EP3031071B1 - High-pressure discharge lamp for vehicle headlights - Google Patents

High-pressure discharge lamp for vehicle headlights Download PDF

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Publication number
EP3031071B1
EP3031071B1 EP15702286.4A EP15702286A EP3031071B1 EP 3031071 B1 EP3031071 B1 EP 3031071B1 EP 15702286 A EP15702286 A EP 15702286A EP 3031071 B1 EP3031071 B1 EP 3031071B1
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EP
European Patent Office
Prior art keywords
halides
discharge lamp
halide
range
filling
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EP15702286.4A
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German (de)
French (fr)
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EP3031071A1 (en
Inventor
Guillaume Wiederhirn
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Osram GmbH
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Osram GmbH
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/12Selection of substances for gas fillings; Specified operating pressure or temperature
    • H01J61/125Selection of substances for gas fillings; Specified operating pressure or temperature having an halogenide as principal component
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/82Lamps with high-pressure unconstricted discharge having a cold pressure > 400 Torr
    • H01J61/827Metal halide arc lamps

Definitions

  • the invention relates to a high-pressure discharge lamp according to the preamble of patent claim 1.
  • Such a high-pressure discharge lamp is for example in the WO 2011/057903 A1 disclosed.
  • This document describes a high-pressure discharge lamp for vehicle headlights with a mercury-free filling, which emits during its operation white light with a color temperature of 4500 Kelvin.
  • the high-pressure discharge lamp according to the invention serves as a light source in vehicle headlights and has a gas-tight discharge vessel which has a discharge space in which electrodes and a mercury-free filling for generating a gas discharge are enclosed.
  • the filling contains at least xenon and halides of sodium, scandium, zinc and indium, wherein the quotient of the molar proportion of sodium and the molar fraction of scandium in the halide content of the filling has a value in the range from 2 to 3.
  • the total amount of halides in the discharge space is reduced to a value in the range of 8 to 11 micrograms per 1 cubic millimeter of the discharge space volume and the weight proportions of zinc halide and indium halide are significantly increased compared to the prior art, so that the value for zinc halide in the range from 18 to 23 weight percent and the indium halide value is in the range of 1 to 3 weight percent, and preferably in the range of 2 to 3 weight percent, based in each case on the total amount of halide in the discharge space.
  • the cold filling pressure that is to say the pressure measured at a temperature of 25.degree. C., of xenon in the discharge space is in the value range of 1.1 to 1.5 megapascals and preferably in the range of 1.1 to 1.4 megapascals.
  • the high-pressure discharge lamp according to the invention emits white light during its operation with a color temperature increased by about 300 Kelvin compared to the high-pressure discharge lamp according to the prior art, while the luminous flux produced by it and its maintenance comparable to the high-pressure discharge lamp according to the State of the art.
  • the high-pressure discharge lamp according to the invention has the advantages that by the comparatively high Indiumhalogenidanteil their start-up phase is shortened and the stability of the discharge arc against mechanical vibrations is increased by the comparatively low cold pressure of xenon and by the comparatively small amount of halides in the discharge space a more homogeneous imaging of the discharge arc in the vehicle headlights is possible because the shading or distortion by non-vaporized filling components lower is.
  • start-up phase refers to the operating phase of the high-pressure discharge lamp, which begins immediately after ignition of the gas discharge and ends with the achievement of a stationary operating state of the high-pressure discharge lamp. During the start-up phase, the halides evaporate in the discharge space.
  • the high-pressure discharge lamp according to the invention has a similar burning voltage as the high-pressure discharge lamp according to the prior art, because the increase in the burning voltage caused by the higher zinc and indium halide components is compensated by the reduced cold filling pressure of xenon in the high-pressure discharge lamp according to the invention.
  • burning voltage refers to the electrical voltage that forms after reaching a stationary operating state of the high-pressure discharge lamp between the electrodes or over the discharge arc. It corresponds to the operating voltage of the high-pressure discharge lamp.
  • the halides are formed in the discharge space of the high-pressure discharge lamp according to the invention as iodides.
  • Iodides have the advantage over other halides that they are less chemically aggressive and Do not cause a chemical reaction with the material of the discharge vessel.
  • the halides sodium iodide, scandium iodide and zinc iodide and indium iodide are preferably used in the high-pressure discharge lamp according to the invention.
  • the sum of the proportions of the abovementioned iodides preferably gives the total amount of halides in the discharge space of the high-pressure discharge lamp according to the invention. It has been found that the abovementioned iodides are completely sufficient to produce white light which meets the legal requirements which are imposed on a high-pressure discharge lamp which can be used as a light source in the vehicle headlight.
  • the filling of the high-pressure discharge lamp according to the invention has a content of sodium halide with a value in the range of 30 to 40 weight percent and a proportion of scandium halide with a value in the range of 35 to 45 weight percent, each based on the total amount of halides in the discharge space.
  • the preferred embodiment of the invention is a mercury-free metal halide high pressure discharge lamp having a nominal electrical power consumption of 35 watts.
  • This lamp is intended for use in a vehicle headlight. It has a two-sided sealed discharge vessel 10 made of quartz glass with a volume of the discharge space 106 of 22.5 mm 3 , are sealed in the electrodes 11, 12 and a filling for generating a gas discharge gas-tight.
