanium also increases the anti-phase boundary energy of the gamma prime crystal structure.
- the solution temperature of the gamma prime phase is believed to drop.
- a titanium-to- aluminum ratio above 1 .5 or a titanium content that is too high may cause the ⁇ phase to develop/precipitate at temperatures above 700°C.
- the titanium-to- aluminum ratio is below 1 .0 the alloy has a sluggish age hardening response.
- at least some of the titanium also combines with carbon to precipitate the primary carbides which contribute to wear resistance.
- Niobium i.e., Nb(Ta) may be present in the alloy in an amount ranging from 2.10 wt.% up to 3.20 wt.%.
- the alloy may contain smaller ranges of Nb(Ta), examples of which include from 2.10 wt.% up to 2.40 wt.%, from 2.40 wt.% up to 2.80 wt.%, from 2.60 wt.% up to 3.00 wt.%, from 2.80 wt.% up to 3.20 wt.%, or from 2.90 wt.% up to 3.00 wt.%.
- niobium when used in the amounts disclosed herein promotes formation of the gamma prime phase and/or the gamma double prime phase. As mentioned above, both structures promote strength. Niobium is also attributed to increasing the coherency between gamma prime and gamma double prime crystal structures, limiting gamma prime grain coarsening, improving weldability, and improving sulfidation corrosion resistance. In addition to forming the gamma prime phase, niobium also forms primary carbides, which impart wear resistance.
- the alloy includes a minimum amount of the carbide forming elements of Nb(Ta) and Ti.
- the minimum amount may be desirable in order to react all of the carbon to form carbides, and to have enough Nb(Ta) and/or Ti to form the gamma prime phase and/or the gamma double prime phase.
- the total amount of niobium and titanium i.e., Nb(Ta) + Ti
- the amount of Nb(Ta) plus Ti is greater than or equal to 4.50 wt.%
- the amount of Nb(Ta) plus Ti is greater than or equal to 4.60 wt.%.
- the alloy may also include up to 0.50 wt.% copper.
- the alloy may also contain copper in smaller maximum amounts, examples of which include up to 0.35 wt.%, 0.25 wt.%, 0.15 wt.%, or even as low as up to 0.010 wt.%. Copper may be beneficial for sulfidation corrosion resistance. However, if too much copper is present, it can in some instances hinder high temperature oxidation protection. Some examples of the alloy also exclude copper.
- the alloy may also include molybdenum, tungsten, and/or manganese. Up to 0.25 wt.% of each of molybdenum and tungsten may be present in the alloy. In some examples, the maximum amount of molybdenum may be up to 0.20 wt.%, 0.15 wt.%, 0.10 wt.%, or 0.010 wt.%. In some example, the maximum amount of tungsten may be up to 0.15 wt.%, 0.10 wt.%, or 0.002 wt.%.
- both molybdenum and tungsten can provide solid solution strengthening to the alloy matrix and can provide resistance to creep when the alloy is exposed to elevated temperatures.
- up to 0.50 wt.% of manganese may be included in the alloy.
- Manganese provides solid solution strengthening to the matrix, and can also aid in deoxidizing the melt. Excessive amounts of any of these elements may be undesirable because they stabilize ferrite.
- the alloy may include boron, zirconium, or a combination thereof. When included, each of these elements may be present in the alloy in an amount up to 0.015 wt.%. Boron, zirconium, or the combination thereof may be present in smaller ranges, such as from 0.005 wt.% up to 0.015 wt.%, or from 0.010 wt.% up to 0.015 wt.%. Boron and/or zirconium help strengthen grain boundaries and improve creep. In some instances, zirconium may be more desirable than boron, because it is believed that boron can be incorporated into the gamma prime phase. However, if either boron or zirconium is used in a higher amount, incipient melting may occur.
- non-metals may also be present in the alloy. As mentioned above, some of the non-metals are present as inevitable impurities. In an example, up to 0.01 wt.% or 0.02 wt.% phosphorus may be present in the alloy; up to 0.001 wt.%, 0.005 wt.%, 0.010 wt.%, or 0.015 wt.% sulfur may be present in the alloy; and/or up to 0.10 wt.% or 0.50 wt.% silicon may be present in the alloy.
- Some additional metals such as hafnium, which have similar chemical properties as titanium, can be incorporated in the gamma prime crystal structure. When included, the amount is up to 0.2 wt.%.
- the balance of the alloy is iron, either alone or with incidental/inevitable impurities.