  • the outer contour of the discharge vessel 10 is ellipsoidal in shape and its inner contour is circular-cylindrical in the region between the electrodes 11, 12 ( Fig. 2 ).
  • the inner diameter of the discharge vessel is 2.55 mm and its outer diameter is 6.3 mm there.
  • the two ends 101, 102 of the discharge vessel 10 are each sealed by means of a fused in the quartz glass of the discharge vessel 10 molybdenum foil 103, 104.
  • the molybdenum foils 103, 104 each have a length of 6.5 mm, a width of 2 mm and a thickness of 25 microns.
  • the electrodes 11, 12 are made of tungsten. Their thickness or their diameter is 0.33 mm.
  • the length the electrodes 11, 12 are each 7.5 mm.
  • the optical or optically effective distance between the electrodes 11, 12 is approximately 4.1 mm.
  • the electrodes 11, 12 are in each case electrically conductively connected to an electrical connection of the lamp cap 15 via one of the molybdenum foils 103, 104 fused in the quartz glass of the discharge vessel and the power supply 13 remote from the base and the current return 17 or via the socket-side power supply 14.
  • the discharge vessel 10 is enveloped by a glass outer bulb 16, which is fused to the ends 101, 102 of the discharge vessel 10.
  • the outer bulb 16 or the constructional unit formed by the outer bulb 16 and the discharge vessel 10 is fixed to the lamp base 15 by means of a metal clamp 20 and a metal ring 21, which is connected by welding lugs 22 to the metal clamp 20.
  • the discharge vessel 10 has a tube-like extension 105 made of quartz glass on the base side, in which the socket-side power supply 14 extends.
  • the power supply lines 14, 17 are electrically connected to a arranged in the interior of the lamp cap 15 ignition device (not shown), which serves to ignite the gas discharge in the high-pressure discharge lamp.
  • the lamp base 15 is substantially made of plastic and is surrounded by a metallic housing to improve the electromagnetic shielding of the ignition device.
  • a plug 23 for electrical connection of the high-pressure discharge lamp is arranged with a control gear.
  • the current return 17 facing surface region of the discharge vessel 10 is provided with a translucent, provided electrically conductive coating 107, which serves as a starting aid.
  • the coating 107 consists of doped tin oxide, for example of tin oxide doped with fluorine or antimony or, for example, boron and / or lithium doped tin oxide.
  • This high-pressure discharge lamp is operated in a horizontal position, that is, with arranged in a horizontal plane electrodes 11, 12, wherein the lamp is oriented such that the current return path 17 extends below the discharge vessel 30 and the outer bulb 16. Details of this coating 107 are in the EP 1 632 985 A1 described.
  • the outer bulb 16 is made of quartz glass doped with ultraviolet radiation absorbing materials such as cerium oxide and titanium oxide. Suitable glass compositions for the outer envelope are in the WO 94/28576 A1 and in the WO 2012/072398 A1 disclosed.
  • the filling enclosed in the discharge vessel consists of xenon with a cold filling pressure, that is to say a filling pressure of 1.3 megapascal measured at a temperature of 25 ° C., and the iodides of sodium, scandium, zinc and indium.
  • the burning voltage of the lamp is approx. 42 volts. Its color temperature is about 4800 Kelvin.
  • the total amount of halides or iodides of the metals sodium, scandium, zinc and indium in the filling is 220 ⁇ g, corresponding to 9.78 ⁇ g / mm 3 , ie 9.78 micrograms per 1 cubic millimeter discharge volume, the weight proportions of the iodides of the metals being sodium -, scandium, zinc and indium based on the total amount of halides are as follows: Sodium iodide (NaI): 35.75 weight percent, corresponding to a load of 3.50 ⁇ g / mm 3 Scandium iodide (ScI 3 ): 40.4 weight percent, corresponding to a capacity of 3.95 ⁇ g / mm 3 Zinc iodide (ZnI 2 ): 21.2 weight percent, corresponding to a load of 2.07 micrograms / mm 3 Indium iodide (InI): 2.65% by weight, corresponding to a filling amount of 0.26 ⁇ g /
  • the proportions of sodium and scandium are 12.0 ⁇ g and 9.4 ⁇ g in the filling.
  • the abovementioned proportions of sodium and scandium correspond to 0.52 10 -3 mol of sodium and 0.21 10 -3 mol of scandium in the filling.
  • the quotient of the molar proportions of sodium and scandium therefore has a value of 2.5 and the molar ratio of sodium to scandium in the filling is therefore 2.5: 1.
  • the filling of the high-pressure discharge lamp contains no further components apart from the abovementioned constituents, so that the sum of the proportions by weight of sodium iodide, scandium iodide, zinc iodide and indium iodide gives the total amount, that is to say 100 percent by weight, of the halides in the discharge space 106.
  • the high-pressure metal halide high-pressure discharge lamp according to the invention is operated immediately after the ignition of the gas discharge in the discharge vessel at three to five times its rated power or rated current in order to ensure rapid vaporization of the metal halides in the ionizable filling. Immediately after ignition of the gas discharge, it is almost exclusively carried by the xenon, since only the xenon at this time is present in the discharge vessel in gaseous form.
  • the high-pressure discharge lamp operates at this time and during the so-called start-up phase, during which the metal halides of the ionizable filling in the vapor phase, so like a high-pressure xenon discharge lamp, in which both the light emission and the electrical properties of the discharge, in particular the voltage drop across the Discharge range, to be determined solely by the xenon and the electrode distance.
  • a quasi-stationary operating state of the lamp is reached, in which the lamp is operated with its nominal power of 35 watts and a burning voltage of 42 volts.
  • the term burning voltage therefore refers to the operating voltage of the high-pressure discharge lamp in quasi-stationary operation.
  • the lamp cap can be designed such that it contains in its interior in addition to the ignition device and components of the operating device or even the entire operating device for the high pressure discharge lamp.
  • the lamp cap can also be configured without an ignition device and the ignition device can be formed outside the lamp cap as part of an external operating device of the high-pressure discharge lamp.

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  • Discharge Lamp (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Description

Die Erfindung betrifft eine Hochdruckentladungslampe gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a high-pressure discharge lamp according to the preamble of patent claim 1.

I. Stand der TechnikI. State of the art

Eine derartige Hochdruckentladungslampe ist beispielweise in der WO 2011/057903 A1 offenbart. Diese Schrift beschreibt eine Hochdruckentladungslampe für Fahrzeugscheinwerfer mit einer quecksilberfreien Füllung, die während ihres Betriebs weißes Licht mit einer Farbtemperatur von 4500 Kelvin emittiert.Such a high-pressure discharge lamp is for example in the WO 2011/057903 A1 disclosed. This document describes a high-pressure discharge lamp for vehicle headlights with a mercury-free filling, which emits during its operation white light with a color temperature of 4500 Kelvin.

Weiter sei die Patentanmeldung DE 10 2008 057703 A1 genannt, die ebenfalls eine Hochdruckentladungslampe gemäß dem Oberbegriff des Anspruchs 1 offenbart, die weißes Licht mit einer Farbtemperatur von 4800 K emittiert.Next is the patent application DE 10 2008 057703 A1 which also discloses a high pressure discharge lamp according to the preamble of claim 1 which emits white light having a color temperature of 4800K.

II. Darstellung der Erfindung II. Presentation of the invention

Es ist Aufgabe der Erfindung, eine alternative gattungsgemäße Hochdruckentladungslampe bereitzustellen, die während des Betriebs weißes Licht mit erhöhter Farbtemperatur emittiert bei vergleichbarer Maintenance und vergleichbarem Lichtstrom.It is an object of the invention to provide an alternative generic high-pressure discharge lamp which emits white light with increased color temperature during operation with comparable maintenance and comparable luminous flux.

Diese Aufgabe wird erfindungsgemäß durch eine Hochdruckentladungslampe mit den Merkmalen aus dem Patentanspruch 1 gelöst. Besonders vorteilhafte Ausführungen der Erfindung sind in den abhängigen Patentansprüchen beschrieben. Die erfindungsgemäße Hochdruckentladungslampe dient als Lichtquelle in Fahrzeugscheinwerfer und besitzt ein gasdicht verschlossenes Entladungsgefäß, das einen Entladungsraum aufweist, in dem Elektroden und eine quecksilberfreie Füllung zum Erzeugen einer Gasentladung eingeschlossen sind. Die Füllung enthält zumindest Xenon und Halogenide von Natrium, Scandium, Zink und Indium, wobei der Quotient aus dem molaren Anteil von Natrium und dem molaren Anteil von Scandium im Halogenidanteil der Füllung einen Wert im Bereich von 2 bis 3 besitzt. Erfindungsgemäß ist die Menge der Halogenide im Entladungsraum insgesamt auf einen Wert im Bereich von 8 bis 11 Mikrogramm pro 1 Kubikmillimeter des Entladungsraumvolumens reduziert und die Gewichtsanteile an Zinkhalogenid und Indiumhalogenid sind im Vergleich zum Stand der Technik deutlich erhöht, so dass der Wert für Zinkhalogenid im Bereich von 18 bis 23 Gewichtsprozent und der Wert für Indiumhalogenid im Bereich von 1 bis 3 Gewichtsprozent und bevorzugt im Bereich von 2 bis 3 Gewichtsprozent liegt, jeweils bezogen auf die gesamte Halogenidmenge im Entladungsraum. Zusätzlich liegt erfindungsgemäß der Kaltfülldruck, das heißt, der bei einer Temperatur von 25°C gemessene Druck, von Xenon im Entladungsraum im Wertebereich von 1,1 bis 1,5 Megapascal und bevorzugt im Bereich von 1,1 bis 1,4 Megapascal.This object is achieved by a high-pressure discharge lamp with the features of claim 1. Particularly advantageous embodiments of the invention are described in the dependent claims. The high-pressure discharge lamp according to the invention serves as a light source in vehicle headlights and has a gas-tight discharge vessel which has a discharge space in which electrodes and a mercury-free filling for generating a gas discharge are enclosed. The filling contains at least xenon and halides of sodium, scandium, zinc and indium, wherein the quotient of the molar proportion of sodium and the molar fraction of scandium in the halide content of the filling has a value in the range from 2 to 3. According to the invention, the total amount of halides in the discharge space is reduced to a value in the range of 8 to 11 micrograms per 1 cubic millimeter of the discharge space volume and the weight proportions of zinc halide and indium halide are significantly increased compared to the prior art, so that the value for zinc halide in the range from 18 to 23 weight percent and the indium halide value is in the range of 1 to 3 weight percent, and preferably in the range of 2 to 3 weight percent, based in each case on the total amount of halide in the discharge space. In addition, according to the invention, the cold filling pressure, that is to say the pressure measured at a temperature of 25.degree. C., of xenon in the discharge space is in the value range of 1.1 to 1.5 megapascals and preferably in the range of 1.1 to 1.4 megapascals.