- the inevitable impurities may include those already discussed, as well as trace amounts of oxygen and nitrogen, as they may not be controlled.
- the alloy disclosed herein can be prepared using conventional methods.
- the elemental materials may be melted by vacuum induction, air induction melting, arc melting or argon-oxygen decarburization, electoslag remelting (ESR), or combinations thereof. In an example, air melting techniques are utilized.
- the melted materials are then cast into ingots, which are then exposed to a soaking treatment.
- the ingots may be scarfed and subjected to forging and rolling to form a bar.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Steel (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201361877438P | 2013-09-13 | 2013-09-13 | |
| PCT/US2014/054153 WO2015038406A1 (en) | 2013-09-13 | 2014-09-04 | Wear resistant alloy |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3044345A1 true EP3044345A1 (en) | 2016-07-20 |
| EP3044345A4 EP3044345A4 (en) | 2017-05-10 |
Family
ID=52666177
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14843978.9A Withdrawn EP3044345A4 (en) | 2013-09-13 | 2014-09-04 | Wear resistant alloy |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20160215373A1 (en) |
| EP (1) | EP3044345A4 (en) |
| CN (1) | CN105579607A (en) |
| WO (1) | WO2015038406A1 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105543713B (en) * | 2016-01-19 | 2017-09-29 | 重庆材料研究院有限公司 | The high-strength, antioxidant iron-nickel alloy air valve Steel material and preparation method of microalloying |
| CN106435351B (en) * | 2016-06-17 | 2018-05-18 | 江苏久恒新材料科技有限公司 | A kind of steel nitriding top and its processing technology |
| WO2018003823A1 (en) * | 2016-06-29 | 2018-01-04 | 新日鐵住金株式会社 | Austenitic stainless steel |
| CN110465667B (en) * | 2019-09-25 | 2022-04-22 | 广西科技大学 | A kind of turbocharger blade and preparation method thereof |
| CN114752845B (en) * | 2021-01-08 | 2023-09-08 | 宝武特种冶金有限公司 | Nickel-saving type high-carbon iron-based superalloy and preparation method thereof |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4359349A (en) * | 1979-07-27 | 1982-11-16 | The United States Of America As Represented By The United States Department Of Energy | Method for heat treating iron-nickel-chromium alloy |
| JPS58120766A (en) * | 1982-01-08 | 1983-07-18 | Japan Atom Energy Res Inst | Austenitic stainless steel with superior strength at high temperature |
| JP3073754B2 (en) * | 1989-08-02 | 2000-08-07 | 日立金属株式会社 | Heat resistant steel for engine valves |
| JPH09279309A (en) * | 1996-04-12 | 1997-10-28 | Daido Steel Co Ltd | Fe-Cr-Ni heat resistant alloy |
| US7651575B2 (en) * | 2006-07-07 | 2010-01-26 | Eaton Corporation | Wear resistant high temperature alloy |
| US7754142B2 (en) * | 2007-04-13 | 2010-07-13 | Winsert, Inc. | Acid resistant austenitic alloy for valve seat inserts |
| US20090081073A1 (en) * | 2007-06-07 | 2009-03-26 | Celso Antonio Barbosa | Alloys with high corrosion resistance for engine valve applications |
| DE102007029400B4 (en) * | 2007-06-26 | 2014-05-15 | Outokumpu Vdm Gmbh | Iron-nickel-chromium-silicon alloy |
| JP4288528B2 (en) * | 2007-10-03 | 2009-07-01 | 住友金属工業株式会社 | High strength Cr-Ni alloy material and oil well seamless pipe using the same |
| CA2688507C (en) * | 2009-12-16 | 2014-09-16 | Villares Metals S/A | Alloys with high corrosion resistance for engine valve applications |
| CA2688647C (en) * | 2009-12-16 | 2013-12-24 | Villares Metals S/A | Wear resistant alloy for high temperature applications |
-
2014
- 2014-09-04 CN CN201480050190.6A patent/CN105579607A/en active Pending
- 2014-09-04 US US14/917,775 patent/US20160215373A1/en not_active Abandoned
- 2014-09-04 EP EP14843978.9A patent/EP3044345A4/en not_active Withdrawn
- 2014-09-04 WO PCT/US2014/054153 patent/WO2015038406A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| US20160215373A1 (en) | 2016-07-28 |
| EP3044345A4 (en) | 2017-05-10 |
| CN105579607A (en) | 2016-05-11 |
| WO2015038406A1 (en) | 2015-03-19 |
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