Aufgrund der vorgenannten Merkmale emittiert die erfindungsgemäße Hochdruckentladungslampe während ihres Betriebs weißes Licht mit einer gegenüber der Hochdruckentladungslampe gemäß dem Stand der Technik um ca. 300 Kelvin auf ca. 4800 Kelvin erhöhten Farbtemperatur, während der von ihr erzeugte Lichtstrom und ihre Maintenance vergleichbar zur Hochdruckentladungslampe gemäß dem Stand der Technik sind.Due to the aforementioned features, the high-pressure discharge lamp according to the invention emits white light during its operation with a color temperature increased by about 300 Kelvin compared to the high-pressure discharge lamp according to the prior art, while the luminous flux produced by it and its maintenance comparable to the high-pressure discharge lamp according to the State of the art.

Außerdem hat die erfindungsgemäße Hochdruckentladungslampe die Vorteile, dass durch den vergleichsweise hohen Indiumhalogenidanteil ihre Anlaufphase verkürzt wird und durch den vergleichsweise geringen Kaltfülldruck von Xenon die Stabilität des Entladungsbogens gegenüber mechanischen Schwingungen erhöht wird sowie durch die vergleichsweise geringe Halogenidmenge im Entladungsraum eine homogenere Abbildung des Entladungsbogens im Fahrzeugscheinwerfer ermöglicht wird, weil die Abschattung oder Verzerrung durch nicht verdampfte Füllungskomponenten geringer ist. Der Begriff Anlaufphase bezeichnet die Betriebsphase der Hochdruckentladungslampe, die unmittelbar nach Zündung der Gasentladung beginnt und mit dem Erreichen eines stationären Betriebszustands der Hochdruckentladungslampe endet. Während der Anlaufphase verdampfen die Halogenide im Entladungsraum.In addition, the high-pressure discharge lamp according to the invention has the advantages that by the comparatively high Indiumhalogenidanteil their start-up phase is shortened and the stability of the discharge arc against mechanical vibrations is increased by the comparatively low cold pressure of xenon and by the comparatively small amount of halides in the discharge space a more homogeneous imaging of the discharge arc in the vehicle headlights is possible because the shading or distortion by non-vaporized filling components lower is. The term start-up phase refers to the operating phase of the high-pressure discharge lamp, which begins immediately after ignition of the gas discharge and ends with the achievement of a stationary operating state of the high-pressure discharge lamp. During the start-up phase, the halides evaporate in the discharge space.

Ferner hat die erfindungsgemäße Hochdruckentladungslampe eine ähnliche Brennspannung wie die Hochdruckentladungslampe gemäß dem Stand der Technik, weil der durch die höheren Zink- und Indiumhalogenidanteile verursachte Anstieg der Brennspannung durch den reduzierten Kaltfülldruck von Xenon bei der erfindungsgemäßen Hochdruckentladungslampe kompensiert wird. Der Begriff Brennspannung bezeichnet die elektrische Spannung, die sich nach dem Erreichen eines stationären Betriebszustands der Hochdruckentladungslampe zwischen den Elektroden bzw. über dem Entladungsbogen ausbildet. Sie entspricht der Betriebsspannung der Hochdruckentladungslampe.Furthermore, the high-pressure discharge lamp according to the invention has a similar burning voltage as the high-pressure discharge lamp according to the prior art, because the increase in the burning voltage caused by the higher zinc and indium halide components is compensated by the reduced cold filling pressure of xenon in the high-pressure discharge lamp according to the invention. The term burning voltage refers to the electrical voltage that forms after reaching a stationary operating state of the high-pressure discharge lamp between the electrodes or over the discharge arc. It corresponds to the operating voltage of the high-pressure discharge lamp.

Vorteilhafterweise sind die Halogenide im Entladungsraum der erfindungsgemäßen Hochdruckentladungslampe als Jodide ausgebildet. Jodide haben gegenüber anderen Halogeniden den Vorteil, dass sie chemisch weniger aggressiv sind und keine chemische Reaktion mit dem Material des Entladungsgefäßes verursachen.Advantageously, the halides are formed in the discharge space of the high-pressure discharge lamp according to the invention as iodides. Iodides have the advantage over other halides that they are less chemically aggressive and Do not cause a chemical reaction with the material of the discharge vessel.

Vorzugsweise werden in der erfindungsgemäßen Hochdruckentladungslampe die Halogenide Natriumjodid, Scandiumjodid und Zinkjodid sowie Indiumjodid verwendet. Die Summe der Anteile der vorgenannten Jodide ergibt vorzugsweise die gesamte Menge der Halogenide im Entladungsraum der erfindungsgemäßen Hochdruckentladungslampe. Es hat sich gezeigt, dass die vorgenannten Jodide vollkommen ausreichend sind, um weißes Licht zu erzeugen, das den gesetzlichen Anforderungen genügt, die an eine als Lichtquelle im Fahrzeugscheinwerfer einsetzbare Hochdruckentladungslampe gestellt werden.The halides sodium iodide, scandium iodide and zinc iodide and indium iodide are preferably used in the high-pressure discharge lamp according to the invention. The sum of the proportions of the abovementioned iodides preferably gives the total amount of halides in the discharge space of the high-pressure discharge lamp according to the invention. It has been found that the abovementioned iodides are completely sufficient to produce white light which meets the legal requirements which are imposed on a high-pressure discharge lamp which can be used as a light source in the vehicle headlight.

Vorzugsweise besitzt die Füllung der erfindungsgemäßen Hochdruckentladungslampe einen Anteil von Natriumhalogenid mit einem Wert im Bereich von 30 bis 40 Gewichtsprozent und einen Anteil von Scandiumhalogenid mit einem Wert im Bereich von 35 bis 45 Gewichtsprozent, jeweils bezogen auf die gesamte Menge der Halogenide im Entladungsraum.Preferably, the filling of the high-pressure discharge lamp according to the invention has a content of sodium halide with a value in the range of 30 to 40 weight percent and a proportion of scandium halide with a value in the range of 35 to 45 weight percent, each based on the total amount of halides in the discharge space.

III. Beschreibung des bevorzugten Ausführungsbeispiels III. Description of the Preferred Embodiment

Nachstehend wird die Erfindung anhand eines bevorzugten Ausführungsbeispiels näher erläutert. Es zeigen:

Figur 1
Eine perspektivische Ansicht einer Hochdruckent-ladungslampe gemäß dem bevorzugten Ausführungs-beispiel der Erfindung
Figur 2
Eine schematische Darstellung des Außenkolbens und des Entladungsgefäßes der in Figur 1 abgebildeten Hochdruckentladungslampe
The invention will be explained in more detail below with reference to a preferred embodiment. Show it:
FIG. 1
A perspective view of a Hochdruckent-discharge lamp according to the preferred embodiment of the invention
FIG. 2
A schematic representation of the outer bulb and the discharge vessel of in FIG. 1 pictured high pressure discharge lamp

Bei dem bevorzugten Ausführungsbeispiel der Erfindung handelt es sich um eine quecksilberfreie Halogen-Metalldampf-Hochdruckentladungslampe mit einer elektrischen Leistungsaufnahme von nominal 35 Watt. Diese Lampe ist für den Einsatz in einem Fahrzeugfrontscheinwerfer vorgesehen. Sie besitzt ein zweiseitig abgedichtetes Entladungsgefäß 10 aus Quarzglas mit einem Volumen des Entladungsraums 106 von 22,5 mm3, in dem Elektroden 11, 12 und eine Füllung zum Erzeugen einer Gasentladung gasdicht eingeschlossen sind. Im Bereich des Entladungsraumes 106 ist die Außenkontur des Entladungsgefäßes 10 ellipsoidförmig ausgebildet und seine Innenkontur ist im Bereich zwischen den Elektroden 11, 12 kreiszylindrisch ausgebildet (Fig. 2).The preferred embodiment of the invention is a mercury-free metal halide high pressure discharge lamp having a nominal electrical power consumption of 35 watts. This lamp is intended for use in a vehicle headlight. It has a two-sided sealed discharge vessel 10 made of quartz glass with a volume of the discharge space 106 of 22.5 mm 3 , are sealed in the electrodes 11, 12 and a filling for generating a gas discharge gas-tight. In the region of the discharge space 106, the outer contour of the discharge vessel 10 is ellipsoidal in shape and its inner contour is circular-cylindrical in the region between the electrodes 11, 12 ( Fig. 2 ).

In der Mitte des Entladungsraumes 106 beträgt der Innendurchmesser des Entladungsgefäßes 2,55 mm und sein Außendurchmesser beträgt dort 6,3 mm. Die beiden Enden 101, 102 des Entladungsgefäßes 10 sind jeweils mittels einer im Quarzglas des Entladungsgefäßes 10 eingeschmolzenen Molybdänfolie 103, 104 abgedichtet. Die Molybdänfolien 103, 104 besitzen jeweils eine Länge von 6,5 mm, eine Breite von 2 mm und eine Dicke von 25 µm. Im Innenraum des Entladungsgefäßes 10 befinden sich zwei Elektroden 11, 12, zwischen denen sich während des Lampenbetriebes der für die Lichtemission verantwortliche Entladungsbogen ausbildet. Die Elektroden 11, 12 bestehen aus Wolfram. Ihre Dicke bzw. ihr Durchmesser beträgt 0,33 mm. Die Länge der Elektroden 11, 12 beträgt jeweils 7,5 mm. Der optische bzw. optisch wirksame Abstand zwischen den Elektroden 11, 12 beträgt ca. 4,1 mm. Die Elektroden 11, 12 sind jeweils über eine der im Quarzglas des Entladungsgefäßes eingeschmolzene Molybdänfolie 103, 104 und die sockelferne Stromzuführung 13 sowie die Stromrückführung 17 bzw. über die sockelseitige Stromzuführung 14 elektrisch leitend mit einem elektrischen Anschluss des Lampensockels 15 verbunden. Das Entladungsgefäß 10 wird von einem gläsernen Außenkolben 16 umhüllt, der mit den Enden 101, 102 des Entladungsgefäßes 10 verschmolzen ist. Der Außenkolben 16 bzw. die vom Außenkolben 16 und dem Entladungsgefäß 10 gebildete Baueinheit wird mittels einer Metallklammer 20 und eines Metallrings 21, der durch Schweißlaschen 22 mit der Metallklammer 20 verbunden ist, am Lampensockel 15 fixiert. Das Entladungsgefäß 10 weist sockelseitig eine rohrartige Verlängerung 105 aus Quarzglas auf, in der die sockelseitige Stromzuführung 14 verläuft. Die Stromzuführungen 14, 17 sind elektrisch leitend mit einer im Innenraum des Lampensockels 15 angeordneten Zündvorrichtung (nicht abgebildet) verbunden, die zum Zünden der Gasentladung in der Hochdruckentladungslampe dient. Der Lampensockel 15 besteht im Wesentlichen aus Kunststoff und ist von einem metallischen Gehäuse umgeben, um die elektromagnetische Abschirmung der Zündvorrichtung zu verbessern. Am Lampensockel 15 ist ein Stecker 23 zur elektrischen Verbindung der Hochdruckentladungslampe mit einem Betriebsgerät angeordnet.In the middle of the discharge space 106, the inner diameter of the discharge vessel is 2.55 mm and its outer diameter is 6.3 mm there. The two ends 101, 102 of the discharge vessel 10 are each sealed by means of a fused in the quartz glass of the discharge vessel 10 molybdenum foil 103, 104. The molybdenum foils 103, 104 each have a length of 6.5 mm, a width of 2 mm and a thickness of 25 microns. In the interior of the discharge vessel 10 are two electrodes 11, 12, between which forms during the lamp operation responsible for the light emission discharge arc. The electrodes 11, 12 are made of tungsten. Their thickness or their diameter is 0.33 mm. The length the electrodes 11, 12 are each 7.5 mm. The optical or optically effective distance between the electrodes 11, 12 is approximately 4.1 mm. The electrodes 11, 12 are in each case electrically conductively connected to an electrical connection of the lamp cap 15 via one of the molybdenum foils 103, 104 fused in the quartz glass of the discharge vessel and the power supply 13 remote from the base and the current return 17 or via the socket-side power supply 14. The discharge vessel 10 is enveloped by a glass outer bulb 16, which is fused to the ends 101, 102 of the discharge vessel 10. The outer bulb 16 or the constructional unit formed by the outer bulb 16 and the discharge vessel 10 is fixed to the lamp base 15 by means of a metal clamp 20 and a metal ring 21, which is connected by welding lugs 22 to the metal clamp 20. The discharge vessel 10 has a tube-like extension 105 made of quartz glass on the base side, in which the socket-side power supply 14 extends. The power supply lines 14, 17 are electrically connected to a arranged in the interior of the lamp cap 15 ignition device (not shown), which serves to ignite the gas discharge in the high-pressure discharge lamp. The lamp base 15 is substantially made of plastic and is surrounded by a metallic housing to improve the electromagnetic shielding of the ignition device. On the lamp base 15, a plug 23 for electrical connection of the high-pressure discharge lamp is arranged with a control gear.

Der der Stromrückführung 17 zugewandte Oberflächenbereich des Entladungsgefäßes 10 ist mit einer lichtdurchlässigen, elektrisch leitfähigen Beschichtung 107 versehen, die als Zündhilfe dient. Die Beschichtung 107 besteht aus dotiertem Zinnoxid, beispielsweise aus mit Fluor oder Antimon dotiertem Zinnoxid oder beispielsweise aus mit Bor und beziehungsweise oder Lithium dotiertem Zinnoxid. Diese Hochdruckentladungslampe wird in horizontaler Lage betrieben, das heißt, mit in einer horizontalen Ebene angeordneten Elektroden 11, 12, wobei die Lampe derart ausgerichtet ist, dass die Stromrückführung 17 unterhalb des Entladungsgefäßes 30 und des Außenkolbens 16 verläuft. Details dieser Beschichtung 107 sind in der EP 1 632 985 A1 beschrieben. Der Außenkolben 16 besteht aus Quarzglas, das mit Ultraviolette Strahlung absorbierenden Stoffen dotiert ist, wie zum Beispiel Ceroxid und Titanoxid. Geeignete Glaszusammensetzungen für das Außenkolbenglas sind in der WO 94/28576 A1 und in der WO 2012/072398 A1 offenbart.The current return 17 facing surface region of the discharge vessel 10 is provided with a translucent, provided electrically conductive coating 107, which serves as a starting aid. The coating 107 consists of doped tin oxide, for example of tin oxide doped with fluorine or antimony or, for example, boron and / or lithium doped tin oxide. This high-pressure discharge lamp is operated in a horizontal position, that is, with arranged in a horizontal plane electrodes 11, 12, wherein the lamp is oriented such that the current return path 17 extends below the discharge vessel 30 and the outer bulb 16. Details of this coating 107 are in the EP 1 632 985 A1 described. The outer bulb 16 is made of quartz glass doped with ultraviolet radiation absorbing materials such as cerium oxide and titanium oxide. Suitable glass compositions for the outer envelope are in the WO 94/28576 A1 and in the WO 2012/072398 A1 disclosed.

Die in dem Entladungsgefäß eingeschlossene Füllung besteht aus Xenon mit einem Kaltfülldruck, das heißt einem bei einer Temperatur von 25°C gemessenen Fülldruck, von 1,3 Megapascal, und den Jodiden von Natrium, Scandium, Zink und Indium. Die Brennspannung der Lampe beträgt ca. 42 Volt. Ihre Farbtemperatur liegt bei ca. 4800 Kelvin. Die Gesamtmenge der Halogenide bzw. Jodide der Metalle Natrium, Scandium, Zink und Indium in der Füllung beträgt 220 µg entsprechend 9,78 µg/mm3, das heißt 9,78 Mikrogramm pro 1 Kubikmillimeter Entladungsraumvolumen, wobei die Gewichtsanteile der Jodide der Metalle Natrium-, Scandium, Zink und Indium bezogen auf die gesamte Menge der Halogenide wie folgt lauten: Natriumjodid (NaI): 35,75 Gewichtsprozent, entsprechend einer Füllmenge von 3,50 µg/mm3 Scandiumjodid (ScI3): 40,4 Gewichtsprozent, entsprechend einer Füllmenge von 3,95 µg/mm3 Zinkjodid (ZnI2) : 21,2 Gewichtsprozent, entsprechend einer Füllmenge von 2,07 µg/mm3 Indiumjodid (InI): 2,65 Gewichtsprozent, entsprechend einer Füllmenge von 0,26 µg/mm3 The filling enclosed in the discharge vessel consists of xenon with a cold filling pressure, that is to say a filling pressure of 1.3 megapascal measured at a temperature of 25 ° C., and the iodides of sodium, scandium, zinc and indium. The burning voltage of the lamp is approx. 42 volts. Its color temperature is about 4800 Kelvin. The total amount of halides or iodides of the metals sodium, scandium, zinc and indium in the filling is 220 μg, corresponding to 9.78 μg / mm 3 , ie 9.78 micrograms per 1 cubic millimeter discharge volume, the weight proportions of the iodides of the metals being sodium -, scandium, zinc and indium based on the total amount of halides are as follows: Sodium iodide (NaI): 35.75 weight percent, corresponding to a load of 3.50 μg / mm 3 Scandium iodide (ScI 3 ): 40.4 weight percent, corresponding to a capacity of 3.95 μg / mm 3 Zinc iodide (ZnI 2 ): 21.2 weight percent, corresponding to a load of 2.07 micrograms / mm 3 Indium iodide (InI): 2.65% by weight, corresponding to a filling amount of 0.26 μg / mm 3

Aus den oben genannten Anteilen von Natriumjodid und Scandiumjodid ergeben sich für die Anteile von Natrium und Scandium die Werte 12,0 µg und 9,4 µg in der Füllung. Die vorgenannten Anteile von Natrium und Scandium entsprechen 0,52 10-3 Mol Natrium und 0,21 10-3 Mol Scandium in der Füllung. Der Quotient der molaren Anteile von Natrium und Scandium besitzt daher einen Wert von 2,5 und das Molverhältnis von Natrium zu Scandium in der Füllung ist daher 2,5:1. Die Füllung der Hochdruckentladungslampe enthält außer den vorgenannten Bestandteilen keine weiteren Komponenten, sodass die Summe der Gewichtsanteile von Natriumjodid, Scandiumjodid, Zinkjodid und Indiumjodid die gesamte Menge, das heißt 100 Gewichtsprozent, der Halogenide im Entladungsraum 106 ergibt.From the above-mentioned proportions of sodium iodide and scandium iodide, the proportions of sodium and scandium are 12.0 μg and 9.4 μg in the filling. The abovementioned proportions of sodium and scandium correspond to 0.52 10 -3 mol of sodium and 0.21 10 -3 mol of scandium in the filling. The quotient of the molar proportions of sodium and scandium therefore has a value of 2.5 and the molar ratio of sodium to scandium in the filling is therefore 2.5: 1. The filling of the high-pressure discharge lamp contains no further components apart from the abovementioned constituents, so that the sum of the proportions by weight of sodium iodide, scandium iodide, zinc iodide and indium iodide gives the total amount, that is to say 100 percent by weight, of the halides in the discharge space 106.

Die erfindungsgemäße Halogen-Metalldampf-Hochdruckentladungslampe wird unmittelbar nach der Zündung der Gasentladung im Entladungsgefäß mit dem drei- bis fünffachen ihrer Nennleistung bzw. ihres Nennstroms betrieben, um ein schnelles Verdampfen der Metallhalogenide in der ionisierbaren Füllung zu gewährleisten. Unmittelbar nach dem Zünden der Gasentladung wird diese fast ausschließlich vom Xenon getragen, da nur das Xenon zu diesem Zeitpunkt gasförmig im Entladungsgefäß vorliegt. Die Hochdruckentladungslampe arbeitet zu diesem Zeitpunkt und während der so genannten Anlaufphase, während der die Metallhalogenide der ionisierbaren Füllung in die Dampfphase übergehen, daher wie eine Xenon-Höchstdruckentladungslampe, bei der sowohl die Lichtemission als auch die elektrische Eigenschaften der Entladung, insbesondere der Spannungsabfall über der Entladungsstrecke, allein vom Xenon und dem Elektrodenabstand bestimmt werden. Erst wenn die oben genannten Jodide der ionisierbaren Füllung verdampft sind und diese an der Entladung teilnehmen, ist ein quasistationärer Betriebszustand der Lampe erreicht, in dem die Lampe mit ihrer Nennleistung von 35 Watt und einer Brennspannung von 42 Volt betrieben wird. Der Begriff Brennspannung bezeichnet demzufolge die Betriebsspannung der Hochdruckentladungslampe im quasistationären Betrieb.The high-pressure metal halide high-pressure discharge lamp according to the invention is operated immediately after the ignition of the gas discharge in the discharge vessel at three to five times its rated power or rated current in order to ensure rapid vaporization of the metal halides in the ionizable filling. Immediately after ignition of the gas discharge, it is almost exclusively carried by the xenon, since only the xenon at this time is present in the discharge vessel in gaseous form. The high-pressure discharge lamp operates at this time and during the so-called start-up phase, during which the metal halides of the ionizable filling in the vapor phase, so like a high-pressure xenon discharge lamp, in which both the light emission and the electrical properties of the discharge, in particular the voltage drop across the Discharge range, to be determined solely by the xenon and the electrode distance. Only when the above-mentioned iodides of the ionizable filling are vaporized and they participate in the discharge, a quasi-stationary operating state of the lamp is reached, in which the lamp is operated with its nominal power of 35 watts and a burning voltage of 42 volts. The term burning voltage therefore refers to the operating voltage of the high-pressure discharge lamp in quasi-stationary operation.

Die Erfindung beschränkt sich nicht auf das oben näher erläuterte Ausführungsbeispiel. Beispielsweise kann der Lampensockel derart ausgebildet sein, dass er in seinem Innenraum zusätzlich zur Zündvorrichtung auch Komponenten der Betriebsvorrichtung oder sogar die komplette Betriebsvorrichtung für die Hochdruckentladungslampe enthält. Alternativ kann der Lampensockel auch ohne Zündvorrichtung ausgebildet sein und die Zündvorrichtung außerhalb des Lampensockels als Bestandteil eines externen Betriebsgeräts der Hochdruckentladungslampe ausgebildet sein.The invention is not limited to the embodiment explained in more detail above. For example, the lamp cap can be designed such that it contains in its interior in addition to the ignition device and components of the operating device or even the entire operating device for the high pressure discharge lamp. Alternatively, the lamp cap can also be configured without an ignition device and the ignition device can be formed outside the lamp cap as part of an external operating device of the high-pressure discharge lamp.

Claims (7)

  1. High-pressure discharge lamp for vehicle headlights having a gastight discharge vessel (10) which has a discharge chamber (106) in which electrodes (11, 12) and a mercury-free filling for generating a gas discharge are enclosed, where the filling contains at least xenon and halides of sodium, scandium, indium and zinc and the ratio of the molar proportion of sodium to the molar proportion of scandium in the halide component of the filling has a value in the range from 2 to 3, where
    - the amount of the halides in the discharge chamber (106) has a value in the range from 8 to 11 microgram per 1 cubic millimetre of the discharge chamber volume,
    - the proportion of indium halide has a value in the range from 1 to 3 percent by weight based on the total amount of halides in the discharge chamber (106) and
    - the cold filling pressure of xenon is in the range from 1.1 to 1.5 megapascal,
    characterized in that
    - the proportion of zinc halide has a value in the range from 18 to 23 percent by weight based on the total amount of halides in the discharge chamber (106).
  2. High-pressure discharge lamp according to Claim 1, wherein the proportion of indium halide has a value in the range from 2 to 3 percent by weight based on the total amount of halides in the discharge chamber (106).
  3. High-pressure discharge lamp according to either of Claims 1 and 2, wherein the cold filling pressure of xenon is in the range from 1.1 to 1.4 megapascal.
  4. High-pressure discharge lamp according to any of Claims 1 to 3, wherein the halides are in the form of iodides.
  5. High-pressure discharge lamp according to any of Claims 1 to 4, wherein the halides comprise sodium iodide, scandium iodide, zinc iodide and indium iodide.
  6. High-pressure discharge lamp according to any of Claims 1 to 5, wherein the proportion of sodium halide in the filling has a value in the range from 30 to 40 percent by weight of the total amount of halides and the proportion of scandium halide in the filling has a value in the range from 35 to 45 percent by weight of the total amount of halides.
  7. High-pressure discharge lamp according to any of Claims 1 to 6, wherein the sum of the proportions of sodium halide, scandium halide, zinc halide and indium halide makes up the total amount of halides in the discharge chamber (106).
EP15702286.4A 2014-03-17 2015-02-04 High-pressure discharge lamp for vehicle headlights Not-in-force EP3031071B1 (en)

Applications Claiming Priority (2)

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DE102014204932.6A DE102014204932A1 (en) 2014-03-17 2014-03-17 High pressure discharge lamp
PCT/EP2015/052273 WO2015139876A1 (en) 2014-03-17 2015-02-04 High-pressure discharge lamp for vehicle headlights

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EP3031071A1 EP3031071A1 (en) 2016-06-15
EP3031071B1 true EP3031071B1 (en) 2017-08-02

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EP (1) EP3031071B1 (en)
KR (1) KR20160132812A (en)
CN (1) CN105814661B (en)
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Publication number Priority date Publication date Assignee Title
DE4317369A1 (en) 1993-05-25 1994-12-01 Patent Treuhand Ges Fuer Elektrische Gluehlampen Mbh High-pressure discharge lamp and manufacturing method for a high-pressure discharge lamp
EP1632985B1 (en) 2004-09-07 2014-06-25 OSRAM GmbH High-pressure discharge lampe
JP4890809B2 (en) * 2005-07-28 2012-03-07 ハリソン東芝ライティング株式会社 Metal halide lamp, metal halide lamp lighting device and headlamp
JP2007059086A (en) * 2005-08-22 2007-03-08 Harison Toshiba Lighting Corp Metal-halide lamp
DE102008057703A1 (en) * 2008-11-17 2010-05-20 Osram Gesellschaft mit beschränkter Haftung Mercury-free discharge lamp
DE102009052999A1 (en) * 2009-11-12 2011-05-19 Osram Gesellschaft mit beschränkter Haftung High pressure discharge lamp
DE102010062193A1 (en) 2010-11-30 2012-05-31 Osram Ag glass product
DE102010063755A1 (en) * 2010-12-10 2012-06-14 Osram Ag High pressure discharge lamp

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WO2015139876A1 (en) 2015-09-24
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KR20160132812A (en) 2016-11-21
EP3031071A1 (en) 2016-06-15
CN105814661B (en) 2017-10-27

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